Lieu-Dit Bacqué, rue André Thévet

47400 FAUILLET - FRANCE

Tel: 33 (0)5 53 79 83 20
Fax: 33 (0)5 53 79 96 90
www.atnplatforms.com Email: [email protected]

Operator and
Safety Manual

T ra nsla ti on of t he o ri gi nal m anu al

11/2009
1NO 0027FR-01

1NO0027UK-05 revision 08/2015

 OPERATOR AND SAFETY MANUAL

DISTRIBUTOR’S STAMP

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 OPERATOR AND SAFETY MANUAL

DANGER DANGER

DO NOT USE THIS MACHINE IF YOU IN THE WORK MODE, MOVE THE
HAVE NOT BEEN TRAINED IN USING IT PLATFORM ONLY ON HARD AND
SAFELY. HORIZONTAL GROUND, WITHOUT ANY
THE TRAINING INCLUDES THE OBSTACLES.
KNOWLEDGE OF THE WORK THE 4 WHEELS MUST BE IN
REGULATIONS OF YOUR EMPLOYER, PERMANENT CONTACT WITH THE
THE INSTRUCTIONS IN THIS MANUAL GROUND. THE LOAD MUST BE
AND CURRENTLY ENFORCED DISTRIBUTED IN THE PLATFORM, AND
REGULATIONS ON THIS TYPE OF MUST NOT EXCEED THE NOMINAL
MACHINE. LOAD SET BY THE MANUFACTURER,
AN UNQUALIFIED OPERATOR IS REGARDLESS OF THE POSITION OF
EXPOSED AND EXPOSES OTHERS TO THE CAGES OR THE ARM.
RISKS OF SEVERE OR EVEN LETHAL THE MAXIMUM NOMINAL LOAD IS
INJURY. INDICATED ON THE MANUFACTURER
PLATE OF THE MACHINE.

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 OPERATOR AND SAFETY MANUAL

FOREWORD

This manual was written to allow you to properly use and maintain your self-propelled platform.

Carefully read it and understand its content. After reading and understanding all the sections, store
this manual in the document compartment in the platform of the ZEBRA.

This platform was designed to offer maximum performance with minimum maintenance. Observing
the maintenance operations will ensure many years of problem-free operation.

In no event does the information presented in this manual replace community, state and local
regulations, nor safety guidelines or clauses of insurance policies.

The manual groups the following main parts:

- conditions for commissioning and using the machine.

- instructions of use of the machine.

This manual presents the main safety rules, as well as important information on the operation of
elevator platforms, ZEBRA 12 models.

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 OPERATOR AND SAFETY MANUAL

DESCRIPTION OF THE PLATFORM

This elevator platform is of the self-propelled type, with a chassis in mechanically welded steel.
Movement is ensured by four hydraulic motors via a hydrostatic transmission. Steering is ensured
by a hydraulic jack. The diesel engine coupled to a variable flow pump supplies hydraulic power to
supply the functions of the platform. Electric power supplied by an alternator and a battery at a
total voltage of 12 volts.

In the working mode, the platform must be moved only on compacted and horizontal ground,
void of any obstacle. The wheels must be in permanent contact with the ground. The load must
be distributed in the platform, and must not exceed the nominal load set by the manufacturer,
regardless of the position of the hydraulic boom and telescope. The maximum nominal load is
indicated on the manufacturer plate of the machine.

UPON DELIVERY...
Perform an immediate general check to find anything suspect or abnormal.

Perform each of the following checks (non exhaustive list):

- Motor/backup unit start switches

- Validation pedal
- Emergency stop(s)
- Joystick controlling wheel translation and steering
- Hydraulic boom up/down control switches
- Telescope out/in control switches
- Turret rotation control switches
- Gear selector
- Movement selector, . . .

In case of non-compliance...
Issue a claim immediately, and send a copy to and the carrier.
You can issue a claim up to 48 hours after delivery.

WARNING

DO NOT REPAIR, MODIFY, OR ADJUST

A PART OF THE MACHINE WITHOUT
WRITTEN AUTHORIZATION FROM
ATN. NON COMPLIANCE WOULD
CANCEL THE GUARANTEE

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 OPERATOR AND SAFETY MANUAL

ZEBRA 12

DANGER

DO NOT USE THIS MACHINE IF YOU

HAVE NOT BEEN TRAINED IN USING IT

DANGER

ALWAYS READ THE OPERATOR AND

SAFETY MANUAL BEFORE USING THE
MACHINE.

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GUARANTEE

FOR ANY NEW EQUIPMENT, THERE IS NO OTHER GUARANTEE, EXPLICIT OR IMPLICIT,

THAT THE VENDOR GUARANTEE COVERS MATERIAL OR MANUFACTURING FLAWS
WRITTEN IN THE FOLLOWING TERMS:

GUARANTEE ON NEW EQUIPMENT

"The Manufacturer guarantees each new product against any material or manufacturing flaw, his
obligation and liability being limited under this guarantee to repairing or replacing, free of charge
in his factory, any part acknowledged as being faulty in normal use and maintenance, and the
reasonable cost of repair and/or replacement of the said parts within twenty four (24) months
from the initial date of sale (5 years for the structure), leasing with purchase option, provided
equipment start-up by the Distributor was registered with the Manufacturer. In case of lack of
registration with the Manufacturer, the date used as initial date of sale, leasing with purchase
option is the date on which the equipment was shipped from the plant. This guarantee replaces
any other explicit or implicit guarantee and the Manufacturer's liability within this guarantee
excludes shipping or other expenses, or any other liability for direct, indirect or consecutive
damage, as well as any delay due to any flaw. This fact does not extend the period of guarantee
of the machine, nor that of the parts replaced. The guarantee is cancelled in case of use beyond
capacities or in conditions not planned by the Manufacturer, or when using parts not approved
by the said Manufacturer.

THIS GUARANTEE REPLACES EXPRESSLY ANY OTHER EXPLICIT OR IMPLICIT

GUARANTEE, INCLUDING ANY IMPLICIT GUARANTEE OF MERCHANTABILITY OR
PROPER ADAPTATION TO A GIVEN APPLICATION AND ANY OTHER OBLIGATION OR
LIABILITY OF THE VENDOR.

TO THE ATTENTION OF THE CLIENT / USER

If this platform is involved in an accident, please call your distributor immediately, and provide all
the details on the accident. If the distributor is unknown, or cannot be notified, please contact:

Tel: 33 (0)5 53 79 80 60
Fax: 33 (05) 53 79 96 90
Address: Lieu-Dit Bacqué, rue André Thévet, 47400 Fauillet, France

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TABLE OF CONTENTS

SECTION 1. GENERAL DESCRIPTION ......................................................................................... 9

1.1. DESCRIPTION OF THE MACHINE, DIMENSIONS.........................................................................9
1.2. DIAGRAMS OF EVOLUTION ..........................................................................................................10
1.3. TECHNICAL SPECIFICATIONS ......................................................................................................11

SECTION 2. SAFETY INSTRUCTIONS ........................................................................................ 12

2.1. OPERATOR .......................................................................................................................................13
2.2. WORKSITE INSPECTION ................................................................................................................13
2.3. STABILITY OF THE MACHINE .......................................................................................................14
2.4. CRUSHING HAZARD .......................................................................................................................15
2.5. ELECTRICAL HAZARD ....................................................................................................................15
2.6. FALLING HAZARD...........................................................................................................................16
2.7. LIMITS OF USE ................................................................................................................................16
2.8. MAINTENANCE ...............................................................................................................................17

SECTION 3. USE........................................................................................................................... 18
3.1. BASKET CONTROL STATION .........................................................................................................18
3.2. GROUND CONTROL STATION.......................................................................................................22
3.3. SAFETY DEVICE AND ALARMS .....................................................................................................24
3.4. START-UP .........................................................................................................................................26
3.5. PARKING AND STORING THE MACHINE ....................................................................................28
3.6. TOWING AND TRANSPORTING THE MACHINE ..........................................................................28
3.7. STOWING THE MACHINE AND TRANSPORT INSTRUCTIONS ..................................................29
3.8. LIFTING THE MACHINE .................................................................................................................30

SECTION 4. REGULATIONS ........................................................................................................ 31

4.1. CHECKS UPON FIRST COMMISSIONING ....................................................................................31
4.2. PERIODICAL CHECKS IN FRANCE...............................................................................................31
4.3. APPROPRIATENESS ........................................................................................................................31

SECTION 5. MAINTENANCE FOR THE OPERATOR .................................................................. 32

5.1. GENERAL..........................................................................................................................................32
5.2. CLEANLINESS ..................................................................................................................................32
5.3. ELECTRIC WIRES AND CABLES ....................................................................................................32
5.4. SCREWS ............................................................................................................................................32
5.5. SEALING ...........................................................................................................................................32
5.6. LUBRICATION POINTS ...................................................................................................................33
5.7. WHEELS ............................................................................................................................................35
5.8. STARTING BATTERY .......................................................................................................................35
5.9. BACKUP HYDRAULIC PLANT / SWITCH ......................................................................................37
5.10. GENERAL INSPECTION GUIDE ..................................................................................................38
5.11. FACTORY SETTINGS .....................................................................................................................39
5.12. ACCESSING THE ICAN "DEFAULT VALUES" PAGE .................................................................40
5.13. ELECTRIC DIAGRAM ....................................................................................................................41
5.14. HYDRAULIC DIAGRAM ................................................................................................................43

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1.1. DESCRIPTION OF THE MACHINE, DIMENSIONS

Poste Control station

de commande Bras de arm
Basket panier Telescope
Télescope Contre-poids
Counterweight

Drivemotrices
Roues wheels Roues motrices
Drive and directrices
steering wheels

ARRIERE
REAR AVANT
FRONT

Basket
Panier Réservoir huile
Backup hydraulique
Hydraulic oilplant
hydraulic tank Réservoir
Fuel tank gasoil

Vérin rotatif

Groupe hydraulique
Backup de secours
Backup hydraulic
hydraulic plant
plant

BatterieStarting battery
de démarrage Diesel engine
Moteur diesel

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1.2. DIAGRAMS OF EVOLUTION

13 m

12,20 m
12 m

11 m

10,20 m
10 m

9m

8m

7m

6m

5m

4,42 m
4m

3m

2m

1m

-2 m 2m 4m 6m 8m 10 m
-1 m 1m 3m 5m 7m 9m

2m

1m

1m

R ext = 4m
R int = 1,57m 2m

3m

4m
°
178
2 x 5m

6m

7m

8m

9m

-2 m 2m 4m 6m 8m 10 m
-1 m 1m 3m 5m 7m 9m

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1.3. TECHNICAL SPECIFICATIONS

4502

1450

800

2683
2118
1160

2000 317 1352

237

2849 1986
3070 2985
6055

The total value of the vibrations to which the hand-arm system is exposed does not exceed 2.5m/s².

The average maximum quadratic value weighted by the acceleration frequency to which the whole body is
exposed does not exceed 0.5m/s².

Due to constant improvements made to its products, reserves the right to alter their specifications
and equipment without notice.

Work height 12.20 m

Floor height 10.20 m
Maximum offset 8.50 m
Payload 230Kg
Turret rotation 2x178°
Platform rotation 2x90°
Arm/platform angle 133°
Platform dimensions 1,45x0,8m
Overall width 1.94 m
Overall length 6.05 m
Length in storage position 4.50 m
Folded height 2.11 m
Height in storage position 2.68 m
Inner steering radius 1.57 m
Outer steering radius 4.00 m
Wheel dimensions LSW305-546

Max speed (machine folded) 6Km/H

Max speed (machine deployed) 1Km/H
Acceptable slope (machine
folded) 40%
Maximum inclination 4°
Total weight 5150Kg

Diesel engine KUBOTA D1105 19kW

Fuel tank capacity 54 L
Hydraulic oil tank capacity 60 L
Emergency plant 12V DC
Start battery 12V - 80Ah
Maximum engine noise 93dB(A)

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S

DANGER, CAUTION and NOTE definitions of this manual are:

DANGER
THESE ARE MAINLY COMMENTS
RELATED WITH USE. TO BE
OBSERVED SCRUPULOUSLY TO
AVOID ANY RISK OF SEVERE STAFF
INJURY.

WARNING
THESE ARE MAINLY COMMENTS
RELATED WITH USE. TO BE
OBSERVED SCRUPULOUSLY TO
AVOID ANY RISK OF DAMAGE TO THE
MACHINE.

- NOTE-

These are usually comments on an important procedure or condition of use of the machine.

STICKERS

All stickers on the machine bearing this acronym mean that you must refer to the Operator and
Safety Manual for more details.

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2.1. OPERATOR

As the operator, you are the only part of the machine able to think, and your liability is not reduced
by the addition of alarm or operating aid systems. In fact, you must avoid acquiring a false sense
of safety when using the machine. The control and alarm devices are there to help you, and NOT
to direct the use of the machine.

You, the operator, are the only one who may assume your safety and that of persons around you.
Act as a PROFESSIONAL and observe safety RULES.

2.1.1 OPERATOR TRAINING

The operator must be provided training required

DANGER
by skilled and authorized staff.
DO NOT USE THIS MACHINE IF YOU
To do this, he must meet the following conditions: HAVE NOT BEEN TRAINED IN USING IT
SAFELY.
-Read and understand this manual before using THE TRAINING INCLUDES THE
the machine. KNOWLEDGE OF THE WORK
- Be designated by name. REGULATIONS OF YOUR EMPLOYER,
- Be 18 years old. THE INSTRUCTIONS IN THIS MANUAL,
- Pass a medical check-up. AND CURRENTLY ENFORCED
- Attend a training session in operating this REGULATIONS ON THIS TYPE OF
platform: MACHINE.
* operating authorization relative to the decree
Nr. 98-104 of 12-12-98 (France).
* recommendation R386 of CNAMTS (France). DANGER
- Have the certificate of ability of safe operation of
platforms. UNQUALIFIED OPERATORS EXPOSE
(ZEBRA = platform type 3B) THEMSELVES AND OTHERS TO RISKS
- Have the written authorization from his employer OF SEVER OR EVEN LETHAL INJURY.
who can certify the validity of the training.

2.2. WORKSITE INSPECTION

For each site, check the equipment (platform) is
suited to the project (or site). DANGER
On each site, particular instructions or guidelines ANY NON COMPLIANCE WITH SAFETY
may be defined by the project manager, the RULES RESULTS IN A RISK OF
company using the equipment ... ACCIDENT OF THE MACHINE AND
INJURY TO STAFF.
Before any use, read the instructions on the YOU ARE LIABLE FOR YOUR SAFETY
platform (color stickers). AND THAT OF PERSONS AROUND
YOU.
Do not operate the machine in hazardous
environments unless approved for that purpose by
ATN

DO NOT use the machine in presence of electromagnetic fields (radar, high voltage currents…).
This could damage the machine’s electronic components

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Wear the protection clothing and equipment necessary (hard hat, harness, gloves...) required by
labor regulations.
Nobody on the ground should control nor intervene on the platform during use, except in case of
emergency, when lowering the platform and leaving it is impossible.

DANGER
2.3. STABILITY OF THE MACHINE
PROCEED CAREFULLY WHEN YOU
Do not exceed inclination values (4° max in MOVE THE PLATFORM NEXT TO
working position) and slope values (40% max in STEEP SLOPES: HOLES, STEPS.
low position). In the work position, an inclination
indicator buzzes and a lamp, on the upper electric
unit, is lit when a hazardous situation occurs,
which must never be bypassed.
Do not add a ladder to the platform to increase DANGER
working height nor stand on the railings, as this
impacts the platform's stability, and may cause a CONSIDER THE CONDITIONS LIKELY
hazardous situation. TO IMPACT THE MACHINE'S
STABILITY.
IF THE MACHINE TIPS OVER, THIS
MAY CAUSE SEVERE, EVEN LETHAL,
INJURIES.
- BEFORE USE, CHECK THE ENTIRE
WORKSITE AS WELL AS THE
CONDITION OF THE GROUND ON
WHICH THE PLATFORM WILL MOVE.
- CHECK THAT THE LOAD IS
PROPERLY DISTRIBUTED IN THE
PLATFORM AND LAID SAFELY.
- NEVER EXCEED THE NOMINAL
CAPACITY INDICATED ON THE
MACHINE'S MANUFACTURER PLATE.
- USE THE PLATFORM ONLY ON
BEARING AND HORIZONTAL
SURFACES.
- DO NOT MOVE THE PLATFORM
NEXT TO HOLES.
- DO NOT MOVE THE PLATFORM
ABOVE HOLES OR OTHER
OBSTACLES ON THE GROUND.
- NEVER LOWER THE PLATFORM ON
OBSTACLES LOCATED BELOW IT.
To prevent any risk of accident when crossing a - DO NOT USE THE MACHINE AS A
slope or irregular ground, the working platform LOAD LIFTING CRANE.
must be in the folded position, running at slow - DO NOT ADD ANY ELEMENTS LIKELY
speed and its basket must always be on the TO INCREASE THE LOAD DUE TO
lowest side of the slope. WIND, SUCH AS DISPLAY PANELS.

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2.4. CRUSHING HAZARD

You must be aware of your environment at all times when using the machine. You must see what
is below, above, on the side, in front or behind the platform during all movement, rotation,
translation, elevation or descent movements. When having a good view of the machine's
movement is impossible, ask another person to guide you from the ground.

DANGER

RISK OF CRUSHING

- THERE IS A RISK OF SEVERE, EVEN LETHAL, INJURIES IN CASE OF CRUSHING OR

SHOCK WITH THE PLATFORM WITH AN OBSTACLE OR WHEN CONTROLLING THE
MACHINE.
- AVOID ANY CONTACT OF THE PLATFORM WITH AN OBSTACLE.
- DO NOT BRING THE PLATFORM IN CONTACT WITH OBSTACLES IN HIGH LOCATIONS.
- DO NOT LOWER THE PLATFORM ON OBSTACLES OR STAFF LOCATED UNDER IT.
- DO NOT ACTUATE THE TURRET IN THE PRESENCE OF OBSTACLES OR STAFF
AROUND THE MACHINE.
- CHECK THAT THE STAFF IS AT SUFFICIENT DISTANCE.
- ALWAYS CONSIDER THE MACHINE'S ENVIRONMENT WHEN MOVING OR ANY OTHER
MANOEUVRE.

2.5. ELECTRICAL HAZARD

Before moving the platform under electric lines, ensure there is sufficient height.
In case of contact of the platform with an electric source, the operator must evacuate staff around
the machine. Never let anyone use the emergency control panel without authorization from the
operator. The operator must try to clear the machine using the controls located in the platform. If
the operator cannot clear the platform, the power source must be powered off.
In case of contact with a live power source, after this incident, have the machine checked and if
required repaired by the manufacturer.

DANGER

RISK OF ELECTRIC SHOCK: THIS MACHINE IS NOT ISOLATED

- THERE IS A RISK OF SEVERE, EVEN LETHAL, INJURIES IN CASE OF INSUFFICIENT

DISTANCE BETWEEN LIVE POWER LINES AND THE MACHINE.
- NEVER USE THE MACHINE IN THE IMMEDIATE PROXIMITY OF LIVE POWER LINES OR
EQUIPMENT.
- NEVER USE THE MACHINE IN STORMY WEATHER.
- MAINTAIN A MINIMUM SAFETY DISTANCE OF 10 METRES WITH LIVE POWER LINES
OR EQUIPMENT.
- GROUND STAFF MUST STAY AWAY FROM THE MACHINE WHEN IT IS CLOSE TO LIVE
POWER LINES OR EQUIPMENT.

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Votlage phase to Minimum safety

phase distance
0 to 300 V Avoid contact
300 V to 50 KV 3,05 metres
50 KV to 200 KV 4,60 metres
200 KV to 350 KV 6,10 metres
350 KV to 500 KV 7,62 metres
500 KV to 750 KV 10,67 metres
750 KV to 1000 KV 13,72 metres

2.6. FALLING HAZARD

Apply any precautions required to avoid falling

from the platform, especially when raised.
To climb into the platform, check that the floor and
your shoes are clean and void of dirt likely to make
you slip.
In the platform, keep both feet flat on the floor.
Never climb onto the railing or any other object
present in the platform.
Never climb onto nor leave the work platform
when not in its lower position.
In addition, we advise you to be tied securely
using a safety harness to avoid any risk of fall.

2.7. LIMITS OF USE

Max working height: 12.20 m (ZEBRA 12)
Max load in the basket: 230 Kg (2 occupants + 70
Kg equipment)
Max wind speed: 45 Km/h
External manual force: 400 N
Max inclination: 4°
Max slope: 40% (machine folded)

Limit of use: -20°C +60°C.

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2.8. MAINTENANCE
DANGER
- Ensure the platform is maintained clean.
- Check that all levels are correct. IF THIS MACHINE IS NOT MAINTAINED
- Fit the covers back after each maintenance or NOR CHECKED PROPERLY, THIS IS
overhauling visit. LIKELY TO CAUSE SEVERE, EVEN
- Unless authorized in writing by , no LETHAL, INJURY.
modification impacting its original design may THIS MACHINE MUST NOT BE USED
be made to the platform. Such modifications WHEN NOT IN PERFECT OPERATING
invalidate the guarantee and engage the CONDITION.
liability of the owner and/or user in case of
accident.
- When performing welding or metal cutting operations, precautions must be taken to protect the
chassis from direct exposure to weld and metal cutting spatter.
- Do not use machine as a ground from welding.

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RECOMMENDATIONS OF USE

Do not use the platform for a use not planned by the manufacturer. It is designed to move staff,
tools, and materials NECESSARY to a work station in high places, and not to handle bulk
materials.
Never exceed the nominal capacity of the platform (230Kg).
During movements between different work positions on the work site, lower the hydraulic boom
and retract the telescope fully until the basket is as close to the ground as possible (lower
position).
Allow nobody on the ground to control or intervene on the platform when it is used, except in case
of emergency, when lowering the platform and leaving it is impossible.

3.1. BASKET CONTROL STATION

This section describes the operation and position of each command.
The operator must be
acquainted with the use of
the commands before
operating the machine.
The platform is controlled
from the basket.

2 3

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1- Electric control unit.

2- Arm 2 / turret control joystick.
3- Wheel translation / direction movement control joystick.
4- Validation pedal.

3.1.1 CONTROL BUTTONS AND LEVERS

Emergency stop (RED):

PRESS to POWER OFF all functions of this control station. It also allows to stop
the diesel engine.
TURN by 1/4 turn to RESTORE the functions of the machine.

Motor/backup unit start switches:

This 2-position switch with a return to centre allows either to start the diesel engine, or
activate the auxiliary backup unit if the motor or main pump is faulty.
To start the diesel engine, press the switch up and hold it in position until the engine
starts (preheating is performed when the switch is held: 5 seconds when engine cold).
Release the switch once the engine has started. When the engine is warm, starting
occurs immediately.
To use the auxiliary backup unit, press the switch down and hold it in position while
activating the movement required.

- NOTE-
We recommend using the backup auxiliary plant only when the diesel engine is not
running. If you use the auxiliary unit too long, the 12V battery supplying it may be
discharged fast. In addition, the backup unit does not allow to move the machine.

Gear selector:
this 3-position switch allows selecting the displacement speed. It is active only
during translation and only when the platform is completely folded. By default it is
set to the slowest speed.

- NOTE-
This switch is active only for translation, and only when the platform is fully folded. By
default it is on the slowest speed (turtle 4x4).

Arm 1 up / down lever: this 2-position switch with a return to center allows to raise or
lower arm 1.
PUSH the lever to RAISE arm 1, and PULL the lever to LOWER it.
.

Telescope out / in lever: this 2-position switch with a return to center allows to deploy
or retract the telescope.
PULL the lever to DEPLOY the telescope, and PUSH the lever to RETRACT it.

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JIB up / down lever: this 2-position switch with a return to center allows to raise or
lower the JIB (basket arm).
PUSH the lever to RAISE the JIB, and PULL the lever to LOWER it.

Horizontal leveling correction lever: this 2-position switch with a return to center
allows to correct the horizontal tilt angle of the basket to maintain the basket floor
horizontal, even if the machine moves on a slope or inclination.
PUSH the lever to RAISE the basket, and PULL the lever to LOWER it.

Basket rotation lever (rotator): this 2-position switch with return to centre allows turning
the basket to the left or right.
PUSH the lever to the LEFT to turn LEFT and PUSH the lever to the RIGHT to turn
RIGHT.

Horn push button (Horn): this button allows the operator to actuate the horn located
on the turret to warn staff on the ground of potential danger.
PRESS by pulses to ACTUATE the horn.

3.1.2 CONTROL JOYSTICKS

J Turret rotation and arm 1 rise/lower control joystick (Joystick mark Nr.2):
2 This lever, also called joystick, provides gradual control over large amplitude
movements. This provides comfort of use and safety when approaching the
high work station. It can be moved back to front (Y axis) and left to right (X
axis). You can also combine the movements in the 2 axes (X+Y): however we
do not recommend this for safety purposes.
PUSH the lever to RAISE arm 1, and PULL the lever to LOWER it. Push the joystick to the LEFT
to push the turret to the LEFT and push it to the RIGHT to turn the turret to the RIGHT. The more
the joystick is pushed, the faster the speed.

- NOTE-
When it is active, this joystick overrides ALL other commands.
3
Translation / direction command joystick (Joystick item Nr.3):

As with the previous joystick, it can be moved back to front (Y axis) and left to right
(X axis). You can also combine the movements in the 2 axes (X+Y).
PUSH the joystick to move FORWARD and PULL the joystick to move
BACKWARD. Push the joystick to the LEFT to push the wheels to the LEFT and
push it to the RIGHT to turn the wheels to the RIGHT. The more the joystick is
pushed, the faster the speed.

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Validation pedal (item Nr.4):

4
To perform elevation, rotation and translation movements, the
validation pedal must be maintained activated.

3.1.3 LAMPS

INCLINATION lamp:
This lamp, relayed by a sound alarm installed on the turret, warns the operator that the
machine reaches its limits of stability.

- NOTE-
When this lamp comes on, the machine is not stopped, but for safety reasons, the platform
must be returned to ground flat below 4°.

OVERLOAD lamp:
This lamp, relayed by a sound alarm installed on the turret, warns the operator that the
machine's basket is too loaded.

- NOTE-
When this lamp comes on, the machine is stopped. To resume normal functions, the basket
must be unloaded.

MACHINE FAULT lamp:

Warns the operator about an operation problem on the machine (system fault = lamp
lit steady). It flashes during the self-diagnostic procedure (check inputs to diagnose
electric failures).

FUEL LOW lamp:

Warns the operator that the quantity of fuel is critical. Fill up the tank as soon as
possible.

PREHEATING lamp (diesel engine):

Warns the operator that the diesel engine is being preheated. It is combined with the
engine start switch.

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 OPERATOR AND SAFETY MANUAL

3.2. GROUND CONTROL STATION

The emergency or repair mode allows to control all
platform movements, except translation and
direction. It is also possible to set the machine to
the 'free wheel' mode to tow the machine at slow
speed. The electric controls are located on the left-
hand side of the machine, next to the hydraulic
tank.

3.2.1 CONTROL SELECTOR AND LEVERS

Emergency stop (RED):

PRESS to POWER OFF all platform
functions.
TURN by 1/4 turn to RESTORE the
functions of the machine.

Low / high station selector: this 3-

position key switch allows
activating either the ground control
station or control from the basket. In position 0, the key may be removed.

Motor/backup unit start switches:

This 2-position switch with a return to centre allows either to start the diesel engine,
or activate the auxiliary backup unit if the engine or main pump is faulty.
To start the diesel engine, press the switch up and hold it in position until the engine
starts (preheating is performed when the switch is held: 5 seconds when engine
cold). Release the switch once the engine has started. When the engine is warm,
starting occurs immediately.
To use the auxiliary backup unit, press the switch down and hold it in position while
activating the movement required.

- NOTE-
We recommend using the backup auxiliary plant only when the diesel engine is not
running. If you use the auxiliary unit too long, the 12V battery supplying it may be
discharged fast. In addition, the backup unit does not allow to move the machine.

Turret rotation lever: this 2-position switch with return to centre allows turning the
basket to the left or right.
PUSH the lever DOWN to turn it to the LEFT, and PUSH the lever UP to turn it to the
RIGHT.

Arm 1 up / down lever: this 2-position switch with a return to center allows to raise or
lower arm 1.
PUSH the lever to RAISE arm 1, and PULL the lever to LOWER it.

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 OPERATOR AND SAFETY MANUAL

Arm 2 up / down lever: this 2-position switch with a return to center allows to raise
or lower arm 1.
PUSH the lever to RAISE arm 2, and PULL the lever to LOWER it.

Telescope out / in lever: this 2-position switch with a return to center allows to
deploy or retract the telescope.
PUSH the lever to DEPLOY the telescope, and PULL the lever to RETRACT it.

JIB up / down lever: this 2-position switch with a return to center allows to raise or
lower the JIB (basket arm).
PUSH the lever to RAISE the JIB, and PULL the lever to LOWER it.

Horizontal leveling correction lever: this 2-position switch with a return to center
allows to correct the horizontal tilt angle of the basket to maintain the basket floor
horizontal, even if the machine moves on a slope or inclination. It can also be used
to fully fold the basket to set the machine to the « storage » position.
PUSH the lever to RAISE the basket, and PULL the lever to LOWER it

Basket rotation lever (rotator): this 2-position switch with return to centre allows
turning the basket to the left or right.
PUSH the lever to turn to the RIGHT, and PULL the lever to turn it to the LEFT.

3.2.2 LAMPS

Warns the operator that the engine alternator no longer charges (enough) the
battery.
This lamp is normally lit upon power on, but switches off in normal operation
(when the engine is running).

PREHEATING lamp (diesel engine):

Warns the operator that the diesel engine is being preheated. It is combined with
the engine start switch.

ENGINE OIL PRESSURE lamp:

Warns the operator that the engine oil pressure is abnormally low. If this lamp is
lit when the diesel engine is running, stop the engine IMMEDIATELY and check
the oil level (engine cold preferably). Add oil if required.
This lamp is normally lit upon power on, but switches off in normal operation (when the engine is
running).

ENGINE WATER TEMPERATURE lamp:

Warns the operator that the engine water temperature is abnormally high. If this
lamp is lit when the diesel engine is running, stop the engine IMMEDIATELY and
check the water level (engine cold preferably). Add water if required, and check the
lack of leaking on the radiator. The radiator may also be dirty, preventing proper engine cooling.

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 OPERATOR AND SAFETY MANUAL

TRANSMISSION OIL PRESSURE lamp:

Warns the operator that the transmission oil pressure is abnormally high. If this
lamp comes on while the diesel engine is running, stop the engine
IMMEDIATELY. Check the adjustment of the variable flow pump, and if applicable call After-Sales.

HYDRAULIC OIL TEMPERATURE lamp:

Warns the operator that the hydraulic oil temperature is abnormally high. If this
lamp comes on while the diesel engine is running, stop the engine IMMEDIATELY.
If you work in a very hot country and in extreme conditions, the oil tends to heat.
Set the machine to rest to let the oil cool down, and if applicable, call After-Sales.

MACHINE FAULT lamp:

Warns the operator about an operation problem on the machine (system fault = lamp
lit steady). It flashes during the self-diagnostic procedure (check inputs to diagnose
electric failures).

HOUR METER indicator:

Indicates the number of hours the machine engine has run. From right to left, the
first 2 figures (on white background) indicate tenths of hours, and the next 4 (on
black background) indicate full hours.

USING THE EMERGENCY AND BACKUP STATION:

- Release the emergency stop of the ground control station.

- Set the key selector to ground control station.
- Simultaneously, actuate the switch of the auxiliary unit downwards and actuate the movement
required. (see sticker).

- NOTE-
In the backup mode, translation is not available.

TOWING (see also paragraph 3.6)

The machine can be towed without risk of damaging motor devices. An engine disengaging device
is present on each wheel reducer. Towing rings cut directly in the chassis allow stowing the
platform before towing it.

3.3. SAFETY DEVICE AND ALARMS

3.3.1 EMERGENCY STOPS

The machine is fitted with 2 emergency stop buttons:

- One on the upper electric unit.
- One on the lower electric unit.
Action on one of these 2 buttons powers off the platform.

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 OPERATOR AND SAFETY MANUAL

3.3.2 HORN

The horn is located on the turret, next to the ground control station. It is actuated by the push
button located on the basket control unit.

3.3.3 SOUND ALARM 112DB DANGER

The sound alarm (112 dB) is located on the turret,
next to the ground control station. It is activated by CHECK THAT STAFF ON THE GROUND
the different safety devices (e.g. tilt detector, basket IS AT A REASONABLE DISTANCE
overload). FROM THE MACHINE TO PREVENT
ANY RISK OF DAMAGE TO THE
HEARING SYSTEM.
3.3.4 LIGHT INDICATORS

Each light indicator has an important meaning to which the operator must bear attention, as they
are connected to the machine's safety devices.

3.3.5 TILT DETECTOR

The incline detector in the ground command station

constantly measures the machine's tilt. DANGER
-NOTE-
This mechanism must not guide how the IF THE ALARM SOUNDS STOP ALL
machine is used. Do not raise the platform or OPERATIONS IMMEDIATELY.
move with the platform on inclines, hilly or TAKE THE TELESCOPE BACK IN THEN
loose surfaces. LOWER THE PLATFORM FULLY AND
SET THE MACHINE LEVEL AGAIN
BEFORE RAISING THE WORKING
 When the structure is in low position, the light PLATFORM AGAIN.
comes on to indicate that the machine's tilt level
is too high for the platform to be raised.

 When the structure is raised, the tilt light comes

on and an alarm is sounded when the maximum DANGER
tilt authorised is reached.
The alarm indicates that the machine has NEVER PLACE ANY OBJECTS ON THE
reached its stability limit. INCLINE DETECTOR.
Different movement cutout levels may be configured if the acceptable tilt is exceeded.
 Mode 1:
- Sideways movement cutout when the maximum tilt authorised is reached.
 Mode 2:
- Sideways movement cutout when the maximum tilt authorised is reached.
- Arm 2 movement and orientation cutout until the telescope is taken back in.
- Telescope out movement cutout
- Structure movement speed reduction.
- Combined movements prohibited.
 Mode 3:
- Sideways movement cutout when the maximum tilt authorised is reached.

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 OPERATOR AND SAFETY MANUAL

- Arm 2 movement and orientation cutout until the telescope is taken back in.
- Telescope out movement cutout
- Arm 1 and 2 raise movement cutout.
- Structure movement speed reduction.
- Combined movements prohibited.
 Mode 4 (CAUTION, this mode does not correspond to the EC standard):
- The alarm sounds automatically when the platform is tilted to 4° in relation to the
horizontal level.

3.3.6 OVERLOAD DETECTION

The machine is fitted with an overload

detection safety system. It is ensured by a
mechanical system with a position detected by
a sensor located on the basket holder.
When an overload is detected, all machine
movements are stopped. The red alarm
indicator corresponding to the overload located
on the upper electric unit is lit, and the sound
alarm notifies the operator of the danger. The
platform must then be unloaded until the
buzzer is silent, and the indicator switches off
to reactivate all commands.
3.4. START-UP
Every day upon initiating work, check the operation of the controls of the upper station (control
station from the basket) and lower station (ground control station). Also check the levels of fuel
(diesel fuel) and oil in the tanks.

WARNING

USE ONLY DIESEL FUEL: OTHERWISE,

THERE IS A RISK OF DAMAGING THE
DIESEL ENGINE.

WARNING

USE ONLY HYDRO-46 (USA) OR FLUID

PEL 6 (Europe) AS HYDRAULIC OIL.
OTHERWISE, THE PUMPS MAY BE
DAMAGED.

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3.4.1 STARTING PROCEDURE

1 – Check that the emergency stop buttons on the lower and upper station are pulled
(release by ¼ turn).

2 – Set the key selector on the lower station to the position required.

3 - Start by pressing the start switch up and holding it in position until the engine starts
(preheating is performed when the switch is held). Release the switch once the engine
has started.
Let the engine warm up at idle speed for a few minutes before using it at full load.

3.4.2 USE FROM THE BASKET CONTROL STATION

- NOTE-
The speed selector is active only for translation and only when the platform is
fully folded. By default it is on the slowest speed (turtle 4x4).

3 – Press the validation pedal by pressing the right-hand joystick (item Nr.3) slowly
to steer the wheels and for translation. You may combine the two movements.
4 – If you have chosen to use the element movements, before reaching the work location, check
that the platform is on flat, horizontal and bearing ground.
5 - Press the validation pedal by activating the function required. For your safety, we advise not to
combine two movements. The left-hand joystick (item Nr.2) is used to actuate large amplitude
movements such as arm 2 and the turret. Thanks to its smoothness, you can control the
movement perfectly, including for starting and stopping.

3.4.3 USE FROM THE GROUND CONTROL

STATION DANGER

1 - After applying the starting procedure, check that IF STAFF IS IN THE BASKET, NOTIFY
the key selector is on the lower station. THEM BEFORE EACH MOVE
PERFORMED TO PREVENT THE
2 - Actuate the movement required (one movement SURPRISE EFFECT AND ANY RISK OF
at a time only). INJURY.

3.4.4 STOP - ENGINE OFF PROCEDURE

To stop the engine, press the emergency stop button of the lower or upper station (release
by ¼ turn).
- NOTE-
The emergency stop of the upper station stops only the controls of the upper station
(engine stop + upper station off).
The emergency stop of the lower station stops all machine functions
(engine stop + upper station off + lower station off).

2 – Place the key selector of the lower station to position 0. Remove the key if you leave
the worksite to prevent any use by non authorized staff.

3.4.5 USE BY THE AUXILIARY CONTROL (BACKUP MODE)

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 OPERATOR AND SAFETY MANUAL

If the motor is faulty, the nacelle can be controlled from the upper station or lower station for a very
limited time. Indeed, your main source is the start-up battery and a mini hydraulic plant. Because
of its low capacity and its main function (diesel engine starting), the battery will be discharged
rather fast during the maneuver.
This mode is recommended mostly to return staff to the ground.

1 – Check that the emergency stop buttons on the lower and upper station are pulled
(release by ¼ turn).

2 – Set the key selector on the lower station to the position required.

3 – Actuate the backup auxiliary command by pressing the start switch down and holding
it in position.

4 – While maintaining the emergency control actuated, select the movement required.

- NOTE-
From the upper station, validate the functions using the validation pedal.

- NOTE-
In the auxiliary or backup mode, translation cannot be activated

5 – Release the auxiliary command switch once you reach the position required.

3.5. PARKING AND STORING THE MACHINE

After each use, choose a clear, clean and safe location to park the machine. The ground must be
flat, horizontal and bearing, without obstacles and in a zone not disturbing the circulation of other
equipment or vehicles.

1 – Completely fold the platform and retract the telescope fully.

2 – Place the steering wheels parallel with the chassis.
3 – Set the turret at 0°: the basket must be located between the non steering wheels.
4 – Apply the stop procedure (paragraph above: 3.4.4)

For extended storage, check all levels, including the level of water in the start-up battery. Charge
the battery if required, and maintain it charged (particularly during winter). You can protect the
platform control station using a cover if the machine is in a hostile zone (aggressive environment,
bad weather, etc.)

3.6. TOWING AND TRANSPORTING THE MACHINE

3.6.1 SETTING TO FREE WHEEL

The priority is to use an appropriate tractor to clear the platform. Then use the rings planned on the
chassis as anchoring points, under pain of damaging the machine's structure. Check that the
platform is on horizontal and bearing ground to release the brakes and reducers.

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 OPERATOR AND SAFETY MANUAL

1 – Fully fold the platform and remove all elements which are Engaged
not fastened. position
2 - Shim the platform wheels.
3 – Unlock the 4 wheel reducers for setting to free wheel as
indicated here: Disengaged
position
3.6.2 TOWING

DANGER WARNING

TOWING MUST BE PERFORMED ONLY TO PREVENT MAJOR DAMAGE TO

IF THE MACHINE IS FULLY FOLDED. THE DRIVE DEVICES, TOWING
DISTANCES MUST BE SHORT WITH A
VERY SLOW SPEED (BELOW 4 KM/H).
1 – Stow the platform on the anchors planned at
the front or back of the chassis.
2 – Remove the wheel shims.
3 – Tow the machine while ensuring the path is DANGER
clear. If you use a winch, check its capacity and the
condition of the cables.
WHEN THE MACHINE IS IN THE
Once the machine stopped: 'FREEWHEEL' MODE, IT IS NOT
1 – Shim the wheels BRAKED. TO PREVENT ANY RISK OF
2 – Unstow the chassis COLLISION, WE ADVISE TO USE A
3 – Lock the 4 wheel reducers (figure above). TOWING BAR.

3.7. STOWING THE MACHINE AND

TRANSPORT INSTRUCTIONS

DANGER

STOWING MUST BE PERFORMED

ONLY IF THE MACHINE IS FULLY Folded Storage
FOLDED. position position

1 – Check the 4 wheels are shimmed.

2 – Place the machine in the storage position if applicable.
3 – Stowe the platform chassis as shown below (use chains rather than straps):

Ou / et

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3.8. LIFTING THE MACHINE

DANGER DANGER

STOWING MUST BE PERFORMED DO NOT STAY NEXT TO THE MACHINE

ONLY IF THE MACHINE IS FULLY DURING THE LIFTING OPERATION.
FOLDED.

1 – Fully fold the platform and remove all elements

which are not fastened. DANGER
2 – Determine the centre of gravity of the machine
(see diagram below). CHECK THE MIN LIFTING CAPACITY
3 - Stowe the chassis for lifting using the four 5500 KG.
anchoring points: centre the main chain in respect of CENTRE THE LOAD ON THE MAIN
the centre of gravity (see diagram below): LIFTING HOOK.
4 – Lift gradually while checking horizontality and DURING LOADING OR UNLOADING
stability of the machine. Extend or shorten one of OPERATIONS, NOBODY SHOULD BE IN
the chains if required. THE PLATFORM.

1000
1090 910

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4.1. CHECKS UPON FIRST COMMISSIONING

- Compliance with by-law of 1st March 2004.
- New machine, this check is ensured by ATN (according to standards enforced).
This check may be performed by an independent organization upon written request when
ordering.
- This 1st check is valid 6 months.

4.2. PERIODICAL CHECKS IN FRANCE

- Compliance with by-law of 1st March 2004.
- Every 6 months, the platform must be checked by an approved organization.

- This check consists in:

- inspecting the preservation condition.

- the operating tests:
* brakes.
* devices controlling the basket's descent.
* all emergency and safety devices (inclination, overload...)

4.3. APPROPRIATENESS
Never forget to check, before using the platform, that the machine is suited to the project. This
must be performed by the user or his supervisor.

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5.1. GENERAL
This section includes information on maintenance and general procedures.
The operator must know the general operation of the machine, and know how to check it, and
maintain it properly in order to use it safely. In no event does this part replace the preventive
maintenance programme, it is merely a tool helping the operator in daily maintenance. To know
the frequency of maintenance operations, please refer to the table of lubrication points, and that in
the inspection guide (next pages).

5.2. CLEANLINESS
To preserve the lifetime of your machine, it is important to maintain spare parts clean at all times.
The packaging of the gaskets and filters guarantees cleanliness of the air and lubricants
contained. It is important that these conditions are observed. Whenever oil or lubricant leaks from
ducts disconnected during removal, it is important to have clean parting surfaces; this prevents
foreign matter from entering the lines. The same conditions concerning cleanliness are applicable
to mechanical parts.
Clean and inspect all parts. Check that all openings are clean. Cover the parts to protect from dust
or liquids.
Check that the parts to change are clean before installing them. Remove traces of oxidization from
parts intended to receive new components.

5.3. ELECTRIC WIRES AND CABLES

Before removing or disconnecting a wire harness, mark them to ensure they will be reconnected
properly.
Ensure the connections are always clean to prevent any false contacts.

5.4. SCREWS
Lock washers or lock nuts are used to lock the bolts.
Always use new locking parts on components with moving parts (more particularly screws and
washers of the orientation crown gear) and choose only screws class 8.8 minimum.

5.5. SEALING
If a gasket must be changed, use a component recommended by the manufacturer. Never forget
that an inappropriate gasket may cause serious damage. After each disconnection of part of the
hydraulic circuit, check the oil level.

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5.6. LUBRICATION POINTS

Applying the lubrication procedures indicated is important to ensure maximum lifetime and use of
the machine. The lubrication procedures and tables in this section include the position of the
lubrication points, the lubrication frequency and other information.

The maintenance intervals specified are for normal use, where normal temperatures, humidity and
atmospheric conditions are dominant. In zones with extreme climatic conditions, the maintenance
periods and lubrication specifications must be modified to conform with existing conditions.

LUBRICANTS

Specific recommendations of brand and grade of lubricants are not made here because of regional
availability, operating conditions, and permanent development of products.

GREASE (GR)
Type of lubricant: EP-MPG (USA)
MOBILUX EP 2 (Europe).

HYDRAULIC OIL (H46)

Type of oil: HYDRO-46 (USA)
PEL 6 FLUID (Europe).
Tank capacity: 60 liters.

WHEEL REDUCER OIL (80W90)

Type of oil: 80W90
Capacity of each wheel reducer: 0.7 liter

MOTOR OIL (15W40)

Type of oil: 15W40
Casing capacity: 5.10 liter

FUEL (D)
Type Diesel fuel
Tank capacity: 54L

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 OPERATOR AND SAFETY MANUAL

13
13
13
13
4

13

13
13 13 13
13
13
4
4
14 4

4
4
4

13
13
4
4

13
4
13
13

1 10 9 11 7 1 12

2+2
3+3
4

3
2+2

1 8 5 6 1 15
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REP DESCRIPTION QTY TYPE COMMENT J 50H 150H 300H 600H 1200H
5 Hydraulic oil tank 1 H46 Check level X
11 Engine oil 1 15W40 Check level X
11 Engine oil filter 1 15W40 Drain + change X X
6 Hydraulic oil return filter 1 H46 Change X X
7 Hydraulic oil pressure filter 1 H46 Change X X
5 Hydraulic oil tank 1 H46 Drain + level X X
1 Hydraulic reducers 4 80W90 Drain + level X X
14 Telescope 1 GR Greasing on pad span X X
1 Hydraulic reducers 4 80W90 Check level X X
12 Engine air filter 1 - Clean X X
10 Diesel fuel filter 1 D Clean decanter bowl X X
2 Steering pivot geasers 4 GR Apply grease pump X
3 Bar joint + steering jack greasers 3 GR Apply grease pump X
4 Jack axis greasers 13 GR Apply grease pump X
15 Orientation crown gear greasers 4 GR Apply grease pump X
13 Joint axis greasers 16 GR Apply grease pump X
10 Diesel fuel filter 1 D Change X
9 Diesel fuel pre-filter 1 D Change X
12 Engine air filter 1 - Change X
8 Diesel fuel tank 1 D Drain + clean X

REP DESCRIPTION QTY TYPE COMMENT J 50H 150H 30

5 Hydraulic oil tank 1 H46 Check level X
5.7. WHEELS 11
11
Engine oil
Engine oil filter
1
1
15W40 Check level
15W40 Drain + change
X
X
6 Hydraulic oil return filter 1 H46 Change X
7 Hydraulic oil pressure filter 1 H46 Change X
Proper maintenance of the wheels extends their lifetime. Always 5 Hydraulic oil tank 1 H46 Drain + level X
1 Hydraulic reducers 4 80W90 Drain + level X
check for wear or tear, as if a wheel breaks, this may cause 14 Telescope 1 GR Greasing on pad span X X
1 Hydraulic reducers 4 80W90 Check level X X
severe or lethal injuries. 12 Engine air filter 1 - Clean X X
10 Diesel fuel filter 1 D Clean decanter bowl X X
2 Steering pivot geasers 4 GR Apply grease pump X
The wheel nuts must be tightened at proper torque, i.e. using a 3
4
Bar joint + steering jack greasers
Jack axis greasers
3
13
GR Apply grease pump
GR Apply grease pump
X
X
torque wrench. 15 Orientation crown gear greasers 4 GR Apply grease pump X
13 Joint axis greasers 16 GR Apply grease pump X
Fit and approach all nuts by hand to avoid damaging the thread: 10 Diesel fuel filter 1 D Change
9 Diesel fuel pre-filter 1 D Change
do not grease the wheel nuts. 12 Engine air filter 1 - Change
8 Diesel fuel tank 1 D Drain + clean

Tighten the nuts in the sequence indicated WHEEL NUT TIGHTENING TORQUE
here, while tightening at the torque specified in PHASE 1 PHASE 2 PHASE 3
3 phases: 60Nm 135Nm 270Nm

Check the tightening torque at the first 50 hours maintenance, then every 150 hours.

- NOTE-
Checking inflating pressure is not necessary as the wheels are solid, hence puncture-proof.

5.8. STARTING BATTERY

The current in the electric system is 12 volts. The starting battery is also used to supply the
emergency hydraulic plant. Therefore, the battery must be maintained charged at all times,
especially in cold weather.

CLEANING THE BATTERY

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 OPERATOR AND SAFETY MANUAL

The battery must be cleaned to prevent the forming of salt, as well as current bypass likely to
damage the machine.
Clean it with clear water, without removing the caps, and brush the lugs to remove any deposit.

OUTDOOR STORAGE 00
-5

When the battery is not used, it must be -10

stored charged in a clean and dry room, and Freezing
protected against freezing. The battery can -20 point
be stored at an ambient temperature of 30° C

Temperature in °C
-30
without maintenance.
For outdoor storage, at temperatures below 0° -40
C, check the density of the electrolyte to
-50
prevent reaching the freezing point.
-60
FREEZING POINT
-70
Example: When the battery's electrolyte has a
-80
density of 1.075, its freezing point is -5°C. 1.075
When the battery is fully charged, the -90
1.05 1.15 1.25 1.35 1.45
electrolyte density is about 1.28, i.e. its 1.00 1.10 1.20 1.30 1.40 1.50
freezing point is -85°C. Therefore, the higher Density of the
the battery charge, the lesser the risk of electrolyte
freezing.

- NOTE-
The battery must be fully charged when working outdoors at very cold temperatures.

RECOMMENDATIONS OF USE
1.30

WARNING
Density of the electrolyte

1.25
NEVER ADD PURE ACID. USE
DISTILLED OR DEMINERALISED
WATER.
1.20

- Never leave the machine idle with the

battery discharged. 1.15
- The temperature of the elements must be
below 45°C when charging. Runaway heat
may damage the battery. 1.10
- Measure the voltages and densities of the 00% 20% 40% 60% 80% 100%
electrolyte at least once per month. Proper Discharge depth
measurement must be made immediately
after charging. The electrolyte's density
allows to determine the charge state of the battery.

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 OPERATOR AND SAFETY MANUAL

- The battery must not be discharged by more than 80% its nominal charge. (Density: 1.15).
- Do not unscrew the caps while charging.
- The battery must be charged in a clean and ventilated room to prevent risks of explosion and
where smoking is forbidden.
While charging, leave the battery access covers open.
- The battery produces hydrogen. Never project incandescent objects on the battery or do not
approach a flame close to the battery to prevent any risk of explosion.

5.9. BACKUP HYDRAULIC PLANT / SWITCH

5.9.1 ELECTRIC MOTOR OF THE PLANT

General
The electric motor, coupled with a hydraulic pump, is an open casing ventilated 12 volt motor. It
requires little maintenance. However, every 300 hours, and at least once per year, it must be
blown with air to remove impurities and carbon powder. It is an opportunity to check the wear
condition of all carbons.

CHANGING THE CARBONS

- NOTE-
On the motor pump unit, the four carbons must be changed simultaneously.

Zones to blow 1- Remove the covers (if required, use a

flat blade screwdriver).
2- Unscrew the screws holding the
carbons.
3- Lift the spiral springs fastening the
contacts of the carbons and remove the
carbons. Change the carbons if their
length is below 10mm.
10 mm
min

Apply the reverse procedure to refit the 4

new 4 carbons.

5.9.2 PLANT ELECTRIC SWITCH

GENERAL

The power switch is used to run the electric motor. It requires the
Fixed part
Fixed part same maintenance as the motor. It must be blown regularly on the
level of the contacts. Check the surface condition of the fixed and
moving parts of the contacts. Change it if necessary.

Movin
g part

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5.10. GENERAL INSPECTION GUIDE

COMPONENTS INSPECTION / CHECK / MAINTENANCE PERIODICITY

D = Day / W = Week / M = Month / Y = Year

Battery charge D
Electrolyte level W
Battery
Density of the electrolyte (after charging) M
Cleaning of the battery and connections M
Check for any leaks D
Hydraulic system Check line fittings are tight D
Check of line condition (shock, friction) D
Check for any leaks D
Lifting jacks
Check for scratches on the rod M
Check Horn operation D
Check shift into low speed in high position D
Electric components Check chain slack sensors D
Check overload detector D
Check inclination sensor D
General condition (shock) M
Basket Bolt fastening M
Welding of railings and lower railings W
General structure Check the general condition of the welds (cracks, rust...) W
Chassis General condition of the wheels W
Safety stickers General condition and presence of instruction and safety stickers M
Check tightening of fastening screws M
Turret
Check the condition of the welds W
Check that the thickness of pivot washers is sufficient M
Steering
Check for any leaks on the jack D
Check the condition of the exhaust pipe W
Check for any engine oil leaks W
Thermal engine Check for any engine coolant leaks W
Check the engine oil level D
Check the level of engine coolant D

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5.11. FACTORY SETTINGS

ELEVATION SETTING

The hydraulic oil temperature must be above 25°C

The elevation block limiter is set at 160b
NOTES:
The total weight in the basket is 240 kg
The motor rate is 1370 rpm

Values in seconds Values in mA

Low station attitude (without Up

15 to 23 Refer to the ICAN "default values" page
weight) Down

Up Must lift the max weight

High station attitude test
1 person in the basket, movement must Refer to the ICAN "default values" page
(with weight) Down
be fluid

Rotator G (180°)
15 to 20 Refer to the ICAN "default values" page
Rotator D (180°)

Tower G (180°)
42 to 50 Refer to the ICAN "default values" page
Tower D (180°)

Jib Up
13 to 18 Refer to the ICAN "default values" page
Jib Down

Arm 1 Up 17 to 25
Refer to the ICAN "default values" page
Arm 1 Down 14 to 22

Arm 2 Up 14 to 22
Refer to the ICAN "default values" page
Arm 2 Down 12 to 20

Telescope Out 14 to 22
Refer to the ICAN "default values" page
Telescope In 12 to 20

SIDEWAYS MOVEMENT SETTING

The hydraulic oil temperature must be above 25°C

The elevation block limiter is set at 160b
NOTES:
The total weight in the basket is 240 kg
The motor rate is 1370 rpm

Values in seconds Values in mA

"Low speed" Forward/Reverse over a distance of

95 to 105 Refer to the ICAN "default values" page
25 metres

"High speed" Forward/Reverse over a distance of

25 to 35 Refer to the ICAN "default values" page
50 metres

"Slope speed" Forward/Reverse over a distance

65 to 75 Refer to the ICAN "default values" page
of 50 metres

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5.12. ACCESSING THE ICAN "DEFAULT VALUES" PAGE

The values displayed in the "default values" page vary from machine to machine.

To apply the factory settings, it is important to refer to the "default values" page to apply the
respective values to each machine.

1st step:
On the home page, press [F4] then validate the code to access the "maintenance" page.

2nd step:
On the "maintenance" page, press [F1] to access the "revision" page.

3rd step:
Finally, on the "revision" page, press [F4] to open the "default values" page.

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5.13. ELECTRIC DIAGRAM

Ref diagram : 1EL0030-01

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5.14. HYDRAULIC DIAGRAM

Ref diagram
1HY0022-06

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NOTES

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NOTES

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