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Li-ion Battery Insights for Industry

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0% found this document useful (0 votes)
79 views21 pages

Li-ion Battery Insights for Industry

Uploaded by

awais.avient
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

EP Li-ion battery introduction

EP Group
Agenda

Li-ion battery technology


• EP Li-ion battery competence
• Comparison with lead-acid battery

Li-ion battery Features


• Advantages
• Charging
• Safety
• BMS

BMS
• Working principle
• Features and realization
• Display and software
1

Li-ion battery technology


Li-ion battery introduction

A series of Li-ion battery workshop photos

Comparison with traditional lead-acid battery

Lead-acid battery Li-ion battery


◼ Large size
◼ Heavy weight ◼ Small size
◼ Long charging time ◼ Low weight
◼ Needs regular battery maintenance ◼ Maintenance free
◼ Gasing, needs air ventilation ◼ Opportunity charging
◼ Water filling ◼ BMS
◼ Acid risk
Li-ion battery introduction

Li-ion battery and charger parameters for EP products overseas

EP model Battery Charger

EPT12-EZX 24V/20Ah 24V/10A

EPL151 24V/55Ah 24V/20A

WPL201 48V/30Ah 48V/15A

EPT20-SR 24V/210Ah 24V/100A

EPT20-RASH 24V/210Ah 24V/100A

ES16-RS 24V/210Ah 24V/100A

CPD18/20TV8 48V/360Ah 48V/100,150A

CPD15/20L1 48V/360Ah 48V/100,150A

CPD30/35L1 80V/540Ah 80V/200A


2

Li-ion battery features


Li-ion battery features

Li-ion battery features


• Advantages
• Charging
• Safety
• BMS
Li-ion battery features
Advantages Lead-acid battery Li-ion battery
weight weight
• Compact & Low weight EPT20-RASH 190kg 63kg
ES16-RS 200kg 63kg
• Sealed completely
• No more water filling
• Absolute maintenance free • No maintenance

• After 2000 cycles of regular charging and


discharging, battery capacity can still remain above
• Long life time 70%,llife time is 3000-4000 times charging

• No air ventilation required


• No infrastructure • No floor coating
• Charge at any location
Li-ion battery features

• Energy efficiency Li-ion battery has a higher charging rate:


• Lead-acid charging rate → maximum 80%
• Li-ion battery charging rate → around 90%

< 80% > 90%

List: Lithium integrated smart trucks


• Design • The weight and the size of the battery do no
longer determinde the design of the truck. The
truck can be designed totally different
Li-ion battery features

Fast charging cost less time and money


Charging • Maximum 0.5C charging current, ensure normal
• Fast charging charging time in 2 hours
• Short charging time save the cost of backup
batteries
Check the
•Charging power
time plug,
is very bigger chargers 100 –
flexible
• Opportunity charging
• 150A
DO not have specified charging time
• DO not have to charge to full
• Short charging during lunch time, break time,
etc.
Fast, Simple and compact charger
• Fast, simple, compact charger • Easy operation: connect the battery to charger,
press the switch, then start to charge
• Stable quality, low warranty claim rate
Li-ion battery features

To ensure the safety, the battery passed a series of


Safety
rigorous tests :
• Passed a series of rigorous tests • Collision test
• Extrusion test
• Needling test
• Burning test
• High and low temperature test

BMS protection contain:

• BMS protection for battery • Over discharging speed reduction, circuit cut off
• High and low temperature cut off
• Over voltage & current protection
Li-ion battery features

EP unique Battery management system.


• BMS monitor BMS is developed base on li-ion battery forklift
truck, the system matches and communicates with
the EP li-ion products.

The main features of BMS contain:


• Over charging & discharging protection
• Over voltage protection
• Over current protection
• High & low temperature protection
Li-ion battery features
When the BMS has problem, it’s easy and
EP unique convenient to find the error code. The code can
• BMS error code display in 4 different devices in time:
• EP products’ BDI
• BDI installed in the battery cover
• Handhold display
• PC software
3

Li-ion battery products


EP Li-ion product
EP Li-ion product

RPL201/201H: 2000 kg 24v/210ah KPL201 2000kg 24v/210ah


RPL251 : 2500 kg, RPL301: 3000 kg Long distance distribution
Comfortable operation and stable operation Long duration for daily usage
Reliable US AMP waterproof connectors and Reliable driving systemand exit the
electrical components, all wires and cables are High performance hydraulic pump
reliably protected and fixed, greatly reducing Operation safety assurance
electrical failures; Provides great driving comfort and high
Innovative Drive Floating Operation Adjustable performance to load 2 tons of cargo
System (DFA) for smooth, non-tilting when with a fast driving speed up to 10 km/h
turning at high speed.
EP Li-ion product

ESL122 1200 kg 24v/80ah


An economic and efficient solution for vertical
ES16-RS 1600 kg 24v/210ah stacking and is ideal for operating in confined
spaces.
H-shape channel mast improves the strength
of the whole truck It is able to pass the rollover test over 2.5m lifting
Automatic switch to lower speed when the fork height and ensure the operation safety with the high
reaches its setting height and when turning strength chassis and high rigidity mast.
Electric power steering system
Tight space operation & Warehouse with medium
height rack
W orld's first counterbalance truck specially
EP Li-ion product designed around the li-ion battery:

5 hrs working time, high power to perform as


IC forklift

1.5 times driving space to offer larger legroom


in the industry to ensure optimized ergonomics
than normal lead-acid battery and IC forklift.

New chassis design, lower the center of gravity,


more stable

Charging time reduced with li-ion battery, free


charging time. 10 mins could charge 7% and
2.5 hour can be full charged.

More powerful, overload climbing 15% slope


CPD30L1-S: 3000kg
(80v/540ah) https://www.logisticsinside.eu/test-video-ep-
cpd30l1-s-space-miracle-with-endurance/

https://youtu.be/m5gT5E6TNKA

https://www.youtube.com/watch?v=wMcPJtZX
ABw
EP Li-ion product
The innovative Four-wheel lithium battery forklift

Unique design: combines the features of a


heavy-duty diesel truck and a low maintenance
ICE301B 3000 kg electric truck
(80v/280ah)
AC drive&lifting motors with Zapi controller
iMOW Green
80V 205Ah li-ion battery maximum capacity

Saves 30%-50% of energy cost with Li-ion


technology through EP BMS

Telematics available for better fleet


management

https://www.youtube.com/watch?v=-
rVBXcaWq_A

https://www.youtube.com/watch?v=HHUQHyH8
WbU
Thank you

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