TABLE OF CONTENTS
Cat.# 90-889246101
Service/Support Material 1
Top Cowl 3
Rear Cowl 5
Cowl Latching 7
Electrical Box Components 9
Starter Motor 13
Alternator/Belt Tensioner Mounting 15
Upper Shift Components 17
Fuel Supply Module 19
Induction Components 21
SuperCharger 23
Charge Cooler/Intake Manifold (Gen I) End Cap Serviced 25
Charge Cooler/Intake Manifold (Gen II) End Cap Serviced 27
Charge Cooler/Intake Manifold Hose Routings 29
Port Cylinder Block Components 31
Starboard Cylinder Block/Oil Cooler 33
Cylinder Block 37
Cylinder Head and Camshaft 39
Cover-Camshaft and Cylinder Head 43
Crankshaft, Pistons and Connecting Rods 45
Oil Pump/Adaptor Plate-Upper 47
Adapter Plate Hose Routings 51
Adapter Plate-Lower 55
Mount Cradle 57
Power Trim/Steering Cylinder 59
Power Trim Components 63
Driveshaft Housing 65
Gear Housing Driveshaft 69
Gear Housing Propeller Shaft 73
Gear Housing, Offshore HD Driveshaft 77
Gear Housing, Offshore HD Propeller Shaft-Standard Rotation 81
Gear Housing, Offshore HD Propeller Shaft-Counter Rotation 85
Powerhead Gasket Set Components 89
Accessories 91
Mercathode Kit 93
Tools 95
PAGE i
Cat.# 90-889246101
Cowl Latching
Ref # Part Part Number Description Comments Qty Note
Class
- 0000 892062T02 LATCH ASSEMBLY Front and Side 1
1 0000 888976T01 BRACKET 1
2 0000 888974A02 SIDE LATCH ASSEMBLY 2
3 0024 888996 SPRING 4
4 0023 896124 SLEEVE 4
5 0025 828249 GROMMET 2
6 0000 889694 CABLE 2
7 0053 27290 RING Retaining 2
8 0012 30164 WASHER (.192 x .375 x .0312) 1
Stainless Steel
9 0017 893380 PIN Clevis 1
10 0053 61319 E RING 1
11 0010 4006731 SCREW (M6 x 16) 4
12 0016 889627 STUD 2
Cowl Latching
v11094050 PARTS MANUAL
PAGE 8
Cat.# 90-889246101
Electrical Box Components
16 3
42
4
17
9 5
11
39 40
24
14
13 27 26
38 30
37 29
8
7 5
19
17
23
1
23
21
22
10
25
15 2
13 6
20 28
12
18
41
31 35
32
36
34
33
36712
Electrical Box Components
v21024225 PARTS MANUAL
PAGE 9
Cat.# 90-889246101
Electrical Box Components
Ref # Part Part Number Description Comments Qty Note
Class
- NSS NOT SOLD SEPARATE Electrical 1
Box-Complete
- NSS NOT SOLD SEPARATE Electrical 1
Box
1 0000 885560T03 BASE Electrical Box 1
2 0000 885561T COVER Fuse Box 1
3 0000 888491 COVER Fuse 1
4 0025 885583 SEAL 1
5 0000 889531 STRAP 2
6 0000 885584 PIN Hinge 2
7 0025 833155 GROMMET 1
8 0023 8502341 BUSHING 1
9 0088 83296920 FUSE Mini - Yellow - 20 Ampere 7
9 0088 8329692 FUSE Mini - Gray - 2 Ampere 1
10 0011 400213 NUT (M8) Stainless Steel 1
11 0000 895099 EXTRACTOR Fuse 1
12 0054 891520001 CLIP 1
13 0010 40011146 SCREW (M8 x 13) Stainless Steel 2
14 0012 843108 WASHER (.330 x .560 x .060) 1
Stainless Steel
15 0012 817274 WASHER (.344 x 1.00 x .063) 1
Stainless Steel
16 0000 892244 STRAP Cover 1
17 0054 879962 CLIP 4
18 0000 89790753T PCM Propulsion Control Module [1B718255] & Below 1
18 0000 89790754T PCM Propulsion Control Module [1B718256] & Up 1
18 0077 89790755T PCM Propulsion Control Module EU 1
19 0084 880616T08 HARNESS ASSEMBLY Engine 1
- NSS NOT SOLD SEPARATE Relay 1
Bracket Assembly
20 0000 882751A04 RELAY ASSEMBLY 5
21 NSS NOT SOLD SEPARATE Decal- 5
Trim Relay
22 0000 889532 BRACKET 1
23 0010 40007103 SCREW (M5 x 6) 2
24 0084 93388A17 CABLE ASSEMBLY (8.50 Inches) 1
25 0084 879345T34 HARNESS ASSEMBLY Trim 1
26 0084 892137T03 HARNESS ASSEMBLY Fuse 1
27 0054 816311T TIE STRAP (8.00 Inches) AR
28 0010 82129114 SCREW (M6 x 14) 1
29 0000 830797A01 CONNECTOR ASSEMBLY Weather 2
Cap - 2 Pin Female
30 0000 877613A1 CONNECTOR ASSEMBLY 8 Pin 1
31 0084 899887T21 HARNESS ASSEMBLY Vessel 1
32 0084 888416T04 HARNESS ASSEMBLY DTS, Clean Long 1
Power, 15 Feet
33 0000 862646 FUSE Tan - 5 Ampere 1
Electrical Box Components
v21024225 PARTS MANUAL
PAGE 10
Cat.# 90-889246101
Electrical Box Components
16 3
42
4
17
9 5
11
39 40
24
14
13 27 26
38 30
37 29
8
7 5
19
17
23
1
23
21
22
10
25
15 2
13 6
20 28
12
18
41
31 35
32
36
34
33
36712
Electrical Box Components
v21024225 PARTS MANUAL
PAGE 11
