ACE ZIP/IRIS IMRL – IOBD II Ver : 1.

DTC Troubleshooting Data Date: 08/07/2015

Contents
P037D-98: Glow Plug Sense Circuit-Component or System Over Temperature .......................................................... 8

P042E-00: Exhaust Gas Recirculation "A" Control Stuck Open-No Sub Type Information ...................................... 10

P042F-00: Exhaust Gas Recirculation "A" Control Stuck Closed-No Sub Type Information .................................... 13

P060A-64: Internal Control Module Monitoring Processor Performance-Signal Plausibility Failure ........................ 16

P060D-64: Internal Control Module Accelerator Pedal Position Performance-Signal Plausibility Failure............... 18

P061A-40: Internal Control Module Torque Performance-ISO/SAE Reserved (Diagnosis of set path limitation
forced by ECU monitoring level 2) ...................................................................................................................................... 20

P061B-62: Internal Control Module Torque Calculation Performance-Signal Compare Failure .............................. 22

P061C-40: Internal Control Module Engine RPM Performance-ISO/SAE Reserved ................................................. 24

P062A-98: Fuel Pump "A" Control Circuit Range/Performance-Component or System Over Temperature
(Fuel intank module) ............................................................................................................................................................. 26

P062B-96: Internal Control Module Fuel Injector Control Performance-Component Internal Failure...................... 28

P062D-2B: Short circuit - Fuel Injector Driver Circuit Performance Bank 1-Signal Cross Coupled(ECU) .............. 30

P062F-44: Internal Control Module EEPROM Error-Data Memory Failure ................................................................. 32

P062F-45: Internal Control Module EEPROM Error-Program Memory Failure........................................................... 34

P062F-46: Internal Control Module EEPROM Error-Calibration / Parameter Memory Failure ................................. 36

P064C-12: Glow Plug Control Module-Circuit Short To Battery .................................................................................... 38

P064C-14: Glow Plug Control Module-Circuit Short To Ground or Open .................................................................... 40

P0087-00: Fuel Rail/System Pressure - Too Low-No Sub Type Information .............................................................. 42

P0088-00: Fuel Rail/System Pressure - Too High-No Sub Type Information ............................................................. 45

P0090-13: Fuel Pressure Regulator 1 Control Circuit/Open-Circuit Open ( metering unit output ).......................... 48

P0090-98: Fuel Pressure Regulator 1Control Circuit/Open-Over Temperature(driver of metering unit) ................ 50

P0091-00: Fuel Pressure Regulator 1 Control Circuit Low-No Sub Type Information (Short Circuit to ground of
metering unit output) ............................................................................................................................................................. 52

P0092-00: Fuel Pressure Regulator 1 Control Circuit High-No Sub Type Information (Short circuit to battery of
metering unit output ) ............................................................................................................................................................ 54

Author: ERC Page 1 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0116-00: Engine Coolant Temperature Sensor 1 Circuit Range/Performance-No Sub Type Information (defect
fault check for Absolute/ Dynamic plausibility test) .......................................................................................................... 56

P0117-11: Engine Coolant Temperature Sensor 1 Circuit Low-Circuit Short To Ground ......................................... 58

P0118-15: Engine Coolant Temperature Sensor 1 Circuit High-Circuit Short To Battery or Open .......................... 60

P0120-14: Throttle/Pedal Position Sensor/Switch "A" Circuit-Circuit Short To Ground or Open(Signal Range
Check Low for APP1) ........................................................................................................................................................... 62

P0123-12: Throttle/Pedal Position Sensor/Switch "A" Circuit High-Circuit Short To Battery (Signal Range Check
High for APP1) ....................................................................................................................................................................... 64

P133A-62: Diagnosis fault check to report the error to demand for an ICO due to an error in the PoI3 efficiency
factor-Signal Compare Failure ............................................................................................................................................ 66

P133B-48: Diagnostic fault check to report the error due to Over Run-Supervision Software Failure .................... 68

P133C-64: Diagnostic fault check to report the error due to injection quantity correction-Signal Plausibility Failure
................................................................................................................................................................................................. 70

P133D-48: Diagnosis of current path limitation forced by ECU monitoring level 2-Supervision Software Failure. 72

P133D-48: Diagnosis of lead path limitation forced by ECU monitoring level 2-Supervision Software Failure ..... 74

P0182-11: Fuel Temperature Sensor "A" Circuit Low-Circuit Short To Ground .......................................................... 76

P0183-12: Fuel Temperature Sensor "A" Circuit High-Circuit Short To Battery.......................................................... 79

P0190-64: Fuel Rail Pressure Sensor "A" Circuit-Signal Plausibility Failure (Diagnostic fault check to report the
plausibility error in rail pressure monitoring) ..................................................................................................................... 82

P0191-00: Fuel Rail Pressure Sensor "A" Circuit Range/Performance ........................................................................ 83

P0192-11: Fuel Rail Pressure Sensor "A" Circuit Low-Circuit Short To Ground......................................................... 86

P0193-15: Fuel Rail Pressure Sensor "A" Circuit High-Circuit Short To Battery or Open ......................................... 89

P0200-00: Injector Circuit/Open-No Sub Type Information ............................................................................................ 92

P0220-14: Throttle/Pedal Position Sensor/Switch "B" Circuit-Circuit Short To Ground or Open Signal Range
Check Low for APP2 ............................................................................................................................................................. 94

P0223-12: Throttle/Pedal Position Sensor/Switch "B" Circuit High-Circuit Short To Battery Signal Range Check
High for APP2 ........................................................................................................................................................................ 97

P226A-11: Water in Fuel Lamp Control Circuit-Circuit Short To Ground ................................................................... 100

P226A-12: Water in Fuel Lamp Control Circuit-Circuit Short To Battery.................................................................... 102

Author: ERC Page 2 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P226A-13: Water in Fuel Lamp Control Circuit-Circuit Open( No load error ) ........................................................... 104

P226A-98: Water in Fuel Lamp Control Circuit-Component or System Over Temperature .................................... 107

P228C-00: Fuel Pressure Regulator 1 Exceeded Control Limits - Pressure Too Low-No Sub Type
Information(Minimum rail pressure exceeded ) .............................................................................................................. 110

P228D-00: Fuel Pressure Regulator 1 Exceeded Control Limits - Pressure Too High-No Sub Type Information
(Maximum rail pressure exceeded ) ................................................................................................................................. 113

P228F-00: Fuel Pressure Regulator 1 Exceeded Learning Limits - Too High-No Sub Type Information( Maximum
positive deviation of rail pressure exceeded concerning set flow of fuel)................................................................... 116

P263A-11: MIL (Malfunction Indicator Lamp) - Circuit Short To Ground.................................................................... 119

P263B-12: MIL (Malfunction Indicator Lamp) - Circuit Short To Battery .................................................................... 122

P268C-55: Cylinder 1 Injector Data Incompatible-Not Configured .............................................................................. 125

P0339-29: Crankshaft Position Sensor "A" Circuit Intermittent-Signal Invalid........................................................... 126

P0341-64: Camshaft Position Sensor "A" Circuit Range/Performance-Signal Plausibility Failure(DFC for
camshaft offset angle exceeded) ...................................................................................................................................... 129

P0344-29: Camshaft Position Sensor "A" Circuit Intermittent-Signal Invalid ............................................................. 131

P0380-13: Glow Plug/Heater Circuit "A"-Circuit Open .................................................................................................. 134

P0381-11: Glow Plug/Heater Indicator(glow lamp) Circuit-Circuit Short To Ground ................................................ 137

P0381-12: Glow Plug/Heater Indicator(glow lamp) Circuit-Circuit Short To Battery................................................. 140

P0381-13: Glow Plug/Heater Indicator(glow lamp) Circuit-Circuit Open ................................................................... 143

P0381-98: Glow Plug/Heater Indicator9glow lamp) Circuit-Component or System Over Temperature ................ 145

P0383-11: Glow Plug Control Circuit Low-Circuit Short To Ground............................................................................ 147

P0384-12: Glow Plug Control Circuit High-Circuit Short To Battery ........................................................................... 150

P0401-00: Exhaust Gas Recirculation "A" Flow Insufficient Detected-No Sub Type Information .......................... 153

P0402-00: Exhaust Gas Recirculation "A" Flow Excessive Detected-No Sub Type Information ........................... 156

P0403-13: Exhaust Gas Recirculation "A" Control Circuit-Circuit Open..................................................................... 159

P0404-98: Exhaust Gas Recirculation "A" Control Circuit Range/Performance-Component or System Over
Temperature......................................................................................................................................................................... 162

Author: ERC Page 3 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0405-00: Exhaust Gas Recirculation Sensor "A" Circuit Low-No Sub Type Information ...................................... 165

P0406-00: Exhaust Gas Recirculation Sensor "A" Circuit High-No Sub Type Information ..................................... 168

P0480-11: Fan 1 Control Circuit-Circuit Short To Ground ............................................................................................ 171

P0480-12: Fan 1 Control Circuit-Circuit Short To Battery ............................................................................................. 174

P0480-13: Fan 1 Control Circuit-Circuit Open ................................................................................................................ 177

P0480-98: Fan 1 Control Circuit-Component or System Over Temperature ............................................................. 180

P0489-11: Exhaust Gas Recirculation "A" Control Circuit Low-Circuit Short To Ground ........................................ 183

P0490-12: Exhaust Gas Recirculation "A" Control Circuit High-Circuit Short To Battery ........................................ 186

P0501-64: Vehicle Speed Sensor "A" Range/Performance-Signal Plausibility Failure............................................ 189

P0297-17: Vehicle Speed Sensor "A" Intermittent/Erratic/High-Circuit Voltage Above Threshold ........................ 192

P0504-64: Brake Switch "A"/"B" Correlation-Signal Plausibility Failure ..................................................................... 195

P0562-00: System Voltage Low-No Sub Type Information (SRC low for battery voltage sensor) ......................... 198

P0563-00: System Voltage High-No Sub Type Information(SRC High for battery voltage sensor)....................... 200

P0600-8F: Serial Communication Link-Erratic(Diagnostic fault check to report errors in SPI communication) ... 202

P0600-49: Serial Communication Link-Internal Electronic Failure (Too many SPI errors during MoCSOP
execution). ............................................................................................................................................................................ 204

P0605-41: Internal Control Module Read Only Memory (ROM) Error-General Checksum Failure ....................... 206

P0606-46: Control Module Processor-Calibration / Parameter Memory Failure ....................................................... 208

P0606-48: Control Module Processor-Supervision Software Failure.......................................................................... 210

P0607-40: Control Module Performance(Visibility of Software Resets in DSM) ....................................................... 212

P0611-61: Fuel Injector Control Module Performance-Signal Calculation Failure ................................................... 213

P0615-13: Starter Relay Circuit-Circuit Open ................................................................................................................. 214

P0615-98: Starter Relay Circuit-Component or System Over Temperature .............................................................. 217

P0616-11: Starter Relay Circuit Low-Circuit Short To Ground .................................................................................... 220

P0617-12: Starter Relay Circuit High-Circuit Short To Battery .................................................................................... 223

P0627-13: Fuel Pump "A" Control Circuit/Open-Circuit Open (Open load of pre-supply pump output) ................ 226
Author: ERC Page 4 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0628-11: Fuel Pump "A" Control Circuit Low-Circuit Short To Ground (Short circuit to ground of pre-supply
pump output) ........................................................................................................................................................................ 229

P0629-12: Fuel Pump "A" Control Circuit High-Circuit Short To Battery (Short circuit to battery of pre-supply
pump output ) ....................................................................................................................................................................... 232

P0641-01: Sensor Reference Voltage "A" Circuit/Open-General Electrical Failure ................................................. 235

P0650-13: Malfunction Indicator Lamp (MIL) Control Circuit-Circuit Open ................................................................ 237

P0650-98: Malfunction Indicator Lamp (MIL) Control Circuit-Component or System Over Temperature ............. 240

P0651-01: Sensor Reference Voltage "B" Circuit/Open-General Electrical Failure ................................................. 243

P0655-11: Engine Hot Lamp Output Control Circuit-Circuit Short to Ground ............................................................ 246

P0655-12: Engine Hot Lamp Output Control Circuit-Circuit Short to Battery ............................................................ 249

P0655-13: Engine Hot Lamp Output Control Circuit-Circuit Open .............................................................................. 252

P0655-98: Engine Hot Lamp Output Control Circuit-Component or System Over Temperature ........................... 255

P0685-11: ECM/PCM Power Relay Control Circuit/Open-Circuit Short To Ground ................................................. 258

P0685-15: ECM/PCM Power Relay Control Circuit/Open-Circuit Short To Battery or Open .................................. 259

P0697-01: Sensor Reference Voltage "C" Circuit/Open-General Electrical Failure ................................................. 260

P0704-64: Clutch Switch Input Circuit-Signal Plausibility Failure ................................................................................ 263

P1300-13: Service or CEL lamp open load-Circuit Open ............................................................................................. 266

P1301-98: Service or CEL lamp Circuit over temperature-Component or System Over Temperature ................. 269

P1302-12: Service or CEL lamp - Circuit short to battery ............................................................................................ 272

P1303-11: Service or CEL lamp - Circuit short to ground ............................................................................................. 275

P1320-84: Loss of synchronization sending bytes to the MM from CPU - Signal Below Allowable ...................... 278

P1327-64: Diagnostic fault check to report the NTP error in ADC monitoring-Signal Plausibility Failure ............. 280

P1328-64: Diagnostic fault check to report the ADC test error-Signal Plausibility Failure ...................................... 282

P1329-64: Diagnostic fault check to report the error in Voltage ratio in ADC monitoring-Signal Plausibility Failure
............................................................................................................................................................................................... 284

P1330-40: Wrong set response time ................................................................................................................................ 286

Author: ERC Page 5 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1331-16: Diagnostic fault check to report the error in under voltage monitoring-Circuit Voltage Below Threshold.
............................................................................................................................................................................................... 288

P1331-17: Diagnostic fault check to report the error in overvoltage monitoring-Circuit Voltage Above Threshold
............................................................................................................................................................................................... 290

P1331-40: DFC to set a torque limitation once an error is detected before MoCSOP's error reaction is set ....... 292

P1331-63: OS timeout in the shut off path test. Failure setting the alarm task period.-Circuit / Component
Protection Time-Out ............................................................................................................................................................ 294

P1331-64: Diagnostic fault check to report that the positive test failed-Signal Plausibility Failure ........................ 296

P1334-47: Diagnostic fault check to report that WDA is not working correct - Watchdog / Safety microcontroller
............................................................................................................................................................................................... 298

P1334-63: Diagnostic fault check to report the timeout in the shut off path test - Circuit / Component Protection
Time-Out ............................................................................................................................................................................... 300

P1335-40: Diagnostic fault check to report the plausibility error between level 1 energizing time and level 2
information ............................................................................................................................................................................ 302

P1336-64: Diagnostic fault check to report the error due to plausibility between the injection begin v/s injection
type-Signal Plausibility Failure .......................................................................................................................................... 304

P1337-64: Diagnostic fault check to report the error due to non plausibility in ZFC-Signal Plausibility Failure ... 306

P1338-64: Diagnosis fault check to report the demand for normal mode due to an error in the PoI2 quantity-
Signal Plausibility Failure ................................................................................................................................................... 308

P1339-63: Diagnosis fault check to report the error to demand for an ICO due to an error in the PoI2 shut-off-
Circuit / Component Protection Time-Out ....................................................................................................................... 310

P2135-64: Throttle/Pedal Position Sensor/Switch "A"/"B" Voltage Correlation-Signal Plausibility Failure ........... 312

P2228-11: Barometric Pressure Sensor "A" Circuit Low-Circuit Short To Ground ................................................... 315

P2229-12: SRC High for Environmental pressure Sensor - Circuit Short To Battery............................................... 317

P2265-00: Water in Fuel Sensor Circuit Range/Performance-No Sub Type Information ( Max threshold error for the
sensor self test) ................................................................................................................................................................... 319

P2269-00: Water in Fuel Condition-No Sub Type Information(Error to report detection of water in fuel) .................... 322

P2614-14: Camshaft Position Signal Output Circuit/Open-Circuit Short To Ground or Open ................................ 324

P2617-31: Crankshaft Position Signal Output Circuit/Open-No Signal ...................................................................... 327

Author: ERC Page 6 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1125-11: Engine Over speed Indicator Circuit-Circuit Short to Ground ................................................................... 330

P1125-12: Engine Over speed Indicator Circuit -Circuit Short to Battery................................................................... 331

P1125-13: Engine Over speed Indicator Circuit -Circuit Open .................................................................................... 332

P1125-98: Engine Over speed Indicator Circuit -Component or System Over Temperature ................................. 333

P2299-00: Accelerator Pedal Position Brake Plausibility detection ............................................................................ 334

P0219-00: Over speed detection in component engine protection ............................................................................. 337

P0A0F-00: Detection of Failed Engine Start ................................................................................................................... 338

Author: ERC Page 7 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P037D-98: Glow Plug Sense Circuit-Component or System Over Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P037D-98 1. Permanent short circuit to battery No effect on vehicle performance
MIL- Off (Adverse effect on cold startabilty)
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness.

2. Check for damage for pins at glow plug & ECU connector.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check Glow Plug Connector
Step 2 Check for continuity between glow plug interface unit
connector (2) with ECU Pin (67) and glow plug interface unit
connector (5) with ECU PIN (41)
Step 3 Check for damages at ECU Pins

Author: ERC Page 8 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Injector

Glow Plug
Exhaust
Manifold

Cylinder Head

Component Image:

Author: ERC Page 9 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P042E-00: Exhaust Gas Recirculation "A" Control Stuck Open-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P042E-00 1. EGR Valve stuck.  PM emission level will increase.
MIL- On  Fuel economy will decrease.
CEL – Off  It will affect overall engine
Immo Lamp – NA component life.
Message on IC - NA

Checkpoints:

1. Check soot deposits on EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Perform an actuator test and confirm whether the
EGR valve is working properly if not blow away The desired and actual EGR
dust/soot if any and recheck whether valve is valve should match
working.
Step 2 If problem persists, change the EGR valve. Clear
the error, warm up the engine and check again for
error.

Author: ERC Page 10 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 11 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image: EGR valve

Component Image:

Author: ERC Page 12 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P042F-00: Exhaust Gas Recirculation "A" Control Stuck Closed-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P042F-00 1. EGR Valve stuck. NOx emission level will increase
MIL- On
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check soot deposits on EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Perform an actuator test and confirm whether the
EGR valve is working properly if not blow away The desired and actual EGR
dust/soot if any and recheck whether valve is valve should match
working.
Step 2 If problem persists, change the EGR valve. Clear
the error, warm up the engine and check again for
error.

Author: ERC Page 13 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 14 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:
Vacuum valve

Component Image:

Author: ERC Page 15 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P060A-64: Internal Control Module Monitoring Processor Performance-Signal Plausibility

Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P060A-64 1. Error in plausibility of FC and MM
MIL- Off communication
CEL – On 2.The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 16 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 17 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P060D-64: Internal Control Module Accelerator Pedal Position Performance-Signal

Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P060D-64 1. Error in the plausibility of the accelerator
MIL- Off pedal voltage
CEL – On 2.The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 18 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 19 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P061A-40: Internal Control Module Torque Performance-ISO/SAE Reserved (Diagnosis of set

path limitation forced by ECU monitoring level 2)

Overview:

Code Cause Effect on Vehicle

Fault Code: P061A-40 1. Quantity torque path limitation force by
MIL- Off monitoring level 2
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through the diagnostic tester on first
appearance
Step 2 Replace the ECU on re occurrence

Author: ERC Page 20 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 21 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P061B-62: Internal Control Module Torque Calculation Performance-Signal Compare Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P061B-62 1. Error in the torque comparison between
MIL- Off permissible engine torque and current actual
CEL – On torque
Immo Lamp – NA 2.The ECU has an internal error
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 22 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 23 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P061C-40: Internal Control Module Engine RPM Performance-ISO/SAE Reserved

Overview:

Code Cause Effect on Vehicle

Fault Code: P061C-40 1. impermissible offset between the engine
MIL- Off speed of level2 and level 1
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 24 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 25 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P062A-98: Fuel Pump "A" Control Circuit Range/Performance-Component or System Over

Temperature (Fuel intank module)

Overview:

Code Cause Effect on Vehicle

Fault Code: P062A-98 1. Permanent short to battery Vehicle will not start
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC – NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between PSP connector pins and ECU Open Ckt: resistance Infinite
pins (68) short Ckt: Resistance= zero

Circuit Schematic:

Author: ERC Page 26 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 27 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P062B-96: Internal Control Module Fuel Injector Control Performance-Component Internal

Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P062B-96 1. Internal ECU chip failure Vehicle will not start
MIL- On
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the ECU memory
Step 2 Replace the ECU if error persists

Author: ERC Page 28 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 29 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P062D-2B: Short circuit - Fuel Injector Driver Circuit Performance Bank 1-Signal Cross
Coupled(ECU)

Overview:

Code Cause Effect on Vehicle

Fault Code: P062D-2B 1. Internal ECU chip failure Vehicle will not start
MIL- On
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the ECU memory
Step 2 Replace the ECU if error persists

Author: ERC Page 30 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 31 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P062F-44: Internal Control Module EEPROM Error-Data Memory Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P062F-44 1. ECU internal error-EEPROM erase not
MIL- Off possible
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch On and Off the ignition key for two times with finished
power latch
Step 2 Replace the ECU if the problem persists

Author: ERC Page 32 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 33 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P062F-45: Internal Control Module EEPROM Error-Program Memory Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P062F-45 1. ECU internal error-EEPROM erase not
MIL- Off possible
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch On and Off the ignition key for two times with finished
power latch
Step 2 Replace the ECU if the problem persists

Author: ERC Page 34 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 35 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P062F-46: Internal Control Module EEPROM Error-Calibration / Parameter Memory Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P062F-46 1. ECU internal error-EEPROM erase not
MIL- Off possible
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch On and Off the ignition key for two times with finished
power latch
Step 2 Replace the ECU if the problem persists

Author: ERC Page 36 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 37 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P064C-12: Glow Plug Control Module-Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P064C -12 1. Glow plug unit problem No effect on vehicle performance
MIL- Off (Adverse effect on cold startabilty)
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check glow plug unit

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for glow plug unit
Step 2 Check for continuity between glow plug interface unit
connector (2) with ECU Pin (67) and glow plug interface unit
connector (5) with ECU PIN (41)
Step 3 Replace glow plug unit if problem persist

Circuit Schematic:

Author: ERC Page 38 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 39 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P064C-14: Glow Plug Control Module-Circuit Short To Ground or Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P064C-14 1. Glow plug unit problem No effect on vehicle performance
MIL- Off (Adverse effect on cold startabilty)
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check glow plug unit

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for glow plug unit
Step 2 Check for continuity between glow plug interface unit
connector (2) with ECU Pin (67) and glow plug interface unit
connector (5) with ECU PIN (41)
Step 3 Replace glow plug unit if problem persist

Circuit Schematic:

Author: ERC Page 40 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 41 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0087-00: Fuel Rail/System Pressure - Too Low-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P0087-00 1. Fuel Leakage in high pressure circuit. Vehicle will not start
MIL- On 2. Restriction in fuel suction line.
CEL – Off 3. Choked Fuel filter
Immo Lamp – NA 4. Low fuel/ No fuel in fuel tank.
Message on IC - NA

Checkpoints:

1. Check pre supply pump

2. Check wiring harness
3. Check fuel lines

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for leakages in high pressure circuit & rectify.
Step 2 Check leakage in low pressure circuit & rectify.
Step 3 Check for bends/crimps in fuel suction line & rectify.
Step 4 Check for fuel level in fuel tank & re-fill if required.
Step 5 Check if filter is clogged
Step 6 Check electric pre supply pump output
Step 7 Check common rail CR components

Author: ERC Page 42 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 43 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 44 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0088-00: Fuel Rail/System Pressure - Too High-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P0088-00 1. Rail pressure found to be more Vehicle will not start
MIL- On 2. DTC gets logged when rail pressure
CEL – Off is above maximum pressure
Immo Lamp – NA threshold
Message on IC - NA

Checkpoints:

1. Check Air entry in low pressure fuel lines.

2. Check whether rail pressure sensor properly connected or not.
3. Check bend/crimps in fuel supply line

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check low pressure circuit back leaks(return lines)
Step 2 Check fuel filter for choke
Step 3 Check ECU Pins & connector for damage
Step 4 Check LP circuit & rectify leakage if it is there
Step 5 Check HP circuit & rectify leakage if it is there
Step 6 Check Continuity between rail pressure sensor Pin (1) & ECU
Pin (76), rail pressure sensor Pin (2) & ECU Pin (54), rail
pressure sensor Pin (3) & ECU Pin (32)

Author: ERC Page 45 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 46 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 47 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0090-13: Fuel Pressure Regulator 1 Control Circuit/Open-Circuit Open ( metering unit output )

Overview:

Code Cause Effect on Vehicle

Fault Code: P0090-13 1. metering unit output disconnected Vehicle Will not start
MIL- ON 2. Wiring/Connector broken/frayed MIL will get illuminated
CEL – OFF leading to Metering unit
Immo Lamp – NA 3. Faulty Metering Unit
Message on IC - NA

Checkpoints:

1) Check for damage of pins at both metering unit connector and ECU connector.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check Connector Is connected Properly or not
Step 2 Check Metering unit connector/wiring harness connector for
damage
Step 3 Check continuity between metering unit connector Pin no.(1) Continuity to be observed
and ECU Pin No.(89).
Step 4 Check for short circuit to battery or short circuit to ground. If
found, replace wiring harness and check for errors.
Step 5 If problem persists, change the ECU with a known good one
and check again for error.

Author: ERC Page 48 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 49 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0090-98: Fuel Pressure Regulator 1Control Circuit/Open-Over Temperature(driver of

metering unit)
Overview:

Code Cause Effect on Vehicle

Fault Code: P0090-98 1. Metering Unit short to battery Vehicle Will not start
MIL- ON 2. Metering Unit Pin damage
CEL – OFF
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1) Check for damage of pins at both metering unit connector and ECU connector.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch
Step 2 Disconnect the metering unit connector & ECU connector. Continuity to be observed
Check continuity between metering unit connector Pin (1) and
ECU Pin (89). If no continuity, replace wiring harness and
check for error.
Step 3 Check for short circuit to battery or short circuit to ground. If
detected, replace wiring harness and check for error.
Step 4 If problem persists, change the ECU with a known good one
and check again for error.
Step 5 Upon completion of inspection & repair work, clear the DTC
using diagnostic tool. Perform "DTC Confirmation Procedure"
& confirm that the problem has been corrected

Author: ERC Page 50 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 51 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0091-00: Fuel Pressure Regulator 1 Control Circuit Low-No Sub Type Information (Short
Circuit to ground of metering unit output)

Overview: Metering unit high side control wire shorted to ground

Code Cause Effect on Vehicle

Fault Code: P0091-00 1. High side short circuit to ground  MIL gets Illuminated
MIL- ON  Vehicle will not start
CEL – OFF
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1) Check for damage of pins at both metering unit connector and ECU connector.

Trouble Shooting Steps:

Sr. No. Steps Specifications
Step 1 Switch Off the Ignition Switch
Step 2 Disconnect the metering unit connector & ECU Continuity to be observed
connector. Check continuity between metering unit
connector Pin(1) and ECU Pin(89). If no continuity,
replace wiring harness and check for error.
Step 3 Check for short circuit to battery or short circuit to
ground. If detected, replace wiring harness and check
for error.
Step 4 If problem persists, change the ECU with a known
good one and check again for error.
Step 5 Upon completion of inspection & repair work, clear the
DTC using diagnostic tool. Perform "DTC
Confirmation Procedure" & confirm that the problem
has been corrected

Author: ERC Page 52 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 53 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0092-00: Fuel Pressure Regulator 1 Control Circuit High-No Sub Type Information (Short
circuit to battery of metering unit output )

Overview:

Code Cause Effect on Vehicle

Fault Code: P0092-00 1. High side short circuit to battery Vehicle will not start
MIL- ON
CEL – OFF
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1) Check for damage of pins at both metering unit connector and ECU connector.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch
Step 2 Disconnect the metering unit connector & ECU connector.
Check continuity between metering unit connector Pin (1) and
ECU Pin (89). If no continuity, replace wiring harness and
check for error.
Step 3 Check for short circuit to battery or short circuit to ground. If
detected, replace wiring harness and check for error.
Step 4 If problem persists, change the ECU with a known good one
and check again for error.
Step 5 Upon completion of inspection & repair work, clear the DTC
using diagnostic tool. Perform "DTC Confirmation Procedure"
& confirm that the problem has been corrected

Author: ERC Page 54 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 55 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0116-00: Engine Coolant Temperature Sensor 1 Circuit Range/Performance-No Sub Type

Information (defect fault check for Absolute/ Dynamic plausibility test)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0116-00 1. Coolant temperature connector connected Coolant temperature sensor not
MIL- ON to fuel temperature sensor working.
CEL – Off 2.Thermostat is always open
Immo Lamp – NA 3. Coolant temperature sensor not connected Torque reduction
Message on IC - NA properly
4. Coolant at water temperature sensor not
flowing
5. Wiring harness problem
6. Wrong specification sensor / faulty sensor

Checkpoints:

1) Check whether the connector is properly connected to the sensor

2) Check correct placement of coolant temperature sensor

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check if fuel temperature connector is connected to coolant The fuel temperature connector
sensor. Correct if wrongly connected and check for error. If no should not be connected to
error go to step 7 water coolant sensor
Step 2 Remove sensor and clean area of sensor mounting of any
debris and check again for error. If no error present, go to step 7
Step 3 Change sensor, warm the engine at fly up for 20 mins and Fly up = 3400 rpm
check for error. If no error, go to step 7
Step 4 Check thermostat for proper functioning. Replace if required
and check again for error. If no error, go to step 7
Step 5 If error persists change wiring harness and check for error. If no
error go to step 7
Step 6 If problem still persists, change ECU and check for error. Go to
step 7
Step 7 Upon completion of inspection & repair work, clear the DTC
using diagnostic tool. After this go to step 8.
Step 8 Perform "DTC Confirmation Procedure" & confirm that the
problem has been corrected

Author: ERC Page 56 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Coolant Temperature
sensor

Thermostat Cover

Cylinder Head

Sensor location on Engine Sensor Location on Vehicle

Component Image:

Author: ERC Page 57 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0117-11: Engine Coolant Temperature Sensor 1 Circuit Low-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0117-11 1. Coolant Temperature sensor Pin 1  MIL illuminates.
MIL- ON short to ground.
CEL – Off 2. Faulty/Damaged Sensor
Immo Lamp – NA 3. Loose Connection at coolant Temp.
Message on IC - NA Sensor

Checkpoints:

1. Check wiring harness for Temperature sensor

2. Check for Temperature sensor damage

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check whether the coolant temp sensor connector is
connected properly
Step 2 Check for electrical continuity between sensor connector pin- Continuity to be observed.
1,2 and ECU pin-33,11 respectively.
Step 3 Check the wiring harness to locate and rectify the sensor wire
short to ground.
Step 4 Check and confirm whether the sensor output voltage is within 0.1V < Volt. Range < 4.9 V
the operating range.
Step 5 Measure the nominal resistance of sensor between pin 1 & 2 2.5 kΩ ± 5% at 20deg C
Step 5 Erase the fault with the scan tool after completing above steps.
Step 6 Replace the sensor, if problem persists.

Author: ERC Page 58 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Coolant Temperature
sensor

Thermostat Cover

Cylinder Head

Sensor location on Engine Sensor Location on Vehicle

Component Image:

Author: ERC Page 59 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0118-15: Engine Coolant Temperature Sensor 1 Circuit High-Circuit Short To Battery or

Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0118-15 1. Coolant temp sensor pin-1 short  MIL illuminates.
MIL- On to supply or open circuit.  Cooling fan stays on.
CEL – Off 2. Faulty or Damaged sensor
Immo Lamp – NA 3. Loose connection at Coolant
Message on IC - NA temp Sensor

Checkpoints:

1. Check wiring harness at Coolant Temperature sensor

2. Check for Coolant Temperature sensor damage

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check whether the sensor connector is connected properly
Step 2 Check for electrical continuity between sensor connector pin- Continuity to be observed.
1,2 and ECU pin- 33,11 respectively.
Step 3 Check the wiring harness to locate and rectify the sensor wire
short to supply.
Step 4 Check and confirm whether the sensor output voltage is within 0.1V < Volt. Range < 4.9 V
the operating range.
Step 5 Measure the nominal resistance of sensor between pin 1 & 2 2.5 kΩ ± 5% at 20deg C
Step 6 Erase the fault with the scan tool after above going above
steps.
Step 7 Replace the sensor, if problem persists.

Author: ERC Page 60 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Coolant Temperature
sensor

Thermostat Cover

Cylinder Head

Sensor location on Engine Sensor Location on Vehicle

Component Image:

Author: ERC Page 61 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0120-14: Throttle/Pedal Position Sensor/Switch "A" Circuit-Circuit Short To Ground or

Open(Signal Range Check Low for APP1)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0120-14 1. Wiring harness problem APP will not respond
MIL- Off 2. APP module is defective
CEL – On 3. Connector loose/ not connected
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check APP module

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between APP module connector pins and Open Ckt: resistance Infinite
ECU pins (back out pins) short Ckt: Resistance= zero

Connector PIN ECU PIN

A 40
B 82
C 60
D 18
E 83
F 61
Step 3 Check for any damage on APP module connector and ECU
connector pins / continuity
Step 4 Disconnect the accelerator pedal connector & ECU, check
continuity

Author: ERC Page 62 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 63 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0123-12: Throttle/Pedal Position Sensor/Switch "A" Circuit High-Circuit Short To Battery

(Signal Range Check High for APP1)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0123-12 1. Wiring harness problem APP will not respond
MIL- Off 2. APP module is defective
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check APP module

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between APP module connector pins and Open Ckt: resistance Infinite
ECU pins (back out pins) short Ckt: Resistance= zero
Step 3 Check for any damage on APP module connector and ECU
connector pins / continuity

Check for continuity between APP module connector pins and

ECU pins (back out pins)
Connector PIN ECU PIN
A 40
B 82
C 60
D 18
E 83
F 61
Step 4 Disconnect the accelerator pedal connector & ECU, check
continuity

Author: ERC Page 64 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 65 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P133A-62: Diagnosis fault check to report the error to demand for an ICO due to an error in
the PoI3 efficiency factor-Signal Compare Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P133A-62 1. Error in the plausibility of Pol3 efficiency
MIL- Off 2. The ECU has an internal error
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 66 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 67 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P133B-48: Diagnostic fault check to report the error due to Over Run-Supervision Software
Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P133B-48 1. Error in the plausibility of current
MIL- Off energizing time with maximum permitted
CEL – On energizing time during overrun
Immo Lamp – NA 2. the ECU has an internal error
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 68 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 69 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P133C-64: Diagnostic fault check to report the error due to injection quantity correction-
Signal Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P133C-64 1. Error in the plausibility of current
MIL- Off energizing time with maximum permitted
CEL – On energizing time during overrun
Immo Lamp – NA 2. the ECU has an internal error
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 70 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 71 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P133D-48: Diagnosis of current path limitation forced by ECU monitoring level 2-Supervision
Software Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P133D-48 1. Rail pressure torque path limitation forced
MIL- Off by monitoring level 2
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through the diagnostic tester on first
appearance
Step 2 Replace the ECU on re occurrence

Author: ERC Page 72 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 73 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P133D-48: Diagnosis of lead path limitation forced by ECU monitoring level 2-Supervision
Software Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P133D-48 1. Air torque path limitation forced by
MIL- Off monitoring level 2
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through the diagnostic tester on first
appearance
Step 2 Replace the ECU on re occurrence

Author: ERC Page 74 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 75 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0182-11: Fuel Temperature Sensor "A" Circuit Low-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0182-11 1.Wiring Harness problem No visible effect on vehicle
MIL- Off 2. Sensor is not connected
CEL – On 3. Incorrect sensor fitment
Immo Lamp – NA 4. Sensor failure
Message on IC - NA 5. short circuit to battery

Checkpoints:

1. Check wiring harness

2. Check fuel temp sensor

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between sensor connector pins(1) with Open Ckt: resistance Infinite
ECU pin (12) and sensor connector PIN(2) with (34) short Ckt: Resistance= zero
Step 3 Replace the sensor if the problem persists

Author: ERC Page 76 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 77 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Fuel Temperature
Sensor

Component Image:

Fuel Temperature
Sensor

Author: ERC Page 78 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0183-12: Fuel Temperature Sensor "A" Circuit High-Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P0183-12 1. Wiring Harness problem No visible effect on vehicle
MIL- Off 2. Sensor is not connected
CEL – On 3. Sensor damaged
Immo Lamp – NA 4. short circuit to battery
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check fuel temp sensor

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between sensor connector pins(1) with Open Ckt: resistance Infinite
ECU pin (12) and sensor connector PIN(2) with (34) short Ckt: Resistance= zero
Step 3 Replace the sensor if the problem persists

Author: ERC Page 79 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 80 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Fuel Temperature
Sensor

Component Image:

Fuel Temperature
Sensor

Author: ERC Page 81 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0190-64: Fuel Rail Pressure Sensor "A" Circuit-Signal Plausibility Failure (Diagnostic fault
check to report the plausibility error in rail pressure monitoring)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0190-64 1. Rail pressure plausibility error detected
MIL- Off 2. The ECU has an internal error
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 82 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0191-00: Fuel Rail Pressure Sensor "A" Circuit Range/Performance

Overview:

Code Cause Effect on Vehicle

Fault Code: P0191-00 1. Rail pressure raw value is above Vehicle will not start
MIL- On maximum offset
CEL – Off 2. Rail pressure raw value is below
Immo Lamp – NA minimum offset
Message on IC - NA 3. Wiring Harness problem

Checkpoints:

1. Check PCV sensor

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check leakage on low pressure side
Step 2 Check high pressure circuit
Step 3 Check pressure control valve stuck
Step 4 Check electric pre supply pump output
Step 5 Check common rail FIE components

Author: ERC Page 83 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 84 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 85 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0192-11: Fuel Rail Pressure Sensor "A" Circuit Low-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0192-11 1. Rail pressure sensor connector not Vehicle will not start
MIL- On connected
CEL – Off 2. short circuit to ground
Immo Lamp – NA 3.wirng harness problem
Message on IC - NA 4. incorrect rail pressure sensor

Checkpoints:

1. Check Battery Voltage

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check rail pressure sensor connector is connected properly
Step 2 Check ECU pin short circuit to ground
Step 3 Check the continuity between sensor connector (1,2 3) and Open Ckt: resistance Infinite
ECU connector (78,54,32) respectively short Ckt: Resistance= zero
Step 4 Check for the proper fitment of the sensor
Step 5 Replace the rail

Author: ERC Page 86 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 87 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 88 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0193-15: Fuel Rail Pressure Sensor "A" Circuit High-Circuit Short To Battery or Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0193-15 1. Rail pressure sensor connector not Vehicle will not start
MIL- On connected
CEL – Off 2. short circuit to battery
Immo Lamp – NA 3.wirng harness problem
Message on IC - NA 4. incorrect rail pressure sensor

Checkpoints:

1. Check PCV
2. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check rail pressure sensor connector is connected properly
Step 2 Check ECU pin short circuit to battery
Step 3 Check the continuity between sensor connector (1,2 3) and Open Ckt: resistance Infinite
ECU connector (78,54,32) respectively short Ckt: Resistance= zero
Step 4 Check for the proper fitment of the sensor
Step 5 Replace the rail

Author: ERC Page 89 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 90 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 91 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0200-00: Injector Circuit/Open-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P0200-00 1. Loose Contact/Connector damage for vehicle will not start
MIL- On injector.
CEL – Off 2. Terminal back out
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for any damaged injector connector and ECU connector
Step 3 Check continuity injector connector pin (1,2) and ECU
connector (3,73)

Circuit Schematic:

Author: ERC Page 92 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Injector

Component Image:

Author: ERC Page 93 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0220-14: Throttle/Pedal Position Sensor/Switch "B" Circuit-Circuit Short To Ground or Open

Signal Range Check Low for APP2

Overview:

Code Cause Effect on Vehicle

Fault Code: P0220-14 1 wiring harness problem APP will not respond
MIL- Off 2.APP module is defective
CEL – On 3. connector loose/ not connected
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check APP module

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between APP module connector pins and
ECU pins (back out pins)
Step 3 Check for any damage on APP module connector and ECU
connector pins / continuity

Connector PIN ECU PIN

A 40
B 82
C 60
D 18
E 83
F 61
Step 4 Disconnect the accelerator pedal connector & ECU, check
continuity

Author: ERC Page 94 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 95 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 96 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0223-12: Throttle/Pedal Position Sensor/Switch "B" Circuit High-Circuit Short To Battery

Signal Range Check High for APP2

Overview:

Code Cause Effect on Vehicle

Fault Code: P0223-12 1. Wiring harness problem APP will not respond
MIL- Off 2.APP module is defective
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check APP module

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between APP module connector pins and
ECU pins (back out pins)
Step 3 Check for any damage on APP module connector and ECU
connector pins / continuity

Connector PIN ECU PIN

A 40
B 82
C 60
D 18
E 83
F 61
Step 4 Disconnect the accelerator pedal connector & ECU, check
continuity

Author: ERC Page 97 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 98 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 99 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P226A-11: Water in Fuel Lamp Control Circuit-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P226A -11 1. Short circuit to ground No adverse effect on vehicle
MIL- Off 2. Faulty/Damaged Sensor
CEL – Off 3. Loose Connection at water in fuel
Immo Lamp – NA Sensor.
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for damaged connector
Step 2 Check for continuity between lamp (IC) connector pins (14) Open Ckt: resistance Infinite
and ECU pin (28) short Ckt: Resistance= zero
Step 3 Check for the proper fitment of the connector
Step 4 Replace the lamp/fuse if the problem persists

Author: ERC Page 100 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Water In fuel sensor

Component Image:

Water In fuel sensor

Author: ERC Page 101 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P226A-12: Water in Fuel Lamp Control Circuit-Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P226A -12 1.Short circuit to battery No adverse effect on vehicle
MIL- Off 2.Faulty/Damaged Sensor
CEL – Off 3. Loose Connection at water in fuel Sensor.
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for damaged connector
Step 2 Check for continuity between Water in fuel sensor lamp Open Ckt: resistance Infinite
connector pin (2) and ECU pin (19) short Ckt: Resistance= zero
Step 3 Check for the proper fitment of the connector
Step 4 Replace the Sensor if the problem persists

Author: ERC Page 102 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Water In fuel sensor

Component Image:

Water In fuel sensor

Author: ERC Page 103 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P226A-13: Water in Fuel Lamp Control Circuit-Circuit Open( No load error )

Overview:

Code Cause Effect on Vehicle

Fault Code: P226A-13 1. Lamp not connected No adverse effect on vehicle
MIL- Off 2. wiring harness problem
CEL – Off 3. fuse blown off
Immo Lamp – NA 4. lamp is damaged
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of ignition switch
Step 2 Check for continuity between lamp connector pins (14) and
ECU pins (28)
Step 3 Check for the proper fitment of the connector
Step 4 Replace the lamp/fuse if the problem persists

Author: ERC Page 104 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 105 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Water In fuel sensor

Component Image:

Water In fuel sensor

Author: ERC Page 106 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P226A-98: Water in Fuel Lamp Control Circuit-Component or System Over Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P226A-98 1. Permanent short circuit to battery Water in fuel lamp not glowing
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of ignition switch
Step 2 Check for continuity between lamp connector pins (14) and Open Ckt: resistance Infinite
ECU pins (28) short Ckt: Resistance= zero
Step 3 Check for the proper fitment of the connector
Step 4 Replace the lamp/fuse if the problem persists

Author: ERC Page 107 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 108 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Water In fuel sensor

Component Image:

Water In fuel sensor

Author: ERC Page 109 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P228C-00: Fuel Pressure Regulator 1 Exceeded Control Limits - Pressure Too Low-No Sub
Type Information(Minimum rail pressure exceeded )

Overview:

Code Cause Effect on Vehicle

Fault Code: P228C-00 1 Fuel Leakage in high pressure circuit. Vehicle will not start
MIL- On 2 Restriction in fuel suction line.
CEL – Off 3 Choked Fuel filter
Immo Lamp – NA 4 Low fuel/ No fuel in fuel tank.
Message on IC - NA

Checkpoints:

4. Check pre supply pump

5. Check wiring harness
6. Check fuel lines

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for leakages in high pressure circuit & rectify.
Step 2 Check leakage in low pressure circuit & rectify.
Step 3 Check for bends/crimps in fuel suction line & rectify.
Step 4 Check for fuel level in fuel tank & re-fill if required.
Step 5 Check if filter is clogged
Step 6 Check electric pre supply pump output
Step 7 Check common rail CR components

Author: ERC Page 110 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 111 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 112 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P228D-00: Fuel Pressure Regulator 1 Exceeded Control Limits - Pressure Too High-No Sub
Type Information (Maximum rail pressure exceeded )

Overview:

Code Cause Effect on Vehicle

Fault Code: P228D-00 1 Restriction in fuel suction line. Vehicle will not start
MIL- On 2 Choked Fuel filter
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check pre supply pump

2. Check wiring harness
3. Check fuel lines

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for bends/crimps in fuel suction line & rectify.
Step 2 Check for fuel level in fuel tank & re-fill if required.
Step 3 Check if filter is clogged
Step 4 Check electric pre supply pump output
Step 5 Check common rail CR components

Author: ERC Page 113 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 114 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 115 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P228F-00: Fuel Pressure Regulator 1 Exceeded Learning Limits - Too High-No Sub Type
Information( Maximum positive deviation of rail pressure exceeded concerning set flow of
fuel)

Overview:

Code Cause Effect on Vehicle

Fault Code: P228F-00 1 Restriction in fuel suction line. Vehicle will not start
MIL- On 2 Choked Fuel filter
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check pre supply pump

2. Check wiring harness
3. Check fuel lines

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for bends/crimps in fuel suction line & rectify.
Step 2 Check if filter is clogged
Step 3 Check electric pre supply pump output
Step 4 Check common rail CR components

Author: ERC Page 116 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 117 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Cylinder Head

Fuel Distributor
Block

Water pump pulley

Flywheel

Component Image:

Fuel Distributor
Block

Author: ERC Page 118 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P263A-11: MIL (Malfunction Indicator Lamp) - Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P263A-11 1. Short circuit to ground MIL lamp will ON
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch /and connector is connected
properly to the instrument cluster
Step 2 Check wiring harness/ continuity MIL lamp connector(16) and
ECU connector(90)
Step 3 Check for blown fuse replace if required
Step 4 Check for MIL lamp replace if required

Author: ERC Page 119 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 120 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 121 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P263B-12: MIL (Malfunction Indicator Lamp) - Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P263B-12 1. Short circuit to battery MIL lamp will not turn ON
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch /and connector is connected
properly to the instrument cluster
Step 2 Check wiring harness/ continuity MIL lamp connector (16) and Open Ckt: resistance Infinite
ECU connector (90) short Ckt: Resistance= zero
Step 3 Check for blown fuse replace if required
Step 4 Check for MIL lamp replace if required

Author: ERC Page 122 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic

Author: ERC Page 123 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 124 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P268C-55: Cylinder 1 Injector Data Incompatible-Not Configured

Overview:

Code Cause Effect on Vehicle

Fault Code: P268C-55 1. Checksum of injector adjustment code 1 No adverse effect on vehicle
MIL- Off words is not correct performance
CEL – On(Blink) 2. The basic correction quantity in at least on 2 Black smoke
Immo Lamp – NA injector check point has exceeded the
Message on IC - NA admissible point
3.No injector adjustment values could be
read due to faulty EEPROM access

Checkpoints:

1. Check IQA code

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check proper writing of IQA code

Author: ERC Page 125 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0339-29: Crankshaft Position Sensor "A" Circuit Intermittent-Signal Invalid

Overview:

Code Cause Effect on Vehicle

Fault Code: P0339-29 1. Wiring Harness problem Engine not starting
MIL- Off 2. Excess gap between sensor and flywheel
CEL – On 3. Incorrect fitment of sensor
Immo Lamp – NA 4. Sensor damaged
Message on IC - NA 5.Speed senor rubbing on fly wheel
6. Flywheel teeth damaged.
7. Incorrect dimension of the flywheel teeth

Checkpoints:

1. Check wiring harness

2. Check flywheel
3. Check crankshaft sensor

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between sensor connector pins(1,2) and Open Ckt: resistance Infinite
ECU pins(74,52) short Ckt: Resistance= zero
Step 3 Check the gap between the Crank sensor tip and flywheel Specified gap (0.1 to 2.8 mm)
sensing surface.
Step 4 Check for the proper fitment of the crank sensor
Step 5 Replace the sensor if the problem persists

Author: ERC Page 126 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 127 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Oil Dipstick

Crankshaft Sensor

Flywheel

Oil Pan
Tone Wheel
Sensor Location on Engine Sensor Location on Vehicle

Component Image:

Author: ERC Page 128 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0341-64: Camshaft Position Sensor "A" Circuit Range/Performance-Signal Plausibility

Failure(DFC for camshaft offset angle exceeded)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0341-64 1. Cam shaft trigger wheel angle beyond
MIL- Off Specified limit.
CEL – On 2. Incorrect position of cam gear on Timing
Immo Lamp – NA gear.
Message on IC – NA

Checkpoints:

1. Check cam gear

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check weather correct timing gear is fitted

Circuit Schematic:

Author: ERC Page 129 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Phase Sensor

Valve Camshaft
FIP Camshaft

Phase Sensor

PTO Cover

Oil Pan

Component Image:

Author: ERC Page 130 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0344-29: Camshaft Position Sensor "A" Circuit Intermittent-Signal Invalid

Overview:

Code Cause Effect on Vehicle

Fault Code: P0344-29 1. Wiring Harness problem
MIL- Off 2. Excess gap between sensor and cam gear 1 Starting problem
CEL – On 3. Incorrect fitment of cam sensor 1. Engine performance
Immo Lamp – NA 4. Sensor damaged degraded.
Message on IC – NA 5. Cam shaft trigger wheel damaged

Checkpoints:

1. Check wiring harness

2. Check camshaft sensor
3. Check cam shaft.
4. Check the gap between the cam sensor tip and cam gear sensing surface.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check wiring harness /open circuit / short circuit /continuity Open Ckt: resistance Infinite
sensor connector (1,2,3) to ECU connector (44,46,45) short Ckt: Resistance= zero
Step 3 Check the gap between the cam sensor tip and cam gear 0.3 to 1.8 mm
sensing surface.
Step 4 Check for the proper fitment of the cam sensor
Step 5 Replace the sensor if the problem persists

Author: ERC Page 131 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 132 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:
Phase Sensor

Valve Camshaft
FIP Camshaft

Phase Sensor

PTO Cover

Oil Pan

Component Image:

Author: ERC Page 133 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0380-13: Glow Plug/Heater Circuit "A"-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0380-13 1. Wiring Harness problem No effect on vehicle performance
MIL- Off 2. glow connecter not connected (Adverse effect on cold startabilty)
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between glow plug connector

Author: ERC Page 134 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 135 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Injector

Glow Plug
Exhaust
Manifold

Cylinder Head

Component Image:

Author: ERC Page 136 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0381-11: Glow Plug/Heater Indicator(glow lamp) Circuit-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0381-11 1. Short circuit to ground Glow plug indication lamp will not
MIL- Off turn ON.
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between glow plug lamp connector pins
from instrument cluster and ECU pins
Step 3 Disconnect the ECU connector check continuity
Step 4 Check for the proper fitment of the lamp
Step 5 Replace the glow plug lamp if the problem persists

Author: ERC Page 137 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 138 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 139 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0381-12: Glow Plug/Heater Indicator(glow lamp) Circuit-Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P0381-12 1. Short circuit to battery Glow plug indication lamp will not
MIL- Off turn ON.
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between glow plug lamp connector pins
from instrument cluster and ECU pins
Step 3 Disconnect the ECU connector check continuity
Step 4 Check for the proper fitment of the lamp
Step 5 Replace the glow plug lamp if the problem persists

Author: ERC Page 140 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 141 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 142 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0381-13: Glow Plug/Heater Indicator(glow lamp) Circuit-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0381-13 1. Wiring Harness problem Glow plug indication lamp will not
MIL- Off 2. lamp not connected turn ON.
CEL – Off 3. fuse blown off
Immo Lamp – NA 4. lamp damaged
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between glow plug lamp connector pins Open Ckt: resistance Infinite
from instrument cluster (7) and ECU pins(69) short Ckt: Resistance= zero
Step 3 Disconnect the ECU connector check continuity
Step 4 Check for the proper fitment of the lamp
Step 5 Replace the glow plug lamp if the problem persists

Author: ERC Page 143 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Component

Author: ERC Page 144 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0381-98: Glow Plug/Heater Indicator9glow lamp) Circuit-Component or System Over

Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P0381-98 1. Permanent short circuit to battery Glow plug indication lamp will not
MIL- Off turn ON.
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between glow plug lamp connector pins
from instrument cluster and ECU pins
Step 3 Disconnect the ECU connector check continuity
Step 4 Check for the proper fitment of the lamp
Step 5 Replace the glow plug lamp if the problem persists

Author: ERC Page 145 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 146 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0383-11: Glow Plug Control Circuit Low-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0383-11 1. Short circuit to ground No effect on vehicle performance
MIL- Off (Adverse effect on cold startabilty)
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check wiring harness any short to ground
Step 2 Check for any short circuit at glow plug output pin

Author: ERC Page 147 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Author: ERC Page 148 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Injector

Glow Plug
Exhaust
Manifold

Cylinder Head

Component Image:

Author: ERC Page 149 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0384-12: Glow Plug Control Circuit High-Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P0384-12 1. Short circuit to battery No effect on vehicle performance
MIL- Off (Adverse effect on cold startabilty)
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check wiring harness
Step 2 Check for short to battery at glow plug output pin

Author: ERC Page 150 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 151 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Injector

Glow Plug
Exhaust
Manifold

Cylinder Head

Component Image:

Author: ERC Page 152 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0401-00: Exhaust Gas Recirculation "A" Flow Insufficient Detected-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P0401-00 1. EGR Valve stuck.
MIL- ON
CEL – OFF
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check soot deposits on EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Perform an actuator test and confirm whether the
EGR valve is working properly if not blow away The desired and actual EGR
dust/soot if any and recheck whether valve is valve should match
working.
Step 2 If problem persists, change the EGR valve. Clear
the error, warm up the engine and check again
for error.

Author: ERC Page 153 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 154 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image: Vacuum Modulator

Component Image:

Author: ERC Page 155 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0402-00: Exhaust Gas Recirculation "A" Flow Excessive Detected-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P0402-00 1. EGR Valve stuck.
MIL- On
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check soot deposits on EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Perform an actuator test and confirm whether the
EGR valve is working properly if not blow away The desired and actual EGR
dust/soot if any and recheck whether valve is valve should match
working.
Step 2 If problem persists, change the EGR valve. Clear
the error, warm up the engine and check again for
error.

Author: ERC Page 156 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 157 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image: Vacuum Modulator

Component Image:

Author: ERC Page 158 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0403-13: Exhaust Gas Recirculation "A" Control Circuit-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0403-13 1. EGR Valve connector not fitted NOx emission level will
MIL- ON properly. increase.
CEL – OFF 2. Loose contact condition for EGR
Immo Lamp – NA valve connector
Message on IC - NA

Checkpoints:

1) Check connector is connected to the sensor.

2) Ensure that there is no back out/ damage of pins in the connectors, ECU and EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch. Disconnect the EGR
connector & ECU connector.
Step 2 Check whether EGR Valve connector properly fitted
or not.
Step 3 Check for terminal back-out for EGR valve connector.
Step 4 If problem persists, replace EGR valve. Clear error
and recheck for error.
Step 5 If problem persists, change the ECU and check again
for error.
Step 6 Upon completion of inspection & repair work, clear the
DTC using diagnostic tool. Perform "DTC
Confirmation Procedure" & confirm that the trouble
has been corrected

Author: ERC Page 159 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 160 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Location Image:

Author: ERC Page 161 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0404-98: Exhaust Gas Recirculation "A" Control Circuit Range/Performance-Component or

System Over Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P0404-98 1. EGR Valve connector not fitted NOx emission level will
MIL- ON properly. increase.
CEL – OFF 2. Loose contact condition for EGR
Immo Lamp – NA valve connector
Message on IC - NA

Checkpoints:

1) Check connector is connected to the sensor.

2) Ensure that there is no back out/ damage of pins in the connectors, ECU and EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch. Disconnect the EGR
connector & ECU connector.
Step 2 Check whether EGR Valve connector properly fitted
or not.
Step 3 Check for terminal back-out for EGR valve connector.
Step 4 If problem persists, replace EGR valve. Clear error
and recheck for error.
Step 5 If problem persists, change the ECU and check again
for error.
Step 6 Upon completion of inspection & repair work, clear the
DTC using diagnostic tool. Perform "DTC
Confirmation Procedure" & confirm that the trouble
has been corrected

Author: ERC Page 162 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 163 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Location Image:

Author: ERC Page 164 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0405-00: Exhaust Gas Recirculation Sensor "A" Circuit Low-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P0405-00 1. Short circuit to ground No
MIL- ON 2. Wiring harness problem
CEL – OFF 3. Wrong position sensor in EGR valve
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1) Check connector is connected to the sensor.

2) Ensure that there is no back out/ damage of pins in the connectors, ECU and EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch. Disconnect the EGR
connector & ECU connector.
Step 2 Check the continuity between EGR position sensor
connector (1,2,3) and ECU (15,58,37). If no continuity
replace wiring harness.
Step 3 Check for signal short circuit to battery or short circuit
to ground.
Step 4 If problem persists, replace EGR valve. Clear error
and recheck for error.
Step 5 If problem persists, change the ECU and check again
for error.
Step 6 Upon completion of inspection & repair work, clear the
DTC using diagnostic tool. Perform "DTC
Confirmation Procedure" & confirm that the trouble
has been corrected

Author: ERC Page 165 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 166 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 167 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0406-00: Exhaust Gas Recirculation Sensor "A" Circuit High-No Sub Type Information

Overview:

Code Cause Effect on Vehicle

Fault Code: P0406-00 1. Sensor not connected
ISO : P0406 2. Short circuit to battery
MIL- ON 3. Wiring harness problem
CEL – OFF 4. Wrong position sensor in EGR valve
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1) Check connector is connected to the sensor

2) Ensure that there is no back out/ damage of pins in the connectors, ECU and EGR valve

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch. Disconnect the EGR
connector & ECU connector.
Step 2 Check the continuity between EGR position sensor
connector (1,2,3) and ECU (15,58,37). If no continuity
replace wiring harness.
Step 3 Check for signal short circuit to battery or short circuit
to ground. If found replace wiring harness and check
for errors.
Step 4 If problem persists, replace EGR valve. Clear error
and recheck for error.
Step 5 If problem persists, change the ECU and check again
for error.
Step 6 Upon completion of inspection & repair work, clear the
DTC using diagnostic tool. Perform "DTC
Confirmation Procedure" & confirm that the trouble
has been corrected

Author: ERC Page 168 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 169 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 170 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0480-11: Fan 1 Control Circuit-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0480-11 1. Short circuit to ground Fan will switch On even if not
MIL- Off required.
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for continuity between connector pin and ECU Pin (72) Open Ckt: resistance Infinite
short Ckt: Resistance= zero

Author: ERC Page 171 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 172 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Electrical connector

Component Image:

Electrical connector

Author: ERC Page 173 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0480-12: Fan 1 Control Circuit-Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P0480-12 1.Short circuit to battery Fan will not switch On leading to
MIL- Off engine over heat.
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for continuity between connector pin and ECU Pin (72) Open Ckt: resistance Infinite
short Ckt: Resistance= zero

Author: ERC Page 174 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 175 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Electrical connector

Component Image:

Electrical connector

Author: ERC Page 176 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0480-13: Fan 1 Control Circuit-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0480-13 1.Fan connection is not connected Fan will not switch On leading to
MIL- Off engine over heat
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly

Author: ERC Page 177 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 178 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Electrical connector

Component Image:

Electrical connector

Author: ERC Page 179 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0480-98: Fan 1 Control Circuit-Component or System Over Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P0480-98 1.Permanent short circuit to battery Fan will not switch On leading to
MIL- Off engine over heat
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between connector pin and ECU pin (72). Open Ckt: resistance Infinite
short Ckt: Resistance= zero

Author: ERC Page 180 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 181 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Electrical connector

Component Image:

Electrical connector

Author: ERC Page 182 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0489-11: Exhaust Gas Recirculation "A" Control Circuit Low-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0489-11 1. Short circuit to ground NOx emission level will
MIL- ON 2. Wiring harness problem increase.
CEL – OFF 3. Wrong position sensor in EGR valve
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1) Check connector is connected to the sensor.

2) Ensure that there is no back out/ damage of pins in the connectors, ECU and EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch. Disconnect the EGR
connector & ECU connector.
Step 2 Check Continuity between EGR valve pin (__) & ECU
Pin (__)
Step 3 Check for terminal back-out for EGR valve connector.
Step 4 If problem persists, replace EGR valve. Clear error
and recheck for error.
Step 5 If problem persists, change the ECU and check again
for error.
Step 6 Upon completion of inspection & repair work, clear the
DTC using diagnostic tool. Perform "DTC
Confirmation Procedure" & confirm that the trouble
has been corrected

Author: ERC Page 183 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 184 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Location Image:

Author: ERC Page 185 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0490-12: Exhaust Gas Recirculation "A" Control Circuit High-Circuit Short To

Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P0490-12 1. Short circuit to battery NOx emission level will
MIL- ON 2. Wiring harness problem increase.
CEL – OFF 3. Wrong position sensor in EGR
Immo Lamp – NA valve
Message on IC - NA

Checkpoints:

1) Check connector is connected to the sensor.

2) Ensure that there is no back out/ damage of pins in the connectors, ECU and EGR valve.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch Off the Ignition Switch. Disconnect the EGR
connector & ECU connector.
Step 2 Check Continuity between EGR valve pin (__) & ECU
Pin (__)
Step 3 Check for terminal back-out for EGR valve connector.
Step 4 If problem persists, replace EGR valve. Clear error
and recheck for error.
Step 5 If problem persists, change the ECU and check again
for error.
Step 6 Upon completion of inspection & repair work, clear the
DTC using diagnostic tool. Perform "DTC
Confirmation Procedure" & confirm that the trouble
has been corrected

Author: ERC Page 186 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 187 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Location Image:

Author: ERC Page 188 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0501-64: Vehicle Speed Sensor "A" Range/Performance-Signal Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0501-64 1. Sensor not connected Vehicle speed not showing not
MIL- Off 2. Mounting loose properly
CEL – On 3.Wiring harness problem
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between sensor connector pins (1,2,3) to Open Ckt: resistance Infinite
Instrument cluster pins(26,20,9) and Instrument cluster Pin 15 short Ckt: Resistance= zero
to ECU pin 22.
Step 3 Replace the sensor

Circuit Schematic:
Author: ERC Page 189 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Author: ERC Page 190 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 191 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0297-17: Vehicle Speed Sensor "A" Intermittent/Erratic/High-Circuit Voltage Above

Threshold

Overview:

Code Cause Effect on Vehicle

Fault Code: P0297-17 1 .Vehicle speed exceeded the limit Vehicle speed not showing
MIL- Off 2. Faulty sensor properly
CEL – On 3 .Incorrect dataset
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check vehicle speed sensor

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Replace the vehicle speed sensor

Author: ERC Page 192 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 193 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 194 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0504-64: Brake Switch "A"/"B" Correlation-Signal Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0504-64 1. Loose connection at brake switch.
MIL- Off 2. Terminals interchanged in the brake switch/ECU
CEL – Off connector
Immo Lamp – NA 3. Short circuit for brake switch wires.
Message on IC - NA 4. Improper fitment of brake switch (Interchanged
with clutch switch)
5. Brake switch failure.

Checkpoints:

1. Check brake switch

2. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check proper connection on brake switch
Step 2 Check brake switch status through diagnostic scanner
Step 3 Check the brake switch setting and adjustment if required
Step 4 Check wiring harness /open circuit / short circuit /continuity
brake switch connector to ECU connector pins
Step 5 Change the brake switch

Author: ERC Page 195 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 196 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 197 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0562-00: System Voltage Low-No Sub Type Information (SRC low for battery voltage sensor)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0562-00 1. Problem with charging system.  Vehicle may not start or
MIL- Off 2. Faulty alternator operate correctly.
CEL – Off 3. Battery defective
Immo Lamp – NA
4. Open or short circuit in supply wiring
Message on IC - NA

Checkpoints:

1. Check the battery voltage

2. Check wiring connections of ECU supply voltage.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check whether the electrical connections of alternator and Tension Value – 130 to 150 Hz.
other parts in the charging system.
Step 2 Check the voltage across battery terminals while engine is It should be around 14V
running. If the voltage is less than 12V, it indicates charging
system defectiveness.
Step 3 Check fluid level of battery. Between Min & Max level
Step 4 Check for corrosion at battery posts.
Step 5 Check fluid level in battery and correct as required.
Step 6 Check for any additional electric load which is affecting the
battery.
Step 7 Replace the battery, if problem persists.
Step 8 Replace the alternator, if the problem persists.

Author: ERC Page 198 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic Diagram:

Location Image:

Component Image:

Author: ERC Page 199 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0563-00: System Voltage High-No Sub Type Information(SRC High for battery voltage
sensor)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0563-00 1. Faulty alternator CEL illuminates.
MIL- Off 2. Battery defective
CEL – On 3. Open or short system voltage circuit ECM or other electrical equipment
Immo Lamp – NA may be damaged by high voltage.
Message on IC - NA

Checkpoints:

1. Check the battery voltage.

2. Check wiring connections of supply voltage.

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check whether the electrical connections of alternator and Tension Value – 130 to 150 Hz.
other parts in the charging system.
Step 2 Check the voltage across battery terminals while engine is It should be around 14V
running. If the voltage is more than 12V, it indicates fault with
battery.
Step 3 Check fluid level of battery. Between Min & Max level
Step 4 Check for corrosion at battery posts.
Step 5 Check fluid level in battery and correct as required.
Step 6 Check for any additional electric load which is affecting the
battery.
Step 7 Replace the battery, if problem persists.
Step 8 Replace the alternator, if the problem persists.

Author: ERC Page 200 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic Diagram:

Location Image:

Component Image:

Author: ERC Page 201 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0600-8F: Serial Communication Link-Erratic(Diagnostic fault check to report errors in SPI

communication)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0600-8F 1. Multiple errors in complete ROM-test
MIL- Off during post drive detected.
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 202 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 203 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0600-49: Serial Communication Link-Internal Electronic Failure (Too many SPI errors during
MoCSOP execution).

Overview:

Code Cause Effect on Vehicle

Fault Code: P0600-49 1. Error detected in SPI communication
MIL- Off 2. The ECU has an internal error
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 204 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 205 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0605-41: Internal Control Module Read Only Memory (ROM) Error-General Checksum Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0605-41 1. Multiple errors in complete ROM-test
MIL- Off during post drive detected.
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 206 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 207 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0606-46: Control Module Processor-Calibration / Parameter Memory Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0606-46 1. Internal ECU error Vehicle will not start
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through the diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 208 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 209 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0606-48: Control Module Processor-Supervision Software Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0606-48 1. Communication errors in Cy320 chip
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear Error memory
Step 2 Replace the ECU if error persists

Author: ERC Page 210 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 211 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0607-40: Control Module Performance(Visibility of Software Resets in DSM)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0607-40 1. SW resets
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear error memory

Author: ERC Page 212 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0611-61: Fuel Injector Control Module Performance-Signal Calculation Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0611-61 1. Error in monitoring module
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC – NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for possible monitoring recoveries
Step 2 Eng/COerror is preceded by MoC and MoF error
Step 3 Follow remedies of MoC and MoF error

Author: ERC Page 213 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0615-13: Starter Relay Circuit-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0615-13 1.Fan connection is not connected Vehicle will not start
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step Check for continuity between connector pin and Open Ckt: resistance Infinite
1 ECU Pin (92) short Ckt: Resistance= zero

Author: ERC Page 214 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 215 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 216 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0615-98: Starter Relay Circuit-Component or System Over Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P0615-98 1.Permanent short circuit to battery Vehicle will not start
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity/ short circuit between connector pin and Open Ckt: resistance Infinite
ECU pin (92). short Ckt: Resistance= zero

Author: ERC Page 217 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 218 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 219 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0616-11: Starter Relay Circuit Low-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0616-11 1. Short circuit to ground The vehicle will not start.
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step Check for short circuit for ECU PIN 92 to ground Open Ckt: resistance Infinite
1 Check the connections thoroughly. short Ckt: Resistance= zero

Author: ERC Page 220 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 221 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 222 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0617-12: Starter Relay Circuit High-Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P0617-12 1.Short circuit to battery The vehicle will not start
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for short circuit for ECU PIN 92 to battery Check the Open Ckt: resistance Infinite
connections thoroughly. short Ckt: Resistance= zero

Author: ERC Page 223 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 224 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 225 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0627-13: Fuel Pump "A" Control Circuit/Open-Circuit Open (Open load of pre-supply pump
output)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0627-13 1. PSP connector not connected proper Vehicle will not start
MIL- Off 2.check wiring harness
CEL – On
Immo Lamp – NA
Message on IC – NA

Checkpoints:

1. Check wiring harness

2. Check PSP pump connector

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between PSP connector pins and ECU Open Ckt: resistance Infinite
pins short Ckt: Resistance= zero

Author: ERC Page 226 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 227 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 228 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0628-11: Fuel Pump "A" Control Circuit Low-Circuit Short To Ground (Short circuit to
ground of pre-supply pump output)

Overview:

Code Cause Effect on Vehicle

Fault Code: P0628-11 1. Short circuit to ground PSP pump not working.
MIL- Off Vehicle will not start.
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check short circuit to ground at PSP connector output pins

Author: ERC Page 229 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 230 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 231 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0629-12: Fuel Pump "A" Control Circuit High-Circuit Short To Battery (Short circuit to
battery of pre-supply pump output )

Overview:

Code Cause Effect on Vehicle

Fault Code: P0629-12 1. Short circuit to battery Vehicle will not start
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check short circuit to battery at PSP connector output pins

Author: ERC Page 232 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 233 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 234 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0641-01: Sensor Reference Voltage "A" Circuit/Open-General Electrical Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0641-01 1. check the WH of active sensors, Poor pick up
MIL- On CAS, BPS, & RPS
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check APP module

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Perform following check on CAS, & RPS sensors
Step 2 Switch of the ignition switch
Step 3 Check for continuity between APP module connector pins and
ECU pins (back out pins)

Step 4 Check for continuity between APP module connector pins and
ECU pins (back out pins)

Connector PIN ECU PIN

A 40
B 82
C 60
D 18
E 83
F 61

Author: ERC Page 235 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 236 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0650-13: Malfunction Indicator Lamp (MIL) Control Circuit-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0650-13 1.Lamp not connected MIL lamp will not turn ON
MIL- Off 2. wiring harness problem
CEL – Off 3. lamp is damaged
Immo Lamp – NA 4. Fuse blown off
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly to the instrument
cluster
Step 2 Check wiring harness/ continuity Open Ckt: resistance Infinite
short Ckt: Resistance= zero
Step 3 Check for blown fuse replace if required
Step 4 Check for MIL lamp replace if required

Author: ERC Page 237 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 238 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 239 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0650-98: Malfunction Indicator Lamp (MIL) Control Circuit-Component or System Over

Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P0650-98 1. permanent short circuit MIL lamp will not turn ON
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch /and connector is connected
properly to the instrument cluster
Step 2 Check wiring harness/ continuity lamp connector and ECU Open Ckt: resistance Infinite
connector short Ckt: Resistance= zero
Step 3 Check for blown fuse replace if required
Step 4 Check for MIL lamp replace if required

Author: ERC Page 240 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Circuit Description: The circuit triggers malfunction indication lamp on cluster.

Author: ERC Page 241 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 242 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0651-01: Sensor Reference Voltage "B" Circuit/Open-General Electrical Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0651-01 1. Check the WH of APP2 APP will not respond
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 APP module2 (APP2)
Step 2 Switch of the ignition switch
Step 3 Check for continuity between APP module connector pins and Open Ckt: resistance Infinite
ECU pins (back out pins) short Ckt: Resistance= zero
Step 4 Check for continuity between APP module connector pins and
ECU pins

Connector PIN ECU PIN

A 40
B 82
C 60
D 18
E 83
F 61

Author: ERC Page 243 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Circuit Description: The ECU records the signal from both the accelerator pedals inputs. The two accelerator
pedals are of the range 0-5V and 0-2.5 V. for a certain accelerator pedal position the first accelerator pedal
signal should read exactly double of that of the second accelerator pedal signal.

Author: ERC Page 244 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 245 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0655-11: Engine Hot Lamp Output Control Circuit-Circuit Short to Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0655-11 1. Short circuit to ground TTL lamp will not glow
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for back out of pin at instrument cluster (28) and ECU
connector (26)
Step 3 Disconnect the ECU connector check the continuity from
instrument cluster and ECU connector

Author: ERC Page 246 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 247 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 248 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0655-12: Engine Hot Lamp Output Control Circuit-Circuit Short to Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P0655-12 1. Short circuit to battery TTL lamp will not glow
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for back out of pin at instrument cluster(28) and ECU
connector(26)
Step 3 Disconnect the ECU connector check the continuity from
instrument cluster and ECU connector

Author: ERC Page 249 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 250 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 251 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0655-13: Engine Hot Lamp Output Control Circuit-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0655-13 1. Lamp not connected TTL lamp will not glow
MIL- Off 2. wiring harness problem
CEL – Off 3.lamp is damaged
Immo Lamp – NA 4.Fuse blown off
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check TTL lamp

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for back out of pin at instrument cluster and ECU
connector
Step 3 Disconnect the ECU connector check the continuity from
instrument cluster and ECU connector

Author: ERC Page 252 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Circuit Description: The circuit enables the TTLs to glow when the specified inputs are provided by ECU.

Author: ERC Page 253 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 254 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0655-98: Engine Hot Lamp Output Control Circuit-Component or System Over Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P0655-98 1. Permanent short circuit to battery TTL lamp will not glow
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for back out of pin at instrument cluster (28) and ECU
connector (26)
Step 3 Disconnect the ECU connector check the continuity from
instrument cluster and ECU connector

Author: ERC Page 255 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 256 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 257 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0685-11: ECM/PCM Power Relay Control Circuit/Open-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P0685-11 1 Loose connection wire Vehicle will not start
MIL- Off 2.Relay problem
CEL – Off 3.wiring harness problem
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check EMS relay

2. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for back out pin for EMS relay connector and ECU
connector
Step 3 Check for any damage of EMS relay pins and ECU connector
pins
Step 4 Disconnect the ECU connector and check continuity

Circuit Description: The main relay device provides opening and closing in the circuit, and also reports the
status to the ECU.

Author: ERC Page 258 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0685-15: ECM/PCM Power Relay Control Circuit/Open-Circuit Short To Battery or Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P0685-15 1. Loose connection wire Vehicle will not start
MIL- Off 2.Relay problem
CEL – Off 3.wiring harness problem
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

2. Check EMS relay

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for back out pin for EMS relay connector and ECU
connector
Step 3 Check for any damage of EMS relay pins and ECU connector
pins
Step 4 Disconnect the ECU connector and check continuity

Circuit Description: The main relay device provides opening and closing in the circuit, and also reports the
status to the ECU.

Author: ERC Page 259 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0697-01: Sensor Reference Voltage "C" Circuit/Open-General Electrical Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0697-01 1. Check for WH of APP1 APP will not respond
MIL- Off
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check Battery Voltage

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 APP module (APP1)
Step 2 Switch of the ignition switch
Step 3 Check for continuity between APP module connector pins and Open Ckt: resistance Infinite
ECU pins (back out pins) short Ckt: Resistance= zero
Step 4 Check for any damage on APP module connector and ECU
connector pins / continuity

Connector PIN ECU PIN

A 40
B 82
C 60
D 18
E 83
F 61
Step 5 Replace the sensor if the problem persists

Author: ERC Page 260 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Circuit Description: The ECU records the signal from both the accelerator pedals inputs. The two accelerator
pedals are of the range 0-5V and 0-2.5 V. for a certain accelerator pedal position the first accelerator pedal
signal should read exactly double of that of the second accelerator pedal signal.

Author: ERC Page 261 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 262 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0704-64: Clutch Switch Input Circuit-Signal Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P0704-64 1. clutch switch not connected No effect on vehicle
MIL- Off 2. Improper switch fitment
CEL – Off 3. Loose connection of connector
Immo Lamp – NA 4. Switch damaged/failure
Message on IC - NA

Checkpoints:

1. Check for proper connections on clutch switch

2. Check for damaged/ loose pins at the ECU and switch end.
3. Check the clutch switch setting and adjust if required

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check clutch switch status through diagnostic tester
Step 3 Check the clutch switch and adjust if required
Step 4 Check for wiring harness continuity
Step 5 Replace the clutch if the problem persists

Author: ERC Page 263 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Circuit Description: The clutch signal is acquired directly as hardwired signal, signal is checked for plausibility
using gear information.

Author: ERC Page 264 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Clutch Switch Brake Pedal

Accelerator Pedal

Author: ERC Page 265 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1300-13: Service or CEL lamp open load-Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P1300-13 1. Wiring Harness problem SVS lamp will not work
MIL- Off 2. lamp not connected
CEL – Off 3. Fuse blown off
Immo Lamp – NA 4. lamp damaged
Message on IC - NA

Checkpoints:

1. Check Battery Voltage

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between SVS lamp connector pins from
instrument cluster and ECU pins
Step 3 Check for any damages in lamp connector pins and ECU pins
Step 4 Replace the lamp if required
Step 5 Replace fuse if required

Author: ERC Page 266 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Circuit Description: The circuit triggers the SVS lamp in case of certain errors.

Author: ERC Page 267 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 268 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1301-98: Service or CEL lamp Circuit over temperature-Component or System Over

Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P1301-98 1. permanent short to battery SVS lamp will not glow
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between SVS lamp connector pins from
instrument cluster and ECU pins
Step 3 Check for any damages in lamp connector pins and ECU pins
Step 4 Replace the lamp if required

Author: ERC Page 269 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Circuit Description: The circuit triggers the SVS lamp in case of certain errors.

Author: ERC Page 270 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 271 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1302-12: Service or CEL lamp - Circuit short to battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P1302-12 1. Short circuit to battery SVS lamp will not glow
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between SVS lamp connector pins from
instrument cluster and ECU pins
Step 3 Check for any damages in lamp connector pins and ECU pins
Step 4 Replace the lamp if required

Author: ERC Page 272 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 273 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 274 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1303-11: Service or CEL lamp - Circuit short to ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P1303-11 1. Short circuit to battery SVS lamp will not glow
MIL- Off
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between SVS lamp connector pins from
instrument cluster and ECU pins
Step 3 Check for any damages in lamp connector pins and ECU pins
Step 4 Replace the lamp if required

Author: ERC Page 275 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 276 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Component Image:

Author: ERC Page 277 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1320-84: Loss of synchronization sending bytes to the MM from CPU - Signal Below
Allowable

Overview:

Code Cause Effect on Vehicle

Fault Code: P1320-84 1. Too less bytes received by MM from CPU
MIL- Off as response
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 278 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 279 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1327-64: Diagnostic fault check to report the NTP error in ADC monitoring-Signal
Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P1327-64 1. Error detected in the plausibility check of
MIL- Off the ADC by no load test pulse test
CEL – On 2.The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 280 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 281 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1328-64: Diagnostic fault check to report the ADC test error-Signal Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P1328-64 1. Error detected in the plausibility check of
MIL- Off the ADC by voltage test signal
CEL – On 2.The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check Battery Voltage

2. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 282 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 283 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1329-64: Diagnostic fault check to report the error in Voltage ratio in ADC monitoring-Signal
Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P1329-64 1. Error detected in the plausibility check of
MIL- Off the ADC in the voltage ratio
CEL – On 2.The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check Battery Voltage

2. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 284 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 285 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1330-40: Wrong set response time

Overview:

Code Cause Effect on Vehicle

Fault Code: P1330-40 1. Error trying to set MM response time
MIL- Off 2. The ECU has an internal error
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 286 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 287 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1331-16: Diagnostic fault check to report the error in under voltage monitoring-Circuit
Voltage Below Threshold.

Overview:

Code Cause Effect on Vehicle

Fault Code: P1331-16 1. Error in the check of the shut-off path test
MIL- Off of the under voltage detection
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 288 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 289 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1331-17: Diagnostic fault check to report the error in overvoltage monitoring-Circuit Voltage
Above Threshold

Overview:

Code Cause Effect on Vehicle

Fault Code: P1331-17 1. Error in the check of the shut-off path test
MIL- Off of the over voltage detection
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 290 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 291 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1331-40: DFC to set a torque limitation once an error is detected before MoCSOP's error
reaction is set

Overview:

Code Cause Effect on Vehicle

Fault Code: P1331-40 1. Error during SOP test
MIL- Off 2. Uncertain use(defective injector or shut-off
CEL – On path)
Immo Lamp – NA 3. The ECU has an internal error
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 292 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 293 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1331-63: OS timeout in the shut off path test. Failure setting the alarm task period.-Circuit /
Component Protection Time-Out

Overview:

Code Cause Effect on Vehicle

Fault Code: P1331-63 1. time out error trying to set or cancelling the
MIL- Off alarm task
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 294 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 295 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1331-64: Diagnostic fault check to report that the positive test failed-Signal Plausibility
Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P1331-64 1. Error during positive test
MIL- Off 2.The ECU has an internal error
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 296 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 297 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1334-47: Diagnostic fault check to report that WDA is not working correct - Watchdog /
Safety microcontroller

Overview:

Code Cause Effect on Vehicle

Fault Code: P1334-00 1. Error in the check of the shut-off path of
MIL- Off the monitoring module
CEL – On 2The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 298 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 299 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1334-63: Diagnostic fault check to report the timeout in the shut off path test - Circuit /
Component Protection Time-Out

Overview:

Code Cause Effect on Vehicle

Fault Code: P1334-00 1. error in the check of the shut-off path of
MIL- Off the monitoring module
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 300 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 301 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1335-40: Diagnostic fault check to report the plausibility error between level 1 energizing
time and level 2 information

Overview:

Code Cause Effect on Vehicle

Fault Code: P1335-40 1. Error in the plausibility of the injection
MIL- Off energizing time
CEL – On 2. The ECU has an inter error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 302 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 303 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1336-64: Diagnostic fault check to report the error due to plausibility between the injection
begin v/s injection type-Signal Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P1336-64 1. Error in the plausibility of the start of
MIL- Off energizing angles
CEL – On 2.The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 304 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 305 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1337-64: Diagnostic fault check to report the error due to non plausibility in ZFC-Signal
Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P1337-64 1. Error in the plausibility of the energizing
MIL- Off time of the zero fuel quantity calibration
CEL – On 2. The ECU has an internal error
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 306 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 307 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1338-64: Diagnosis fault check to report the demand for normal mode due to an error in the
PoI2 quantity-Signal Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P1338-64 1. Error in the plausibility of Pol2 efficiency
MIL- Off 2.The ECU has an internal error
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 308 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 309 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1339-63: Diagnosis fault check to report the error to demand for an ICO due to an error in
the PoI2 shut-off-Circuit / Component Protection Time-Out

Overview:

Code Cause Effect on Vehicle

Fault Code: P1339-63 1. Error in the Pol2 shut-off
MIL- Off 2. The ECU has an internal error
CEL – On
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error through diagnostic tester
Step 2 Replace the ECU if error persists

Author: ERC Page 310 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 311 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2135-64: Throttle/Pedal Position Sensor/Switch "A"/"B" Voltage Correlation-Signal

Plausibility Failure

Overview:

Code Cause Effect on Vehicle

Fault Code: P2135-64 1. Wiring Harness problem APP will not respond
MIL- Off 2. APP module defective
CEL – On 3. Loose connection
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check APP module

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of the ignition switch
Step 2 Check for continuity between APP module connector pins and
ECU pins (back out pins)
Step 3 Check for any damage on APP module connector and ECU
connector pins / continuity

Connector PIN ECU PIN

A 40
B 82
C 60
D 18
E 83
F 61
Step 4 Disconnect accelerator pedal connector & ECU, check
continuity.

Author: ERC Page 312 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 313 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Accelerator Pedal
position sensor

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 314 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2228-11: Barometric Pressure Sensor "A" Circuit Low-Circuit Short To Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P2228-11 1. Sensor internally not connected in ECU. No. effect
MIL- On
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error, Start the engine, drive vehicle for 20 mins.and
check for error. If there is no error go to step 3
Step 2 If problem persists, replace the ECU with new one.
Step 3 After completion of repair or inspection work, clear the DTC
using diagnostic tool. Perform DTC confirmation procedure &
confirm that trouble has been corrected.

Location Image:
Author: ERC Page 315 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

ECU

Component Image:

Author: ERC Page 316 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2229-12: SRC High for Environmental pressure Sensor - Circuit Short To Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P2229-12 1. Sensor internally not connected in ECU. No. effect
MIL- On
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check ECU

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Clear the error, Start the engine, drive vehicle for 20 mins.and
check for error. If there is no error go to step 3
Step 2 If problem persists, replace the ECU with new one.
Step 3 After completion of repair or inspection work, clear the DTC
using diagnostic tool. Perform DTC confirmation procedure &
confirm that trouble has been corrected.

Author: ERC Page 317 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

ECU

Component Image:

Author: ERC Page 318 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2265-00: Water in Fuel Sensor Circuit Range/Performance-No Sub Type Information ( Max
threshold error for the sensor self test)

Overview:

Code Cause Effect on Vehicle

Fault Code: P2265-00 1 Lamp not connected No adverse effect on vehicle
MIL- Off 2. wiring harness problem
CEL – Off 3. fuse blown off
Immo Lamp – NA 4. lamp is damaged
Message on IC - NA

Checkpoints:

1. Check wiring harness problem

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of ignition switch
Step 2 Check for continuity between lamp connector pins and ECU Open Ckt: resistance Infinite
pins short Ckt: Resistance= zero
Step 3 Check for the proper fitment of the connector
Step 4 Replace the lamp/fuse if the problem persists
Step 5 Replace the water in fuel sensor in fuel filter

Author: ERC Page 319 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 320 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Water In fuel sensor

Component Image:

Water In fuel sensor

Author: ERC Page 321 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2269-00: Water in Fuel Condition-No Sub Type Information(Error to report detection of water
in fuel)

Overview:

Code Cause Effect on Vehicle

Fault Code: P2269-00 1.Water in fuel 1 Water in fuel lamp will
MIL- Off continuously glow
CEL – Off 2 Vehicle power loss
Immo Lamp – NA
Message on IC - NA

Checkpoints:

1. Check water in fuel

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Drain the water from fuel filter if any, thru drain lock
Step 2 If still problem persists check continuity between Water in fuel
sensor Pin (--) & ECU Pin (--)
Step 3 If still problem persists change water in fuel sensor
Step 4 Upon completion of inspection & repair work. Clear DTC using
diagnostic tool. Confirm that trouble has gone.

Author: ERC Page 322 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Water In fuel sensor

Component Image:

Water In fuel sensor

Author: ERC Page 323 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2614-14: Camshaft Position Signal Output Circuit/Open-Circuit Short To Ground or Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P2614-14 1. Wiring Harness problem Starting problem
MIL- Off 2. Excess gap between sensor and cam gear
CEL – On 3. Incorrect fitment of cam sensor
Immo Lamp – NA 4. Sensor damaged
Message on IC – NA 5. Sensor not connected.

Checkpoints:

1 Check wiring harness

2 Check camshaft sensor
3 Check cam shaft
4 Check the gap between the cam sensor tip and cam gear sensing surface

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check wiring harness /open circuit / short circuit /continuity Open Ckt: resistance Infinite
sensor connector (1,2,3) to ECU connector (44,46,45) short Ckt: Resistance= zero
Step 3 Check the gap between the cam sensor tip and cam gear 0.3 to 1.8 mm
sensing surface.
Step 4 Check for the proper fitment of the cam sensor
Step 5 Replace the sensor if the problem persists

Author: ERC Page 324 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 325 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Phase Sensor

Valve Camshaft
FIP Camshaft

Phase Sensor

PTO Cover

Oil Pan

Component Image:

Author: ERC Page 326 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2617-31: Crankshaft Position Signal Output Circuit/Open-No Signal

Overview:

Code Cause Effect on Vehicle

Fault Code: P2617-31 1. Wiring Harness problem Vehicle will not start
MIL- Off 2. Excess gap between sensor and flywheel
CEL – On 3. Incorrect fitment of sensor
Immo Lamp – NA 4. Sensor damaged
Message on IC - NA 5.Speed senor rubbing on fly wheel
6. Flywheel teeth damaged.
7. Incorrect dimension of the flywheel teeth

Checkpoints:

1. Check wiring harness

2. Check crank sensor
3. Check flywheel
4. Check gap between sensor and flywheel

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check connector is connected properly
Step 2 Check for continuity between sensor connector pins(1,2) and Open Ckt: resistance Infinite
ECU pins(74,52) short Ckt: Resistance= zero
Step 3 Check the gap between the Crank sensor tip and flywheel Specified gap (0.1 to 2.8 mm)
sensing surface.
Step 4 Check for the proper fitment of the crank sensor
Step 5 Replace the sensor if the problem persists

Author: ERC Page 327 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 328 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Oil Dipstick

Crankshaft Sensor

Flywheel

Oil Pan
Tone Wheel
Sensor Location on Engine Sensor Location on Vehicle

Component Image:

Author: ERC Page 329 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1125-11: Engine Over speed Indicator Circuit-Circuit Short to Ground

Overview:

Code Cause Effect on Vehicle

Fault Code: P1125 -11 4. Short circuit to ground No adverse effect on vehicle
MIL- Off 5. Faulty/Damaged Sensor
CEL – Off 6. Loose Connection at water in fuel
Immo Lamp – NA Sensor.
Message on IC - NA

Checkpoints:

2. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for damaged connector
Step 2 Check for continuity between lamp connector pins and ECU Open Ckt: resistance Infinite
pin (93) short Ckt: Resistance= zero
Step 3 Check for the proper fitment of the connector
Step 4 Replace the lamp/fuse if the problem persists

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 330 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1125-12: Engine Over speed Indicator Circuit -Circuit Short to Battery

Overview:

Code Cause Effect on Vehicle

Fault Code: P1125 -12 1.Short circuit to battery No adverse effect on vehicle
MIL- Off 2.Faulty/Damaged Sensor
CEL – Off 3. Loose Connection at water in fuel Sensor.
Immo Lamp – NA
Message on IC - NA

Checkpoints:

2. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check for damaged connector
Step 2 Check for continuity between lamp connector pin and ECU pin Open Ckt: resistance Infinite
(93), check for short circuit short Ckt: Resistance= zero
Step 3 Check for the proper fitment of the connector
Step 4 Replace the Sensor if the problem persists

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 331 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1125-13: Engine Over speed Indicator Circuit -Circuit Open

Overview:

Code Cause Effect on Vehicle

Fault Code: P1125-13 1. Lamp not connected Engine over speed indication will
MIL- Off 2. wiring harness problem not glow
CEL – Off 3. fuse blown off
Immo Lamp – NA 4. lamp is damaged
Message on IC - NA

Checkpoints:

2. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of ignition switch
Step 2 Check for continuity between lamp connector pins and ECU
pins (93)
Step 3 Check for the proper fitment of the connector
Step 4 Replace the lamp/fuse if the problem persists

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 332 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P1125-98: Engine Over speed Indicator Circuit -Component or System Over Temperature

Overview:

Code Cause Effect on Vehicle

Fault Code: P1125-98 1. Permanent short circuit to battery Engine over speed lamp not
MIL- Off glowing
CEL – Off
Immo Lamp – NA
Message on IC - NA

Checkpoints:

2. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Switch of ignition switch
Step 2 Check for continuity between lamp connector pins and ECU Open Ckt: resistance Infinite
pins (93) short Ckt: Resistance= zero
Step 3 Check for the proper fitment of the connector
Step 4 Replace the lamp/fuse if the problem persists

Circuit Schematic:

Location Image:

Component Image:

Author: ERC Page 333 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P2299-00: Accelerator Pedal Position Brake Plausibility detection

Overview:

Code Cause Effect on Vehicle

Fault Code: P2299-00 1. accelerator and brake pedal pressed
MIL- Off simultaneously
CEL – Off 2. Brake pedal switch stuck
Immo Lamp – NA 3. Short circuit for brake switch wires.
Message on IC - NA 4. Improper fitment of brake switch (Interchanged
with clutch switch)
5. Brake switch failure.
6. Accelerator Pedal failure

Checkpoints:

1. Check if driver has pressed brake and accelerator simultaneously

2. Check Brake switch
3. Check wiring harness

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check if driver has pressed brake and accelerator
simultaneously
Step 2 Check proper connection on brake switch
Step 3 Check brake switch status through diagnostic scanner
Step 4 Check the brake switch setting and adjustment if required
Step 5 Check wiring harness /open circuit / short circuit /continuity
brake switch connector to ECU connector pins
Step 6 Change the brake switch if found faulty
Step 7 Check proper connection of accelerator Pedal

Author: ERC Page 334 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Circuit Schematic:

Author: ERC Page 335 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

Location Image:

Clutch Pedal Brake Pedal

Accelerator Pedal

Component Image:

Author: ERC Page 336 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0219-00: Over speed detection in component engine protection

Overview:

Code Cause Effect on Vehicle

Fault Code: P0219-00 1. Can occur because of improper gear Engine over speed may damage
MIL- Off shifting (misgearing) valve train components
CEL – Off 2. Vehicle driving engine (downhill)
Over speed Lamp- ON
Immo Lamp – NA
Message on IC – NA

Checkpoints:

1. Engine RPM greater than 4700 rpm during drive cycle

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Engine speed observed greater than set threshold 4700 RPM

Author: ERC Page 337 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent
 ACE ZIP/IRIS IMRL – IOBD II Ver : 1.0

DTC Troubleshooting Data Date: 08/07/2015

P0A0F-00: Detection of Failed Engine Start

Overview:

Code Cause Effect on Vehicle

Fault Code: 1. Insufficient rail pressure. Vehicle will not start
P0A0F 2. Engine synchronization problem.
MIL- Off 3. Cranking rpm is less than 120 rpm.
CEL – On 4. Shut off request
Immo Lamp – NA
Message on IC –
NA

Checkpoints:

2. Check Battery Voltage

3. Check Starter motor
4. Check Rail pressure
5. Check Fuel flow
6. Check Pre-supply pump connector
7. Check wiring harness for Crank sensor
8. Check wiring harness for Cam sensor

Trouble Shooting Steps:

Sr. No. Steps Specifications

Step 1 Check Battery voltage V ≥ 12.00 V
Step 2 Address and rectify the other DTCs first.
Step 3 Check Rail pressure
Step 4 Check fuel filters and the fuel lines.
Step 5 Check fuel flow at the fuel return line from FCU to the fuel
tank.
Step 6 Check fuel delivery at the inlet of the Injector
Step 7 Check pre-supply pump connector, refer page number 236
Step 8 Check Crank sensor, refer page number 338
Step 9 Check Cam sensor, refer page number 335
Step 10 Check Starter motor, refer page number 224

Author: ERC Page 338 of 338

Copyright by TATA MOTORS Ltd.

This document must not be used in any way, such as copying and redistributing to third parties, without our consent