Metri-Pack Series

METRI-PACK SERIES
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HEADER
The Metri-Pack 280 Series unsealed

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electronic header is a versatile, and tronic header is a rugged system designed

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extremely rugged system designed to S for severe underhood environments. This
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meet customer’s power circuit needs. system offers the combination of excellent
This system offers the combination of low energy electronic circuits and power
excellent low energy electronic circuits circuit capability in a single connection.
and power circuit capability in a single Metri-Pack 150 Series sealed header
connection. systems are ideally suited for critical, low-
energy electronic applications that require
protection from environmental hazards.

Metri-Pack Header Features

• Terminal Position Assurance (TPA)
• 14 Amps continuous maximum current
rating for 150 Metri-Pack Series
• 30 Amps continuous maximum current
rating for 280 Metri-Pack Series
• Low energy, low voltage capability
• Small overall dimensions
• Bolt assist connector to connector lock
• -40ºC to 125ºC temperature range
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Metri-Pack Series
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150 HEADER
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Cross Sectional View

Terminal
Terminal
Connector Seal

Cable

Cable Seal

Female Connector Assembly Male Header Connector Assembly

Seals

Female Connector Assembly

Female Terminal

150 PULL-TO-SEAT FEMALE TERMINALS SEALED 150 METRI-PACK FEMALE CONNECTOR ASSEMBLIES SEALED*
Part # Cable Range (mm )2
Material Plating # Cavities Connector Assembly Color Material
12089290 0.50-0.35 Silicon Bronze Tin 18way: 18 12040921 Black PBT 30% GF
12103881 1.0-0.80 Silicon Bronze Tin 30way: 30 12048455 Dk. Gray PET 30% GF
12110236 0.80 Beryllium Copper Tin 48way: 18 12040921 Black PBT 30% GF
60 way: 30 12034398 Black PET 30% GF
60way: 30 12034398 Black PET 30% GF
60 way: 30 12034400 Black PET 30% GF
*Multiple cable seal is included in connector assembly.

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 150 HEADER Metri-Pack Series
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Sealed System Application Information

150 SERIES TERMINALS–Tin Plated

TEMPERATURE RISE ABOVE
AMBIENT (25 oC ) VS CURRENT* TEMPERATURE DERATING CURVES*
CABLE RANGE (mm2): ........ 0.35-1.0

MAXIMUM CURRENT (AMPS)

100 20

TEMPERATURE RISE ( C)
1.0
0.50

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CURRENT RANGE (AMPS): ......... 0-14 80 0.80
15
TEMP RANGE OC: ........... -40 to 125 60 0.80
0.50

....... <10mΩ@20mV
10
RESISTANCE: 40 1.0

VOLTAGE DROP: ........ <10mV/amp 20 5

CENTERLINE SPACING (mm): ............. 0 0

0 5 10 15 20␣ 25 50 75 100 125␣
............... Connector Dependent CURRENT (AMPS) AMBIENT TEMPERATURE (OC )

BLADE WIDTH (mm): .................. 1.5 *The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.

Male Header
Connector Assembly

12065266 12034413

150 METRI-PACK MALE HEADER CABLE SEAL PLUGS

CONNECTOR ASSEMBLIES SEALED Part # Cable Seal Hole Material Color Type
Pins Connector Color Material Diameter (mm)
18 12040923 Black PET 30% GF 12065266 1.85-1.65 PA6 Md. Gray Machine
Insertion
30 12048453 Dk. Gray PET 30% GF
12034413 1.85-1.10 PA66 HS IM Black Hand
48 12052130 Black PET 30% GF
Insertion
60 12034396 Black PET 30% GF
Terminals Included in Male Header.
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Overall mated length varies with bolt measurement.
• Inner connector seal included in Male Header Connector
Assemblies where applicable.

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Metri-Pack Series
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H: 37.2

H: 25.1

W: 59.8
W: 70.0

L: 26.1

Total Mated Length: 58.8mm L: 39.5

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A PART NO: 12048455 B PART NO: 12048453

DESCRIPTION: Connector Assembly 30F DESCRIPTION: Connector Assembly 30M
SIZE: 26.1L x 25.1H x 59.8W SIZE: 39.5L x 37.2H x 70.0W
COLOR: Dk. Gray COLOR: Dk. Gray
MATERIAL: PET 30% GF MATERIAL: PET 30% GF
TERMINALS: See Page 154, 150 Pull-To-Seat Female NOTE: Shipping cover 12040542 included.
PLUGS: See Page 155, Cable Seal Plugs
C PART NO: 12048456
DESCRIPTION: Flange Seal
COLOR: Green
MATERIAL: Silicone

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H: 37.2

H: 25.4

W: 44.3
W: 54.0
L: 26.1

L: 39.5
Total Mated Length: 57.5mm
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D PART NO: 12040921 E PART NO: 12040923

DESCRIPTION: Connector Assembly 18F DESCRIPTION: Connector Assembly 18M
SIZE: 26.1L x 25.4H x 44.3W SIZE: 39.5L x 37.2H x 54.0W
COLOR: Black COLOR: Black
MATERIAL : PBT 30% GF MATERIAL: PET 30% GF
TERMINALS : See Page 154, 150 Pull-To-Seat Female NOTE: Shipping cover 12040940 included.
PLUGS : See Page 155, Cable Seal Plugs
F PART NO: 12040938
DESCRIPTION: Flange Seal
COLOR: Green
MATERIAL: Silicone

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 150 HEADER Metri-Pack Series
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H: 37.2

H: 25.4

B W: 59.8
L: 26.1
W: 114.0
H: 25.4

L: 39.5
W: 44.3 Total Mated Length: 57.8mm D
L: 26.1

A PART NO: 12034398 C PART NO: 12052130

DESCRIPTION: Connector Assembly 30F DESCRIPTION: Connector Assembly 48M
SIZE: 26.1L x 25.4H x 59.8W SIZE: 39.5L x 37.2H x 114.0W
COLOR: Black COLOR: Black
MATERIAL: PET 30% GF MATERIAL: PET 30% GF
TERMINALS: See Page 154, 150 Pull-To-Seat Female NOTE: Shipping covers 12040940 and
PLUGS: See Page 155, Cable Seal Plugs 12040542 included.

B PART NO: 12040921 D PART NO: 12052131

DESCRIPTION: Connector Assembly 18F DESCRIPTION: Flange Seal
SIZE: 26.1L x 25.4H x 44.3W COLOR: Green
COLOR: Black MATERIAL: Silicone
MATERIAL: PBT 30% GF
TERMINALS: See Page 154, 150 Pull-To-Seat Female
PLUGS: See Page 155, Cable Seal Plugs

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Metri-Pack Series
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150 HEADER
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H: 37.2

H: 25.1

W: 59.8
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L: 26.1
W: 130.0
H: 25.1

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L: 39.5
W: 59.8
Total Mated Length: 57.8mm
L: 26.1

A PART NO: 12034398 C PART NO: 12034396

DESCRIPTION: Connector Assembly 30F DESCRIPTION: Connector Assembly 60M
SIZE: 26.1L x 25.1H x 59.8W SIZE: 39.5L x 37.2H x 130.0W
COLOR: Black COLOR: Black
MATERIAL : PET 30% GF MATERIAL : PET 30% GF
TERMINALS : See Page 154, 150 Pull-To-Seat Female NOTE: Shipping cover 12040542
PLUGS: See Page 155, Cable Seal Plugs (2 Req’d.) included

B PART NO: 12034400 D PART NO: 12040780

DESCRIPTION: Connector Assembly 30F DESCRIPTION: Flange Seal
SIZE: 26.1L x 25.1H x 59.8W COLOR: Green
COLOR: Black MATERIAL : Silicone
MATERIAL : PET 30% GF
TERMINALS : See Page 154, 150 Pull-To-Seat Female
PLUGS: See Page 155, Cable Seal Plugs

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 150 HEADER Metri-Pack Series
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H: 21.5

H: 28.4

W: 42.2
W: 40.5
L: 26.0
L: 26.8

Total Mated Length: 46.7mm

A PART NO: 12065425 C PART NO: 12160446

DESCRIPTION: Connector Assembly 10F DESCRIPTION: Connector Assembly 10M
SIZE: 26.0L x 28.4H x 42.2W SIZE: 26.8L x 21.5H x 40.5W
COLOR: Black COLOR: Black
MATERIAL: PA66 HS IM MATERIAL : PBT 30% GF
TERMINALS: See below, 150 Female Push to Seat NOTE: Sealing Shroud and Locking Feature for
SEALS/PLUGS: See below, 150 Metri-Pack Connector Assembly must be designed
into mating device housing.
B PART NO: 12124264
DESCRIPTION: TPA
COLOR: Gray
MATERIAL: PA6

150 FEMALE TERMINALS SEALED

Part # Cable Range (mm2) Material Plating
12048074 1.0-0.80 Silicon Bronze Tin
12084200 0.50-0.35 Silicon Bronze Tin
12160223 1.0-0.80 Beryllium Copper Silver/Nickel
12160222 0.50-0.35 Beryllium Copper Silver/Nickel

150 METRI-PACK CAVITY PLUG* 150 METRI-PACK CABLE SEALS

Part # Cavity Inside Diameter Material Color Reel Part # Loose Part # Cable Diameter Material Color
12059168 5.2mm Silicone Dk. Red 12052924 12048086 2.85-2.03 Silicone Dk. Red
*Cavity plugs seal unused female and male cavities. 12089442 12089678 2.15-1.60 Silicone White
12052925 12048087 1.70-1.29 Silicone Blue
12124669 12084193 1.009-0.995 Silicone Tan

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Metri-Pack Series
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280 HEADER
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Cross Sectional View

Terminal Terminal

TPA

Female Connector Male Header Connector Assembly

TPA CPA
(Terminal Position (Connector Position
Assurance) Assurance)

TANGLESS

280 TANGLESS FEMALE TERMINALS UNSEALED Female Terminal

Part # Cable Range (mm2) Material Plating

12129425 5.0 Tin Brass Tin
12129663 3.0 Tin Brass Tin
12129424 2.0-1.0 Tin Brass Tin
12110842* 3.0-2.0 Tin Brass Tin
12110844* 1.0-0.80 Tin Brass Tin
Female Connector
12110843* 0.50-0.35 Tin Brass Tin
12129061* 0.35 (2 Req’d.) Tin Brass Tin
*Thin Stock—Electrical current restrictions apply, contact your regional
support representative at the number listed below.
280 FEMALE TERMINALS UNSEALED
280 METRI-PACK FEMALE CONNECTOR UNSEALED
Part # Cable Range (mm2) Material Plating
# Cavities Connector Color Material TPA
12015858 5.0 Tin Brass Tin
4 12052856 Black PA66 HS IM 15324456
12129494 3.0-2.0 Tin Brass Tin
12034046 1.0-0.80 Tin Brass Tin TANGLESS
12052217 0.50-0.35 Tin Brass Tin
280 METRI-PACK FLEXLOCK
12162597* 3.0-2.0 Tin Brass Tin
FEMALE CONNECTOR UNSEALED
12162595* 1.0-0.80 Tin Brass Tin
# Cavities Connector Color Material TPA
12162596* 0.50-0.35 Tin Brass Tin
8 15357040 Lt. Gray PA66 HS IM 15324332
*Thin Stock—Electrical current restrictions apply, contact your regional
support representative at the number listed below.

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 280 HEADER Metri-Pack Series
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Unsealed System Application Information

280 SERIES TERMINALS – Tin Plated

TEMPERATURE RISE ABOVE
AMBIENT (25 C) VS CURRENT*
o TEMPERATURE DERATING CURVES*
100 50
CABLE RANGE (mm ): ....... 0.35-5.0

MAXIMUM CURRENT (AMPS)

2 0.50 5.0

TEMPERATURE RISE (OC)

3.0
80 40
CURRENT RANGE (AMPS): ........ 0-30 0.80 2.0 2.0
1.0
60 30
TEMP RANGE C: O
.......... -40 to 125 1.0
3.0
0.80
40 20 0.50
RESISTANCE: ...... <10mΩ@20mV 5.0
20 10
VOLTAGE DROP: ...... <3.0mV/amp
0 0
CENTERLINE SPACING (mm): ....... 6.9 0 10 20 30 40␣ 50 25 50 75 100 125␣
CURRENT (AMPS) AMBIENT TEMPERATURE (OC)
BLADE WIDTH (mm): ................. 2.8
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.

Male Header Connector Assembly

280 METRI-PACK MALE HEADER

CONNECTOR ASSEMBLY UNSEALED
Pins Connector Color Material
4 12110440 Black PA66 HS IM

TANGLESS

280 METRI-PACK MALE HEADER

CONNECTOR ASSEMBLY UNSEALED SECTION NOTES:
Contact your regional support representative at the number listed below.
Pins Connector Color Material
• Due to rigid tolerances of connector cavities, it is critical
8 12146724 Gray PBT 30% GF to meet all crimp dimensions as specified.

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Metri-Pack Series
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280 HEADER
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H: 17.9
H: 14.0

W: 23.3
L: 24.0 W: 26.7
L: 25.7

Total Mated Length: 40.4mm

A PART NO: 12052856 C PART NO: 12110440

DESCRIPTION: Connector 4F DESCRIPTION: Connector 4M
SIZE: 24.0L x 14.0H x 23.3W SIZE: 25.7L x 17.9H x 26.7W
COLOR: Black COLOR: Black
MATERIAL: PA66 HS IM MATERIAL: PA66 HS IM
TERMINALS: See Page 160, 280 Female

B PART NO: 15324456

DESCRIPTION: TPA
COLOR: Lt. Gray
MATERIAL: PA6

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H: 27.9

H: 24.7
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W: 34.4 W: 44.7
TANGLESS L: 23.7 L: 43.3

Total Mated Length: 50.8mm

D PART NO: 15357040 (Lt. Gray) G PART NO: 12146724 (Gray)

12129088 (Black) 12146735 (Black)
DESCRIPTION: Connector 8F DESCRIPTION: Connector 8M
SIZE: 23.7L x 24.7H x 34.4W SIZE: 43.3L x 27.9H x 44.7W
MATERIAL : PA66 HS IM MATERIAL: PBT 30% GF
TERMINALS : See Page 160, 280 Tangless Female

E PART NO: 15324332

DESCRIPTION:TPA
NUMBER REQ: 2
COLOR: Natural
MATERIAL : PA66 HS IM

F PART NO: 12052834

DESCRIPTION: CPA
COLOR: Green
MATERIAL : PP

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