DOUBLE BLOCK

& BLEED

PLUG VALVES
 Galli&Cassina Profile

Galli&Cassina is a Galli&Cassina was years the company It was not possible

prominent Italian established in1919, and gradually directed its to expand the Milan
Company mainly it is one of the oldest production towards factory any more which
involved in the Italian companies still the newly born was built in 1930 and
manufacture of a involved in the Chemical industry; it enlarged after the
complete range of manufacturing of valves. was the first in Italy to second world war.
Lubricated Plug Valves. At this early stage the produce valves in For this reason in 1991
The company is business activity was stainless steel Galli&Cassina moved
located in Solaro near concentrated in the and other new material to a new factory in
Milan (Italy) with production of valves for cooperating with the Solaro (Milan) with a
extensive offices and domestic and industrial demand of the most very modern plant
workshop covering purposes. important chemical equipment, very
After the first ten Companies. comfortable for the
MALPENSA workers.
A8 After 30 years of
experience in chemical
MILANO A4 valves, Galli&Cassina
TORINO BRESCIA
A2 BERGAMO started the production
of Plug Valves in the
A7
A1
Oil &Gas business
becoming one of the
GENOVA most significant
BOLOGNA suppliers for all
International Gas&Oil
a12.000 sq.mt. area Companies all over the
including 5.000 sq.mt. world.
of covered space. Its sales activity
Double Block 5-10_Layout 1 23/10/12 09.59 Pagina 3

covers most of the and financial Galli&Cassina’s 6D and 6A

continents with a capabilities combined Quality Assurance monogram
leading and growing with the experience of System ISO 9001 have been
presence in Europe, human resources are - 2000 has been certified by
Middle East, North & the result of assessed, API (American
South America and Far Galli&Cassina approved and Petroleum
East resulting in a sales reputation all over the certified by Lloyd’s Institute) - Washington
and service network with world. Register, while the API (U.S.A.).
subsidiaries, branch Nowadays
offices and distributors, Galli&Cassina is proud
acquiring a reputation to celebrate its 90
on high quality years, presence in the
workmanship as well world of the valve
as on the reliability of market.
its products. Galli&Cassina’s
Special care is due historical background
to the development in and experience allow
every aspect of the the Company to offer
Company’s strong professionalism
management, and a comprehensive
complying with the range service.
continuous changes, That will surely
requested by the guarantee results in
evolution of the the future.
International markets.
The proved
technical, productive,
Double Block 5-10_Layout 1 23/10/12 09.59 Pagina 4

Index
Company Profile 2-3
Index 4
Engineering Data
Lubricants
Climax Hydraulic Gun N. 1699 21
Galli&Cassina Products Climax Lubricants 22
Product Identification System 6 Fire Safe Test & Available test 23
Special Features Coating overlay 7 Temperature Conversion Table 24
Material Selection Guide 8 Pressure/Temperature Rating 25
Applicable Standard-Specification 9 according to ASME B16.34-1996
Standard Features 10 Chemical and Mechanical Requirements 26-27
Plug PTFE Antifriction Treatment Forged/ bar Materials for Body, Plug,
Special Features Coating & Overlay 10 Cover and Stem Components
ANSI Class 150 (PN 20) 11 Chemical and Mechanical Requirements 28-29
ANSI Class 300 (PN 50) 12 Cast Materials for Body, Plug and
Cover Components
ANSI Class 600 (PN 100) 13
Qualification of other Size 30
ANSI Class 900 (PN 150) 14 Valves - API 6FA
ANSI Class 1500 (PN 250) 15 Qualification of other Pressure Rating Valves
ANSI Class 2500 (PN 420) 16
API 6A-2000-3000-5000-10000 17 The data reported in this catalogue refer
to the International Standards applicable
Hydraulic Pressure Test Duration 18 at the time of its issue date.
and Pressure Test Tables in Galli&Cassina reserves the right to modify
Accordance with API598 & API 6D its products without any obligation to notify,
Quality Assurance Programme 19 provide or install such modification on
Quality Assurance System 20 products previously or subsequently sold.
However Galli&Cassina will use the best
afford to keep the customers informed
of any changes made.

4
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 5

Double Block & Bleed Plug Valve

Three -dimensional CAD system

and the Finite Element Modelling allow
the optimization of every step
of valve’s design:
• FEM stress calculation of the pressure
containing parts (A)
• Raw Casting design
• Final Assembly Design Check
5
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 6

Introduction
Galli & Cassina is proud to announce a NEW DOUBLE Applications are mainly in the O & G sector where special
BLOCK & BLEED plug valve series. The addition of this API- features often are required, due to severe operating
6D compliant design is another major contribution Galli & conditions.
Cassina’s Plug valve line. According to API-6D these valves must warrant “Zero-
The Double Block and Bleed valves present similar features leakage” at maximum differential across the valve.
as the Galli & Cassina “Single Plug” series. The transportation of Hydrocarbon gasses or Crude Oil
These are marketed with Reduced or Full bore, full conduit, which may contain H2S, CO2 or other contaminants often
pig-able design. create serious corrosion problems in valves. For this
All plug valves are with Standard or Pressure balanced plugs. reason Galli & Cassina offer a wide range of specialty
The Double Block and Bleed valve is developed to meet the materials in accordance with NACE or special customer
industry demand for an alternate to other design where the requirements.
service often develop problems with leakage in the seating To resolve the industry problems with corrosion, erosion
areas. These problems are eliminated with the DBB valve and abrasive services under severe operating conditions
as the plug valve does not have conventional seats as in Galli & Cassina offer an extensive range of “hard face
gate or ball valves. materials” as Stellite, Inconel and Tungsten Carbide and
The DBB valve offers two plugs in one body, but maintain others as Duplex, 6Mo or Nickel alloy.
the face-to-face as per API-6D. The hard facing is applied in the Galli & Cassina factory
Therefore it is possible to replace other valves with API-6D using own automatic welding robot’s and under strict
f-f dimensions. An added feature is the substantially control of the R&D and QA Department. Galli & Cassina is a
reduced weight compared to a conventional where three ISO 9001 approved facility and hold API-6A and API-6D
individual valves are installed to obtain the same feature. (with monogram) approvals.

Product Indentification System

Identification numbers here shown are used tp describe essential features of Galli&Cassina valves

Example: 200 DRR06R0001

• 1” 025 • 6” 150 • 16” 400
• 11/2 040 • 8” 200 • 18” 450
200 Size • 2” 050 • 10” 250 • 20” 500
• 3” 080 • 12” 300
• 4” 100 • 14” 350
D Valve Type • D Double Block & Bleed

R Pattern • R Reduce bore

• F Full bore
Valve • C Lever • A Actuator (Pneumatic or gas overoil)
R Operator • R Gear • B Bare Stem
Type • E Gear with Electric Motor
API 6D Valves API 6A Valves
Working • 150 01 • 300 03 • 2000 20 • 3000 30
06 Pressure • 400 04 • 600 06 • 5000 50 • 10000 00
Class • 900 09 • 1500 15 • 15000 1K
• 2500 25

Valve End • R RF Flange • J Ring Joint Flange

R • W Butt Weld • C Clamp
Connections
• B Butt Weld by flange • N Pups
Internal Material • According to client’s materials
0001 Indentification (TRIM) • requirement

The Code used as sample above (200 DRR06R 0001) identifies a: DN 200 (8”) - Double Block & Bleed Valve -
Reduce bore - Gear Operator - ANSI 600 - Flanged RF ends connections - Standard carbon steel materials,
suitable for ambient and high temperature service.

6
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 7

Standard Features: the Pressure Balance System

The operating system of plug guarantees that the
UPPER Pressure Balanced Plug force created by line
HOLE Valves (shown in Fig.A) pressure pushes the plug
consist in the pressure against the body seat. As
equalization between the differential pressure
port area and the increase so does the
top/bottom of the plug sealing capability of the
with two holes. Pressure Balanced Plug
The upper hole connects Valve. Thanks to pressure
the plug port area with the balance feature, and to the
top of the plug, while the integral metal to metal
lower maintains the design, Plug Valve can
pressure equalization always be opened against
between the port area and the maximum deltapi.
the bottom of the plug. The No by-pass is necessary to
Pressure Balance System preserve seat integrity.
ensure line pressure acts Periodic lubricant
LOWER on the plug to reduce the injection, and seat
HOLE
valve torque and avoid the adjustment can be carried
possibility of plug seizure, out when the Plug Valve is
even after a prolonged under full pressure. Only
time in the open or closed severe seat damage will
Figure A position. cause a reduction of valve
The tapered shape of the sealing.

Special Features: Coating & Overlay

Hardfacing experience to apply in conditions. Moreover, thickness check,
own workshop by higher hardness values witnessed by G&C Quality
Galli & Cassina’s automatic welding robot greater than 1100 HV/70 Control inspectors or
researching, development machines all kind of HRC) compared to customer’s inspectors
and investment in overlay (Stellite, Inconel, standard hardfacing upon request.
hardfacing materials Duplex, 6MO, Nickel alloy (Stellite 6, with 37-40 The improvement of the
against corrosion or and Tungsten Carbide) on HRC hardness) provide a welding quality can
abrasion attack, in each component of the very good abrasion & guarantee an high
cooperation with valve directly. These wear resistance. All the performance of G&C plug
specialized companies performance are overlay applications are valves in Off-Shore/On-
and external laboratories, especially highlighted in controlled by NDE test, Shore Petrochemical and
have given the right case of severe operating such as LP UT PMI and Drilling applications.

Electroless Nickel resistant, all the material

Plating for each component of the
valves, are selected in
The transport of wet accordance with the
hydrocarbon gases requirements of NACE-Std.
contaminated with MR-01-75 Latest Edition.
hydrogen sulphide, carbon Moreover the use of an
dioxide or other similar electroless nickel plating
fluids containing on plug surface provides
appreciable level of more corrosion protection
sulphur, can create various to hydrogen sulphide
corrosion problems to crack-resistant base metal.
some component in plug Standard ENP is in
valves. accordance with ASTM
These environments are B733 Std with a minimun
not always recognized 0.003” (76 Microns)
under service conditions, thickness, unless otherwise
therefore in order to obtain specified in the customer’s
a high quality corrosion specification.

Tungsten Carbide WC+Co or WC+Co, Cr), These performances are than 1100 HV / 70 HRC)
Coating usually known as Tungsten
Carbide (TCC) allows to
specially highlighted in case
of severe operating
compared to standard
hardfacing (Stellite 6, 37 - 40
A series of metal carbide achieve higher performance conditions. Moreover, higher HRC) provide a very good
coatings (WC+Ni, Cr or in terms of valve working life. hardness values (greater abrasion & wear resistance.

7
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 8

Material Selection Guide for GALLI & CASSINA Valves

Trim materials are designed according to the 4 Special Austenitic (6MO) and Ferritic-Austenitic
service conditions. Stainless Steel (Duplex and Superduplex)
suitable for sea water and corrosive services.
1 Standard Carbon Steel Body and Plug.
(ASTM-A216 WCB/WCC material) suitable for 5 Nickel-Chromium-Iron alloy (i.e. Alloy 20),
general services. Titanium & Titanium alloy, carbon steel with
Inconel 625 cladding and stellite or Tungsten
2 Carbon Steel Body and Plug (A352 LCB/LCC carbide hardfacing for abrasive/corrosive service.
material) suitable for low temperature services.
6 Other materials upon request.
3 Carbon Steel Body and Plug (ASTM
A216WCB/WCC material) suitable for “SOUR
SERVICE”(H2S and CO2)
according to NACE-MR.01.75/Latest Edition.

Standard Design Categories (Typical Construction Materials)

Stem and
Trim Service Class Body/Cover Plug Oldham Coupler Bolting
Standard service ASTM A105 ASTM A105 ASTM A29 Gr. 4140 ASTM A193-B7M
Natural gas 150 to 2500 ASTM A216 ASTM A216 ASTM A194-2HM
Hydrocarbons WCB/WCC WCB/WCC
Max C 0.25%
Low temperature ASTM A350-LF2 ASTM A350-LF2 ASTM A29 Gr. 4140 ASTM A320-L7
Natural gas 150 to 2500 ASTM A352 ASTM A352- ASTM A194 Gr.7
Hydrocarbons LCB/LCC LCB/LCC
Max C 0.23%
Sour Service ASTM A105 ASTM A105 ASTM A29 Gr. 4140 ASTM A193-B7M
(H2S and CO2) 150 to 2500 ASTM A216 ASTM A216 Max HRC22 ASTM A194-2HM
Hydrocarbons WCB/WCC WCB/WCC MAX HRC22
Max C.0.23% Max C.0.23%
Max HRC22 Max HRC22
Sea Water 150 to 2500 UNS S31254 UNS S31254 UNS S31254 ASTM A453 Gr.660A
ASTM A 351
CK3MCuN
(6MO)
UNS S31803 UNS S31803 UNS S31803 ASTM A453 Gr.660A
ASTM A 890 UNS S32760
J92205
(Duplex 22% Cr)
UNS S32750 UNS S32750 UNS S32750 UNS S32760
ASTM A 890
J93404
(Super duplex 25% Cr)
UNS S32760 UNS S32760 UNS S32760 UNS S32760
ASTM A 890
J93380
(Super duplex 25% Cr)
Abrasive/Corrosive 150 to 2500 ASTM B348 Gr 3 or 5 ASTM B348 UNS S31254 ASTM A453 Gr.660A
Slurry service (Titanium) GR 3 or 5 UNS S32760
UNS N08020 UNS N08020 UNS S32750 ASTM A453 Gr.660A
ASTM A 351 CN7M ASTM A 351 CN7M UNS S32760 UNS S32760
(Alloy 20)
ASTM A 105 ASTM A 29 ASTM A193 B7M
ASTM A 216 WCB/WCC Gr 4140 ASTM A194 2HM
Hardfacing (Stellite/WC)
and Cladding
(Inconel 625)

8
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 9

Applicable Standard-Specification
Lubricated Plug Valves are designed to use with most refining services according to API 599 or BS 5353
norms whichever is applicable. API 6D norm aims to standardize the materials as well as instructions to
manufacture valves suitable for energy transportation in the pipelines.

API 6A Specification for wellhead BS 1504 Specification for Steel

and christmas tree Casting for Pressure
equipment. Purposes.
API 6D Specification for Pipeline BS 2080 Face to Face - Centre to Face
Valves. - End to End - Steell Valves.
API 6FA Specification for Fire Test BS 5353 Specification for Steel
for Valves. Plug Valves.
API RP6F Recommended - Practice BS 6755 part 1 Testing of Valves (Spec.
for Fire Test for Valves. for Production Pressure
API 598 Valve Inspection and Testing. Testing Requirements).
API 599 Steel Plug Valves Flanged BS 6755 part 2 Testing of valves (Spec.
or Butt Welding Ends. for Fire Safe Testing
Requirements).
ASME/ANSI B 16.5 Pipe Flanges and Flanged CSA Z 245. 15 Canadian Standard
Fittings. Association.
ASME/ANSI B 16.10 Face-to-Face and End-to- MSS-SP6 Standard Finish for contact
End Dimensions of Valves. Face of Pipe Flanges.
ASME/ANSI B 16.25 Buttwelding Ends. MSS-SP25 Standard Marking System
ASME/ANSI B 16.34 Valves-Flanged, threated for Valves.
and Welding Ends. MSS-SP44 Steel Pipe Line Flanges.
ASME/ANSI B 31.3 Chemical Plant and MSS-SP53 Quality Standard for Steel
Petroleum Refinery Piping. Casting-Magnetic Particle
ASME/ANSI B 31.4 Liquid Trasportation System Examination Method.
for Liquid Petroleum Gas. MSS-SP54 Quality Standard for Steel
ASME/ANSI B 31.8 Gas Transmission and Casting-Radiographic
Distribution Piping System. Examination Method.
ASME Boiler and Pressure Vessel MSS-SP55 Quality Standard for Steel
SECTION VIII - DIV.1 & 2 Casting Visual Method.
ASME Boiler and Pressure Vessel MSS-SP61 Pressure Testing of Steel
Section V. Valves.
ASNT-TC-1A Reccommended Practice NACE Std. MR 01.75 National Association of
for Personnel Qualification Latest Edition Corrosion Engineers.
and Certification in ASTM American Society for
Non destructive Testing. Testing and Materials.

9
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 10

Standard Features: Plug PTFE Antifriction Treatment

Carbon Steel plugs are only the hardness of the Consequently the base to obtain the following
subjected to the following plug surface which is material has more advantages:
treatments: subjected to wearing, toughness and resistance – Low friction between
A) Case hardening. keeping at the same against impacts. plug and body.
B) Antifriction treatment. time the mechanical The Antifriction – Low torque.
The case hardening has properties of the base treatment is basically – Wear resistance.
the purpose to increase material unchanged. carried out on the plug – Resistance to seizure.

Plug with PTFE

Antifriction treatment.

Plug without PTFE

Antifriction treatment.

Plug with PTFE

Antifriction treatment.

Plug without PTFE

s The purpose of the above test is to prove that Galli&Cassina
antifriction treatment made on plug surface, is guaranteed
Antifriction treatment.
even after 30,000 cycles (open/closed position).

10
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 11

ANSI Class 150 (PN 20)

NPS 2 3 4 6 8 10 12 14 16 18 20
Size DN 50 80 100 150 200 250 300 350 400 450 500

Face To Face
RF B 267 343 432 546 622 661 762 889 991 1092 1194
RTJ B 279 355 445 558 635 674 774 902 1004 1104 1209
Flange Diameter O 152 191 229 279 343 406 483 533 597 635 699
Flange Thickness C 16 19 24 26 29 30 32 35 37 40 43
Top of Stem to
Center Line E 180 220 240 250 – – – – – – –
Body Cap to
Center Line F 120 165 180 210 270 320 365 380 400 420 470
Center Line Valve
to CL Operator T – – – 280 320 370 420 420 420 450 500
Handwheel Diameter G – – – 560 560 560 560 500 700 700 700
Lenght of Wrench L 450 500 750 – – – – – – – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 1” 1” 1” 1”

Other size upon request

11
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 12

ANSI Class 300 (PN 50)

NPS 2 3 4 6 8 10 12 14 16 18 20
Size DN 50 80 100 150 200 250 300 350 400 450 500

Face To Face * * * * *
RF B 283 387 457 559 686 826 864 889 991 1092 1194
RTJ B 298 403 473 575 702 841 881 905 1006 1108 1213
Flange Diameter O 165 210 254 318 381 445 521 584 648 711 775
Flange Thickness C 22 29 32 37 42 48 51 54 58 61 64
Top of Stem to
Center Line E 180 220 240 – – – – – – – –
Body Cap to
Center Line F 120 165 180 220 285 320 380 400 430 460 510
Center Line Valve
to CL Operator T – – – – 330 370 430 445 450 490 540
Handwheel Diameter G – – – 560 560 560 700 700 700 700 800
Lenght of Wrench L 500 750 750 – – – – – – – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 1” 1” 1” 1”

* Face to face not in accordance with API 6D - ASME B16.10

Other size upon request

12
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 13

ANSI Class 600 (PN 100)

NPS 2 3 4 6 8 10 12 14 16 18 20
Size DN 50 80 100 150 200 250 300 350 400 450 500

Face To Face
RF B 292 356 432 559 660 787 838 889 991 1092 1194
RTJ B 295 359 435 562 664 791 841 892 994 1095 1200
BW B 292 356 432 559 660 787 838 889 991 1092 1194
Flange Diameter O 165 210 273 356 419 508 559 603 686 743 813
Flange Thickness C 26 32 38 48 56 64 67 70 77 83 89
Top of Stem to
Center Line E 180 220 240 – – – – – – – –
Body Cap to
Center Line F 120 165 180 250 300 320 390 412 455 480 520
Center Line Valve
to CL Operator T – – 280 295 350 380 420 565 650 680 700
Handwheel Diameter G – – 560 560 700 800 800 800 800 800 800
Lenght of Wrench L 500 750 1000 – – – – – – – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 1” 1” 1” 1”
Other size upon request

13
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 14

ANSI Class 900 (PN 150)

NPS 2 3 4 6 8 10 12 14 16 18 20
Size DN 50 80 100 150 200 250 300 350 400 450 500

Face To Face *
RF B 368 381 457 610 737 838 965 1029 1130 1219 1321
RTJ B 371 384 460 613 740 841 968 1038 1140 1232 1334
BW B 368 381 457 610 737 838 965 1029 1130 1219 1321
Flange Diameter O 216 242 292 381 470 546 610 642 705 787 857
Flange Thickness C 38 38 45 56 64 70 80 86 89 102 108
Top of Stem to
Center Line E 180 220 – – – – – – – – –
Body Cap to
Center Line F 130 180 190 200 270 350 380 430 470 485 500
Center Line Valve
to CL Operator T – – 250 260 335 380 450 495 590 595 600
Handwheel Diameter G – – 560 560 560 700 700 700 800 800 800
Lenght of Wrench L 500 750 – – – – – – – – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 1” 1” 1” 1”

* Face to face not in accordance with API 6D - ASME B16.10

Other size upon request

14
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 15

ANSI Class 1500 (PN 250)

NPS 2 3 4 6 8 10 12 14 16 18 20
Size DN 50 80 100 150 200 250 300 350 400 450 500

Face To Face *
RF B 368 470 546 705 832 991 1130 1257 1384 1537 1664
RTJ B 371 473 549 711 841 1000 1146 1276 1406 1559 1686
BW B 368 470 546 705 832 991 1130 1257 1384 1537 1664
Flange Diameter O 216 267 311 394 483 584 673 749 825 914 984
Flange Thickness C 38 48 54 83 92 108 124 133 146 162 178
Top of Stem to
Center Line E 210 235 – – – – – – – – –
Body Cap to
Center Line F 180 190 200 225 280 390 440 490 530 545 560
Center Line Valve
to CL Operator T – – 250 265 370 400 530 580 610 630 640
Handwheel Diameter G – – 560 560 700 700 700 800 800 800 800
Lenght of Wrench L 750 1000 – – – – – – – – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 1” 1” 1” 1”

* Face to face not in accordance with API 6D - ASME B16.10

Other size upon request

15
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 16

ANSI Class 2500 (PN 420)

NPS 2 3 4 6 8 10 12
Size DN 50 80 100 150 200 250 300

Face To Face
RF B 451 578 673 914 1022 1270 1422
RTJ B 454 584 683 927 1038 1292 1445
BW B 451 578 673 914 1022 1270 1422
Flange Diameter O 235 305 356 483 552 673 762
Flange Thickness C 51 67 76 108 128 165 185
Top of Stem to
Center Line E 200 – – – – – –
Body Cap to
Center Line F 160 210 240 290 330 350 400
Center Line Valve
to CL Operator T – 190 230 290 370 500 700
Handwheel Diameter G – 560 560 700 800 800 800
Lenght of Wrench L 100 – – – – – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 3/4”

Other size upon request

16
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 17

API 6A - 2000 - 3000 - 5000 - 10000

API 2000 - Reduced API 3000 - Reduced

NPS 21/16 29/16 31/8 41/16 71/16 21/16 29/16 31/8 41/16 71/16
Size
DN 52 65 79 103 179 52 65 78 103 179

Face To Face
RTJ B 295 333 359 435 562 371 422 384 460 613
Flange Diameter O 165 190 210 273 356 216 245 241 292 381
Flange Thickness C 26 29 32 38 48 38 42 38 45 56
Top of Stem to Center Line E 180 180 220 – – 180 180 218 – –
Body Cap to Center Line F 120 120 150 170 200 150 130 170 175 200
Center Line Valve
to CL Operator T – – – 270 280 – – – 270 260
Handwheel Diameter G – – – 560 560 – – – 560 560
Lenght of Wrench L 500 750 1000 – – 750 750 1000 – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 1/2” 3/4” 1/2” 1/2” 1/2” 1/2” 3/4”

API 5000 - Reduced API 10000 - Full Bore

NPS 21/16 29/16 31/8 41/ 16 71/16 113/ 16 21/ 16 29/16 31/16 41/16 51/8 71/16x63/8 71/16
Size
DN 52 65 79 103 179 46 52 65 78 103 130 179x162 179

Face To Face
RTJ B 371 422 473 549 711 – – – – – – – –
Flange Diameter O 216 245 267 311 394 188 200 232 270 316 357 480 480
Flange Thickness C 38 42 48 54 83 37 38 45 51 62 70 92 92
Top of Stem to Center Line E 180 210 218 – – 190 – API– 10000
– - FULL
– –BORE– –
Body Cap to Center Line F 150 180 220 175 225 – 152 172UPON REQUEST 305
192 220 270 305
Center Line Valve 13 1/ ”
to CL Operator T – – 270 270 265 205 210SIZE:
220 1 230
/16” 248
UP TO
350 7 16
390 390
Handwheel Diameter G – – 2580 560 710 – – – 710 710 710 800 800
Lenght of Wrench L 750 1000 – – – 450 750 1000 – – – – –
Size of Bleed Connection
MSS SP 45 1/2” 1/2” 1/2” 3/4” 1” 1/2” 1/2” 1/2” 1/2” 3/4” 1” 1” 1”

17
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 18

Hydraulic Pressure Test Duration In accordance with API 6D and API 598

Valve Size Test Duration Valve Size Test Duration

DN (mm) NPS (Inches) Shell Seat (1) DN (mm) NPS (Inches) Shell Seat (1)
API 598 API 6D / ISO 14313
15 - 50 1/2 - 2 15 sec. 15 sec. 15 - 100 1/2 - 4 2 min. 2 min.
65 - 150 2 1/2 - 6 60 sec. 60 sec. 150 - 250 6 - 10 5 min. 5 min.
200 - 300 8 - 12 120 sec. 120 sec. 300 - 450 12 - 18 15 min. 5 min.
350 and over 14 and over 300 sec. 120 sec. 500 and over 20 and over 30 min. 5 min.
(1) Duration applicable also for the pneumatic seat test (5.5 bar / 80 psi).

Pressure Test Tables in Accordance with API598 & API 6D

ASME B16.34 Group Material 1.1
(A 105; A 216 WCB; A 350 LF2)
Working Pressures by Classes, psig (Bar)
150 PN20 300 PN50 600 PN100 900 PN150 1500 PN250 2500 PN420
Working pressure rating 285 (20) 740 (51) 1480 (102) 2220 (153) 3705 (255) 6170 (425)
Hydraulic body test 450 (31) 1125 (78) 2225 (153) 3350 (231) 5575 (384) 9275 (640)
Hydraulic seat test 314 (22) 814 (56) 1628 (112) 2442 (168) 4076 (281) 6787 (468)

ASME B16.34 Group Material 1.2 and 2.8

(A 350 LF6; A 216 WCC; A 352 LCC; A182 F44/ F51; UNS S31803/S31254/S32750; A 351 Gr. CK3MCuN / CE8MN/ CD4MCu / CD3MWCuN)
Working Pressures by Classes, psig (Bar)
150 PN20 300 PN50 600 PN100 900 PN150 1500 PN250 2500 PN420
Working pressure rating 290 (20) 750 (52) 1500 (103) 2250 (155) 3750 (259) 6250 (431)
Hydraulic body test 450 (31) 1125 (78) 2250 (155) 3375 (233) 5625 (388) 9375 (646)
Hydraulic seat test 319 (22) 825 (57) 1650 (114) 2475 (171) 4125 (284) 6875 (474)

ASME B16.34 Group Material 1.3

(A 352 LCB) Working Pressures by Classes, psig (Bar)
150 PN20 300 PN50 600 PN100 900 PN150 1500 PN250 2500 PN420
Working pressure rating 265 (18) 695 (48) 1390 ( 96) 2085 (144) 3470 (239) 5785 (399)
Hydraulic body test 400 (28) 1050 (72) 2100 (145) 3150 (217) 5225 (360) 8700 (600)
Hydraulic seat test 292 (20) 765 (53) 1529 (105) 2294 (158) 3817 (263) 6364 (439)

ASME B16.34 Group Material 2.1 and 2.2

(A 182 F304; A 479 Gr. 304; A 351 CF3; A 351 CF8; A 182 F316; A 479 Gr. 316; A 351 CF3M)
Working Pressures by Classes, psig (Bar)
150 PN20 300 PN50 600 PN100 900 PN150 1500 PN250 2500 PN420
Working pressure rating 275 (19) 720 (50) 1440 (99) 2160 (149) 3600 (248) 6000 (414)
Hydraulic body test 425 (29) 1100 (76) 2175 (150) 3250 (224) 5400 (372) 9000 (621)
Hydraulic seat test 303 (21) 792 (55) 1584 (109) 2376 (164) 3960 (273) 6600 (455)

ASME B16.34 Group Material 2.3

(A 182 F304/F316L; A 479 Gr. 304/316L) Working Pressures by Classes, psig (Bar)
150 PN20 300 PN50 600 PN100 900 PN150 1500 PN250 2500 PN420
Working pressure rating 230 (16) 600 (41) 1200 ( 83) 1800 (124) 3000 (207) 5000 (345)
Hydraulic body test 350 (24) 900 (62) 1800 (124) 2700 (186) 4500 (310) 7500 (517)
Hydraulic seat test 253 (17) 660 (46) 1320 ( 91) 1980 (137) 3300 (228) 5500 (379)

Pressure Test Tables in Accordance with API6A

Working High Pressure
Pressure Body Seat Gas Test
Rating Up to13 5/8” From 16 3/4” Body & Seat
Bar psi Bar psi Bar psi Bar psi Bar psi
138 2000 276 4000 207 3000 138 2000 138 2000
207 3000 415 6000 310 4500 207 3000 207 3000
345 5000 517 7500 517 7500 345 5000 345 5000
690 10000 1035 15000 1035 15000 690 10000 690 10000
1035 15000 1550 22500 1550 22500 1035 15000 1035 15000
1380 20000 2070 30000 1380 20000 1380 20000

18
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 19

Quality Assurance Programme

Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 20

Quality Assurance System

After 90 years of test, packing and you can rely on for years
.A
vIesN
manufacturing experience shipping. of trouble-free
and latest technology, Every product is designed C A S lS performance. Since its
Galli&Cassina Quality and manufactured to &
GALLI Plug
Va
beginning in 1919,
Assurance System has conform to uniformly Galli&Cassina has
been assessed, approved high standards. maintained its
and certified against the These standards are commitment
Y
QUALIATNCE
following quality assurance assured by a quality to quality product and
standards: ISO 9001- management system satisfied customers.

ASSURNUAL
Vision 2000 and API Q1. which includes ISO 9001 Our focus on product
Rigorous procedures and certification and testing of variety, technical
internal audits guarantee
that the Quality System is
all products prior to
shipment. Advanced MA expertise and
company support
implemented at all stages, design, durable remains constant,
starting from incoming raw construction materials and from drawing board to
materials, production, rigid manufacturing user satisfaction, our
inspection, assembly, final standard provide valves commitment is continuous.

Quality Assurance Development

Since 1981 Galli&Cassina the customer
is authorized to use the requirements.
monograms of American In addition Galli&Cassina
Petroleum Institute Plug Valves are in
(licence N. 6D - 0049.1) compliance
(licence N. 6A - 0520). with CE
As a guarantee and Pressure
certification of the Quality Equipment
Assurance Program Directive PED
implemented, N. 97/23/EC
Galli&Cassina has the and ATEX (N. 94
quality system issued by /9 /EC)
Lloyd’s Register certifying for products
that Galli&Cassina intended for use in
Quality System conforms potentially
to the European Standard explosive
ISO 9001: 2000, API Spec. atmospheres.
Q1, and is always subject
by internal/ external audit
to be in compliance with

Customer Service
Galli&Cassina’s Customer Training programs,
Service is always willing to on operation
assist the customer with and safety;
a prompt response to Final-Documentation.
“service” requests.
Full after sales services
assistance can be offered
either at our workshop
or on site testing,
spare parts supply;

20
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 21

Lubricants
Galli&Cassina Plug • Cartridges (suitable
Valves can use different for hydraulic gun
types of Climax lubricant pump).
grease suitable for • Drums (suitable for
various services. pneumatic pump).
The operating conditions For the selection of
must be specified at the correct lubricant,
enquiry stage enabling Galli&Cassina staff is
us to advise which type always available at the
of sealant is suitable. customer’s request to
The lubricant grease is recommend the
available as a spare part suitable lubricant.
item and can be ordered
as:

Climax Hydraulic Gun No.1699

This specially designed, gun from injury if the
high pressure handgun, operator were to
light in weight (appr.16lbs.) continue to pump after the
is more rugged than gun had been
conventional types and depleted of valve
meets exacting demands sealant.
of plug valve sealants. Also, to prevent
Built for servicing plug damage to the valve
valves, all parts are and sealant gun, in the
machined with minutye event of sealant clogging
accuracy. the system or the operator
The polished hardened pumping too fast, a
steel piston is perfectly CLIMAX 15000 psi gauge
fitted in the high pressure is optional equipment.
barrel to provide absolute This accessory indicates
smoothness of operation. the point at which sufficient
The CLIMAX 1699 is self- The valve should be closed provides the maximum sealant pressure has been
priming and can be used firmly, but no tightly. safety to both the valve developed within the
in any position. Because It is not necessary to open and the gun itself. valve.
of its hydraulic principle, the valve past one full turn. The hydraulic system of The gauge also indicates
this gun exerts more Due to “built - in” safety the gun is equipped with valve adjustment and
pressure than any other features, the CLIMAX 1699 a relief fitting to protect the other services required.
portable gun. The CLIMAX 0-15000 psi
This gun is equipped gauge is the highest
with a CLIMAX 1699
Button Head Coupler for Automatic Lubrication quality, most reliable
glycerin filled gauge
connection to the button available.
head sealant fitting in the Galli&Cassina us to calculate the The one piece die cast
shank of the valve. Plug Valves can consumption brass case and heavy duty
This coupler has a be provided with a of the lubricant bourdon tube and
built - in feature which special automatic grease during movement enable the
locks it to fitting when the gauge to stand up to the
gun is under positive lubricant pump to the operating shock and vibration
pressure. facilitate service. encountered on the most
The coupler cannot be lubrication The automatic demanding applications.
connected to or separated The CLIMAX gauge also
from the fitting with maintenance pumps are features a rubber gauge
the gun under pressure. service. available either protector.
This pressure may be The automatic electric or A carrying case for the
relieved by a turn of the pump model pneumatic motor CLIMAX Model 1699 is
by-pass valve on the gun. optional.
The by-pass valve depends on the si- type at the Refer to the part list for
should not be closed to a ze of valve and its following available options.
point where it is jammed number of operating Note: Gun shown is a
into its seat, nor should it 1699-S model complete
be opened tight against open/closed temperature range: with hose assembly,
the stop. cycles enables -20 to 40°C. gauge, tee and “Z” swivel.
21
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 22

Climax Lubricants
Lubricant Type Color Temp. Range Principal Unsuitable
and No. Available From To Services For

220 Stick Clear -75 to 250 °F Very cold service for Aromatic,
Bulk -59 to 121 °C pipe lines, compressor Solvents.
stations, gasoline
plants and crude oil
production fields.
For Liquid Service.
262 Stick -85 to 250 °F Same as above-Gas LPG
-65 to 121 °C Service.
400 Stick Red -20 to 450 °F Acids and Caustics. Liquid
Bulk -29 to 232 °C Hydrocarbons.
600 Stick Tan -20 to 500 °F General gas and LPG
Bulk Brown -29 to 260 °C general Hydrocarbons
service.
650 Stick Blue-Green -40 to 500 °F Hydrocarbon and Aromatic,
Bulk -40 to 260 °C L.P.G. service Alkalies
Solvents.
711 Stick White 32 to 400 °F Aviation gasoline, Jet 100% Benzine.
Bulk 0 to 204 °C fuel, fuel blends of
Alkylate.
750 Stick Black 0 to 600 °F Asphalt hot oil service Aromatic,
Bulk -18 to 316 °C Salt brine, high Alkalies
temperature steam. Solvents.
800 Stick White -20 to 450 °F Butane, Butadiene, Alkalies
Bulk -29 to 232 °C Carbon Tetrachloride,
Ethane, Propane.
900 Stick Black -20 to 650 °F Natural gas, Alkalies
Bulk -29 to 343 °C petrochemical
plants, rubber
plants, and hot
Hydrocarbons
service.
901 Stick Black -30 to 300 °F Cold weather, Alkalies
Bulk -34 to 149 °C Hydrocarbon
lubricant.
950 Stick Amber -40 to 300 °F Propylenes, Benzenes Alkalies
Bulk -40 to 149 °C Toulene, Butadiene,
Xylenes, Styrene,
Cumenes
1034-MT Stick Cream -20 to 400 °F Liquid and gaseous. Alkalies
Bulk -29 to 204 °C Aliphatic hydrocarbon
service. (wet or dry
natural gas)

22
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 23

Fire Safe Test

All Galli&Cassina’s Plug Metal to Metal Seat,
Valves have been tested diaphragm sealing as
against fire resistence, well as the stem sealing
according to API - 6FA compound with graphite
and BS 6755 - Part 2 guarantees a high
standards and reliability performance
witnessed by of our Plug Valves while
international third party. in exposure to Fire Test
conditions.

Available Tests
Type of Test Applicable Standards Performance
X AND GAMMA RAYS ANSI B16.34 - Annex-B 100% all butt welding ends
ASME VIII - Div.1 - MSS - SP 54 and body.
ASTM E446 - E186 - E280
DYE PENETRANT ASME V - art.6 and 24 - ASTM E142 100% All butt welding ends
ANSI B16.34 - Annex-D
MSS-SP-93
MAGNETIC - PARTICLES ASME V - art.7 and 25 100% of all valves
(Dry and wet) ANSI B16.34 - Annex C - MSS - SP 53
ULTRASONIC ASME V - art.4 and 23 Upon customer request
ASME VIII - Div.1 - ASTM - A388
VISUAL AND DIMENSIONAL MSS - SP 55 100% of rough and finished
ANSI B16.5 - B16.10 machined components
API 6D - (Table 4.2) and assembled valves
HARDNESS NACE - MR.01.75 Latest Edition 100% of wetted components
HYDROSTATIC AND API - 6D - API 598 100% of all valves
PNEUMATIC BS 6755 - Part.1 - MSS - SP 61
OPERATION TORQUE API - 6D Upon customer request
HIGH PRESSURE CLOSURE API - 598 - Par. 4-5 Upon customer request
POSITIVE MATERIAL ASTM A751 100% of pressure containing
IDENTIFICATION components

23
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 24

°C = 59 (°F-32) °F = 59 °C+32
Temperature Conversion Table
°C °F °C °F

-273 -459.4 43.3 110 230.0

-268 -450 46.1 115 239.0
-240 -400 48.9 120 248.0
-212 -350 54.4 130 266.0
-184 -300 60.0 140 284.0
-157 -250 -418 65.6 150 302.0
-129 -200 -328 71.1 160 320.0
-101 -150 -238 76.7 170 338.0
- 73 -100 -148 82.2 180 356.0
- 45.6 - 50 - 58.0 87.8 190 374.0
- 42.8 - 45 - 49.0 93.3 200 392.0
- 40.0 - 40 - 40.0 98.9 210 410.0
- 37.2 - 35 - 31.0 104.4 220 428.0
- 34.4 - 30 22.0 110.0 230 446.0
- 31.7 - 25 - 13.0 115.6 240 464.0
- 28.9 - 20 - 4.0 121.0 250 482.0
- 26.1 - 15 5.0 149.0 300 572.0
- 23.2 - 10 14.0 177.0 350 662.0
- 20.6 -5 23.0 204.0 400 752.0
- 17.8 0 32.0 232.0 450 842.0
- 15.0 5 41.0 260.0 500 932.0
- 12.2 10 50.0 288.0 550 1022.0
- 9.4 15 59.0 316.0 600 1112.0
- 6.7 20 68.0 343.0 650 1202.0
- 3.9 25 77.0 371.0 700 1292.0
- 1.1 30 86.0 399.0 750 1382.0
0 32 89.6 427.0 800 1472.0
7.7 35 95.0 454.0 850 1562.0
4.4 40 104.0 482.0 900 1652.0
7.2 45 113.0 510.0 950 1742.0
10.0 50 122.0 538.0 1000 1832.0
12.8 55 131.0 566.0 1050 1922.0
15.6 60 140.0 593.0 1100 2012.0
18.3 65 149.0 621.0 1150 2102.0
21.1 70 158.0 649.0 1200 2192.0
23.9 75 167.0 677.0 1250 2282.0
26.7 80 176.0 704.0 1300 2372.0
29.4 85 185.0 732.0 1350 2462.0
32.2 90 194.0 762.0 1400 2552.0
35.0 95 203.0 788.0 1450 2642.0
37.8 100 212.0 816.0 1500 2732.0
40.6 105 221.0

NOTE: The temperature to be converted is the figure in the yellow column.

To obtain a reading in °C use left column; for conversion to °F use the right column.

24
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 25

Pressure/TemperatureRatingAccording to ASME B16.34-2009

Material: ASTM A 105, ASTM A 216 Gr. WCB, ASTM A 350 Gr. LF2 (Table 2-1.1)
Temperature Working Pressures by Classes, psig (Bar)
°F (°C) 150 300 600 900 1500 2500
-20 to 10 (-29 to 38) 285 (20) 740 (51) 1.480 (102) 2.220 (153) 3.705 (255) 6.170 (425)
200 ( 93) 260 (18) 680 (47) 1.360 ( 94) 2.035 (140) 3.395 (234) 5.655 (390)
300 (149) 230 (16) 655 (45) 1.310 ( 90) 1.965 (135) 3.270 (225) 5.450 (377)
400 (204) 200 (14) 635 (44) 1.265 ( 87) 1.900 (131) 3.170 (219) 5.280 (364)
500 (260) 170 (12) 605 (42) 1.205 ( 83) 1.810 (125) 3.015 (208) 5.025 (346)
600 (316) 140 (10) 570 (39) 1.135 ( 78) 1.650 (114) 2.840 (196) 4.730 (326)
650 (343) 125 ( 9) 550 (38) 1.100 ( 76) 1.650 (114) 2.745 (189) 4.575 (315)
700 (371) 110 ( 8) 530 (37) 1.060 ( 73) 1.590 (110) 2.665 (184) 4.425 (305)

Material: ASTM A 216 Gr. WCC, ASTM A 352 Gr. LCC/LC2/LC3 (Table 2-1.2)
Temperature Working Pressures by Classes, psig (Bar)
°F (°C) 150 300 600 900 1500 2500
-20 to 10 (-29 to 38) 290 (20) 750 (52) 1.500 (103) 2.250 (155) 3.750 (259) 6.250 (431)
200 ( 93) 260 (18) 750 (52) 1.500 (103) 2.250 (155) 3.750 (259) 5.250 (431)
300 (149) 230 (16) 730 (50) 1.455 (100) 2.185 (151) 3.640 (251) 6.070 (419)
400 (204) 200 (14) 705 (49) 1.410 ( 97) 2.110 (145) 3.520 (243) 5.865 (404)
500 (260) 170 (12) 665 (46) 1.330 ( 92) 1.995 (138) 3.325 (229) 5.540 (382)
600 (316) 140 (10) 605 (42) 1.210 ( 83) 1.815 (125) 3.025 (209) 5.040 (348)
650 (343) 125 ( 9) 590 (41) 1.175 ( 81) 1.765 (122) 2.940 (203) 4.905 (338)
700 (371) 110 ( 8) 555 (38) 1.110 ( 77) 1.705 (118) 2.775 (191) 4.630 (319)

Material: ASTM A 352 Gr. LCB (Table 2-1.3)

Temperature Working Pressures by Classes, psig (Bar)
°F (°C) 150 300 600 900 1500 2500
-20 to 10 (-29 to 38) 265 (18) 695 (48) 1.395 (96) 2.090 (144) 3.480 (240) 5.805 (400)
200 ( 93) 255 (18) 655 (45) 1.320 (91) 1.980 (137) 3.300 (228) 5.505 (380)
300 (149) 230 (16) 640 (44) 1.275 (88) 1.915 (132) 3.190 (220) 5.315 (366)
400 (204) 200 (14) 615 (42) 1.230 (85) 1.845 (127) 3.075 (212) 5.125 (353)
500 (260) 170 (12) 585 (40) 1.175 (81) 1.760 (121) 2.930 (202) 4.885 (337)
600 (316) 140 (10) 550 (38) 1.105 (76) 1.655 (114) 2.755 (190) 4.595 (317)
650 (343) 125 ( 9) 535 (37) 1.065 (73) 1.600 (110) 2.665 (184) 4.440 (306)
700 (371) 110 ( 8) 510 (35) 1.025 (71) 1.535 (106) 2.560 (177) 4.270 (294)

Material: ASTM A182 Gr. F316/F316H, ASTM A 479 Gr. 316/316H, ASTM A 351Gr. CF3M/CF8M (Table 2-2.2)
Temperature Working Pressures by Classes, psig (Bar)
°F (°C) 150 300 600 900 1500 2500
-20 to 10 (-29 to 38) 275 (19) 720 (50) 1.440 (99) 2.160 (149) 3.600 (248) 6.000 (414)
200 ( 93) 235 (16) 620 (43) 1.240 (85) 1.860 (128) 3.095 (213) 5.160 (356)
300 (149) 215 (15) 560 (39) 1.120 (77) 1.680 (116) 2.795 (193) 4.660 (321)
400 (204) 195 (13) 515 (36) 1.025 (71) 1.540 (106) 2.570 (177) 4.280 (295)
500 (260) 170 (12) 480 (33) 955 (66) 1.435 ( 99) 2.390 (165) 3.980 (274)
600 (316) 140 (10) 450 (31) 900 (62) 1.355 ( 93) 2.255 (155) 3.760 (259)
650 (343) 125 ( 9) 440 (30) 885 (61) 1.325 ( 91) 2.210 (152) 3.680 (254)
700 (371) 110 ( 8) 435 (30) 870 (60) 1.305 ( 90) 2.170 (150) 3.620 (250)

25
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 26

Chemical and Mechanical Requirements - Forged / bar

Composition % (Maximum Percent Unless Range is Given)

ASTM Standard Nominal

(UNS designation) Composition C Mn P S Si
A 105 (1) (2) (3) 0,35 0,60 - 1,05 0,035 0,040 0,10-0,35
Carbon A 350 LF1 (2) (3) 0,30 0,60-1,35 0,035 0,040 0,15-0,30
Steel
A 350 LF2 (2) (3) 0,30 0,60 - 1,35 0,035 0,040 0,15- 0,30

A 350 LF3 (3) 0,20 0,90 0,035 0,040 0,20-0,35

A 29 Gr.4140 0,38 - 0,43 0,75 - 1,00 0,035 0,040 0,15- 0,35

A 29 Gr.4340 0,38-0,43 0,60-0,80 0,035 0,040 0,15-0,35

A 182 F1 (UNS K12822) C-Mo 0,28 0,60-0,90 0,045 0,045 0,15-0,35

A 182 F2 (UNS K12122) 0,5Cr-0,5Mo 0,05-0,21 0,30-0,80 0,040 0,040 0,10-0,60

Low Alloy
A 182 F5a (UNS K42544) 5Cr 0,25 0,60 0,040 0,030 0,50

A 182 F9 (UNS K90941) 9Cr 0,15 0,30-0,60 0,030 0,030 0,50-1,00

A 182 F11 CL.3 (UNS K11572) 1,25Cr-0,5Mo 0,10-0,20 0,30-0,80 0,040 0,040 0,50-1,00

A 182 F12 CL.2 (UNS K11564) 1Cr-0,5Mo 0,10-0,20 0,30-0,80 0,040 0,040 0,10-0,60

A 182 F22 CL.3 (UNS K21590) Cr-Mo 0,05-0,15 0,30-0,60 0,040 0,040 0,50

A182 F6a CL.2 (UNS S41000) 13Cr 0,15 1,00 0,040 0,030 1,00
Martensitic
A 182 F6NM (UNS S41500) 13Cr-4Ni 0,05 0,5-1,0 0,030 0,030 0,60

A 182 F304 (4) (UNS S30400) 18Cr-8Ni 0,08 2,00 0,045 0,030 1,00

A 182 F304H (4) (UNS S30409) 18Cr-8Ni 0,04-0,10 2,00 0,045 0,030 1,00

A 182 F304L (4) (UNS S30403) 18Cr-8Ni 0,035 2,00 0,045 0,030 1,00

A 182 F316 (4) (UNS S31600) 18Cr-10Ni-Mo 0,08 2,00 0,045 0,030 1,00
Austenitic
Stainless A 182 F316H (4) (UNS S31609) 18Cr-10Ni-Mo 0,04-0,10 2,00 0,045 0,030 1,00
Steel
A 182 F316L (4) (UNS S31603) 18Cr-10Ni-Mo 0,030 2,00 0,045 0,030 1,00

A 182 F310 (UNS S31000) 25Cr-20Ni 0,25 2,00 0,045 0,030 1,00

A 182 F44 (UNS S31254) 20Cr-18Ni-6Mo 0,020 1,00 0,030 0,010 0,80

B 462- UNS N08020 (ALLOY 20) 29Ni-20Ni-3Cu-2Mo 0,07 2,00 0,045 0,035 1,00

A 182 F51 (UNS S31803) 22Cr-5Ni 0,030 2,00 0,030 0,020 1,00
Austenitic
Ferritic A 182 F53 (UNS S32750) 25Cr-7Ni-4Mo 0,030 1,20 0,035 0,020 0,80
Stainless Steel
A 182 F55 (UNS S32760) (5) 25Cr-7Ni-3,5Mo 0,030 1,00 0,030 0,010 1,00

Age A 564 Gr 630 H900 (UNS S17400) 16Cr-4Ni-4Cu 0,07 1,00 0,040 0,030 1,00
hardened SS
A 564 Gr 630 H1150M (UNS S17400) 16Cr-4Ni-4Cu 0,07 1,00 0,040 0,030 1,00

B 348 Gr.3 (Unalloyed Titanium) Ti 0,08 Ti=Balance H=0,015 Fe=0,30 O=0,35

Titanium
B 348 Gr.5 (Titanium Alloy) 6Al-4V 0,08 Ti=Balance H=0,015 Fe=0,40 O=0,20

Nickel B 564-UNS N06625 (INCONEL 625) 60Ni-22Cr-9Mo-3,5Cb 0,10 0,5 0,015 0,015 0,5
Alloy
B 564-UNS N08825 (INCONEL 825) 0,05 1,0 0,03 0,5

(1) For each reduction of 0,01% below the specibed maximun carbon content, an increase of 0,06% Mn
above the specified maximun will be pemmitted up to a maximun of 1,35%.
(2) Cu + Ni + Cr + Mo ≤1,00%

26
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 27

Materials for Body, Plug, Cover and Stem Components

Mechanical Properties
Tensile Yield Reduction
Others Strengh Strengh Elongation of area
Cr Mo Ni Cu V Elements min, ksi (MPa) min, ksi (MPa) min% min%
0,30 0,12 0,40 0,40 0,08 Cb = 0,02 70 (485) 36 (250) 22 30

0,30 0,12 0,40 0,40 0,08 Cb=0,02 60 (415) 30 (205) 25 38

0,30 0,12 0,40 0,40 0,08 Cb=0,02 70 (485) 36 (250) 22 30

0,30 0,12 3,3 - 3,7 0,40 0,03 Cb=0,02 70 (485) 37,5 (260) 22 35

0,80-1,10 0,15-0,25 - - - - 100 (690) 75 (520) 20 50

0,70-0,90 0,20-0,30 1,65-2,00 - - - 115 (790) 96 (660) 16 45

- 0,44-0,65 - - - - 70 (485) 40 (275) 20 30

0,50-0,81 0,44-0,65 - - - - 70 (485) 40 (275) 20 30

4,0-6,0 0,44-0,65 0,50 - - - 90 (620) 65 (450) 22 50

8,0-10,0 0,90-1,10 - - - - 85 (585) 55 (380) 20 40

1,00-1,50 0,44-0,65 - - - - 75 (515) 45 (310) 20 30

0,80-1,25 0,44-0,65 - - - - 70 (485) 40 (275) 20 30

2,00-2,50 0,87-1,13 - - - - 75 (515) 45 (310) 20 30

11,5-13,5 - 0,50 - - - 85 (585) 55 (380) 18 35

11,5-14,0 0,5-1,0 3,5-5,5 - - - 115 (790) 90 (620) 15 45

18,0-20,0 - 8,0-11,0 - - - 75 (515) 30 (205) 30 50

18,0-20,0 - 8,0-11,0 - - - 75 (515) 30 (205) 30 50

18,0-20,0 - 8,0-13,0 - - - 70 (485) 25 (170) 30 50

16,0-18,0 2,00-3,00 10,0-14,0 - - - 75 (515) 30 (205) 30 50

16,0-18,0 2,00-3,00 10,0-14,0 - - - 75 (515) 30 (205) 30 50

16,0-18,0 2,00-3,00 10,0-15,0 - - - 70 (485) 25 (170) 30 50

19,0-22,0 - 24.0-26,0 - - - 75 (515) 30 (205) 30 50

19,5-20,5 6,0-6,5 17,5-18,5 0,5-1,0 - N=0,18-0,22 94 (650) 44 (300) 35 50

19,00-21,00 2,00-3,00 32,00-38,00 3,00-4,00 - - 80 (551) 35 (241) 30 50

21,0-23,0 2,5-3,5 4,5-6,5 - - N=0,08-0,20 90 (620) 65 (450) 25 45

24,0-26,0 3,0-5,0 6,0-8,0 0,5 - N=0,24-0,32 116 (800) 80 (550) 15 -

24,0-26,0 3,0-4,0 6,0-8,0 0,50-1,00 N=0,20-0,30 W=0,50-1,00 109 (750) 80 (550) 25 45

15,0-17,5 - 3,00-5,00 3,00-5,00 - - 190 (1.310) 170 (1.170) 10 40

15,0-17,5 - 3,00-5,00 3,00-5,00 - - 115 (795) 75 (515) 18 55

- - - - - N=0,05 65 (450) 55 (380) 18 30

Al=5,5-6,75 - - - 3,5-4,5 N=0,05 130 (895) 120 (828) 10 25

20,0-23,0 8,0-10,0 58,0Min Ta+Cb=3,15-4,15 Ti=0,4 Fe=5,0Al=0,4 110 (758) 50 (345) 25 -

19,5-23,5 2,5-3,5 38,0-46,0 1,5-3,0 Ti=0,6-1,2 Fe=22,0Al=0,2 85 (586) 35 (241) 30 -

(3) Cr + Mo ≤ 0,32%
(4) Maximum nitrogen content of 0,10%
(5) Pitting Resistance Equivalent Number (PREN) = Cr + 3,3Mo + 16N ≤ 40 .

27
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 28

Chemical and Mechanical Requirements - Cast Materials

Composition % (Maximum Percent Unless Range is Given)

ASTM Standard Nominal

(UNS designation) Composition C Mn P S Si
A 216 WCB (2) 0,30 1,00 0,04 0,045 0,60

A 216 WCC (2) 0,25 1,20 0,04 0,045 0,60

A 352 LCB (UNS J03003) (2) 0,30 1,00 0,04 0,045 0,60
Carbon
Steel A 352 LCC (UNS J02505) (2) 0,25 1,20 0,04 0,045 0,60

A 352 LC3 (UNS J31550) 3,5Ni 0,15 0,50-0,80 0,04 0,045 0,60

A 487 Gr4Q 4-C Ni-Cr-Mo 0,03 1,00 0,04 0,045 0,80

A 217 WC1 C-Mo 0,25 0,50-0,80 0,04 0,045 0,60

A 217 WC6 Cr-Mo 0,05-0,20 0,50-0,80 0,04 0,045 0,60

Low Alloy A 217 WC9 Cr-Mo 0,05-0,18 0,40-0,70 0,04 0,045 0,60

A 217 C5 Cr-Mo 0,20 0,40-0,70 0,04 0,045 0,75

A 217 C12 Cr-Mo 0,20 0,35-0,65 0,04 0,045 1,00

A 217 CA15 (UNS J91150) 13Cr 0,15 1,00 0,04 0,04 1,50
Martensitic
A 487 CA6NM (UNS J91540) 13Cr-4Ni 0,06 1,00 0,04 0,03 1,00
A 351 CF3 (UNS J92500) 18Cr-8Ni 0,03 1,50 0,04 0,04 2,00

A 351 CF3M (UNS J92800) 16Cr-12Ni-2Mo 0,03 1,50 0,04 0,04 1,50

A 351 CF8 (UNS J92600) 18Cr-8Ni 0,08 1,50 0,04 0,04 2,00
Austenic
Stainless A 351 CF8C (UNS 92710) (1) 18Cr-10Ni-2Co 0,08 1,50 0,04 0,04 2,00
Steel
A 351 CF8M (UNS J92900) 16Cr-12Ni-2Mo 0,08 1,50 0,04 0,04 1,50

A 351 CN7M (UNS N08007) 29Ni-20Cr-3Cu-2Mo 0,07 1,50 0,04 0,04 1,50

A 351 CK3MCuN (UNS J93254) (3) 20Cr-18Ni-6Mo-N 0,025 1,20 1,00 0,010 0,045

Cast Austenitic A 890 CD3MN (UNS J92205) 22Cr-5Ni-Mo-N 0,03 1,50 0,04 0,020 1,00
Ferritic (Duplex) A 890 CE3MN (UNS J93404) (3) 25Cr-7Ni-Mo-N 0,03 1,50 0,04 0,04 1,00
Stainless Steel
A 890 CD3MWCuN (UNS J93380)(3) 25Cr-7Ni-Mo-N 0,03 1,00 0,030 0,025 1,00

Chemical and Mechanical RequirementsBolting Materials

A 193 B7 and B7M (5) Cr-Mo 0,37-0,49 0,65-1,10 0,035 0,040 0,15-0,35

A 193 B16 Cr-Mo-V 0,36-0,47 0,45-0,70 0,035 0,040 0,15-0,35

A 193 B8M CL.2 18Cr-10Ni-2Mo 0,08 2,00 0,045 0,030 1,00

Stud
A 320 L43 Ni-Cr-Mo 0,38-0,43 0,60-0,85 0,035 0,040 0,15-0,35

A 320 L7 and L7M (5) Cr-Mo 0,38-0,48 0,75-1,00 0,035 0,04 0,15-0,35
A 453 Gr 660A 0,08 2,00 0,040 0,030 1,00

A 194 2H/2HM C min 0,40 1,00 0,040 0,050 0,40

A 194 4 C-Mo 0,40-0,50 0,70-0,90 0,035 0,040 0,15-0,35

Nut
A 194 7/7M Cr-Mo 0,37-0,49 0,65-1,10 0,035 0,040 0,15-0,35

A 194 8M 18Cr-10Ni-2Mo 0,08 2,00 0,045 0,030 1,00

(1) Grade CF8C shall have a columbium content of not less than 8 times the carbon content but not over 1,00%
(2) For each reduction of 0,01% below the specibed maximun carbon content, and increase of 0,04% Mn above
the specified maximun will be pemmitted up to a maximun of: 1,28% for WCB and LCB; 1,40% for WCC and
LCC.

28
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 29

for Body, Plug and Cover Components

Mechanical Properties
Tensile Yield Reduction
Strengh Strengh Elongation of area
Cr Mo Ni Cu V W min, ksi (MPa) min, ksi (MPa) min% min%
0,50 0,20 0,50 0,30 0,03 - 70 (485) 36 (250) 22 35

0,50 0,20 0,50 0,30 0,03 - 70 (485) 40 (275) 22 35

0,50 0,20 0,50 0,30 0,03 - 65 (450) 35 (240) 24 35

0,50 0,20 0,50 - 0,03 - 70 (485) 40 (275) 22 35

0,30-0,60 3,00-4,00 - - - 7 (485) 40 (275) 24 35

0,40-0,80 0,15-0,30 0,4-0,80 0,50 0,03 0,10 90 (620) 60 (415) 18 35

0,35 0,45-0,65 - 0,50 - 0,10 65 (450) 35 (240) 24 35

1,00-1,50 0,45-0,65 0,50 0,50 - 0,10 70 (485) 40 (275) 20 35

2,00-2,75 0,90-1,20 0,50 0,50 - 0,10 70 (485) 40 (275) 20 35

4,00-6,50 0,45-0,65 0,50 0,50 - 0,10 90 (620) 60 (415) 18 35

8,00-10,00 0,90-1,20 0,50 0,50 - 0,10 90 (620) 60 (415) 18 35

11,50-14,00 0,50 1,00 - - - 90 (620) 65 (450) 18 30

11,5-14,0 0,4-1,0 3,5-4,5 0,50 0,05 0,10 100 (690) 75 (515) 17 35

17,00-21,00 0,50 8,00-12,00 - - - 70 (485) 30 (206) 35 -

17,00-21,00 2,00-3,00 9,00-13,00 - - - 70 (485) 30 (206) 30 -

18,00-21,00 0,50 8,00-11,00 - - - 70 (485) 30 (206) 35 -

18,00-21,00 0,50 9,00-12,00 - - - 70 (485) 30 (206) 30 -

18,00-21,00 2,00-3,00 9,00-12,00 - - - 70 (485) 30 (206) 30 -

19,0-22,0 2,0-3,0 27,5-30,5 3,0-4,0 - - 62 (425) 25 (170) 35 -

19,5-20,5 6,0-7,0 17,5-19,5 0,50-1,00 - N=0,18-0,24 80 (550) 38 (260) 35 -

21,0-23,5 2,5-3,5 4,5-6,5 1,00 - N=0,10-0,30 90 (620) 60 (415) 25 -

24,0-26,0 4,0-5,0 6,0-8,0 - - N=0,10-0,30 100 (690) 75 (515) 18 -

24,0-26,0 3,0-4,0 6,5-8,5 0,5-1,0 N=0,20-0,3 0,5-1,0 100 (690) 65 (450) 25 -

(Body / Plug)
0,75-1,20 0,15-0,25 - - - - 125/100 (860/690) 105/80 (720/550) 16/18 50

0,80-1,15 0,50-0,65 - - 0,25-0,35 Al=0,015 125 (860) 105 (725) 18 50

16,0-18,0 2,00-3,00 10,0-14,0 - - - 100 (690) 80 (550) (4) 45

0,70-0,90 0,20-0,30 1,65-2,00 - - - 125 (860) 105 (725) 16 50

0,80-1,10 0,15-0,25 - - - - 125/100 (860/690) 105/80 (725/550) 16 50

13,5-16,0 1,00-1,50 24,0-27,0 - 0,10-0,50 B=0,001-0,01 130 (895) 85 (585) 15 18
Ti=1,90-2,35
- - - - - - -- -- - -

- 0,20-0,30 - - - - -- -- - -

0,75-1,20 0,15-0,25 - - - - -- -- - -

16,0-18,0 2,00-3,00 10,0-14,0 - - - -- -- - -

(3) Pitting Resistance Equivalent Number (PREN) = Cr + 3,3Mo + 16N ≤ 40.

(4) For 3/4” (M20) and under: 110/(760), 95/(655) 15; over 3/4” (M20) up to 1” (M24): 100/(690), 80/(550), 20 over 1” M24 up to 1.25”
(M30) 95/(655), 65/(450), 25 over 1.25” (M30) up to 1.5” (M36): 90/(620), 50/(345), 30.
(5) For B7M and L7M grades, a minimum carbon content of 0,28% is permitted, provided that the required tensile properties are met in
the section size involved.

29
Double Block 5-10_Layout 1 23/10/12 10.00 Pagina 30

Qualification of other Size Valves - API 6FA

Size of Test Valve
NPS DN NPS DN

2 API 6D 50 2 - 2 1/2 - 3 - 4 API 6D 50 - 65

113/16 - 2 1/16 API 6A 1 /16 - 2 1/16 - 2 9/16 - 3 1/8 - 4 1/16 API 6A
13 80 - 100
2 9/16 API 6A 65 2 9/16 - 3 1/8 - 4 1/16 - 5 1/8 API 6A 65 - 80
2 1/2 API 6D 2 1/2 - 3 - 4 API 6D 100 - 125
3 API 6D 80 3 - 4 - 6 API 6D 80 - 100
3 9/16 API 6A 3 1/8 - 4 1/16 - 5 1/8 - 7 1/16 API 6A 125 - 150
4 API 6D 100 4 - 6 - 8 API 6D 100 - 125
4 1/16 API 6A 4 1/16 - 5 1/8 - 7 1/16 API 6A 150 - 200
6 API 6D 150 6 - 8 - 10 - 12 API 6D 150 - 200
7 1/16 API 6A 7 1/16 - 9 - 11 API 6A 250 - 300
8 API 6D 200 8 - 10 - 12 - 14 - 16 API 6D 200 - 250
9 - 11 API 6A 300 - 350 - 400
10 API 6D 250 10 through 20 API 6D 250 through
11 API 6A 500
12 API 6D 300 12 through 24 API 6D 300 through 600
14 API 6D 350 14 through 28 API 6D 350 through 700
16 API 6D 400 16 and larger 24 API 6D 400 and larger

Qualification of other Pressure Rating Valves

Rating of Test Valve

Class PN Bar Class PN Bar

150 API 6D 20 N/A 150 - 300 API 6D 20 - 50 N/A

300 API 6D 50 N/A 300 - 400 - 600 API 6D 50 - 64 - 110 N/A
400 API 6D 64 N/A 400 - 600 API 6D 64 - 110 N/A
600 API 6D 110 N/A 600 - 900 API 6D 110 - 150 N/A
2000 - 3000 API 6A N/A 138 - 207
900 API 6D 150 N/A 900 - 1500 API 6D 150 - 260 N/A
3000 API 6A N/A 207
1500 API 6D 260 N/A 1500 - 2500 API 6D 260 - 420 N/A
5000 API 6A N/A 345
2500 API 6D 420 N/A 2500 API 6D 420 N/A
10000 API 6A N/A 690
2000 API 6A 138 2000 - 3000 API 6A N/A 138 - 207
900 - 1500 API 6D 150 - 260 N/A
3000 API 6A 207 3000 - 5000 API 6A N/A 207 - 345
1500 - 2500 API 6D 260 - 420 N/A
5000 API 6A 345 5000 - 10000 API 6A N/A 345 - 690
2500 API 6D 420 N/A
10000 API 6A 690 10000 - 15000 N/A 690 - 1034
20000 API 6A 1379

30
GALLI&CASSINA in the World
Our products Galli&Cassina Plug
Valves are used in the
Galli&Cassina is
represented by sales
are being used in most important offices worldwide and
the most important hydrocarbon plants and
gas pipelines all over the
you are requested to
contact our main office
Plants and Gas world. in Italy for more details.
Pipelines all over For over 70 years
Galli&Cassina has been
the world. committed to provide
service to the end-users
with a full range of
products ensuring total
customer’s satisfaction.
 G&C DBB-10.2012

Office and Workshop:

GALLI & CASSINA S.p.A.
Via Drizza, 30/32 • 20020 SOLARO (MILANO) Italy
Phone: +39.02.96799632/3 • Telefax: +39.02.96799699
http://www.gallicassina.it • E-mail: [email protected]