FILENAME : 805968318.

xls
PAGE :1 HORIZONTAL/VERTICAL VESSEL - LIFTING LUGS DESIGN
DATE : 10/23/2024

HORIZONTAL VESSEL - TRANSLATIONAL LIFTING

- 2 NOS LUGS ON TOP OF VESSEL
- UNSYMMETRICAL LOCATION OF CENTRE OF GRAVITY

1 .0 LIFTING LUG DESIGN CALCULATION

1 .1 GEOMETRIC DATA
Wdsg

H= 2293 mm

ß°

g°
A B

Lx
L= 2648 mm

Number of lifting lug, N = 2

Lifting angle, ß° = 60.00
Angle of lifting lug to horizontal axis, g° ( 0° £ g° £ 90° ) = 40.00
Distance between lifting lug , L = 2648
Distance of COG from y-axis, Lx = 1324
Height of lifting, H = 2293
Percentage of out of plane loading, a = 0.00

1 .2 DERIVATION OF COMPONENT FORCES

Empty weight of vessel, We ( @ 30,806 kg ) = 302,207
Impact load factor, p = 2
Design load , Wdsg ( = p.We ) = 604414

(a) Triangle ABC

Wdsg

C Dimension :-
L = 2648
Lx = 1324
R1 R2 ß2 = 60.00
H H = 2293
R1y R1 R2 R2y ß = 60.00
ß° ß2°
A B
R1x R2x
Lx
L

R1y R2y

Forces :-
Design load, Wdsg = 604,414
Force, R1 ( = Wdsg / (cos ß°.tan ß2°+sin ß°) ) = 348,958
Force, R2 ( = R1 ( cos ß°/cos ß2° ) ) = 348,958
Force, R1y ( = R1.sin ß° ) = 302,207
FILENAME : 805968318.xls
PAGE :2 HORIZONTAL/VERTICAL VESSEL - LIFTING LUGS DESIGN
DATE : 10/23/2024

Force, R2y ( = R2.sin ß2° ) = 302,207

Force, R1x ( = R2x = R1.cos ß° = R2.cos ß2° ) = 174,479

1 .3 SHACKLES AND WIRE ROPE SLING SELECTION

Resultant force acting on shackles & wire rope,Fc(=max(R1,R2)) = 348,958

Minimum shackle rating ( S.W.L ) required = 35.57

Available shackle rating ( S.W.L ) : 35.00
Type of shackle : Widebody shackle G2130
Pin size, Dp = 57.2
Inside length of shackle, Lshk = 197
Factor of safety for shackle, sf = 6
Minimum ultimate capacity = 210

Factor of safety for wire rope sling, sf = 4

Minimum breaking load ( MBL ) required, Fmin ( = sf.Fc ) = 142.29
Available minimum breaking load ( MBL ) : 148.00
Type of wire rope sling = Steel cored
Diameter of wire rope sling, Dwrs = 48

1 .4 COMPONENT FORCES ACTING ON LIFTING LUGS AXIS

Component forces acting on lifting lugs axis are derived as follows :-

Component force, Fx ( = R1.cos( ß - g )) = 327,914

Component force, Fy ( = R1.sin ( ß - g )) = 119,351
Component force, Fz ( = @a%Fc ) = 0
Component moment, Mx ( = Fx.hL ) = 49187048
Component moment, My ( = Fz.Ls.cos[ ß° - g°] ) = 0
Component moment, Mz ( = Fz.( Ls.sin[ ß° - g°] + hL ) ) = 0
where
hL = Distance from lug base to hole centre = 150.00
Ls = Distance from wire rope centre to pin hole centre = 201.60

Fy = 119351 N

My = 0 Nmm
(ß°-g°)
Fz = 0 N
Ls Fx = 327914

Mz 0 N

hL

Mx = 49187048 N
FILENAME : 805968318.xls
PAGE :3 HORIZONTAL/VERTICAL VESSEL - LIFTING LUGS DESIGN
DATE : 10/23/2024

°
°
mm
mm
mm
%

mm
mm
°
mm
°

N
N
N
N
 FILENAME : 805968318.xls
PAGE :4 HORIZONTAL/VERTICAL VESSEL - LIFTING LUGS DESIGN
DATE : 10/23/2024

N
N

tons
tons
ebody shackle G2130
mm
mm

tons

tons
tons

mm

N
N
N
Nmm
Nmm
Nmm

mm
mm

N
 LIFTING LUG DESIGN CALCULATION

SCHEMATIC DIAGRAM OF 2 NOS LUGS/TRUNNIONS WITH 1 NOS TAILING LUG

C2

Cz2

Cx2
q g1
Cy2

D2 ( = Pu )
Dy2

q C.O.G
Dx2
h

Wdsg
Ra q
Hcg Hll

Ra.sin q Hcg.cos q
- h.cos q Hlp.cos q

Qu Pu ( = D2 )

Cy1 C1
Hl1

ß1 Dy2
Cx1
SI Dz2

Cx2 C2 Hl2 Dx2

Cz2 g1

Cy2

LI

Lifting Lugs Arrangement Tailing Lugs Arrangement

0 .1 GEOMETRIC DATA
Number of lifting lug, Nl = 2
Distance between lifting point on spreader bar, Sl = 2130
Distance between lifting lug, Ll = 2130
Lifting angle of spreader, ß1 ( 0° < ß1 < 90° ) = 60
Lifting angle of lifting lug, g1 ( g1° = 90° ) = 90
Height of lifting, Hl1 = 1845
Height of lifting, Hl2 = user length
Percentage of out of plane loading, al = 5.00
REMARK: If no spreader bar, then let (SI, ß1°= 0) or (ß1°= g1°)

Number of tailing/pivoted point , Nt = 0

Lifting angle of spreader, ß2 ( 0° < ß1 < 90° ) = 0
Lifting angle of tailing lug, g2 ( g1° = 90° ) = 0
Percentage of out of plane loading, at = 0.00
REMARK: If no spreader bar, then let ( St,ß2°= 0) or (ß2°= g2°)
If Nt = 1, then let ( St,Lt = 0 ) and ( ß2,g2=90° )

Height of c.o.g from bottom of base plate, Hcg = 3385.08

Distance from lifting point to bottom of base plate, Hlp = 6304
Distance from tailing/pivoted point to vessel axis, Ra = 0
Height of tailing/pivoted point from bottom of base plate, h = 0

0 .2 DERIVATION OF COMPONENT FORCES

Empty weight of vessel, We ( @ 9,000 kg ) = 88,290
Impact load factor, p = 1.4
Design load, Wdsg ( = p.We ) = 123,606

Component forces at lifting lugs during lifting from q = 0° to q = 90° are computed
as follows :-
q Qu C1 Cx1 Cy1 C2 Cx2 Cy2
(°) (N) (N) (N) (N) (N) (N) (N)
0.0 66373 38321 19160 33187 33187 33187 0
5.0 66373 38321 19160 33187 33187 33060 2892
10.0 66373 38321 19160 33187 33187 32682 5763
15.0 66373 38321 19160 33187 33187 32056 8589
20.0 66373 38321 19160 33187 33187 31185 11350
25.0 66373 38321 19160 33187 33187 30077 14025
30.0 66373 38321 19160 33187 33187 28740 16593
35.0 66373 38321 19160 33187 33187 27185 19035
40.0 66373 38321 19160 33187 33187 25422 21332
45.0 66373 38321 19160 33187 33187 23466 23466
50.0 66373 38321 19160 33187 33187 21332 25422
55.0 66373 38321 19160 33187 33187 19035 27185
60.0 66373 38321 19160 33187 33187 16593 28740
65.0 66373 38321 19160 33187 33187 14025 30077
70.0 66373 38321 19160 33187 33187 11350 31185
75.0 66373 38321 19160 33187 33187 8589 32056
80.0 66373 38321 19160 33187 33187 5763 32682
85.0 66373 38321 19160 33187 33187 2892 33060
90.0 66373 38321 19160 33187 33187 0 33187

Component forces at tailing/pivoted point during lifting from q = 0° to q = 90° are computed
as follows :-
 q Pu D1 Dx1 Dy1 D2 Dx2 Dy2
(°) (N) (N) (N) (N) (N) (N) (N)
0.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
5.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
10.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
15.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
20.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
25.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
30.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
35.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
40.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
45.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
55.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
60.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
65.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
70.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
75.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
80.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
85.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
90.0 57233 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

REMARK: When Nt=1, tailing point case, column D1, Dx1, Dy1 shall be omitted
, pivoted point case, column D1, Dx1, Dy1, Dz2 shall be omitted
 mm
mm
°
°
mm
mm
%

°
°
%

mm
mm
mm
mm

Cz2
(N)
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659
1659

omputed
 Dz2
(N)
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
 LIFTING LUG DESIGN CALCULATION FOR VERTICAL VESSEL

LIFTING LUG DESIGN CALCULATION

1 GEOMETRIC DATA

Cy2
Ls
Cz2 x
d
q rL

Cx2
hL
P R

Lr tr htl
T.L. wL
hp
K r
hc Lw
Wp
x

tp tL Lp

LIFTING LUG FOR VERTICAL VESSEL

GEOMETRIC DATA FOR VERTICAL VESSEL

Lug radius, rL = 70 mm
Lug thickness, tL = 20 mm
Lug base width, wL = 280 mm
Diameter of hole, d = 31 mm
Diameter of cheek ring, dc = 0 mm
Cheek ring thickness, tc ( < 0.75 tL ) = 0 mm
Height from hole centre to base, Hl = 522 mm
Pad length, Lp = 380 mm
Pad width, Wp = 152 mm
Pad thickness, tp = 10 mm

GEOMETRIC DATA FOR VERTICAL VESSEL ONLY

Distance from lug hole to base, hL = 83 mm
Distance from base to T.L., htl = 237 mm
Distance from pad to T.L. hp = 50 mm
Distance, hc = 102 mm
Length of lug weld base, Lw = 102 mm
Length of shackle acting point from lug hole, Ls = 70.00 mm
Corner radius, r = 46.67 mm

Rib plate thickness, trp = 20 mm

Unbraced length of rib, Lrp = 73 mm
Cross sectional area of rib, Ar ( = wL.trp ) = 5600 mm²
Radius of gyration, Rx-x = 5.77 mm
1 .2 LIFTING LUG BASE PROPERTIES
Cross sectional area of lug, At ( = wL.tL ) = 5600 mm²
Section modulus, Zz-z ( = tL.wL²/6) = 261333 mm³
Section modulus, Zx-x ( = ( wL.tL² )/6 ) = 18667 mm³

1 .3 MATERIAL & MECHANICAL PROPERTIES

Material used = A 516 GR 70
Specified yield stress, Sy = 262.00 N/mm²
Specified tensile stress, St = 482.63 N/mm²
Modulus of elasticity, E = 186158 N/mm²

1 .4 ALLOWABLE STRESSES
Allowable tensile stress, St.all ( = 0.45Sy ) = 117.90 N/mm²
Allowable bearing stress, Sbr.all ( = 0.9Sy ) = 235.80 N/mm²
Allowable shear stress, Ss.all ( = 0.4Sy ) = 104.80 N/mm²
Allowable compressive stress, Sc.all ( for vertical vessel rib only ) = 151.56 N/mm²

As per AISC code,

Slenderness ratio,
l = K.Lrp / Rx-x = 15
where
K = 1.2
Column slenderness ratio dividing elastic and inelastic buckling,
2p²E
Cc = = 118.43
Sy
When l £ Cc,
[ 1 - l² / 2Cc² ].Sy
Sc.all = (i) = 151.56 N/mm²
5/3 + 3l /8Cc - l³/8Cc³
When Cc £ l £ 120,
12p²E
Sc.all = (ii) = 4163.95 N/mm²
23 l²
When 120 £ l £ 200,
Smaller of (i) or (ii)
Sc.all = = 99.44 N/mm²
1.6 - l/200
In this case, the allowable stress Sc.all is = 151.56 N/mm²

1 .5 SHACKLES AND WIRE ROPE SLING SELECTION (BY OTHERS)

Shackle rating ( S.W.L ) : 13.50 tons
Type of shackle : Anchor type shackles
Pin size, Dp = 38.00 mm
Inside length of shackle, Lshk = 57.00 mm

Minimum breaking load ( MBL ) : 9.20 tons

Type of wire rope sling = Steel cored
Diameter of wire rope sling, Dwrs = 12 mm
 VERTICAL VESSEL
LUGS EYE THICKNESS AND SIZING CALCS.
2 .1 STRESS CHECK AT LUG EYE
(a) Maximum combined force
Maximum combined force acting on lug eye, Fc = 83508 N

(b) Tensile Stress

Combined force, Fc = 83508 N
Cross sectional area of lug eye, Ae ( = [2rL -d].tL + 2[dc-d].tc ) = 2180 mm²
Tensile stress, St = 38 N/mm²
Since St < St.all, therefore the lug size is satisfactory.

(c) Bearing Stress

Combined force, Fc = 83508 N
Cross sectional area of lug eye, Ae ( = Dp.[ tL+2.( min(tL/2 , tc) )] ) = 760 mm²
Bearing stress, Sbr = 110 N/mm²
Since Sbr < Sbr.all,therefore the lug size is satisfactory.

(d) Shear Stress

Combined force, Fc = 83508 N
Cross sectional area of lug eye, Ae ( = (2rL-d).tL ) = 2180 mm²
Sc = [ (Sty + Sbx + Sbz )² + 3.(Ssx + Ssy + Ssz)² ]½ = 31.99 N/mm²

Since Sc < Sall, therefore the weld size is satisfactory.

VERTICAL VESSEL - ROTATIONAL LIFTING

LUGS BASE THICKNESS AND SIZING CALCS.
3 .1 COMPONENT FORCES & MOMENTS

q Cx2 Cy2 Cz2 Mx2 My2 Mz2 P R

(°) (N) (N) (N) (N) (N) (N) (N) (N)
0 33187 0 1659 2754485 116153 137724 2130 42598
5 33060 2892 1659 2744003 115711 147848 2161 42436
10 32682 5763 1659 2712638 114388 157894 2191 41951
15 32056 8589 1659 2660628 112195 167787 2222 41146
20 31185 11350 1659 2588369 109148 177451 2251 40029
25 30077 14025 1659 2496411 105270 186813 2280 38607
30 28740 16593 1659 2385454 100591 195801 2307 36891
35 27185 19035 1659 2256342 95147 204347 2333 34894
40 25422 21332 1659 2110058 88978 212386 2358 32632
45 23466 23466 1659 1947715 82133 219857 2380 30121
50 21332 25422 1659 1770549 74662 226703 2401 27381
55 19035 27185 1659 1579908 66623 232871 2420 24433
60 16593 28740 1659 1377242 58076 238316 2437 21299
65 14025 30077 1659 1164096 49088 242995 2451 18003
70 11350 31185 1659 942089 39727 246872 2463 14569
75 8589 32056 1659 712913 30063 249919 2472 11025
3 .2 STRESS CHECK AT LUG BASE

q sx sy sz sbx sty sly sbz sc

(°) (N/mm²) (N/mm²) (N/mm²) (N/mm²) (N/mm²) (N/mm²) (N/mm²)
0 5.93 0.00 0.30 10.54 6.76 6.76 7.38 31.04
5 5.90 0.52 0.30 10.50 6.73 6.73 7.92 31.56
10 5.84 1.03 0.30 10.38 6.65 6.65 8.46 31.91
15 5.72 1.53 0.30 10.18 6.53 6.53 8.99 32.07
20 5.57 2.03 0.30 9.90 6.35 6.35 9.51 32.06
25 5.37 2.50 0.30 9.55 6.12 6.12 10.01 31.88
30 5.13 2.96 0.30 9.13 5.85 5.85 10.49 31.53
35 4.85 3.40 0.30 8.63 5.53 5.53 10.95 31.02
40 4.54 3.81 0.30 8.07 5.18 5.18 11.38 30.37
45 4.19 4.19 0.30 7.45 4.78 4.78 11.78 29.57
50 3.81 4.54 0.30 6.78 4.34 4.34 12.14 28.65
55 3.40 4.85 0.30 6.05 3.87 3.87 12.48 27.63
60 2.96 5.13 0.30 5.27 3.38 3.38 12.77 26.52
65 2.50 5.37 0.30 4.45 2.86 2.86 13.02 25.34
70 2.03 5.57 0.30 3.60 2.31 2.31 13.23 24.13
75 1.53 5.72 0.30 2.73 1.75 1.75 13.39 22.90
80 1.03 5.84 0.30 1.83 1.17 1.17 13.51 21.71
85 0.52 5.90 0.30 0.92 0.59 0.59 13.58 20.57
90 0.00 5.93 0.30 0.00 0.00 0.00 13.60 19.53

where
sx = Shearing stress ( = Cx2 / At )
sy = Tensile stress ( = Cy2 / At )
sz = Shearing stress ( = Cz2 / At )
sbx = Bending stress ( = Mx2 / Zz-z )
sty = Transverse shearing stress ( = ( My/(2.rL.tL²))[ 3+1.8( tL/(2.rL))] )
sly = Longitudinal shearing stress ( = ( My/(2.rL.tL²))[ 3+1.8( tL/(2.rL))] )
sbz = Bending stress, ( = Mz2 / Zx-x )
sc = Combined stress ( = ((sy+sbx+sbz)² + 3([sx + sz + sty]² + sly² ))½ )

Allowable combined stress, Sc ( = 0.75Sy ) = 196.50 N/mm²

Since sc < Sc, therefore the lug size is satisfactory.

3 .3 STRESS CHECK AT RIB

Maximum compressive force, Pmax = 2,484 N
Compressive stress,
Pmax
sc = = 0.44 N/mm²
Ar
Since sc < Sc.all, therefore the rib size is satisfactory.
 VERTICAL VESSEL - ROTATIONAL LIFTING
WELD LEG AT LUG-TO-PAD CALCS.
4 .1 GEOMETRIC DATA
Weld leg , w = 13 mm
Weld throat thickness, tr = 9.19 mm

4 .2 MATERIAL & MECHANICAL PROPERTIES

Material : A 516 GR 70
Specified yield stress, Sy = 262 N/mm²
Allowable stress, Sall ( = 0.6 S ) = 157.20 N/mm²

4 .3 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = 2.tr. (2Lw + rL - 2r + 0.5pr) ) = 4668 mm²
Centre of gravity of weld, CG ( = tr. ( 2Lw² + rLw(p-2) + (3-p)r² )/ Aw ) = 51.06 mm
Section Modulus at X axis, Zx-x = 204986 mm³
Polar moment of inertia of weld at centroid, Ji-i = 19742858 mm4
Radius, Ri-i ( = [ rL² + ( max (CG,(Lw-CG)))² ]½ ) = 86.64 mm

4 .4 WELD LEG DESIGN

q Cx2 Cy2 Cz2 sx stx sy sz stz

(°) (N) (N) (N) (N/mm²) (N/mm²) (N/mm²) (N/mm²) (N/mm²)
0 33187 0 1659 7.11 61.31 0.00 0.09 0.57
5 33060 2892 1659 7.08 61.07 0.62 0.09 0.56
10 32682 5763 1659 7.00 60.37 1.23 0.10 0.56
15 32056 8589 1659 6.87 59.22 1.84 0.11 0.55
20 31185 11350 1659 6.68 57.61 2.43 0.11 0.53
25 30077 14025 1659 6.44 55.56 3.00 0.12 0.51
30 28740 16593 1659 6.16 53.09 3.55 0.12 0.49
35 27185 19035 1659 5.82 50.22 4.08 0.13 0.46
40 25422 21332 1659 5.45 46.96 4.57 0.13 0.43
45 23466 23466 1659 5.03 43.35 5.03 0.14 0.40
50 21332 25422 1659 4.57 39.41 5.45 0.14 0.36
55 19035 27185 1659 4.08 35.16 5.82 0.15 0.33
60 16593 28740 1659 3.55 30.65 6.16 0.15 0.28
65 14025 30077 1659 3.00 25.91 6.44 0.15 0.24
70 11350 31185 1659 2.43 20.97 6.68 0.16 0.19
75 8589 32056 1659 1.84 15.87 6.87 0.16 0.15
80 5763 32682 1659 1.23 10.65 7.00 0.16 0.10
85 2892 33060 1659 0.62 5.34 7.08 0.16 0.05
90 0 33187 1659 0.00 0.00 7.11 0.16 0.00

where
sx = Shearing stress ( = Cx2 / Aw )
stx = Torsional stress ( = Cx2.(hL+htl+hp+hc-CG).Ri-i / J )
sy = Shearing stress ( = Cy2 / Aw )
sz = Shearing stress ( = Cz2.(Ls.sin q +hL)/((htl+hp+hc-CG).Aw) )
stz = Torsional stress ( = Cz2.Ls.cos q.rL / Ix-x ) = ( Cz2.ls.cos q / Zxx )

Since s.max < Sall, therefore the weld size is satisfactory.

 VERTICAL VESSEL - ROTATIONAL LIFTING
WELD LEG AT PAD-TO-SHELL CALCS.
5 .1 GEOMETRIC DATA
Weld leg , w = 13 mm
Weld throat thickness, tr = 9.19 mm
Pad length, Lp = 380 mm
Pad width, Wp = 152 mm

5 .2 MATERIAL & MECHANICAL PROPERTIES

Material : A 240 TP 304L
Specified yield stress, Sy = 172.368 N/mm²
Allowable stress, Sall ( = 0.6 S ) = 103.42 N/mm²

5 .3 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Awp ( = 2.tr.( Lp+ Wp )) = 9779 mm²
Centre of gravity of weld, CGp ( = Wp/2 ) = 76.00 mm
Polar moment of inertia, Ji-ip ( = tr/6 (Lp³ + 3Wp.Lp² + Wp³ + 3Wp².Lp)) = 230646258 mm4
Radius, ri-ip ( = 0.5 (Wp² + Lp² )½ ) = 205 mm
Section modulus at X axis, Zx-xp (= (tr/(3Lp)).(Lp³+Wp.tr² +3WpLp²)) = 973369 mm³

5 .4 WELD LEG DESIGN

q Cx2 Cy2 Cz2 sxp stxp syp szp stzp

(°) (N) (N) (N) (N/mm²) (N/mm²) (N/mm²) (N/mm²) (N/mm²)
0 33187 0 1659 3.39 13.13 0.00 0.04 0.12
5 33060 2892 1659 3.38 13.08 0.30 0.04 0.12
10 32682 5763 1659 3.34 12.93 0.59 0.04 0.12
15 32056 8589 1659 3.28 12.68 0.88 0.05 0.12
20 31185 11350 1659 3.19 12.34 1.16 0.05 0.11
25 30077 14025 1659 3.08 11.90 1.43 0.05 0.11
30 28740 16593 1659 2.94 11.37 1.70 0.06 0.10
35 27185 19035 1659 2.78 10.76 1.95 0.06 0.10
40 25422 21332 1659 2.60 10.06 2.18 0.06 0.09
45 23466 23466 1659 2.40 9.29 2.40 0.06 0.08
50 21332 25422 1659 2.18 8.44 2.60 0.06 0.08
55 19035 27185 1659 1.95 7.53 2.78 0.07 0.07
60 16593 28740 1659 1.70 6.57 2.94 0.07 0.06
65 14025 30077 1659 1.43 5.55 3.08 0.07 0.05
70 11350 31185 1659 1.16 4.49 3.19 0.07 0.04
75 8589 32056 1659 0.88 3.40 3.28 0.07 0.03
80 5763 32682 1659 0.59 2.28 3.34 0.07 0.02
85 2892 33060 1659 0.30 1.14 3.38 0.07 0.01
90 0 33187 1659 0.00 0.00 3.39 0.07 0.00

where
sxp = Shearing stress ( = Cx2 / Aw )
stxp = Torsional stress ( = Cx2.(hL+htl+hp+hc-CG).Ri-i / J )
syp = Shearing stress ( = Cy2 / Aw )
szp = Shearing stress ( = Cz2.(Ls.sin q +hL)/((htl+hp+hc-CG).Aw) )
stzp = Torsional stress ( = Cz2.Ls.cos q.rL / Ix-x )

Since s.max < Sall, therefore the weld size is satisfactory.

 LIFTING TRUNNION CALCULATION FOR VERTICAL VESSEL

1 .0 LIFTING TRUNNION CALCULATION

1 .1 GEOMETRIC DATA
Trunnion size : 20"
Outside diameter, Do = 508 mm
Neck thickness, t = 25 mm
Manufacturing tolerance for pipe = 100 %
Nominal thickness, tnm ( 100 % of t ) = 25.00 mm
Inside diameter, Di = 458 mm
Mean diameter of trunnion, Dm = 483 mm
Length of trunnion, L = 200 mm
Outer diameter of pad, Dpo = 900 mm

1 .2 LIFTING TRUNNION PROPERTIES

Cross sectional area of trunnion, At ( = 0.25.p.[ Do²-Di² ] ) = 37935 mm²
Section modulus, Z ( = p.[ Do4 - Di4 ] / ( 32.Do ) = 4366863 mm³

1 .3 MATERIAL & MECHANICAL PROPERTIES

Material used = A 516 GR 70
Specified yield stress, Sy = 261.82 N/mm²
Specified tensile stress, St = 482.30 N/mm²
Allowable combined stress, Sall ( = 0.75 Sy ) = 196.365 N/mm²

1 .5 LIFTING TRUNNION SIZING

(a) Maximum combined force
Maximum combined force acting on trunnion, Fc = 647460 N

(b) Bending Stress

Bending moment, M ( = Fc.L ) = 129492000 N
Bending stress, Sb ( = M / Z ) = 29.65 N/mm²
< 0.67 Sy OK.
(c) Shear Stress
Combined force, Fc = 647460 N
Shear stress, Ss ( = Fc / At ) = 17.07 N/mm²
< 0.4 Sy OK.
(d) Combined stress
Combined stress,
Ss = [ Sb² + 3.Ss² ]½ = 41.87 N/mm²
Since Ss < Sall , therefore the trunnion size is satisfactory.

2 .1 STRENGTH OF WELD AT TRUNNION

2 .2 GEOMETRIC DATA
Outer diameter of weld, Do = 508 mm
Outer weld leg , wlo = 25 mm
Outer weld throat thickness, tro = 17.68 mm
Inner diameter of weld, Di = 458 mm
Inner weld leg , wli = 25 mm
Inner weld throat thickness, tri = 17.68 mm

2 .2 MATERIAL & MECHANICAL PROPERTIES

Material : A 516 GR 70
Specified yield stress, Sy = 261.82 N/mm²
Allowable combined stress, Sall ( = 0.75Sy ) = 196.365 N/mm²
Allowable shear stress, Ss ( = 0.6 Sy ) = 157.09 N/mm²
Allowable tensile stress, St ( = 0.9 Sy ) = 235.64 N/mm²

2 .3 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = p.[ Do.tro + Di.tri ] ) = 53640 mm²
 Section modulus, Z ( = 0.25.p. [ Do².tro + Di².tri ] ) = 6494347 mm³

2 .4 WELD LEG DESIGN

(a) Stress due to component force
Component force, Fc = 647460 N
Shear stress, Ss = 12.07 N/mm²

(b) Stress due to moment M

Maximum moment, M ( = Fc.L ) = 129492000 Nmm
Bending stress, Sb = 19.94 N/mm²

(c) Combined stress

Combined stress,
Sc = [ Sb² + 3Ss² ]½ = 28.89 N/mm²
Since Sc < Sall, therefore the weld size is satisfactory.

Combined maximum shear,

Ss = [ ( Sb/2 )² + Ss² ]½ = 15.66 N/mm²
Since Ss < Ss.all, therefore the weld size is satisfactory.

Combined maximum tension,

St = ( Sb/2 ) + [ ( Sb/2 )² + Ss² ]½ = 25.62 N/mm²
Since St < St.all, therefore the weld size is satisfactory.

2 .1 STRENGTH OF WELD AT OUTER PAD

2 .2 GEOMETRIC DATA
Diameter of outer pad, Dpo = 900 mm
Weld leg , wl_p = 25 mm
Weld throat thickness, tr = 17.68 mm

2 .2 MATERIAL & MECHANICAL PROPERTIES

Material : A 516 GR 70
Specified yield stress, Sy = 261.82 N/mm²
Allowable combined stress, Sall ( = 0.75Sy ) = 196.365 N/mm²
Allowable shear stress, Ss ( = 0.6 Sy ) = 157.09 N/mm²
Allowable tensile stress, St ( = 0.9 Sy ) = 235.64 N/mm²

2 .3 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = p.Dpo.tr ) = 49975 mm²
Section modulus, Z ( = 0.25.p.Dpo².tr ) = 11244349 mm³

2 .4 WELD LEG DESIGN

(a) Stress due to component force
Component force, Fc = 647460 N
Shear stress, Ss = 12.96 N/mm²

(b) Stress due to moment M

Maximum moment, M ( = Fc.L ) = 129492000 Nmm
Bending stress, Sb = 11.52 N/mm²

(c) Combined stress

Combined stress,
Sc = [ Sb² + 3Ss² ]½ = 25.22 N/mm²
Since Sc < Sall, therefore the weld size is satisfactory.

Combined maximum shear,

Ss = [ ( Sb/2 )² + Ss² ]½ = 14.18 N/mm²
Since Ss < Ss.all, therefore the trunnion size is satisfactory.
Combined maximum tension,
St = ( Sb/2 ) + [ ( Sb/2 )² + Ss² ]½ = 19.94 N/mm²
Since St < St.all, therefore the trunnion size is satisfactory.
TAILING LUG DESIGN CALCULATION

1. 1 TAILING LUG DESIGN CALCULATION

1. 1.1 GEOMETRIC DATA

rL tc
d

dc

tL

wL

TAILING LUG FOR VERTICAL VESSEL

GEOMETRIC DATA FOR VERTICAL VESSEL

Lug radius, rL = 120 mm
Lug thickness, tL = 25 mm
Lug base width, wL = 300 mm
Diameter of hole, d = 68 mm
Height from hole centre to base, Hl = 150 mm

1. 1.2 TAILING LUG BASE PROPERTIES

Cross sectional area of lug, At ( = wL.tL ) = 7500 mm²
Section modulus, Zz-z ( = tL.wL²/6) = 375000 mm³
Section modulus, Zx-x ( = ( wL.tL² )/6 ) = 31250 mm³

1. 1.3 MATERIAL & MECHANICAL PROPERTIES

Material used = SS316L
Specified yield stress, Sy = 172.37 N/mm²
Specified tensile stress, St = 482.63 N/mm²
Modulus of elasticity, E = 200000 N/mm²

1. 1.4 ALLOWABLE STRESSES

Allowable tensile stress, St.all ( = 0.45Sy ) = 77.57 N/mm²
Allowable bearing stress, Sbr.all ( = 0.9Sy ) = 155.13 N/mm²
Allowable shear stress, Ss.all ( = 0.4Sy ) = 68.95 N/mm²
Allowable compressive stress, Sc.all ( for vertical vessel rib only ) = 98.85 N/mm²

1. 1.5 SHACKLES AND WIRE ROPE SLING SELECTION

Shackle rating ( S.W.L ) : 8.50 tons

Type of shackle : Anchor type shackles
Pin size, Dp = 28.00 mm
Inside length of shackle, Lshk = 95.00 mm

Minimum breaking load ( MBL ) : 9.20 tons

Type of wire rope sling = Steel cored
Diameter of wire rope sling, Dwrs = 12 mm
TAILING LUG DESIGN CALCULATION

VERTICAL VESSEL
LUGS EYE THICKNESS AND SIZING CALCS.
1. 2.1 STRESS CHECK AT LUG EYE
(a) Maximum combined force
Maximum combined force acting on lug eye, Fc = 89860 N

(b) Tensile Stress

Combined force, Fc = 89860 N
Cross sectional area of lug eye, Ae ( = [2rL -d].tL + 2[dc-d].tc ) = 4300 mm²
Tensile stress, St = 21 N/mm²
Since St < St.all, therefore the lug size is satisfactory.

(c) Bearing Stress

Combined force, Fc = 89860 N
Cross sectional area of lug eye, Ae ( = Dp.[ tL+2.( min(tL/2 , tc) )] ) = 700 mm²
Bearing stress, Sbr = 128 N/mm²
Since Sbr < Sbr.all,therefore the lug size is satisfactory.

(d) Shear Stress

Combined force, Fc = 89860 N
Cross sectional area of lug eye, Ae ( = (2rL-d).tL ) = 4300 mm²
Shear stress, Sbr = 21 N/mm²
Since Sbr < Sbr.all,therefore the lug size is satisfactory.

HORIZONTAL VESSEL - TRANSLATIONAL LIFTING

LUGS BASE THICKNESS AND SIZING CALCS.
1. 2.2 STRESS CHECK AT LUG BASE
(a) Component forces and moments
Fy = 89860 N

My = 0 Nmm

Fz = 4493 N
Ls

Fx = 67526 N

Mz = 1136732 Nmm

Mx = 10128904.8 Nmm

Component force, Fx = 67526 N

Component force, Fy = 89860 N
Component force, Fz = 4493 N
Component moment, Mx = 10128905 Nmm
Component moment, My = 0 Nmm
Component moment, Mz = 1136732 Nmm
TAILING LUG DESIGN CALCULATION

(b) Stress due to force Fx

Shearing stress, sx = 9.00 N/mm²

(c) Stress due to force Fy

Tensile stress, sy = 11.98 N/mm²

(d) Stress due to force Fz

Shearing stress, sz = 0.60 N/mm²

(e) Stress due to moment Mx

Bending stress, sbx = 27.01 N/mm²

(f) Stress due to moment My

Transverse shearing stress, sty ( = (My/(2.rL.tL²))[ 3+1.8( tL/(2.rL))] = 0.00 N/mm²
Longitudinal shearing stress, sly ( = (My/(2.rL.tL²))[ 3+1.8( tL/(2.rL))] = 0.00 N/mm²

(g) Stress due to moment Mz

Bending stress, sbz = 36.38 N/mm²

(h) Combined Stresses

Combined stresses,
Sc = [ (sy+sbx+sbz )² + 3.(sx + sz + sty+ sly )² ]½ = 77.18 N/mm²

Allowable combined stress, Sc.all ( = 0.75Sy ) = 129.28 N/mm²

Since Sc < Sc.all, therefore the lug size is satisfactory.

WELD LEG AT LUG-TO-SKIRT SIZING CALCS.

1. 3.1 GEOMETRIC DATA
Weld leg , wl_p = 7 mm
Weld throat thickness, tr = 4.95 mm
Lug base width, wL = 300 mm
Lug thickness, tL = 25 mm

1. 3.2 MATERIAL & MECHANICAL PROPERTIES

Material : A 285 Gr C
Specified yield stress, Sy = 206.84 N/mm²
Allowable stress, Sall ( = 0.6 Sy ) = 124.11 N/mm²

1. 3.3 WELD CROSS-SECTIONAL PROPERTIES

Area of weld, Aw ( = 2.tr.( wL+tL )) = 3217 mm²
Section modulus at Z axis, Zz-z ( = tr.wL² /3 + tL.tr.wL ) = 185588 mm³
Section modulus at X axis, Zx-x ( = tr.tL² /3 + tL.tr.wL ) = 38149 mm³
Polar moment of inertia, Ji-i ( = tr/6 ( wL³ + 3tL.wL² + tL³ + 3tL².wL ) ) = 28314982 mm4
Radius, ri-i ( = 0.5 [ tL² + wL² ]½ ) = 151 mm
TAILING LUG DESIGN CALCULATION

1. 3.4 WELD LEG DESIGN

Fy
My
Mz
Fx

Mx

Fz

1. 3.5 STRESS CHECK AT WELD LEG

(a) Stress due to force Fx
Component force, Fx = 67526 N
Shear stress, Ssx = 20.99 N/mm²

(b) Stress due to force Fy

Component force, Fy = 89860 N
Tensile stress, Sty = 27.93 N/mm²

(c) Stress due to force Fz

Component force, Fz = 4493 N
Shear stress, Ssz = 1.40 N/mm²

(d) Stress due to moment Mx

Component moment, Mx = 10128905 Nmm
Bending stress, Sbx = 54.58 N/mm²

(e) Stress due to moment My

Component moment, My = 0 Nmm
Torsional stress, Ssy = 0.00 N/mm²

(f) Stress due to moment Mz

Component moment, Mz = 1.1367E+06 Nmm
Bending stress, Sbz = 29.80 N/mm²

(g) Combined Stresses

Combined stresses,
Sc = ((Sty + Sbx + Sbz )² + 3.(Ssx + Ssy + Ssz)² )½ = 118.82 N/mm²

Since Sc < Sall, therefore the weld size is satisfactory.

STRENGTH OF BASE BLOCK CALCULATION

2. .0 STRENGTH OF BASE BLOCK CALCULATION

2. .1 COMPONENT FORCE ACTING ON BASE BLOCK
Rf

C.O.G

Wdsg
Hcg
Hlp
Empty weight of vessel, We ( @ 11,350 kg ) = 111,344 N
Impact load factor, p = 1.5
Design load, Wdsg ( = p.We ) = 167,015 N

Height of c.o.g from bottom of base plate, Hcg = 5146 mm

Distance from lifting point to bottom of base plate, Hlp = 10790 mm
Height of tailing/pivoted point from bottom of base plate, h = 300 mm

Reaction load acting on base block of skirt,

Hlp-Hcg
Rf = Wdsg = 89,860 N
Hlp - h

2. .2 GEOMETRIC DATA
Do_sk Le Dm_na

tsk Datum
1

neutral axis

w1
2

tr h
Outside diameter of skirt, Do_sk = 2942 mm
Skirt thickness, tsk = 25 mm
Top stiffener ring width, w1 = 125 mm
Top stiffener ring thickness, tr = 25 mm
Height of base block, h = 200 mm
Effective length of skirt as stiffener, Le ( = 0.55 {Do_sk.tsk}½+ tr + h ) = 374 mm

2. .3 MATERIAL AND MECHANICAL PROPERTIES

Material : SA516 GR 70
Specified minimum yield stress, Sy = 262.07 N/mm²
Specified minimum tensile stress, St = 482.76 N/mm²
2. .4 DETERMINE LOCATION OF CENTRE OF GRAVITY ( COG )
A Y AY (e1 - Y ) A.(e1-Y)² Io
(mm²) (mm) (mm³) (mm) (mm4) (mm4)
1 9354 13 116925 19 3299590 487188
2 3125 88 273438 56 9876613 4069010
TOTAL 12479 390363 ### 4556199
Distance from centre of section to datum, e1 = 31 mm
Dimension, e2 = 119 mm
Total moment of inertia, Ix-x = 17732402 mm4
Diameter of neutral axis, Dm_na = 2955 mm
Lease section modulus of section, Zxx = 149365 mm³

2. .5 BENDING STRESS OF BASE BLOCK

Number of tailing lug, N : 1

BASED ON 1 TAILING LUG WITH CROSS BRACING

Number of tailing lug, N = 1

Reaction load acting on one tailing lug, W = 89860.25462 N
Mean radius of combined skirt & base block section, Rm = 1477.281532 mm
Cross sectional area of combined skirt & base block section, A = 12479.0142 mm²
Section modulus of combined skirt & base block section, Zxx = 149365.1529 mm³

Ang Bending Tangential Bending Tangential Bending Axial Summation AllowableJudgement

le Moment Force Moment Force Stress Stress of Stress
Coefficient Coefficient stresses
q° Cm Cf M F sb st scom Sall

0 -0.03415 0.15915 -4,534,031 14,302 30.36 1.15 31.50 235.86 OK.

10 -0.01485 0.17362 -1,971,926 15,601 13.20 1.25 14.45 235.86 OK.
20 -0.00081 0.17331 -106,906 15,574 0.72 1.25 1.96 235.86 OK.
30 0.00800 0.15867 1,062,138 14,258 7.11 1.14 8.25 235.86 OK.
40 0.01201 0.13085 1,594,028 11,758 10.67 0.94 11.61 235.86 OK.
50 0.01206 0.09166 1,600,642 8,237 10.72 0.66 11.38 235.86 OK.
60 0.00934 0.04349 1,239,627 3,908 8.30 0.31 8.61 235.86 OK.
70 0.00531 -0.01082 704,813 -972 4.72 0.08 4.80 235.86 OK.
80 0.00162 -0.06811 214,766 -6,120 1.44 0.49 1.93 235.86 OK.
90 0.00000 -0.12500 0 -11,233 0.00 0.90 0.90 235.86 OK.
100 -0.00162 0.06811 -214,766 6,120 1.44 0.49 1.93 235.86 OK.
110 -0.00531 0.01082 -704,813 972 4.72 0.08 4.80 235.86 OK.
120 -0.00934 -0.04349 -1,239,627 -3,908 8.30 0.31 8.61 235.86 OK.
130 -0.01206 -0.09166 -1,600,642 -8,237 10.72 0.66 11.38 235.86 OK.
140 -0.01201 -0.13085 -1,594,028 -11,758 10.67 0.94 11.61 235.86 OK.
150 -0.00800 -0.15867 -1,062,138 -14,258 7.11 1.14 8.25 235.86 OK.
160 0.00081 -0.17331 106,906 -15,574 0.72 1.25 1.96 235.86 OK.
170 0.01485 -0.17362 1,971,926 -15,601 13.20 1.25 14.45 235.86 OK.
180 0.03415 -0.15915 4,534,031 -14,302 30.36 1.15 31.50 235.86 OK.
BEAM STIFFENER BRACE SIZING DURING ROTATIONAL LIFTING FROM 0° TO 90°

2. .6 STRENGTH CALCULATION FOR REINFORCING ELEMENT

2. .6.1 MEMBER SIZE AND PROPERTIES
Member size : I 254x254x8.64tx72.92kg/m
Unit weight, wb = 72.92 kg/m
Depth of section, D = 253.50 mm
Width of section, B = 254.00 mm
Web thickness, t = 8.64 mm
Flange thickness, T = 14.20 mm
Cross sectional area, Ac = 9290 mm²
Radius of gyration, Ry-y = 4.35 mm
Inner depth of section, h = 225.10 mm
Section modulus, Zx-x = 895000 mm³
Unbraced length of member, L = 2892 mm

2. .6.2 MATERIAL AND MECHANICAL PROPERTIES

Material : A 36
Specified minimum yield stress, Sy = 248.04 N/mm²
Specified minimum tensile stress, St = 399.62 N/mm²
Modulus of elasticity, E = 202142 N/mm²

2. .6.3 ALLOWABLE STRESSES

Tailing or Pivoted lifting ? ( Tailing / Pivoted ) : Tailing

Allowable tensile stress, Ft ( = (4/3) x 0.6Sy ) = 198.43 N/mm²

Allowable bending stress, Fb ( = (4/3) x 0.67Sy ) = 221.58 N/mm²

2. .6.4 STRESSES AND COMBINED STRESSES

Height of hole centre of tailing lug to base, hL = 200 mm

q Wth sct Wtv M sb U Judgement

(°) (N) (N/mm²) (N) (Nmm) (N/mm²) (-)
Tensile Case
0.0 89860 9.67 0 0 0.00 0.0487 OK.
5.0 88772 9.56 7767 1553309 1.74 0.0560 OK.
10.0 87021 9.37 15344 3068817 3.43 0.0627 OK.
15.0 84620 9.11 22674 4534750 5.07 0.0688 OK.
20.0 81588 8.78 29695 5939087 6.64 0.0742 OK.
25.0 77948 8.39 36348 7269580 8.12 0.0789 OK.
30.0 73731 7.94 42568 8513699 9.51 0.0829 OK.
35.0 68969 7.42 48292 9658483 10.79 0.0861 OK.
40.0 63701 6.86 53451 10690253 11.94 0.0885 OK.
45.0 57970 6.24 57970 11594068 12.95 0.0899 OK.
50.0 51826 5.58 61764 12352781 13.80 0.0904 OK.
55.0 45322 4.88 64727 12945319 14.46 0.0899 OK.
60.0 38519 4.15 66717 13343433 14.91 0.0882 OK.
65.0 31488 3.39 67526 13505206 15.09 0.0852 OK.
70.0 24315 2.62 66804 13360823 14.93 0.0806 OK.
75.0 17119 1.84 63887 12777442 14.28 0.0737 OK.
80.0 10100 1.09 57280 11455954 12.80 0.0632 OK.
85.0 3732 0.40 42662 8532334 9.53 0.0450 OK.
90.0 0 0.00 0 1.15E-08 0.00 0.0000 OK.