STRUCTURAL REPAIR WITH LOW VISCOUS EPOXY INJECTION
DEL-090:
DEL-090 is a Double Component Low Viscosity Dry Epoxy Injection Agent and it is specialized
repair and reinforcement material that is injected to cracks with dry to keep the initial
concrete state by maintaining the best adhesiveness.
Material Required
DEL -090 -Double Component Low Viscosity CY-1000- High pressure Grouting
Injection Dry Epoxy Injec�on Agent
Injection packer during grouting work:
Surface Cleaning:
Surface Prepara�on (making surface free from dust, dirt and any another unwanted
material by using the wire brush or grinder).
Analyzing the leakage zone, Some�mes the concrete surface is hidden under a surface
of mud/sludge deposits le� from long -term water leakage.
Insert Injection Packers
Place packers in the drilled hoe, at that the top of the rubber sleeve is below the
concrete surface. If the packer cannot be pushed into the hole, tap it in. Tighten the
packer with a wrench as �ght as necessary.(usually 8mm T -Spanner)
Low Viscosity Dry Epoxy Injection
Epoxy injec�on low viscous two component product, has capability to freely
flow and penetrate completely in to a crack area.
Inspection of cracks and surface treatment: work process should be determined
by checking in advance the condi�on width, depth of cracks and measure it
posi�on.
Drill holes near the cracks using hammer drill, with 45 ◦ angle from surface, hole posi�ons
must be zigzag as image and also make hole distances with every 15~20cm
Insert packers into the drilled holes , Fasten packers �ghtly using T-wrench
Mix Low Viscos Dry Epoxy Injection Material: DEL 090 Using Electrical Injection Pump
Injection of Del Epoxy- Resin+ Hardener: Mix the low viscosity epoxy resin 2:1 ra�o
according to the mixing ra�o mix only small quan�ty when ini�ally mixing because the
pot life will vary depending on the field environment and the material temperature.
Using Electrical injec�on Pump - Fill the 2:1 ra�o Mixed Epoxy Agent of the injec�on
pump Container With depends upon a site Condi�ons.
Connect the grease coupler with the installed packer. (Inject first at low area, and then
go to upper area. Down → Up
Push the switch for running machine, and inject Epoxy Resin into a hole. Start with low
pressure, and increase pressure. When Epoxy Resin flows out from the cracks, stop
injec�on, and move to another packer, and start injec�on again
STEPS TO BE FOLLOWED
1. Check crack area and Clean up the surface with wire brush or grinder.
STEP – 2
Drill holes near cracks using hammer drill, with45º angle from surface as image 2-1. To
prevent that packers don’t penetrate through a crack as image 2-2, hole positions must be
zigzag as image 2-3, and also make hole distances with every 15~20cm
STEP - 3 Insert packers into the drilled holes
STEP - 4. Fasten packers tightly using T-wrench.
STEP – 5 connect the hose to the piston
STEP - 6. Pour the epoxy Resin to the plastic bottle
STEP - 7. Connect the grease coupler with the installed packer. (Inject �irst at low area, and
then go to upper area). Down up
STEP - 8. Push the switch for running machine, and inject epoxy resin into a hole. Start with
low pressure, and increase pressure. When epoxy resin flows out from the cracks, stop
injection, and move to another packer, and start injection again
STEP - 9. After �inishing injection work, remove packers by hitting packers using a hammer.
Clean the surface using a scraper or a grinder, and if needed, coat with sealing materials.
inject PU resin into a hole. Start with low pressure, and increase pressure. When foam
�lows out from the cracks, stop injection, and move to another packer, and start injection
again
