DAILY DIARY

UNDERGRADUATE / DIPLOMA
INDUSTRIAL TRAINING

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 APPRENTICE’S DAILY DIARY

Name : B.M.R.H. Basnayake

Apprentice’s Private Address : No.28, Halgolla -01, Hapugastalawa, Nawalapitiya
Contact Phone Number : 071 - 6175627
Category : Engineering Technology
Field of Training : Polymer Processing Technology
Registration Number given by the University: TE 970666
Registration Number given by the NAITA : UGC/USJP/19/00001/2023
Name of Training Establishment : Lalan Rubbers (Pvt) Ltd
Period of Training : From: 1st February 2023 To: 1st August 2023

Period Signature of
Workshops/ Officer In
Name and Address Designation
Worksites Charge (With
Of Establishment
From To Rubber Stamp)

01/02/2023 01/08/2023 Quality

Lalan Rubbers (Pvt) Assurance
Ltd - Biyagama Executive
Exporting processing
zone –B, Biyagama,
Malwana

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :01…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …05…. /…02…. /…2023…. Lalan Rubbers(Pvt) Ltd

Date
Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT
Monday
Tuesday

01/02/2023 • Interviewed by the factory manager.

Wednesday

• Visited the plant.

02/02/2023 • Got a general idea about the structure of the organization by HR

Thursday

• Got a brief explanation on compounding and boiler department

operations

03/02/2023 • Assisted a stock investigation.

Friday

• Got a brief explanation on production plant procedure. – (Surgical,

examination, and household glove lines.)

04/02/2023
Saturday

Weekend off day

05/02/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Lalan rubbers Pvt ltd is a leading glove manufacturing company situated in Sri Lanka.The lalan
rubbers(Pvt)LTD – zone B manufacture, household gloves, examination gloves and surgical gloves.
There are five manufacturing lines in the plant.

Line 01 /Plant 01 – Household gloves

Line 02/Plant 02 – Examination gloves
Line 03/ Plant 03 – Examination glove
Line 04/ Plant 04 – Examination glove/ Surgical glove
Line 05/ Plant 05 – Surgical glove

Structure of the Lalan Rubbers(Pvt)Ltd –Zone B

There are several departments in the factory in the factory to follow the procedure
• Stores department
• Compounding Department
• Production Department
• Quality Assurance Department
• Packing Department
• WIP Department
• Maintenance Department
• HR Department

General Procedure

Compounding Production(Semi
Raw material
Section -finished Tumbler section
Stores.
(Compounding) products)

Finished good
Packing Section QA Labarotary WIP
stores

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Glove type

Examination
House-Hold
Disposable Surgical gloves
gloves
gloves

Non- medical Medical Powdered Powder - free

Powdered Powder-free Powdered Powder-free

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :02…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …12…. /…02…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B

Date
Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

06/02/2023 • Started the training session in stores department.

Monday

• Got a general idea about works carried out in the stores department.
• Visited the three storing locations in the factory.

07/02/2023 • Witnessed a powdered chemical unloading process.

Tuesday

• Studied the procedure of goods issuing throughout the factory.

• Studied the inventory control procedure.

08/02/2023 • Studied the various store conditions for materials storing. (Hazardous and
Wednesday

non- Hazardous)
• Studied the conditions applied for safety and security of the stocks.

09/02/2023 • Prepared a chemical list in the stores and analyzed the certificate of
analysis of each chemicals.
Thursday

• Got an idea about the price ranges of chemicals and other engineering
materials.
• Studied the documentation part of stock receiving and issuing.
10/02/2023 • Entered data regarding receiving of various items.
Friday

• Learnt the process of dispatching glove orders.

• Observed the physical appearance of the chemicals.
11/02/2023
Saturday

Weekend off day

12/02/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Plan of the stores department

Liquid Liquid Chemicals

Office Chemicals - Hazardous

Dry Chemicals
Engineering
Materials

Compound Section
Latex
Stores

Process of Material receiving and material issuing

• The department executives will send a material request note to the stores department if there are
any things needed for the departments.
• If the material is already on hand, the storekeeper will hand it over to the appropriate departments
and issue a material issuing note.
• In the event that the requested material is not available, the storekeeper will create a Purchase
Request Note (PRN) and obtain factory management approval.
• The storekeeper will issue a Purchase Order (PO) and order the necessary items from the suppliers
once the manufacturing manager has given his or her permission.
• The products will be sent by the supplier, and once they have been received, the storekeeper will
issue a Good Received Note (GRN) and update the stock inventory.
• Following that, the necessary products are distributed to the concerned departments via a material
issuing note (MIN).

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 MRN by MIN by store Issuieng goods
departments keeper

Updating
Item available Inventory
Stores

Item not
available.
Authorized PRN

PRN by Store PO by store

keeper keeper

Manager Suppliers

Supplying Goods

GRN by Store
keeper

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Store conditions for compounding materials
For storing different compounding components, there are separate divisions. Chemicals are categorized
into the following categories:
• Liquid chemicals – Hazardous and non-hazardous
• In powdered form
• In solid form
Currently available compounds are arranged according to their physical form.

Form Chemical Shelf-life

Liquid Aloe Vera gel 24 months
Wetting agent 2 years
Waxing agent 1 year
Polymer solution 1 year
Silicon emulsion 15 months
Ammonium solution 6 months
Glove strip 1 year
Anti-foaming agent 18 months
Sulphuric acid 2 years
Mechanical stabilizer 2 years
Nitric acid 1 year
Granules Calcium Nitrate 3 years

Dispersions
Ant sticking agent 8 months
Aqueous, Liquid, Dispersions Pigment 8 months
50% accelerator 6 months
Vulcanizing agent 6 months

Powdered Viscosity modifier 2 years

Mechanical stabilizer -2 18 months
Fiber Cotton flake 2 years
Paste Pigments 1 year
Crystals Potassium Hydroxide 2 years
Pebbles Chemical stabilizer 2 years

While storing the aforementioned chemicals, the compounds that need open air and a cool environment
are kept in a room with a door that opens to the outside and has constant ventilation.
There is a special section there for the hazardous compounds.
Workers must wear the appropriate PPE when handling hazardous chemicals.

When dispatching items, there is an income inspection report. The content of the report as follows.

Material Info:
 Batch number
 Date received
 Name of chemical
 Supplier name
 Quality
 GRN
 Dispatch Number

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Check list:
 Material transported vehicle condition – Okay or not
 Is there any damages packaging – Yes or No
 Availability of certificate of analysis - Yes or No
 Is parameters being tally with the Lalan RM specifications - Yes or No
 Availability of MSDS - Yes or No
 Manufacturing date - Yes or No
 Expired date - Yes or No
 appearance – Okay or Not

When unloading a chemical batch,

• Checked whether batch numbers are matched.
• Checked for the right quantity.
• Checked whether there any expired items to be rejected.
• All the chemicals are stored in the central lab stores and the items are distributed as per the
orders of the certain factories.

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :03…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …19…. /…02…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

13/02/2023 • Started my training session in compounding department.

Monday

• Visited the compounding tank area, formulation mixing area.

• I was given a brief overview of the functions of the compounding section.
14/02/2023 • Studied the formulation sheets and did the calculations on dry weights
and wet weights.
Tuesday

• Learnt about the importance of TSC level, how to manage it and

calculations.

15/02/2023 • Examined the compounding tank structure and other equipment.

Wednesday

• Acquired knowledge of the entire compounding process step by step.

16/02/2023 • Witnessed a latex unloading process.

Thursday

• Studied about the pump lines and transferring compounds between tanks.

17/02/2023 • Studied the chemical storage area.

Friday

• Learnt about the purpose of adding each and every chemical to the
compound.
18/02/2023
Saturday

Weekend off day

19/02/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Plan of the compounding department

Old compounds and

solution storage
area Chemical weighing and storage area

Compounding tanks Coagulant

mixing area

Office
Compounding tanks

The compounding Tank Area

Old compounds and

Solutions Compounding Tanks

Tank – L, M, N, O, P, Q, R, S
Compounding Tanks

Tank – A, B, C, D, E, F, G, H, I, J, K,1,2,3,4,5,6

The compounding Tank

stirrer motor
Gear box

Lid

Stirrer

Compound
Latex inlet
outlet

Emergencies and cleaning

purpose outlet

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 The high speed mixing tank – for Coagulant, Starch, polymer mixing

Lid

Stirrer

Outlet to the
plant

Cleaning process
outlet

For the measuring, they use a stick which is manually calibrated. there are specific sticks for specific
tanks.

Chemicals used for compounding

• Chemical stabilizer
• Mechanical stabilizer
• Chemical-Mechanical stabilizer
• Vulcanizing agent
• Activator
• Fast accelerators
• Medium accelerators
• Slow accelerators
• Antioxidant
• Viscosity modifier
• Ant sticking agent
• Waxing agents
• Anti-fungal agent
• Anti-bacterial agent

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 • Mix dispersion
• Pigments
• Former release agent
• Latex and former separation
• Wetting agent
• Drying performance increaser
• Fillers
• pH modifier
• Anti-foaming agent
• Color pigment mixing dispersion agent
• Polymer

Calculations

Wet latex to dry latex,

𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴 𝑜𝑜𝑜𝑜 𝑤𝑤𝑤𝑤𝑤𝑤 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 (𝐾𝐾𝐾𝐾) × 𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷 𝑁𝑁𝑁𝑁 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 = 𝐷𝐷𝐷𝐷𝐷𝐷 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙

Amount of chemicals mixing,

𝐶𝐶ℎ𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒 𝑝𝑝ℎ𝑟𝑟
𝐷𝐷𝐷𝐷𝐷𝐷 𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙𝑙 ×
𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑜𝑜𝑜𝑜 𝑐𝑐ℎ𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒

TSC adjusting,

𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴 𝑜𝑜𝑜𝑜 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐 × 𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝𝑝 𝑇𝑇𝑇𝑇𝑇𝑇

= 𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴𝐴 𝑜𝑜𝑜𝑜 𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞𝑞 𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛𝑛
𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅 𝑇𝑇𝑇𝑇𝑇𝑇

Tank Capacities

Tanks Capacity(Kg)
A,B 6600
C-F 8800
G,H 6600
I 3000
J 2500
K 3500
7-9 1000
Y 1000
Z 1000
L-O 7600
P-R 6200
S-U 6200

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Tank cleaning process

• Prior to entering the tank, it is recommended to keep the tank open for a few hours and turn on
the exhaust fan to remove any remaining Ammonia gas.
• For personnel safety, workers should wear eye protection, a respirator, and a safety harness
before entering the tank.
• It is advised to use the tank drain line to remove any remaining rubber particles.
• All remaining debris should be removed from the tank before beginning the cleaning process.
• The tank should be thoroughly cleaned on the inside, outside, and lid to ensure proper
sanitation.

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :04…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …26…. /…02…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B

Date
Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/02/2023
Monday

• Studied the compound preparation for examination glove.

• Witnessed an old compound mixing to new compound tank.

21/02/2023 • Studied the compound preparation for surgical glove.

Tuesday

• Studied the process of preparing coagulant.

22/02/2023 • Studied the compound preparation for house hold glove.

Wednesday

• Studied the process of preparing starch.

23/02/2023 • Studied about the process of preparing solutions. (chemical-mechanical

stabilizer)
Thursday

• Learnt about the common defects occurring in the end product due to the

issues of compounding process.

24/02/2023 • Learnt about the procedure for preserving and storage of latex

compound.
Friday

• Learnt about the pump line system and arrangements of pipes to the plant

and latex incoming.

25/02/2023
Saturday

Weekend off day

26/02/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Compound Preparation – Examination gloves

Chemical-mechanical stabilizer
Mechanical stabilizer
Vulcanizing agent
Activator
Mixed dispersion
Filler

Procedure for compounding – Examination glove

• Compounding tank and stirrer were cleaned before starting compounding process.
• Relevant formulation sheet was selected.
• Latex quantity was delivered according to the selected formulation.
• Stirrer was set to 25 rpm once required latex level was reached.
• Required chemical quantity was weighed and discharged into the tank through a pump.
• Mixed dispersion and other dispersions were diluted.
• Two times diluted filler and balancing water quantity were added four hours later.
• Mixing continued for one hour under 25 rpm speed.
• Samples were collected and speed was reduced to 18 rpm.
• Tank was labelled "Awaiting for approval" and sample was sent for testing.
• Compounded mixture was left to mature for 36 hours.
• If maturity level (2-3 to 3-4) was reached, tank would be labelled "Approved for use".

Compound Preparation – Surgical glove

Chemical-mechanical stabilizer
Chemical stabilizer
Mechanical stabilizer
Vulcanizing agent
Activator
Antioxidant
Pigments
Accelerator
Waxing agent
Anti-sticking agent

Procedure for compounding – Examination glove

• Compounding tank and stirrer thoroughly cleaned before process.
• Relevant formulation sheet selected and latex quantity delivered accordingly.
• Stirrer switched on and set to 25 rpm once required latex level reached.
• Required chemical quantity weighed and pumped into tank via discharge hose.
• Dispersions diluted and two times diluted filler added.
• Water quantity balanced four hours later.
• Mixing allowed for one hour at 25 rpm.
• Samples collected and speed reduced to 18 rpm.
• Tank labelled "Awaiting approval" and sample sent for testing.
• Mixture left to mature for 36 hours.
• Tank labelled "Approved for use" if maturity level reaches 2-3 to 3-4 during this time.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Compound Preparation – House hold main compound

Chemical-mechanical stabilizer
Chemical stabilizer
Mechanical stabilizer
Vulcanizing agent
Activator
Fast accelerator dispersion
Antioxidant
Medium -accelerator
Slow- accelerator
Mechanical stabilizer
Accelerator
Fillers

Procedure for compounding – House hold main compound

• Compounding tank and stirrer cleaned before starting process.
• Formulation sheet selected, latex quantity delivered accordingly.
• Stirrer set to 25 rpm once required latex level reached.
• Chemicals weighed according to formulation and pumped into tank.
• Stabilizer, filler, and other dispersions diluted.
• Two times diluted filler and balancing water added four hours later.
• Mixture mixed for one hour at 25 rpm, sample collected.
• Speed reduced to 18 rpm, tank labelled "Awaiting for approval".
• Sample sent for testing, mixture left to mature for 36 hours.
• Tank labelled "Approved for use" if maturity level reached 2-3 to 3-4.

Formulation of starch solution

Starch
Anti-sticking agent
Water

Procedure for preparing starch solution

• The calibration status of the weighing scale was checked and readings were corrected.
• Required quantity of water was weighed as per formulation sheet and added into the mixing
tank.
• The required quantity of starch was weighed as per the formulation sheet and slowly added into
the mixing tank with water.
• The required quantity of Anti-sticking agent was weighed as per formulation sheet and was
added in to the above mix.
• The high speed stirrer was switched and kept it run about 15 minutes until getting a
homogenized slurry.
• A sample was collected and was sent it to the lab to test TSC%.
• After obtaining approval from the laboratory, “Approved for use” sticker was paste on the tank.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Formulation of polymer solution

Polymer solution liquid

Liquid Ammonia
Water

Procedure for preparing polymer solution

• Safety equipment were used in the procedure.

• The tank was cleaned as the initial step.
• Required quantity of water was weighed as per formulation sheet and added into the mixing
tank.
• The required quantity of Polymer solution liquid was weighed as per the formulation sheet and
slowly added into the mixing tank with water.
• The high speed stirrer was switched and kept it run and after proper mixing, liquid ammonia
was added.
• After 30 minutes, sample was collected and was sent it to the lab to test TSC%.
• After obtaining approval from the laboratory, “Approved for use” sticker was paste on the tank.

Formulation of coagulant solution

Ca(NO3)2
CaCO3
Wetting agent
Water

Procedure for preparing coagulant mix

• Safety equipment were used in the procedure.

• The tank was cleaned as the initial step.
• Required quantity of water was weighed as per formulation sheet and added into the mixing
tank.
• The required quantity of Ca(NO3)2 and CaCO3 was weighed as per the formulation sheet and
slowly added into the mixing tank with water.
• The high speed stirrer was switched and kept it run and after proper mixing, Wetting agent or
Mechanical stabilizer was added.
• After 30 minutes, sample was collected and was sent it to the lab to test TSC%.
• After obtaining approval from the laboratory, “Approved for use” sticker was paste on the tank.

Formulation of KOH solution

KOH
Water

Procedure for preparing starch solution

• Safety equipment were used in the procedure.

• The calibration status of the weighing scale was checked and readings were corrected.
• Required quantity of KOH was weighed as per formulation sheet and added into a barrel.
• The required quantity of water was weighed as per the formulation sheet and slowly added into
the mixing tank.
• The required quantity of KOH was weighed as per formulation sheet and was added in to the
tank.
• The high speed stirrer was switched and kept it run until getting a homogenized slurry.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 • A sample was collected and was sent it to the lab to test TSC%.
• After obtaining approval from the laboratory, “Approved for use” sticker was paste on the tank.

There are other solutions, all these solutions were prepared as the same procedure as KOH preparing.

Old compound Management

Old compounds are the surplus amount of compounds that are still in the dipping tanks. can combine
25% of the chemicals with the new compounds.
The purpose of mixing old compound is to
• Cut down on waste.
• Increase the process efficiency.
• proper management of maturity level.
• increase the cost effectiveness.
Nonetheless, the effects of combining this 25% of older compounds will depend on factors like,
• The TSC level of both compounds
• The amount of pigments used
• The level of maturity
• Chemical, filler percentage
The old compounds are appropriately preserved and managed in a separated area.

Common defects due to compounding errors

Defect Reason Solution

Sticky gloves Maturity level is low
Lack of anti-sticking agent
Low weight/Over weight gloves TSC level differences
Web holes/Pin holes Bubbles in the coagulant Control the wetting agent
Gloves peeling away from the Stability level too high Management of stabilizers
former
Low/high thickness TSC level differences Viscosity adjustments and TSC
adjustments

Latex tank management

The compounding of latex in tanks necessitates a three-day maintenance period to achieve the optimal
maturation period of 36 hours. Accordingly, in order to keep up with the production line demands, a
minimum of three tanks is required for the tank-filling process. In order to ensure timely deliveries,
inventory is checked every 24 hours, and the remaining stock on hand is balanced against the quantity
of gloves necessary to fulfill the order. Based on this assessment, an accurate calculation of the requisite
amount of latex is determined.

SIGNATURE OF TRAINEE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :05…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …05…. /…03…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

27/02/2023
Monday

• Learnt the mechanism of ball mill which is not in use.

• Studied the procedure for preserving and storage of latex compound.

28/02/2023 • Learnt the procedure for compounds store in tanks.

Tuesday

• Got an idea about glove variations depend on weight and thickness.

01/03/2023 • Structured the tanks arrangements and feeding line distribution.

Wednesday

• Analyzed the ground floor , chemical store arrangements.

02/03/2023 • Studied the feeding tanks in plant and conditions of those tanks.
Thursday

• Witnessed a hand dipping process.

03/03/2023 • Learnt about the safety ensuring procedures in the compounding section.
Friday

• Studied the latex storage tanks, unloading process and testing parameters.

04/03/2023
Saturday

Weekend off day

05/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Ball mill
• The ball mill in the compounding department is currently not in use.
• Because the concentration gained is not accurate and the solid parts are not properly getting
milled.
• Water and the chemical particles tend to separate from each other.
• Considering the labor cost and energy consumed, it’s better to import already dispersed
chemicals.

Procedure for preserving and storage of latex compound

• Samples of compounds tested for pH, viscosity, and TSC

• Liquid ammonia or KOH added to high ammonia natural rubber compound to raise pH above
10
• Verification of pH levels in samples
• Careful pumping of compounds into drums
• Filling stopped when liquid level reaches brim
• Tight closure of lid and labeling of drum with type of compound, batch number, and date
packed
• Storage of drums in cool, secured place to avoid exposure to sunlight and rain
• Monthly stirring of drums for 15 minutes, either manually or with a stirrer
• Observation of any putrefied smell or sedimentation if compounds are stored for more than 6
months
• Samples tested for pH, viscosity, and TSC once every three months.

Glove variations according to the compounds

60% of main
compound
Weight base
40% of adhesive
compound

50% of main
compound

10% of second
Thickness base
Gloves dip

40% of adhesive
compound

25% of main
compound(1st layer)

35% of main compound

Two-tone gloves
(2nd layer)

40% of adhesive
compound

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 To done the calculations for house- hold glove compounding,

Household glove orders vary in terms of customer requirements, including desired quality and color of
the compounds. As a result, the production supervisor must be notified of the quantity of gloves needed
to fulfill ongoing and upcoming orders in order to effectively manage compound preparation. To
determine the number of gloves manufactured per hour, the line speed is multiplied by 5 minutes and
then 60 minutes. Total hours needed are then calculated based on maturation time and downtime.
Additionally, the required wet latex amount is deduced using the formula:

Quantity x Weight in Kilograms X Layers as a percentage x Removal of fillers as a percentage x TSC of

latex.

Feeding tanks in plant

The dipping tanks in the plant were not directly fed with the compounds. Instead, separate store tanks
were used to store the relevant compounds, which were then distributed to the production line and
dipping tanks. These tasks were performed by operators.

Hand dipping process

In order to achieve the desired color requested by the customer prior to manufacturing a mass order, a
hand dipping process was utilized. This process involved removing a former from the line and dipping it
into the sample compound. If the resulting hand dipped glove matched the requested color, the
compound was deemed ready to use. However, if the color did not match, pigments and latex were
balanced to alter the color.

Safety ensuring procedures in compounding section

To ensure workers' safety, a dedicated PPE unit has been established which includes safety goggles,
boots, jacket, and harness. In addition, separate breakers have been installed for stirring motors and
multiple safety signs and procedures are in place throughout the facility. Fire hazard management sign
boards are prominently displayed and there is a fire exhaustion unit on site. Furthermore, first aid boxes
are readily available for emergencies. The chemical storage and weighting area has tiled flooring for
easy cleaning and tank cleaning processes have clearly defined safety instructions. In the event of a
compounding tank leakage, calcium nitrate is applied to coagulate the latex before it is never exposed to
the environment untreated. To comply with Lalan environmental policy, sludge is treated and
appropriately stored until further action.

Raw latex management

The latex storage tank has capacity of 100,000 kg capacity.

It is separated to three sections,
Section Capacity(Kg)
A 30000
B 30000
C 40000

Those three tank sections store,

• Imported latex
• Local high ammonia latex
• Local low ammonia latex
• FSC latex
When latex containers arrived to the factory, there’s a certificate they bring which is certified by the
Lalan central laboratory.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Raw latex specification parameter sheet includes,
1. Alkalinity
2. DRC
3. TSC
4. Non-rubber content
5. MST
6. VFA
7. Magnesium content

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :06…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …12…. /…03…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B

Date
Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

06/03/2023
Monday

• Poya day holiday

07/03/2023 • Started by training session in production department.

Tuesday

• five plants are briefly explained.

08/03/2023 • Studied the general procedure for plant 01 – house hold glove
Wednesday

manufacturing.

• Learnt about the different former patterns, sizes of house hold gloves.

09/03/2023 • Participated in the women’s day celebration program.

11Thursday

• Studied the dipping tank conditions of house-hold line.

• Studied the brushing unit of house-hold glove.

10/03/2023 • Learnt and witnessed the common defects appear in house-hold line
Friday

gloves.

• Studied the sorting process of house-hold glove.

11/03/2023
Saturday

Weekend off day

12/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

In the production section, there’re five plants;

1. house-hold line
2. examination glove line
3. examination glove line
4. examination/surgical glove line
5. surgical glove line

House-hold glove manufacturing line

2nd latex Post cure tank Post cure tank

Acid tank Oven B
dipping tank 3 4

1st latex Going throgh Post cure tank

Rinse tank 01 Curing oven
dipping tank wet gel oven 2

Coagulant Pre-leaching Post cure tank

Rinse tank 02 Water bath
drying oven tank 1

Going
Coagulant Adhesive Curing oven
through brush Stripping unit
tank tank C
unit

Going
Going
through Going trough
Rinse tank through flock
coagulant bead unit
unit
shower

House-hold glove

House – hold glove formers

Formers are made by the material of Porcelain. The formers are categorized according to the pattern in
the palm,
• Honey comb
• Fish scale
There are left and right formers in three different sizes,
• 6-6 ½ - Small
• 7 – 7 ½ - Medium

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 • 8 – 8 ½ - Large

In the line, it can attach 3500 formers both sides. There’s a special mechanism to connect formers to the
chain line. The chain speed is 7.5 rpm.

To the glove former

To the chain line

Acid tank in house-hold line

The former cleaning process in glove manufacturing involves several steps, and the first step is the acid
cleaning process. The purpose of the acid tank is to clean the formers by removing various chemicals
such as latex particles and flock particles that are present on the former surface after stripping.

Rinse tanks in house-hold line

In the household line, there are two rinse tanks. There is regular cold water in the rinse tank. The rinse
tank's function is to remove any remaining particles that were not removed in the acid tank as well as to
remove the acids from the formers. pH and temperature are not stated for the rinse tank. The formers
eventually cause the tank to get heated. After dipping in the acid tank, ammonia is introduced to the
rinse tank to keep the pH level stable and avoid pinholes.

Brush Unit in house-hold line

Combination of rotating brushes to clean the surface of the formers.

Purpose – Formers tend to accumulate dirt, dust and other particles during the production. In brush unit,
those will have brushed away.

• One unit for palm area

• one unit for finger area
• one unit for cuff area

Hot rinse tank in house-hold line

Purpose – Filled with hot water to rinse and sanitize the formers after brushing.
Remarks – Tank covered with black material in order to prevent heat loss and conserve energy.

SIGNATURE OF TRAINEE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :07…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …19…. /…03…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B

Date
Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

13/03/2023
Monday

• Studied the checking parameters of each section of house hold glove line.
• Witnessed a former changing procedure for new order.

14/03/2023 • Studied the coagulant shower, coagulant tank and coagulant drying oven.
Tuesday

• Witnessed how beading defect in the line is adjusted.

15/03/2023 • Studied the mechanism in latex dipping tanks, drying ovens and pre
Wednesday

leaching tanks.

• Learnt about the in process defects due in house-hold line.

16/03/2023 • Studied the mechanism of beading unit.

Thursday

• Assisted an inspection report preparation.

17/03/2023 • Studied the B grade defects of household line.

Friday

• Studied the A grade defects of household line.

18/03/2023
Saturday

Weekend off day

19/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Checking parameters constantly checked on tanks of the house hold line every three hours

Tank Parameter
Coagulant tank Pump speed
Temperature
Concentration
Powder content
pH value
Adhesive tank Viscosity
TSC
pH value
Temperature
Acid tank Concentration
pH value
Temperature
Dipping tank – 1,2 Temperature
pH value
Viscosity
Maturity
TSC
Pre-leaching tank Temperature
Flow rate
Post – leaching tank Temperature
Flowrate

Coagulant shower, Coagulant tank and Coagulant oven

coagulant is used to create a layer of solid material on the surface of the glove formers, which helps the
latex or rubber material to adhere to the formers and form the glove shape. The coagulant tank,
coagulant shower, and coagulant oven are all equipment used in the process of applying and drying the
coagulant.
The coagulant shower may use multiple nozzles to apply the solution from different angles, ensuring
that all parts of the former are coated.
The coagulant tank is a container that holds the coagulant solution. The glove formers are dipped into
the tank to coat them with the coagulant solution. contains calcium nitrate, Calcium carbonate and
wetting agent.
The coagulant oven is used to dry the coagulant on the glove formers. After the formers have been
coated with the coagulant solution, they are placed in the oven for a period of time to allow the
coagulant to dry.

Latex dipping tanks

• The tank typically consists of a large container filled with liquid latex, which is heated to a
specific temperature to ensure the latex remains in a liquid state.
• The glove formers are dipped into the tank, allowing the latex to adhere to the surface of the
formers.
• The thickness of the latex layer can be controlled by adjusting the dipping speed and the
duration of immersion. After the dipping process, the formers are transferred to a drying oven,
where the latex is cured to produce the final glove shape.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 • The latex dipping tank plays a critical role in ensuring the quality and consistency of household
gloves, and the precise control of the dipping process can greatly impact the performance and
durability of the gloves.

Latex drying oven

• After the formers are dipped into the latex tank, they are transferred to the oven for a specific
period of time.
• The oven uses heat and airflow to dry the latex and cure it into the final shape of the glove.
• The drying temperature and duration can vary depending on the specific type of latex material
being used, the thickness of the layer, and other factors.
• The curing process is critical in ensuring that the final product has the desired physical
properties, such as strength, elasticity, and resistance to chemicals and other environmental
factors.
• The latex drying oven is typically designed to be efficient and to ensure uniform drying and
curing of the gloves, which is important for maintaining consistent quality and production
throughput.

Pre leaching tanks

• Proteins in the latex can cause allergic reactions in some individuals, so pre-leaching tanks can
be used to reduce the levels of proteins in the final product.
• The pre-leaching process typically involves dipping the latex-coated glove formers into a hot
water that break down the proteins.
• The use of pre-leaching tanks to remove proteins can help ensure that the final product is safe
for individuals with latex allergies.

Bead unit

• The unit consists of a series of brush plates, which shape the cuffs of the gloves in to a bead, as
they are pulled through by a continuous chain.
• There are two brushes placed in angle.

Defects

A grade B grade Reject

Thin spot Dirt Bubble holes
Scum Scum Insects
Swelling Bead defects Web holes
Dirt Under cure Scum> 3 mm
Webbing Holes Finger damage
Oil spots Glove sticky Touch mold
Poor flocking

SIGNATURE OF TRAINEE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :08…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …26…. /…03…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

• Studied the flocking unit of household line

• Studied the post cure leaching tanks and slurry tank.

21/03/2023 • Learnt about the curing ovens.

Tuesday

• Studied the stripping unit of household line.

12/03/2023 • Learnt about the tumbler process of household gloves.

Wednesday

• Assisted in a project of reusing latex sludge as a filler.

23/03/2023 • Studied the health safety procedures on production department.

Thursday

• Assisted in a project of reusing latex sludge as a filler.

24/03/2023 • Learnt the process control procedures for household gloves.

Friday

• Learnt about managing the formation of bubbles in tanks.

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Flock unit

The excess flock The excess flock The flock absorb in

remaining on the chain will go back to the to the glove by high
line will remove in mechanism again. pressure air.
here.

• A flock unit is a mechanism used in glove manufacturing to apply a layer of flock on to the
surface of the gloves. The flock provide better don ability, grip and comfort to the wearer. no
powder is needed.
• The excess flock collected from 2 and 3, again stored and reused in the process.
• There are two types of flocks (Short fiber) are used.
o Cotton flock 1 – Higher density
o Cotton flock – Lower density

Curing ovens

The curing oven is designed to maintain a specific temperature and humidity level for a predetermined
amount of time to ensure that the gloves are properly cured.

Stripping unit

The gloves are stripped manually by workers. In this unit water is used as medium to strip gloves. This
involves filling a tank with water and then immersing the gloves and their formers in the water. As the
gloves and formers are submerged in the water, the water seeps into the space between the glove and the
former, creating a barrier that helps to loosen the glove from the former. This allows the gloves to be
easily removed by hand, without damaging the gloves or the formers.

Tumbler process of household gloves

• 4/5 baskets are loaded into one compartment of the tumbler dryer which can hold 60±5 kg of
gloves of one hand.
• In the same way 60±5 kg of other hand are loaded into the next compartment to obtain around
120±5 kg total batch weight.
• Two sponged pieces moisture with silicon solution are placed in each compartment of the
tumbler dryer.
• Switched on the tumbler dryer.
• colors of gloves to be monitored to achieve the requirement of customers.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 • After loading the gloves, the tumbler dryer, the operator record following information in to the
tumbler drying sheet of each tumbler dryer.
 Load number
 Bin number
 Size of gloves
 Color
 Time started
 Time completed

Health safety procedures on production department

• Personal Protective Equipment (PPE): All workers in the production department should be
required to wear appropriate PPE, such as gloves, safety glasses, ear plugs, and respirators. This
can protect workers from potential hazards like chemical exposure, punctures, and cuts.
• Hazard communication: Proper signage and labels placed in visible locations around the
production department to warn workers about the potential hazards of the materials and
equipment they are working with.
• Ventilation: Adequate ventilation installed to help remove fumes and prevent workers from
inhaling hazardous chemicals or particles.
• Machine guarding: All machinery and equipment properly guarded to prevent accidental contact
with moving parts.
• Housekeeping: A clean and organized workplace can reduce the risk of slips, trips, and falls.
Regular cleaning and maintenance carried out in the production department to prevent clutter
and hazards.
• Emergency response: A clear plan placed to respond to emergencies such as fires, chemical
spills, and injuries. All workers trained on this plan and know what to do in case of an
emergency.

Process control procedures for household gloves

• All formers in the line should be in cleaned condition.

• Former holders in the line should free from wagging which can caused former touching.
• Stirrer in the latex dip tank should free from coagulum.
• Only approved latex and coagulant batches should feed to the line.
• Concentration and condition of all dip tanks to be within the specifications.
• Oven temperatures of all ovens should be within the range.
• Chain speed to be set to the appropriate values.
• Stripped gloves will be inspected as specified in the procedure for inspection and testing of
household gloves.
• Pin holes and other defects fond at in –process inspection shall be analyzed and recorded every
two hours.
• Dimensions and weights of glove recorded in a dimension sheet.

Managing the formation of bubbles in dipping tanks

• The coagulant and latex dipping tanks are critical stages in the production process. Bubbles can
form in these tanks, which can lead to defects in the gloves. To avoid the formation of bubbles,
the following procedures taken:
• Agitation: proper agitation of the coagulant and latex solutions is necessary to prevent the
formation of bubbles. The tanks equipped with mechanical agitation system to ensure the
solutions are properly mixed.
• Temperature control: the temperature of the coagulant and latex solutions carefully controlled to
prevent the formation of bubbles. The solutions kept at the recommended temperature range.
• If bubbles do form in the dipping tanks, the following procedure used to remove them:

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 • Manual removal: Bubbles manually removed from the surface of the coagulant and latex
solutions using a clothing pieces. the cloth dragged along in the surface of the liquid and
bubbles were removed.

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :09…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …02…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

27/03/2023 • Learnt about the surgical glove, usage and regular orders, customer
Monday

requirements.
• Studied the manufacturing process of surgical gloves.
28/03/2023 • Studied the formers of surgical gloves.
Tuesday

• Analyzed the checking parameters of the surgical glove line.

29/03/2023 • Studied more about using polymer tank in the line.

Wednesday

• Studied about using a slurry tank to apply powder.

30/03/2023 • learned about the tumbler process of surgical gloves.

Thursday

• Assisted in the research of finding cause for yellow patch defect.

31/03/2023 • Studied about the common defect types in surgical gloves.

Friday

• Studied the process control procedure of Surgical gloves.

01/04/2023
Saturday

Weekend off day

02/04/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Surgical glove customer requirements

• Safety and quality
• Comfort and fit
• Sterility and proper packaging
• Size and thickness options
• Compliance with international standards

Surgical glove manufacturing process

2nd latex Post cure tank Post cure tank

Acid tank Oven B
dipping tank 3 4

1st latex Going throgh Post cure tank

Rinse tank 01 Curing oven
dipping tank wet gel oven 2

Coagulant Pre-leaching Post cure tank

Rinse tank 02 Water bath
drying oven tank 1

Going
Coagulant Adhesive Curing oven
through brush Stripping unit
tank tank C
unit

Going
Going
through Going trough
Rinse tank through flock
coagulant bead unit
unit
shower

Formers of surgical gloves

The sizes are molded on to the former itself.

 Extra small – 6
 Small – 6 ½
 Medium – 7
 Large – 7 ½
 Extra Large – 8
 Extra extra large – 8 ½

Curve-fingered textured formers

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Checking parameters constantly checked on tanks of the surgical line every three hours

Tank Parameter
Coagulant tank Pump speed
Temperature
Concentration
Powder content
pH value
Adhesive tank Viscosity
TSC
pH value
Temperature
Acid tank Concentration
pH value
Temperature
Dipping tank – 1,2 Temperature
pH value
Viscosity
Maturity
TSC
Pre-leaching tank Temperature
Flow rate
Post – leaching tank Temperature
Flowrate

Polymer coated surgical gloves

In surgical gloves after latex dipping, there is a special tank called “polymer tank” to coat a layer on the
gloves. This coating reduces friction between the glove and the hand, making them easier to put on and take
off.
Chemical used – polymer solution
The strategy in here is, they use both polymer coating and powder layer. they reduced the powder level of
gloves because of this polymer coating.

Slurry tank

The slurry tank would contain a mixture of liquid latex and starch. The starch acts as a suspension medium
for the latex, allowing the gloves to be dipped into the slurry before the curing process. The starch particles
provide a temporary coating on the gloves, acting similarly to a powder.
The purpose of using starch in this manner is to facilitate the donning and doffing of gloves. The starch helps
reduce friction between the gloves and the hands, making them easier to put on and remove. Additionally, it
helps absorb excess moisture, improving comfort for the wearer.

Tumbler process of surgical gloves

• Four lots will be loaded in to the tumbler dryer as one batch.
• Heating cycle will be performed in the hot tumbler and cooling cycle will be done in the cool
tumbler.
• Details of tumbling will be recorded in the tumbler drying sheet and in the bin card.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Common defect types in surgical gloves

B grade
Reject - Critical A grade
Holes Major
Stripping
Insect/metal pieces Crack mark Scum – minor
damage
Bead defect Finger damage Dirt Thin spot
Scum>3 mm Cut mark Glove pieces Oil spot
Leaching
Turn glove Large hole Stain spot
defect
Touch mold Bubble hole Bead defect Webbing
Tear/nail mark Scum < 3mm Dirt
Web hole Under cure
Pin hole

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :10…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …09…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

03/04/2023 • Learnt about the examination glove, usage and regular orders, customer
Monday

requirements.
• Studied the manufacturing process of examination gloves.
04/04/2023 • Studied the formers of examination gloves.
Tuesday

• Analyzed the checking parameters of the examination glove line.

05/04/2023 • learned the procedure of the former cleaning and maintained unit.
Wednesday

• Studied the auto stripping unit of examination glove line.

06/04/2023 • learned about the tumbler process of examination gloves.

Thursday

• Studied the process control procedure of examination gloves.

07/04/2023 • Studied about the common defect types in examination gloves.

Friday

• Assisted in the research of finding cause for yellow patch defect.

08/04/2023
Saturday

Weekend off day

09/04/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Examination gloves

Requirements of the product (Examination glove)

• Gloves should be available in various sizes to ensure a proper fit for different users.
• Gloves should have adequate tensile strength to withstand stretching and tearing during use.
• The gloves should exhibit good elasticity to provide a snug fit and flexibility for comfortable hand
movements.
• Gloves should have an appropriate thickness to provide adequate protection without compromising
dexterity.
• Gloves should provide an effective barrier against the transmission of microorganisms and should be
impermeable to liquids
• Gloves are typically available in natural or white colors, but other colors may be used for specific
purposes, such as high visibility or to distinguish between glove sizes.

Manufacturing process of examination gloves

Post cure
Pre-leaching
Acid tank Oven C leaching tank Curing ovens
tank 1
4

Post cure
Rinse tank 1st latex Pre-leaching Stripping
leaching tank
01 dipping tank tank 2 unit
3

Coagulant Post cure

Rinse tank
drying oven - Polymer tank leaching tank
02
B 2

Going Post cure

Coagulant Going trough
through leaching tank
tank bead unit
brush unit 1

Going
Hot Rinse Curing oven
Oven A through flock
tank 1
unit

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Formers of examination gloves

Geometry type is ambidextrous. – The glove can wear in both hands.

Texture type is non-textured smooth.
Size identifications
• extra small –
• Small –
• Medium –
• Large -
• Extra-large -

Checking parameters of the examination glove line

Tank Parameter
Coagulant tank Pump speed
Temperature
Concentration
Powder content
pH value
Adhesive tank Viscosity
TSC
pH value
Temperature
Acid tank Concentration
pH value
Temperature
Dipping tank – 1,2 Temperature
pH value
Viscosity
Maturity
TSC
Pre-leaching tank Temperature
Flow rate
Post – leaching tank Temperature
Flowrate

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Former cleaning and maintaining unit process

Formers are Dipped

for 3 minutes in a
Acid tank.
(H2SO4 , HNO3)

Formers that cleaned are Formers are

removed from the line Dipped for 3
and the formers that need minutes in a
to clean are attached to rinse tank.
the line. (Water)

Formers are
Formers are again Dipped in a Base
Dipped in a water tank
tank.
(SX2)

Formers are
Brushed
manually with a
brush

Auto stripping unit of examination glove line

• The auto stripping unit consists of a series of mechanical components and air pressure supply
systems. It is typically positioned after the drying process in the glove manufacturing line.
• The auto stripping unit is connected to an air pressure supply system. This system delivers
compressed air to the unit via a dedicated line. The air pressure is controlled to provide the necessary
force for stripping the gloves.
• The auto stripping unit incorporates strategically positioned air nozzles or jets. These nozzles are
located close to the cuff area of the gloves on the formers.
• As the formers move through the auto stripping unit, the air pressure is released through the air
nozzles. The high-pressure air jet is directed at the cuff area of the gloves, creating a separation force
between the glove and the former.

Tumbler process of examination gloves

• Four lots will be loaded in to the tumbler dryer as one batch.

• Heating cycle will be performed in the hot tumbler and cooling cycle will be done in the cool
tumbler.
• Details of tumbling will be recorded in the tumbler drying sheet and in the bin card.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 Common defect types in examination gloves

B grade
Reject - Critical A grade
Holes Major
Stripping
Insect/metal pieces Crack mark Scum – minor
damage
Bead defect Finger damage Dirt Thin spot
Scum>3 mm Cut mark Glove pieces Oil spot
Leaching
Turn glove Large hole Stain spot
defect
Touch mold Bubble hole Bead defect Webbing
Tear/nail mark Scum < 3mm Dirt
Web hole Under cure
Pin hole

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :11…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …16…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

10/04/2023
Monday

The factory was closed due to Sinhala and Tamil new year holiday.

11/04/2023
Tuesday

The factory was closed due to Sinhala and Tamil new year holiday.

12/04/2023
Wednesday

The factory was closed due to Sinhala and Tamil new year holiday.

13/04/2023
Thursday

The factory was closed due to Sinhala and Tamil new year holiday.

14/04/2023
Friday

The factory was closed due to Sinhala and Tamil new year holiday.

15/04/2023
Saturday

The factory was closed due to Sinhala and Tamil new year holiday.

16/04/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :12…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …23…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

17/04/2023 • Learned about the dipping tank structure of five production lines
Monday

• Studied the layout design of production line.

18/04/2023 • Learnt about the ovens and mechanism of ovens and temperature
controls.
Tuesday

• Studied the procedure for first hour when restarting the production
process.

19/04/2023 • Studied the actions taken to prevent some common defect occurring
Wednesday

• Learned about how batch number is generated in production department.

20/04/2023 • Studied the general process of ETP unit

Thursday

• Learned the mechanism of machines used in ETP unit.

21/04/2023 • Studied the defect resolving actions taken

Friday

• Witnessed a customer audit conducted.

22/04/2023
Saturday

Weekend off day

23/04/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Layout design of production section

Maintenance
Flock Compounding Net Engineering
Production
washing
unit Office
room section office

Production line 01
Storage
Former

Production line 02

Production line 03

water area
Drinking
Control Area

Production line 04

Production line 05

Former
cleaning Entrance –Hand Exit Exit
area
washing area 2

Layout of latex dipping tanks

Stirrer

Tank

Filter

Ovens and temperature controls

The boiler unit is used to generate heat by burning firewood. The heat produced is transferred to a liquid
or thermal fluid through a heat exchanger. This heated liquid is then circulated to the production set,
where it provides heat for various processes, especially curing ovens. The circulation system, consisting
of pipes, valves, and control mechanisms, ensures a continuous flow of the heated liquid. The heat from
the liquid is used in curing ovens to dry or solidify the gloves during the manufacturing process.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 The process of startup
• Checking the level of coagulant and dipping tanks.
• Checking the weight of gloves.
• Washing the nets of coagulant and latex dipping tanks and placing.
• Checking the bead roll.
• Checking the oven temperatures through panel board.
• Checking the leaching tank temperatures through thermometers and panel board.
• Taking 60 gloves and checking for the defects.

The actions taken to prevent common defects

Defect Solution
Finger damage Checking the condition of leaching tanks
Checking the temperature of A,B,C ovens
Keeping the required temperature in rinsing tanks
Web hole Raising the B oven temperature.
Checking the motors of ovens and blowers.
Checking the carbonate level and adjusting.
Checking the concentration of coagulant.
Adding Ammonia.
Checking the cleaning brushes.
Bead Damage Checking the bead unit
Checking the dipping levels.
Adjusting the temperature of oven C

ETP unit

The ETP utilizes various treatment processes, such as sedimentation, filtration, chemical coagulation,
and biological degradation, to remove contaminants and pollutants from the wastewater. The treated
wastewater is then safely discharged into the environment, ensuring compliance with environmental
regulations. The ETP consists of equipment like settling tanks, clarifiers, filters, and monitoring systems
to facilitate the treatment process. Its primary objective is to minimize the environmental impact of the
manufacturing process by ensuring proper wastewater treatment and maintaining environment
standards.

Batch number generation

Batch number – 231255205

23 125 5 2 05

23 - Last two digits of Production year

125 - Production Julian Date
5 - Production Line Number
2 - Identification number for glove size
05 - Consecutive batch number

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :13…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …30…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

24/04/2023 • Started my training session in quality assurance laboratory.

Monday

• Got an idea on main functions of QA laboratory.

25/04/2023 • Studied the difference between quality assurance and quality control.
Tuesday

• Studied the difference between main three glove types.

• Studied the process of line quality checking of surgical gloves.

26/04/2023 • Continued the study of line quality checking.

Wednesday

• Studied the specification sheets along with different orders.

27/04/2023 • Learned the procedure for TSC testing of compounds.

Thursday

• Studied the batch release process of surgical gloves.

28/04/2023 • Participated in the Pirith program held on the factory.

Friday

29/04/2023
Saturday

Weekend off day

30/04/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

Quality assurance and quality control

QA focuses on preventing issues and ensuring adherence to quality standards, while QC involves
inspecting and testing products/services to identify and rectify defects. QA is proactive, emphasizing
prevention and process improvement, while QC is reactive, focusing on detection and correction. Both
contribute to overall quality management.

Difference between main three glove types

Natural rubber household gloves - These gloves are typically long, reaching the forearm, and have a
thicker and more durable construction. They often feature a textured surface to enhance grip.
Natural rubber surgical gloves - Surgical gloves have a more precise and form-fitting design. They
are thinner and offer a high level of sensitivity and dexterity to allow for precise movements. These
gloves are usually feature a smooth surface.
Natural rubber examination gloves - Examination gloves have a similar design to surgical gloves but
are generally less precise and thinner. They have a smooth surface for better grip, depending on the
specific requirements.

Batch release process of surgical gloves

After production and the tumbler process, gloves are organized into batches. Quality checking workers
randomly select 80 gloves from both hands and analyze 32 gloves for defects according to the AQL
sampling plan. Weight and dimension checks are also performed on a subset of gloves. Based on the
findings, the batch is deemed pass or fail, ensuring quality standards are met before distribution or use.

line quality checking of surgical gloves

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 ……………………………
SIGNATURE

WEEK NO :14…………
FOR THE WEEK ENDING TRAINING LOCATION
Sunday …07…. /…05…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

01/05/2023 • The factory was closed due to May day holiday

Monday

02/05/2023 • Learned the procedure for powder content testing of coagulants.

Tuesday

• Assisted in the research of finding a solution for yellow patch defect.

• Studied the line quality checking of household gloves.

03/05/2023 • Learned about the main audit types conducted.

Wednesday

• Witnessed an incoming inspection of packing material.

• Visited the microbiology lab of Lalan rubbers.

04/05/2023 • Learned about the ISO 9001 standard.

Thursday

• Studied the batch release process of household gloves.

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 05/05/2023 • The factory was closed due to Vesak Poya day.

Friday

06/05/2023
Saturday

Weekend off day

07/05/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :15…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …14…. /…05…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

08/05/2023 • Studied the MSDS of chemicals used in compounding.

Monday

• Learned about the FSC latex and certification.

09/05/2023 • Studied the process validation reports.

Tuesday

• Learned about the stakeholder map.

10/05/2023 • Studied the line quality checking of examination gloves.

Wednesday

• Learned the procedure for NH3 Content test of coagulants.

11/05/2023 • Witnessed an incoming inspection of incoming chemicals and checked the

Thursday

incoming inspection sheets.

• Studied the batch release process of Examination gloves

12/05/2023 • Studied about the OIM and preparation of reports.

Friday

• Visited the microbiology lab of Lalan rubbers.

13/05/2023
Saturday

Weekend off day

14/05/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :16…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …21…. /…05…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

15/05/2023 • Learned the maturity test on compound samples

Monday

• assisted in researching the inspection of yellow patch defects.

16/05/2023 • Observed the incoming inspection process for latex samples.

Tuesday

• Studied traceability files and procedures.

17/05/2023 • Conducted line quality checking and acquired knowledge on dimensions

Wednesday

checking in gloves.
• Explored the HR recruiting process in the factory.

18/05/2023 • Studied and translated Material Safety Data Sheets (MSDS) of chemicals
Thursday

for worker comprehension.

• Gained insights into the implementation of BRC standards in the factory.

19/05/2023 • Completed sheets for incoming inspection of chemicals.

Friday

• Assisted in conducting a self-inspection of a glove order ready for

shipment.
20/05/2023
Saturday

Weekend off day

21/05/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :17…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …28…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

22/05/2023 • learned about the pH testing procedure for latex compounds.

Monday

• Studied the standards for AQL (Acceptable Quality Level) inspections.

23/05/2023 • Learned about the root cause analysis process for quality deviations.
• Learned about the final release check process and the documentation
Tuesday

requirements for all orders.

• Assisted in ensuring compliance with quality standards for order
fulfillment.
24/05/2023 • Studied the process of conducting pre-shipment quality inspection and the
preparation of the inspection certificate. Explored the criteria and checks
Wednesday

involved in the certification process.

• Learned about the moisture content test conducted on gloves and assisted
in analyzing the results.
25/05/2023 • Assisted in the ongoing research on yellow patch defects and contributed
Thursday

to data collection and analysis.

• Gained insights into the factors contributing to and methods of mitigating
the defect.
26/05/2023 • Learned about the environment audits conducted in the factory and the
standards practiced to ensure environmental sustainability.
Friday

• Explored the documentation and reporting requirements for

environmental compliance.
27/05/2023
Saturday

Weekend off day

28/05/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023
Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :18…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …04…. /…06…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

29/05/2023 • Observed a third-party customer audit and witnessed the preparation

Monday

process. Gained insights into the audit requirements and the steps taken
to ensure compliance.
30/05/2023 • Learned about viscosity tests performed on compounds and their
significance in assessing the quality and consistency of the materials.
Tuesday

Assisted in conducting viscosity tests on selected samples.

• Witnessed the water test performed on gloves to assess their water
resistance properties.
31/05/2023 • Studied the TDS (Total Dissolved Solids) tests conducted on gloves and
their importance in evaluating the purity of the materials used.
Wednesday

• Visited the packing material incoming inspection area and observed the
procedures for inspecting and validating the quality of packaging
materials.
01/06/2023 • Assisted in preparing an self-inspection report for a glove order,
Thursday

documenting the findings and ensuring accuracy.

02/06/2023 • analyzed the most common defects found in gloves and their root causes.
Friday

Summarized the findings.

03/06/2023
Saturday

Weekend off day

04/06/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023
Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :19…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …11…. /…06…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

05/06/2023 • Started my training in the packing section. Learned about the overall
Monday

functions and operations of the packing department.

06/06/2023 • Observed the process of receiving gloves from the Work in Progress
Tuesday

(WIP) section. Understood how quality-checked gloves are transferred to

the packing area for further processing.

07/06/2023 • Received an introduction to the five packing lines in the department, with
Wednesday

a focus on the packing of examination gloves and household gloves

separately. Learned about the specific procedures and equipment involved
in each line.
08/06/2023 • Shadowed workers on the household glove packing line. Observed the
Thursday

process of folding gloves, placing them on the conveyor belt, and collecting
them for packaging. Also, witnessed the sealing machine that seals the
packages and prints lot numbers on them.
09/06/2023 • Explored the quality control measures in the packing section.
Friday

• Learned about the hourly quality checks performed on gloves to ensure

adherence to standards.
10/06/2023
Saturday

Weekend off day

11/06/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :20…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …18…. /…06…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

12/06/2023
Monday

13/06/2023
Tuesday

14/06/2023 •
Wednesday

15/06/2023 •
Thursday

16/06/2023 •
Friday

17/06/2023
Saturday

Weekend off day

18/06/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :21…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …23…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

21/03/2023
Tuesday

12/03/2023 •
Wednesday

23/03/2023 •
Thursday

24/03/2023 •
Friday

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :22…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …16…. /…05…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

21/03/2023
Tuesday

12/03/2023 •
Wednesday

23/03/2023 •
Thursday

24/03/2023 •
Friday

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :23…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …23…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

21/03/2023
Tuesday

12/03/2023 •
Wednesday

23/03/2023 •
Thursday

24/03/2023 •
Friday

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :24…………
FOR THE WEEK ENDING TRAINING LOCATION
Sunday …16…. /…05…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date
Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

21/03/2023
Tuesday

12/03/2023 •
Wednesday

23/03/2023 •
Thursday

24/03/2023 •
Friday

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :25…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …23…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

21/03/2023
Tuesday

12/03/2023 •
Wednesday

23/03/2023 •
Thursday

24/03/2023 •
Friday

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 FOR THE WEEK ENDING TRAINING LOCATION
Sunday …16…. /…05…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B

Day Date BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

21/03/2023
Tuesday

12/03/2023 •
Wednesday

23/03/2023 •
Thursday

24/03/2023 •
Friday

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 WEEK NO :15…………

FOR THE WEEK ENDING TRAINING LOCATION

Sunday …23…. /…04…. /…2023…. Lalan Rubbers(Pvt) Ltd- Zone B
Date

Day BRIEF DESCRIPTION OF THE WORK CARRIED OUT

20/03/2023
Monday

21/03/2023
Tuesday

12/03/2023 •
Wednesday

23/03/2023 •
Thursday

24/03/2023 •
Friday

25/03/2023
Saturday

Weekend off day

26/03/2023
Sunday

Weekend off day

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 DETAILS AND NOTES OF WORK CARRIED OUT, PROBLEMS ENCOUNTERD AND HOW
SOLVED ETC., DIMENSIONS AND SKETCHES TO BE GIVEN WHEREVER POSSIBLE

SIGNATURE OF TRAINEE

REMARKS AND CERTIFICATION BY THE ENGINEER / T.O

……………………………
SIGNATURE

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 PROGRESS REPORT OF AN ESTABLISHMENT ON TRAINING
PERFORMANCE
Name of Establishment :……………………………………………………………………..
Period of Training – From:………………………………………………………To:……………………….

Comments of Training Supervising Officer on Trainee’s

1. Conduct

2. Attitude to work

3. Attendance

NO.OF DAYS LEAVE TAKEN AUTHORIZED UNAUTHORIZED

Signature of the officer in-charge of training.

(with rubber stamp)

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023
 PROGRESS REPORT OF AN ESTABLISHMENT ON TRAINING
PERFORMANCE
Name of Establishment :……………………………………………………………………………………..
Period of Training – From:………………………………………………………To:……………………….

Comments of Training Supervising Officer on Trainee’s

1. Conduct

2. Attitude to work

3. Attendance

NO. OF DAYS LEAVE

AUTHORIZED UNAUTHORIZED
TAKEN

Signature of the officer in-charge of training.

(With rubber stamp)

Issued No: SIT/DD/FM/03 NAITA/SIT/USJP /ENG -TEC /2023

Issued Date: 17.01.2023