Thin Film Characterization Techniques
Thin Film Characterization Techniques
RESEARCH COLLABORATION
❖ Thickness Measurements
-- Vibrating Quartz Crystal
-- Thickness Profilometer
-- Optical Methods
❖ Electron Microscopy
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What are the Thin Films?
When thickness is reduced beyond certain limit, the properties change dramatically Size Effects
Bulk Materials
❖ Thin films can be compared with the infinite potential square well due to particles confinement along a single
axis.
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Thin Films?
❖ Thin films are material deposited on thick substrate (Thickness ~ from fraction to nanometers to micrometers).
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Applications?
Optical: Reflective and anti-reflective coatings, Magnetic: Memory disks Electronic: Insulators, conductors, semi conductor
Solar cells, Wave guides and optical detector arrays devices, Integrated circuits and piezoelectric device
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IN-SITU AND EX-SITU MEASUREMENTS
Measurements is Important as deposition process.
➢ Thickness measurements
In-Situ Ex-situ
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Quartz Crystal Microbalance
𝟐𝒇𝟐𝒐 ∆𝒎
∆𝒇 = −
𝑨 𝝆𝒒 𝝁𝒒
Need to use tooling factor as the amount of 𝑓0 = Resonance Frequency of Quartz crystal
deposition not same on quartz and the substrate. A- Piezoelectrically active crystal area,
Δm-change in mass due to deposition,
ρq- density of the Quartz Crystal
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𝜇𝑞 = Sheer Modulus of Quartz
Quartz Crystal Microbalance
𝜌𝑞 𝜇𝑞
Z - Factor =
𝜌𝑓 𝜇𝑓
∆𝒎
∆𝒅 =
𝝆𝒇
∆𝒅 - Change in thickness – film thickness
Quartz is used as microbalance since it has very good quality factor of f/f = 106
(very low noise)
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Advantages and Disadvantages
Advantages
• Very good for vacuum evaporation technique
• Rapid measurement with high resolution of about 0.05 nm thickness (change in mass – 10
nanograms)
• Can control the deposition rate – (in-situ)
• Not so expensive, Non Destructive Method
Disadvantages
• Not ideal for angular deposition such as sputtering deposition and PLD
• May need to be water cooled otherwise the heating form the source can change the precession
• Need to clean or replace periodically (if it is coated heavily)
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Stylus Thickness Profilometer
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Stylus Profilometer
• Easy to use
Depending on the expected thickness height of the step, the following methods could be used
1) Stylus Profilometer
2) Atomic Force Microscopy
3) Scanning Electron Microscopy
4) Focused Ion Beam
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Optical Methods
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Optical Microscopy
We can look at the the surface of the thin film but cannot specify any details or
structural information due to diffraction limit.
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ELLIPSOMETORY ( Brief history)
▪ Very sensitive
▪ No reference material
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MEASUREMENTS THROUGH ELLIPSOMETORY
➢ Film Thickness
➢ Refractive Index
Psi (Ψ) ➢ Extension Coefficient
Delta (∆) ➢ Surface Roughness
➢ Anisotropy
Desired information must
➢ Composition
be extracted through a
model based analysis using ➢ Uniformity
an equation to describe the
interaction of light and
material.
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PRINCIPLE (POLARISATION OF LIGHT)
The polarization-change is
represented as an amplitude
ratio, Ф, and a phase
difference, Δ. The measured
response is dependent on
optical properties and
thickness of each material.
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EXPERIMENTAL SETUP
Sample
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ADVANTAGES AND DISADVANTAGES
ADVANTAGE DISADVANTAGE
Non-Destructive:it does not alter or damage the sample Complexity: Ellipsometry measurements involve complex
during measurement optical principles and data analysis techniques
High Sensitivity:It can detect small variations in thickness, Limited Depth Sensitivity: Ellipsometry is primarily a
refractive index, and surface roughness, making it ideal for surface-sensitive technique, with limited penetration depth
precise characterization of thin film structures. into the sample
Multilayer Analysis: Ellipsometry can analyze multilayered Limited Wavelength Range: The accuracy and sensitivity
structures, providing detailed information about each layer's of ellipsometry measurements depend on the wavelength
optical properties, thickness, and composition. range of the light source used.
Contactless Measurement: it does not require physical Typically requires flat and optically smooth surfaces for
contact with the sample surface. accurate measurements.
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Interferometry
In case of transparent films The reflected light will show an interference maximum for a
wavelength λ, when the path difference between successive
beams reflected at each surface
2𝑛1 𝑡𝑐𝑜𝑠𝜃 = mλ
m = integer
If no < n1 > n2
2𝑛1 𝑡𝑐𝑜𝑠𝜃 = mλ
If no < n1 > n2
Maximum Intensity (bright band)
n2
Film thickness=d
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Interferometry
• If two rays reflected from two surfaces, depending on the path difference –
Inference pattern forms
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Interferometry
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Interferometry
𝟐𝜹 𝒏−𝟏
𝟐𝑺 + = 𝒏𝝀; 𝑺= λ
𝟐𝝅 𝟐
The existence of the step now displaces the fringe pattern abruptly by Δ
Δ λ
The thickness of film 𝑑 =
𝑓𝑟𝑖𝑛𝑔𝑒 𝑠𝑝𝑎𝑐𝑖𝑛𝑔 2
Fringe width is 1/40 times the fringe spacing for highly reflective surfaces
Displacement can be easily detected
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Optical Constant Extraction
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Terahertz Radiation?
Electronics Photonics
THz: Where electronics meet Photonics
THz Pulse
THz Spectrum
Optical pump
ΔA ~ Re (σ)
ETHz
Δt ~ Im(σ)
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Non-equilibrium Properties
J(t) – E1THz
𝑑𝐽(𝑡)
E1THz ~ ൗ𝑑𝑡
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Optical Constant Extraction
ΔA ~ Re (σ)
✓ Complex conductivity
✓ Scattering time
Complex THz conductivity of solid
✓ Number density
𝜀0 𝜔𝑝2 𝜔
𝜎 𝜔 = −𝑖𝜀0 ω(𝜀∞ − 1) +
𝑖 𝜔02 − 𝜔 2 + 𝜔Г1
~ ~ id ( n
~ − 1)
2n ( nsub + 1) exp
(Through minimum error
Ta ( ) =
c T ( ) − Ta ( ) = 0
~ ~ ~ ~ 2idn~ method)
(1 + n )(n + nsub ) + ( n − 1) exp
c
Complex conductivity
𝑛𝑒 2
Plasma frequency is given by 𝜔𝑝 2 = ∗
𝑚 𝜀0
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Mandatory Requirement
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Electrodynamics of Superconductors
➢ Conductivity
σ(ɷ, T) =σn(ɷ, T) +σs(ɷ, T)
𝑛𝑒 2 𝑓𝑛 (𝑇)𝜏 𝑛𝑒 2 𝑓𝑛 𝑇 𝜔𝜏 2 𝑓𝑠 𝜔
𝜎𝑟𝑒 =
𝑚∗ 1 + 𝜔 2 𝜏 2 𝜎𝑖𝑚𝑔 = + Dramatic tunability
𝑚∗ 1 + 𝜔2𝜏 2 𝜏
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Superconductors at Terahertz
❖ Superconductor : Macroscopic coherent quantum system
Binding energy : 2
Phase
Amplitude
h
Physics and time scale behind Cooper pair dissociation and formation 43 and
Robert A. Kaindl, et. al. Terahertz Spectroscopy: Principles
Applications, 2017, 119 (Chap. 4)
Superconductors at Terahertz
40 K
Conductivity (S/m)
50 K
3x106
55 K
60 K
0.4 65 K
70 K 2x106
72 K
74 K
76 K
78 K 1x106
0.2 80 K
82 K
84 K 0
90 K
100 K
0.0 120 K 0 50 100 150 200 250 300
0.3 0.6 0.9 1.2 150 K Temperature (K)
295 K
Frequency (THz)
✓ 54 % Broad band transmission change at 0.6 THz on changing temperature from 7 K to 295 K
✓ Very large imaginary part of the Conductivity in comparison to the real part at lower temperature
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Charge Carrier Density
1.0
1.5x1027 nn (Normal Carrier) fn (Normal Carrier)
ns (Cooper Pair) fs (Cooper Pair)
0.8
Carrier Density (/m3)
Carrier Fraction
1.0x1027 0.6
0.4
5.0x1026
0.2
0.0 0.0
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Temperature (K) Temperature (K)
60
80
50
60 Kinetic inductance
40
30
Scattering time 40
20
20
10
0
0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90
Temperature (K) Temperature (K)
The transition temperature of the Superconductor films could be obtained by measuring THz Pulses
0.06 0.06
295 K 5K
6K
66 nm Thick NbTiN 0.04 0.04
7K
8K
0.02 TMax 0.02 9K
10 K
0.020 10 K
0.10
0.015
Peak to Peak THz Pulse
0.08
0.010
10 K
0.06
0.005
0.04 0.000
10 100
10 100
Temperature (K) 48
Temperature (K)
Much More…..Microwave Properties
Complex reflection coefficient S11 of the varactors could be measured through VNA
where G and C are the conductance and capacitance of the varactor and Z0 = 50 Ω
𝐺 𝐶𝑡
The effective loss tangent 𝑡𝑎𝑛𝛿 = , and the dielectric constant 𝜀𝑟 =
𝜀0 𝐴
𝜔𝐶 49
Much More…..Thickness Measurement
Terahertz pulses passing through 500 micrometres thick sapphire substrate
2𝑛𝑑
0.1
Time delay =
𝑐
d = thickness
0.0
Terahertz Signal (mV)
-0.2
-0.3
150 160 170 180 190 200
Time Delay (ps) 50
ELECTRON MICROSCOPY (EM)
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ELECTRON MICROSCOPY:
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TRANSMISSION ELECTRON SPECTROSCOPY (TEM)
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INTRODUCTION:
➢ The technology was first discovered by German
scientist Max Knoll and Ernst Ruska in 1931.
➢ In this, a beam of electrons is transmitted through an
ultra-thin specimen, interacting with the specimen as
it passes through.
➢ An image is formed from the interaction of the
electrons transmitted through the specimen; the image
is magnified and focused onto an imaging device, Ernst Ruska (Right) and Max knoll (Left)
pictured with their Invention, the first
such as a fluorescent screen, on the layer of magnetic electron microscope, Berlin,
1932.
photographic film.
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MAIN COMPONANTS
▪ It is made up of the objective lens, a movable stage holding the specimen, and intermediate and projector
lenses.
▪ They focus electrons passing through the specimen, forming a highly magnified image.
▪ It also has a digital camera that permanently records the images captured after viewing.
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COMPONANTS OF TEM:
Electron source
electron beam
Secondary
electron
Condenser lens
Auger electron
Backscattered Condenser
electron Aperture
Photon
Sample
Objective
Selected aperture
area
Absorbed aperture Intermediate
Elastically electron lens
Scattered Projection
electron lens
Unscattered electron
Fluorescent Screen
➢ Magnetic lenses are used to focus the beam of electrons on the specimen.
➢ Column tube of the condenser lens in a vacuum helps to create a clear image
➢ The vacuum allows electrons to produce a clear image without collision with any air molecule which
may deflect them.
➢ When the electron reaches the specimen, the specimen scatters the electrons which are focused by the
magnetic lenses
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How TEM Images looks?
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Image: By Microbe Notes
ADVANTAGES & DISADVANTAGES
ADVANTAGE DISADVANTAGE
High Resolution: TEM offers incredibly high resolution, Sample Preparation: One of the major drawbacks of TEM is
allowing visualization of structures at the atomic level. the extensive and often challenging sample preparation
required.
Magnification: This enables detailed examination of small Thin sample: Specimens must be extremely thin (typically
features and structures. less than 100 nm) and electron-transparent, which necessitates
specialized techniques such as thin sectioning, ion milling, or
freeze-fracture.
Elemental Analysis: With the use of techniques such as High Vacuum Requirement: TEM operates under high
energy-dispersive X-ray spectroscopy (EDS), TEM allows vacuum conditions to prevent electron scattering, which can
for elemental analysis of specimens. affect image quality.
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SCANNING ELECTRON MICROSCOPY (SEM)
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INTRODUCTION
➢ Electron microscope is, that images the sample surface by scanning it with a high-energy
beam of electrons in a raster scan pattern.
➢ The electrons interact with the atoms that make up the sample producing signals that contain
information about the sample's surface topography, composition , and other properties.
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Basic component of SEM
➢ Electron Gun
➢ Condenser Lenses
➢ Objective Aperture
➢ Scan Coil
➢ Chamber
➢ Detector
➢ Computer Hardware
and software
Figure: Basic SEM Setup and Electron path
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[Link]
SEM ( Scanning Electron Microscope)
Incident Beam
Cathodoluminescence
Electrical information
Auger Electron
Surface sensitive Secondary Electron
Compositional information Topographical Information
Sample
Principle:
➢ The basic principle is that the beam of the electrons is generated by a suitable source, typically
a tungsten filament or a field emission gun.
➢ The electron beam is accelerated through a high voltage (e.g. 20kV) and passes through a
system of apertures and electromagnetic lenses to produce a thin beam of electrons.
➢ Then the beam scans the surface of the specimen. Electrons are emitted from the specimen by
the action of a scanning beam and collected by a suitably positioned detector.
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CHARACTERISTIC INFORMATION
➢ Topography :
The surface features of an object or “ how it looks “, its texture; direct relation between these
features and material properties.
➢ Morphology:
The shape and size of the particles making up the object ; direct relation between these
structure and material properties.
➢ Compositions;
The elements and compounds that the object is composed of and the relative amounts of
them; direct relation between composition and material properties.
➢ Crystallographic Information;
How the atoms are arranged in the object; direct relation between these arrangement and
material properties. 65
VACUUM CHAMBER
➢ Without a vacuum, the electron generated by the electron gun would encounter constant
interference from air particles in the atmosphere.
➢ Not only would these particles block the path of the electron beam, but electrons would also be
knocked out of the air and onto the specimen, which would distort the surface of the specimen.
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How SEM Images looks?
Award-winning SEM image of an Image of pollen grains taken on a A gold-coated spider, prepared for
Ant was taken by Stefan Eberhard SEM shows the characteristic depth viewing with an SEM
of Complex Carbohydrate Research of field of SEM micrographs Image courtesy: Toby Hudson
Ctr, Univ of Georgia.
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[Link]
ADVANTAGES & DISADVANTAGES
ADVANTAGE DISADVANTAGE
SEM can be used to analyse a wide range of material, The high energy electron beam used in SEM can cause
including Metals, ceramics polymers, and biological damage to sensitive samples, such as biological
specimens. specimens or polymer, leading to change the
morphology or composition.
❖ The choice of characterization technique depends on the property under investigation and
the desired accuracy
❖ In-situ and non-destructive techniques could be preferred tool to measure thin film
properties
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Thank You
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