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Gage Repeatability and Reproducibility Data Sheet Gage Repeatability and Reproducibility Data Sheet Variable Data Results Variable Data Results

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0% found this document useful (0 votes)
20 views2 pages

Gage Repeatability and Reproducibility Data Sheet Gage Repeatability and Reproducibility Data Sheet Variable Data Results Variable Data Results

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS VARIABLE DATA RESULTS


XE1130052544A0 Gage Name Appraiser A Part Number Gage Name Appraiser A
XE1130052545A0 Comparador Rosa Barcons XE1130052545A0 Comparador Rosa Barcons
Part Name Gage Number Appraiser B Part Name Gage Number Appraiser B
BUSHING, OUTWARD D402 Judit Escolies BUSHING, OUTWARD D402 Judit Escolies
Characteristic Specification Gage Type Appraiser C Characteristic Gage Type Appraiser C
Inner Diameter 5.354 5.370 Comparador Maribel Fernandez Inner Diameter Comparador Maribel Fernandez
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed
3 10 3 [Link].19 3 10 3 [Link].19

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)


TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 5.362 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 5.363 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2. 2 5.361 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 5.363 = 0.000 x 0.5907 2 0.8865 = 100(0.000/0.003)
3. 3 5.362 5.362 5.362 5.362 5.363 5.362 5.363 5.363 5.362 5.364 5.363 = 0.000 3 0.5907 = 5.91
4. AVE 5.362 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 xa= 5.363 Reproducibility - Appraiser Variation (AV)
5. R 0.001 0.000 0.001 0.000 0.000 0.000 0.000 0.001 0.000 0.000 ra= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 5.362 5.362 5.362 5.362 5.363 5.362 5.363 5.364 5.362 5.364 5.363 = {(0.000 x 0.5236)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.003)
7. 2 5.362 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 5.363 = 0.000 = 0.74
8. 3 5.362 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 5.363 Appraisers 2 3
9. AVE 5.362 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 xb= 5.363 n = parts r = trials K2 0.7087 0.5236
10. R 0.000 0.000 0.001 0.000 0.000 0.000 0.000 0.000 0.000 0.000 r b= 0.000 Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/Tol)
2 2 1/2
11. C 1 5.362 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 5.363 GRR = {(EV + AV )} Parts K3 = 100(0.000/0.003)
12. 2 5.362 5.362 5.363 5.362 5.363 5.362 5.363 5.364 5.362 5.364 5.363 = {(0.000^2 + 0.000^2)}^1/2 2 0.7087 = 5.95
13. 3 5.361 5.362 5.362 5.362 5.363 5.362 5.363 5.363 5.362 5.365 5.363 = 0.000 3 0.5236 Gage system O.K
14. AVE 5.36 5.36 5.36 5.36 5.36 5.36 xc= 5.36 5.36 5.36 5.36 5.363 Part Variation (PV) 4 0.4464
15. R 0.001 0.000 0.001 0.000 0.000 0.000 0.000 0.001 0.000 0.001 rc= 0.000 PV = RP x K3 5 0.4032 % PV = 100 (PV/Tol)

16. PART X= 5.363 = 0.002 x 0.3145 6 0.3745 = 100(0.001/0.003)


AVERAGE 5.36 5.36 5.36 5.36 5.36 5.36 5.36 5.36 5.36 5.36 Rp= 0.002 = 0.001 7 0.3534 = 27.52
17. (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 Tolerance (Tol) 8 0.3378
18. xDIFF = (Max x - Min x) = xDIFF= 0.000 Tol = Upper - Lower / 6 9 0.3247 ndc = 1.41(PV/GRR)
19. * UCLR = R x D4 = UCLR= 0.001 = ( 5.37 - 5.354 ) / 6 10 0.3145 = 1.41(0.001/0.000)
= 0.003 = 6
* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are Gage discrimination acceptable
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations. For information on the theory and constants used in the form see MSA Reference Manual , Third edition.

Notes:

Page 1 of 2
GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS VARIABLE DATA RESULTS
XE1130052544A0 Gage Name Appraiser A Part Number Gage Name Appraiser A
XE1130052544A0 Micrometer Rosa Barcons XE1130052544A0 Micrometer Rosa Barcons
Part Name Gage Number Appraiser B Part Name Gage Number Appraiser B
BUSHING, OUTWARD D401 Judit Escolies BUSHING, OUTWARD D401 Judit Escolies
Characteristic Specification Gage Type Appraiser C Characteristic Gage Type Appraiser C
Outer Diameter 13.833 13.848 Micrometer Maribel Fernandez Outer Diameter Micrometer Maribel Fernandez
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers Date Performed
3 10 3 [Link].19 3 10 3 [Link].19

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)


TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 13.84 13.842 13.84 13.841 13.843 13.84 13.84 13.841 13.842 13.839 13.841 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2. 2 13.84 13.841 13.84 13.841 13.842 13.84 13.839 13.841 13.842 13.839 13.841 = 0.000 x 0.5907 2 0.8865 = 100(0.000/0.003)
3. 3 13.84 13.841 13.84 13.841 13.842 13.84 13.839 13.841 13.842 13.84 13.841 = 0.000 3 0.5907 = 9.45
4. AVE 13.840 13.841 13.840 13.841 13.842 13.840 13.839 13.841 13.842 13.839 xa= 13.841 Reproducibility - Appraiser Variation (AV)
5. R 0.000 0.001 0.000 0.000 0.001 0.000 0.001 0.000 0.000 0.001 r a= 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 13.84 13.841 13.84 13.841 13.842 13.84 13.839 13.841 13.842 13.84 13.841 = {(0.000 x 0.5236)^2 - (0.000 ^2/(10 x 3))}^1/2 = 100(0.000/0.003)
7. 2 13.84 13.842 13.84 13.841 13.842 13.84 13.839 13.841 13.842 13.839 13.841 = 0.000 = 0.00
8. 3 13.84 13.841 13.84 13.841 13.842 13.84 13.84 13.841 13.842 13.839 13.841 Appraisers 2 3
9. AVE 13.840 13.841 13.840 13.841 13.842 13.840 13.839 13.841 13.842 13.839 xb= 13.841 n = parts r = trials K2 0.7087 0.5236
10. R 0.000 0.001 0.000 0.000 0.000 0.000 0.001 0.000 0.000 0.001 r b= 0.000 Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/Tol)
2 2 1/2
11. C 1 13.84 13.841 13.84 13.841 13.842 13.84 13.839 13.841 13.842 13.839 13.841 GRR = {(EV + AV )} Parts K3 = 100(0.000/0.003)
12. 2 13.84 13.841 13.84 13.841 13.842 13.84 13.84 13.841 13.842 13.839 13.841 = {(0.000^2 + 0.000^2)}^1/2 2 0.7087 = 9.45
13. 3 13.841 13.842 13.84 13.841 13.843 13.84 13.839 13.841 13.842 13.84 13.841 = 0.000 3 0.5236 Gage system O.K
14. AVE 13.84 13.84 13.84 13.84 13.84 13.84 13.84 13.84 13.84 13.84 xc= 13.841 Part Variation (PV) 4 0.4464
15. R 0.001 0.001 0.000 0.000 0.001 0.000 0.001 0.000 0.000 0.001 rc= 0.000 PV = RP x K3 5 0.4032 % PV = 100 (PV/Tol)

16. PART X= 13.841 = 0.003 x 0.3145 6 0.3745 = 100(0.001/0.003)


AVERAGE 13.84 13.84 13.84 13.84 13.84 13.84 13.84 13.84 13.84 13.84 Rp= 0.003 = 0.001 7 0.3534 = 36.34
17. (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 Tolerance (Tol) 8 0.3378
18. xDIFF = (Max x - Min x) = xDIFF= 0.000 Tol = Upper - Lower / 6 9 0.3247 ndc = 1.41(PV/GRR)
19. * UCLR = R x D4 = UCLR= 0.001 = ( 13.848 - 13.833 ) / 6 10 0.3145 = 1.41(0.001/0.000)
= 0.003 = 5
* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are Gage discrimination acceptable
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or
discard values and re-average and recompute R and the limiting value from the remaining observations. For information on the theory and constants used in the form see MSA Reference Manual , Third edition.

Notes:

Page 2 of 2

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