Technician's Air Conditioner Guide
Technician's Air Conditioner Guide
Destination
Europe
Turkey
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service
or repair the products dealt with in this service information by anyone else could result in serious injury or death.
CAUTION
R32 REFRIGERANT – This Air Conditioner contains and operates with refrigerant R32.
THIS PRODUCT MUST ONLY BE INSTALLED OR SERVICED BY QUALIFIED PERSONNEL.
Refer to Commonwealth, State, Territory and local legislation, regulations, codes, installation & operation manuals, before the
installation, maintenance and/or service of this product.
○
B Multiple Connection (Multiple Indoor Unit connect with Single Outdoor Unit)
Both connections have different connecting methods. Any mismatch connections will result in malfunctions.
The following illustration demonstrates the correct electrical works for both type.
○
A (Single Connection) ○
B (Multiple Connection)
Please refer to the provided Installation Instructions for the detailed procedures for connecting cables to Indoor Unit.
2
TABLE OF CONTENTS
PAGE PAGE
1. Safety Precautions ............................................. 5 13.4 New installation, Relocation, Repairing of
2. Precaution for Using R32 Refrigerant .............. 8 Refrigerant Cycle System The
Procedures ................................................. 64
3. Specifications ................................................... 12 13.5 Piping installation of R32 ............................ 65
4. Features ............................................................ 25 13.6 Installation, Relocation, and Service .......... 66
13.7 Repairing of refrigerant cycle / Brazing
5. Location of Controls and Components.......... 26 point ............................................................ 70
5.1 Indoor Unit .................................................. 26 13.8 <Reference> Analysis method for no error
5.2 Outdoor Unit ............................................... 26 code, no cooling / no warming ................... 76
5.3 Remote Control .......................................... 26 14. Operation Control............................................. 78
6. Dimensions ....................................................... 27 14.1 Basic Function ............................................ 78
6.1 Indoor Unit .................................................. 27 14.2 Indoor Fan Motor Operation ....................... 79
6.2 Outdoor Unit ............................................... 29 14.3 Outdoor Fan Motor Operation .................... 80
14.4 Airflow Direction ......................................... 81
7. Refrigeration Cycle Diagram ........................... 31
14.5 Quiet Operation (Cooling Mode/Cooling
7.1 CS-Z20VKEW CU-Z20VKE Area of Dry Mode) ...................................... 84
CS-Z25VKEW CU-Z25VKE 14.6 Quiet Operation (Heating) .......................... 84
CS-Z35VKEW CU-Z35VKE 14.7 Powerful Mode Operation .......................... 84
CS-Z42VKEW CU-Z42VKE 14.8 Timer Control.............................................. 85
CS-XZ20VKEW CU-Z20VKE 14.9 Sleep Mode Operation ............................... 85
CS-XZ25VKEW CU-Z25VKE 14.10 Auto Restart Control ................................... 86
CS-XZ35VKEW CU-Z35VKE ..................... 31 14.11 Indication Panel .......................................... 87
7.2 CS-Z50VKEW CU-Z50VKE 14.12 nanoeTM X Operation .................................. 87
CS-Z71VKEW CU-Z71VKE 14.13 Mild Dry Cooling Operation ........................ 89
CS-XZ50VKEW CU-Z50VKE ..................... 32 14.14 Wireless LAN Control ................................. 89
8. Block Diagram .................................................. 33 15. Operation Control (For Multi Split
8.1 CS-Z20VKEW CU-Z20VKE Connection) ...................................................... 92
CS-XZ20VKEW CU-Z20VKE ..................... 33 15.1 Cooling operation ....................................... 92
8.2 CS-Z25VKEW CU-Z25VKE 15.2 Soft Dry Operation...................................... 92
CS-Z35VKEW CU-Z35VKE 15.3 Heating Operation ...................................... 92
CS-Z42VKEW CU-Z42VKE 15.4 Automatic Operation .................................. 93
CS-XZ25VKEW CU-Z25VKE 15.5 Indoor Fan Motor Operation ....................... 93
CS-XZ35VKEW CU-Z35VKE ..................... 34 15.6 Powerful Mode Operation .......................... 93
8.3 CS-Z50VKEW CU-Z50VKE 15.7 Auto Restart Control ................................... 93
CS-Z71VKEW CU-Z71VKE ....................... 35 15.8 Indication Panel .......................................... 93
9. Wiring Connection Diagram ............................ 36 15.9 Mild Dry Cooling Operation ........................ 93
9.1 Indoor Unit .................................................. 36 16. Protection Control ............................................ 94
9.2 Outdoor Unit ............................................... 37 16.1 Protection Control for All Operations.......... 94
10. Electronic Circuit Diagram .............................. 39 16.2 Protection Control for Cooling & Soft Dry
Operation .................................................... 96
10.1 Indoor Unit .................................................. 39 16.3 Protection Control for Heating
10.2 Outdoor Unit ............................................... 40 Operation .................................................... 97
11. Printed Circuit Board ....................................... 42 17. Servicing Mode ................................................. 99
11.1 Indoor Unit .................................................. 42 17.1 Auto OFF/ON Button .................................. 99
11.2 Outdoor Unit ............................................... 45 17.2 Heat Only Operation ................................ 100
12. Installation Instruction ..................................... 48 17.3 Remote Control Button ............................. 102
12.1 Select the Best Location ............................ 48 18. Troubleshooting Guide .................................. 108
12.2 Indoor Unit .................................................. 49 18.1 Refrigeration Cycle System ...................... 108
13. Installation and Servicing Air Conditioner 18.2 Breakdown Self Diagnosis Function ........ 110
using R32 .......................................................... 58 18.3 Error Codes Table .................................... 111
13.1 About R32 Refrigerant ............................... 58 18.4 Self-diagnosis Method .............................. 113
13.2 Characteristics of R32 Refrigerant ............. 58 19. Disassembly and Assembly Instructions .... 141
13.3 Refrigerant piping installation • Tools used 19.1 CS-Z20VKEW CS-Z25VKEW
in services .................................................. 60 CS-Z35VKEW CS-Z42VKEW
CS-XZ20VKEW CS-XZ25VKEW
CS-XZ35VKEW ........................................ 141
3
19.2 CS-Z50VKEW CS-Z71VKEW
CS-XZ50VKEW ........................................148
19.3 Outdoor Electronic Controller Removal
Procedure .................................................156
19.4 ‘Panasonic Comfort Cloud’ App Setting
Procedure [After Replace Main Printed
Circuit Board or Change the Indoor
Unit] ..........................................................159
20. Technical Data ................................................171
20.1 Cool Mode Performance Data ..................171
20.2 Heat Mode Performance Data..................173
21. Service Data ....................................................175
21.1 Cool Mode Outdoor Air Temperature
Characteristic............................................175
21.2 Heat Mode Outdoor Air Temperature
Characteristic............................................181
21.3 Piping Length Correction Factor...............187
22. Exploded View and Replacement Parts
List ...................................................................189
22.1 Indoor Unit ................................................189
22.2 Outdoor Unit .............................................201
4
1. Safety Precautions
Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the
power plug and main circuit for the model installed.
The caution items stated here must be followed because these important contents are related to safety. The
meaning of each indication used is as below. Incorrect installation or servicing due to ignoring of the instruction
will cause harm or damage, and the seriousness is classified by the following indications.
WARNING This indication shows the possibility of causing death or serious injury.
CAUTION This indication shows the possibility of causing injury or damage to properties.
WARNING This symbol shows that this equipment uses a flammable refrigerant.
If the refrigerant is leaked, together with an external ignition source, there is a possibility of ignition.
CAUTION This symbol shows that the Operation Manual should be read carefully.
CAUTION This symbol shows that a service personnel should be handling this equipment with reference to the
Installation Manual.
CAUTION This symbol shows that there is information included in the Operation Manual and/or Installation Manual.
Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation,
care and maintenance as stated in instructions. Please remind the customer to keep the operating instructions for
future reference.
WARNING
Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manufacturer. Any
1.
unfit method or using incompatible material may cause product damage, burst and serious injury.
Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit on veranda of a high rise building, child
2.
may climb up to outdoor unit and cross over the handrail causing an accident.
Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet
3. with other electrical appliances.
Poor contact, poor insulation or over current will cause electrical shock or fire.
2
The appliance shall be stored in a well ventilated room with floor area larger than Amin (m ) [refer Table A] and without any
continuously operating ignition sources.
4.
Keep away from open flames, any operating gas appliances or any operating electric heater. Else, it may explode and cause
injury or death.
5. Do not tie up the power supply cord into a bundle by band. Abnormal temperature rise on power supply cord may happen.
6. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.
7. Do not sit or step on the unit, you may fall down accidentally.
2
The appliance shall be installed, and/or operated in a room with floor area larger than Amin (m ) [refer Table A] and keep away
8. from ignition sources, such as heat/sparks/open flame, or, hazardous areas, such as gas appliances, gas cooking, reticulated
gas supply systems, or electric cooking appliances, etc.
9. Keep plastic bag (packaging material) away from small children, it may cling to nose and mouth and prevent breathing.
When installing or relocating air conditioner, do not let any substance other than the specified refrigerant, eg. air etc mix into
10. refrigeration cycle (piping).
Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.
Do not pierce or burn as the appliance is pressurized. Do not expose the appliance to heat, flame, sparks, or other sources of
11. ignition.
Else, it may explode and cause injury or death.
12. Do not add or replace refrigerant other than specified type. It may cause product damage, burst and injury etc.
5
WARNING
Do not perform flare connection inside a building or dwelling or room, when joining the heat exchanger of indoor unit with
interconnecting piping. Refrigerant connection inside a building or dwelling or room must be made by brazing or welding. Joint
13.
connection of indoor unit by flaring method can only be made at outdoor or at outside of a building or dwelling or room. Flare
connection may cause gas leak and flammable atmosphere.
For R410A/R32 model, use piping, flare nut and tools which is specified for R32 refrigerant. Using of existing (R22) piping, flare nut
and tools may cause abnormally high pressure in the refrigerant cycle (piping), and possibly result in explosion and injury.
14.
Thickness for copper pipes used with R32 must be more than 0.8 mm. Never use copper pipes thinner than 0.8 mm.
It is desirable that the amount of residual oil less than 40 mg/10 m.
Engage authorized dealer or specialist for installation and servicing. If installation or servicing done by the user is defective, it will cause
15.
water leakage, electrical shock or fire.
For refrigeration system work, Install according to this installation instructions strictly. If installation is defective, it will cause water
16.
leakage, electrical shock or fire.
Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water
17.
leakage, fire or electrical shock.
Install at a strong and firm location which is able to withstand weight of the set. If the strength is not enough or installation is not properly
18.
done, the set will drop and cause injury.
For electrical work, follow the national regulation, legistration and this installation instructions. An independent circuit and single outlet
19.
must be used. If electrical circuit capacity is not enough or defect found in the electrical work, it will cause electrical shock or fire.
Do not use joint cable for indoor/outdoor connection cable. Use the specified indoor/outdoor connection cable, refer to instruction
CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor/outdoor connection. Clamp the cable so that no external
20.
force will have impact on the terminal.
If connection or fixing is not perfect, it will cause heat up or fire at the connection.
Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
21.
cause heat-up or fire at connection point of terminal, fire or electrical shock.
This equipment is strongly recommended to be installed with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD),
22. with sensitivity of 30mA at 0.1 sec or less. Otherwise, it may cause electrical shock and fire in case of equipment breakdown or
insulation breakdown.
During installation, install the refrigerant piping properly before running the compressor. Operation of compressor without fixing
23. refrigeration piping and valves at opened position will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in
explosion, injury etc.
During pump down operation, stop the compressor before removing the refrigeration piping. Removal of refrigeration piping while
24. compressor is operating and valves are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in
explosion, injury etc.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare
25.
may break and cause refrigerant gas leakage.
After completion of installation or service, confirm there is no leakage of refrigerant gas. It may generate toxic gas when the refrigerant
26.
contacts with fire.
27. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
29.
telephone. Otherwise, it may cause electrical shock in case of equipment breakdown or insulation breakdown.
30. Do not modify the machine, part, material during repairing service.
31. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring unit.
32. Do not wrench the fasten terminal. Pull it out or insert it straightly.
33. Must not use other parts except original parts describe in catalog and manual.
CAUTION
Do not install the unit in a place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding
1.
of the unit, it may cause fire.
2. Prevent liquid or vapor from entering sumps or sewers since vapor is heavier than air and may form suffocating atmospheres.
Do not release refrigerant during piping work for installation, servicing, reinstallation and during repairing a refrigerant parts.
3.
Take care of the liquid refrigerant, it may cause frostbite.
4. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.
6
CAUTION
5. Do not touch the sharp aluminium fin, sharp parts may cause injury.
Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the
6.
furniture.
Select an installation location which is easy for maintenance.
7. Incorrect installation, service or repair of this air conditioner may increase the risk of rupture and this may result in loss damage or injury
and/or property.
Power supply connection to the room air conditioner.
2 2
Use power supply cord 3 × 1.5 mm (1/2 ~ 1.75HP), 3 × 2.5 mm (2.0 ~ 2.5HP) type designation 60245 IEC 57 or heavier cord.
Connect the power supply cord of the air conditioner to the mains using one of the following method.
Power supply point should be in easily accessible place for power disconnection in case of emergency.
In some countries, permanent connection of this air conditioner to the power supply is prohibited.
8.
1) Power supply connection to the receptacle using power plug.
Use an approved 15/16A (1/2 ~ 1.75HP), 16A (2.0HP), 20A (2.5HP) power plug with earth pin for the connection to the socket.
2) Power supply connection to a circuit breaker for the permanent connection.
Use an approved 16A (1/2 ~ 2.0HP), 20A (2.5HP) circuit breaker for the permanent connection. It must be a double pole switch with
a minimum 3.0 mm contact gap.
9. Installation or servicing work: It may need two people to carry out the installation or servicing work.
Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F – 70°F (30°C – 40°C) higher.
Please use a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F
10
(370 ± 10°C).
Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
Do not touch the sharp aluminum fins or edges of metal parts.
11. If you are required to handle sharp parts during installation or servicing, please wear hand glove.
Sharp parts may cause injury.
Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare may
12.
break and cause refrigerant gas leakage.
13. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.
7
2. Precaution for Using R32 Refrigerant
The basic installation work procedures are the same as conventional refrigerant (R410A, R22) models.
However, pay careful attention to the following points:
WARNING
Since the working pressure is higher than that of refrigerant R22 models, some of the piping and installation and service tools are
special.
(See “2.1. Special tools for R32 (R410A)”.)
1.
Especially, when replacing a refrigerant R22 model with a new refrigerant R32 model, always replace the conventional piping and flare
nuts with the R32 and R410A piping and flare nuts on the outdoor unit side.
For R32 and R410A, the same flare nut on the outdoor unit side and pipe can be used.
Models that use refrigerant R32 and R410A have a different charging port thread diameter to prevent erroneous charging with refrigerant
2. R22 and for safety.
Therefore, check beforehand. [The charging port thread diameter for R32 and R410A is 12.7 mm (1/2 inch).]
Be more careful than R22 so that foreign matter (oil, water, etc.) does not enter the piping.
3.
Also, when storing the piping, securely seal the opening by pinching, taping, etc. (Handling of R32 is similar to R410A.)
CAUTION
Installation (Space)
Must ensure the installation of pipe-work shall be kept to a minimum. Avoid use dented pipe and do not allow acute bending.
Must ensure that pipe-work shall be protected from physical damage.
Must comply with national gas regulations, state municipal rules and legislation. Notify relevant authorities in accordance with all
applicable regulations.
Must ensure mechanical connections be accessible for maintenance purposes.
1.
In cases that require mechanical ventilation, ventilation openings shall be kept clear of obstruction.
When disposal of the product, do follow to the precautions in #12 and comply with national regulations.
Always contact to local municipal offices for proper handling.
Interconnecting refrigerant pipework, i.e. pipework external to the unitary components, should be marked with a Class label (see
Figure 9.1 of Code of Practice) every two metres where the pipework is visible. This includes pipework located in a ceiling space or
any void which a person may access for maintenance or repair work within that space.
Servicing
2-1. Service personnel
Any qualified person who is involved with working on or breaking into a refrigerant circuit should hold a current valid certificate from
an industry-accredited assessment authority, which authorizes their competence to handle refrigerants safely in accordance with an
industry recognised assessment specification.
Servicing shall only be performed as recommended by the equipment manufacturer. Maintenance and repair requiring the
assistance of other skilled personnel shall be carried out under the supervision of the person competent in the use of flammable
refrigerants.
Servicing shall be performed only as recommended by the manufacturer.
2-2. Work
Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of
ignition is minimised.
For repair to the refrigerating system, the precautions in #2-2 to #2-8 must be followed before conducting work on the system.
Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapor being present while
the work is being performed.
All maintenance staff and others working in the local area shall be instructed and supervised on the nature of work being carried
2. out.
Avoid working in confined spaces.
Wear appropriate protective equipment, including respiratory protection, as conditions warrant.
Ensure that the conditions within the area have been made safe by limit of use of any flammable material. Keep all sources of
ignition and hot metal surfaces away.
2-3. Checking for presence of refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware of
potentially flammable atmospheres.
Ensure that the leak detection equipment being used is suitable for use with flammable refrigerants, i.e. non sparking, adequately
sealed or intrinsically safe.
In case of leakage/spillage happened, immediately ventilate area and stay upwind and away from spill/release.
In case of leakage/spillage happened, do notify persons downwind of the leaking/spill, isolate immediate hazard area and keep
unauthorized personnel out.
2-4. Presence of fire extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing equipment
shall be available at hand.
Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
8
CAUTION
2-5. No ignition sources
No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has
contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion.
He/She must not be smoking when carrying out such work.
All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing,
removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space.
Prior to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or
ignition risks.
“No Smoking” signs shall be displayed.
2-6. Ventilated area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any hot work.
A degree of ventilation shall continue during the period that the work is carried out.
The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
2-7. Checks to the refrigeration equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct specification.
At all times the manufacturer’s maintenance and service guidelines shall be followed.
If in doubt consult the manufacturer’s technical department for assistance.
The following checks shall be applied to installations using flammable refrigerants.
- The charge size is in accordance with the room size within which the refrigerant containing parts are installed.
- The ventilation machinery and outlets are operating adequately and are not obstructed.
- If an indirect refrigerating circuit is being used, the secondary circuit shall be checked for the presence of refrigerant.
- Marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected.
- Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance
which may corrode refrigerant containing components, unless the components are constructed of materials which are
inherently resistant to being corroded or are properly protected against being so corroded.
2-8. Checks to electrical devices
Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures.
Initial safety checks shall include but not limit to:-
- That capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking.
- That there is no live electrical components and wiring are exposed while charging, recovering or purging the system.
- That there is continuity of earth bonding.
At all times the manufacturer’s maintenance and service guidelines shall be followed.
If in doubt consult the manufacturer’s technical department for assistance.
If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt
with.
If the fault cannot be corrected immediately but it is necessary to continue operation, an adequate temporary solution shall be used.
The owner of the equipment must be informed or reported so all parties are advised thereinafter.
Repairs to sealed components
During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to
any removal of sealed covers, etc.
If it is absolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak
detection shall be located at the most critical point to warn of a potentially hazardous situation.
Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not altered in
such a way that the level of protection is affected. This shall include damage to cables, excessive number of connections, terminals
not made to original specification, damage to seals, incorrect fitting of glands, etc.
3.
Ensure that apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded such that they no longer serve the purpose of preventing the ingress of
flammable atmospheres.
Replacement parts shall be in accordance with the manufacturer’s specifications.
The use of silicon sealant may inhibit the effectiveness of some types of leak detection equipment.
NOTE:
Intrinsically safe components do not have to be isolated prior to working on them.
9
CAUTION
Leak detection methods
Electronic leak detectors shall be used to detect flammable refrigerants, but the sensitivity may not be adequate, or may need re-
calibration.
(Detection equipment shall be calibrated in a refrigerant-free area.)
Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used.
Leak detection equipment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant
7. employed and the appropriate percentage of gas (25 % maximum) is confirmed.
Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be avoided as the
chlorine may react with the refrigerant and corrode the copper pipe-work.
If a leak is suspected, all naked flames shall be removed/extinguished.
If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or isolated (by
means of shut off valves) in a part of the system remote from the leak. Oxygen free nitrogen (OFN) shall then be purged through
the system both before and during the brazing process.
Removal and evacuation
When breaking into the refrigerant circuit to make repairs – or for any other purpose – conventional procedures shall be used.
However, it is important that best practice is followed since flammability is a consideration.
The following procedure shall be adhered to:
• remove refrigerant -> • purge the circuit with inert gas -> • evacuate -> • purge again with inert gas ->
• open the circuit by cutting or brazing
8. The refrigerant charge shall be recovered into the correct recovery cylinders.
The system shall be “flushed” with OFN to render the unit safe.
This process may need to be repeated several times.
Compressed air or oxygen shall not be used for this task.
Flushing shall be achieved by breaking the vacuum in the system with OFN and continuing to fill until the working pressure is
achieved, then venting to atmosphere, and finally pulling down to a vacuum.
This process shall be repeated until no refrigerant is within the system.
When the final OFN charge is used, the system shall be vented down to atmospheric pressure to enable work to take place.
This operation is absolutely vital if brazing operations on the pipe work are to take place.
Ensure that the outlet for the vacuum pump is not close to any ignition sources and there is ventilation available.
Charging procedures
In addition to conventional charging procedures, the following requirements shall be followed.
- Ensure that contamination of different refrigerants does not occur when using charging equipment.
- Hoses or lines shall be as short as possible to minimize the amount of refrigerant contained in them.
- Cylinders shall be kept upright.
- Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
- Label the system when charging is complete (if not already).
9. - Extreme care shall be taken not to over fill the refrigeration system.
Prior to recharging the system it shall be pressure tested with OFN (refer to #7).
The system shall be leak tested on completion of charging but prior to commissioning.
A follow up leak test shall be carried out prior to leaving the site.
Electrostatic charge may accumulate and create a hazardous condition when charging and discharging the refrigerant.
To avoid fire or explosion, dissipate static electricity during transfer by grounding and bonding containers and equipment before
charging/discharging.
Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its details.
It is recommended good practice that all refrigerants are recovered safely.
Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of
reclaimed refrigerant.
It is essential that electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
b) Isolate system electrically.
c) Before attempting the procedure ensure that:
10
CAUTION
Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant.
11.
The label shall be dated and signed.
Ensure that there are labels on the equipment stating the equipment contains flammable refrigerant.
Recovery
When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice that all
refrigerants are removed safely.
When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders are employed.
Ensure that the correct number of cylinders for holding the total system charge are available.
All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i.e. special cylinders for the
recovery of refrigerant).
Cylinders shall be complete with pressure relief valve and associated shut-off valves in good working order.
Recovery cylinders are evacuated and, if possible, cooled before recovery occurs.
The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at hand and shall
be suitable for the recovery of flammable refrigerants.
In addition, a set of calibrated weighing scales shall be available and in good working order.
12.
Hoses shall be complete with leak-free disconnect couplings and in good condition.
Before using the recovery machine, check that it is in satisfactory working order, has been properly maintained and that any
associated electrical components are sealed to prevent ignition in the event of a refrigerant release.
Consult manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant Waste
Transfer Note arranged.
Do not mix refrigerants in recovery units and especially not in cylinders.
If compressors or compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain
that flammable refrigerant does not remain within the lubricant.
The evacuation process shall be carried out prior to returning the compressor to the suppliers.
Only electric heating to the compressor body shall be employed to accelerate this process.
When oil is drained from a system, it shall be carried out safely.
11
3. Specifications
Indoor CS-Z20VKEW / CS-XZ20VKEW CS-Z25VKEW / CS-XZ25VKEW
Model
Outdoor CU-Z20VKE CU-Z25VKE
Performance Test Condition EUROVENT EUROVENT
Phase, Hz Single, 50 Single, 50
Power Supply
V 230 230
Min. Mid. Max. Min. Mid. Max.
kW 0.75 2.05 2.40 0.85 2.50 3.20
Capacity BTU/h 2560 6990 8180 2900 8530 10900
Kcal/h 650 1760 2060 730 2150 2750
Running Current A – 2.15 – – 2.50 –
Input Power W 240 450 555 240 520 790
Annual Consumption kWh – 225 – – 260 –
W/W 3.13 4.56 4.32 3.54 4.81 4.05
EER BTU/hW 10.67 15.53 14.74 12.08 16.40 13.80
Kcal/hW 2.71 3.91 3.71 3.04 4.13 3.48
Cooling
12
Indoor CS-Z20VKEW / CS-XZ20VKEW CS-Z25VKEW / CS-XZ25VKEW
Model
Outdoor CU-Z20VKE CU-Z25VKE
Type Hermetic Motor (Rotary) Hermetic Motor (Rotary)
Compressor Motor Type Brushless Motor (6-poles) Brushless Motor (6-poles)
Output Power W 500 700
Type Cross-Flow Fan Cross-Flow Fan
Material ASG20K1 ASG20K1
Motor Type DC Motor (8-poles) DC Motor (8-poles)
Input Power W 47.3 47.3
Output Power W 40 40
Cool rpm 610 600
QLo
Indoor Fan
13
Indoor CS-Z20VKEW / CS-XZ20VKEW CS-Z25VKEW / CS-XZ25VKEW
Model
Outdoor CU-Z20VKE CU-Z25VKE
Height
mm (inch) 295 (11-5/8) / 542 (21-11/32) 295 (11-5/8) / 542 (21-11/32)
(I/D / O/D)
Width
Dimension Unit mm (inch) 919 (36-3/16) / 780 (30-23/32) 919 (36-3/16) / 780 (30-23/32)
(I/D / O/D)
Depth
mm (inch) 194 (7-21/32) / 289 (11-13/32) 194 (7-21/32) / 289 (11-13/32)
(I/D / O/D)
Weight Net (I/D / O/D) kg (lb) 9 (20) / 27 (60) 10 (22) / 31 (68)
Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 9.52 (3/8) 6.35 (1/4) / 9.52 (3/8)
Standard length m (ft) 5.0 (16.4) 5.0 (16.4)
Length range (min – max) m (ft) 3 (9.8) ~ 15 (49.2) 3 (9.8) ~ 15 (49.2)
Piping
I/D & O/D Height different m (ft) 15.0 (49.2) 15.0 (49.2)
Additional Gas Amount g/m (oz/ft) 10 (0.1) 10 (0.1)
Length for Additional Gas m (ft) 7.5 (24.6) 7.5 (24.6)
Inner Diameter mm 16.7 16.7
Drain Hose
Length mm 650 650
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb) and outdoor air
temperature of 35°C DRY BULB (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb).
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F
Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb).
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C.
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor -7/-8°C.
5. Standby power consumption ≤10.0w (when switched OFF by remote control, except under self protection control).
6. Specifications are subjected to change without prior notice for further improvement.
14
Indoor CS-Z35VKEW / CS-XZ35VKEW CS-Z42VKEW
Model
Outdoor CU-Z35VKE CU-Z42VKE
Performance Test Condition EUROVENT EUROVENT
Phase, Hz Single, 50 Single, 50
Power Supply
V 230 230
Min. Mid. Max. Min. Mid. Max.
kW 0.85 3.50 4.00 0.85 4.20 5.00
Capacity BTU/h 2900 11900 13600 2900 14300 17100
Kcal/h 730 3010 3440 730 3610 4300
Running Current A – 4.00 – – 5.50 –
Input Power W 240 860 1.08k 260 1.24k 1.57k
Annual Consumption kWh – 430 – – 620 –
W/W 3.54 4.07 3.70 3.27 3.39 3.18
EER BTU/hW 12.08 13.84 12.59 11.15 11.53 10.89
Kcal/hW 3.04 3.50 3.19 2.81 2.91 2.74
Cooling
15
Indoor CS-Z35VKEW / CS-XZ35VKEW CS-Z42VKEW
Model
Outdoor CU-Z35VKE CU-Z42VKE
Type Hermetic Motor (Rotary) Hermetic Motor (Rotary)
Compressor Motor Type Brushless Motor (6-poles) Brushless Motor (6-poles)
Output Power W 700 700
Type Cross-Flow Fan Cross-Flow Fan
Material ASG20K1 ASG20K1
Motor Type DC Motor (8-poles) DC Motor (8-poles)
Input Power W 47.3 47.3
Output Power W 40 40
Cool rpm 600 720
QLo
Indoor Fan
16
Indoor CS-Z35VKEW / CS-XZ35VKEW CS-Z42VKEW
Model
Outdoor CU-Z35VKE CU-Z42VKE
Height
mm (inch) 295 (11-5/8) / 542 (21-11/32) 295 (11-5/8) / 619 (24-3/8)
(I/D / O/D)
Width
Dimension Unit mm (inch) 919 (36-3/16) / 780 (30-23/32) 919 (36-3/16) / 824 (32-15/32)
(I/D / O/D)
Depth
mm (inch) 194 (7-21/32) / 289 (11-13/32) 194 (7-21/32) / 299 (11-25/32)
(I/D / O/D)
Weight Net (I/D / O/D) kg (lb) 10 (22) / 31 (68) 10 (22) / 31 (68)
Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 9.52 (3/8) 6.35 (1/4) / 12.70 (1/2)
Standard length m (ft) 5.0 (16.4) 5.0 (16.4)
Length range (min – max) m (ft) 3 (9.8) ~ 15 (49.2) 3 (9.8) ~ 15 (49.2)
Piping
I/D & O/D Height different m (ft) 15.0 (49.2) 15.0 (49.2)
Additional Gas Amount g/m (oz/ft) 10 (0.1) 10 (0.1)
Length for Additional Gas m (ft) 7.5 (24.6) 7.5 (24.6)
Inner Diameter mm 16.7 16.7
Drain Hose
Length mm 650 650
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb) and outdoor air
temperature of 35°C DRY BULB (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb).
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F
Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb).
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C.
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor -7/-8°C.
5. Standby power consumption ≤10.0w (when switched OFF by remote control, except under self protection control).
6. Specifications are subjected to change without prior notice for further improvement.
17
Indoor CS-Z50VKEW / CS-XZ50VKEW CS-Z71VKEW
Model
Outdoor CU-Z50VKE CU-Z71VKE
Performance Test Condition EUROVENT EUROVENT
Phase, Hz Single, 50 Single, 50
Power Supply
V 230 230
Min. Mid. Max. Min. Mid. Max.
kW 0.98 5.00 6.00 0.98 7.10 8.50
Capacity BTU/h 3340 17100 20500 3340 24200 29000
Kcal/h 840 4300 5160 840 6110 7310
Running Current A – 6.30 – – 9.70 –
Input Power W 280 1.41k 1.95k 420 2.17k 2.90k
Annual Consumption kWh – 705 – – 1085 –
W/W 3.50 3.55 3.08 2.33 3.27 2.93
EER BTU/hW 11.93 12.13 10.51 7.95 11.15 10.00
Cooling
18
Indoor CS-Z50VKEW / CS-XZ50VKEW CS-Z71VKEW
Model
Outdoor CU-Z50VKE CU-Z71VKE
Type Hermetic Motor (Rotary) Hermetic Motor (Rotary)
Compressor Motor Type Brushless (4-poles) Brushless (4-poles)
Output Power W 900 1.70k
Type Cross-Flow Fan Cross-Flow Fan
Material ASG33 ASG33
Motor Type DC Motor (8-poles) DC Motor (8-poles)
Input Power W 89.0 105.0
Output Power W 40 40
Cool rpm 700 800
QLo
Indoor Fan
19
Indoor CS-Z50VKEW / CS-XZ50VKEW CS-Z71VKEW
Model
Outdoor CU-Z50VKE CU-Z71VKE
Height
mm (inch) 302 (11-29/32) / 695 (27-3/8) 302 (11-29/32) / 695 (27-3/8)
(I/D / O/D)
Width
Dimension Unit mm (inch) 1120 (44-1/8) / 875 (34-15/32) 1120 (44-1/8) / 875 (34-15/32)
(I/D / O/D)
Depth
mm (inch) 236 (9-5/16) / 320 (12-5/8) 236 (9-5/16) / 320 (12-5/8)
(I/D / O/D)
Weight Net (I/D / O/D) kg (lb) 12 (26) / 42 (93) 13 (29) / 50 (110)
Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 12.70 (1/2) 6.35 (1/4) / 15.88 (5/8)
Standard length m (ft) 5.0 (16.4) 5.0 (16.4)
Length range (min – max) m (ft) 3 (9.8) ~ 30 (98.4) 3 (9.8) ~ 30 (98.4)
Piping
I/D & O/D Height different m (ft) 15.0 (49.2) 20.0 (65.6)
Additional Gas Amount g/m (oz/ft) 15 (0.2) 25 (0.3)
Length for Additional Gas m (ft) 7.5 (24.6) 10.0 (32.8)
Inner Diameter mm 16.7 16.7
Drain Hose
Length mm 650 650
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb) and outdoor air
temperature of 35°C DRY BULB (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb).
2. Heating capacities are based on indoor temperature of 20°C Dry Bulb (68°F Dry Bulb) and outdoor air temperature of 7°C Dry Bulb (44.6°F
Dry Bulb), 6°C Wet Bulb (42.8°F Wet Bulb).
3. Heating low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor 2/1°C.
4. Heating extreme low temperature capacity, Input Power and COP measured at 230 V, indoor temperature 20°C, outdoor -7/-8°C.
5. Standby power consumption ≤10.0w (when switched OFF by remote control, except under self protection control).
6. Specifications are subjected to change without prior notice for further improvement.
20
Multi Split Combination Possibility:
o A single outdoor unit enables air conditioning of up to two separate rooms for CU-2Z35TBE,
CU-2Z41TBE, CU-2Z50TBE.
o A single outdoor unit enables air conditioning of up to three separate rooms for CU-3Z68TBE, CU-3Z52TBE.
OUTDOOR UNIT
CONNECTABLE INDOOR UNIT
CU-2Z35TBE CU-2Z41TBE CU-2Z50TBE CU-3Z68TBE CU-3Z52TBE
ROOM
A B A B A B A B C A B C
TYPE
CS-MZ16VKE
1.6kW ● ● ● ● ● ● ● ● ● ● ● ●
CS-MRZ16VKE
CS-Z20VKEW
2.0kW CS-XZ20VKEW ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ20VKEW
CS-Z25VKEW
2.5kW CS-XZ25VKEW ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ25VKEW
Wall
CS-Z35VKEW
3.5kW CS-XZ35VKEW ● – ● – ● ● ● ● ● ● ● –
CS-RZ35VKEW
CS-Z42VKEW
4.2kW – – – – ● – ● ● – ● ● –
CS-RZ42VKEW
CS-Z50VKEW
5.0kW CS-XZ50VKEW – – – – ● – ● ● – ● – –
CS-RZ50VKEW
6.0kW CS-RZ60VKEW – – – – – – ● – – – – –
Capacity range of From 3.2kW to From 3.2kW to From 3.2kW to
From 4.5kW to 11.2kW From 4.5kW to 9.5kW
connectable units 6.0kW 6.0kW 7.7kW
1 room maximum pipe length (m) 20 20 20 25 25
Allowable elevation (m) 10 10 10 15 15
Pipe length
21
Multi Split Combination Possibility:
o A single outdoor unit enables air conditioning of up to four separate rooms for CU-4Z68TBE, CU-4Z80TBE.
o A single outdoor unit enables air conditioning of up to five separate rooms for CU-5Z90TBE.
OUTDOOR UNIT
CONNECTABLE INDOOR UNIT
CU-4Z68TBE CU-4Z80TBE CU-5Z90TBE
ROOM
A B C D A B C D A B C D E
TYPE
CS-MZ16VKE
1.6kW ● ● ● ● ● ● ● ● ● ● ● ● ●
CS-MRZ16VKE
CS-Z20VKEW
2.0kW CS-XZ20VKEW ● ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ20VKEW
CS-Z25VKEW
2.5kW CS-XZ25VKEW ● ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ25VKEW
CS-Z35VKEW
Wall
3.5kW CS-XZ35VKEW ● ● ● – ● ● ● ● ● ● ● ● ●
CS-RZ35VKEW
CS-Z42VKEW
4.2kW ● ● – – ● ● ● – ● ● ● ● –
CS-RZ42VKEW
CS-Z50VKEW
5.0kW CS-XZ50VKEW ● ● – – ● ● – – ● ● ● – –
CS-RZ50VKEW
6.0kW CS-RZ60VKEW ● – – – ● ● – – ● ● ● – –
CS-Z71VKEW
7.1kW – – – – ● ● – – ● ● – – –
CS-RZ71VKEW
Capacity range of
From 4.5kW to 11.5kW From 4.5kW to 14.7kW From 4.5kW to 18.3kW
connectable units
1 room maximum pipe length (m) 25 25 25
Allowable elevation (m) 15 15 15
Pipe length
22
Multi Split Combination Possibility:
o A single outdoor unit enables air conditioning of up to two separate rooms for CU-2E12SBE, CU-2E15SBE,
CU-2E18SBE.
o A single outdoor unit enables air conditioning of up to three separate rooms for CU-3E23SBE, CU-3E18PBE.
OUTDOOR UNIT
CONNECTABLE INDOOR UNIT
CU-2E12SBE* CU-2E15SBE* CU-2E18SBE* CU-3E23SBE* CU-3E18PBE*
ROOM
A B A B A B A B C A B C
TYPE
CS-MZ16VKE
1.6kW ● ● ● ● ● ● ● ● ● ● ● ●
CS-MRZ16VKE
CS-Z20VKEW
2.0kW CS-XZ20VKEW ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ20VKEW
CS-Z25VKEW
2.5kW CS-XZ25VKEW ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ25VKEW
Wall
CS-Z35VKEW
3.2kW CS-XZ35VKEW ● – ● – ● ● ● ● ● ● ● –
CS-RZ35VKEW
CS-Z42VKEW
4.0kW – – – – ● – ● ● – ● ● –
CS-RZ42VKEW
CS-Z50VKEW
5.0kW CS-XZ50VKEW – – – – ● – ● ● – ● – –
CS-RZ50VKEW
6.0kW CS-RZ60VKEW – – – – – – ● – – – – –
Capacity range of From 3.2kW to From 3.2kW to From 3.2kW to
From 4.5kW to 11.0kW From 4.5kW to 9.0kW
connectable units 5.7kW 5.7kW 7.5kW
1 room maximum pipe length (m) 20 20 20 25 25
Allowable elevation (m) 10 10 10 15 15
Pipe length
Note*: Above outdoor unit is contains and operates with refrigerant R410A gas.
23
Multi Split Combination Possibility:
o A single outdoor unit enables air conditioning of up to four separate rooms for CU-4E23PBE, CU-4E27PBE.
o A single outdoor unit enables air conditioning of up to five separate rooms for CU-5E34PBE.
OUTDOOR UNIT
CONNECTABLE INDOOR UNIT
CU-4E23PBE* CU-4E27PBE* CU-5E34PBE*
ROOM
A B C D A B C D A B C D E
TYPE
CS-MZ16VKE
1.6kW ● ● ● ● ● ● ● ● ● ● ● ● ●
CS-MRZ16VKE
CS-Z20VKEW
2.0kW CS-XZ20VKEW ● ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ20VKEW
CS-Z25VKEW
2.5kW CS-XZ25VKEW ● ● ● ● ● ● ● ● ● ● ● ● ●
CS-RZ25VKEW
CS-Z35VKEW
Wall
3.2kW CS-XZ35VKEW ● ● ● – ● ● ● ● ● ● ● ● ●
CS-RZ35VKEW
CS-Z42VKEW
4.0kW ● ● – – ● ● ● – ● ● ● ● –
CS-RZ42VKEW
CS-Z50VKEW
5.0kW CS-XZ50VKEW ● ● – – ● ● – – ● ● ● – –
CS-RZ50VKEW
6.0kW CS-RZ60VKEW ● – – – ● ● – – ● ● – – –
CS-Z71VKEW
7.1kW ● – – – ● – – – ● ● – – –
CS-RZ71VKEW
Capacity range of
From 4.5kW to 11.0kW From 4.5kW to 13.6kW From 4.5kW to 17.5kW
connectable units
1 room maximum pipe length (m) 25 25 25
Allowable elevation (m) 15 15 15
Pipe length
Note*: Above outdoor unit is contains and operates with refrigerant R410A gas.
24
4. Features
Inverter Technology
o Wider output power range
o Energy saving
o Quick Cooling
o Quick Heating
o More precise temperature control
Environment Protection
o Non-ozone depletion substances refrigerant (R32)
Quality Improvement
o Random auto restart after power failure for safety restart operation
o Gas leakage protection
o Prevent compressor reverse cycle
o Inner protector to protect compressor
o Noise prevention during soft dry operation
Operation Improvement
o Quiet mode to reduce the indoor unit operating sound
o Powerful mode to reach the desired room temperature quickly
o 24-hour timer setting
o nanoeTM X operation provides clean air, moisturises your skin and hair, deodorizes odours in the room
Serviceability Feature
o Activation and Deactivation Method for Heating Only Mode
o Breakdown Self Diagnosis function
25
5. Location of Controls and Components
5.1 Indoor Unit
Front panel Aluminium fin
Remote control
display
Clock setting
26
6. Dimensions
6.1 Indoor Unit
6.1.1 CS-Z20VKEW CS-Z25VKEW CS-Z35VKEW CS-Z42VKEW
CS-XZ20VKEW CS-XZ25VKEW CS-XZ35VKEW
<Top View>
(194)
<Side View> <Front View> <Side View>
Air intake 919 194
direction
295
61
45
2 ±0.5 2 ±0.5
Left piping Air outlet Right piping
hole direction hole
<Bottom View> <Remote Control>
59
165 (Close)
217 (Open)
60 60
149 139
410 (41-61) 64
Relative position between the indoor unit and the installation plate <Front View>
496.6 16.4
Indoor unit
external
264.6
128mm TO C A 128mm TO
PIPE HOLE PIPE HOLE
CENTER CENTER
128 128
Unit: mm
266 266
27
6.1.2 CS-Z50VKEW CS-Z71VKEW CS-XZ50VKEW
<Top View>
302
60
60
42.6
1-2 1-2
42.6
165 (Close)
217 (Open)
60 60
135 135
64
Relative position between the indoor unit and the installation plate <Front View>
741.4 16.5
Installation
plate 560 560
Indoor unit
264.3
128 128
266 266
Unit: mm
28
6.2 Outdoor Unit
6.2.1 CU-Z20VKE CU-Z25VKE CU-Z35VKE
34.3
(104.7) 570.3 104.9 60.5
100 mm
85.5
155.2
100 mm
1000 mm
542
61.6
(18)
69.5
Unit: mm
6.2.2 CU-Z42VKE
<Top View>
Space necessary for 824 68.7
installation 22 (124) 540 160 (62.6)
32
100 mm
97
167
100 mm
330
1000 mm
29
6.2.3 CU-Z50VKE CU-Z71VKE
<Top View>
Space necessary for
installation
875 72
35
100 mm 34.7 (131) 613 131
82
100 mm
360.5
1000 mm
695
75
(25)
70.5
386
Unit: mm
30
7. Refrigeration Cycle Diagram
7.1 CS-Z20VKEW CU-Z20VKE CS-Z25VKEW CU-Z25VKE
CS-Z35VKEW CU-Z35VKE CS-Z42VKEW CU-Z42VKE
CS-XZ20VKEW CU-Z20VKE CS-XZ25VKEW CU-Z25VKE
CS-XZ35VKEW CU-Z35VKE
INDOOR OUTDOOR
LIQUID AIR
SIDE EXPANSION TEMP.
MUFFLER VALVE STRAINER SENSOR
2-WAY
VALVE
PIPE
TEMP.
INTAKE SENSOR 2
AIR
TEMP.
SENSOR
CONDENSER
PIPE
TEMP. PIPE
SENSOR 1 TEMP.
SENSOR
HEAT EXCHANGER
(EVAPORATOR)
GAS
SIDE
TANK
SENSOR
COMPRESSOR
COOLING
HEATING
31
7.2 CS-Z50VKEW CU-Z50VKE CS-Z71VKEW CU-Z71VKE
CS-XZ50VKEW CU-Z50VKE
INDOOR OUTDOOR
LIQUID
SIDE EXPANSION
MUFFLER VALVE STRAINER
PIPE
TEMP.
SENSOR 1 PIPE
TEMP.
SENSOR
HEAT EXCHANGER
(EVAPORATOR)
GAS
SIDE
TANK
SENSOR
COMPRESSOR
COOLING
HEATING
32
8.1
8. Block Diagram
NOISE FILTER
SUPPLY
33
4-WAYS
FUSE103 VALVE
TEMP. FUSE
TEMP. FUSE
N 2
3
CS-Z20VKEW CU-Z20VKE CS-XZ20VKEW CU-Z20VKE
8.2
DB1 MS
CS-XZ35VKEW CU-Z35VKE
3~ MS
FUSE301
TH1 3~
SC
NTC
SINGLE
PHASE U M
POWER 4-WAYS
NOISE FILTER
SC VALVE FUSE5
34
SUPPLY
RY-PWR
TEMP. FUSE
N 2
3
CS-Z25VKEW CU-Z25VKE CS-Z35VKEW CU-Z35VKE
CS-Z42VKEW CU-Z42VKE CS-XZ25VKEW CU-Z25VKE
8.3
RY-PWR REACTOR
L1 S1
SEN1 FUSE6 IC19
RY-PWR2 FUSE1 FUSE8
Q1
FAN MOTOR
MS COMPRESSOR
3~
FUSE301
MS
3~
TH1
SC
NTC
SINGLE
PHASE U M
POWER
SC
NOISE FILTER
35
SUPPLY
4-WAY
VALVE
FUSE5
PTC
TEMP. FUSE PTC2 RY-AC
RY-PWR
TEMP. FUSE
N 2
3
CS-Z50VKEW CU-Z50VKE CS-Z71VKEW CU-Z71VKE
9.1
RY-PWR ELECTRONIC CONTROLLER (SUB) P 1
GROUNDING 4 B 1 W
TERMINAL CN-NANO W CN1 CN2
RY-PWR2 (YLW) BL 3 (WHT) (WHT) NANOE
TERMINAL 1 2 BL GENERATOR
BOARD Y/G (YELLOW) (BROWN) (BLACK) CN-101 CN-102 CN-103 5
HIGH VOLTAGE
POWER SUPPLY
BR W
L1 AC302 ACL501 AC306 1 (GRN) 5 1 (WHT) 3 1 (WHT) 5
POWER SUPPLY
N
W
W
W
W
W
W
W
W
W
W
W
W
W
Y
Indoor Unit
S1 GR
4 GR
1
2 1 5 1 3 1 5 CN-WLAN CN-WLAN
CN-DATA 1 CN-DATA 2 CN-DATA 3 GR
(WHT) GR 3 (BLK)
3 (GRN) (YLW) (YLW) SW01 1
BLACK AC306 (BLK)
ELECTRONIC
TEMP. FUSE
CONTROLLER
(WIFI MODULE)
102ºC (250V, 3A) FUSE301 4 8
TEMP. FUSE T3.15A L250V CN-RMT
TO OUTDOOR UNIT
102ºC (250V, 3A) W AC303 (WHT) (WHT)
NOISE FILTER 1
R AC304 (RED) CIRCUIT GR
G301 (GRN) 5 W
5
GROUNDING G
CN-CNT BR
TERMINAL G
COMMUNICATION (WHT) Y REMARKS
Y/G CIRCUIT RECTIFICATION 1 1 B: BLUE
EVAPORATOR CIRCUIT BR 1 P: PINK
1 R BR: BROWN
Y O M UP DOWN LOUVER
CN-STM1 O: ORANGE
9. Wiring Connection Diagram
B 7 Y MOTOR (OUTER)
W 6 (WHT) P BL: BLACK
FAN MOTOR
M BL 5 CN-FM (WHT) 5 5 G/GRN: GREEN
4 BR 1 Y/YLW: YELLOW
R 1 R W/WHT: WHITE
(FOR Z20/25/35/42VKEW & XZ20/25/35VKEW ONLY) 1 CN-STM2 O M LEFT RIGHT R: RED
36
Y LOUVER MOTOR
(YLW) P Y/G: YELLOW/GREEN
W 1 5 5 GR: GRAY
ELECTRONIC 1 W
CN-RCV 1 BR 1
CONTROLLER CN-RCV W R
(RECEIVER) (WHT) W (YLW) CN-STM3 O
4 4 M UP DOWN LOUVER
REMOTE CONTROLLER (BLU) Y
P MOTOR (INNER)
W 5 5
1 W 6
ELECTRONIC W
6 t° PIPING TEMPERATURE SENSOR 2 (THERMISTOR)
CONTROLLER CN-DISP W
CN-DISP CN-TH
(WHT) W (YLW) t° PIPING TEMPERATURE SENSOR 1 (THERMISTOR)
(DISPLAY) ELECTRONIC CONTROLLER (RED)
W
6 1 (MAIN) t° SUCTION TEMPERATURE SENSOR (THERMISTOR)
1
4
W CN-RCV
1 W (YLW)
W 1
CN-DISP W
(WHT) W 6
ELECTRONIC W
REMOTE CONTROLLER CONTROLLER CN-DISP
W
(RECEIVER & DISPLAY) W (YLW)
8
1
9.2 Outdoor Unit
9.2.1 CU-Z20VKE
YELLOW (YEL)
TO INDOOR UNIT
SENSOR
(THERMISTOR)
NOISE FILTER 1
t°
CIRCUIT COMMUNICATION CN-TH
AC-BLK CIRCUIT (WHT) t°
(BLK) 4
PIPING TEMP. SENSOR
FUSE 101 FUSE102 (THERMISTOR)
REMARKS (20A 250V) T3.15A L250V
AC-WHT CN-TANK 1 t°
BLACK: (BLK) (WHT) 3
WHITE: (WHT) (WHT) COMP. TEMPERATURE
YELLOW: (YLW) FUSE103 RECTIFICATION SENSOR
ORANGE: (ORG) T3.15A L250V CIRCUIT (THERMISTOR)
YELLOW/GREEN: (YLW/GRN) GRN FG 1 YLW ELECTRO-MAGNETIC
BLUE: (BLU) (GRN) CN-HOT 1 COIL
(WHT) 3
RED: (RED) PFC YLW (4-WAYS VALVE)
GRN FG 2
BROWN: (BRW) CIRCUIT SWITCHING POWER
(GRN) RECTIFICATION
FUSE104 SUPPLY CIRCUIT 1
CIRCUIT T3.15A L250V ELECTRO-MAGNETIC
CN-STM M COIL
1 10
(WHT) (EXPANSION VALVE)
W
FAN MS 3 6
3~ U 14
MOTOR V Q1
16 P U (RED) RED
5 CN-MTR2 IC19 U
(WHT) V V (BLU) BLU MS
1 W (YLW) YLW 3~
CN-MTR1 W
3 (RED) N
ELECTRONIC CONTROLLER COMPRESSOR
37
9.2.2 CU-Z25VKE CU-Z35VKE CU-Z42VKE CU-Z50VKE CU-Z71VKE
YELLOW
(YLW) OR (C)
REMARKS
BLU: BLUE
BLK: BLACK BLUE RED
TO INDOOR UNIT WHT: WHITE
(BLU) (RED)
OR (R) OR (S)
RED: RED
YLW: YELLOW (TRADEMARK)
S1 2 3 TERMINAL REACTOR GRY: GRAY COMPERSSOR TERMINAL
BOARD GRN: GREEN THE PARENTHESIZED LETTERS IS
RED INDICATED ON TERMINAL COVER
GRY GRY
DATA RAT2 RAT1
(GRY) (GRY)
WHT
BLK
(RED)
COMMUNICATION
NOISE FILTER CIRCUIT OUTDOOR AIR TEMP. SENSOR
AC-BLK CIRCUIT FUSE 5 (THERMISTOR)
(BLK) (20A 250V) 1 tº
CN-TH1
FUSE 1 (WHT) tº
FOR Z25/35/42VK 4
(20A 250V) PIPING TEMP. SENSOR
FUSE 8 FUSE 6 (THERMISTOR)
FOR Z50/71VK (20A 250V)
(25A 250V) T3.15A CN-TANK 1
L250V RECTIFICATION tº
CIRCUIT (WHT) 3
AC-WHT COMPRESSOR TEMP.
SENSOR (THERMISTOR)
(WHT)
SWITCHING 1
GRN FG1 (GRN)
POWER CN-STM1 M ELECTRO-MAGNETIC COIL
PFC RECTIFICATION SUPPLY CIRCUIT (WHT) (EXPANSION VALVE)
GRN FG2 (GRN) CIRCUIT 6
CIRCUIT
YLW ELECTRO-MAGNETIC
CN-MTR2 FUSE 3 CN-HOT 1
T3.15A L250V (WHT) 3 COIL
(WHT) 10 YLW (4-WAY VALVE)
1
FAN 3 W
MS U Q1 U (RED) RED
MOTOR 3~ 5 P U
V 14
V V (BLU) BLU MS
16 W (YLW) YLW 3~
1 N W
IC19
CN-MTR1 COMPRESSOR
3 (RED) ELECTRONIC CONTROLLER
38
10. Electronic Circuit Diagram
10.1 Indoor Unit
F303 CN-NANO
ELECTRONIC CONTROLLER (SUB) 12V_1
32V
Q18 500mA (YLW)
4
POWER SUPPLY
HIGH VOLTAGE
P 1
D
S
C65 R108 B 1 W
-20V CN2
G
-2A W CN1
R109 BL 3 (WHT) (WHT) NANOE
2 BL GENERATOR
1 5
Q21 C G7
B 4.7k
W
50V 10K
100mA C Q20
E C401 R93
4.7k B
12V_2 5V_3 10K 50V
100mA G3 5V
E
4 GR 1
(WIFI MODULE)
5V_3
CONTROLLER
ELECTRONIC
G7 GR
3
RY-PWR C400 GR TP2
GR TP3
3
4
R401 R406
R405 NONE 1 CN-WLAN
RY-PWR CN-WLAN (BLK)
3
G3
RY-PWR2
C403
(WHT)
C402
8
2
RY-PWR2 G7 G3 NONE NONE
W
W
W
W
W
W
W
W
W
W
W
W
W
GROUNDING CN-DATA 1 1 1 3 1 5 CN-DATA 3
5
POWER SUPPLY
12V
TERMINAL (GRN) CN-DATA 2 (YLW)
TERMINAL G7
(YLW) 5V
BOARD Y/G 12V R402
BR 5V 5V R403
L1 510
NONE
N R112 C404
R113 1000p
3
S1 Y RY-PWR 12V
B1
C67 NONE
50V
4
2 50V
TO OUTDOOR UNIT
3
BLACK AC306 (BLK) Sensor (Thermistor)
TEMP. FUSE
102ºC (250V, 3A) FUSE301 Characteristics
T3.15A L250V SW01 70
TEMP. FUSE
102ºC (250V, 3A) W AC303 (WHT)
NOISE FILTER Pipe temp. Sensor
R AC304 (RED) CIRCUIT 60
G G301 (GRN) Intake Air Temp. Sensor
GROUNDING
TERMINAL
COMMUNICATION 50
Y/G CIRCUIT RECTIFICATION
EVAPORATOR CIRCUIT
Resistance (kΩ)
Y 40
B 7
FAN MOTOR
M W
BL
6
5 CN-FM (WHT)
4
30
R
(FOR Z20/25/35/42VKEW & 1 5V 5V
XZ20/25/35VKEW ONLY) R37
20
CN-RCV 10k
5V
1 W 1 (YLW)
ELECTRONIC W R54 C47 10
CONTROLLER CN-RCV W 270 NONE
(RECEIVER) (WHT) W
4
REMOTE CONTROLLER 4 C380 C45 C49
0
NONE NONE
12V -10 0 10 20 30 40 50
5V ELECTRONIC CONTROLLER
(DISPLAY) 5V F301 5V 4
32V Temperature (°C)
R201 500mA
R90
A K 10k L6 L5
LED201
R202 CN-DISP CN-RMT 1
A K (WHT)
C52 C51 (WHT)
1000p 1000p
LED202
1 W 6 JR4 50V 50V C56
C57
CN-CNT
R203 W 0 B1 B1 (WHT)
13V
A K W 5 GR
LED203 W
W
5
R221 R204 W R58
W BR
A K G
LED204 R214 6 1 IC06 Y
C CN-DISP 1 IC06 16
1 1
GND-A
(YLW) 2 IC06 15 CN-STM1
B
Q1 12V (WHT)
3 IC06 14
1 BR 1
E 4 IC06 13
GND-A 5 IC06 12
R
O M UP DOWN LOUVER
Y MOTOR (OUTER)
6 IC06 11 P
IC05 5 5
R46 R47 7 IC06 10
(FOR Z50/71VKEW & XZ50VKEW ONLY) 1 IC05 16 CN-STM2
1/3W 1/3W 12V
2 IC05 15 43 43 (YLW)
5V 1 BR 1
3 IC05 14 R
5V
IC401 R409
O M LEFT RIGHT
C
47
4 IC05 13 Y LOUVER MOTOR
SEN201 P
VOUT 1
VCC 2 5 IC05 12 BZ01 5 5
E
GND 3 C401 C402 A48PKM17EPP 5V
47u 0.01u 6 IC05 11 12V CN-STM3
1
2
4 5
6.3V 16V (BLU)
KRE B1 7 IC05 10 R30
IC03 1k 1 BR 1
1 IC03 16 R
R413 JP404 R414 GND-A
5V 2 IC03 15
O
Y
M UP DOWN LOUVER
GND-A P MOTOR (INNER)
3 IC03 14 5 5
R201
A K 4 4 IC03 13 5V CN-TH
LED201 1 W CN-RCV (RED)
R202
W (YLW) 5 IC03 12 6
A K
W 1 t° PIPING TEMPERATURE SENSOR 2 (THERMISTOR)
LED202 6 IC03 11
W
R203 W 6 t° PIPING TEMPERATURE SENSOR 1 (THERMISTOR)
A K W
13V LED203
W
CN-DISP t° SUCTION TEMPERATURE SENSOR (THERMISTOR)
R221 R204 W (YLW) 1
A K R223 8 1 C25 R61 C27
LED204 R62
CN-DISP 15k 1u 20k 1u R63 C28
R222 R214 GND-A (WHT) 16V 1% 16V
1%
C
B3 B3
Q1 B
ELECTRONIC
ELECTRONIC CONTROLLER (MAIN)
E
CONTROLLER
GND-A (RECEIVER & DISPLAY)
39
10.2 Outdoor Unit
10.2.1 CU-Z20VKE
TO INDOOR UNIT
TERMINAL REACTOR
S1 2 3 BOARD
RED
GRY GRY
FUSE105 RAT2 RAT1 5V
DATA (15A 250V) (GRY) (GRY)
(RED)
R206 CN-TH
WHT
R205
BLK
D
S
3 YLW
(WHT)
K
G
D602 CN-HOT
FUSE103 RECTIFICATION (WHT)
A
T3.15A L250V CIRCUIT
GRN IC3
FG 1 1 16 G4A 1
(GRN) 2 15 ELECTRO-MAGNETIC
3 14 M COIL
GRN FG 2 PFC
SWITCHING POWER 4 13 (EXPANSION VALVE)
(GRN) CIRCUIT RECTIFICATION
FUSE104 SUPPLY CIRCUIT 14V 6
CIRCUIT
CN-MTR2 T3.15A L250V CN-STM
1 (WHT) 10 (WHT)
W C601
FAN MS 3
3~ U 14
MOTOR V Q1
16 P G4A
5 U (RED) RED
CN-MTR1 IC19 U
1 (RED) R245 V V (BLU) BLU MS
W (YLW) YLW 3~
5V
W
C222 N
3 COMPRESSOR
G6
C401
G5 ELECTRONIC CONTROLLER
50 50
Resistance (kΩ)
Resistance (kΩ)
40 40
1
30 30
2
20 20
10 10
0 0
-10 0 10 20 30 40 50 20 40 60 80 100 120 140
o
Temperature ( C) Temperature (oC)
40
10.2.2 CU-Z25VKE CU-Z35VKE CU-Z42VKE CU-Z50VKE CU-Z71VKE
TO INDOOR UNIT
S1 2 3 TERMINAL REACTOR
BOARD
RED
GRY GRY
DATA RAT2 RAT1
(GRY) (GRY)
WHT
BLK
(RED)
5V
COMMUNICATION
NOISE FILTER CIRCUIT
AC-BLK CIRCUIT FUSE 5 R21
15.8k R22
(BLK) (20A 250V) 1% 15k C98
1% 470u
FUSE 1 C9 C10 10V
KY
1u
FOR Z25/35/42VK 10V
1u
10V
(20A 250V) B1 B1
FOR Z50/71VK FUSE 8 FUSE 6 OUTDOOR AIR TEMP. SENSOR
T3.15A (20A 250V)
G5
G5 CN-TH1
(25A 250V) (WHT) 1 (THERMISTOR)
L250V RECTIFICATION
CIRCUIT tº
AC-WHT
(WHT) tº
SWITCHING 5V 4 PIPING TEMP. SENSOR
POWER G5 CN-TANK (THERMISTOR)
PFC RECTIFICATION SUPPLY CIRCUIT (WHT) 1
CIRCUIT CIRCUIT tº
FG1 (GRN)
C99 R28 3 COMPRESSOR TEMP.
GRN 1u 4.99k
SENSOR (THERMISTOR)
10V 1%
B1
GRN FG2 (GRN) IC8 G5 CN-STM1
4 13 (WHT) 1
3 14
FUSE 3 2 15
M ELECTRO-MAGNETIC COIL
T3.15A L250V 1 16
(EXPANSION VALVE)
15V
6
16V 1 YLW ELECTRO-MAGNETIC
CN-MTR2 Q55
COIL
(WHT) 10 YLW (4-WAY VALVE)
CN-HOT 3
D
1
S
FAN W
G
MS 3 G4A (WHT)
MOTOR U P Q1 U (RED) RED
3~ 5 V 14 U
CN-MTR1 V V (BLU) BLU MS
16 W (YLW) YLW 3~
1 (RED) N W
IC19
5V R403 COMPRESSOR
1k C414
3 C401 0.01u
0.1u 50V
25V B1
B1 G6 ELECTRONIC CONTROLLER
G5
50 50
Resistance (kΩ)
Resistance (kΩ)
40 40
30 30
20 20
10 10
0 0
-10 0 10 20 30 40 50 20 40 60 80 100 120 140
41
11. Printed Circuit Board
11.1 Indoor Unit
11.1.1 Main Printed Circuit Board
AC303
RY-PWR
CN-FM
CN-DATA2
CN-CNT
CN-STM2
CN-STM3
CN-DATA1
CN-STM1
CN-RMT
CN-TH
CN-DATA3
CN-DISP
CN-RCV
JP1 (Random Auto Restart enable/disable)
42
11.1.2 Indicator Printed Circuit Board (CS-Z20/25/35/42VKEW)
CN-DISP
CN-RCV
AC302
AC306
ACL501
CN-NANO
43
11.1.5 Indicator & Receiver Printed Circuit Board (CS-Z50/71VKEW)
CN-DISP
44
11.2 Outdoor Unit
11.2.1 Main Printed Circuit Board
[Link] CU-Z20VKE
POWER
TRANSISTOR
(IPM)
CN-MTR2
CN-MTR1
CN-HOT
CN-TH
CN-TANK
CN-STM
AC-WHT
DATA
AC-BLK
45
[Link] CU-Z25VKE CU-Z35VKE CU-Z42VKE
POWER
TRANSISTOR
(IPM)
CN-MTR2
CURRENT
TRANSFORMER
(CT)
CN-MTR1
CN-STM1
CN-TH1
CN-HOT
DATA CN-TANK
AC-WHT
AC-BLK
46
[Link] CU-Z50VKE CU-Z71VKE
POWER
TRANSISTOR
(IPM)
CN-MTR2
CURRENT
TRANSFORMER
(CT)
CN-MTR1
CN-STM1
CN-TH1
CN-HOT
DATA CN-TANK
AC-WHT
AC-BLK
47
12. Installation Instruction
12.1 Select the Best Location
12.1.1 Indoor Unit 12.1.2 Indoor/Outdoor Unit Installation
Do not install the unit in excessive oil fume area Diagram
such as kitchen, workshop and etc.
There should not be any heat source or steam Piping direction (Front side)
near the unit. Right Attention not to
bend up drain
Right Rear
There should not be any obstacles blocking the air Right bottom Left Left
hose
A place where air circulation in the room is good. Installation parts you
A place where drainage can be easily done.
or more
65 mm
should purchase ( )
A place where noise prevention is taken into
consideration. Installation plate 1
Do not install the unit near the door way. 50 mm
Bushing-Sleeve ( )
or more Sleeve ( )
Ensure the spaces indicated by arrows from the Putty ( )
wall, ceiling, fence or other obstacles. (Gum Type Sealer)
Bend the pipe as closely
Indoor unit of this air conditioner shall be installed (Left and right are identical) on the wall as possible,
but be careful that it
in a height of at least 1.8 m. Insulation of piping connections
doesn’t break.
Power supply cord ( )
• Carry out insulation after
Table A checking for gas leaks and
secure with vinyl tape.
Vinyl tape (wide) ( )
• Apply after carrying
Vinyl tape out a drainage test.
Capacity W Max. Refrigerant
Model Indoor Amin (m2) • To carry out the
(HP) Charge (kg) ** not less than safety factor margin drainage test,
remove the air filters
and pour water into
Refer to Installation Instruction at the heat exchanger.
MZ16*** 1/2HP
outdoor unit. Saddle ( )
(*) Systems with total refrigerant charge, mc , lower This illustration is for explanation purposes only.
than 1.84kg are not subjected to any room area The indoor unit will actually face a different way.
requirements.
48
12.2 Indoor Unit
12.2.1 How to Fix Installation Plate
The mounting wall shall be strong and solid enough to prevent it from vibration.
Ceiling
Wall Wall
More than 1 More than 1
3 4
Installation 266 mm
B plate 1
6
266 mm PIPE
5
PIPE
HOLE
Measuring Tape HOLE
CENTER
CENTER
Dimension
Model
1 2 3 4 5 6
MZ16***
Z20***, XZ20***
Z25***, XZ25*** 515 mm 85 mm 460 mm 460 mm 43 mm 95 mm
Z35***, XZ35***
Z42***
Ceiling
Wall Wall
More than 1 More than 1
Indoor unit More
2 screw than 2
3 4
128 mm
6
266 mm 266 mm
5
Measuring Tape Installation plate 1
Dimension
Model
1 2 3 4 5 6
Z50***, XZ50***
615 mm 95 mm 560 mm 560 mm 270 mm 320 mm
Z71***
The center of installation plate should be at more than 1 at right and left of the wall.
The distance from installation plate edge to ceiling should more than 2.
From installation plate center to unit’s left side is 3.
From installation plate center to unit’s right side is 4.
B : For left side piping, piping connection for liquid should be about 5 from this line.
: For left side piping, piping connection for gas should be about 6 from this line.
1 Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using anchor bolts.)
o Always mount the installation plate horizontally by aligning the marking-off line with the thread and using
a level gauge.
2 Drill the piping plate hole with ø70 mm hole-core drill.
o Line according to the left and right side of the installation plate.
The meeting point of the extended line is the center of the hole.
Another method is by putting measuring tape at position as shown in the diagram above.
The hole center is obtained by measuring the distance namely 128 mm for left and right hole respectively.
o Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoor
side.
49
12.2.2 To Drill a Hole in the Wall and
Install a Sleeve of Piping Wall
Indoor Outdoor
1 Insert the piping sleeve to the hole.
2 Fix the bushing to the sleeve. 15 mm
3 Cut the sleeve until it extrudes about 15 mm Approx. 5 - 7 mm
from the wall.
Sleeve for tube
assembly
CAUTION Bushing for
tube assembly
When the wall is hollow, please be sure to use
the sleeve for tube assembly to prevent dangers
caused by mice biting the connection cable. ø70 mm
through hole
Putty or caulking compound
50
12.2.3 Indoor Unit Installation
● Do not turn over the unit without it’s shock absorber during pull out the piping.
It may cause intake grille damage.
● Use shock absorber during pull out the piping to protect the intake grille from damage.
p ul
pull o l ou
ut t t th
he e
p ip p
in
ip
ing
g
Piping Piping
Step-4 Insert the power supply cord and connection cable How to keep the cover Cover for piping
• Insert the cables from bottom of the unit through the control board hole until In case of the cover is cut, keep the cover at the rear
terminal board area. of chassis as shown in the illustration for future
reinstallation.
(Left, right and 2 bottom covers for piping.)
[Link] For the Right and Right Bottom
Right and Right Bottom piping
Piping
Step-1 Pull out the Indoor piping
Tape it with piping in a
position as mentioned in
Fig. below.
Step-4 Cut and flare the embedded piping Insert the connection cable
• When determining the dimensions of the piping, slide the unit all the way to the
left on the installation plate. 70 Ab Connection cable
• Refer to the section “Cutting and flaring the piping”. – o Gas side piping
80 ut
m
m Liquid side piping
Step-5 Install the Indoor Unit
Guide Connection Drain hose
surface cable
Step-6 Connect the piping
• Please refer to “Connecting the piping” column in outdoor unit section.
(Below steps are done after connecting the outdoor piping and gas-leakage
confirmation.)
(This can be used for left rear piping and left bottom
piping also.)
51
Exchange the drain hose and
the cap
Connection cable
Piping More than 950 mm
(1/2 ~ 1.75HP) or
Drain hose 1150 mm (2.0 ~ 2.5HP)
Connection cable Drain hose
Drain hose
Drain cap Sleeve for piping hole
• How to pull the piping and drain hose out, in case of the • In case of left piping how to insert
embedded piping. the connection cable and drain
hose.
mm
n 950 ) or 5HP)
tha 75HP ~ 2.
re . 0
Apply putty or Mo 2 ~ 1 m (2.
caulking material (1/ 50 m
11
to seal the wall
opening. Connection cable
More than 700 mm
Piping
than
More m Drain hose
m
470 from main unit
PVC tube (VP-65) for piping and
connection cable
PVC tube for 45°
drain hose (VP-20) PVC tube for drain hose (VP-30)
Drain hose
PVC tube for Cable
drain hose
Piping
Cable
Piping
Indoor unit
72 mm (1/2 ~ 1.75HP) or
82 mm (2.0 ~ 2.5HP) (For the right piping, follow the
same procedure)
52
7 Remove the tapes and connect the power supply cord and connection cable between indoor unit and outdoor
unit according to the diagram below.
8 Secure the power supply cord and connection cable onto the control board with the holder.
9 Close grille door by tighten with screw and close the front panel.
Terminal Board
Control Board
WARNING
Note:
Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap.
Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively.
Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires as shown in the figure for the
electrical safety in case of the slipping out of the cord from the anchorage.
53
[Link] Wire Stripping Connecting and Requirement
RISK OF FIRE
JOINING OF
WARNING WIRES MAY CAUSE
OVERHEATING AND FIRE.
10 ± 1 mm
Wire stripping
5 mm or more
Use approved socket and plug with earth pin.
(gap between wires) Wire connection in this area must follow to national
Conductor Conductor over Conductor not wiring rules.
fully inserted inserted fully inserted
Torque
wrench
54
[Link] Connecting the Piping to Outdoor
Decide piping length and then cut by using pipe cutter. Do not overtighten, overtightening may cause gas leakage.
Remove burrs from cut edge.
Piping size Torque
Make flare after inserting the flare nut (locate at valve)
onto the copper pipe. Align center of piping to valve 6.35 mm (1/4") [18 N•m (1.8 kgf•m)]
and then tighten with torque wrench to the specified 9.52 mm (3/8") [42 N•m (4.3 kgf•m)]
torque as stated in the table.
12.7 mm (1/2") [55 N•m (5.6 kgf•m)]
15.88 mm (5/8") [65 N•m (6.6 kgf•m)]
19.05 mm (3/4") [100 N•m (10.2 kgf•m)]
* For Gas side piping please refer table and diagram below
Gas side
Outdoor Multi Combination Model Pipe size
(refer to Hall Union Flare Nut
R32 Model R410A Model diagram) Auxiliary pipe Connection pipe
(male side) (female side)
CS-MZ16***, CU-2Z35***, CU-2E12***,
CS-Z20***, CU-2Z41***, CU-2E15***,
CS-XZ20***, CU-2Z50***, CU-2E18***,
CS-Z25***, CU-3Z52***, CU-3E18***, Hall Union Packing
Flare Nut
CS-XZ25***, CU-3Z68***, CU-3E23***,
Auxiliary pipe Connection pipe
CS-Z35***, CU-4Z68***, CU-4E23***,
(male side) (female side)
CS-XZ35*** CU-4Z80***, CU-4E27***,
CU-5Z90*** CU-5E34***
Pipe size reducer (CZ-MA1P)
CS-Z42***, CU-2Z50***, CU-2E18***,
CS-Z50***, CU-3Z52***, CU-3E18***,
CS-XZ50*** CU-3Z68***, CU-3E23***, Pipe size reducer
CU-4Z68***, CU-4E23***, (CZ-MA1P) Hall Union (CZ-MA3P) Flare Nut Packing Hall Union
CU-4Z80***, CU-4E27***, Auxiliary pipe
Auxiliary pipe
CU-5Z90*** CU-5E34*** (male side)
(male side)
CS-Z71*** CU-4Z80***, CU-4E23***, (Indoor) (Outdoor)
CU-5Z90*** CU-4E27***, Packing Connection pipe Pipe size expander
CU-5E34*** (CZ-MA2P) & (female side) (CZ-MA2P)
(CZ-MA3P)
1 Please cut using pipe cutter and then remove the burrs.
2 Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused. Turn the piping end
down to avoid the metal powder entering the pipe.
3 Please make flare after inserting the flare nut onto the copper pipes.
Improper flaring
55
12.2.6 How to Take Out Front Grille
Please follow the steps below to take out front grille if Screw
(Function
no.) Activate or deactivate
“Heating only
T 5secs (Options) operation”
56
12.2.9 How to Replace Network Adapter
Remove the front grille (refer how to take out front grille) from the unit.
Remove the network adapter box by releasing the hook (Figure 1.0).
Remove the cover by unclipping it and pulling it out (Figure 1.1).
Remove the top casing by pressing the side of the network adapter box. (Figure 1.2)
After that, network adapter can be easily replaced (Figure 1.3).
Press
Hook Press
Discharge air
57
13. Installation and Servicing Air Conditioner using R32
13.1 About R32 Refrigerant
For air conditioning refrigerants such as R410A, the refrigerants were collected back in order to prevent their air
dissipation, to curbe the global warming impact, in case they were released into the atmosphere. In the “4th
Environmental Basic Plan”, 80% reduction of greenhouse gas emissions by 2050 is required, and due to this
requirement, further reduction in the emission of high greenhouse effect gas, such as CFCs, is required. Therefore,
the conversion of air conditioning refrigerant into the ones who has smaller greenhouse effect, even if it is dissipated
into the atmosphere, became our responsibility.
Nevertheless, in case of air conditioning refrigerant, it would be the best if there is a refrigerant which has smaller
impact on global warming, but ensures good energy efficiency and performance, and is safe; however, there is no
such refrigerant which satisfies all these conditions. As a result, we have been considering the practical usage, within
the safety frame-work, of R32 refrigerant which has short lifetime in the atmosphere, and has smaller effect of global
warming, but is slightly flammable.
In 2004, due to the revision of air conditioner safety standards by the International Electro-safety Commission (IEC),
the safety standards of air conditioners using slightly flammable refrigerant was issued. In 2010, the regulations of
American Society of Heating, Refrigerating and Air-Conditioning Engineers in the United States (ANSI/ASHRAE34)
was issued adopting the grades for refrigerants which are difficult to inflame due to their slow burning rates, and as a
result have smaller damages in cases of fire. The burning rate of R32 is lower by 10cm / per second, and safety
standardization for various usage is now being processed.
R32 has short lifetime of 4 to 9 years in case of being released into the atmosphere; therefore, it has smaller
greenhouse gas effect but has slight inflammability because of the large proportion of hydrogen.
58
2. Characteristic of Pressure
As shown in Table 2, R32 does not have much difference in vapor pressure at the same refrigerant temperature
comparing to R410A, but comparing to R22, it is higher at 1.6 times more. Thus, the same as in case of R410A, it is
necessary to do installation and service using high-pressure tools and components.
Refrigerant
Temperature
R32 R410A R22
-20 0.30 0.30 0.14
0 0.71 0.70 0.40
20 1.37 1.35 0.81
40 2.38 2.32 1.43
60 3.84 3.73 2.33
65 4.29 4.17 2.60
Reference: Thermal properties table of Japan Society of Refrigerating and Air Conditioning Engineers (60, 65°C)
NIST REFPROP V8.0 (-20 ~ 40°C)
59
13.3 Refrigerant piping installation • Tools used in services
13.3.1 Required Tools
R32 refrigerant air conditioners use the common parts as R410A air conditioners for two-way valves and three-way
valves (diameters of service ports); thus, they maintain commonality in the maintenance of the compressive strength,
the size of pipe flaring, and the size of flare nuts as R410A. Therefore, for refrigerant pipe installation and services,
you can use tools for R410A.
However, mixing of refrigerants is not allowed, so that you have to separate the cylinders for the recovery of
refrigerants.
*1. Nut diameters of 1/2 5/8, the size of torque wrench common with R410A
For other installation, you can use general tools such as screw drivers (+, -), metal saws, electric drills, long-nose
pliers, hole core drills (ø70 or ø65), linen tape, levels, temperature gauges, clamp meters, electric knives, nippers,
pipe cutters, reamers or scrapers, spring benders, (diameters 1/4 3/8 1/2 5/8), monkey wrenches, fixing wrenches
(17 or 12 mm), feeler gauges, hexagon wrenches (4 mm), testers, megohm testers, etc.
*a. Use cylinder for each refrigerant, cylinder adopter and packing.
*b. Use refrigerant recovery cylinder separately for each refrigerant (no mixture of refrigerant allowed). Please be
aware that there are some refrigerant collection devices which do not have self-certification.
60
3. Torque wrenches (diameters 1/2, 5/8) Manifold gauges / Charging hoses
In order to strengthen the compressive strength, the
diameters of wrenches change depending on the flare
nut sizes.
Torque wrenches
R32
R22
(common R410A)
High pressure -0.1 ~ 5.3 MPa 2
2 -76 cmHg ~ 35 kgf / cm
gauges (red) -76 cmHg ~ 53 kgf / cm
Low pressure -0.1 ~ 3.8 MPa 2
2 -76 cmHg ~ 17 kgf / cm
gauges (blue) -76 cmHg ~ 38 kgf / cm
R32
R22
(common R410A) Vacuum pump adopter
Port sizes 1/2 UNF20 7/16 UNF20
5. Charging hoses
The pressure resistance of charge hoses is increased.
At the same time, the material is changed to HFC
resistant, and the size of each manifold adopter is
changed, as the port size of manifold gauge itself.
Further, some hoses are with anti-gas pressure
backflow valves placed near the adopters. (hoses with
the valves recommended)
61
7. HFC refrigerant_Electric gas leakage tester 9. Refrigerant cylinders
R32 refrigerant is often used for other mixed Refrigerant cylinders for R410A are painted in pink,
refrigerant (R410A, R404A, R407C etc.). Therefore, and the ones for R32 are painted in other colors that
the usage of existing HFC detectors is possible, but in might subject to change according to the international
order to detect more accurately, we recommend to standards. R32 is a single refrigerant, so that both
use detectors specially set and adjusted for R32 liquid and gas insertion are possible. Additional
detection. charging is also possible.
(R410A is a mixed refrigerant, so only liquid insertion
HFC refrigerant_Electric gas leakage tester is possible)
Refrigerant cylinders
8. Digital scale for refrigerant charging 10. Connection ports of refrigerant cylinders and
R32 and R410A have high pressure level and their packing
evaporation speed is high. Charging ports which fit to the charging hose
Thus, if you recover the refrigerant by cylinder connection port size (1/2 UNF20) is needed. At the
charging method, the refrigerant evaporates within the same time, the packing has to be of HFC resistant
weighing scale glass, which makes reading the scale materials.
difficult, rather than liquidating the refrigerant into the
cylinder. (Charging cylinders for R22 have different Connection ports and packing
pressure resistance, scale, connection port size;
therefore, they are not usable) At the same time, the
digital scale for refrigerant charging is strengthened by
receiving the weight of the refrigerant cylinders with
four pillars at the corners. The connection ports of
charging hoses have two separate ports for R22 (7/16
UNF20) and R32/R410A (1/2 UNF20) therefore, they
can be used for the insertion of the existing
refrigerants.
62
11. Tools used for refrigerant piping installations and services
Tools for R410A Common with R32 Possibility of usage for R22
1. Pipe cutters, reamers or scrapers ○ ○
2. Flare tools (clutch type) ○ ○
3. Torque wrench (1/4, 3/8) ○ ○
4. Torque wrench (1/2, 5/8) ○ ×
5. Manifold gauges・charging hoses ○ ×
6. Vacuum pumps, vacuum pump adopters ○ Connection ○ Connection
5/16 1/4
7. Electric gas leakage testers for HFC *1 ○ △
63
13.4 New installation, Relocation, Repairing of Refrigerant Cycle System The
Procedures
New
Installation Relocation Repairing refrigerant cycle
Pump down
Refrigerant recovery
Removal
Insertion of refrigerant
Leakage checking
Operation testing
64
13.5 Piping installation of R32
13.5.1 Pipe materials used and flaring
Copper pipes are used for refrigerant piping. Pipes Pipe thickness
which comply with JIS Regulations need to be used.
Room air conditioners which use R410A and R32 O and OL materials Thickness (mm)
have higher pressure; thus, using pipes which comply Diameter
Diameter
R410A R32 R22
with the Regulations is important. (mm)
The pipe thickness is regulated by revised JIS B 8607 1/4 6.35 0.80
“Flaring and brazing fittings for refrigerant” and the 3/8 9.52 0.80
pipe thickness for R410A, R32 is shown in the table. 1/2 12.70 0.80
5/8 15.88 1.00
Caution
For connection piping, use copper phosphate seamless pipes (1220T) as regulated in “JIS H 3300” and the pipe
thickness is 0.8 mm.
In the market, there are some pipes of 0.7 mm thickness, but do not use these pipes (0.8 mm thickness has to be
strictly followed).
It is recommended to use pipes whose adhesion amount of oil is at or less than 40 mg / 10 m.
At the same time, do not use pipes with dent, de-shape, and color change (especially inside).
(mm) R22
Wing nut Wing nut
Clutch type Clutch type Clutch type Clutch type R32
type type
6.35 (1/4") 0.5 ~ 1.0 1.0 ~ 1.5 0 ~ 0.5 1.0 ~ 1.5 1.5 ~ 2.0 0 ~ 0.5 17 17
9.52 (3/8") 0.5 ~ 1.0 1.0 ~ 1.5 0 ~ 0.5 1.0 ~ 1.5 1.5 ~ 2.0 0 ~ 0.5 22 22
12.70 (1/2") 0.5 ~ 1.0 1.5 ~ 2.0 0 ~ 0.5 1.0 ~ 1.5 2.0 ~ 2.5 0 ~ 0.5 Bar 24 26
15.88 (5/8") 0.5 ~ 1.0 1.5 ~ 2.0 0 ~ 0.5 1.0 ~ 1.5 2.0 ~ 2.5 0 ~ 0.5 27 29
65
13.6 Installation, Relocation, and Service
13.6.1 Air purge and gas leak test for new installation (using new refrigerant pipes) using
vacuum pump
(From the point of view of global environment protection, do not release CFCs into the atmosphere during installation
work)
1. Connect the charging hose of manifold gauge to the service port of 3-way valve (pushing insect pin).
2. Fully open the handle Lo of manifold gauge and operate vacuum pump.
(If the needle of the low-pressure gauge reaches the vacuum immediately, check 1 procedure again)
3. Perform vacuuming 15 minutes or more, and make sure low pressure gauge reaches to -0.1 MPa (-76cmHg).
When the vacuuming completes, fully open the handle Lo of manifold gauge and stop the operation of vacuum
pump, and leave it for 1 ~ 2 minutes. Then, remove the connection side of the charging hose of vacuum pump
adopter after checking the needle of manifold gauge does not turn back.
4. Open the stem of 2-way valve to 90° in anti-clock wise, and close the 2-way valve after 10 seconds, and perform
gas leakage test.
5. Remove the charge hose from the service port of 3-way valve, and open the stems of 2-way and 3-way valves
(open the valves to anti-clock wise carefully, do not use full strength to open)
6. Tighten the service port cap with torque wrench 18 N•m (1.8 kgf•m)
Tighten the caps of 2-way and 3-way valves with torque wrench 18 N•m (1.8kgf•m)
7. After the tightening of each cap, check gas leakage around the cap.
Liquid side
Gas side
2-way valve
Hex wrench
3-way valve
Low-pressure High-pressure
gauge gauge
Service port Manifold gauge
valve core
Service
port cap Hi Handle
-0.1 MPa
(-76cmHg)
Charging hoses
Lo Handle
Vacuum pump
adaptor
Vacuum
pump
66
13.6.2 Process of refrigerant recovery
1. Connect the center charging hose of manifold gauge to the in-let side of recovery device.
2. Connect the valves of the discharge side of recovery device and liquid side of refrigerant cylinder with red hose
(charging hose).
3. Connect the yellow float switch cable of the recovery device to the refrigerant cylinder.
4. Open the low pressure side valve of manifold gauge.
5. Slightly loosen the charging hose of in-let connecting side of recovery device and perform air purge.
6. Open the liquid valve of refrigerant cylinder and slightly loosen the charging hose in discharging side of recovery
device, and perform air purge (the recovery cylinder needs slight inside pressure).
7. Insert electric plug of recovery device into electrical outlet (the fan operation starts).
8. Turn the valve 1 and 2 of recovery device to pressure equalization point.
9. After a few seconds, turn back the valve 1 and 2 to the original position.
10. Turn the switch of the recovery device to “ON”. (the compressor operation starts)
11. When the low pressure of manifold gauge is close to “0”, close the low pressure side valve, turn “OFF” the
recovery device switch.
12. Remove the center charging hose of manifold gauge from the recovery device.
Two-way valve
Close
(Gas side)
Three-way valve
Close
Lo Hi
Vacuum
Pump
67
13.6.3 Relocation
1. Removing the air conditioning unit
a) Recovery of outdoor unit refrigerant by pumping down
Press “forced cooling button” (as a general rule, since 1998 the name of cooling testing button is changed,
and this name is unified within the air conditioning industry), and then you are able to start cooling operation
in which the room temperature is low, and you can recover the refrigerant from the outdoor unit.
1. Check the valve stems of two-way and three-way valves are open by being turned to anti-clockwise
(Remove the caps, and confirm the bars are fully open. Use hexagon wrench <4 mm> to open and close
the valves).
2. Press the “Emergency Operation” button of the indoor units for five seconds and release [Forced cooling
operation] (for old models, press “forced cooling” button). Then, operate the air conditioning unit for about
10 minutes.
3. Turn the stem of the two-way valve to the clock-wise and close the valve.
4. After about 2 ~ 3 minutes, turn the stem of the three-way valve quickly to the clock-wise, and stop the
operation.
Caution: In the pump down operation, stop the compressor before removing the refrigerant pipes.
If you do not stop the compressor operation, and if the valve is open and remove the refrigerant pipes, the air
may be sucked into the system and causes extreme high temperature in the refrigerant cycle. This may result in
rupture or injury, etc.
5. Attach and tighten the caps of two-way and three-way valves with torque wrench.
6. Remove the connecting pipes (liquid side and gas side).
1. Remove the connecting pipes and wires between the indoor and outdoor units.
2. Attach capping flare nuts on the edges of the pipes, connecting the indoor and outdoor units, in order to
prevent dust and moisture get into the pipes.
3. Remove the indoor and outdoor units.
2. Unit installation
Use new refrigerant pipes for the installation, and perform air purging using vacuum pump and gas
leakage testing stated in 13.5.1.
13.6.4 Replacement of air conditioning units and evacuation (when re-using the existing
pipes)
When replacing the air conditioning units, you might use the existing pipes, but it is recommended to perform flaring
again. In case of unit replacement, even if the unit is new refrigerant air conditioner, if the refrigerant oil is different, it
may cause problem. Further, when re-using the existing refrigerant pipes, it is recommended to evacuate the pipes
as much as possible, due to the reason that much refrigerant oil may be attached on the surface of the pipes. If the
pipes are used without evacuation, the remaining refrigerant oil may cause under-performance and abnormal
refrigerant cycle caused by non-compatibility of those oils.
68
13.6.6 Re-insertion of refrigerant in service
When re-insertion is needed, follow the procedures to ensure the insertion of new refrigerant at correct amount.
1. Attach charging hose (blue) to the service port of the outdoor unit.
2. Attach charging hose (red) to the vacuum pump. Fully open the 2-way and 3-way valves.
3. Place the refrigerant cylinder on the digital scale for refrigerant charging and connect the charge hose (yellow) to
the connection port of the vacuum pump and the digital scale. Leave the cylinder valve fully open.
4. Fully open the handles Lo and Hi of the manifold gauge, and switch on the vacuum pump, and then perform
evacuation for at or more than one hour.
5. Confirm the compound gauge of -0.1 MPa (-76cmHg) and fully open the handles of Lo and Hi, and switch off the
vacuum pump. Leave it for about 1 ~ 2 minutes and confirm the needle of the compound gauge does not turn
back.
Refer to the picture below to follow the procedures below.
6. Remove the charging hose (red) of the manifold gauge from the vacuum pump adopter.
7. After adjusting the digital scale to zero, open the cylinder valve and the valve Lo of the manifold gauge, and
insert the refrigerant.
8. If it is not possible to insert the refrigerant at regulated amount at once, operate the cooling mode and gradually
insert the refrigerant (recommended amount approx. 150 g / 1 time)
*Do not insert much refrigerant at once.
9. Close the open/close valve and insert the refrigerant in the charging hose to the outdoor unit.
*Perform this procedure during operating cooling operation. Close the stem of the two-way valve, and when the
pressure of the manifold gauge becomes zero (0), quickly remove the charging hose (blue). Immediately open
the 2-way valve, and stop the cooling operation.
10. Final checking • • • Confirm the 2-way and 3-way valves are fully open.
Attach the caps of the service port and control valve, and then check the gas leakage around the caps.
Two-way
valve
(Gas side)
Vacuum pump
charging hose Open
Three-way
valve
Lo Hi
Vacuum
pump
adaptor
Vacuum
pump
Electronic scale
69
13.7 Repairing of refrigerant cycle / Brazing point
13.7.1 Preparation for repairing of refrigerant cycle / brazing
Brazing which is a technique needed for repairing refrigerant cycle requires advanced technique and experience, and
this brazing procedure can only be performed by the workers who completed “Gas Welding Skill Training” regulated
by the Occupational Safety and Health Act, and went through the training programs of refrigerant operations.
Dismantling and re-connecting (assembling) refrigerant system requires working space, and the space has to ensure
good air flow and fire prevention (water bucket and fire extinguisher). Moreover, the worker has to ensure the
wearing of goggles, grabs, safety shoes, and long sleeve shirts, and be aware of work safety and attempt to prevent
secondary defect (quality assurance of products). For brazing the indoor / outdoor unit structural components (heat
exchangers, compressors, expansion valves, four-way valve blocks), after the recovery of all refrigerant, confirm that
no refrigerant remains in the system, and fully open the 2-way and 3-way valves. When the brazing is conducted
outside, check and make sure no refrigerant is contained in the air (be careful with vaporized refrigerant).
Furthermore, protect the compressor terminal with metal plates, and heat but use wet clothes to cool down (releasing
the heat) the expansion valves, and four way valves (prevent destruction of parts). In brazing, it is important to pour
the brazing material without melting the base metal based on capillary action principle. In case of holes and oxidizing
caused by overheating, do not perform re-brazing or alteration but replace the parts.
Oxygen regulator
Propane regulator
2. Open the cylinder valve, and check the remaining amount with the first t side pressure gauge.
3. Check the pressure of 2nd gauge and turn the adjustment handle to clock-wise direction to adjust the
pressure.
◎ Oxygen 2nd side gauge pressure・・・・・・・・・・0.5 MPa (5.0 kgf / cm2)
◎ Propane 2nd side gauge pressure・・・・・・・0.05 MPa (0.5 kgf / cm2)
70
2. Cylinder without adjustment valve
2nd side gauge pressure is adjusted by the adjuster.
Check the both side valves of the torch and open the cylinder valve to check the remaining refrigerant in the
cylinder.
Caution: Do not attach oil component on the connection port of the adjuster.
Especially, use an oxygen cylinder adjuster which is no oil substance type. Do not dismantle or repair the
adjuster and pressure gauge.
Main valve
Regulator
Oxygen valve
71
13.7.5 Types of flame
Types of flame change based on the proportion of propane and oxygen.
[Neutral Flame]
Perform brazing with this flame
(This is a flame when oxygen and propane are mixed at proper proportion, and has lesser effect on the brazed
metals)
10 ~ 15 mm
Outer flame (Light orange color)
[Carbide Flame]
When propane is excessive, the flame has white color flame in between the white core flame and outer flame.
(This is due to the lack of oxygen and the proportion of unburned propane is excessive.
The black carbon created during the brazing work may contaminate the surface of the brazed metal).
Pale white
Outer flame (Blue color)
[Oxidizing Flame]
Oxygen is more compared to the neutral flame. Although the flame size is small, this has the highest flame heat.
However, due to the excessive oxygen contained in the flame, the brazing point gets oxidized. (This flame may cause
holes, due to the high heat. The pipe may get melt)
72
13.7.7 Selection of brazing material
Use BAg brazing material (silver solder) to increase the welding performance.
Tensile strength
JIS Composition of ingredients (%) Temperature (°C) Characteristics
(Reference)
Category Standard and
Brazing 2 Base
Number Ag Cu Zu Cd Ni P Solidus Liquidus Kgf•cm applications
temp material
Liquidity is good at
low temperature,
49.0 14.5 14.5 17.0 635
approx. approx. 45.5 it is preferable to
BAg • 1A ~ ~ ~ ~ — — ~ S20C
625 635 a small junction of
51.0 16.5 18.5 19.0 760
the gap in the
universal form.
It has similar
performance to the
44.0 14.0 14.0 23.0 620 BAg • 1A, and
approx. approx.
BAg • 1 ~ ~ ~ ~ — — ~ 45.5 S20C suitable for every
605 620
56.0 16.0 18.0 25.0 760 base material
except the light
weight metal.
It is a brazing
BAg
filler metal in
34.0 25.0 19.0 17.0 700
approx. approx. universal form,
BAg • 2 ~ ~ ~ ~ — — ~ 45.5 S20C
605 700 suitable for a
36.0 27.0 23.0 19.0 845
slightly larger gap
junction.
It has good
corrosion
resistance in
48.0 14.5 13.5 15.0 2.5 690 35 SS stainless
approx. approx.
BAg • 3 ~ ~ ~ ~ ~ — ~ ~ ~ steel-based
630 690
51.0 16.5 17.5 17.0 3.5 815 70 SUS brazing, suitable for
brazing tungsten
carbide, aluminum
bronze and copper.
6.8 690 21 Good liquidity,
approx. approx.
BCuP-2 — remain — — — ~ ~ ~ Cu suitable for brazing
710 785
7.5 815 24.5 copper tube.
Suitable for brazing
4.8 5.8 720 21
approx. approx. when the joint
BCuP-3 ~ remain — — — ~ ~ ~ Cu
645 815 spacing is not
5.2 6.7 815 24.5
BCuP constant
When brazing of
copper and copper,
14.5 4.8 705 21
approx. approx. it is used without a
BCuP-5 ~ remain — — — ~ ~ ~ Cu
645 800 flux, but not
15.5 5.3 815 24.5
possible for brazing
basic materials
Caution
BCuP (phosphorus copper wax) is easy to react with sulfur, and makes a brittle compound water soluble, and causes
gas leakage. In hot spring areas, use other brazing materials or paint the surface for protection.
73
13.7.10 Checking of brazing (insert) points
1. No impurity on the brazing point Gap 0.025 ~ 0.05 mm
If dirt or oil is attached on the brazing point, the
brazing filler metal does not reach to junction, and Inner diameter ø6.45
it may cause poor welding.
Dryer
4. Brazing material to flow from top to bottom 120°
Brazing filler metal will easily flow to the
connecting portion by capillary action.
Further, by bending the brazing portion of [dryer
side] of the capillary tube at 15 mm from the tube Capillary
top to the angle of about 120°, you can prevent tube
the damage of dryer inside and the clogging of
brazing material caused by the excessive insertion 15 mm Filter
of capillary tube. (Wire mesh)
The pre-heating is to heat the base material until the melting temperature, and requires certain training to distinguish
the color of the heated base material in order not to melt the material.
The color and temperature of copper tube
Becoming red color • • • • • • • 480°C
Dull red • • • • • • • 650°C
Cherish red • • • • • • • 760°C
Brightening cherish red • • • • • • • 870°C
74
(Reference)
Melting temperature of copper • • • • • • • Approx. 1083°C
Maximum temperature obtained in propane and oxygen • • • • • • • Approx. 1083°C
The important point is to heat the bonding part uniformly within a short period of time until reaching to the brazing
temperature in the following manner.
2. Apply the flame on to the side with better heat transmission. If the pipe thickness is consistent, by heating like
30% iron and 70% copper, the copper pipe inside reaches to brazing temperature.
Iron pipes have low heat transmission and only the part the flame is applied get high temperature, and this
causes oxidization of the pipe. The flow of the brazing filler is affected negatively.
75
13.8 <Reference> Analysis method for no error code, no cooling / no
warming
13.8.1 Preparation for appropriate diagnosis
In order to obtain appropriate operation characteristics, minimum 15 minutes or more operation time [testing
operation (rated operation)] is required.
1. Method of rated operation (rated operation)
For the models which have two buttons of “emergency operation and forced cooling operation”, press forced
cooling button once. For the models which have only emergency operation button, press the button once for
5 seconds and when hear “beep” sound, release the button. Then, cooling operation starts.
2. Checking the mal-functions of indoor / outdoor units
1) Any obstacles against heat release and air suction? (short circuit)
(Forget to remove the outdoor unit cover or fallen leaves blocking the outdoor unit)
2) Are the indoor unit air filters clean? (obstructing heat suction)
3) Is the setting temperature on the remote controller correct? (is the setting temperature set at lower/higher
than the room temperature?)
「Indoor」 「Outdoor」
Low temp /
Liquid side Low pressure Expansion
Low liquid valve Mid temp /
temp/ 2-way High pressure
Pressure valve Liquid
liquid Mid temp / Mid temp / Low temp /
high pressure High temp Low pressure
liquid liquid Liquid Outdoor temp
Suction temp Capillary tube
Heat exchanger
temp
Heat exchanger
Heat exchanger
Evaporator
(EVA) (Cooling Heating )
Condenser FM Fan
(COND)
Fan
4-way
High temp / valve
(Heating)
Gas pressure 2.2~ 3.0MPa High pressure
High temp / high Air Low temp / Heat exchanger
pressure Low pressure temp
Air Gas side Air
High temp
Low temp 3-way High pressure
Low temp /
Low pressure valve Air
Low pressure
Air Release temp
(Cooling) Air
Gas pressure 0.9~1.2MPa
Indoor unit Temp difference
Suction temp <Cooling> 8 or more
Release temp <Heating> 14 or more Compressor
*Measured after 15 mins with strong (COMP)
fan operation
76
1. Measuring temperature
1) Indoor unit suction temperature, release temperature, temperature difference, → Measure by thermometer
2) 2-way valve pipe temperature in cooling mode is low temperature (benchmark:5 ~ 10°C), in heating mode
is medium temperature (benchmark:25 ~ 35°C).
3) 3-way valve pipe temperature in cooling mode is low temperature (benchmark:7 ~ 15°C) in heating mode is
high temperature (benchmark:38 ~ 50°C).
2. Measuring electric current
Measuring electric current in operation → check by clump meter (refer to table of technical characteristic
guideline)
3. Meauring pressure
Measuring gas pressure → check the pressure by manifold gauge (refer to table of technical characteristic
guideline)
4. Any sound from the expansion valve?
(when starting the operation and the outdoor unit is turned on, the expansion valve is re-set, check if there is any
edged sound or clack sound)
◎ Above all are based on the condition that the installation work is properly performed (no issues in indoor / outdoor
pipe connections, etc.)
77
14. Operation Control
14.1 Basic Function
Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time
passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating
mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and
performing temperature shifting. The compressor at outdoor unit is operating following the frequency instructed by
the microcomputer at indoor unit that judging the condition according to internal setting temperature and intake air
temperature.
78
14.1.5 Automatic Operation
This mode can be set using remote control and the operation is decided by remote control setting temperature,
remote control operation mode and indoor intake air temperature.
During operation mode judgment, indoor fan motor (with speed of Lo-) is running for 30 seconds to detect the
indoor intake air temperature.
Every 10 minutes, the indoor temperature is judged.
For the 1st judgment
o If indoor intake temperature - remote control setting temperature ≥ 2.0°C, COOL mode is decided.
o If -2.0°C ≤ indoor intake temperature - remote control setting temperature < 2.0°C, DRY mode is decided.
o If indoor intake temperature - remote control setting temperature < -2.0°C, HEAT mode is decided.
-6.0 -5.0 -4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0
Maintain Cool
current mode /Dry
Heat
-6.0 -5.0 -4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.0
Remote control ○ ○ ○ ○ ○
Tab Hi Me+ Me Me- Lo
[Heating]
Fan motor’s number of rotation is determined according to remote control setting.
Remote control ○ ○ ○ ○ ○
Tab SHi Me+ Me Me- Lo
When set temperature achieved, the indoor fan speed will be fixed. When thermostat off, the fan stop periodically.
79
[Heating]
According to indoor pipe temperature, automatic heating fan speed is determined as follows.
B. Feedback control
Immediately after the fan motor started, feedback control is performed once every second.
During fan motor on, if fan motor feedback ≥ 2550 rpm or < 50 rpm continue for 10 seconds, then fan motor error
counter increase, fan motor is then stop and restart. If the fan motor counter becomes 7 times, then H19 - fan
motor error is detected. Operation stops and cannot on back.
During cooling operation, and outdoor ambient temperature is below 8°C, outdoor fan speed will be controlled
according to outdoor piping temperature as following:
OD Pipe Temperature
A 26°C
B 33°C
During above condition, when indoor heat exchanger temperature is below 5°C, the outdoor fan will stop
according to outdoor piping temperature as following:
80
14.4 Airflow Direction
There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by
vertical vanes).
Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat
exchanger temperature and intake air temperature) and manual (angles of direction can be adjusted using
remote control).
1. Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the
angles as stated above. For heating mode operation, the angle of the vane depends on the indoor heat
exchanger temperature as Figure 1 below. It does not swing during fan motor stop. When the air conditioner is
stopped using remote control, the vane will shift to close position.
2. Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and
the positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the
vane will shift to close position.
C
58°C
50°C
B
37°C
A 30°C
Indoor Heat
Exchanger Temperature
Figure 1
81
Side View (Inner Vane)
Step 1
Stopper
Step 2
Step 3 Closed
Position
Step 4
Step 5
Closed Stopper
Position
156º (Z20/25/35/42VK & XZ20/25/35VK)
101º (Z50/71VK & XZ50VK)
Reference point
Step 1
Step 2
Step 3
Step 4
Step 5
Figure 2
82
14.4.2 Horizontal Airflow
Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the
angles as stated below. For heating mode operation, the angle of the vane depends on the indoor heat
exchanger temperature as Figure 1 below. It does not swing during fan motor stop.
Manual horizontal airflow direction can be set using remote control; the angles of the vane are as stated below
and the positions of the vane are as Figure 2 above.
Pattern 1 2 3 4 5
Airflow Direction
Patterns at Remote
Control
Vane Angle (°) 90 65 77.5 102.5 115
83
14.5 Quiet Operation (Cooling Mode/Cooling Area of Dry Mode)
Purpose
o To provide quiet cooling operation compare to normal operation.
Control condition
o Quiet operation start condition
When “POWERFUL/QUIET” button at remote control is pressed twice.
QUIET will be shown on remote control display.
Control contents
o Fan speed is changed to Lo-.
Control condition
o Quiet operation start condition
When “POWERFUL/QUIET” button at remote control is pressed twice.
QUIET will be shown on remote control display.
Control contents
o Fan speed manual
Fan speed is changed to Lo-.
o Fan Speed Auto
Fan speed is changed to Lo-.
84
14.8 Timer Control
There are 2 sets of ON and OFF timer available to turn the unit ON or OFF at different preset time.
If more than one timer had been set, the upcoming timer will be displayed and will activate in sequence.
SLEEP
(Cancel)
Start Condition:
Control content:
85
Control pattern:
Cooling mode
Setting +1°C
Temperature -2°C +1°C
+1°C
Setting Set Speed Set Speed Set Speed Set Speed Set Speed
Fan Speed
0.5 hr
1.0 hr
Selection of 2.0 hr
OFF Timer 3.0 hr
by SLEEP 4.0 hr
5.0 hr
6.0 hr
7.0 hr
8.0 hr
9.0 hr
SLEEP
End of
is pressed Function
(ON)
Heating mode
Set Temp
-1°C
1 Hr
Max 9 Hrs
Sleep operation will not undergo temperature shift when it collaborate with below operation. However, it will
execute the delay timer.
o Powerful mode operation
o Quiet mode operation
o Mild dry operation
Stop Condition:
When sleep operation is cancel by pressing respective button until sleep timer reaches 0.0h.
ON/OFF button is pressed.
When sleep operation ends.
86
14.11 Indication Panel
LED POWER TIMER nanoe X
Color White White White White
Wireless LAN Mode
Light ON Operation ON Timer Setting ON nanoe ON
ON
Wireless LAN Mode
Light OFF Operation OFF Timer Setting OFF nanoe OFF
OFF
Note:
If POWER LED is blinking, the possible operation of the unit are Hot Start, during Deice operation, operation
mode judgment, or ON timer sampling.
If Timer LED is blinking, there is an abnormality operation occurs.
Timer control
o When ON Timer activates when unit stops, previous operation resumes and restored last saved nanoeTM X
operation status.
o When ON Timer activates during any operation, no change on current operation.
o When OFF Timer activates during any operation, all operation stops and the latest nanoeTM X operation
status is saved.
Indicator
o When nanoeTM X starts, nanoeTM X indicator ON.
87
Power failure
o During nanoeTM X individual operation, if power failure occurs, after power resumes, nanoeTM X individual
operation resumes immediately.
o During combination operation, if power failure occurs, after power resumes, combination operation resume
immediately.
Press SW (t ≥ 0 secs)
SET
Transmit
“NANOE™ X CHECK” code
o During nanoeTM X check mode, H67 is judged when disconnection detected. Timer LED blinks.
88
14.13 Mild Dry Cooling Operation
This operation helps to prevent decreases in room humidity while maintaining the setting temperature.
During unit running at Cooling operation mode, if “Mild Dry Cooling” button is pressed, Mild Dry Cooling operation
starts and Mild Dry Cooling indicators turns ON at remote control display.
Mild dry cooling operation is unavailable when the unit is operating Auto mode and Soft Dry model operation.
Mild dry cooling operation is cancelled when the unit turned OFF, Mild Dry Cooling button is pressed again or
when the operation mode changed from Cooling to other mode.
Powerful, Quiet and Mild Dry Cooling mode cannot function at the same time, the unit will follows the operation
according to the last signal received.
During this operation, the compressor frequency changes according to operating condition to prevent room
humidity decreases and when AUTO AIR SWING is set, the vertical airflow direction fixed at lower limit position.
Panasonic
Requires the APP to work with a smartphone with Android 4.4 and above, or iOS 9 and above.
However, there is no guarantee that the APP will work well with all Android OS version.
The Network Adaptor is designed specifically as a terminal for Panasonic Comfort Cloud app.
The Wireless LAN network coverage must reach the air conditioner installation location.
Specification
Network Adaptor Wireless LAN Module (built-in)
Model DNSK-P11
Input Voltage DC 5V (From Air Conditioner Indoor Unit)
Current Consumption Tx/Rx max. 290/100 mA
Wireless LAN standard IEEE 802.11 b/g/n
Frequency range 2.4 GHz band
Encryption WPA2-PSK (TKIP/AES)
Precaution
Do NOT disassemble or alter this Network Adaptor in any way.
Do NOT remove this Network Adaptor from the appliance product’s during operations.
Data transmitted and received over radio waves may be intercepted and monitored.
It can establish the connection to the unit even If the unit turned OFF.
89
14.14.3 Application Installation
For Android user (Android 4.4 and above) For iOS user (iOS 9 and above)
GET IT ON Download on the
Note
The app user interface image may change for version upgrade without notification.
There is no charge for using this application. However, other charges may be incurred for connection and
operation.
Press and release one time at the Remote Control Wireless LAN button and the LED will turn off. (LED ON ->
LED OFF).
If Wireless LAN is off (LED is Off), turn on Wireless LAN first by press and release one time the Wireless LAN
button. (LED OFF -> LED ON).
Push Wireless LAN button for 5 seconds.
In the Remote Control Operation select “5” and push for 3 seconds.
Initilization is finish and Wireless LAN LED will off automatically.
Confirm the air conditioner operation is stopped and press the Wireless LAN button for 5 seconds.
Select “4” in the remocon then press set button and operation stops.
After 5 seconds, the signal strength is shown on the indoor unit Wireless LAN LED.
Strong Signal: Blink 3 times with an interval.
Moderate Signal: Blink 2 times with an interval.
Weak Signal: Blink once with an interval.
No Signal: OFF.
It will stop automatically after 10 minutes. To stop immediately, press Wireless LAN button.
[Link] Between ID Micon and Wireless LAN Module Failure Detect Condition
90
Cancel Condition: From the module the reply data or the regularly sending data (normal data) is recognized by ID
micon.
91
15. Operation Control (For Multi Split Connection)
During multi split connection, indoor unit’s operation controls are same with single split connection unless specified in
this chapter.
92
15.4 Automatic Operation
This mode can be set using remote control and the operation is decided by remote control setting temperature,
remote control operation mode, indoor intake and outdoor air temperature.
During operation mode judgment, indoor fan motor (with speed of -Lo) and outdoor fan motor are running for
30 seconds to detect the indoor intake and outdoor air temperature. The operation mode is decided based on
below chart.
Every 180 minutes, the indoor and outdoor temperature is judge. Based on remote control setting temperature,
the value of T1 will increase up to 10°C, T2 will decrease by 3°C and T3 will decrease up to 8°C.
Note:
If POWER LED is blinking (0.5 seconds ON, 0.5 second OFF), the possible operation of the unit are during
Indoor Residual Heat Removal, Hot Start, during Deice operation, operation mode judgment, or ON timer
sampling.
If POWER LED is blinking (2.5 seconds ON, 0.5 second OFF), the unit is in standby mode.
If TIMER LED is blinking, there is an abnormality operation occurs.
93
16. Protection Control
16.1 Protection Control for All Operations
16.1.1 Restart Control (Time Delay Safety Control)
The Compressor will not turn on within 3 minutes from the moment operation stops, although the unit is turned on
again by pressing OFF/ON button at remote control within this period.
This control is not applicable if the power supply is cut off and on again.
This phenomenon is to balance the pressure inside the refrigerant cycle.
(B)
39°C
(A) 38°C
Outdoor air temperature
94
Compressor = OFF
103°C
88°C
Compressor Frequency
99°C Reduce
87°C
Compressor Frequency
96°C Maintain
86°C
Free
Comp. temperature
95
16.2 Protection Control for Cooling & Soft Dry Operation
16.2.1 Outdoor Air Temperature Control
The compressor operating frequency is regulated in accordance to the outdoor air temperature as shown in the
diagram below.
This control will begin 1 minute after the compressor starts.
Compressor frequency will adjust base on outdoor air temperature.
COMP. ON
-10°C
-12°C
COMP. OFF
Outdoor
Air
Temperature
96
16.2.5 Dew Prevention Control 1
To prevent dew formation at indoor unit discharge area.
This control will be activated if:
o Outdoor air temperature and Indoor pipe temperature judgment by microcontroller is fulfilled.
o When Cooling or Dry mode is operated more than 20 minutes or more.
This control stopped if:
o Compressor stopped.
o Remote control setting changed (fan speed / temperature).
o Outdoor air temperature and indoor intake temperature changed.
Fan speed will be adjusted accordingly in this control.
97
16.3.4 Low Temperature Compressor Oil Return Control
In heating operation, if the outdoor temperature falls below -10°C when compressor starts, the compressor
frequency will be regulated up to 600 seconds.
98
17. Servicing Mode
17.1 Auto OFF/ON Button
The Auto OFF/ON button may be used together with remote control to set / change the advance setting of air
conditioner operation.
Auto Operation Test Run Operation Test Run Operation Remote Control Number Remote Control Receiving
(Forced Cooling Operation) (Forced Cooling Operation) Switch Mode Sound OFF/ON
Press “AC RESET” Press “AC RESET”, then any Press “AC RESET”
at remote control key at remote control at remote control
There are 4 types of remote control transmission code could be selected and stored in EEPROM of indoor
unit. The indoor unit will only operate when received signal with same transmission code from remote control.
This could prevent signal interference when there are 2 or more indoor units installed nearby together.
To change remote control transmission code, short or open jumpers at the remote control printed circuit
board.
During Remote Control Number Switch Mode, press any button at remote control to transmit and store
the transmission code to the EEPROM.
99
4 REMOTE CONTROL RECEIVING SOUND OFF/ON MODE
The Remote Control Receiving Sound OFF/ON Mode will be activated if the Auto OFF/ON button is pressed
continuously for more than 16 seconds (4 “beep” sounds will occur at 16th seconds to identify the Remote
Control Receiving Sound Off/On Mode is in standby condition) and press “AC Reset” button at remote
control.
After Auto OFF/ON Button is pressed, the 20 seconds counter for Remote Control Receiving Sound OFF/ON
Mode is restarted.
Remote Remote
Heat Only
Emergency Forced Forced Mode Control Control No *Operation Forced
Cooling Heating Number Receiving Setting Time Check Cooling
Operation Operation Operation Enable/ Switch Sound Mode Mode Operation
Disable
Mode OFF/ON
AC reset code CHECK AC reset code AC reset code AC reset code AC reset code
code
To enable the “Heat Only” mode, press the AUTO OFF/ON SW for more than 8s and less than 11s, “Beep Beep”
sound will be heard, then release the AUTO OFF/ON SW and press remote controller CHECK button. A short
“Beep” sound will be heard. “Heat Only” mode is now enable.
To disable the “Heat Only” mode, press the AUTO OFF/ON SW for more than 8s and less than 11s, “Beep Beep”
sound will be heard, then release the AUTO OFF/ON SW and press remote controller CHECK button. A long
“Beep” sound will be heard. “Heat Only” mode is now disable.
To pump down the unit during Heat Only Operation press AUTO switch for 5 seconds.
100
17.2.2 Operation mode during Heating Only Operation
The table below shows the operation mode comparison when Heating Only Operation Mode Activated and
Deactivated.
Operation
Heating Only Operation Mode Activated Heating Only Operation Mode Deactivated
Mode
After 30s sampling, the unit will judge the operation
After 30s sampling, regardless of the indoor intake or
mode base on remote controller temperature setting and
AUTO outdoor intake temperature judgment, the unit will run
Indoor Intake Sensor (New Auto Mode) or Outdoor
Heating operation.
Intake Sensor (Old Auto Mode).
HEAT The unit will run Heating operation. The unit will run Heating operation.
COOL The unit will stop and Power LED blinking. The unit will run Cooling operation.
DRY The unit will stop and Power LED blinking. The unit will run Cooling Dry operation.
NANOE
The unit will stop and Power LED blinking. The unit will run Nanoe Stand-alone operation.
Stand-alone
The unit will run Force Cooling Operation for
Force Cooling The unit will run Force Cooling operation.
X_CTRYTM [15] minutes
Force Heating The unit will run Force Heating operation. The unit will run Force Heating operation.
The unit will turn ON by the timer and run Auto
The unit will turn ON by the timer and run Auto
Operation. After 30s sampling, the unit will judge the
AUTO Operation. After 30s sampling, regardless of the indoor
operation mode base on remote controller temperature
(with Timer) intake or outdoor intake temperature judgment, the unit
setting and Indoor Intake Sensor (New Auto Mode) or
will run Heating operation.
Outdoor Intake Sensor (Old Auto Mode).
HEAT The unit will turn ON by the timer and run Heating The unit will turn ON by the timer and run Heating
(with Timer) Operation. Operation.
COOL The unit will not turn ON by the timer. Power LED The unit will turn ON by the timer and run Cooling
(with Timer) blinking. Operation.
DRY The unit will not turn ON by the timer. Power LED The unit will turn ON by the timer and run Cooling Dry
(with Timer) blinking. Operation.
Cooling The unit will operate according to specify Cooling test
The unit will stop and Power LED blinking.
Test Mode mode operation parameter.
Heating The unit will operate according to specify Heating test The unit will operate according to specify Heating test
Test Mode mode operation parameter. mode operation parameter.
101
17.3 Remote Control Button
17.3.1 SET Button
To check remote control transmission code and store the transmission code to EEPROM.
o Press “Set” button by using pointer.
o Press “Timer Set” button until a “beep” sound is heard as confirmation of transmission code change.
o LCD returns to original display if remote control does not operate for 30 seconds.
SET
OR
OR
o Press CANCEL SW, special setting is immediately cancelled and normal mode starts.
o If no SW is pressed for 30 secs, then special setting mode is cancelled and normal mode starts.
102
To limit set temperature range for COOL & DRY, HEAT mode.
o Press “Set” button by using pointer.
o Press TEMP increment or decrement button to choose No. 3.
o Press Timer increment or decrement button to select desired temperature low limit of set temperature for
COOL & DRY mode.
103
o Press Timer Set button to confirm high limit selection.
o Press TEMP increment or decrement button to choose No. 5.
o Press Timer increment or decrement button to select desired temperature low limit of set temperature for
HEAT mode.
104
17.3.2 RESET (RC)
To clear and restore the remote control setting to factory default.
o Press once to clear the memory
17.3.4 TIMER
To change indoor unit indicators’ intensity:
o Press continuously for 5 seconds.
17.3.5 TIMER
To change remote control display from Degree Celsius (°C) to Degree Fahrenheit (°F).
o Press continuously for 10 seconds.
17.3.6 TEMP
To change remote control set temperature range from 16°C ~ 30°C (60°F ~ 86°F) to 20°C ~ 30°C (68°F ~ 86°F).
o Press continuously for 15 seconds.
105
17.3.7 Customization mode
1 LCD display area:
Function
No.
Options
(If any)
Once T ≥ 5secs
106
5 Customization list table:
Note: The functions described in the table may not be applicable to the model and may subject to change without
further notice.
Customization
Options Remark
No Name
1 Remote control number selection A, B, C, D
2 Solar radiation sensitivity level adjustment 1, 2, 3, 4, 5
3 [iAUTO-X/iAUTO/iCOMF, Cool & Dry] mode set temperature [Low2] 16°C ~ [High2]
4 [iAUTO-X/iAUTO/iCOMF, Cool & Dry] mode set temperature [High2] [Low2] ~ 30°C
5 Heat mode set temperature Low1 selection 16°C ~ [High1]
6 Heat mode set temperature High1 selection [Low1] ~ 30°C
56 Fixed fan speed selection during heat mode compressor OFF 00 – Disable
01 – Enable
57 nanoe check None (No display)
58 Heat mode thermo shift adjustment -3°C ~ 3°C
59 Others (Cool & Dry) mode thermo shift adjustment -3°C ~ 3°C
107
18. Troubleshooting Guide
18.1 Refrigeration Cycle System
In order to diagnose malfunctions, make sure that there are no Normal Pressure and Outlet Air Temperature (Standard)
electrical problems before inspecting the refrigeration cycle. Gas Pressure Outlet air
Such problems include insufficient insulation, problem with the MPa Temperature
2
(kg/cm G) (°C)
power source, malfunction of a compressor and a fan.
The normal outlet air temperature and pressure of the refrigeration Cooling Mode 0.9 ~ 1.2 (9 ~ 12) 13 ~ 17
cycle depends on various conditions, the standard values for them Heating Mode 2.0 ~ 2.7 (20 ~ 27) 32 ~ 42
are shown in the table on the right.
*Condition: • Indoor fan speed = High
• Outdoor temperature 35°C at the cooling
mode and 7°C at the heating mode
• Compressor operates at rated frequency
Excessive amount
of refrigerant
Low
Insufficient refrigerant
Low
Clogged strainer or
capillary tube
Low
Inefficient compressor
Heating Mode
Low
Insufficient refrigerant
High
Clogged strainer, capillary
tube or expansion valve
108
18.1.1 Relationship Between the Condition of the Air Conditioner and Pressure and
Electric Current
Inefficient compression
• Carry out the measurement of pressure, electric current, and temperature fifteen minutes after an operation is started.
109
18.2 Breakdown Self Diagnosis Function
18.2.1 Self Diagnosis Function (Three Digits Alphanumeric Code)
Once abnormality has occurred during operation, the unit will stop its operation, and Timer LED blinks.
Although Timer LED goes off when power supply is turned off, if the unit is operated under a breakdown
condition, the LED will light up again.
In operation after breakdown repair, the Timer LED will no more blink. The last error code (abnormality) will be
stored in IC memory.
110
18.3 Error Codes Table
Diagnosis Abnormality / Abnormality Protection
Problem Check location
display Protection control Judgment Operation
H00 No memory of failure — Normal operation — —
Indoor fan only
Indoor/outdoor operation can Indoor/outdoor Indoor/outdoor wire terminal
After operation for
H11 abnormal start by entering communication not Indoor/outdoor PCB
1 minute
communication into force cooling establish Indoor/outdoor connection wire
operation
Total indoor capability
Indoor/outdoor connection wire
more than maximum limit
Indoor unit capacity 90s after power Indoor/outdoor PCB
H12 — or less than minimum limit,
unmatched supply
or number of indoor unit Specification and combination
less than two table in catalogue
Indoor intake air Indoor intake air
Indoor intake air temperature
H14 temperature sensor Continuous for 5s — temperature sensor open
sensor lead wire and connector
abnormality or short circuit
Compressor
Compressor temperature Compressor temperature
H15 temperature sensor Continuous for 5s —
sensor open or short circuit sensor lead wire and connector
abnormality
Outdoor current
Current transformer faulty Outdoor PCB faulty or
H16 transformer (CT) — —
or compressor faulty compressor faulty
abnormality
Fan motor lead wire and
Indoor fan motor Continuous Indoor fan motor lock or
H19 — connector
merchanism lock happen for 7 times feedback abnormal
Fan motor lock or block
Indoor heat
Indoor heat exchanger Indoor heat exchanger
exchanger
H23 Continuous for 5s — temperature sensor open temperature sensor lead wire
temperature sensor
or short circuit and connector
abnormality
Indoor heat
Indoor heat exchanger Indoor heat exchanger
exchanger
H24 Continuous for 5s — temperature sensor 2 open temperature sensor 2 lead wire
temperature sensor
or short circuit and connector
2 abnormality
Indoor ion device Port is ON for 10s
H25 — — ion device PCB
abnormality during ion device off
Outdoor air
Outdoor air temperature Outdoor air temperature sensor
H27 temperature sensor Continuous for 5s —
sensor open or short circuit lead wire and connector
abnormality
Outdoor heat
Outdoor heat exchanger Outdoor heat exchanger
exchanger
H28 Continuous for 5s — temperature sensor 1 open temperature sensor 1 lead wire
temperature sensor
or short circuit and connector
1 abnormality
Outdoor discharge Outdoor discharge pipe Outdoor discharge pipe
H30 pipe temperature Continuous for 5s — temperature sensor open temperature sensor lead wire
sensor abnormality or short circuit and connector
Outdoor heat
Outdoor heat exchanger Outdoor heat exchanger
exchanger
H32 Continuous for 5s — temperature sensor 2 open temperature sensor 2 lead wire
temperature sensor
or short circuit and connector
2 abnormality
Indoor / outdoor
Indoor and outdoor rated
H33 misconnection — — Indoor and outdoor units check
voltage different
abnormality
Outdoor heat sink Outdoor heat sink
H34 temperature sensor Continuous for 2s — temperature sensor open Outdoor heat sink sensor
abnormality or short circuit
Outdoor gas pipe Heating Outdoor gas pipe
Outdoor gas pipe temperature
H36 temperature sensor Continuous for 5s protection temperature sensor open
sensor lead wire and connector
abnormality operation only or short circuit
Outdoor liquid pipe Cooling Outdoor liquid pipe
Outdoor liquid pipe temperature
H37 temperature sensor Continuous for 5s protection temperature sensor open
sensor lead wire and connector
abnormality operation only or short circuit
Indoor/Outdoor
Check indoor unit and outdoor
H38 mismatch (brand — — Brand code not match
unit
code)
Check indoor/outdoor
Wrong wiring and connection wire and connection
Abnormal indoor connecting pipe, expansion pipe
3 times happen
H39 operating unit or — valve abnormality, indoor Indoor heat exchanger sensor
within 40 minutes
standby units heat exchanger sensor lead wire and connector
open circuit Expansion valve and lead wire
and connector
111
Diagnosis Abnormality / Abnormality Protection
Problem Check location
display Protection control Judgment Operation
Check indoor/outdoor
Wrong wiring and connection wire and connection
Abnormal wiring or
H41 — — connecting pipe, expansion pipe
piping connection
valve abnormality Expansion valve and lead wire
and connector
ECONAVI sensor (defective or
ECONAVI sensor ECONAVI sensor open or
H59 Continuous for 25s — disconnected)
abnormality short circuit
ECONAVI PCB
Outdoor high High pressure sensor open
Continuous for 1 High pressure sensor
H64 pressure sensor — circuit during compressor
minutes Lead wire and connector
abnormality stop
PCB
Nanoe stop for 5
H67 Nanoe abnormality — Nanoe faulty Nanoe system
minutes for 3 times
High voltage
Light sensor Continuous for 24 Light sensor open or short Light sensor (defective or
H70 —
abnormality hours, 15 days circuit disconnect)
Outdoor fan motor lead wire
Outdoor fan motor 2 times happen Outdoor fan motor lock or
H97 — and connector
mechanism lock within 30 minutes feedback abnormal
Fan motor lock or block
Check indoor heat exchanger
Indoor high pressure Indoor high pressure
H98 — — Air filter dirty
protection protection (Heating)
Air circulation short circuit
Check indoor heat exchanger
Indoor operating unit Indoor freeze protection
H99 — — Air filter dirty
freeze protection (Cooling)
Air circulation short circuit
4-way valve
4 times happen 4-way valve switching 4-way valve
F11 switching —
within 30 minutes abnormal Lead wire and connector
abnormality
Check indoor/outdoor
Wrong wiring and
connection wire and pipe
connecting pipe, expansion
Indoor standby units 3 times happen Indoor heat exchanger sensor
F17 — valve leakage, indoor heat
freezing abnormality within 40 minutes lead wire and connector
exchanger sensor open
circuit Expansion valve lead wire and
connector
Power factor
correction 4 times happen Power factor correction
F90 — Outdoor PCB faulty
(PFC) circuit within 10 minutes circuit abnormal
protection
Refrigeration cycle 2 times happen Refrigeration cycle Insufficient refrigerant or valve
F91 —
abnormality within 20 minutes abnormal close
Compressor 4 times happen Compressor abnormal Power transistor module faulty
F93 —
abnormal revolution within 20 minutes revolution or compressor lock
Compressor
4 times happen Compressor discharge
F94 discharge overshoot — Check refrigeration system
within 30 minutes pressure overshoot
protection
Outdoor cooling high 4 times happen Cooling high pressure Check refrigeration system
F95 —
pressure protection within 20 minutes protection Outdoor air circuit
Power transistor
4 times happen Power transistor module PCB faulty
F96 module overheating —
within 30 minutes overheat Outdoor air circuit (fan motor)
protection
Compressor
3 times happen
F97 overheating — Compressor overheat Insufficient refrigerant
within 30 minutes
protection
Check refrigeration system
Total running current 3 times happen
F98 — Total current protection Power source or compressor
protection within 20 minutes
lock
Outdoor direct
Continuous Power transistor module Power transistor module faulty
F99 current (DC) peak —
happen for 7 times current protection or compressor lock
detection
112
18.4 Self-diagnosis Method
18.4.1 H11 (Indoor/Outdoor Abnormal Communication)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the data received from outdoor unit in indoor unit signal
transmission is checked whether it is normal.
Malfunction Caused
Faulty indoor unit PCB.
Faulty outdoor unit PCB.
Indoor unit-outdoor unit signal transmission error due to wiring error.
Indoor unit-outdoor unit signal transmission error due to breaking of wire in the connection wires between the
indoor and outdoor units.
Troubleshooting
NO
Is the measured voltage 230/240V? ● AC power supply abnormal fluctuation
YES
113
18.4.2 H12 (Indoor/Outdoor Capacity Rank Mismatched)
Malfunction Decision Conditions
During startup, error code appears when different types of indoor and outdoor units are interconnected.
Malfunction Caused
Wrong models interconnected.
Wrong indoor unit or outdoor unit PCBs mounted.
Indoor unit or outdoor unit PCBs defective.
Indoor-outdoor unit signal transmission error due to wrong wiring.
Indoor-outdoor unit signal transmission error due to breaking of wire 3 in the connection wires between the indoor
and outdoor units.
Troubleshooting
114
18.4.3 H14 (Indoor Intake Air Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the indoor intake air
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
115
18.4.4 H15 (Compressor Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor compressor
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
116
18.4.5 H16 (Outdoor Current Transformer)
Malfunction Decision Conditions
An input current, detected by Current Transformer CT, is below threshold value when the compressor is
operating at certain frequency value for 3 minutes.
Malfunction Caused
Lack of gas
Broken CT (current transformer)
Broken Outdoor PCB
Troubleshooting
117
18.4.6 H19 (Indoor Fan Motor – DC Motor Mechanism Locked)
Malfunction Decision Conditions
The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor
(feedback of rotation > 2550 rpm or < 50 rpm)
Malfunction Caused
Operation stops due to short circuit inside the fan motor winding.
Operation stops due to breaking of wire inside the fan motor.
Operation stops due to breaking of fan motor lead wires.
Operation stops due to Hall IC malfunction.
Operation error due to faulty indoor unit PCB.
Troubleshooting
118
18.4.7 H23 (Indoor Pipe Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the indoor heat exchanger
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
119
18.4.8 H27 (Outdoor Air Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor air temperature
sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
120
18.4.9 H28 (Outdoor Pipe Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor pipe temperature
sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
121
18.4.10 H30 (Compressor Discharge Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor discharge pipe
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
122
18.4.11 H32 (Outdoor Heat Exchanger Temperature Sensor 2 Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor heat exchanger
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
123
18.4.12 H33 (Unspecified Voltage between Indoor and Outdoor)
Malfunction Decision Conditions
The supply power is detected for its requirement by the indoor/outdoor transmission.
Malfunction Caused
Wrong models interconnected.
Wrong indoor unit and outdoor unit PCBs used.
Indoor unit or outdoor unit PCB defective.
Troubleshooting
124
18.4.13 H34 (Outdoor Heat Sink Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor heat sink
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
125
18.4.14 H36 (Outdoor Gas Pipe Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor gas pipe
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
126
18.4.15 H37 (Outdoor Liquid Pipe Temperature Sensor Abnormality)
Malfunction Decision Conditions
During startup and operation of cooling and heating, the temperatures detected by the outdoor liquid pipe
temperature sensor are used to determine sensor errors.
Malfunction Caused
Faulty connector connection.
Faulty sensor.
Faulty PCB.
Troubleshooting
127
18.4.16 H97 (Outdoor Fan Motor – DC Motor Mechanism Locked)
Malfunction Decision Conditions
The rotation speed detected by the Hall IC during fan motor operation is used to determine abnormal fan motor.
Malfunction Caused
Operation stops due to short circuit inside the fan motor winding.
Operation stops due to breaking of wire inside the fan motor.
Operation stops due to breaking of fan motor lead wires.
Operation stops due to Hall IC malfunction.
Operation error due to faulty outdoor unit PCB.
Troubleshooting
G5 G5 G5 G5
disconnect fan motor CN-MRT2
Turn power supply on and operate fan. connector. PCB BOARD
U
NO Check resistance of the motor.
Does it rotate? Measure at fan motor connector
CN-MRT1 (1-2, 1-3, 2-3).
YES
V
W
Stop the fan motor
NO
Is the resistance normal? Replace fan motor.
YES
Replace outdoor PCB.
128
18.4.17 H98 (Error Code Stored in Memory and no alarm is triggered / no TIMER LED
flashing)
Malfunction Decision Conditions
Indoor high pressure is detected when indoor heat exchanger is detecting very high temperature when the unit is
operating in heating operation.
Phenomena: unit is stopping and re-starting very often in heating mode
Malfunction Caused
Indoor heat exchanger thermistor
Clogged air filter or heat exchanger
Over-bent pipe (liquid side)
Troubleshooting
129
18.4.18 H99 (Indoor Freeze Prevention Protection: Cooling or Soft Dry)
Error Code will not display (no Timer LED blinking) but store in EEPROM
Malfunction Caused
Air short circuit at indoor unit
Clogged indoor unit air filter
Dust accumulation on the indoor unit heat exchanger
2/3 way valve closed
Faulty indoor unit fan motor
Refrigerant shortage (refrigerant leakage)
Clogged expansion valve or strainer
Faulty indoor pipe temperature sensor
Faulty indoor unit PCB
Troubleshooting
130
18.4.19 F11 (4-way Valve Switching Failure)
Malfunction Decision Conditions
When indoor heat exchanger is cold during heating (except deice) or when indoor heat exchanger is hot during
cooling and compressor operating, the 4-way valve is detected as malfunction.
Malfunction Caused
Indoor heat exchanger (pipe) thermistor
4-way valve malfunction
Troubleshooting
* Check gas side pipe – for hot gas flow in cooling mode
131
18.4.20 F17 (Indoor Standby Units Freezing Abnormality)
Malfunction Decision Conditions
When the different between indoor intake air temperature and indoor pipe temperature is above 10°C or indoor
pipe temperature is below -1.0°C.
Remark:
When the indoor standby unit is freezing, the outdoor unit transfers F17 error code to the corresponding indoor
unit and H39 to other indoor unit(s).
Malfunction Caused
Wrong wiring connection
Faulty sensor
Faulty expansion valve
Troubleshooting
132
18.4.21 F90 (Power Factor Correction Protection)
Malfunction Decision Conditions
To maintain DC voltage level supply to power transistor.
To detect high DC voltage level after rectification.
Malfunction Caused
During startup and operation of cooling and heating, when Power Factor Correction (PFC) protection circuitry at
the outdoor unit main PCB senses abnormal DC voltage level for power transistors.
When DC voltage detected is LOW, transistor switching will turn ON by controller to push-up the DC level.
When DC voltage detected is HIGH (391Vdc – 425Vdc), active LOW signal will send by the controller to turn OFF
relay RY-C.
Troubleshooting
133
18.4.22 F91 (Refrigeration Cycle Abnormality)
Malfunction Decision Conditions
The input current is low while the compressor is running at higher than the setting frequency.
Malfunction Caused
Lack of gas.
3-way valve close.
Troubleshooting
134
18.4.23 F93 (Compressor Rotation Failure)
Malfunction Decision Conditions
A compressor rotation failure is detected by checking the compressor running condition through the position
detection circuit.
Malfunction Caused
Compressor terminal disconnect
Faulty Outdoor PCB
Faulty compressor
Troubleshooting
135
18.4.24 F95 (Outdoor High Pressure Protection: Cooling or Soft Dry)
Malfunction Decision Conditions
During operation of cooling or soft dry, when outdoor unit heat exchanger high temperature data is detected by
the outdoor unit heat exchanger thermistor.
Malfunction Caused
Outdoor heat exchanger temperature rise due to short-circuit of hot discharge air flow.
Outdoor heat exchanger temperature rise due to defective of outdoor fan motor.
Outdoor heat exchange temperature rise due to defective outdoor heat exchanger thermistor.
Outdoor heat exchanger temperature rise due to defective of outdoor unit PCB.
Troubleshooting
136
18.4.25 F96 (IPM Overheating)
Malfunction Decision Conditions
During operating of cooling and heating, when IPM temperature data (100°C) is detected by the IPM temperature
sensor.
Multi Models only
o Compressor Overheating: During operation of cooling and heating, when the compressor OL is activated.
o Heat Sink Overheating: During operation of cooling and heating, when heat sink temperature data (90°C) is
detected by the heat sink temperature sensor.
Malfunction Caused
IPM overheats due to short circuit of hot discharge air flow.
IPM overheats due to defective of outdoor fan motor.
IPM overheats due to defective of internal circuitry of IPM.
IPM overheats due to defective IPM temperature sensor.
Multi Models Only
o Compressor OL connector poor contact.
o Compressor OL faulty.
Troubleshooting
137
18.4.26 F97 (Compressor Overheating)
Malfunction Decision Conditions
During operation of cooling and heating, when compressor tank temperature data (112°C) is detected by the
compressor tank temperature sensor.
Malfunction Caused
Faulty compressor tank temperature sensor
2/3 way valve closed
Refrigerant shortage (refrigerant leakage)
Faulty outdoor unit PCB
Faulty compressor
Troubleshooting
138
18.4.27 F98 (Input Over Current Detection)
Malfunction Decision Conditions
During operation of cooling and heating, when an input over-current (X value in Total Running Current Control) is
detected by checking the input current value being detected by current transformer (CT) with the compressor
running.
Malfunction Caused
Excessive refrigerant.
Faulty outdoor unit PCB.
Troubleshooting
139
18.4.28 F99 (DC Peak Detection)
Malfunction Decision Conditions
During startup and operation of cooling and heating, when inverter DC peak data is received by the outdoor internal
DC Peak sensing circuitry.
Malfunction Caused
DC current peak due to compressor failure.
DC current peak due to defective power transistor(s).
DC current peak due to defective outdoor unit PCB.
DC current peak due to short circuit.
Troubleshooting
140
19. Disassembly and Assembly Instructions
WARNING
High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding
with repair work. Failure to heed this caution may result in electric shocks.
Figure 1
CAUTION
a. Use a manual screw driver with at least 150 mm shaft
length. Do not use a hand drill type.
b. Slightly tilt the screw driver handle downward so that the
shaft does not touch the flap. Be careful not to scratch the
flap while undoing the screws.
141
[Link] To Remove Electronic Controller
Figure 2
5. Remove earth wires. 9. Pull out the 10. Detach all connectors as labelled from the
electronic electronic controller. Then pull out the
controller halfway. electronic controller gently.
AC303
RY-PWR
CN-FM
6. Detach lead wires
ACN501 (Grey),
ACN502 (White), CN-DATA2
AC302 (Yellow), CN-CNT
ACL501 (Brown) CN-STM2
and AC304 (Red)
CN-STM3
from the terminal
board. CN-STM1
CN-RMT
CN-TH
Figure 3 Figure 4
CN-NANO CAUTION
During assembly of PCB,
tie connector CN-303 (WHT)
together with the PCB.
CN-DATA2 CN-DATA1
Figure 5
142
[Link] To Remove Discharge Grille
HVU unit
12. Remove the screw and
pull out the WIFI module.
Figure 6
Figure 7
Figure 8
143
[Link] To Remove Cross Flow Fan and Indoor Fan Motor
Figure 9
Figure 10
144
Evaporator
Figure 12
145
[Link] To Assemble the Front Grille
Receiver PCB
CAUTION
Do not directly fix the front grille
complete, to avoid hitting the
Receiver PCB.
Figure 13
146
[Link] To Assemble the Intake Grille
Hook
Intake Grille
Hook
Figure 15
147
WARNING
High Voltage is generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding
with repair work. Failure to heed this caution may result in electric shocks.
Figure 1
CAUTION
a. Use a manual screw driver with at least 150 mm shaft
length. Do not use a hand drill type.
b. Slightly tilt the screw driver handle downward so that the
shaft does not touch the flap. Be careful not to scratch the
flap while undoing the screws.
148
[Link] To Remove Electronic Controller
Figure 2
5. Remove earth wires. 9. Pull out the 10. Detach all connectors as labelled from the
electronic electronic controller. Then pull out the
controller halfway. electronic controller gently.
AC303
RY-PWR
CN-FM
6. Detach lead wires
ACN501 (Grey),
ACN502 (White), CN-DATA2
AC302 (Yellow), CN-CNT
ACL501 (Brown) CN-STM2
and AC304 (Red)
from the terminal CN-STM3
board. CN-STM1
CN-RMT
CN-TH
Figure 3 Figure 4
CN-NANO CAUTION
During assembly of PCB,
tie connector CN-303 (WHT)
together with the PCB.
CN-DATA2 CN-DATA1
Figure 5
149
[Link] To Remove Discharge Grille
HVU unit
12. Remove the screw and
pull out the WIFI module.
Figure 6
Figure 7
Figure 8
150
[Link] To Remove Cross Flow Fan and Indoor Fan Motor
Figure 9
151
Evaporator
Figure 11
Figure 12
152
[Link] To Assemble the Front Grille
Receiver PCB
CAUTION
Do not directly fix the front grille
complete, to avoid hitting the
Receiver PCB.
Figure 13
Figure 14
153
[Link] To Assemble the Intake Grille
Hook
Intake Grille
Hook
Figure 15
154
[Link] To Replace Wireless LAN Module (Network Adapter)
Hook
3 Remove the top casing by pressing the side of the network adapter box.
Press
Press
Reminder: Serviceman or owner must setting again Panasonic Comfort Cloud app after replace Wireless LAN
Module.
155
19.3 Outdoor Electronic Controller Removal Procedure
19.3.1 CU-Z20VKE CU-Z25VKE CU-Z35VKE
Caution! When handling electronic controller, be careful of electrostatic discharge.
1 Remove the 5 screws of the Top Panel. 5 Remove the Control Board as follows:
Screws
Top Panel Release 3 Terminal
Screws Connectors, L, N
and Earth Wire Screw.
Control Board
Remove of Screw Then Remove 4 Terminal
Control Board Connectors of DRM.
Screw
Release 7
Connectors
Remove 2
Screws of
Fig. 1 Plate Terminal
Board
Release 2 Earth
2 Remove the 6 screws of the Front Panel. Wire Screws
Screws
Fig. 4
Front Panel
Remove the Terminal Cover
and 3 Terminal Compressor
Screw
Screws
Fig. 2
Control Board
3 Remove the screw of the Terminal Board
Compressor
Cover.
4 Remove the Top Cover of the Control Board
by 4 hooks. Fig. 5
Hooks
Top Cover Electronic Controller
Hooks Control Board
Terminal
Board
Cover
Screw
Control Board
Fig. 6
Fig. 3
156
19.3.2 CU-Z42VKE
Caution! When handling electronic controller, be careful of electrostatic discharge.
1 Remove the 5 screws of the Top Panel. 5 Remove the Control Board as follows:
Fig. 1 Fig. 4
Fig. 2
Fig. 5
3 Remove the screw of the Terminal Board
Cover.
4 Remove the Top Cover of the Control Board
by 4 hooks.
Fig. 6
Fig. 3
157
19.3.3 CU-Z50VKE CU-Z71VKE
Caution! When handling electronic controller, be careful of electrostatic discharge.
1 Remove the 5 screws of the Top Panel. 5 Remove 2 screws for the plate of Terminal Board
Cover.
Top Panel
Screw
Plate of
Terminal
Board
Cover
Screws
Screws Screws
Fig. 1 Fig. 4
2 Remove the 8 screws of the Front Panel. 6 Remove the Control Board.
Screws
Control Board
Release
3 terminal
connectors
Release of 6
connectors
Release
screw of
Control Board
Screws
Screw
Fig. 2
Fig. 5
3 Remove the screw of the Terminal Board Cover.
4 Remove the Top Cover of the Electronic 7. Remove the 4 screws of the Electronic Controller.
Controller by 4 hooks.
Screws
Hooks
Top Cover
Hooks
Terminal
Board
Cover
Screw
Electronic Controller
Fig. 6
Fig. 3
158
19.4 ‘Panasonic Comfort Cloud’ App Setting Procedure
[After Replace Main Printed Circuit Board or Change the Indoor Unit]
19.4.1 Initial Setup (Method 1)
My House
Living room Living room
Owner
30.0 C
22 23 [Link] 15:50 22 23 [Link] 15:50
User list
Bedroom 1
Change password
Cool Cool
Replace device
Device list
25. 0 SET
C 27. 0 Group list
SET
C
Application settings
User’s manual
Terms of use
Copyright
Statistic Weekly timer Quiet Powerful Statistic Weekly timer Quiet Powerful
Logout
Replace device Add new air conditioner Add new air conditioner
Cancel Cancel
Cancel Start
4. Select start button to proceed for network 5. Select ‘Others 6. Select ‘Yes’.
setting. (Air-Conditioner used before)’
159
Setting Connection Network
SET
Wireless LAN
CANCEL
LED
LED is OFF
Wireless
WirelessLAN
LAN
bu bu
on on
LED is ON
LED is Blinking
Next
Cancel Cancel
Cancel
1. Ensure Wireless LAN LED is ON. point the 2. When Wireless LAN LED is blinking, 3. Select the preferred router support
remote control to air conditioner and press select preffered connection setup mode. connectivity mode.
Wireless LAN button until the Wireless
LAN LED changed to blinking.
160
Connection network using WPS mode (Method 1)
SET
CANCEL
Next
Next
Cancel
Cancel Cancel
1. Select ‘Connect with WPS mode’. 2. Press the “WPS” button from the router 3. Ensure Wireless LAN LED is ON. Press
that will be connected to an air conditioner and hold the Wireless LAN button for
Check the status of Wireless LAN 5 seconds until “1” is shown on the
LED on the remote control. If the remote control and press SET pointing
Wireless LAN LED is OFF, press the to the air conditioner.
Wireless LAN button to enable the
Wireless LAN connection.
Cancel
Cancel
4. When the connection of air conditioner to 5. If the Wireless LAN LED keep blinking,
router is successful, the Wireless LAN LED check the wireless router connection.
changed from blinking to ON.
161
Connection network using AP mode (Method 2)
Connection Guide
Step 1 Step 2 Step 3
Cancel
If Wireless LAN LED is OFF during the connec on By changing the wireless network connec on of
setup, please enable again by pressing “Wireless smartphone to the following network.
LAN” bu on once before proceeding to step 1.
1. Press and hold “Wireless LAN” bu on for 5 secs
un l easy se ng “1” is shown. SSID: Panasonic-CS-wirelessAP
2. Press “up” or “down” bu on un l Advance
Password: Rac8pswi
se ng “2” is shown.
3. Point remote control to air-condi oner and
press “SET” bu on once.
4. A er step 1 ~ 3 have been done, tap“Next”. To wireless network settings of the smartphone.
SET
CANCEL
Next
Cancel Cancel
2. Ensure Wireless LAN LED is ON. Press and hold the Wireless LAN button for 5 seconds
until “1” is shown on the remote control.
Press until “2” is shown on the remote control and press SET pointing to the air conditioner.
ON
grac_adapter
Password
Enter password
Select the following SSID from the
network list in the wireless
Show password
Auto reconnect
CANCEL CONNECT
HUAWEI-E5377-F108
MF910_84AA17
1 2 3 4 5 6 7 8 9 0
Cancel (go back to previous screen) q w e r t y u i o p
a s d f g h j k l
z x c v b n m
.
!@1 English (UK) . Done
3. Copy the password for later use. Select “Panasonic-CS-wirelessAP” from smartphones Wireless LAN setting and enter the copied password.
Return to “Panasonic Comfort Cloud” app.
162
Connection Guide Connection Guide Connection Guide Connection Guide
Step 1 Step 2 Step 3 Step 1 Step 2 Step 3 Step 1 Step 2 Step 3 Step 1 Step 2 Step 3
Next, setup the wireless network connec on of Connect the network adaptor to the wireless Connect the air-condi oner to the
router. wireless router. wireless router.
air-condi oner.
Select your wireless router Select your wireless router
Network name (SSID)
Other Cancel OK
4. Select the SSID of your wireless router. Enter the password to connect the air conditioner to the wireless router.
router SSID1
When the connec on of air-condi oner to
router is successful, the Wireless LAN LED Searching for air-condi oner.
CHOOSE A NETWORK...
changes from blinking to ON. Please wait…
*It may take up to few minutes before changes router SSID2
to ON.
router SSID3
router SSID4
Other...
Cancel
Cancel
5. When connection of air conditioner to router is successful, the Wireless LAN LED will changed from blinking to ON. If the Wireless LAN LED is
ON, connect the smartphone to wireless router. (return to this application after completing the wireless network settings to continue the setup)
If the Wireless LAN LED keep blinking, check the wireless router connection.
163
Select the Air-Conditioner and Set the Password
newer
Unregistered air-condi oner
Next
Register
Cancel Register
Retrysearching…
Retry searching… Cancel Cancel
1. Select the air conditioner model to register 2. Select the air-conditioner model to register 3. Once connection is establish between
the device. the device. the app and the new air-conditioner
through the registration process, set the
preffered name for this air-conditioner to
helps identify it.
By registered the new name of air-
conditioner, the function of
“Panasonic Comfort Cloud” app is
ready to be used.
Model :
CS-Z20VKEW 22 23 [Link] 15:50
Password
password
Re-enter password
25. 0 SET
C
Register
164
19.4.2 ‘Panasonic Comfort Cloud’ App Setting Procedure [After Replace Wireless LAN
Module]
My House
Living room Living room
Owner
30.0 C
22 23 [Link] 15:50 22 23 [Link] 15:50
User list
Bedroom 1
Change password
Cool Cool
Replace device
Device list
27. 0 SET
C 27. 0Group list
SET
C
Application settings
User’s manual
Terms of use
Copyright
Statistic Weekly timer Quiet Powerful Statistic Weekly timer Quiet Powerful
Logout
My Home
Living Room
CS-Z20VKEW
Cancel Start
165
[Link] Initial Setup (Method 2)
My House
Living room Living room
Owner
30.0 C
22 23 [Link] 15:50 22 23 [Link] 15:50
User list
Bedroom 1
Change password
Cool Cool
Replace device
Device list
27. 0 SET
C 27. 0 Group list
SET
C
Application settings
User’s manual
Terms of use
Copyright
Statistic Weekly timer Quiet Powerful Statistic Weekly timer Quiet Powerful
Logout
Replace device Add new air conditioner Add new air conditioner
Cancel Cancel
Cancel Start
166
[Link] Setting Connection Network
SET
Wireless LAN
CANCEL
LED
LED is OFF
Wireless
WirelessLAN
LAN on on
bu bu
LED is ON
LED is Blinking
Next
Cancel Cancel
Cancel
1. Ensure Wireless LAN LED is ON. 2. When Wireless LAN LED is blinking, 3. Select the preferred router support
point the remote control to air conditioner select preferred connection setup mode. connectivity mode.
and press Wireless LAN button until the
Wireless LAN LED changed to blinking.
SET
CANCEL
Next
Next
Cancel
Cancel Cancel
1. Select ‘Connect with WPS mode’. 2. Press the “WPS” button from the router 3. Ensure Wireless LAN LED is ON. Press
that will be connected to an air and hold the Wireless LAN button
conditioner. for 5 seconds until “1” is shown on the
Check the status of Wireless LAN remote control and press SET pointing
LED on the remote control. If the to the air conditioner.
Wireless LAN LED is OFF, press the
Wireless LAN button to enable the
Wireless LAN connection.
167
Connection Guide Connection Guide
Step 1 Step 2 Step 3 Step 1 Step 2 Step 3
Unknown air-conditioner
Cancel Register
Cancel Retrysearching…
searching…
Retry
4. If the Wireless LAN LED keep blinking, 5. Select the air conditioner model to
check the wireless router connection. register the device.
If Wireless LAN LED is OFF during the connec on By changing the wireless network connec on of
setup, please enable again by pressing “Wireless smartphone to the following network.
LAN” bu on once before proceeding to step .
Press and hold “Wireless LAN” bu on for
5 secs un l easy se ng “1” is shown. SSID: Panasonic-CS-wirelessAP
Press “up” or “down” bu on un l Advance
se ng “2” is shown. Password: Rac8pswi
Point remote control to air-condi oner
and press “SET” bu on once.
A er step ~ have been done, tap“Next”. To wireless network settings of the smartphone.
SET
CANCEL
Next
Cancel Cancel
1. Ensure Wireless LAN LED is ON. Press and hold the Wireless LAN button for 5 seconds
until “1” is shown on the remote control.
Press until “2” is shown on the remote control and press SET pointing to the air conditioner.
168
Wi-Fi Wi-Fi Direct ADVANCED
ON
grac_adapter
Password
Enter password
Select the following SSID from the
network list in the wireless
router SSID1 router SSID1 Show password
CANCEL CONNECT
HUAWEI-E5377-F108
MF910_84AA17
1 2 3 4 5 6 7 8 9 0
a s d f g h j k l
z x c v b n m
.
!@1 English (UK) . Done
2. Copy the password for later use. Select “Panasonic-CS-wirelessAP” from smartphones Wireless LAN setting and enter the copied password.
Return to “Panasonic Comfort Cloud” app.
Next, setup the wireless network connec on of Connect the network adaptor to the wireless Connect the air-condi oner to the
router. wireless router. wireless router.
air-condi oner.
Select your wireless router Select your wireless router
Network name (SSID)
Other Cancel OK
3. Select the SSID of your wireless router. Enter the password to connect the air conditioner to the wireless router.
router SSID1
When the connec on of air-condi oner to
router is successful, the Wireless LAN LED
CHOOSE A NETWORK...
changes from blinking to ON.
*It may take up to few minutes before changes router SSID2
to ON.
router SSID3
router SSID4
Other...
Cancel
4. When connection of air conditioner to router is successful, the Wireless LAN LED will
changed from blinking to ON. If the Wireless LAN LED is ON, connect the smartphone to
wireless router. (return to this application after completing the wireless network settings to
continue the setup)
If the Wireless LAN LED keep blinking, check the wireless router connection.
169
[Link] Select the Air Conditioner and Set the Password
Master room
*If Wireless LAN LED is OFF, please press
Select the air-condioner for registraon
“Wireless LAN” bu on once to enable the
22 23 [Link] 15:50
Wireless LAN before proceed for step .
Unregistered air condioner Press and hold “Wireless LAN” bu on for
5 secs un l easy se ng“1” is shown.
Press “up” or “down”un l device registra on
Registered air condioner
“3” is shown.
Master room Point remote control to air-condi oner Cool
and press “SET” bu on once.
27. 0 SET
C
SET
CANCEL
Cancel
Statistic Weekly timer Quiet Powerful
Retry searching ...
1. Select the air conditioner model to 2. Set a password for new air conditioner 3. Setting completed.
register the device. model to complete the registration.
170
20. Technical Data
Technical data provided are based on the air conditioner running under free frequency.
171
20.1.4 CS-Z42VKEW/CU-Z42VKE
20.1.6 CS-Z71VKEW/CU-Z71VKE
172
20.2 Heat Mode Performance Data
Unit setting: Standard piping length, Hi Fan, Heat mode at 30°C Voltage: 230V
20.2.4 CS-Z42VKEW/CU-Z42VKE
173
20.2.6 CS-Z71VKEW/CU-Z71VKE
174
21. Service Data
Service data provided are based on the air conditioner running under rated frequency during forced cooling / forced
heating mode.
22.00
21.00
Air Temperature (°C)
Indoor Discharge
20.00
19.00
18.00
17.00
16.00
15.00
14.00
13.00
12.00
12 16 20 24 28 32 36 40 44 48
3.00
2.50
Current (A)
2.00
1.50
1.00
12 16 20 24 28 32 36 40 44 48
1.40
1.30
Low Pressure (MPa)
1.20
1.10
1.00
0.90
0.80
12 16 20 24 28 32 36 40 44 48
175
21.1.2 CS-Z25VKEW CU-Z25VKE CS-XZ25VKEW CU-Z25VKE
20.00
16.00
14.00
12.00
12 16 20 24 28 32 36 40 44 48
3.00
2.80
2.60
2.40
Current (A)
2.20
2.00
1.80
1.60
1.40
1.20
1.00
12 16 20 24 28 32 36 40 44 48
1.40
Low Pressure (MPa)
1.30
1.20
1.10
1.00
0.90
0.80
12 16 20 24 28 32 36 40 44 48
176
21.1.3 CS-Z35VKEW CU-Z35VKE CS-XZ35VKEW CU-Z35VKE
16.00
15.50
5.00
4.50
4.00
Current (A)
3.50
3.00
2.50
2.00
1.50
12 16 20 24 28 32 36 40 44 48
1.10
Low Pressure (MPa)
1.05
1.00
0.95
0.90
0.85
0.80
12 16 20 24 28 32 36 40 44 48
177
21.1.4 CS-Z42VKEW CU-Z42VKE
13.00
Indoor Discharge
12.00
11.50
11.00
10.50
10.00
12 16 20 24 28 32 36 40 44 48
7.00
6.50
6.00
5.50
Current (A)
5.00
4.50
4.00
3.50
3.00
2.50
12 16 20 24 28 32 36 40 44 48
1.12
1.08
Low Pressure (MPa)
1.04
1.00
0.96
0.92
0.88
0.84
0.80
12 16 20 24 28 32 36 40 44 48
178
21.1.5 CS-Z50VKEW CU-Z50VKE CS-XZ50VKEW CU-Z50VKE
18.0
Indoor Discharge
16.0
15.0
14.0
13.0
12.0
13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
7.00
Current (A)
6.00
5.00
4.00
3.00
2.00
13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
1.10
Low Pressure (MPa)
1.00
0.90
13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
179
21.1.6 CS-Z71VKEW CU-Z71VKE
16.0
14.0
13.0
12.0
13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
12.00
11.00
10.00
Current (A)
9.00
8.00
7.00
6.00
5.00
13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
1.10
Low Pressure (MPa)
1.00
0.90
13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45
180
21.2 Heat Mode Outdoor Air Temperature Characteristic
Condition
- Indoor room temperature: 20°C Dry Bulb/ -°C Wet Bulb
- Unit setting: Standard piping length, forced heating at 30°C, Hi fan
- Compressor frequency: Rated for Heating operation
- Piping length: 5m
- Voltage: 230V
45
40
Air Temperature (°C)
Indoor Discharge
35
30
25
20
15
10
5
0
-20 -15 -10 -5 0 5 10 15
3.00
2.80
2.60
Current (A)
2.40
2.20
2.00
1.80
-20 -15 -10 -5 0 5 10 15
3.00
High Pressure (MPa)
2.50
2.00
1.50
1.00
0.50
0.00
-20 -15 -10 -5 0 5 10 15
181
21.2.2 CS-Z25VKEW CU-Z25VKE CS-XZ25VKEW CU-Z25VKE
44
Indoor Discharge
36
32
28
24
20
-20 -15 -10 -5 0 5 10 15
3.70
3.50
3.30
Current (A)
3.10
2.90
2.70
2.50
2.30
2.10
-20 -15 -10 -5 0 5 10 15
2.80
2.60
High Pressure (MPa)
2.40
2.20
2.00
1.80
1.60
1.40
1.20
1.00
0.80
-20 -15 -10 -5 0 5 10 15
182
21.2.3 CS-Z35VKEW CU-Z35VKE CS-XZ35VKEW CU-Z35VKE
44
Indoor Discharge
36
32
28
24
20
-20 -15 -10 -5 0 5 10 15
Outdoor Air Temperature (°C)
4.50
4.00
Current (A)
3.50
3.00
2.50
-20 -15 -10 -5 0 5 10 15
3.00
2.80
High Pressure (MPa)
2.60
2.40
2.20
2.00
1.80
1.60
1.40
1.20
-20 -15 -10 -5 0 5 10 15
183
21.2.4 CS-Z42VKEW CU-Z42VKE
52
Indoor Discharge
44
40
36
32
28
24
-20 -15 -10 -5 0 5 10 15
Outdoor Air Temperature (°C)
7.00
6.50
6.00
Current (A)
5.50
5.00
4.50
4.00
-20 -15 -10 -5 0 5 10 15
3.40
3.20
High Pressure (MPa)
3.00
2.80
2.60
2.40
2.20
2.00
1.80
1.60
-20 -15 -10 -5 0 5 10 15
184
21.2.5 CS-Z50VKEW CU-Z50VKE CS-XZ50VKEW CU-Z50VKE
55.00
50.00
40.00
35.00
30.00
25.00
-16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26
10.00
9.00
8.00
Current (A)
7.00
6.00
5.00
4.00
3.00
-16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26
4.50
4.00
High Pressure (MPa)
3.50
3.00
2.50
2.00
1.50
1.00
-16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26
185
21.2.6 CS-Z71VKEW CU-Z71VKE
65.00
60.00
Air Temperature (°C)
Indoor Discharge
55.00
50.00
45.00
40.00
35.00
30.00
25.00
-16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26
15.00
14.00
13.00
12.00
Current (A)
11.00
10.00
9.00
8.00
7.00
6.00
-16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26
4.50
4.00
High Pressure (MPa)
3.50
3.00
2.50
2.00
1.50
1.00
-16 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26
186
21.3 Piping Length Correction Factor
The characteristic of the unit has to be corrected in accordance with the piping length.
3 1.0119
1.00
5 1.0000
0.98 7 0.9792
0.96 10 0.9650
15 0.9429
0.94
0.92
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1.00 5 1.0000
0.98 7 0.9687
10 0.9465
0.96
15 0.9237
0.94
0.92
0.90
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Note: The graphs show the factor after added right amount of additional refrigerant.
187
21.3.2 CS-Z50VKEW CU-Z50VKE CS-Z71VKEW CU-Z71VKE CS-XZ50VKEW CU-Z50VKE
3 1.0159
1.01
5 1.0000
0.99 10 0.9889
15 0.9800
0.97 20 0.9746
30 0.951634
0.95
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
3 1.0056
Heating Capacity
1.00
1.00 5 1.0000
0.99 10 0.9931
0.99 15 0.9828
0.98
20 0.9741
0.98
0.97 30 0.9677
0.97
0.96
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Note: The graphs show the factor after added right amount of additional refrigerant.
Maximum piping length for Z50VKE is 20 meters.
Maximum piping length for Z71VKE is 30 meters.
188
22. Exploded View and Replacement Parts List
22.1 Indoor Unit
22.1.1 CS-Z20VKEW CS-Z25VKEW CS-Z35VKEW CS-Z42VKEW
CS-XZ20VKEW CS-XZ25VKEW CS-XZ35VKEW
42 CWH55025J
47
CWH55051J
46
3
1
5
25
21
8 7
36 9
22
23
39 6
10
14
20
11
A 13
37
43
17
A 18 16
12
40
15
A
41 24
45
33
A
43
44
27
26
28
64 35
31
32
34
30
65
O/I 49 I/I 53 57
I/I I/I 61
67
O/I 52 56 60
I/I I/I
66
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
189
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z20VKEW CS-Z25VKEW REMARK
1 CHASSIS COMPLETE 1 ACXD50C00200 ←
2 FAN MOTOR 1 L6CBYYYL0175 ← O
3 CROSS-FLOW FAN COMPLETE 1 CWH02C1076 ←
4 BEARING ASSY 1 CWH64K1010 ←
5 SCREW - CROSS-FLOW FAN 1 CWH551146 ←
6 PARTICULAR PIECE 1 CWD933067B ←
7 EVAPORATOR 1 ACXB30C12920 ACXB30C00920
8 FLARE NUT (LIQUID) 1 CWT251048 ←
9 FLARE NUT (GAS) 1 CWT251049 ←
10 CONTROL BOARD CASING 1 ACXH10-00200 ←
11 PARTICULAR PIECE - COVER 1 CWD933138 ←
12 TERMINAL BOARD COMPLETE 1 ACXA28C05590 ← O
13 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C50760 ACXA73C50920 O
14 ELECTRONIC CONTROLLER - SUB 1 ACXA73-28560 ← O
15 ELECTRONIC CONTROLLER - INDICATOR 1 ACXA73-08140 ← O
16 ELECTRONIC CONTROLLER - RECEIVER 1 ACXA73-07240 ← O
17 HOLDER - RECEIVER 1 ACXD93-00700 ←
18 INDICATOR HOLDER 1 ACXD93-00930 ←
20 SENSOR COMPLETE 1 CWA50C2664 ← O
21 GENERATOR COMPLETE 1 ACXH94C00960 ←
22 ELECTRONIC CONTROLLER - WIFI 1 ACXA73-28520 ←
23 CONTROL BOARD TOP COVER 1 ACXH13-00190 ←
24 DISCHARGE GRILLE COMPLETE 1 ACXE20C05020 ←
25 BACK COVER CHASSIS 1 CWD933233C ←
26 FULCRUM 1 ACXH62-00040 ←
27 VERTICAL VANE 8 CWE241457 ←
28 CONNECTING BAR 1 CWE261314 ←
30 AIR SWING MOTOR 1 ACXA98K00020 ← O
31 AIR SWING MOTOR 1 ACXA98-01990 ← O
32 AIR SWING MOTOR 1 ACXA98-01960 ← O
33 CAP - DRAIN TRAY 1 CWH521259 ←
34 HORIZONTAL VANE COMPLETE 1 ACXE24C01020 ←
35 HORIZONTAL VANE COMPLETE 1 ACXE24C03830 ←
36 DUCT - COMPLETE 1 ACXD22C00230 ←
37 CONTROL BOARD COVER - COMPLETE 1 ACXH13C00150 ←
38 REMOTE CONTROL COMPLETE 1 ACXA75C16210 ← O
39 FRONT GRILLE COMPLETE 1 ACXE10C09070 ACXE10C09080 O
40 INTAKE GRILLE COMPLETE 1 ACXE22K01110 ←
41 GRILLE DOOR COMPLETE 1 CWE14C1090 ←
42 AIR FILTER 2 CWD001279 ← O
43 SCREW - FRONT GRILLE 3 XTT4+16CFJ ←
44 CAP - FRONT GRILLE 2 ACXH52-00020 ←
45 DRAIN HOSE 1 ACXH85-00210 ←
46 INSTALLATION PLATE 1 CWH361147 ←
47 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C1705 ←
49 OPERATING INSTRUCTION 1 ACXF55-22540 ←
50 OPERATING INSTRUCTION 1 ACXF55-22550 ←
51 OPERATING INSTRUCTION 1 ACXF55-22700 ←
190
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z20VKEW CS-Z25VKEW REMARK
52 OPERATING INSTRUCTION 1 ACXF55-22710 ←
53 INSTALLATION INSTRUCTION 1 ACXF60-34310 ←
54 INSTALLATION INSTRUCTION 1 ACXF60-34320 ←
55 INSTALLATION INSTRUCTION 1 ACXF60-34330 ←
56 INSTALLATION INSTRUCTION 1 ACXF60-34340 ←
57 INSTALLATION INSTRUCTION 1 ACXF60-34350 ←
58 INSTALLATION INSTRUCTION 1 ACXF60-34360 ←
59 INSTALLATION INSTRUCTION 1 ACXF60-34370 ←
60 INSTALLATION INSTRUCTION 1 ACXF60-34380 ←
61 INSTALLATION INSTRUCTION 1 ACXF60-34390 ←
62 INSTALLATION INSTRUCTION 1 ACXF60-34400 ←
63 INSTALLATION INSTRUCTION 1 ACXF60-34410 ←
64 BAG 1 CWG861497 ←
65 SHOCK ABSORBER 1 ACXG70-00380 ←
66 SHOCK ABSORBER 1 ACXG70-00390 ←
67 C. C. CASE 1 ACXG50-48970 ←
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
191
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z35VKEW CS-Z42VKEW REMARK
1 CHASSIS COMPLETE 1 ACXD50C00200 ←
2 FAN MOTOR 1 L6CBYYYL0037 ← O
3 CROSS-FLOW FAN COMPLETE 1 CWH02C1076 ←
4 BEARING ASSY 1 CWH64K1010 ←
5 SCREW - CROSS-FLOW FAN 1 CWH551146 ←
6 PARTICULAR PIECE 1 CWD933067B ←
7 EVAPORATOR 1 ACXB30C00920 ACXB30C11020
8 FLARE NUT (LIQUID) 1 CWT251030 ←
9 FLARE NUT (GAS) 1 CWT251031 CWT251073
10 CONTROL BOARD CASING 1 ACXH10-00200 ←
11 PARTICULAR PIECE - COVER 1 CWD933138 ←
12 TERMINAL BOARD COMPLETE 1 ACXA28C05590 ← O
13 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C50930 ACXA73C50940 O
14 ELECTRONIC CONTROLLER - SUB 1 ACXA73-28560 ← O
15 ELECTRONIC CONTROLLER - INDICATOR 1 ACXA73-08140 ← O
16 ELECTRONIC CONTROLLER - RECEIVER 1 ACXA73-07240 ← O
17 HOLDER - RECEIVER 1 ACXD93-00700 ←
18 INDICATOR HOLDER 1 ACXD93-00930 ←
20 SENSOR COMPLETE 1 CWA50C2664 ← O
21 GENERATOR COMPLETE 1 ACXH94C00800 ACXH94C00960
22 ELECTRONIC CONTROLLER - WIFI 1 ACXA73-28520 ←
23 CONTROL BOARD TOP COVER 1 ACXH13-00190 ←
24 DISCHARGE GRILLE COMPLETE 1 ACXE20C05020 ←
25 BACK COVER CHASSIS 1 CWD933233C ←
26 FULCRUM 1 ACXH62-00040 ←
27 VERTICAL VANE 8 CWE241457 ←
28 CONNECTING BAR 1 CWE261314 ←
30 AIR SWING MOTOR 1 ACXA98K00020 ← O
31 AIR SWING MOTOR 1 ACXA98-01990 ← O
32 AIR SWING MOTOR 1 ACXA98-01960 ← O
33 CAP - DRAIN TRAY 1 CWH521259 ←
34 HORIZONTAL VANE COMPLETE 1 ACXE24C01020 ←
35 HORIZONTAL VANE COMPLETE 1 ACXE24C03830 ←
36 DUCT - COMPLETE 1 ACXD22C00230 ←
37 CONTROL BOARD COVER - COMPLETE 1 ACXH13C00150 ←
38 REMOTE CONTROL COMPLETE 1 ACXA75C16210 ← O
39 FRONT GRILLE COMPLETE 1 ACXE10C09080 ← O
40 INTAKE GRILLE COMPLETE 1 ACXE22K01110 ←
41 GRILLE DOOR COMPLETE 1 CWE14C1090 ←
42 AIR FILTER 2 CWD001279 ← O
43 SCREW - FRONT GRILLE 3 XTT4+16CFJ ←
44 CAP - FRONT GRILLE 2 ACXH52-00020 ←
45 DRAIN HOSE 1 ACXH85-00210 ←
46 INSTALLATION PLATE 1 CWH361147 ←
47 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C1705 ←
49 OPERATING INSTRUCTION 1 ACXF55-22540 ←
50 OPERATING INSTRUCTION 1 ACXF55-22550 ←
51 OPERATING INSTRUCTION 1 ACXF55-22700 ←
192
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z35VKEW CS-Z42VKEW REMARK
52 OPERATING INSTRUCTION 1 ACXF55-22710 ←
53 INSTALLATION INSTRUCTION 1 ACXF60-34310 ←
54 INSTALLATION INSTRUCTION 1 ACXF60-34320 ←
55 INSTALLATION INSTRUCTION 1 ACXF60-34330 ←
56 INSTALLATION INSTRUCTION 1 ACXF60-34340 ←
57 INSTALLATION INSTRUCTION 1 ACXF60-34350 ←
58 INSTALLATION INSTRUCTION 1 ACXF60-34360 ←
59 INSTALLATION INSTRUCTION 1 ACXF60-34370 ←
60 INSTALLATION INSTRUCTION 1 ACXF60-34380 ←
61 INSTALLATION INSTRUCTION 1 ACXF60-34390 ←
62 INSTALLATION INSTRUCTION 1 ACXF60-34400 ←
63 INSTALLATION INSTRUCTION 1 ACXF60-34410 ←
64 BAG 1 CWG861497 ←
65 SHOCK ABSORBER 1 ACXG70-00380 ←
66 SHOCK ABSORBER 1 ACXG70-00390 ←
67 C. C. CASE 1 ACXG50-48970 ←
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
193
REF.
SAFETY PART NAME & DESCRIPTION QTY. CS-XZ20VKEW CS-XZ25VKEW CS-XZ35VKEW REMARK
NO.
1 CHASSIS COMPLETE 1 CWD50C1605 ← ←
2 FAN MOTOR 1 L6CBYYYL0175 ← ← O
3 CROSS-FLOW FAN COMPLETE 1 CWH02C1076 ← ←
4 BEARING ASSY 1 CWH64K1010 ← ←
5 SCREW - CROSS-FLOW FAN 1 CWH551146 ← ←
6 PARTICULAR PIECE 1 CWD933067A ← ←
7 EVAPORATOR 1 CWB30C4659 ACXB30C00920 ←
8 FLARE NUT (LIQUID) 1 CWT251030 ← ←
9 FLARE NUT (GAS) 1 CWT251031 ← ←
10 CONTROL BOARD CASING 1 ACXH10-00200 ← ←
11 PARTICULAR PIECE - COVER 1 CWD933138 ← ←
12 TERMINAL BOARD COMPLETE 1 ACXA28C05590 ← ← O
13 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C50760 ACXA73C50920 ACXA73C50930 O
14 ELECTRONIC CONTROLLER - SUB 1 ACXA73-28560 ← ← O
ELECTRONIC CONTROLLER -
15 1 ACXA73-08140 ← ← O
INDICATOR
ELECTRONIC CONTROLLER -
16 1 ACXA73-07240 ← ← O
RECEIVER
17 HOLDER - RECEIVER 1 ACXD93-00700 ← ←
18 INDICATOR HOLDER 1 ACXD93-00930 ← ←
20 SENSOR COMPLETE 1 CWA50C2664 ← ← O
21 GENERATOR COMPLETE 1 ACXH94C00960 ← ←
22 ELECTRONIC CONTROLLER - WIFI 1 ACXA73-28520 ← ←
23 CONTROL BOARD TOP COVER 1 ACXH13-00190 ← ←
24 DISCHARGE GRILLE COMPLETE 1 ACXE20C05030 ← ←
25 BACK COVER CHASSIS 1 CWD933233A ← ←
26 FULCRUM 1 ACXH62-00040 ← ←
27 VERTICAL VANE 8 CWE241457 ← ←
28 CONNECTING BAR 1 CWE261314 ← ←
30 AIR SWING MOTOR 1 ACXA98K00020 ← ← O
31 AIR SWING MOTOR 1 ACXA98-01990 ← ← O
32 AIR SWING MOTOR 1 ACXA98-01960 ← ← O
33 CAP - DRAIN TRAY 1 CWH521259 ← ←
34 HORIZONTAL VANE COMPLETE 1 ACXE24C00390 ← ←
35 HORIZONTAL VANE COMPLETE 1 ACXE24C03830 ← ←
36 DUCT - COMPLETE 1 ACXD22C00230 ← ←
CONTROL BOARD COVER -
37 1 ACXH13C00150 ← ←
COMPLETE
38 REMOTE CONTROL COMPLETE 1 ACXA75C16210 ← ← O
39 FRONT GRILLE COMPLETE 1 ACXE10C09130 ACXE10C09140 ← O
40 INTAKE GRILLE COMPLETE 1 ACXE22K00120 ← ←
41 GRILLE DOOR COMPLETE 1 CWE14C1091 ← ←
42 AIR FILTER 2 CWD001279 ← ← O
43 SCREW - FRONT GRILLE 3 XTT4+16CFJ ← ←
44 CAP - FRONT GRILLE 2 ACXH52-00020A ← ←
45 DRAIN HOSE 1 ACXH85-00210 ← ←
46 INSTALLATION PLATE 1 CWH361147 ← ←
BAG COMPLETE - INSTALLATION
47 1 CWH82C1705 ← ←
SCREW
49 OPERATING INSTRUCTION 1 ACXF55-22540 ← ←
50 OPERATING INSTRUCTION 1 ACXF55-22550 ← ←
51 OPERATING INSTRUCTION 1 ACXF55-22700 ← ←
194
REF.
SAFETY PART NAME & DESCRIPTION QTY. CS-XZ20VKEW CS-XZ25VKEW CS-XZ35VKEW REMARK
NO.
52 OPERATING INSTRUCTION 1 ACXF55-22710 ← ←
53 INSTALLATION INSTRUCTION 1 ACXF60-34310 ← ←
54 INSTALLATION INSTRUCTION 1 ACXF60-34320 ← ←
55 INSTALLATION INSTRUCTION 1 ACXF60-34330 ← ←
56 INSTALLATION INSTRUCTION 1 ACXF60-34340 ← ←
57 INSTALLATION INSTRUCTION 1 ACXF60-34350 ← ←
58 INSTALLATION INSTRUCTION 1 ACXF60-34360 ← ←
59 INSTALLATION INSTRUCTION 1 ACXF60-34370 ← ←
60 INSTALLATION INSTRUCTION 1 ACXF60-34380 ← ←
61 INSTALLATION INSTRUCTION 1 ACXF60-34390 ← ←
62 INSTALLATION INSTRUCTION 1 ACXF60-34400 ← ←
63 INSTALLATION INSTRUCTION 1 ACXF60-34410 ← ←
64 BAG 1 CWG861497 ← ←
65 SHOCK ABSORBER 1 ACXG70-00380 ← ←
66 SHOCK ABSORBER 1 ACXG70-00390 ← ←
67 C. C. CASE 1 ACXG50-48970 ← ←
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
195
22.1.2 CS-Z50VKEW CS-Z71VKEW CS-XZ50VKEW
42 CWH55025J
47
CWH55051J
46
3
5 1 25
21
8 7
22 9
36
23
39 6
10
14
20
A 11
13
37
A
43
40 19
12
A
15
18
A
24
45
41
A
33
A
43
44 27
28
35 31
29
26 32
64 34
30
66
O/I 49 I/I 53 57
I/I I/I 61
O/I 50 I/I 54 38
I/I 58 62
I/I
O/I 52 56 60
I/I I/I
67
65
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
196
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z50VKEW CS-Z71VKEW REMARK
1 CHASSIS COMPLETE 1 ACXD50C01590 ←
2 FAN MOTOR 1 L6CBYYYL0193 L6CBYYYL0194 O
3 CROSS-FLOW FAN COMPLETE 1 CWH02C1136 ←
4 BEARING ASSY 1 CWH64K1010 ←
5 SCREW - CROSS-FLOW FAN 1 CWH551146 ←
6 PARTICULAR PIECE 1 CWD933067B ←
7 EVAPORATOR 1 ACXB30C02760 ACXB30C01700
8 FLARE NUT (LIQUID) 1 CWT251030 ←
9 FLARE NUT (GAS) 1 CWT251032 CWT251033
10 CONTROL BOARD CASING 1 ACXH10-00720 ←
11 PARTICULAR PIECE - COVER 1 CWD933138 ←
12 TERMINAL BOARD COMPLETE 1 ACXA28C05590 ← O
13 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C50950 ACXA73C50960 O
14 ELECTRONIC CONTROLLER - SUB 1 ACXA73-28560 ← O
15 ELECTRONIC CONTROLLER - INDICATOR 1 ACXA73-29790 ← O
18 INDICATOR HOLDER 1 ACXD93-01960 ←
19 INDICATOR HOLDER 1 ACXD93-01970 ←
20 SENSOR COMPLETE 1 CWA50C3226 CWA50C2664 O
21 GENERATOR COMPLETE 1 ACXH94C00970 ←
22 ELECTRONIC CONTROLLER - WIFI 1 ACXA73-28520 ←
23 CONTROL BOARD TOP COVER 1 ACXH13-00430 ←
24 DISCHARGE GRILLE COMPLETE 1 ACXE20C00490 ←
25 BACK COVER CHASSIS 1 ACXD93-10180 ←
26 FULCRUM 2 ACXH62-00080 ←
27 VERTICAL VANE 11 ACXE24-00400 ←
28 CONNECTING BAR 1 ACXE26-00190 ←
29 CONNECTING BAR 1 ACXE26-00200 ←
30 AIR SWING MOTOR 1 ACXA98K00030 ← O
31 AIR SWING MOTOR 1 ACXA98-01990 ← O
32 AIR SWING MOTOR 1 ACXA98-02000 ← O
33 CAP - DRAIN TRAY 1 CWH521259 ←
34 HORIZONTAL VANE COMPLETE 1 ACXE24C00550 ←
35 HORIZONTAL VANE COMPLETE 1 ACXE24C00540 ←
36 DUCT - COMPLETE 1 ACXD22C00240 ←
37 CONTROL BOARD COVER - COMPLETE 1 ACXH13C00150 ←
38 REMOTE CONTROL COMPLETE 1 ACXA75C16210 ← O
39 FRONT GRILLE COMPLETE 1 ACXE10C09090 ACXE10C09100 O
40 INTAKE GRILLE COMPLETE 1 ACXE22K00160 ←
41 GRILLE DOOR COMPLETE 1 ACXE14C00050 ←
42 AIR FILTER 2 ACXD00-00250 ← O
43 SCREW - FRONT GRILLE 4 XTT4+16CFJ ←
44 CAP - FRONT GRILLE 3 ACXH52-00100 ←
45 DRAIN HOSE 1 ACXH85-00210 ←
46 INSTALLATION PLATE 1 CWH361098 ←
47 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C1705 ←
49 OPERATING INSTRUCTION 1 ACXF55-22540 ←
50 OPERATING INSTRUCTION 1 ACXF55-22550 ←
51 OPERATING INSTRUCTION 1 ACXF55-22700 ←
197
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-Z50VKEW CS-Z71VKEW REMARK
52 OPERATING INSTRUCTION 1 ACXF55-22710 ←
53 INSTALLATION INSTRUCTION 1 ACXF60-34310 ←
54 INSTALLATION INSTRUCTION 1 ACXF60-34320 ←
55 INSTALLATION INSTRUCTION 1 ACXF60-34330 ←
56 INSTALLATION INSTRUCTION 1 ACXF60-34340 ←
57 INSTALLATION INSTRUCTION 1 ACXF60-34350 ←
58 INSTALLATION INSTRUCTION 1 ACXF60-34360 ←
59 INSTALLATION INSTRUCTION 1 ACXF60-34370 ←
60 INSTALLATION INSTRUCTION 1 ACXF60-34380 ←
61 INSTALLATION INSTRUCTION 1 ACXF60-34390 ←
62 INSTALLATION INSTRUCTION 1 ACXF60-34400 ←
63 INSTALLATION INSTRUCTION 1 ACXF60-34410 ←
64 BAG 1 ACXG86-00130 ←
65 SHOCK ABSORBER 1 ACXG70-00840 ←
66 SHOCK ABSORBER 1 ACXG70-00850 ←
67 C. C. CASE 1 ACXG50-49010 ←
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
198
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-XZ50VKEW REMARK
1 CHASSIS COMPLETE 1 ACXD50C01600
2 FAN MOTOR 1 L6CBYYYL0193 O
3 CROSS-FLOW FAN COMPLETE 1 CWH02C1136
4 BEARING ASSY 1 CWH64K1010
5 SCREW - CROSS-FLOW FAN 1 CWH551146
6 PARTICULAR PIECE 1 CWD933067A
7 EVAPORATOR 1 ACXB30C02760
8 FLARE NUT (LIQUID) 1 CWT251030
9 FLARE NUT (GAS) 1 CWT251032
10 CONTROL BOARD CASING 1 ACXH10-00720
11 PARTICULAR PIECE - COVER 1 CWD933138
12 TERMINAL BOARD COMPLETE 1 ACXA28C05590 O
13 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C50950 O
14 ELECTRONIC CONTROLLER - SUB 1 ACXA73-28560 O
15 ELECTRONIC CONTROLLER - INDICATOR 1 ACXA73-29790 O
18 INDICATOR HOLDER 1 ACXD93-01960
19 INDICATOR HOLDER 1 ACXD93-01970
20 SENSOR COMPLETE 1 CWA50C3226 O
21 GENERATOR COMPLETE 1 ACXH94C00970
22 ELECTRONIC CONTROLLER - WIFI 1 ACXA73-28520
23 CONTROL BOARD TOP COVER 1 ACXH13-00430
24 DISCHARGE GRILLE COMPLETE 1 ACXE20C00660
25 BACK COVER CHASSIS 1 ACXD93-10180A
26 FULCRUM 2 ACXH62-00080
27 VERTICAL VANE 11 ACXE24-00400
28 CONNECTING BAR 1 ACXE26-00190
29 CONNECTING BAR 1 ACXE26-00200
30 AIR SWING MOTOR 1 ACXA98K00030 O
31 AIR SWING MOTOR 1 ACXA98-01990 O
32 AIR SWING MOTOR 1 ACXA98-02000 O
33 CAP - DRAIN TRAY 1 CWH521259
34 HORIZONTAL VANE COMPLETE 1 ACXE24C00750
35 HORIZONTAL VANE COMPLETE 1 ACXE24C00540
36 DUCT - COMPLETE 1 ACXD22C00240
37 CONTROL BOARD COVER - COMPLETE 1 ACXH13C00150
38 REMOTE CONTROL COMPLETE 1 ACXA75C16210 O
39 FRONT GRILLE COMPLETE 1 ACXE10C09540 O
40 INTAKE GRILLE COMPLETE 1 ACXE22K00190
41 GRILLE DOOR COMPLETE 1 ACXE14C00060
42 AIR FILTER 2 ACXD00-00250 O
43 SCREW - FRONT GRILLE 4 XTT4+16CFJ
44 CAP - FRONT GRILLE 3 ACXH52-00100A
45 DRAIN HOSE 1 ACXH85-00210
46 INSTALLATION PLATE 1 CWH361098
47 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C1705
49 OPERATING INSTRUCTION 1 ACXF55-22540
50 OPERATING INSTRUCTION 1 ACXF55-22550
51 OPERATING INSTRUCTION 1 ACXF55-22700
199
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CS-XZ50VKEW REMARK
52 OPERATING INSTRUCTION 1 ACXF55-22710
53 INSTALLATION INSTRUCTION 1 ACXF60-34310
54 INSTALLATION INSTRUCTION 1 ACXF60-34320
55 INSTALLATION INSTRUCTION 1 ACXF60-34330
56 INSTALLATION INSTRUCTION 1 ACXF60-34340
57 INSTALLATION INSTRUCTION 1 ACXF60-34350
58 INSTALLATION INSTRUCTION 1 ACXF60-34360
59 INSTALLATION INSTRUCTION 1 ACXF60-34370
60 INSTALLATION INSTRUCTION 1 ACXF60-34380
61 INSTALLATION INSTRUCTION 1 ACXF60-34390
62 INSTALLATION INSTRUCTION 1 ACXF60-34400
63 INSTALLATION INSTRUCTION 1 ACXF60-34410
64 BAG 1 ACXG86-00130
65 SHOCK ABSORBER 1 ACXG70-00840
66 SHOCK ABSORBER 1 ACXG70-00850
67 C. C. CASE 1 ACXG50-49010
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
200
22.2 Outdoor Unit
22.2.1 CU-Z20VKE CU-Z25VKE CU-Z35VKE
71
41
69
39
38
70
12
26
67
14
2
47
4
5 27
34
45
68 35
6
37
25
28
7 24
16
29
36
22
21 42
33
30 8
19
17
31 40
11
10
20
15
43
3
1
31
53
52
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
201
REF.
SAFETY PART NAME & DESCRIPTION QTY. CU-Z20VKE CU-Z25VKE CU-Z35VKE REMARK
NO.
1 CHASSIS COMPLETE 1 CWD52K1399 ← ←
2 FAN MOTOR BRACKET 1 CWD541157 ← ←
3 SCREW - FAN MOTOR BRACKET 2 CWH551217 ← ←
4 FAN MOTOR 1 L6CAYYYL0064 ← ← O
5 SCREW - FAN MOTOR MOUNT 4 CWH55252J ← ←
6 PROPELLER FAN ASSY 1 CWH03K1100 ← ←
7 NUT - PROPELLER FAN 1 CWH56053J ← ←
8 COMPRESSOR 1 KSK75D43UEE 9RS102XMA21 ← O
10 ANTI - VIBRATION BUSHING 3 ACXH50-00970 CWH50077 ←
11 NUT - COMPRESSOR MOUNT 3 CWH561096 ← ←
12 CONDENSER 1 ACXB32C15080 ACXB32C00760 ←
14 DISCHARGE MUFFLER 1 CWB121021 ← ←
15 HOLDER COUPLING 1 CWH351233 ← ←
16 4-WAYS VALVE 1 ACXB00-00130 ← ← O
17 DISCHARGE MUFFLER (4 W. VALVE) 1 CWB121010 ← ←
19 2-WAYS VALVE (LIQUID) 1 CWB021180J CWB021654 ← O
20 3-WAY VALVE (GAS) 1 CWB011374 ← ← O
21 TERMINAL COVER 1 ACXH17-01460 CWH171039A ←
22 NUT - TERMINAL COVER 1 ACXH56-00460 CWH7080300J ←
24 V-COIL COMPLETE 1 ACXA43C00250 ← ← O
25 O-RING 1 ACXB81-06510 ← ←
26 V-COIL COMPLETE 1 ACXA43C06110 ← ← O
27 SOUND PROOF BOARD 1 CWH151427 CWH151428 ←
28 REACTOR 1 G0C752J00004 G0C392J00037 ← O
29 SOUND PROOF MATERIAL - TOP 1 ACXG30-09030 CWG302314 ←
30 SOUND PROOF MATERIAL - BODY 1 ACXG30-09020 CWG302948 ←
31 SOUND PROOF MATERIAL 1 ACXG30-08500 CWG302316 ←
33 SENSOR CO - COMP TEMP 1 CWA50C2830 CWA50C2205 ← O
34 CONTROL BOARD COVER - TOP 1 ACXH13-00450 ← ←
35 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C52130R ACXA73C50160R ACXA73C50170R O
36 TERMINAL BOARD ASSY 1 CWA28K1298 ← ← O
37 CABINET SIDE PLATE CO. 1 ACXE04C00200 ACXE04C00460 ←
SENSOR CO - AIR TEMP AND PIPE
38 1 CWA50C3079 ← ← O
TEMP
39 CABINET SIDE PLATE 1 CWE041858A ← ←
40 CABINET FRONT PLATE CO. 1 CWE06C1566 ← ←
41 CABINET TOP PLATE 1 CWE031230A ← ←
42 PLATE - C. B. COVER TERMINAL 1 CWH131301 ← ←
43 CONTROL BOARD COVER CO. 1 CWH13C1359 ← ←
45 STRAINER 1 CWB11094 ← ←
47 EXPANSION VALVE 1 CWB051078 ← ←
50 WIRE NET 1 ACXD04-00040A ← ←
52 BAG - COMPLETE 1 CWG87C900 ← ←
53 PANASONIC BADGE 1 CWE373439 ← ←
56 INSTALLATION INSTRUCTION 1 ACXF60-33670 ← ←
57 INSTALLATION INSTRUCTION 1 ACXF60-33680 ← ←
58 INSTALLATION INSTRUCTION 1 ACXF60-33690 ← ←
202
REF.
SAFETY PART NAME & DESCRIPTION QTY. CU-Z20VKE CU-Z25VKE CU-Z35VKE REMARK
NO.
59 INSTALLATION INSTRUCTION 1 ACXF60-33700 ← ←
60 INSTALLATION INSTRUCTION 1 ACXF60-33710 ← ←
61 INSTALLATION INSTRUCTION 1 ACXF60-33720 ← ←
62 INSTALLATION INSTRUCTION 1 ACXF60-33730 ← ←
63 INSTALLATION INSTRUCTION 1 ACXF60-33740 ← ←
64 INSTALLATION INSTRUCTION 1 ACXF60-33750 ← ←
65 INSTALLATION INSTRUCTION 1 ACXF60-33760 ← ←
66 INSTALLATION INSTRUCTION 1 ACXF60-33770 ← ←
67 BAG 1 CWG861078 ← ←
68 BASE BOARD - COMPLETE 1 CWG62C1223 ← ←
69 SHOCK ABSORBER - RIGHT 1 CWG713778 ← ←
70 SHOCK ABSORBER - LEFT 1 CWG713779 ← ←
71 C. C. CASE 1 ACXG50-48860 ← ←
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
203
22.2.2 CU-Z42VKE
71
41
69 50
12
39
38
70
26
67
47
45 14
68
34
35
2
4
6
31
36
27 42
5
25
7
37
30
28
24
33
16
43
22
21
29
17
11
10 19
40
15
1 20
53
52
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
204
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z42VKE REMARK
1 CHASSIS COMPLETE 1 CWD52K1277
2 FAN MOTOR BRACKET 1 CWD541167
3 SCREW - FAN MOTOR BRACKET 2 CWH551217
4 FAN MOTOR 1 L6CAYYYL0064 O
5 SCREW - FAN MOTOR MOUNT 4 CWH55252J
6 PROPELLER FAN ASSY 1 CWH03K1066
7 NUT - PROPELLER FAN 1 CWH56053J
8 COMPRESSOR 1 9RS102XMA21 O
10 ANTI - VIBRATION BUSHING 3 CWH50077
11 NUT - COMPRESSOR MOUNT 3 CWH561096
12 CONDENSER 1 CWB32C3680
14 DISCHARGE MUFFLER 1 CWB121021
15 HOLDER COUPLING 1 CWH351023
16 4-WAYS VALVE 1 ACXB00-00130 O
17 DISCHARGE MUFFLER (4 W. VALVE) 1 CWB121010
19 2-WAYS VALVE (LIQUID) 1 CWB021180J O
20 3-WAY VALVE (GAS) 1 CWB011367 O
21 TERMINAL COVER 1 CWH171039A
22 NUT - TERMINAL COVER 1 CWH7080300J
24 V-COIL COMPLETE - 4 WAY VALVE 1 ACXA43C00250 O
25 O-RING 1 ACXB81-06510
26 V-COIL COMPLETE 1 ACXA43C06110 O
27 SOUND PROOF BOARD 1 CWH151274
28 REACTOR 1 G0C392J00039 O
29 SOUND PROOF MATERIAL 1 CWG302701
30 SOUND PROOF MATERIAL - BODY 1 ACXG30-08490
31 SOUND PROOF MATERIAL - TOP 1 CWG302719
33 SENSOR CO - COMP TEMP 1 CWA50C2830 O
34 CONTROL BOARD COVER - TOP 1 CWH131473
35 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C50180R O
36 TERMINAL BOARD ASSY 1 CWA28K1298 O
37 CABINET SIDE PLATE CO. 1 ACXE04C05190
38 SENSOR CO - AIR TEMP AND PIPE TEMP 1 CWA50C3078 O
39 CABINET SIDE PLATE 1 ACXE04-10010
40 CABINET FRONT PLATE CO. 1 ACXE06C02890
41 CABINET TOP PLATE 1 ACXE03-02880
42 PLATE - C. B. COVER TERMINAL 1 CWH131470
43 CONTROL BOARD COVER CO. 1 CWH13C1253
45 STRAINER 1 CWB11094
47 EXPANSION VALVE 1 CWB051078
50 WIRE NET 1 CWD041200A
52 BAG - COMPLETE 1 CWG87C900
53 PANASONIC BADGE 1 CWE373439
56 INSTALLATION INSTRUCTION 1 ACXF60-33670
57 INSTALLATION INSTRUCTION 1 ACXF60-33680
205
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z42VKE REMARK
58 INSTALLATION INSTRUCTION 1 ACXF60-33690
59 INSTALLATION INSTRUCTION 1 ACXF60-33700
60 INSTALLATION INSTRUCTION 1 ACXF60-33710
61 INSTALLATION INSTRUCTION 1 ACXF60-33720
62 INSTALLATION INSTRUCTION 1 ACXF60-33730
63 INSTALLATION INSTRUCTION 1 ACXF60-33740
64 INSTALLATION INSTRUCTION 1 ACXF60-33750
65 INSTALLATION INSTRUCTION 1 ACXF60-33760
66 INSTALLATION INSTRUCTION 1 ACXF60-33770
67 BAG 1 ACXG86-03760
68 BASE BOARD - COMPLETE 1 CWG62C1144
69 SHOCK ABSORBER - TOP RIGHT 1 CWG713415
70 SHOCK ABSORBER - TOP LEFT 1 CWG713416
71 C. C. CASE 1 ACXG50-48870
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
206
22.2.3 CU-Z50VKE
71 50
41
70
44
39
69 67 12
38
68
2
6
34
53
5 4
27 35
28
40
7
30 24
16
25 36
26
47 42
49
29
33
37
22 45 43
21
8
32 11
1 15
19
10
x2
x2
20
31
52
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
207
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z50VKE REMARK
1 CHASSIS COMPLETE 1 ACXD52K00320
2 FAN MOTOR BRACKET 1 ACXD54-00140
3 SCREW - FAN MOTOR BRACKET 2 CWH551217
4 FAN MOTOR 1 L6CAYYYL0076 O
5 SCREW - FAN MOTOR MOUNT 4 CWH551106J
6 PROPELLER FAN ASSY 1 ACXH03K00070
7 NUT - PROPELLER FAN 1 CWH56053J
8 COMPRESSOR 1 9RD132XAA21 O
10 ANTI - VIBRATION BUSHING 3 CWH50077
11 NUT - COMPRESSOR MOUNT 3 CWH561096
12 CONDENSER 1 ACXB32C08610
15 HOLDER COUPLING 1 ACXH35-00080
16 4-WAYS VALVE 1 ACXB00-00140 O
19 2-WAYS VALVE (LIQUID) 1 ACXB02-00210 O
20 3-WAY VALVE (GAS) 1 ACXB01-00580 O
21 TERMINAL COVER 1 CWH171039A
22 NUT - TERMINAL COVER 1 CWH7080300J
24 V-COIL COMPLETE - 4 WAY VALVE 1 ACXA43C00250 O
25 O-RING 1 ACXB81-06510
26 V-COIL COMPLETE 1 ACXA43C06110 O
27 SOUND PROOF BOARD 1 ACXH15-00200
28 REACTOR 1 G0C392J00027 O
29 SOUND PROOF MATERIAL - COMP. BODY 1 CWG302950
30 SOUND PROOF MATERIAL - COMP. TOP 1 CWG302630
31 SOUND PROOF MATERIAL 1 CWG302632
32 SOUND PROOF MATERIAL 1 CWG302636
33 SENSOR CO - COMP TEMP 1 CWA50C2185 O
34 CONTROL BOARD COVER - TOP 1 ACXH13-00490
35 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C51340R O
36 TERMINAL BOARD ASSY 1 CWA28K1298 O
37 CABINET SIDE PLATE CO. 1 ACXE04C00720
38 SENSOR CO - AIR TEMP AND PIPE TEMP 1 CWA50C3079 O
39 CABINET SIDE PLATE 1 ACXE04-00580
40 CABINET FRONT PLATE CO. 1 ACXE06K00080
41 CABINET TOP PLATE 1 ACXE03-00200
42 PLATE - C. B. COVER TERMINAL 1 CWH131470
43 CONTROL BOARD COVER CO. 1 ACXH13C00170
44 HANDLE 1 CWE161010
45 STRAINER 1 CWB11094
47 EXPANSION VALVE 1 CWB051078
49 RECEIVER 1 CWB14011
50 WIRE NET 1 ACXD04-00130A
52 BAG - COMPLETE 1 CWG87C900
53 PANASONIC BADGE 1 CWE373439
56 INSTALLATION INSTRUCTION 1 ACXF60-33670
57 INSTALLATION INSTRUCTION 1 ACXF60-33680
208
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z50VKE REMARK
58 INSTALLATION INSTRUCTION 1 ACXF60-33690
59 INSTALLATION INSTRUCTION 1 ACXF60-33700
60 INSTALLATION INSTRUCTION 1 ACXF60-33710
61 INSTALLATION INSTRUCTION 1 ACXF60-33720
62 INSTALLATION INSTRUCTION 1 ACXF60-33730
63 INSTALLATION INSTRUCTION 1 ACXF60-33740
64 INSTALLATION INSTRUCTION 1 ACXF60-33750
65 INSTALLATION INSTRUCTION 1 ACXF60-33760
66 INSTALLATION INSTRUCTION 1 ACXF60-33770
67 BAG 1 CWG861461
68 BASE BOARD-COMPLETE 1 CWG62C1131
69 SHOCK ABSORBER - LEFT 1 CWG713217
70 SHOCK ABSORBER - RIGHT 1 CWG713218
71 C. C. CASE 1 ACXG50-48880
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
209
22.2.4 CU-Z71VKE
41
70
44
39
67 12
69
38
68 2
13
6
34 45
53
5 4
27 35
28
40
7 25
30 24
16
36
26
33 42
29 47
37
22 17 43
21
8 49
32 51
11
1 15
19
10
x2
9
x2
20
52
Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.
210
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z71VKE REMARK
1 CHASSIS COMPLETE 1 ACXD52K00280
2 FAN MOTOR BRACKET 1 ACXD54-00140
3 SCREW - FAN MOTOR BRACKET 2 CWH551217
4 FAN MOTOR 1 L6CAYYYL0076 O
5 SCREW - FAN MOTOR MOUNT 4 CWH551106J
6 PROPELLER FAN ASSY 1 ACXH03K00070
7 NUT - PROPELLER FAN 1 CWH56053J
8 COMPRESSOR 1 9KD240XBA21 O
9 PACKING 1 CWB81043
10 ANTI - VIBRATION BUSHING 3 CWH50055
11 NUT - COMPRESSOR MOUNT 3 CWH561049
12 CONDENSER 1 ACXB32C01930
13 TUBE ASS'Y (CAPPILARY TUBE) 1 ACXT00C05240
15 HOLDER COUPLING 1 ACXH35-00080
16 4-WAYS VALVE 1 ACXB00-00140 O
17 DISCHARGE MUFFLER (4 W. VALVE) 1 CWB121013
19 2-WAYS VALVE (LIQUID) 1 ACXB02-00220 O
20 3-WAY VALVE (GAS) 1 CWB011363 O
21 TERMINAL COVER 1 CWH171039A
22 NUT - TERMINAL COVER 1 CWH7080300J
24 V-COIL COMPLETE - 4 WAY VALVE 1 ACXA43C00250 O
25 O-RING 1 ACXB81-06510
26 V-COIL COMPLETE 1 ACXA43C06110 O
27 SOUND PROOF BOARD 1 ACXH15-00230
28 REACTOR 1 G0C392J00029 O
29 SOUND PROOF MATERIAL - COMP. BODY 1 CWG302997
30 SOUND PROOF MATERIAL - COMP. TOP 1 CWG302246
32 SOUND PROOF MATERIAL 1 CWG302636
33 SENSOR CO - COMP TEMP 1 CWA50C2185 O
34 CONTROL BOARD COVER - TOP 1 ACXH13-00490
35 ELECTRONIC CONTROLLER - MAIN 1 ACXA73C51350R O
36 TERMINAL BOARD ASSY 1 CWA28K1298 O
37 CABINET SIDE PLATE CO. 1 ACXE04C00700
38 SENSOR CO - AIR TEMP AND PIPE TEMP 1 CWA50C3079 O
39 CABINET SIDE PLATE 1 ACXE04-00580
40 CABINET FRONT PLATE CO. 1 ACXE06K00080
41 CABINET TOP PLATE 1 ACXE03-00200
42 PLATE - C. B. COVER TERMINAL 1 CWH131470
43 CONTROL BOARD COVER CO. 1 ACXH13C00170
44 HANDLE 1 CWE161010
45 STRAINER 1 CWB111032
47 EXPANSION VALVE 1 CWB051079
49 RECEIVER 1 CWB14030
50 WIRE NET 1 ACXD04-00130A
51 ACCUMULATOR 1 ACXB13-00010
52 BAG - COMPLETE 1 CWG87C900
211
SAFETY REF. NO. PART NAME & DESCRIPTION QTY. CU-Z71VKE REMARK
53 PANASONIC BADGE 1 CWE373439
56 INSTALLATION INSTRUCTION 1 ACXF60-33670
57 INSTALLATION INSTRUCTION 1 ACXF60-33680
58 INSTALLATION INSTRUCTION 1 ACXF60-33690
59 INSTALLATION INSTRUCTION 1 ACXF60-33700
60 INSTALLATION INSTRUCTION 1 ACXF60-33710
61 INSTALLATION INSTRUCTION 1 ACXF60-33720
62 INSTALLATION INSTRUCTION 1 ACXF60-33730
63 INSTALLATION INSTRUCTION 1 ACXF60-33740
64 INSTALLATION INSTRUCTION 1 ACXF60-33750
65 INSTALLATION INSTRUCTION 1 ACXF60-33760
66 INSTALLATION INSTRUCTION 1 ACXF60-33770
67 BAG 1 CWG861461
68 BASE BOARD - COMPLETE 1 ACXG62C00230
69 SHOCK ABSORBER - LEFT 1 CWG713217
70 SHOCK ABSORBER - RIGHT 1 CWG713218
71 C. C. CASE 1 ACXG50-48880
(NOTE)
All parts are supplied from PAPAMY, Malaysia (Vendor Code: 00029488).
“O” marked parts are recommended to be kept in stock.
Printed in Malaysia
YB1218-0
212