500ze

Air Sweeper
Operator Manual

CloudMaker  Technology

Global
YM180
To view, print or download Rev. 03 (8-2013)
the latest manual, visit:
www.tennantco.com/manuals *ym180*
INTRODUCTION

This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand

the machine before operating or servicing it.

Read this manual completely and understand the machine before operating or servicing it.
This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
S The machine is operated with reasonable care.
S The machine is maintained regularly - per the machine maintenance instructions provided.
S The machine is maintained with manufacturer supplied or equivalent parts.

PROTECT THE ENVIRONMENT MACHINE DATA

Please dispose of packaging materials, Please fill out at time of installation for future reference.
used components such as batteries
Model No. −
and fluids in an environmentally safe
way according to local waste disposal
Serial No. −
regulations.
Always remember to recycle. Installation Date −

The following publications are included with this

machine:

Operators Manual
Service Schedule
Parts Catalog

Please contact a local TENNANT distributor to

order additional publications.

INTENDED USE
The 500ze is designed to sweep disposable debris from hard surfaces (concrete, asphalt, stone, synthetic, etc…)
typically found in outdoor urban areas (city streets, pedestrian malls, sidewalks, parking lots, etc…). Do not use
this machine on soil, grass, artificial turf, or outdoor carpet surfaces, Do not use the machine other than described
in this Operator Manual.

Tennant UK Cleaning Solutions Ltd. Tennant Company

Bankside, Falkirk FK2 7XE PO Box 1452
Scotland, United Kingdom Minneapolis, MN 55440
Phone: (+44) 1324−611666 Phone: (800) 553−8033 or (763) 513−2850
www.greenmachines.com www.tennantco.com

DECLARATION OF CONFORMITY FOR MACHINERY

(according to Annex II A of the Machinery Directive)
Herewith declares, on our own responsibility, that the machinery
TENNANT N.V.
500ze
Industrielaan 6 5405 AB − is in conformity with the provisions of the Machinery Directive (2006/42/EC), as amended and with national
P.O. Box 6 5400 AA implementing legislation
Uden − The Netherlands − is in conformity with the provisions of the Electro Magnetic Compatibility Directive 2004/108/EC
Uden, 21−05−2010 − is in conformity with the provisions concerning noise emission for outdoor use (Directive 2000/14/CE) and
with national implementing legislation − Lwa = 96 dB(A) Average & Lwa = 99 dB(A) Guaranteed

and that
− the following harmonized standards or parts of these standards have been applied: EN ISO 14121−1, EN
1037, EN 60335−1, EN 60204−1, EN ISO 13849−1, EN ISO 13849−2, EN 60529, EN ISO 4413, EN 349, EN
55012, EN 61000−6−2, EN ISO 11201, EN ISO 4871, EN ISO 3744*, EN ISO 13059*, EN ISO 3450, EN
EN 60335−2−72.
− the following national standards or parts of these standards have been used:

Specifications and parts are subject to change without notice.

Original Instructions, copyright E 2011 − 2013 Tennant Company

 CONTENTS
CONTENTS

Page Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . 3 While Operating The Machine . . . . . . . . . . . 31
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Sweeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Machine Components . . . . . . . . . . . . . . . . . . 9 Descending And Ascending Inclines . . . . . . 33
Controls And Instruments . . . . . . . . . . . . . . . 10 Driving Over Curbs . . . . . . . . . . . . . . . . . . . . 34
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . 12 Raising / Lowering The Hopper . . . . . . . . . . 34
Operation Of Controls . . . . . . . . . . . . . . . . . . 13 Engaging The Hopper Safety Arm . . . . . . . 35
Drive Lever Disengaging The Hopper Safety Arm . . . . . 36
(Forward / Neutral / Reverse) . . . . . . 13 Using The Wander Hose . . . . . . . . . . . . . . . 36
Brush Levers . . . . . . . . . . . . . . . . . . . . . . . 13 Emptying The Hopper . . . . . . . . . . . . . . . . . . 38
Parking Brake Indicator (Red) . . . . . . . . 13 Cleaning The Machine . . . . . . . . . . . . . . . . . 39
Turn Signal / Hazard Warning Light Cleaning The Vacuum Fan Assembly . . . . 41
Indicator (Green) . . . . . . . . . . . . . . . . 13 Checking / Filling The Water Tank . . . . . . . 41
Headlight High Beam Indicator (Clear) . 13 MD3 Machine Management System
Hopper Drain Switch . . . . . . . . . . . . . . . . 14 Fault Screens . . . . . . . . . . . . . . . . . . . . . . 42
Brush Speed Knob . . . . . . . . . . . . . . . . . . 14 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
12−Volt Outlet . . . . . . . . . . . . . . . . . . . . . . 14 Pressure Washer (Option) . . . . . . . . . . . 44
Windshield Defroster Switch . . . . . . . . . 14 Rear View Camera (Option) . . . . . . . . . . 45
Heater Fan Switch . . . . . . . . . . . . . . . . . . 14 Radio And Compact Disk
Transit / Work Modes Switch . . . . . . . . . 15 Player (Option) . . . . . . . . . . . . . . . . . . 45
Vacuum Fan Speed Knob . . . . . . . . . . . . 16 Automatic Lubrication
Vacuum Fan Speed Boost . . . . . . . . . . . 16 System (Option) . . . . . . . . . . . . . . . . . 45
Master Light Switch . . . . . . . . . . . . . . . . . 17 Machine Troubleshooting . . . . . . . . . . . . . . . 46
Rear Fog Light Switch . . . . . . . . . . . . . . . 18 Conditions Table . . . . . . . . . . . . . . . . . . . . . . . 48
Overhead Work Light Switch . . . . . . . . . 18 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Hazard Warning Light Switch . . . . . . . . . 18 Maintenance Chart . . . . . . . . . . . . . . . . . . . . 49
Warning Beacon / Audible Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Alarm Switch . . . . . . . . . . . . . . . . . . . . 18 Lubrication Points . . . . . . . . . . . . . . . . . . . 52
Air Conditioner (Option) . . . . . . . . . . . . . 19 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Water Switch (Dust Suppression) . . . . . 20 Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . 53
Water Flow Control Knob . . . . . . . . . . . . 20 Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . 54
Brush Pressure Adjustment Knob . . . . . 21 Battery Isolation Button . . . . . . . . . . . . . . . . . 54
Parking Brake Lever . . . . . . . . . . . . . . . . 21 Battery Packs . . . . . . . . . . . . . . . . . . . . . . . . . 54
Accelerator Pedal . . . . . . . . . . . . . . . . . . . 21 Charging The Battery Packs . . . . . . . . . 55
Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . 21 Battery (12−volt) . . . . . . . . . . . . . . . . . . . . . . . 58
Steering Wheel Height Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Adjustment Handle . . . . . . . . . . . . . . . 22 Replacing The Fuses . . . . . . . . . . . . . . . . 59
Headlight And Multifunctional Switch . . 22 Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Windshield Wiper / Washer Switch . . . . 22 Replacing The Brushes . . . . . . . . . . . . . . 60
Horn Button . . . . . . . . . . . . . . . . . . . . . . . . 22 Adjusting The Brush Angle . . . . . . . . . . . 60
Operator Seat . . . . . . . . . . . . . . . . . . . . . . 23 Brush Arms . . . . . . . . . . . . . . . . . . . . . . . . 61
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . 23 Brush Motors . . . . . . . . . . . . . . . . . . . . . . 61
Operator Seat Safety Switch . . . . . . . . . 23 Dust Suppression / Vacuum . . . . . . . . . . . . . 62
Door Locks . . . . . . . . . . . . . . . . . . . . . . . . 24 Adjusting / Replacing The Nozzle Flap . 62
Battery Isolation Button . . . . . . . . . . . . . . 24 Vacuum Nozzle Skid . . . . . . . . . . . . . . . . 63
MD3 Machine Management System . . . 25 Cast Iron Skid . . . . . . . . . . . . . . . . . . . . . . 63
Right And Left Battery Spray Jets . . . . . . . . . . . . . . . . . . . . . . . . . 63
Charge Displays . . . . . . . . . . . . . . 25 CloudMaker . . . . . . . . . . . . . . . . . . . . . . . . 63
Speedometer . . . . . . . . . . . . . . . . . . . . 25 Water Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Total Distance Display . . . . . . . . . . . . 25 Drain Cap Filter . . . . . . . . . . . . . . . . . . . . 64
Operation Mode Display . . . . . . . . . . 25 Water Tank Door Retainer Chain . . . . . . 64
Fan Speed Display . . . . . . . . . . . . . . . 26 Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Hour / Distance Displays . . . . . . . . . . 26 Hopper Door, Hopper Inlet, And
Information Screen Display . . . . . . . . 27 Vacuum Fan Access Door Seals . . . 65
Brush Information . . . . . . . . . . . . . . . . . . . . . 28 Hopper Drain Seal . . . . . . . . . . . . . . . . . . 65
How The Machine Works . . . . . . . . . . . . . . . 28 Hopper Cyclone Screens . . . . . . . . . . . . 65
Pre−Operation Checklist . . . . . . . . . . . . . . . . 29 Hopper Drain Screen . . . . . . . . . . . . . . . . 65
Post−Operation Checklist . . . . . . . . . . . . . . . 29 Hopper External Drain Tube . . . . . . . . . . 66
Starting The Machine . . . . . . . . . . . . . . . . . . 30 Hopper Door Screen . . . . . . . . . . . . . . . . 66
Turning Off The Machine . . . . . . . . . . . . . . . 30 Vacuum Fan Access Door . . . . . . . . . . . 66

500ze YM180 (11−2012) 1

 CONTENTS
Page
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Windshield Wiper Blade . . . . . . . . . . . . . 67
Rear View Camera (Option) . . . . . . . . . . 67
Windshield Washer Fluid . . . . . . . . . . . . . . . 67
Brakes And Tires . . . . . . . . . . . . . . . . . . . . . . 68
Service Brakes . . . . . . . . . . . . . . . . . . . . . 68
Parking Brake Lever . . . . . . . . . . . . . . . . 68
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Wheel Torque . . . . . . . . . . . . . . . . . . . . . . 68
Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . 69
Wander Hose . . . . . . . . . . . . . . . . . . . . . . . . . 69
Pressure Washer (Option) . . . . . . . . . . . . . . 69
Automatic Lubrication System . . . . . . . . . . . 70
Filling The Automatic Lubrication
System Reservoir . . . . . . . . . . . . . . . . 70
Tilting / Lowering The Cab . . . . . . . . . . . . . . 71
Tilting The Cab . . . . . . . . . . . . . . . . . . . . . 71
Lowering The Cab . . . . . . . . . . . . . . . . . . 71
Tilting / Lowering The Hopper Manually . . . 72
Tilting The Hopper Manually . . . . . . . . . . 72
Lowering The Hopper Manually . . . . . . . 73
Towing / Transporting The Machine . . . . . . 74
Towing The Machine . . . . . . . . . . . . . . . . 74
Transporting The Machine . . . . . . . . . . . 74
Machine Jacking . . . . . . . . . . . . . . . . . . . . . . 76
Storage And Freeze Protection . . . . . . . . . . 77
Storing The Machine . . . . . . . . . . . . . . . . 77
Freeze Protection . . . . . . . . . . . . . . . . . . . 77
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
General Machine Dimensions/Capacities . 78
General Machine Performance . . . . . . . . . . 78
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . 79
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Power Type . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Machine Dimensions . . . . . . . . . . . . . . . . . . . 80

2 500ze YM180 (12−2011)

 SAFETY PRECAUTIONS
IMPORTANT SAFETY INSTRUCTIONS − SAVE THESE INSTRUCTIONS
The following precautions are used throughout FOR SAFETY:
this manual as indicated in their description:
1. Do not operate machine:
WARNING: To warn of hazards or unsafe − Unless 18 years of age or older.
practices that could result in severe − Unless trained and authorized.
personal injury or death. − Unless operator manual is read and
understood.
CAUTION: To warn of unsafe practices − Unless mentally and physically
that could result in minor or moderate capable of following machine
personal injury. instructions.
− If it is not in proper operating
FOR SAFETY: To identify actions that must be condition.
followed for safe operation of equipment. − In areas that are too dark to safely see
the controls or operate the machine
The following information signals potentially unless operating / headlights are
dangerous conditions to the operator. Know when turned on.
these conditions can exist. Locate all safety − In areas where flammable
devices on the machine. Report machine damage vapors/liquids or combustible dusts
or faulty operation immediately. are present.

WARNING: Batteries emit hydrogen gas. 2. Before starting machine:

Explosion or fire can result. Keep − Check machine for fluid leaks.
sparks and open flame away. Keep − Make sure all safety devices are in
place and operate properly.
covers open when charging.
− Check brakes and steering for proper
operation.
WARNING: Raised hopper may fall.
− Adjust seat and fasten seat belt.
Engage hopper support arm.
3. When starting machine:
WARNING: Lift arm pinch point. Stay
− Keep foot on brake and place
clear of hopper lift arms. directional lever in neutral.
WARNING: Flammable materials can 4. When using machine:
cause explosion or fire. Do not use − Do not pick up burning or smoking
flammable materials in tank. Only use debris, such as cigarettes, matches or
water. hot ashes
− Use brakes to stop machine.
WARNING: Do not spray people or − Go slowly on inclines and slippery
animals. Severe personal injury can surfaces.
result. Wear eye protection. Hold − Keep all parts of body inside operator
sprayer with two hands. station while machine is moving.
− Use care when reversing machine.
− Move machine with care when hopper
is raised.
− Make sure adequate clearance is
available before raising hopper.
− Do not raise hopper when machine is
on an incline.
− Do not make adjustments on MD3
machine management system while
the machine is moving. Always stop
machine before making adjustments.
− Do not operate machine if MD3 display
screen is inoperable.
− Never allow children to play on or
around machine.
− Do not carry passengers on machine.
− Always follow safety and traffic rules.
− Report machine damage or faulty
operation immediately.

500ze YM180 (11−2012) 3

SAFETY PRECAUTIONS
5. Before leaving or servicing machine: 7. When loading/unloading machine
− Stop on level surface. onto/off truck or trailer:
− Place the drive lever in neutral. − Drain tanks before loading machine.
− Set parking brake. − Empty debris hopper before loading
− Turn off machine and remove key. machine.
− Use ramp, truck or trailer that will
6. When servicing machine: support the weight of the machine and
− All work must be done with sufficient operator.
lighting and visibility. − Use winch. Do not drive the machine
− Avoid moving parts. Do not wear loose onto/off the truck or trailer unless the
clothing, jewelry and secure long hair. load height is 380 mm (15 in) or less
− Block machine tires before jacking from the ground.
machine up. − Set parking brake after machine is
− Jack machine up at designated loaded.
locations only. Support machine with − Turn off machine and remove key.
jack stands. − Block machine tires.
− Use hoist or jack that will support the − Tie machine down to truck or trailer.
weight of the machine.
− Do not power spray or hose off
machine near electrical components.
− Engage and lock battery isolation
button before working on machine.
− Avoid contact with battery acid.
− Battery installation must be done by
trained personnel.
− Use cardboard to locate leaking
hydraulic fluid under pressure.
− The use of incompatible battery
chargers may damage battery packs
and potentially cause a fire hazard.
− Use Tennant supplied or approved
replacement parts.
− Wear personal protective equipment
as needed and where recommended in
this manual.

For Safety: Wear hearing protection.

For Safety: Wear protective gloves.

For Safety: Wear eye protection.

For Safety: Wear protective dust mask.

4 500ze YM180 (8−2013)

 SAFETY PRECAUTIONS
The following safety labels are mounted on the
machine in the locations indicated. Replace
damaged or missing labels.

Moving Fan. Keep Away. Use Caution When

Read Operator Manual. Approaching Curbs −
Remove Key From Located on windshield.
Machine. Refer To
Workshop Manual −
Located above vacuum fan
access door.

Do Not Operate Machine

Without Cab Lock Down
Bracket Installed −
Located on windshield.

Consult Workshop
Be Sure Tires Are Manual Before
Properly Inflated − Welding − Located
Located on right on windshield.
panel.

Do Not Operate
Machine Without Cab
Lock Down Bracket
Installed − Located on
right panel.

Consult Workshop
Manual Before
Welding − Located on Maximum Gradient / Speed−
right panel. Located on windshield.

Do Not Operate Machine Without

Cab Lock Down Bracket Installed −
Located on frame of machine.

500ze YM180 (11−2012) 5

SAFETY PRECAUTIONS
Moving Fan. Keep Away. Read Operator Lift Arm Pinch Point. Stay
Manual. Remove Key From Machine. Refer Clear Of Hopper Lift Arms.
To Workshop Manual − Located on lower Read Operator Manual.
front of hopper. Remove Key From Machine.
Refer To Workshop Manual −
Located on front of hopper.

Raised Hopper May Fall.

Engage Hopper Support
Arm − Located on hopper
and water tank.

Do Not Spray People Or

Read Manual Before Animals. Always Wear Eye
Operating Machine − Protection − Machines with
Located on both doors. optional spray wand only

6 500ze YM180 (11−2012)

 SAFETY PRECAUTIONS

Do Not Spray Battery Packs Battery Pack Cart Location. Read

With Pressurized Water. Operator Manual − Located on
Read Operator Manual − top of both battery packs.
Located on top of battery
connection box. Only Properly Trained Personnel
Are Permitted To Charge Battery
Packs. Read Operator Manual.
Remove Key From Machine. Refer
To Workshop Manual − Located on
top of battery connection box cover.

Potential High Voltage Hazard −

Located on main electrical box at
rear of machine.
Potential High Voltage Do Not Insert Fingers
Hazard − Located on Into Battery Pack Power
various electric Terminal − Located on
components on machine. front of battery
connection box cover.

500ze YM180 (11−2012) 7

SAFETY PRECAUTIONS

Consult Workshop
Manual Before Changing
Hydraulic Filter − Located
on hydraulic tank.

Center Of Battery Pack −

A−Rated Sound Power Level Located underneath
Per CE Compliance − Located side panel on center of
on operator seat base. both battery packs.

Fill Water Tank With Water

Only. Read Operator Manual −
Located on back of water tank.

Brush Arm Pinch Point.

Stay Clear. Read Operator
Battery Pack Cart Location −
Manual. Remove Key Clean Water Tank Filter With
Located underneath side
From Machine. Refer To Clean Water Only. Remove
panel near bottom on both
Workshop Manual − battery packs. Key From Machine. Refer To
Located on frame of Workshop Manual − Located
machine. on back of water tank.

8 500ze YM180 (11−2012)

 OPERATION
OPERATION
MACHINE COMPONENTS

1 3
2

4
6

10

17 11

18
12

13

14 15

20 16
19

1. Wander hose 11. Rear view camera (Optional)

2. Hopper 12. Water tank
3. Warning beacon 13. Water tank level tube
4. Overhead work lights 14. Taillights / Turn signals
5. Headlights / Turn signals 15. Rear fog light
6. Right access door 16. Water tank door
7. Vacuum fan access door 17. Left access door
8. Right brush 18. Left access door
9. CloudMaker (Dust suppression) 19. Battery compartment
10. Spray jets (Dust suppression) 20. Left brush

500ze YM180 (12−2011) 9

OPERATION

CONTROLS AND INSTRUMENTS

2 18

3
10
4 19

5 20

11

6 12 13 21
14

22

15
7

23

24

9 25
16
17

1. Headlight High Beam Indicator (Clear) 14. USB Port

2. Turn Signal / Hazard Warning Light 15. Drive Lever
Indicator (Green) (Forward / Neutral / Reverse)
3. Parking Brake Indicator (Red) 16. Left Brush Lever
4. Master Light Switch 17. Right Brush Lever
5. Rear Fog Light Switch 18. Transit / Work Modes Switch
6. Windshield Defroster Switch 19. Hopper Raise / Lower Switch
7. Heater Fan Switch 20. Hopper Drain Switch
8. Air Conditioner Switch (Optional) 21. Vacuum Fan Speed Knob
9. 12−Volt Outlet 22. Brush Speed Knob
10. MD3 Machine Management System 23. Pressure Washer Switch (Optional)
Display 24. Water Control Knob (Dust Suppression)
11. Hazard Warning Light Switch 25. Wander Hose Switch
12. Overhead Work Light Switch
13. Warning Beacon / Audible Alarm Switch

10 500ze YM180 (12−2011)

 OPERATION

1
5

3 2

10

9
8
7

1. Parking Brake Lever 7. Steering Wheel Height Adjustment

2. Brush Pressure Adjustment Knob Handle
3. Water Flow Control Knob 8. Headlight and Multifunctional Switch
4. Accelerator Pedal 9. Windshield Wiper / Washer Switch
5. Brake Pedal 10. Horn Button
6. Steering Wheel

500ze YM180 (11−2012) 11

 OPERATION

SYMBOL DEFINITIONS

These symbols are used on the machine to

identify controls, displays, and features.

Transit / Work Mode Hazard Lights

Brush Speed Signal Light / 4−Way Hazard Light

Brush Pressure Air Conditioner (Option)

Vacuum Fan Speed Parking Brake

Horn Bright Headlights

Warning Beacon Overhead Lights

Operating Lights Dust Suppression 0

Windshield Defroster Dust Suppression 1

Master Lights Dust Suppression 2

Heater Fan Water Flow Control

Rear Fog Lights Wander Hose (Option)

Raise / Lower Hopper Pressure Washer (Option)

Hopper Drain

12 500ze YM180 (12−2011)

 OPERATION
PARKING BRAKE INDICATOR (RED)
OPERATION OF CONTROLS
The Parking brake indicator illuminates when the
parking brake is engaged.
DRIVE LEVER
(FORWARD / NEUTRAL / REVERSE)
NOTE: Lift the lock toward the ball handle before
moving the Drive lever to the desired position.

Forward: Place the Drive lever into the forward

position and press the accelerator pedal.

Neutral: Place the Drive lever into the middle

position.

Reverse: Place the Drive lever into the reverse

position and press the accelerator pedal.

TURN SIGNAL / HAZARD WARNING LIGHT

INDICATOR (GREEN)
The Turn signal /Hazard warning light indicator
illuminates when the turn signals or hazard
warning lights are activated.

BRUSH LEVERS
Use the Brush levers to adjust the brush path
width and edge sweep.

HEADLIGHT HIGH BEAM INDICATOR (CLEAR)

The Headlight high beam indicator illuminates
when the headlight high beams are on.

500ze YM180 (12−2011) 13

 OPERATION
HOPPER DRAIN SWITCH WINDSHIELD DEFROSTER SWITCH
Use the Hopper drain switch to drain excess water Use the Windshield defroster switch to defrost the
from the hopper. windshield.

BRUSH SPEED KNOB HEATER FAN SWITCH

Turn the Brush speed knob clockwise to increase Use the 3−way Heater fan speed switch to
the speed of both brushes and counterclockwise operate / adjust the heater.
to decrease the speed of both brushes.

12−VOLT OUTLET
Remove the cover to access the 12−volt outlet.

14 500ze YM180 (12−2011)

 OPERATION
TRANSIT / WORK MODES SWITCH Work Mode 2 (bottom position) is for moving
short distances between work areas within a job
Transit Mode (top position) is for moving between site and driving over curbs or speed bumps. The
job sites. The machine can reach speeds of up to machine can reach speeds of up to12 km/h (8
25 km/h (16 mph) when in this mode. The brushes mph) when in this mode. The brushes raise and
raise and stop rotating, the vacuum head rises, stop rotating, the vacuum head rises, and the
and the vacuum fan stops operating when the vacuum fan stops operating when the machine is
machine is placed into the Transit Mode. placed into Work Mode 2. The machine
automatically provides increased traction.

Work Mode 1 (middle position) is for sweeping.

The machine can reach speeds of up to 12 km/h
(8 mph) when in this mode. The brushes lower
and begin rotating, the vacuum head lowers, and
the vacuum fan begins operating when the
machine is placed into Work Mode 1.

500ze YM180 (12−2011) 15

 OPERATION
VACUUM FAN SPEED KNOB A countdown bar on the MD3 machine
management system display shows the amount of
Turn the Vacuum fan speed knob clockwise to time remaining for the vacuum fan speed to stay
increase the vacuum and counterclockwise to above 2400 rpm.
decrease the vacuum.

If the vacuum fan speed is left above 2400 rpm

Observe the MD3 machine management system beyond the 5−minute interval an audible alarm will
display for the vacuum fan speed. sound, the vacuum fan speed control system will
automatically reduce the fan speed to below 2400
rpm, and a warning message will appear on the
MD3 machine management system display.

NOTE: For normal operating conditions the

vacuum fan speed should be set below 2400 rpm.

VACUUM FAN SPEED BOOST

The vacuum fan speed can be set above 2400
rpm (boost). The vacuum fan speed boost is
available only five times per hour for up to 5
minutes per boost period (25 minutes total per
hour). The vacuum fan speed will be limited to
2300 rpm for the remainder of the hour after the
five boost periods.

16 500ze YM180 (12−2011)

 OPERATION
The vacuum fan speed control must be reset after MASTER LIGHT SWITCH
the audible alarm sounds. To reset the vacuum
fan speed control system, stop the machine, place Use the 3−position Master light switch to control
the Drive lever in neutral, turn off the machine, the headlights, overhead work lights, and rear fog
turn on the machine, and set the vacuum speed to lights. Push the switch to the second position to
below 2400 rpm. operate only the running lights. Push the switch to
the third position to operate the headlights and
allow use of the overhead work lights and rear fog
light.

To continue cleaning beyond the 5−minute interval

and avoid resetting the vacuum fan speed control
system, reduce the vacuum fan speed to less
than 2400 rpm, for at least 30 seconds, before the Push the switch back to the first position to turn
countdown bar expires at the end of the 5−minute off all lights.
interval. The vacuum fan speed can again be set
NOTE: The rear fog light and overhead work light
above 2400 rpm for up to an additional 5 minutes.
switches must be in the on position for the lights
If this is not done before the end of 5 minutes, the
to function.
vacuum fan speed control system will
automatically reduce the fan speed and the
system will need to be reset.

500ze YM180 (12−2011) 17

 OPERATION
REAR FOG LIGHT SWITCH WARNING BEACON / AUDIBLE ALARM
SWITCH
Use the Rear fog light switch to operate the rear
fog lights. The Master light switch must be in the Use the 3−position Warning beacon / audible
third position to operate the rear fog lights. alarm switch to activate the warning beacon and
audible alarm. Push the switch to the second
(middle) position to activate only the warning
beacon.

OVERHEAD WORK LIGHT SWITCH

Use the Overhead work light switch to operate the
overhead work lights. The Master light switch Push the switch to the third (lower) position to
must be in the third position to operate the activate both the warning beacon and audible
overhead work lights. alarm. Push the switch back to the first position to
turn off the warning beacon and audible alarm.

HAZARD WARNING LIGHT SWITCH

The warning beacon can be swung back behind
Use the Hazard warning light switch to activate
the cab to allow for lower clearances.
the hazard lights.

18 500ze YM180 (12−2011)

 OPERATION
AIR CONDITIONER (OPTION)
Use the 2−way Air conditioner switch to operate /
adjust the air conditioner.

Because the air conditioner is electrically

powered, it draws additional energy from the
batteries. Hours of operation for machine are
reduced when the air conditioner is operating.

The MD3 machine management system

automatically shuts off the air conditioning to
conserve energy when the battery packs are close
to needing to be recharged.

500ze YM180 (12−2011) 19

 OPERATION
WATER SWITCH (DUST SUPPRESSION) Turn the Water switch to position 2 in areas where
some dust suppression (wet sweeping) is
Turn the Water switch to position 0 in areas where necessary. Only the brush head spray jets and
dust suppression is not necessary. Neither the vacuum tube spray jets operate in this mode. The
brush head spray jets nor the vacuum tube spray CloudMaker nozzle continues to rotate to keep the
jets operate in this mode. The CloudMaker nozzle spray head clean, but does not use water.
continues to rotate to keep the spray head clean,
but does not use water.

WATER FLOW CONTROL KNOB

Turn the Water switch to position 1 for dry areas The Water flow control knob controls the amount
where full dust suppression is necessary. The of water going to the brush head spray jets. Turn
CloudMaker nozzle, brush head spray jets, and the Water flow control knob clockwise to decrease
vacuum tube spray jet operate in this mode. the amount of water supplied to the brush head
spray jets and counterclockwise to increase the
amount of water to the brush head spray jets.

NOTE: To operate only the CloudMaker and

conserve water, turn the Water Switch to position
1 and the water flow control knob to the minimum
flow setting to turn off the water to the brush head
spray jets.

20 500ze YM180 (12−2011)

 OPERATION
BRUSH PRESSURE ADJUSTMENT KNOB ACCELERATOR PEDAL
To adjust the brush pressure, loosen the lock ring Press the Accelerator pedal to move the machine.
under the Brush pressure adjustment knob.
NOTE: The accelerator pedal is very responsive
to pressure. Slowly press the Accelerator pedal to
accelerate the machine and slowly release the
Accelerator pedal to decelerate the machine.

Turn the knob counterclockwise to increase the

brush pressure and clockwise to decrease the
brush pressure. Retighten the lock ring.

BRAKE PEDAL
Press the Brake pedal to stop the machine.

PARKING BRAKE LEVER

Pull the Parking brake lever to engage the parking
brake. To disengage the parking brake, slightly lift
the Parking brake lever, press the button, and
completely lower the lever.

500ze YM180 (12−2011) 21

 OPERATION
STEERING WHEEL HEIGHT ADJUSTMENT WINDSHIELD WIPER / WASHER SWITCH
HANDLE
Turn the outer ring to activate the windshield
1. Loosen the Steering wheel height adjustment wipers. Press the outer ring to active the
handle and adjust the steering wheel to the windshield washer.
desired height.

2. Tighten the Steering wheel height adjustment

handle to secure the steering column /
steering wheel into place.

HORN BUTTON
Push the horn button located at the end of the
switch to sound the horn.

HEADLIGHT AND MULTIFUNCTIONAL

SWITCH
Parking Lights On: Rotate the knob to the first
click.

Headlights On: Rotate the knob to the second

click.

Bright Headlights On: Push the lever down.

Bright Headlights Off: Pull the lever up.

Flash Bright Headlights: Pull the lever up, then

release.

Signals: Push the lever forward for the right

signal. Pull the lever back for the left signal.

22 500ze YM180 (12−2011)

 OPERATION
OPERATOR SEAT SEAT BELTS
The operator seat has four adjustments: backrest FOR SAFETY: Before starting machine, adjust
and seat angle, seat firmness, and front to back seat and fasten seat belt.
seat position.

FOR SAFETY: Before starting machine, adjust

seat and fasten seat belt.

The backrest and seat tilt adjustment knobs adjust

the angle of the backrest and seat.

OPERATOR SEAT SAFETY SWITCH

The operator seat is equipped with a safety switch
that prevents the machine from moving if the
operator is not completely seated in the operator
seat. The operator must always be completely
seated in the operator seat to operate the
The weight adjustment knob controls the firmness machine.
of the seat.

The front−to−back adjustment lever adjusts the

seat position.

500ze YM180 (12−2011) 23

 OPERATION
DOOR LOCKS BATTERY ISOLATION BUTTON
The cab doors can be locked from either inside or The Battery isolation button isolates the 72−volt
outside the cab. battery system from the rest of the machine.
Always engage the Battery Isolation button when
Outside cab: Use the key to lock and unlock the charging, removing, or installing battery packs.
door.

Push in the Battery isolation button to isolate the

Inside cab: Move the lever back to lock the door. batteries.
Move the lever forward to unlock the door.
Use the Battery isolation button lock to lock the
Battery isolation button. The Battery isolation
button cannot be pulled out until it is unlocked.

Pull out the Battery Isolation button when finished

charging or installing battery packs.

24 500ze YM180 (12−2011)

 OPERATION
SPEEDOMETER
MD3 MACHINE MANAGEMENT SYSTEM
The Speedometer displays the speed in Kph
(kilometers per hour) at which the machine is
The MD3 machine management system screen traveling.
displays the current machine operating status
(Transit / Work Mode, battery pack charge status,
fan speed, distance traveled, and machine
speed). The MD3 machine management system
screen also displays fault / error codes and
warnings. Refer to the MD3 MACHINE
MANAGEMENT SYSTEM FAULT SCREENS for
fault screen information.

RIGHT AND LEFT BATTERY CHARGE

DISPLAYS
The Right and left battery charge indicator bars
display the charge remaining in each battery pack.
There is an indicator bar and corresponding
voltage display showing how much charge is TOTAL DISTANCE DISPLAY
remaining in each battery pack. The bars lower
and the voltage gets smaller as amount of charge The Distance indicator displays the total distance
available is depleted. Do not allow the battery in kilometers the machine has traveled.
packs to be drawn down below 60V.

ATTENTION!: Battery packs damaged as a

result of being discharged below 60V will not
be covered under warranty.

OPERATION MODE DISPLAY

The Operation mode indicator displays the
operation mode (Transit Mode, Work Mode 1, and
Work Mode 2) currently in use.

500ze YM180 (8−2013) 25

 OPERATION
FAN SPEED DISPLAY Press the Scroll up button again to access the
Distance Screen. The top distance panel displays
The Fan speed indicator displays the current the total distance the machine has traveled in
operating speed for the vacuum fan. kilometers. The top distance panel is not
resettable.

HOUR / DISTANCE DISPLAYS

The lower distance panel displays the current
Press the Scroll up button to access the Hour
distance the machine has traveled in kilometers.
screen. The Hour screen displays two panels. The
The lower distance panel is resettable. Press the
top hour panel displays the total amount of time
F2 button to reset the lower distance panel.
the machine has been operated. The top hour
panel is not resettable.

The lower hour panel displays the current amount

of time the machine has been operated. The lower
trip hour panel is resettable. Press the F1 button
to reset the lower hour panel.

26 500ze YM180 (12−2011)

 OPERATION
INFORMATION SCREEN DISPLAY Use the Scroll Up button or Scroll Down button to
scroll through and select data from the Menu, and
Press Menu Button to access the Main Menu press the OK button to access a menu item.
screen.

Press either the Menu Button once or the escape

Press the F4 Button to access the Information button twice to return to the main screen.
Screen.

500ze YM180 (12−2011) 27

 OPERATION

BRUSH INFORMATION HOW THE MACHINE WORKS

For best results, use the correct brush type for the The two front brushes move debris to the center
cleaning application. of the machine and the vacuum pulls the debris
into the hopper. The airflow must be maintained
NOTE: The amount and type of soilage play an through the machine to keep it functioning
important role in determining the most effective properly.
type of brushes to use. Contact an authorized
service representative for specific The air and debris swirl in a cyclonic rotation
recommendations. inside the hopper. The dust and debris drops to
the bottom of the hopper and the air exits through
Polypropylene Brush − Best overall general vents at the rear of the machine. Screens located
cleaning brush. The bristles fan out and dig into in the hopper prevent light debris (leaves, paper,
cracks to remove debris. etc...) from exiting the hopper and the cyclone
assemblies located at the top of the hopper
Polypropylene and Wire Brush − prevent dust particles from exiting the hopper.
Recommended for moving heavy debris. Best
bristle mix for moving large quantities of sand and
heavier debris. The bristles fan out similar to the
polypropylene brush. The wire bristles provide the
ability to move heavier material.

PET (Polyethylene Terephthalate) Heavy Duty

Brush − Recommended for areas where there is
a heavy build up of debris. The stiffer / thicker
bristles provide more aggressive digging action to
remove compacted debris from along buildings,
curbs, and in corners.

28 500ze YM180 (12−2011)

 OPERATION

PRE−OPERATION CHECKLIST POST−OPERATION CHECKLIST

Raise the hopper and engage the hopper safety Completely clean the machine after every use.
arm before performing the pre−operation checks. Raise the hopper and engage the hopper safety
See the RAISING / LOWERING THE HOPPER arm before cleaning the hopper and the battery
section of this manual. compartment. See the RAISING / LOWERING
THE HOPPER section of this manual.
WARNING: Raised hopper may fall.
Engage hopper safety arm. WARNING: Raised hopper may fall.
Engage hopper safety arm.
NOTE: Do Not unlock the hopper lid latches when
raising the hopper for pre−operation checks. FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive
- Check the machine for fluid leaks. lever in neutral, set parking brake, turn off
machine, and remove key.
- Check the windshield washer fluid level.
- Empty the hopper.
- Ensure battery locks are properly engaged
- Clean the interior of the hopper.
- Ensure battery battery isolation button
functions properly and that the lock holds the NOTE: Do Not use excessive water or water
battery isolation button down in the engaged pressure when cleaning areas around the battery
position. packs.
- Check the hydraulic fluid level. - Clean the area around the hydraulic
components.
- Check the water tank level.
- Clean the area surrounding the water pump.
- Check the condition of the brushes. Remove
any string, banding, plastic wrap, or other - Clean the brushes and vacuum head area.
debris from the brushes.
- Clean the vacuum fan assembly.
- Check the vacuum head height and side
skids. - Fully charge both battery packs when finished
using the machine. Both battery packs must
- Check tire pressure and condition of tires. be fully charged before the machine is again
operated. Do not allow the battery packs to be
- Check operating lights (headlights, taillights, discharged below 15%.
work lights, rotating beacon, and hazard
warning lights). ATTENTION!: Battery packs damaged as a
result of being discharged below 15% will not
- Check safety equipment. be covered under warranty.
- Ensure all panels are secured in place.

- Ensure both battery packs are fully charged.

(Both battery packs must be fully charged
before the machine is used).

- Ensure all controls, gauges, and indicators

function properly.

500ze YM180 (11−2012) 29

 OPERATION

STARTING THE MACHINE TURNING OFF THE MACHINE

FOR SAFETY: Do not operate machine, unless 1. Stop the machine, turn off all sweeping
operator manual is read and understood. functions, and place the Drive lever into the
neutral (middle) position.
NOTE: Watch / listen for visual and audible
warnings from the MD3 machine management 2. Wait several seconds for the vacuum fan to
system display while operating the machine. Do completely stop rotating.
not operate the machine until all warnings have
been corrected. See MD3 MACHINE NOTE: If the machine is turned off before the
MANAGEMENT SYSTEM FAULT SCREENS vacuum fan stops rotating, the vacuum fan brake
section of this manual. will engage and emit a very loud noise as it stops
the fan.
1. Sit in the operator seat and place the Drive
lever in neutral. 3. Turn the key switch counter clockwise to turn
off the machine.
NOTE: The operator seat is equipped with a
safety switch that prevents the machine from FOR SAFETY: Before leaving or servicing
moving if driver is not completely seated in the machine, stop on level surface, place the drive
operator seat. lever in neutral, set parking brake, turn off
machine, and remove key.

FOR SAFETY: When starting machine, keep

foot on brake and drive lever in neutral.

2. Turn the key switch clockwise to turn on

machine.

30 500ze YM180 (12−2011)

 OPERATION

WHILE OPERATING THE MACHINE SWEEPING

Perform the Pre−Operation Procedures before FOR SAFETY: Do not operate machine, unless
each use (see MACHINE MAINTENANCE section operator manual is read and understood.
of this manual).
1. Turn on the machine.
When sweeping, avoid bulky debris such as
crates, boxes, tree branches, and heavy material. 2. Place the Transit / Work mode switch into
Avoid straps, twine, rope, etc., that could become Work Mode 1 (middle position) for sweeping.
entangled in the brushes.

Plan the sweeping in advance. Try to arrange long

runs with minimum stopping and starting. Sweep
as straight a path as possible. Overlap the brush
paths. Use dust suppression in dusty conditions.

Avoid turning the steering wheel too sharply when

the machine is in motion. The machine is very
responsive to the movement of the steering
wheel. Avoid sudden turns, except in
emergencies.

If poor sweeping performance is observed, stop

cleaning and refer to MACHINE
TROUBLESHOOTING section of this manual. 3. Turn the Water switch to the appropriate
mode for sweeping conditions.
Drive the machine slowly on inclines. Use the
brake pedal to control machine speed when
descending inclines.

Never maneuver over curbs with the brushes and

nozzle down. Always raise the brushes and nozzle
prior to moving over curbs. Never drive over curbs
at a high speed or at a 90_angle. Approach curbs
at approximately a 45_ angle.

In rare circumstances one rear wheel may lose

contact with the ground when moving over curbs.
In such circumstances the rear wheel that is still
on the ground will provide the traction necessary
for the machine to continue moving over the curb.
4. Adjust the Brush speed knob for sweeping
FOR SAFETY: When using machine, go slowly conditions.
on inclines and slippery surfaces.

Maximum rated climb and descent for a full

hopper is 20%.

Fully charge both battery packs when finished

using the machine. Both battery packs must be
fully charged before the machine is again
operated. Do not allow the battery packs to be
discharged below 15%.

ATTENTION!: Battery packs damaged as a

result of being discharged below 15% will not
be covered under warranty.

500ze YM180 (12−2011) 31

OPERATION
5. Adjust the Vacuum fan speed knob for 9. Adjust the brush path. If there is debris not
sweeping conditions. being picked up by the machine, adjust the
sweeping path.

6. Adjust the Brush pressure adjustment knob

for sweeping conditions. NOTE: The brush path width can be widened so
the machine can clean along curbs without the
tires rubbing against the curb and narrowed so the
machine can sweep in hard to reach areas.

10. Activate the hopper drain if sweeping in wet

areas or through standing water.

7. Place the Drive lever into the forward position.

11. To stop sweeping, first press the Brake pedal

to stop the machine.

12. Place the Drive lever into the Middle (neutral)

position. The brushes will raise and stop
rotating, the vacuum head will raise, and the
vacuum fan will stop operating.

13. Turn off all sweeping functions.

8. Release the parking brake, then press the 14. Empty the debris hopper at the end of each
Accelerator pedal to begin sweeping. shift or as needed. See EMPTYING THE
HOPPER section of this manual.
FOR SAFETY: When using machine, go slowly
on inclines and slippery surfaces.

32 500ze YM180 (12−2011)

 OPERATION
A warning appears on the MD3 machine
DESCENDING AND ASCENDING INCLINES management system display when the drive motor
begins overheating.
Always use the brake pedal to help slow the
machine to 16 km/h (10 mph) when descending
inclines with grades greater than 10%. The drive
motor does slow the machine when the
accelerator is released, but should not be used
alone to slow the machine when descending hills.
The drive motor could overheat and shut
down if the brake pedal is not also used to
slow the machine on declines.

Do not drive the machine on ascents with grades

greater than 20%. The drive motor could overheat
and shut down if the machine is operated on
ascents greater than 20%.

A yellow bar appears at the top of the MD3

machine management system display when the
machine drive motor is operating at normal
temperatures. The bar changes to red when the
drive motor temperature reaches 85_ C (185_ F).
The machine will begin slowing when the drive
motor temperature reaches 85_ C (185_ F) and
continue slowing as the drive motor temperature
rises. The machine will come to a complete stop
when the drive motor temperature reaches 118_ C
(244_ F).

500ze YM180 (12−2011) 33

OPERATION

DRIVING OVER CURBS RAISING / LOWERING THE HOPPER

1. Stop the machine. 1. Ensure the rear water tank door is closed.
The water tank could be damaged if the door
2. Place the machine into Work Mode 2 to raise is left open.
the brushes and vacuum head.
2. Set the parking brake and place the Drive
lever into neutral.

3. Place the machine into either Work Mode 1 or

Work Mode 2.

FOR SAFETY: When using machine, make

sure adequate clearance is available before
raising hopper. Do not raise hopper when
machine is on an incline.

4. Press and hold the top of the Hopper raise /

lower switch to raise the hopper.

3. Approach the curb at approximately a 45_

angle and slowly drive over the curb.

5. Press and hold the bottom of the Hopper raise

/ lower switch to lower the hopper.

4. Return the machine to either Work Mode 1 or

Transit Mode.

34 500ze YM180 (12−2011)

 OPERATION
NOTE: The hopper is in the completely raised
ENGAGING THE HOPPER SAFETY ARM position and the safety arm can be safely
engaged when the hopper arrows are aligned.
The hopper safety arm prevents the raised hopper
from falling. Always engage the hopper safety arm
whenever leaving the hopper raised.

WARNING: Raised hopper may fall.

Engage hopper safety arm.

1. Set the parking brake and place the Drive

lever in neutral.

2. Turn on the machine.

3. Place the machine in Work Mode 1 or Work

Mode 2.
5. Remove the hopper safety arm from the
storage clips.

4. Press and hold the top of the Hopper raise /

lower switch to completely raise the hopper
until it stops. 6. Position the receptacle end of the safety arm
onto the frame of the machine and prop the
tapered end of the safety arm against the
hopper.

WARNING: Lift arm pinch point. Stay

clear of hopper lift arms.

FOR SAFETY: When using machine, make WARNING: Raised hopper may fall.
sure adequate clearance is available before Engage hopper safety arm.
raising hopper. Do not raise hopper when
machine is on an incline. 7. Turn off the machine.

500ze YM180 (11−2012) 35

OPERATION

DISENGAGING THE HOPPER SAFETY ARM USING THE WANDER HOSE

1. Turn on the machine. WARNING: Accident may occur. Do not

operate wander hose while driving.
2. Be sure the machine is in Work Mode 1 or
Work Mode 2, the Drive lever is in neutral, 1. Stop the machine, place the Drive lever into
and the parking brake is engaged. neutral, and set the parking brake.

3. Remove the hopper safety arm from between 2. Raise the hopper. See RAISING /
the frame of the machine and the hopper and LOWERING THE HOPPER section of this
place the safety arm into the storage clips. manual for additional information.

3. Remove the hopper inlet blanking plate from

the storage location inside the cab and place
the hopper inlet blanking plate on to the
vacuum port.

4. Press and hold the bottom of the Hopper raise

/ lower switch to lower the hopper.

4. Remove the wander hose from the top of the

hopper.

5. Lower the hopper and turn off the machine.

See RAISING / LOWERING THE HOPPER
section of this manual for additional
information.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place Drive
lever in neutral, set parking brake, and turn off
machine.
WARNING: Lift arm pinch point. Stay
clear of hopper lift arms. 6. Open the wander hose access door to access
the vacuum adapter cover.

36 500ze YM180 (12−2011)

 OPERATION
7. Open the vacuum adapter cover and attach 11. Adjust the Vacuum fan speed knob for
the wander hose to the adapter. cleaning conditions.

NOTE: Take care when unlatching the wander

hose vacuum adapter cover latches. The latches
are spring loaded.

12. Use the wander hose for cleaning.

NOTE: If the wander hose becomes blocked,

carefully squeeze along the entire length of hose
8. Turn on the machine. until the blockage is found. Carefully squeeze the
blocked area until the obstruction breaks loose.
9. Place the Transit / Work mode switch into the
Work Mode 1 (middle) position. 13. When finished using the wander hose, press
the top of the Wander hose switch to turn off
the vacuum.

14. Turn off the machine.

15. Remove the wander hose from the adapter.

Secure the vacuum adapter cover over the
adapter opening and close the access doors.

16. Turn on the machine and raise the hopper.

Secure the wander hose onto the top of the
hopper. Remove the hopper inlet blanking
plate from the vacuum port and return it to the
storage location inside the cab. Lower the
hopper.
10. Press the bottom of the Wander hose switch
to start the vacuum.

500ze YM180 (12−2011) 37

 OPERATION
5. Press and hold the top of the Hopper raise/
EMPTYING THE HOPPER lower switch to raise the hopper and empty
debris.
1. Drive the machine to the debris site, stop the
machine, place the Drive lever into neutral,
and set the parking brake.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place Drive
lever in neutral, and set parking brake.

2. Ensure the water tank door is closed. The

water tank could be damaged if the door is left
open.

3. Unlock and open both hopper lid latches.

NOTE: If necessary, use the scraper stored inside

the left access door to remove debris from the
hopper. See CLEANING THE MACHINE section
of this manual.

NOTE: Both hopper lid latches must be unlocked

and open to empty debris from the hopper.

4. Place the machine into either Work Mode 1 or

Work Mode 2.
6. Press and hold the bottom of the Hopper
FOR SAFETY: When using machine, make
raise / lower switch to lower the hopper.
sure adequate clearance is available before
raising hopper. Do not raise hopper when
machine is on an incline.

7. Close and secure both hopper lid latches.

38 500ze YM180 (12−2011)

 OPERATION
6. Turn off the machine.
CLEANING THE MACHINE
7. Engage the hopper safety arm.
1. Stop the machine, place the Drive lever into
neutral, and set the parking brake.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, and set parking brake.

2. Ensure the water tank door is closed. The

water tank could be damaged if the door is left
open.

3. Unlock and open hopper lid latches.

WARNING: Raised hopper may fall.

Engage hopper safety arm.

8. Clean the interior of the hopper, hopper

screen, hopper cyclones, and suction tube. If
necessary, use the scraper stored inside the
left access door to to loosen / remove stuck
debris.

WARNING: Do not spray people or

animals. Severe personal injury can
result. Wear eye protection. Hold
sprayer with two hands.
4. Place the machine into either Work Mode 1 or
Work Mode 2.

FOR SAFETY: When using machine, make

sure adequate clearance is available before
raising hopper. Do not raise hopper when
machine is on an incline.

5. Press and hold the top of the Hopper raise /

lower switch to completely raise the hopper
until it stops.

9. Clean the vacuum port.

WARNING: Lift arm pinch point. Stay

clear of hopper lift arms.

500ze YM180 (11−2012) 39

 OPERATION
10. Remove the hopper safety arm from between 13. Disconnect the water tank door retainer chain
the frame of the machine and the hopper and from the bracket.
place the safety arm into the storage clips.

14. Carefully clean the areas surrounding the

11. Turn on the machine and press the bottom of water pump. Do not spray water into the
the Hopper raise / lower switch to lower the electronic components above the pump
hopper.

WARNING:Lift arm pinch point. Stay

clear of hopper lift arms.

12. Pull the safety pin from the rear bumper, pull
the handle, and open the water tank door.

15. Close and secure the water tank door. Attach

the water tank door retainer chain to the
bracket.

16. Clean the brushes and vacuum head area.

40 500ze YM180 (12−2011)

 OPERATION
4. Use the scraper to scrape debris from the
CLEANING THE VACUUM FAN ASSEMBLY vacuum fan assembly.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

1. Turn off the machine and allow the vacuum

fan to come to a complete stop.

NOTE: Do Not attempt to stop the vacuum fan

with hands, scraper, or other objects.

2. Use the access key to unlock and open the

vacuum fan access door.
5. Use pressurized water to clean the vacuum
fan assembly.

WARNING: Do not spray people or

animals. Severe personal injury can
result. Wear eye protection. Hold
sprayer with two hands.

6. When finished cleaning the vacuum fan

assembly, close and secure the vacuum fan
access door. Return the scraper and access
key to the appropriate storage locations.

NOTE: Do Not lose the vacuum fan access door

access key. Return the access key to the
3. Remove the scraper from the storage area appropriate storage location immediately after
inside the left access door. use. The vacuum fan access door cannot be
opened without the access key.

CHECKING / FILLING THE WATER TANK

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

1. Check the water tank level at the water tank

level tube. If necessary, fill the water tank.

500ze YM180 (12−2011) 41

OPERATION
Operation faults are also accompanied by an
MD3 MACHINE MANAGEMENT SYSTEM audible alarm to alert the operator a fault has
FAULT SCREENS occurred.

Refer to the table below to determine the cause(s)

The MD3 machine management system displays and remedy(ies) for the fault(s).
all operation faults.

MD3 Code Cause(s) Remedy

Warning Battery pack(s) disconnected Connect battery pack(s)
Battery Disconnected
Warning Fan access safety door is open Turn off machine.
Fan Access Door Open Close and lock vacuum fan
access door
Warning Operator not seated in operator Operator must remain in
Operator Not In Seat − Machine seat operator seat when operating
Stopping the machine
Warning Battery BMS detects battery Recharge Battery Pack 1
Battery Pack 1 Voltage Low voltage has reached 70 volts
Warning Battery BMS detects battery Recharge Battery Pack 2
Battery Pack 2 Voltage Low voltage has reached 70 volts
Warning Machine travelling at excessive Apply brake to slow down
Vehicle Over Speed speed machine
Warning Whoosh hose activated Turn off whoosh hose if not in
Whoosh Active use
Warning Machine being turned on with Place Drive Lever into Neutral
Drive Disabled − Return To Neutral Drive Lever in forward or reverse
Warning Drive Lever being placed into Release parking brake
Hand Brake On Warning forward or reverse when the
parking brake is engaged
Warning Hydraulic fluid level low Add hydraulic fluid
Hydraulic Oil Level Low Drive
Reduction
Warning Water level in water tank low Fill water tank
Water Level Low Warning
Warning Hydraulic fluid level is low Add hydraulic fluid
Hydraulic Oil Level Low Warning
Warning Battery voltage has dropped to Charge battery packs
Heater Disabled − Low Voltage 72 volts
Warning Battery voltage has dropped to Charge battery packs
Air Con Prohibit − Low Voltage 72 volts

42 500ze YM180 (12−2011)

 OPERATION
MD3 Code Cause(s) Remedy
Warning Drive motor controller is too hot Slow / stop machine and allow
Drive Motor Controller Hot drive motor controller to cool
Warning Drive motor is too hot Slow / stop machine and allow
Drive Motor Hot drive motor to cool
Warning Drive motor is overheated Slow / stop machine and allow
Drive Motor Overheat drive motor to cool
Warning Fan speed set above 2400 rpm Stop machine, place Drive
Fan Speed Restrict 1 for longer than five minutes lever in neutral, turn off
machine, turn on machine, and
set vacuum speed below 2400
rpm
Warning Fan speed set above 2400 rpm Stop machine, place Drive
Fan Speed Restrict 2 for longer than five minutes lever in neutral, turn off
machine, turn on machine,
and set vacuum speed below
2400 rpm
Warning Turn off machine.
All remaining machine warnings Call authorized service
representative

500ze YM180 (12−2011) 43

 OPERATION
4. Turn on the machine.
OPTIONS
5. Place the Work mode switch into the Work
Mode 1 (middle) position.
PRESSURE WASHER (OPTION)
FOR SAFETY: When using pressurized air or
water, wear eye and ear protection.

1. Stop the machine, place the Drive lever into

neutral, turn off the machine, and set the
parking brake.

NOTE: Pressure washer will not function if the

parking brake is not engaged.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, and turn off
machine. 6. Press the bottom of the Pressure washer
switch to start the pressure washer pump.

2. Check the water tank level. Do Not operate

the pressure washer if the water tank is low or 7. Hold the wand with both hands, point the
empty. See CHECKING / FILLING THE wand towards the ground, and squeeze the
WATER TANK section of this manual. trigger.
3. Remove the pressure washer wand from the
storage hook and unwind the pressure washer
hose completely from the hooks.

WARNING: Do not spray people or

animals. Severe personal injury can
result. Wear eye protection. Hold
sprayer with two hands.

44 500ze YM180 (12−2011)

 OPERATION
8. Use the wand to clean. REAR VIEW CAMERA (OPTION)

NOTE: Do not run the pressure sprayer pump for Use the Rear view camera to check areas behind
sustained periods if not using the power wand. the machine when backing up the machine. Refer
The pressure sprayer pump could be damaged to the rear view camera manual for operation
from overheating if allowed to run for sustained instructions.
periods when the wand is not in use.
RADIO AND COMPACT DISK PLAYER
9. Release the trigger when finished cleaning (OPTION)
and set the wand down.
The radio and compact disk player is located
above the operator. Refer to the radio/compact
10. Press the top of the pressure washer switch
disk player manual for operation instructions.
to turn off the pump. Turn off the machine.

11. Hold the wand with both hands and point the AUTOMATIC LUBRICATION SYSTEM
wand towards the ground. Squeeze the trigger (OPTION)
to release pressure and drain water from the The Automatic lubrication system automatically
system. dispenses grease to all lubrication points. The
green indicator light located on the reservoir top
12. Wind the pressure washer hose back onto cover illuminates when the automatic lubrication
hooks and return the pressure washer wand system is operating.
to the storage hook. Close the access door.
Press the TEST button daily to ensure the
automatic lubrication system is operating. The
motor will start and the paddle will rotate once in
approximately three minutes and then reset to the
default of one rotation every 12 minutes. The
pump cycle time of 12 minutes is not adjustable.

500ze YM180 (12−2011) 45

OPERATION

MACHINE TROUBLESHOOTING

Problem Cause Remedy

Excessive dusting Vacuum fan speed knob turned off Adjust vacuum fan speed knob for
or set too low sweeping conditions
Dust suppression system not on Turn on dust suppression system
Vacuum hose damaged Replace vacuum hose
Vacuum fan seal damaged Replace vacuum fan seal
Vacuum fan failure Call authorized service representative
Poor sweeping Vacuum fan speed too low for Increase vacuum fan speed
performance conditions
Debris caught in front vacuum Clear debris from vacuum hose
hose
Hopper is full Empty hopper
Front nozzle is set too high Adjust height of front nozzle
Blockage in vacuum fan system Clear debris from vacuum fan system
Machine moving too fast for Release accelerator pedal or press
conditions brake pedal to decrease speed
Cyclones blocked Clear debris from cyclones
Worn brush bristles Replace brushes
Brush pressure set too light Increase brush pressure
Brushes not properly adjusted Adjust brushes
Debris caught in brush drive Remove debris from brush drive
mechanism mechanism
Brush drive failure Call authorized service representative
Improper brushes Install correct brushes. Refer to Brush
Information or call authorized service
representative
Brush sweep path is too wide Narrow sweeping path
Brushes bouncing Brushes set too low Adjust height of brushes
Brush speed too low in relation to Adjust brush speed
speed of machine
Dust suppression system Machine not in Work Mode 1 Place machine in work mode 1
not operating (no mist Pump is not on Turn on pump
from CloudMaker)
Water control knob not set to Adjust water control knob for
correct position for sweeping sweeping conditions
conditions
Water liquid level sensor dirty / Clean water liquid level sensor if dirty.
inoperable Call authorized service representative
if water liquid sensor is inoperable
Water tank is empty Fill water tank
Blocked jet in−line filter Clear blockage from jet in−line filter
Blocked jet Clear blockage from jet
Pump vacuum tube disconnected Reconnect pump vacuum tube to tank
at tank drain tube drain tube
Blocked tank vacuum strainer Clear debris from tank vacuum
strainer
Defective water pump Call authorized service representative

46 500ze YM180 (12−2011)

 OPERATION
Problem Cause Remedy
Hydraulic fluid Hydraulic fluid level is low Add hydraulic fluid to hydraulic system
overheating Incorrect hydraulic fluid in system Drain old hydraulic fluid from system
and refill system with correct hydraulic
fluid
Radiator dirty or blocked Clean / clear debris from radiator
Radiator screen is blocked Clear debris from radiator screen
Fan belt damaged / incorrectly Replace / adjust fan belt
adjusted
Machine will not move Drive lever is in Neutral Place Drive lever into Forward or
Reverse
Parking brake engaged Release parking brake
Operator not properly seated in Operator must be completely seated
operator seat in operator seat to operate machine
Battery Isolation button is engaged Disengage Battery Isolation button
Battery packs not charged Charge battery packs
Battery packs are not properly Properly connect battery packs
connected
Machine not reaching Battery packs not completely Charge battery packs
correct speed charged
Parking brake engaged Release parking brake
Wander hose will not Drive Lever is in forward or reverse Place Drive Lever into neutral
operate Machine is in Transit Mode Place machine into Work Mode 1 or
Work Mode 2
Parking brake is not set Set parking brake
Pressure washer is turned on Turn off pressure washer
Vacuum fan access door is open Close vacuum fan access door
Vacuum fan speed knob turned Adjust vacuum speed knob to proper
completely counterclockwise level for vacuuming
Pressure washer will not Drive Lever is in forward or reverse Place Drive Lever into neutral
operate Machine is in transit mode or Work Place machine into Work Mode 2
Mode 1
Parking brake is not set Set parking brake
Wander hose is turned on Turn off wander hose
Water tank is empty Fill water tank
Nozzle at end of pressure washer Turn off pressure washer switch and
wand is blocked clear blockage from nozzle

500ze YM180 (12−2011) 47

 OPERATION

CONDITIONS TABLE

The table below explains conditions that must be

met before certain operational functions will work.
Understanding how the different operational
functions work together will help the operator
more efficiently utilize the machine.
Conditions

Machine Mode Switch Drive Switch Hopper Park Maximum Fan Additional Conditions Foot−
ON Position Brake Speed notes
Function Transit Work 1 Work 2 FWD N REV

Hopper RAISE X X X X 50 rpm Hopper Raise / Lower Switch: (1)

RAISE
Hopper LOWER X X X X X Hopper Raise / Lower Switch:
LOWER
Work Mode 1 X X X DOWN OFF Accelerator Pedal: Depressed
Speed: Up to 12 km/h (7.5 mph)
Work Mode 2 X X X DOWN OFF Accelerator Pedal: Depressed
Speed: Up to 16 km/h (10 mph)
Transit Mode X X X DOWN OFF Accelerator Pedal: Depressed (2)
Speed: Up to 32 km/h (20 mph)
Brushes ON X X X (3) (4)

Vacuum Fan ON X X X DOWN 2700 rpm Fan Door: CLOSED (11)

Brushes IN/OUT X X X

Brushes/Nozzle UP X X (5) X (5) (5) (5)

Brushes/Nozzle DOWN X X X (5) (5)

Hopper Drain OPEN X X X Hopper Drain Switch: ON

CloudMaker / X X X Water Switch in Position 1 (7)

Water Jets ON
CloudMaker ON / X X X Water Switch in Position 1 (12)
Water Jets OFF
CloudMaker OFF / X X X Water Switch in Position 2 (7)
Water Jets ON
Wander Hose ON X X X DOWN ON Wander Hose Switch: ON
(3) (7)
Brake Lights ON X X X X X (9) (9) Transmission pressure less
than 20 bar (295 psi) (9)
Reverse Lights / Backup X X X X X
Alarm ON
Pressure Washer ON X X X ON Pressure Washer Switch: ON
(10)

Additional Notes:
(1) If hopper is raised, machine speed is limited to 25% of normal speed. Accelerator pedal does not control machine speed in Work Mode 1 or 2.
(2) Accelerator pedal directly controls machine speed when in Transit Mode.
(3) Also required: Brush Speed Knob must be adjusted to proper level for function to operate. Function will not operate if knob is rotated fully counterclockwise.
(4) The brush motors will continue to rotate for 6 seconds if machine moves out of Forward Work Mode 1
(5) Brushes and Nozzle raise in Work Mode 1 if Drive Lever is in Neutral or Reverse.
(6) Default machine speed is 2200 rpm in Work Mode 1 or 2, & 1200 rpm in Transit Mode.
(7) Also required: Sufficient supply of water in water tank, In−cab water flow control knob OPEN, Pressure Washer Switch OFF. CloudMaker rotates in Work Mode 1,
even with Water Switch OFF.
Vacuum tube water jet is ON when Water Switch is in position 1 or 2. In−cab water flow control knob controls flow rate to brush jets ONLY.

(8) Also required: Pressure Washer Switch OFF, Fan Door CLOSED.
(9) Also required: Release Accelerator Pedal while travelling more than 6.5 km/h (4 mph). Pressing brake pedal activates Brake Lights.
(10) Also required: Sufficient supply of water in water tank, Wander Hose Switch OFF.
(11) Also required: Adjust Vacuum Fan Speed Knob for conditions.
(12) Also required: Sufficient supply of water in water tank, In−cab water flow control knob CLOSED, Pressure Washer Switch OFF. CloudMaker rotates in Work Mode 1,
even with Water Switch OFF.

48 500ze YM180 (12−2011)

 MAINTENANCE
MAINTENANCE

13
9
12
10
2
7 3
1

7 8

14

6
4
5 5
11

MAINTENANCE CHART

FOR SAFETY: Before leaving or servicing machine, stop on level surface, place drive lever in
neutral, set parking brake, turn off machine, and remove key.
The table below indicates the Person Responsible for each procedure.
O = Operator.
T = Trained Personnel.
No. of
Person Lubricant/ Service
Interval Resp. Key Description Procedure Fluid Points
Daily O 1 Battery packs Ensure front and rear battery − 4
locks are properly engaged.
Ensure battery isolation
button is operational
O 2 Hydraulic fluid reservoir Check fluid level HYDO 1
O 4 Water tank Check water level − 1
O 5 Tires Check pressure and for − 4
damage
O 6 Brushes Check for wear − 1
O 7 Lights Check operation and for − All
damage
O Safety equipment Check operation and for − All
(warning beacon, wear and damage
audible alarms,
operator seat pressure
switch, seat belts,
exterior side mirrors,
hopper safety arm, cab
lock down bracket,
battery isolation button)
O 8 Side panels Check for damage and − 2
ensure they are secured to
machine
O 9 Cab Check operation of controls − All
Ensure batteries are fully − 1
charged

500ze YM180 (8−2013) 49

MAINTENANCE
No. of
Person Lubricant/ Service
Interval Resp. Key Description Procedure Fluid Points
Weekly T Wiring and flexible Check for damage, wear, − All
hoses and security
O 3 Windshield washer Check fluid level − 1
bottle
O 10 Hopper Check door, inlet, and fan − All
casing seals for wear and
damage
O 4 Water tank Clean water tank drain cap − 1
filter
O 14 Dust suppression Check operation of 1
CloudMaker
450 T 9 Cab Check windshield wiper − 1
Hours blade for wear and damage
Check operation of rear view − 1
camera (optional)
T 6 Dust suppression, Check nozzle flap for wear − 1
vacuum, and brushes and damage
Check brush arms and brush − 4
arm swivels for wear and
damage
Check brush motors for − 4
leaks and damage
Check cast iron skid for − 2
wear and damage. Adjust as
necessary
Check vacuum nozzle skid − 2
for wear and damage
Check wear plates for wear − 2
and damage
Check operation of spray − 3
jets
T 4 Water tank Check safety chain for wear − 1
and damage
T 10 Hopper Check hopper cyclone − 1
screens for wear and
damage
Clean cyclone drain holes − All
Check hopper drain seal for − 1
wear and damage
Check hopper drain screen − 1
for wear and damage
Check hopper external drain − 1
tube for wear and damage
Check hopper door screen − 1
for wear and damage
Check vacuum fan access − 1
door for damage
T 2 Hydraulics Check hoses and fittings for − All
leaks, wear, and damage
Check hydraulic filter − All
indicator

50 500ze YM180 (8−2013)

 MAINTENANCE
No. of
Person Lubricant/ Service
Interval Resp. Key Description Procedure Fluid Points
450 T 1 Battery packs Check battery packs for dirt − 2
Hours and debris. Clean as
necessary
Check front and rear battery − 2
locks for damage. Ensure
locks function properly
T 2 Battery (standard Check cable connections − 1
12−volt battery) and terminals for corrosion
and damage
T Electrical Check cables and cable − All
connections for wear and
damage
Check terminals for − All
corrosion
T Brakes Check fluid level in brake BRAKE 1
fluid reservoir (inside cab)
Ensure parking brake − 1
functions
T 5 Tires Check tread depth − 4
Torque lug nuts (5 each − 20
wheel)
T Wander hose Check hose for wear and − 1
damage
Check adapter seal on − 1
hopper for wear and damage
T 13 Air conditioner Check hoses and − All
connections for damage,
wear, and leaks
T 12 Pressure washer Check manifold filter for − 1
(option) wear and damage
Check hose and wand for for − 1
wear and damage
T Automatic lubrication Ensure grease container is SPL 1
system (option) full
Ensure grease cam − 1
functions

LUBRICANT/FLUID
HYDO . . . . . . . Biodegradable OECD 70% HFDU 68 oil
BRAKE . . . . . . SAE J 1703 DOT 4
SPL . . . . . . . . . Special lubricant, Lubriplate EMB grease (Tennant part number 01433−1)
NOTE: More frequent maintenance intervals may be required in extremely dusty conditions.

NOTE: Refer to the Green Machine 500ze Workshop Manual for additional service requirements.

500ze YM180 (8−2013) 51

 MAINTENANCE

LUBRICATION

6
8 9

1 7
10 2
11

LUBRICATION POINTS 6. Brake cables

Grease and check the condition of the 7. Brush arm swivels
components listed below at the intervals in the
maintenance chart. 8. Front hub top bearing
1. Brush arms 9. Water tank door hinge
2. Front trailing arms 10. Steering bell crank levers
3. Right and left hopper door arm 11. Rear trailing arms
4. Right and left hopper lift cylinders
(upper and lower)

5. Cab pivots

52 500ze YM180 (12−2011)

 MAINTENANCE
6. After every 450 hours of operation, check the
HYDRAULICS hydraulic pressure filter indicator

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, and set parking brake.

Check the hydraulic fluid level daily while the

machine is at operating temperature.

1. Raise the hopper. See RAISING /

LOWERING THE HOPPER section of this
manual for additional information.

WARNING: Lift arm pinch point. Stay

clear of hopper lift arms.
7. Disengage the hopper support arm. See
2. Engage the hopper safety arm. See DISENGAGING THE HOPPER SAFETY
ENGAGING THE HOPPER SAFETY ARM ARM section of this manual for additional
section of this manual for additional information.
information.
8. Lower the hopper. See RAISING /
WARNING: Raised hopper may fall. LOWERING THE HOPPER section of this
Engage hopper safety arm. manual for additional information.
3. Turn off the machine. HYDRAULIC HOSES
4. Remove the cap from the hydraulic reservoir Check the hydraulic hoses after every 450 hours
and check the fluid level. of operation for wear, damage, and leaks.

FOR SAFETY: When servicing machine, use

cardboard to locate leaking hydraulic fluid
under pressure.

High pressure fluid escaping from a very small

hole can almost be invisible, and can cause injury.

ATTENTION! Do not overfill the hydraulic fluid

reservoir or operate the machine with a low
level of hydraulic fluid in the reservoir.
Damage to the machine hydraulic system may
result.

5. Apply a light film of hydraulic fluid onto the

filler cap gasket before reinstalling the cap Contact appropriate service personnel if a leak is
onto the reservoir. discovered. Do Not operate the machine.

ATTENTION!: Only use TENNANT supplied

hydraulic hoses or equivalent rated hydraulic
hoses.

500ze YM180 (11−2012) 53

 MAINTENANCE
HYDRAULIC FLUID
BATTERY PACKS
The quality and condition of the hydraulic fluid
plays a very important role in how well the
machine operates. TENNANT hydraulic fluid is Do not allow operators or service personnel to
specially selected to meet the needs of TENNANT connect the Tennant Programmable Smart Ion
machines. Charger to the battery packs unless and until such
persons have attended and been certified through
TENNANT Ambient Grade Capacity the Tennant training program. See Lithium−ion
Part Temperature Battery Pack Warranty.
Number
KL013 above 7_ C Biodegrad- 29 L The battery packs are designed to hold a charge
(45_ F) able OECD (7.66 gal) for a typical cleaning shift. Fully charge both
70% HFDU battery packs after each use to ensure the
68 machine is ready for use. Both battery packs must
be fully charged before the machine is operated.
Do not allow the battery packs to be discharged
If using a locally−available hydraulic fluid, the
below 15%. Never store the battery packs
specifications must match the TENNANT
uncharged (below 15%) for more than three
hydraulic fluid specifications. Substitute fluids can
weeks.
cause premature failure of hydraulic components.
ATTENTION!: Battery packs damaged as a
ATTENTION!: Use of hydraulic fluids not
result of being discharged below 15% will not
meeting the TENNANT hydraulic fluid
be covered under warranty.
specifications listed in the table above will
void the warranty.
After every 450 hours of use check the condition
of battery packs. Clean dirt and debris from
ATTENTION! Hydraulic components depend
battery packs as necessary.
on system hydraulic fluid for internal
lubrication. Malfunctions, accelerated wear, After every 450 hours of use check the front
and damage will result if dirt or other battery lock and rear battery lock for damage and
contaminants enter the hydraulic system. to ensure they operate freely.

BATTERY ISOLATION BUTTON

Check operation of the Battery isolation button

daily. The machine should not start after the
button is engaged. Ensure the lock holds the
Battery isolation button down when the lock is
engaged.

54 500ze YM180 (11−2012)

 MAINTENANCE
CHARGING THE BATTERY PACKS 4. Disconnect the machine communication cable
from the communication terminal.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

The Tennant Programmable Smart Lithium−ion

Chargers are designed specifically to charge the
500ze battery packs. Do not use any other type
of charger to charge the battery packs. Use of
other types of chargers to charge the battery
packs will void the battery pack warranty.

FOR SAFETY: When servicing machine, the

use of incompatible battery chargers may
damage battery packs and potentially cause a
fire hazard. 5. Disconnect the machine power cable from the
power terminal.
1. Position the machine in the charging bay so
there is at least 1000 mm (39.5 in) on both
sides of the machine to allow access to the
charging terminals.

ATTENTION!: The 500ze charging bays must

at all times be kept clean and dry and clear of
all other machines and equipment. The 500ze
charging bays are for charging 500ze
machines only. Refer to the Lithium−ion
battery warranty for charging bay
requirements.

2. Raise both side covers.

3. Push in and lock the Battery Isolation button. 6. Ensure the battery charger is turned off.

NOTE: To ensure there is no current to the power 7. Visually inspect the battery charger cables for
cable, always disconnect the communication damage. Do not use the battery charger if the
cable from the communication terminal before cables are damaged. Replace damaged
disconnecting the power cable. battery charger cables.

500ze YM180 (11−2012) 55

 MAINTENANCE
8. Connect the battery charger power cable to 11. Observe the two LED lights located in the
the power terminal. battery pack connection box.

9. Connect the battery charger communication The red LED illuminates for approximately two
cable to the communication terminal. minutes while the BMS (Battery Maintenance
System) and battery charger conduct a start
up check.

10. Turn on the battery charger.

The red LED will flash if the battery charger

fails to start or if a error is detected. Call
TENNANT SERVICE if the red LED is
flashing.

The red LED goes out and the green LED

flashes when the batteries begin charging.
The green LED will stop flashing and remain
illuminated when charging is complete.

56 500ze YM180 (12−2011)

 MAINTENANCE
12. Turn off the battery charger. 15. Neatly arrange charger cables safely off the
floor when finished charging the battery
packs. Do Not leave charger cables lying on
the floor where they can be damaged or get
wet.

13. Disconnect the battery charger

communication cable from the communication
terminal.

14. Disconnect the battery charger power cable 16. Reconnect the machine power cable to the
from the power terminal. power terminal.

NOTE: To ensure there is no current to the power

cable, always connect the power cable before
connecting communication cable.

500ze YM180 (11−2012) 57

 MAINTENANCE
17. Reconnect the machine communication cable
to the communication terminal. BATTERY (12−VOLT)

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

Check the 12−volt battery terminals and

connections for corrosion and damage after every
450 hours of operation.

18. Unlock and pull out the Battery Isolation

button.

19. Lower and secure the side covers.

58 500ze YM180 (11−2012)

 MAINTENANCE
Refer to the tables below for the fuses and circuits
FUSES protected.

Fuse Box 1
REPLACING THE FUSES
Rating Circuit Protected
Remove the fuse box cover located inside the 4A Left Side Position Lights
operator compartment to access fuses. 4A Right Side Position Lights, Instrument Feed
15 A Main Beam
10 A Right Side Dipped Beam
10 A Left Side Dipped Beam
4A Fog Lights
10 A Work Lights
4A Main Lights Switch Feed

Fuse Box 2
Rating Circuit Protected
4A Unused
4A IQAN − MD3
10 A Unused
Refer to the diagram inside the fuse box cover for
20 A IQAN − XS2
locations of the fuses in the fuse box and the
circuits protected. Always replace a fuse with a 20 A IQAN − XA2
fuse of the same type and amperage rating. 30 A Heated Screen Element
4A Heat Screen Timer & Switch
10 A Water Pump Relay

Fuse Box 3
Rating Circuit Protected
4A Unused
20 A Heater, AC Evaporator
10 A Tachometer, Brake Lights
10 A Warning Beacon, Voice Box, Indicators
10 A Reverse Camera, Monitor, Radio
15 A Wipers, Modem, Screen Wash, Horn
10 A AC Compressor

1 10 A Unused
2 3
NOTE: Always replace a fuse with a fuse of the
same type and amperage rating.

500ze YM180 (12−2011) 59

 MAINTENANCE
ADJUSTING THE BRUSH ANGLE
BRUSHES
Adjust the angle for each brush so debris is swept
toward the center of the machine. For best
FOR SAFETY: Before leaving or servicing sweeping performance the left brush bristles
machine, stop on level surface, place drive should touch the surface between 2 o’clock and 8
lever in neutral, set parking brake, turn off o’clock and the right brush bristles should touch
machine, and remove key. the surface between 10 o’clock and 4 o’clock
when sweeping.
Check the brushes for wear daily. Remove tangled
debris from the brushes and brush drive motors.

REPLACING THE BRUSHES

Replace the brushes when the bristles are
approximately 76 mm (3 in) in length or when the
brushes no longer adequately sweep.

1. Remove the brush assembly cover.

2. Loosen the six allen screws with the provided

tool.

1. Remove the brush assembly cover.

3. Remove the brush from the brush drive.

4. Install the new brush. Rotate the right brush

clockwise and the left brush counterclockwise
until all the allen screws slide into the slots.
Tighten the screws.

5. Reinstall the brush assembly cover.

6. Adjust the brush angle. See ADJUSTING

THE BRUSH ANGLE section of this manual.

60 500ze YM180 (11−2012)

 MAINTENANCE
2. Adjust the roll (side to side) angle. Loosen the BRUSH ARMS
two nuts. Adjust the angle of the brush
assembly. Tighten the hex nuts. Check the brush link arms for wear and damage
every 450 hours of operation.

3. Adjust the pitch (front to rear) angle. Loosen

the four hex screws. Adjust the angle of the BRUSH MOTORS
brush assembly. Tighten the hex screws. Check the brush motors for leaks and damage
every 450 hours of operation.

4. Reinstall the brush assembly cover.

500ze YM180 (12−2011) 61

 MAINTENANCE
3. Turn the adjustment knob clockwise to
DUST SUPPRESSION / VACUUM increase the flap height and vibration and
counterclockwise to decrease the flap height
and vibration.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

ADJUSTING / REPLACING THE NOZZLE FLAP

Check the nozzle flap and adjustment knob for
wear and damage every 450 hours of operation.
Replace the nozzle flap when it is approximately
12 cm (5 in) in length.

1. Start the machine, place the machine into

Work Mode 1, and set the vacuum fan speed
to 2200 rpm.
4. Lock the adjustment knob when finished
making adjustments.

2. Operate the machine and listen for the nozzle

flap vibration. It should be possible to hear the
flap vibration inside the cab, but the noise
5. Operate the machine and listen for flap
should not be so excessive that it disturbs
vibration. Repeat procedure if additional
persons in areas near the machine.
adjustments are necessary.
NOTE: Little or no flap vibration is necessary for
light sweeping (light litter). More flap vibration may
be necessary for heavier sweeping (wet sand).

62 500ze YM180 (12−2011)

 MAINTENANCE
VACUUM NOZZLE SKID SPRAY JETS
Check the vacuum nozzle skid for wear every 450 Clean the spray jet filters every 450 hours of
hours of operation. Replace the vacuum nozzle operation. A spray jet is located above each brush
skid when its thickness is 15 mm (0.60 in) or less. and inside the vacuum tube.

CAST IRON SKID Loosen the thumb screw to remove the spray jet
from the vacuum tube.
Use the hex nut screws to adjust the wear plates
so the bottom edges are 19 mm (0.75 in) from the
ground. Ensure the cast iron skid is level with the
vacuum nozzle skid.

CLOUDMAKER
Check the CloudMaker weekly for damage and to
ensure it is functioning correctly.
Check the cast iron skid for wear and damage
every 450 hours of operation.

500ze YM180 (12−2011) 63

 MAINTENANCE

WATER TANK

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

DRAIN CAP FILTER

Check the drain cap filter for damage and clean
the filter weekly.

WATER TANK DOOR RETAINER CHAIN

Check the water tank door retainer chain for
damage every 450 hours of operation. Replace
the chain if it is damaged.

64 500ze YM180 (11−2012)

 MAINTENANCE
HOPPER DRAIN SEAL
HOPPER
Check the hopper drain seal for wear and damage
every 450 hours of operation.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

HOPPER DOOR, HOPPER INLET, AND

VACUUM FAN ACCESS DOOR SEALS
Check the seals on the hopper door, hopper inlet,
and vacuum fan access door weekly for wear or
damage.

HOPPER CYCLONE SCREENS

Check the hopper cyclone screens for wear and
damage every 450 hours of operation. Be sure the
cyclone drain holes are clear.

HOPPER DRAIN SCREEN

Check the hopper drain screen for wear and
damage every 450 hours of operation.

500ze YM180 (11−2012) 65

 MAINTENANCE
HOPPER EXTERNAL DRAIN TUBE
Check the hopper external drain tube for wear and
damage every 450 hours of operation.

HOPPER DOOR SCREEN

Check the hopper door screen for wear and
damage every 450 hours of operation.

VACUUM FAN ACCESS DOOR

Check the vacuum fan access door for wear and
damage every 450 hours of operation.

66 500ze YM180 (12−2011)

 MAINTENANCE

CAB WINDSHIELD WASHER FLUID

FOR SAFETY: Before leaving or servicing FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off lever in neutral, set parking brake, turn off
machine, and remove key. machine, and remove key.

Check all lights, gauges, controls, and safety Check the windshield washer fluid level weekly.
equipment for proper operation daily. Fill with automotive windshield washer fluid.

WINDSHIELD WIPER BLADE

Check the windshield wiper blade for wear and
damage every 450 hours of operation. Replace
when necessary.

REAR VIEW CAMERA (OPTION)

Check the rear view camera every 450 hours of
operation. Clean the camera lens with a soft clean
cloth.

500ze YM180 (11−2012) 67

 MAINTENANCE
TIRES
BRAKES AND TIRES
Check the tires for damage and the tire pressure
daily. The proper air pressure is 648 + 35 kPa
SERVICE BRAKES (94 + 5 psi). Check the tread depth, 2 mm
(0.08 in), minimum after every 450 hours of
Check the operation of the brake pedal after every operation.
450 hours of operation.

WHEEL TORQUE
Check the brake fluid level at the brake fluid
reservoir after every 450 hours of operation. Torque wheel nuts twice in the pattern shown to
145 to 150 Nm (107 to 110 ft lb) after every 450
hours of operation.

2
4

1
3
PARKING BRAKE LEVER
Check the operation of the Parking brake lever
after every 450 hours of operation.

68 500ze YM180 (12−2011)

 MAINTENANCE

AIR CONDITIONER PRESSURE WASHER (OPTION)

FOR SAFETY: Before leaving or servicing FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off lever in neutral, set parking brake, turn off
machine, and remove key. machine, and remove key.

Check the air conditioner hoses and connections Check the pressure washer wand and system
for damage and leaks every 450 hours of hoses for wear and damage every 450 hours of
operation. operation.

Check the pressure washer manifold filter for wear

WANDER HOSE
and damage every 450 hours of operation.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

Check the wander hose and the adapter seal on

the hopper for wear and damage every 450 hours
of operation.

500ze YM180 (11−2012) 69

 MAINTENANCE

AUTOMATIC LUBRICATION SYSTEM

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

Check grease level in the automatic lubrication

system grease container every 450 hours of
operation. Fill the grease container as necessary.
Use only grade NGL 1000 EP semi−fluid grease
to refill the grease container.

Ensure the cam located inside the grease

container is functioning properly every 450 hours
of operation.

FILLING THE AUTOMATIC LUBRICATION

SYSTEM RESERVOIR
1. Remove the cap from the automatic
lubrication system reservoir.

2. Pour grease into the reservoir.

3. Reinstall the cap onto the reservoir.

70 500ze YM180 (11−2012)

 MAINTENANCE
LOWERING THE CAB
TILTING / LOWERING THE CAB
1. Lower the cab to the frame of the machine.

TILTING THE CAB 2. Be sure the safety hook is secure in the

bracket.
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

ATTENTION!: No personnel should be in the

cab while it is being tilted or while it is in the
tilted position.

1. Remove loose items from inside the cab.

2. Remove the lock down bracket located on the

right rear of the cab from the frame of the
machine.

3. Place the lock−down bracket onto the lock

down hook and reinstall the lock−down
bracket onto the frame of the machine.

3. Lift the safety hook handle located on the left

rear side of the cab and tilt the cab.

500ze YM180 (12−2011) 71

 MAINTENANCE
6. Remove the hopper safety arm from the
TILTING / LOWERING THE HOPPER storage clips.
MANUALLY

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

TILTING THE HOPPER MANUALLY

Use the hopper pump to manually tilt the hopper if
machine is disabled.

1. Remove right side panel from the machine.

2. Remove the pump handle from the storage

7. Position the receptacle end of the safety arm
area inside the left access door.
onto the frame of the machine and prop the
3. Insert the pump handle into the hopper pump. tapered end of the safety arm against the
hopper.
4. Confirm the hopper pump needle valve knob
is turned fully clockwise to ensure the needle WARNING: Raised hopper may fall.
valve is closed. Engage hopper safety arm.

FOR SAFETY: When using machine, make

sure adequate clearance is available before 8. Remove the pump handle from the hopper
raising hopper. Do not raise hopper when pump and return the pump handle to the
machine is on an incline. storage location inside the left access door.

5. Use the hopper pump to manually tilt the If the machine is operable, see RAISING /
hopper. LOWERING THE HOPPER section of this
manual. If the machine is inoperable, see
LOWERING THE HOPPER MANUALLY section
of this manual.

72 500ze YM180 (12−2011)

 MAINTENANCE
LOWERING THE HOPPER MANUALLY
1. Remove the hopper safety arm from between
the frame of the machine and the hopper and
place the safety arm into the storage clips.

2. Slowly turn the hopper pump needle valve

knob fully counterclockwise and allow the
hopper to completely lower down to the frame
of the machine.

NOTE: Several personnel may be necessary to

push the hopper over the center point so the
weight of the hopper lowers the hopper.

WARNING: Lift arm pinch point. Stay

clear of hopper lift arms.

NOTE: Keep personnel clear of the area around

the hopper before manually lowering the hopper.

3. Turn the hopper pump needle valve knob fully

clockwise to close the needle valve.

NOTE: The power hopper tilt system will not

operate if the hopper pump needle valve knob is
left open.

500ze YM180 (12−2011) 73

 MAINTENANCE
TRANSPORTING THE MACHINE
TOWING / TRANSPORTING THE MACHINE
1. Raise the brushes.

TOWING THE MACHINE FOR SAFETY: When loading machine onto

truck or trailer, drain water tank and empty
ATTENTION!: Do Not use the machine to push hopper before loading machine.
or tow other equipment.
2. Position the front of the machine at the
If the machine becomes disabled, it can be only loading edge of the truck or trailer.
towed from the tow point located at the front of the
machine. FOR SAFETY: When loading machine onto
truck or trailer, use winch. Do not drive the
machine onto the truck or trailer unless the
loading surface is horizontal AND is 380 mm
(15 in) or less from the ground.

3. If the loading surface is horizontal and

380 mm (15 in) or less from the ground, drive
the machine up onto the truck or trailer.

Use the mechanical brake release to prevent

damaging the propelling system when towing the
machine. The mechanical brake release allows a
disabled machine to be moved for a very short
distance (1.5 km (1 mile) maximum) and at a
speed not to exceed 8.0 km/h (5 mph). This
machine is NOT intended to be towed a long
distance or at a high speed.

ATTENTION! Do not tow machine for

distances greater than 1.5 km (1 mile) or
damage may occur to the propelling system.

Engage the parking brake. Open the water tank

door. To engage the mechanical brake release
tighten the nut on the mechanical brake release
until it becomes more difficult to tighten the nut,
and then tighten the nut two additional turns.
Disengage the park brake when ready to tow the
machine. Loosen the mechanical brake release
when finished towing the machine. Do Not leave
the mechanical brake release tightened during
normal machine operation.

74 500ze YM180 (11−2012)

 MAINTENANCE
4. To winch the machine onto the truck or trailer, 8. Connect the tie−down straps to the tie down
attach the winching chains to the tow point. points.

NOTE: Take care to not damage pressure washer NOTE: Take care to not damage pressure washer
hoses and fittings when attaching the winch to the hoses and fittings when attaching the tie−down
tow points located located on the rear end of the straps to the tow points located on the rear end of
machine. the machine.

5. Position the machine as close to the front of 9. Route the tie−down straps to the opposite
the trailer or truck as possible. ends of the machine and hook them to the
brackets on the floor of the trailer or truck.
6. Set the parking brake and place a block Tighten the tie−down straps.
behind each wheel to prevent the machine
from rolling. NOTE: It may be necessary to install tie-down
brackets to the floor of the trailer or truck.
7. Start the machine, place the machine into
Work Mode 1, and lower the brushes. Turn off FOR SAFETY: When unloading machine off
the machine. truck or trailer, use winch. Do not drive the
machine off the truck or trailer unless the
loading surface is horizontal AND 380 mm
(15 in) or less from the ground.

10. If the loading surface is horizontal AND is

380 mm (15 in) or less from the ground, drive
the machine off the truck or trailer.

500ze YM180 (12−2011) 75

 MAINTENANCE
Front jacking locations are located on the frame
MACHINE JACKING directly in front of the front tires.

Empty the hopper and water tank before jacking

up the machine. Jack up the machine at the
designated locations. Use a hoist or jack capable
of supporting the weight of the machine. Use
appropriately rated jack stands to support the
machine.

NOTE: Do Not jack machine up from under the

battery packs. The battery packs could be
damaged if the machine is jacked up from under
the battery packs.

FOR SAFETY: Before leaving or servicing

machine, stop on level surface, place drive
lever in neutral, set parking brake, turn off
machine, and remove key.

FOR SAFETY: When servicing machine, block

machine tires before jacking machine up. Use
a hoist or jack that will support the weight of
the machine. Jack machine up at designated
locations only. Support machine with jack
stands.

Rear jacking locations are located beneath the

rear bumper and in front of each rear tire.

76 500ze YM180 (12−2011)

 MAINTENANCE
FREEZE PROTECTION
STORAGE AND FREEZE PROTECTION
FOR SAFETY: Before leaving or servicing
machine, stop on level surface, place drive
Before storing the machine for an extended lever in neutral, set parking brake, turn off
period, the machine must be prepped to lessen machine, and remove key.
the chances of being damaged. It is
recommended that a machine be fully serviced 1. Empty and clean the hopper.
before being stored. Contact an authorized
TENNANT service representative. 2. Remove the drain cap and completely drain
both water tanks. Reinstall the drain cap when
When storing the machine for an extended period, the water tanks are empty.
never leave the battery packs uncharged (below
15%) for more than three weeks. Allowing the
battery packs to go below 15% while the machine
is being stored could permanently damage the
battery packs.

ATTENTION:Battery packs damaged as a

result of being discharged below 15% will not
be covered under warranty.

STORING THE MACHINE

The following steps should be taken prior to
storing the machine for extended periods.

FOR SAFETY: Before leaving or servicing 3. Pour 3.8 liters (1 gallon) of full strength
machine, stop on level surface, place drive Propylene Glycol Based / Recreational
lever in neutral, set parking brake, turn off Vehicle (RV) antifreeze into the water tank. Do
machine, and remove key. not dilute.

1. Empty and clean the hopper. 4. Start the machine and operate the dust
control system until RV antifreeze is
2. Remove the drain cap and completely drain discharging from the CloudMaker, both brush
both water tanks. Reinstall the drain cap when spray jets, and the vacuum tube spray jet.
the water tanks are empty.

3. Park the machine in a cool, dry area. Do not

expose the machine to rain. Store indoors.

500ze YM180 (12−2011) 77

SPECIFICATIONS
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES
Item Dimension/capacity
Length/frame 2765 mm (109 in)
Length (including brushes) 3330 mm (131 in)
Height (warning beacon folded down) 1981 mm (78 in)
Width/frame 1200 mm (47.3 in)
Width (brush tip to brush tip) 1900 mm (74.8 in)
Ground clearance 134 mm (5.3 in)
Cleaning path width (maximum−brushes fully extended) 1800 mm (72 in)
Cleaning path width (minimum−brushes completely in) 1200 mm (47.2 in)
Wheel base 1380 mm (54.3 in)
Brush diameter 650 mm (25.5 in)
Water tank capacity 121 L (31 gal)
Debris hopper volume capacity 0.744 m3 (0.973 yd3)
Debris hopper weight capacity 370 kg (815 lbs)
Dump height (variable to) 1400mm (55.1 in)
Minimum ceiling dump height 1400mm (55.1 in)
Curb weight 2300 Kg (5070 lbs)
GVWR 2670 Kg (5885 lbs)
Protection Grade IPX3

Values determined as per EN 60335−2−72 Measure

Sound pressure level LpA 76 dB(A)
Sound Uncertainty KpA 3 dB(A)
Sound power level LWA + Uncertainty KWA 99 dB(A)
Vibration − Hand−arm 0.48 m/s@
Vibration − whole body 0.14 m/s@
Vibration Uncertainty K 0.2 m/s@

GENERAL MACHINE PERFORMANCE

Item Measure
Turning dimension (curb to curb) 5500 mm (217 in)
Turning dimension (wall to wall) 7100 mm (280 in)
Travel speed forward (maximum−transit mode) − maximum 25 Km/h (15.5 mph)
determined by local regulations
Travel speed forward (maximum−work mode 1) 12 Km/h (7.5 mph)
Travel speed forward (maximum−work mode 2) 16 Km/h (10 mph)
Travel speed reverse (maximum) 6 Km/h (4 mph)
Vacuum Speed−standard 0−2400 rpm
Vacuum Speed−boosted (maximum) 2700 rpm
Maximum rated climb and descent 20%
Maximum ambient operating temperature 40_ C (104_ F)
Minimum ambient operating temperature −10_ C (14_ F)

78 500ze YM180 (8−2013)

 SPECIFICATIONS
HYDRAULIC SYSTEM
System Capacity Fluid Type
Hydraulic reservoir 9 L (2.37 gal) Biodegradable OECD 70% HFDU 68 oil

Hydraulic total 29 L (7.66 gal)

STEERING

Type Power source

Front wheels, hydraulic cylinder Hydraulic pump

POWER TYPE
Type Quantity Volts Ah Rating Weight
Battery Packs − 2 72 400 Ah 364 kg (802.5 lb)
Lithium Ion

Type Use VAC Kw (hp)

CFR Motors Drive motor 72 6 kw
Auxiliary motor 72 2.5 kw
Fan motor 72 4 kw

Type
Chargers Standard: Charger: 1−Phase, 230 V, 18 Amp
Optional: Charger: 3−Phase, 400 V, 32 Amp

BRAKING SYSTEM
Type Operation
Service brakes Expanding shoe drums (rear wheels only)
Parking brake
Brake fluid SAE J 1703 DOT 4

TIRES
Location Type Size
Front / Rear (4) Pneumatic 155/70 R12C − Rating 104 / 102

MACHINE DIMENSIONS

500ze YM180 (12−2011) 79

SPECIFICATIONS
1200 mm
(47.3 in)

1981 mm
78 in

3330 mm
131 in 1900 mm
(74.8 in)
Brushes fully
extended

80 500ze YM180 (NIL)