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Amara Quanta Data Sheet

quanta battery dry cell data sheet

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0% found this document useful (0 votes)
603 views9 pages

Amara Quanta Data Sheet

quanta battery dry cell data sheet

Uploaded by

mykelnweze
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Amara Raja Batteries Limited

"To transform our spheres of influence and to improve the quality of life by building
institutions that provide better access to better opportunities, goods and services to more
people…all the time" – has always been the mantra at Amara Raja.

A USD 1 billion Group, Amara Raja is synonymous with innovative engineering, and path
breaking research and design. From design to manufacturing to sales and service, every step
is oriented towards creating customer-focused products of top-notch quality. Partnerships
and information-sharing tie-ups with global technology leaders also help us bring you the
best from around the world.

Amara Raja Batteries Limited (ARBL) is the largest manufacturer of Standby Valve
Regulated Lead Acid (VRLA) batteries in the Indian Ocean Rim region. We offer the
discerning Indian customer an extensive range of India's most powerful zero-maintenance
batteries. Our fully integrated world-class manufacturing facility is situated in the holy city
of Tirupati, in Andhra Pradesh, India. Amaron batteries incorporate the latest technological
advances in the field of captive power and are on par with batteries manufactured and
marketed anywhere in the world.

Thanks to an unrelenting focus on innovative engineering, a deep-rooted commitment to


research & design and the promise to deliver customer-focused products, Amaron Quanta
has risen to a position of leadership in UPS Battery market

Amaron Quanta
It is a Product of world class battery technology produced and tested in Amara Raja’s
premier VRLA manufacturing facility. A market leader in just 10 years, Amaron Quanta is a
preferred 12V VRLA SMF battery brand by most of India’s reputed UPS manufacturers and
customers across various segments like Banks, IT Companies, BPOs, Industries,
Government Departments, Hospital, and Education Institutes etc.
A battery is an electric storage device, which can be found in any number of shapes, sizes,
voltages and capacities. When two conducting materials (often-dissimilar metals) are
immersed in a solution, an electrical potential will exist between them. If connected
together through a closed circuit, a current will flow. The value of this potential (or voltage)
is dependent on the materials used, giving rise to a whole family of battery types each
having benefits and restrictions in use. Examples are: lead acid nickel cadmium, lithium,
silver alkaline.This manual is concerned only with one battery technology – the most
successful - lead acid (lead and lead oxide immersed in sulphuric acid). Each cell has a 2 volt
potential. A battery is simply a number of cells connected together with a given voltage and
capacity the more the number of cells, higher is the voltage ger the plates, the larger is the
capacity. Purely for convenience, batteries are made in 12 volt blocks with 6 cells, but are
also available in 6 volt, 4 volt and even 2 volt single cell blocks., Batteries can be connected
in series to achieve whatever voltage is required (add the number of 2 volt cells), and in
parallel to
achieve the capacity required (add the capacities of each parallel battery or string of
batteries). For larger systems, a number of series connected strings may be connected in
parallel with each other. This achieves both a higher voltage and capacity. The lead acid
battery
There are two concepts in lead acid batteries:
1.Sealed Maintenance Free (SMF) or
Valve Regulated Lead Acid (VRLA)
2.Open-vented

There are three basic applications:


1. Industrial
2. Automotive
3. Traction
Warning: The battery must be used only for the Purpose
specified.
This guide is focused on industrial standby applications and
not automotive and traction use.
Industrial batteries are available in two distinct groups with the
following features:
OPEN-VENTED SMF/VRLA

Environment
Older technology
friendly

use directly in
Require separate
office
battery room
environment

Regular routine “Maintenance


maintenance free”

self -
Separate safety
contained
requirements
and safe

Store/use in
Store/use in
any
vertical position
orientation

Can be used
Can require internal or
extensive cabling adjacent to
load

VRLA has in many


instances replaced
the open-vented type.

Definitions Typical applications

Battery - One or more cells


Float/Standby - Continuous charging for use in a
emergency or back-up situation.
Cyclic - Continual discharge/recharge application often
associated with UPS and traction applications.
Battery string or bank - A number of batteries connected
in series will constitute one string. Strings can then be
connected in parallel to achieve the required capacity.
Monobloc - A phrase used to describe a multi-celled
single block, like the 12 V Amaron QuantaTM batteries.
Wet/Flooded - Open-vented lead acid cells which need
topping up, i.e., Not maintenance free.
Stationary - Applications using static placed batteries.
Top-charging - A service charge during or after storage,
Usually at a level slightly higher than normal float voltage.

Charging Battery Ssfty


6 11
Correct charging of a SMF battery is essential in optimizing
battery performance and life although a constant voltage
charge should be applied, optimum charging also depends
on temperature (nominally 27OC), charge current (maximum
25% of battery capacity), and ripple current (minimum).
Two basic categories of charging exist:
Float/Standby
This charging method is normally used in applications,
such as emergency back-up when the battery is required
only upon mains failure, e.g., Alarm panels, emergency
lighting. In each case, the battery is continuously on
charge and consequently, the recommended voltages are
slightly lower than cyclic charging so as not to damage the
battery. (Float voltage for Amaron QuantaTM range = 13.5 V
per 12 V module).
Boost
Boost charging is used in applications where the battery is
repeatedly discharged, then charged, e.g., UPS, portable
equipment, etc. A higher charging voltage is used, but
should NEVER be left on indefinitely, since it will
overcharge and destroy the battery. (Cyclic voltage for
Amaron QuantaTM range = 13.8 V per 12 V module).
For optimum performance:
Use a combination of float & boost charging
Always recharge the battery immediately after
discharging.
*
*
Batteries are electrically live at all times, take great care
never to short circuit the battery terminals.
High DC voltages are more dangerous than the mains.
Batteries are often heavy, take care when lifting and
transporting batteries.
Do not attempt to remove the battery lid or tamper with
the battery’s internal working. SMF batteries are
“maintenance free” requiring no electrolyte top-up or
measurement of specific gravity.
DANGER
D.C. VOLTS

12AL02
6 26 Ah
12
Volts

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Always install the batteries in a properly ventilated
room.
Keep the batteries away from heat sources and sparks.
Ensure proper cabling and lug crimping between UPS
and battery
Maintain float charge for the batteries @ 13.5 V per
12 volt module.
Boost charge the batteries once in 6 months @ 13.8 V
per 12 volt module.
After a discharge, charge the batteries immediately.
Check for proper torque at terminal bolt connections
once in 6 months.
Maximise battery life Battery Storage, care
and maintenance
10 7
The storage or shelf life of a SMF battery is usually between
3 and 6 months at 27OC Stating from a charged condition.
! Never store in a discharges or partially discharged state.
! Always store in a dry, clean, cool environment in a fully
packaged condition.
! If storage of 12 months or longer is required,
supplementary charging is required.
Design Life
Float: Each battery type will have a prescribed float design
life. Please be aware of this life expectancy and replace the
battery as it approaches the end of its life. Keep a
reference or label the battery to show its date of installation
to facilitate replacement at the correct time. Factors other
than time may affect the life of the battery and this will be
indicated by a reduction in capacity. The battery should be
changed, when the capacity is reduced to a level that will
prevent it from fulfilling its required duty. This may be well in
advance of its design life if, for example, the ambient
temperature is considerably above 27OC.
Amaron QuantaTM offers you a flat life of 4-6 years, a good 20%
more than most other SMF batteries.
Cyclic: Each battery suited to cyclic use will reach the end
of its life after a prescribed number of cycles. This number
is dependent upon the depth of discharge of each cycle.
The deeper the discharge, the less number of cycles to
to end of life. Depth of discharge is expressed as the
percentage of the battery capacity required per duty cycle..
Amaron QuantaTM also offer high cyclic life e.g., 1250-1325
cycles for 30% depth of discharge.
B
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Battery towards end of life. Under these conditions, the


heat produced inside the battery can lead to thermal
runway due to the increased electro-chemical reaction
within the battery. The battery may swell before failing and
will be irrecoverable from this state. This situation is
potentially dangerous.
Temperature
The recommended normal operating temperature is 27OC.
High temperature will reduce battery service life often quite
dramatically. In extreme cases, this can cause thermal
runway, resulting in high oxygen/hydrogen gas
production and battery swelling. Batteries are irrecoverable
from this condition and should be replaced. High
temperature will give increased performance, but with a
corresponding loss in life. Low temperatures will help to
ensure a long service life, but batteries used at low

temperatures have reduced capacity.


Battery Care
To ensure optimum battery performance and life, take care
of your battery by observing the following:
Sulphation/Undercharge
If a battery has an open-circuit voltage lower than its rated
value, than sulphation may well be the cause. When a
battery is left in a discharged state or for prolonged periods
of storage, lead sulphate crystals begin to form, acting as a
barrier to recharge and will prevent normal battery operation.
Depending on the degree of sulphation, a battery may be
recovered from this condition by constant current charging
at a higher voltage, with the current limited to one-tenth of
the battery capacity, for a maximum of 72 hours..
Note: The applied voltage will exceed the normal
recommendation and so the battery must be monitored
(not left unattended) and removed from charge if excess
heat is dissipated. The voltage required to “force” this
maximum current into the battery will reduce as the battery
recovers, until normal charging takes place.
In extreme circumstances, a battery may never fully
recover from sulphation and must therefore be replaced.
Overcharge
Optimum charging relies mainly on voltage, current and
temperature factors which are interrelated and all of which
can cause overcharge. Excessive charge voltages will
force a high overcharge current into the battery, which will

dissipate as
heat, and may cause gas emission through
the safely value. Within a short period of time, this will
corrode the positive plate material and accelerate the
89

Common questions

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Amara Raja's approach to manufacturing is centralized around its fully integrated world-class facility in Tirupati, which allows for streamlined operations across design, manufacturing, sales, and service, ensuring high-quality product output. This facility utilizes the latest technological advances, enabling production that competes globally in quality and reliability. The focus on innovative engineering and customer-oriented products has resulted in Amara Raja achieving a leadership position in the Indian UPS battery market within a decade . This efficient manufacturing model not only positions them strongly in the market but also exemplifies their commitment to quality and innovation .

The design life of a float battery is influenced by factors such as ambient temperature, proper charging voltage, and capacity reduction over time. Each battery type has a prescribed float design life which, if exceeded, may lead to reduced capacity to fulfill its duties effectively. Amaron Quanta has a flat life of 4-6 years, 20% longer than most SMF batteries, offering superior longevity due to its robust design and optimal charging strategies. Excess heat and high temperatures can drastically reduce service life, necessitating timely replacement . Usage over time must account for these factors to ensure the battery continues to meet operational demands .

Temperature significantly affects both the performance and lifespan of lead acid batteries. The recommended operating temperature is 27°C, which optimizes battery life. High temperatures increase performance but reduce lifespan due to accelerated electro-chemical reactions, potentially causing thermal runway and swelling. Low temperatures, while extending lifespan, reduce capacity and performance. Thus, maintaining a stable, moderate ambient temperature is crucial for extending battery service life and ensuring consistent performance .

Amara Raja Batteries Limited maintains its market leadership through innovative engineering, strategic partnerships, and continuous customer-focused product development. They emphasize advanced engineering and cutting-edge research and design to ensure their products are of top-notch quality. Their collaborations with global technology leaders support their efforts to bring industry-leading advancements to the market. Their flagship product, the Amaron Quanta, has become the preferred 12V VRLA SMF battery brand due to its world-class technology and the superior UPS battery solutions it provides to major sectors such as banks, IT companies, and government departments .

Improper charging can lead to overcharge or undercharge, both of which adversely affect SMF battery performance and lifespan. Overcharging results in excessive heat and gas emission through the safety valve, corroding the positive plate material and accelerating battery failure. Conversely, undercharging leads to sulphation, where lead sulphate crystals form, creating barriers to recharge and reducing battery capacity. Proper charging requires optimal voltage and current levels adjusted for temperature, ensuring that batteries do not experience these damaging conditions .

SMF/VRLA batteries are maintenance-free and can be stored or used in any orientation, requiring less extensive cabling and space, whereas open-vented lead acid batteries need regular maintenance, a separate battery room, and can only be stored or used in a vertical position. SMF/VRLA batteries are safe for direct use in office environments due to their self-contained nature. Open-vented batteries, on the other hand, require frequent electrolyte top-ups and have more stringent safety requirements due to their potential leakage and gas emissions .

Depth of discharge directly affects the cyclic life of a battery; the deeper the discharge, the fewer the number of cycles before battery end of life. For instance, a 30% depth of discharge can allow for 1250-1325 cycles in Amaron Quanta batteries. This variability in cyclic life has significant implications for end users, as deeper discharges, while offering more available energy short-term, necessitate more frequent battery replacements long-term. End users must balance power needs with desired longevity, adjusting usage patterns accordingly to optimize costs and service continuity .

Monitoring sulphation is vital because it can significantly impair battery performance by blocking normal recharge pathways, leading to diminished operational capacity. Sulphation occurs when a battery is left in a discharged state for prolonged periods. If detected early, it can be addressed by applying a constant current charge at higher voltages (with current limited to one-tenth of battery capacity) for a set period. However, if the sulphation is severe, the battery may not fully recover and could require replacement .

To maximize the lifespan of SMF batteries, they should be stored in a discharged or partially discharged state and in a cool, dry, clean environment. Batteries should be fully packaged and, if stored long-term (over 12 months), supplementary charging may be necessary. During handling, caution against short-circuiting due to their live electrical state, and ensure proper ventilation to prevent heat accumulation. These precautions help prevent sulphation, maintain capacity, and ensure the safety of the batteries .

Thermal runaway in batteries can lead to increased gas production, swelling, and eventual battery failure. This condition is potentially hazardous due to the risk of explosion or fire. Preventative measures include maintaining operational temperatures at recommended levels, ensuring proper ventilation, not exceeding safe charging voltages to avoid overcharging, and monitoring for signs of excessive heat or swelling. Adequate cooling systems and consistent maintenance checks are essential to prevent thermal runaway .

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