12 100/110 ED

IGP
INTERNAL GEAR PUMPS
SERIES 10

OPERATING PRINCIPLE

— IGP pumps are volumetric displacement

pumps with internal gears, available in five
sizes, each divided into a range of different
displacement.
— The pumps feature high volumetric
performance levels, thanks to both radial and
axial compensation in proportion to operating
pressure, in addition to low noise levels.
— Optimal load distribution and special friction
bearings enable continuous duty at high
pressures and ensure extended pump lifetime.
— IGP pumps are also available in multiple
versions which can be combined to make
multi-flow groups.

TECHNICAL SPECIFICATIONS
IGP PUMP SIZE 3 4 5 6 7

Displacement range cm3/rev 3,6 ÷ 10,2 13,3 ÷ 32,6 33,1 ÷ 64,9 64,1 ÷ 126,2 125,8 ÷ 251,7

Flow rate range (at 1.500 rpm) l/min. 5,4 ÷ 15,3 19,9 ÷ 48,9 49,6 ÷ 97,3 96,1 ÷ 189,3 188,7 ÷ 377,5

Operating pressures see table 3 - performances

Rotation speed see table 3 - performances

Rotation direction clockwise or anticlockwise (seen from the shaft side)

Loads on the shaft consult our technical department for the extent of axial and radial loads

Hydraulic connection flanged fittings SAE J518 c code 61 (see par. 28)

Type of fastening flanged SAE J744 c

Mass (single pump) kg 4 ÷ 4,8 8,6 ÷ 11 15,5 ÷ 18,7 29,2 ÷ 35 46,5 ÷ 59

HYDRAULIC SYMBOL
Ambient temperature range °C –10 / +60

Fluid temperature range °C –10 / +80

Fluid viscosity range see par. 2.2

Recommended true viscosity cSt 25 ÷ 100

Degree of fluid contamination see par. 2.3

12 100/110 ED 1/20
 IGP
SERIES 10

1 - IDENTIFICATION CODE

I G P - / - / 10

Internal Series No. (the overall

gear pump and mounting dimensions
remain unchanged from
10 to 19)
Pump size:
- single pump
- front pump (only for double pumps):
Type of shaft end
3 = from 3,6 to 10,2 cm3/rev 1 = with key
4 = from 13,3 to 32,6 cm3/rev other types of shafts are
5 = from 33,1 to 64,9 cm3/rev available upon request
6 = from 64,1 to 126,2 cm3/rev
7 = from 125,8 to 251,7 cm3/rev
Mounting flange
0 =type SAE - 2
Added pump size 1 =type SAE - 4 (only for IGP7)
(only for double pumps): other flange types are available upon
3 = from 3,6 to 10,2 cm3/rev request
4 = from 13,3 to 32,6 cm3/rev
5 = from 33,1 to 64,9 cm3/rev Rotation direction (seen from the shaft side)
6 = from 64,1 to 126,2 cm3/rev R = clockwise L = anticlockwise
7 = from 125,8 to 251,7 cm3/rev

Size: Added pump size:

- single pump (only for double pumps)
- front pump (only for double pumps) (see performances table, par. 3)
(see performances table, par. 3)

2 - HYDRAULIC FLUID
2.1 - Fluid type
Use mineral oil based hydraulic fluids with anti-foam and antioxidant additives.
For use with other types of fluid, keep in mind the limitations shown in the following table or consult our technical department for authorization
of use.

FLUID TYPE NOTES

HFC (water glycol solution - The performances shown in the table in par. 3 must be reduced of 20%.
with proportion of water - The maximum speed of the fluid in the suction line must not exceed 1 m/s.
≤ 40 %) - The suction pressure must not be less than 0,8 bar absolute.
- The maximum fluid temperature must be less than 50°C.

HFD (phosphate esters) Operation with this type of fluid is not allowed.

2.2 - Fluid viscosity

The operating fluid viscosity must be within the following range:
minimum viscosity 10 cSt referred to the maximum fluid temperature of 80 °C
optimum viscosity 25 ÷ 100 cSt referred to the fluid working temperature in the tank
maximum viscosity 2000 cSt limited to only the start-up phase of the pump
When selecting the fluid type, be sure that the true viscosity is within the range specified above at the operating temperature.

2.3 - Degree of fluid contamination

The maximum degree of fluid contamination must be according to ISO 4406:1999 class 20/18/15; therefore, use of a filter with β20 ≥75 is
recommended. A degree of maximum fluid contamination according to ISO 4406:1999 class 18/16/13 is recommended for optimum endurance
of the pump. Hence, use of a filter with β10 ≥100 is recommended.
If there is a filter installed on the suction line, be sure that the pressure at the pump inlet is not lower than the values specified in paragraph 3.
The suction filter must be equipped with a by-pass valve and, if possible, with a clogging indicator.

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SERIES 10

3 - PERFORMANCES (obtained with mineral oil with viscosity in the range of 25 ÷ 100 cSt)

DISPLACEMENT MAX. FLOW RATE PRESSURE MAX. ROTATION MIN. ROTATION

PUMP NOMINAL [bar] SPEED
[cm3/rev] (at 1500 rpm) SPEED
SIZE DIMENSION (note 3) [rpm]
(note 2) [l/min.] steady/peak [rpm] (note 4)

003 3,6 5,4

005 5,2 7,8

IGP3 006 6,4 9,6 330 345 3600 400

008 8,2 12,3

010 10,2 15,3

6
013 13,3 19,9 3600

016 15,8 23,7 330 345 3400

IGP4 020 20,7 31,0 3200 400

025 25,4 38,1 300 330 3000

032 32,6 48,9 250 280 2800

6
032 33,1 49,6 3000
315 345
040 41 61,5 2800
IGP5 400
050 50,3 75,4 280 315 2500

064 64,9 97,3 230 250 2200

064 64,1 96,1 300 330 2600

080 80,7 121,0 280 315 2400

IGP6
100 101,3 151,9 250 300 2100 400

125 126,2 189,3 210 250 1800

125 125,8 188,7 300 330 2200

160 160,8 241,2 280 315 2000

IGP7 400
200 202,7 304,0 250 300
1800
250 251,7 377,5 210 250

Note 1) In continuous operating conditions, the maximum suction pressure is 2 bar while the minimum pressure must not be less than -0,2
bar. A minimum suction pressure of - 0,4 bar is allowed for brief periods of time (the pressure values are to be considered
relative).

Note 2) The working tolerances can reduce the displacement by 1,5% max. The flow rate at 1500 rpm shown in the table considers
operation with pressure of 10 bar.

Note 3) The steady and peak pressures shown above are valid in the speed range of 400-1500 rpm.
For speeds greater than 1500 rpm, the extent of the peak pressure must be reduced.

Note 4) For use at variable speed in the range less than 400 rpm or greater than 1500 rpm, there are limitations of the allowable
pressures. Contact our technical department for applications outside this range.

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SERIES 10

4- IGP3 PUMP CHARACTERISTIC CURVES (values obtained with mineral oil with viscosity of 46 cSt at 40°C)

The data shown in the diagrams were noted with pump rotation speed = 1500 rpm.

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

ABSORBED POWER NOISE LEVEL

The noise pressure levels were measured in a semi-

anecoic room, at an axial distance of 1 m from the
pump.
The values shown must be reduced by 5 dB(A) if they
are to be considered in a completely anecoic room.

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SERIES 10

5- IGP4 PUMP CHARACTERISTIC CURVES (obtained with mineral oil with viscosity of 46 cSt at 40°C)

The data shown in the diagrams were noted with pump rotation speed = 1500 rpm.

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

ABSORBED POWER NOISE LEVEL

The noise pressure levels were measured in a semi-

anecoic room, at an axial distance of 1 m from the
pump.
The values shown must be reduced by 5 dB(A) if
they are to be considered in a completely anecoic
room.

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SERIES 10

6- IGP5 PUMP CHARACTERISTIC CURVES (values obtained with mineral oil with viscosity of 46 cSt at 40°C)

The data shown in the diagrams were noted with pump rotation speed = 1500 rpm.

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

ABSORBED POWER NOISE LEVEL

The noise pressure levels were measured in a

semi-anecoic room, at an axial distance of 1 m
from the pump.
The values shown must be reduced by 5 dB(A) if
they are to be considered in a completely anecoic
room.

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SERIES 10

7- IGP6 PUMP CHARACTERISTIC CURVES (obtained with mineral oil with viscosity of 46 cSt at 40°C)

The data shown in the diagrams were noted with pump rotation speed = 1500 rpm.

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCIES

ABSORBED POWER NOISE LEVEL

The noise pressure levels were measured in a

semi-anecoic room, at an axial distance of 1 m from
the pump.
The values shown must be reduced by 5 dB(A) if
they are to be considered in a completely anecoic
room.

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SERIES 10

8- IGP7 PUMP CHARACTERISTIC CURVES (values obtained with mineral oil with viscosity of 46 cSt at 40°C)

The data shown in the diagrams were noted with pump rotation speed = 1500 rpm.

FLOW RATE/PRESSURE CURVES VOLUMETRIC AND TOTAL EFFICIENCY

ABSORBED POWER NOISE LEVEL

The noise pressure levels were measured in a

semi-anecoic room, at an axial distance of 1 m from
the pump.
The values shown must be reduced by 5 dB(A) if
they are to be considered in a completely anecoic
room.

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SERIES 10

9 - IGP3 PUMP OVERALL AND MOUNTING DIMENSIONS

dimensions in mm

1 Suction
port

2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the anticlockwise configuration, the delivery port, 2), is on the opposite side of the pump
CONNECTION FLANGE
(see par. 28)

c e g h i k l r v w DELIVERY SUCTION

IGP3-003 66 20,5 9 14 38,1 17,5 M8x13 38,1 17,5 M8x13 0610718 0610718

IGP3-005 70 20,5 11 14 38,1 17,5 M8x13 38,1 17,5 M8x13 0610718 0610718

IGP3-006 73 20,5 11 19 47,5 22 M10x15 38,1 17,5 M8x13 0610718 0610719

IGP3-008 77,5 20,5 13 19 47,5 22 M10x15 38,1 17,5 M8x13 0610718 0610719

IGP3-010 82,5 20,5 13 21 52,4 26,2 M10x15 38,1 17,5 M8x13 0610718 0610713

10 - IGP4 PUMP OVERALL AND MOUNTING DIMENSIONS

dimensions in mm

1 Suction
port

2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the anticlockwise configuration, the delivery port, 2), is on the opposite side of the pump
CONNECTION FLANGE
(see par. 28)

c e g h i k l r v w DELIVERY SUCTION

IGP4-013 88,5 31 13 23 52,4 26,2 M10x15 38,1 17,5 M8x13 0610718 0610713

IGP4-016 92,5 31 14 25 52,4 26,2 M10x15 38,1 17,5 M8x13 0610718 0610713

IGP4-020 98 31 18 27 58,7 30,2 M10x15 47,5 22 M10x15 0610719 0610720

IGP4-025 104 31 18 30 58,7 30,2 M10x15 47,5 22 M10x15 0610719 0610720

IGP4-032 113 31 18 32 58,7 30,2 M10x15 47,5 22 M10x15 0610719 0610720

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SERIES 10

11- IGP5 PUMP OVERALL AND MOUNTING DIMENSIONS

dimensions in mm

1 Suction
port

2 Delivery
port

NOTE: the pump is represented in the clockwise rotation configuration

For the anticlockwise configuration, the delivery port, 2), is on the opposite side of the pump

CONNECTION FLANGES
(see par. 28)

c e g h i k l r v w DELIVERY SUCTION

IGP5-032 119 36 18 32 58,7 30,2 M10x15 47,5 22 M10x15 0610719 0610720

IGP5-040 125 36 19 35 70 36 M12x20 52,4 26,2 M10x15 0610713 0610714

IGP5-050 132 36 21 40 70 36 M12x20 52,4 26,2 M10x15 0610713 0610714

IGP5-064 143 36 23 40 70 36 M12x20 52,4 26,2 M10x15 0610713 0610714

12- IGP6 PUMP OVERALL AND MOUNTING DIMENSIONS

dimensions in mm

1 Suction
port

2 Delivery
port

NOTE: the pump is represented in the clockwise rotation configuration

For the anticlockwise configuration, the delivery port, 2), is on the opposite side of the pump
CONNECTION FLANGES
(see par. 28)

c e g h i k l r v w DELIVERY SUCTION

IGP6-064 140 40 23 40 70 36 M12x20 52,4 26,2 M10x15 0610713 0610714

IGP6-080 148 35 23 45 77,8 42,9 M12x20 70 36 M12x20 0610714 0610721

note 5

IGP6-100 158 35 27 50 77,8 42,9 M12x20 70 36 M12x20 0610714 0610721

note 5

IGP6-125 170 40 30 50 77,8 42,9 M12x20 70 36 M12x20 0610714 0610721

note 5

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SERIES 10

13- IGP7 PUMP OVERALL AND MOUNTING DIMENSIONS

dimensions in mm

1 Suction
port

2 Delivery
port

NOTE: the pump is shown in the clockwise rotation configuration

For the anticlockwise configuration, the delivery port, 2), is on the opposite side of the pump

CONNECTION FLANGES
(see par. 28)

c e g h i k l r v w DELIVERY SUCTION

IGP7-125 152 48 30 50 77,8 42,9 M12x20 70 36 M12x20 0610714 0610721

note 5

IGP7-160 162 48 30 56 89 50,8 M12x20 70 36 M12x20 0610714 0610722

note 5

IGP7-200 174 46 34 62 89 50,8 M12x20 70 36 M12x20 0610714 0610722

note 5

IGP7-250 188 42 38 72 106,3 62 M16x25 70 36 M12x20 0610714 0610723

note 5

NOTE 5: For applications with delivery pressure greater than 200 bar, it is necessary to use the special connection flange, code 0610725.

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SERIES 10

14 - IGP33 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

1 Suction
port
Refer to the values in the table of par.
9 for the dimensions expressed with
2 Delivery
alphabetical letters ports

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

15 - IGP43 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the tables of:

1 Suction
paragraph 9 for IGP3 port
paragraph 10 for IGP4
for the dimensions expressed with 2 Delivery
alphabetical letters ports

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

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SERIES 10

16 - IGP44 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the table 1 Suction

port
of par. 10 for the dimensions
expressed with alphabetical
2 Delivery
letters ports

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

17 - IGP53 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the tables of: 1 Suction

paragraph 9 for IGP3 port
paragraph 11 for IGP5
for the dimensions expressed with 2 Delivery
alphabetical letters ports

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

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SERIES 10

18 - IGP54 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the tables of:

paragraph 10 for IGP4 1 Suction
port
paragraph 11 for IGP5
for the dimensions expressed with
alphabetical letters 2 Delivery
ports

dimensions in mm
NOTE: the pump is shown in the clockwise rotation configuration
For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

19 - IGP55 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

1 Suction
port
Refer to the values in the table
of par. 11 for the dimensions 2 Delivery
expressed with alphabetical ports
letters

dimensions in mm NOTE: the pump is shown in the clockwise rotation configuration

For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

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SERIES 10

20 - IGP64 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the tables of:

paragraph 10 for IGP4
1 Suction
paragraph 12 for IGP6 port
for the dimensions expressed with
alphabetical letters 2 Delivery
ports

dimensions in mm
NOTE: the pump is shown in the clockwise rotation configuration
For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

21 - IGP65 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the tables of:

paragraph 11 for IGP5 Suction
1
paragraph 12 for IGP6 port
for the dimensions expressed with
alphabetical letters 2 Delivery
ports

dimensions in mm
NOTE: the pump is shown in the clockwise rotation configuration
For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

12 100/110 ED 15/20
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SERIES 10

22 - IGP66 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the table 1 Suction

port
of par. 12 for the dimensions
expressed with alphabetical
letters 2 Delivery
ports

dimensions in mm NOTE: the pump is shown in the clockwise rotation configuration

For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

23 - IGP75 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the tables

of: 1 Suction
port
paragraph 11 for IGP5
paragraph 13 for IGP7
2 Delivery
for the dimensions expressed ports
with alphabetical letters

NOTE: the pump is shown in the clockwise rotation configuration

dimensions in mm For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

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SERIES 10

24- IGP76 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the tables

of:
1 Suction
paragraph 12 for IGP6 port
paragraph 13 for IGP7
for the dimensions expressed 2 Delivery
with alphabetical letters ports

dimensions in mm
NOTE: the pump is shown in the clockwise rotation configuration
For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

25- IGP77 DOUBLE PUMP OVERALL AND MOUNTING DIMENSIONS

Refer to the values in the table 1 Suction

port
of par. 13 for the dimensions
expressed with alphabetical
letters 2 Delivery
ports

dimensions in mm
NOTE: the pump is shown in the clockwise rotation configuration
For the anticlockwise configuration, the delivery ports, 2), are on the opposite side of the pump

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SERIES 10

26 - INSTALLATION

— The IGP pumps can be installed with the shaft oriented in any position.

— Prior to putting the pump into operation, check that the rotation direction of the motor is according to the direction of the
arrow marked on the pump body.

— The suction line must be sized so that the speed of the fluid does not exceed 1 m/s (1,5 m/s with positive pressure at the
pump inlet).
The pump start up, especially at a cold temperature, should occur with the pump unloading.
Any bends and restrictions or an excessive line length can impair correct working of the pump.
The height of suction from the bottom of the tank must not be less than 50 mm.

— The IGP pumps are self-priming in the entire operating speed range specified. At the first start-up of the pump, it is
necessary to vent the air from the delivery line.
If a check valve with cracking pressure of >1 bar is installed on the delivery line, it is necessary to vent the air from the
circuit branch between the check valve and the pump at the time of start-up.

— The motor-pump connection must be carried out directly with a flexible coupling.
Consult our technical dept. for installations that generate axial or radial loads on the pump shaft.
The coupling must be mounted without axially forcing the pump shaft. Be sure that the joint coupling diameter be made with
a K7 tolerance.

— Refer to paragraph 2.3 for the characteristics and installation of the filtering elements.

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SERIES 10

27 - MAXIMUM APPLICABLE TORQUE

PUMP MAX. TORQUE APPLIED TO THE SHAFT [Nm]

SIZE PRIMARY SHAFT A SECONDARY SHAFT B

IGP3 160 80

IGP4 335 190

IGP5 605 400

IGP6 1050 780

IGP7 1960 1200

NOTE: The pumps must be connected in order of decreasing displacement and size.

27.1 - Maximum applicable torque for double pumps

In the case of double pumps, even of the same displacement, each pump can operate at the maximum performances specified in par. 3.

27.2 - Maximum applicable torque for multiple pumps

The torque (M) at the inlet of each pump is given from the following equation:

M = 9549 N = [Nm]
.

n
n = rotation speed [rpm]
Q = delivery [l/min]
where the absorbed power (N) is given from:
Δp = differential pressure on the pump [bar]
N = Q Δp = [kW]
.
η tot = total efficiency (noted from the relative diagrams in par. 4-5-6-7-8)
600 . η tot

or is calculated from the ABSORBED POWER diagrams (see par. 4-5-6-7-8).

In the case of multiple pumps, the torque of the single pump must be added to the torque generated by the downstream pumps.

The torque value thus calculated for each pump must be less than the relative value specified in the above table, taking the following into
consideration:

1st pump = refer to the specified values for primary shaft A

2nd, 3rd, 4th pump = refer to the specified values for secondary shaft B

In the event the calculated torque values are greater than the values shown in the table, it is necessary to reduce the operating pressure or
substitute the overloaded pump with one that can support the required torque.

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SERIES 10

28 - SAE J518 c code 61 CONNECTION FLANGES

dimensions in mm

p
Flange Flange max 1
code description [bar] ∅A ∅B C D E F G H L
4 bolts 2
0610718 SAE - 1/2” 345 1/2” BSP 13 16 36 19 17,5 38,1 46 54 M8 x 30 OR 4075
0610719 SAE - 3/4” 345 3/4” BSP 19 18 36 19 22,2 47,6 50 65 OR 4100
0610713 SAE - 1” 345 1” BSP 25 18 38 22 26,2 52,4 55 70 M10 x 35 OR 4131
0610720 SAE - 1 1/4” 276 1 1/4” BSP 32 21 41 22 30,2 58,7 68 79 OR 4150
0610714 SAE - 1 1/2” 207 1 1/2” BSP 38 25 45 24 35,7 70 78 94 M12 x 45 OR 4187
0610725 SAE - 1 1/2” 345 1 1/2” BSP 38 36 50 25 36 70 80 95 M12 x 55 12K OR 4187
0610721 SAE - 2” 207 2” BSP 51 25 45 30 43 77,8 90 102 OR 4225
M12 x 45
0610722 SAE - 2 1/2” 172 2 1/2” BSP 63 25 50 30 50,8 89 105 116 OR 4275
0610723 SAE - 3” 138 3” BSP 73 50 34 62 106,4 124 134 OR 4437
27
M16 x 50
0610726 SAE - 4” 34 4” BSP 99 27 48 34 77,8 130,2 146 162 OR 4437

The fastening bolts and the O-Rings must be ordered separately.

DUPLOMATIC OLEODINAMICA S.p.A.

20015 PARABIAGO (MI) • Via M. Re Depaolini 24
Tel. +39 0331.895.111
Fax +39 0331.895.339
www.duplomatic.com • e-mail: [email protected]

12 100/110 ED REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS.
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