Instruction book

Oil-injected screw compressors

APF274538
GA 250 VSD+
Atlas Copco
Oil-injected screw compressors

GA 250 VSD+
APF274538

Instruction book
Original instructions

WARNING

Read all safety warnings, instructions, illustrations and

specifications provided with this product. Failure to follow all
instructions listed in this instruction book may result in
personal injury, death and/or property damage.

COPYRIGHT NOTICE
Any unauthorized use or copying of the contents or any part thereof is prohibited.
This applies in particular to trademarks, model denominations, part numbers and
drawings.
This instruction book is valid for CE as well as non-CE labelled machines. It meets the
requirements for instructions specified by the applicable European directives as
identified in the Declaration of Conformity.

September 2024
No. APF274538

[Link]
 Instruction book

Table of contents

1 Safety precautions..........................................................................................................6

1.1 Safety icons................................................................................................................................ 6

1.2 General safety precautions.................................................................................................... 6

1.3 Safety precautions during installation................................................................................ 7

1.4 Safety precautions during operation.................................................................................... 8

1.5 Safety precautions during maintenance or repair............................................................ 10

1.6 Dismantling and disposal........................................................................................................ 11

2 General description...................................................................................................... 13

2.1 Introduction............................................................................................................................. 13

2.2 Flow diagram............................................................................................................................ 14

2.3 Cooling and condensate system........................................................................................... 16

2.4 Regulating system................................................................................................................... 16

3 Elektronikon™ Touch controller................................................................................. 18

3.1 Controller................................................................................................................................18

3.2 Control panel.......................................................................................................................... 20

3.3 Icons used................................................................................................................................. 20

3.4 Main screen............................................................................................................................... 24

3.5 Quick access screen................................................................................................................26

3.6 Menu screen..............................................................................................................................26

3.7 Data menu.................................................................................................................................. 28

3.8 Service menu............................................................................................................................. 31

3.9 Week timer menu.......................................................................................................................32

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3.10 Event history menu..................................................................................................................33

3.11 Machine settings menu............................................................................................................ 34

3.12 Controller settings menu..................................................................................................... 37

3.13 Access level..............................................................................................................................40

4 Fan control.................................................................................................................... 41

4.1 Overview....................................................................................................................................41

4.2 Functional description........................................................................................................... 41

4.3 Protection and mode transfer..............................................................................................42

5 Installation.....................................................................................................................43

5.1 Installation remarks...............................................................................................................43

5.2 Dimension drawing................................................................................................................... 44

5.3 Installation proposal............................................................................................................. 46

5.4 Electrical connections.......................................................................................................... 48

5.5 Quality of safety components...............................................................................................54

5.6 Pictographs.............................................................................................................................. 54

6 Operating instructions................................................................................................. 55

6.1 Initial start-up..........................................................................................................................55

6.2 Before starting........................................................................................................................57

6.3 Starting.....................................................................................................................................58

6.4 During operation..................................................................................................................... 59

6.5 Checking the display............................................................................................................... 61

6.6 Stopping.....................................................................................................................................62

6.7 Taking out of operation..........................................................................................................63

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6.8 Use of air receiver.................................................................................................................. 63

7 Maintenance.................................................................................................................. 65

7.1 Preventive maintenance schedule.........................................................................................65

7.2 Motors.......................................................................................................................................66

7.3 Oil specifications..................................................................................................................... 67

7.4 Oil change................................................................................................................................. 67

7.5 Oil filter change...................................................................................................................... 69

7.6 Oil separator change..............................................................................................................70

7.7 Storage after installation.................................................................................................... 70

7.8 Service kits............................................................................................................................... 71

8 Adjustments and servicing procedures..................................................................... 72

8.1 Air filters..................................................................................................................................72

8.2 Coolers..................................................................................................................................... 72

8.3 Safety valve..............................................................................................................................73

9 Problem solving............................................................................................................75

9.1 Problem solving.......................................................................................................................75

10 Technical data............................................................................................................... 77

10.1 Readings on display................................................................................................................. 77

10.2 Reference conditions..............................................................................................................77

10.3 Limits.......................................................................................................................................... 77

10.4 Settings of safety valve.........................................................................................................78

10.5 Settings of overload relays, fuses and circuit breakers............................................... 78

10.6 Compressor data..................................................................................................................... 78

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11 Pressure equipment directives................................................................................... 79

12 Documentation..............................................................................................................81

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1 Safety precautions

1.1 Safety icons

Explanation

Danger to life

Warning

Important note

1.2 General safety precautions

1. The operator must employ safe working practices and observe all related work safety
requirements and regulations.
2. If any of the following statements does not comply with the applicable legislation, the stricter of
the two shall apply.
3. Installation, operation, maintenance and repair work must only be performed by authorized,
trained, specialized personnel. The personnel should apply safe working practices by use of
personal protection equipment, appropriate tools and defined procedures.
4. The compressor is not considered capable of producing air of breathing quality. For air of
breathing quality, the compressed air must be adequately purified according to the applicable
legislation and standards.
5. Before any maintenance, repair work, adjustment or any other non-routine checks:
• Stop the machine
• Press the emergency stop button
• Switch off the voltage
• Depressurize the machine
• Lock Out - Tag Out (LOTO):
• Open the power isolating switch and lock it with a personal lock
• Tag the power isolating switch with the name of the service technician.
• On units powered by a frequency converter, wait 10 minutes before starting any electrical
repair.
• Never rely on indicator lamps or electrical door locks before maintenance work, always
disconnect and check with measuring device.

If the machine is equipped with an automatic restart after voltage failure function and
if this function is active, be aware that the machine will restart automatically when
the power is restored if it was running when the power was interrupted!

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6. Never play with compressed air. Do not apply the air to your skin or direct an air stream at
people. Never use the air to clean dirt from your clothes. When using the air to clean
equipment, do so with extreme caution and wear eye protection.
7. The owner is responsible for maintaining the unit in safe operating condition. Parts and
accessories shall be replaced if unsuitable for safe operation.
8. It is prohibited to walk or stand on the unit or on its components.
9. If compressed air is used in the food industry and more specifically for direct food contact, it is
recommended, for optimal safety, to use certified Class 0 compressors in combination with
appropriate filtration depending on the application. Please contact your customer center for
advice on specific filtration.
10. The service switch should only be operated by a trained service specialist from the
manufacturer.

1.3 Safety precautions during installation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non-observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during installation

1. The machine must only be lifted using suitable equipment in accordance with the applicable
safety regulations. Loose or pivoting parts must be securely fastened before lifting. It is strictly
forbidden to dwell or stay in the risk zone under a lifted load. Lifting acceleration and
deceleration must be kept within safe limits. Wear a safety helmet when working in the area of
overhead or lifting equipment.
2. The unit is designed for indoor use. If the unit is installed outdoors, special precautions must be
taken. Consult your supplier.
3. In case the device is a compressor, place the machine where the ambient air is as cool and
clean as possible. If necessary, install a suction duct. Never obstruct the air inlet. Care must be
taken to minimize the entry of moisture at the inlet air.
4. Any blanking flanges, plugs, caps and desiccant bags must be removed before connecting the
pipes.
5. Air hoses must be of correct size and suitable for the working pressure. Never use frayed,
damaged or worn hoses. Distribution pipes and connections must be of the correct size and
suitable for the working pressure.
6. In case the device is a compressor, the aspirated air must be free of flammable fumes, vapors
and particles, e.g. paint solvents, that can lead to internal fire or explosion.
7. In case the device is a compressor, arrange the air intake so that loose clothing worn by people
cannot be drawn in.
8. Ensure that the discharge pipe from the compressor to the aftercooler or air net is free to
expand under heat and that it is not in contact with or close to flammable materials.
9. No external force may be exerted on the air outlet valve; the connected pipe must be free of
strain.
10. If remote control is installed, the machine must bear a clear sign stating: DANGER: This
machine is remotely controlled and may start without warning.

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The operator has to make sure that the machine is stopped and depressurized and that the
electrical isolating switch is open, locked and labelled with a temporary warning before any
maintenance or repair. As a further safeguard, persons switching on or off remotely controlled
machines shall take adequate precautions to ensure that there is no one checking or working
on the machine. To this end, a suitable notice shall be affixed to the start equipment.
11. Air-cooled machines must be installed in such a way that an adequate flow of cooling air is
available and that the exhausted air does not recirculate to the compressor air inlet or cooling
air inlet.
12. The electrical connections must correspond to the applicable codes. The machines must be
earthed and protected against short circuits by fuses in all phases. A lockable power isolating
switch must be installed near the compressor.
13. On machines with automatic start/stop system or if the automatic restart function after voltage
failure is activated, a sign stating "This machine may start without warning" must be affixed
near the instrument panel.
14. In multiple compressor systems, manual valves must be installed to isolate each compressor.
Non-return valves (check valves) must not be relied upon for isolating pressure systems.
15. Never remove or tamper with the safety devices, guards or insulation fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure must be protected by a pressure relieving device or devices as required.
16. Piping or other parts with a temperature in excess of 70˚C (158˚F) and which may be
accidentally touched by personnel in normal operation must be guarded or insulated. Other
high temperature piping must be clearly marked.
17. For water-cooled machines, the cooling water system installed outside the machine has to be
protected by a safety device with set pressure according to the maximum cooling water inlet
pressure.
18. If the ground is not level or can be subject to variable inclination, consult the manufacturer.
19. If the device is a dryer and no free extinguishing system is present in the air net close to the
dryer, safety valves must be installed in the vessels of the dryer.

Also consult the following safety precautions: Safety precautions during operation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.4 Safety precautions during operation

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during operation

1. Never touch any piping or components of the machine during operation.

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2. Use only the correct type and size of hose end fittings and connections. When blowing through
a hose or air line, ensure that the open end is held securely. A free end will whip and may
cause injury. Make sure that a hose is fully depressurized before disconnecting it.
3. Persons switching on remotely controlled machines shall take adequate precautions to ensure
that there is no one checking or working on the machine. To this end, a suitable notice shall be
affixed to the remote start equipment.
4. Never operate the machine when there is a possibility of taking in flammable or toxic fumes,
vapors or particles.
5. Never operate the machine below or in excess of its limit ratings.
6. Keep all bodywork doors shut during operation. The doors may be opened for short periods
only, e.g. to carry out routine checks. Wear ear protectors when opening a door.
On machines without bodywork, wear ear protection in the vicinity of the machine.
7. People staying in environments or rooms where the sound pressure level reaches or exceeds
80 dB(A) shall wear ear protectors.
8. Periodically check that:
• All guards are in place and securely fastened
• All hoses and/or pipes inside the machine are in good condition, secure and not rubbing
• No leaks occur
• All fasteners are tight
• All electrical leads are secure and in good order
• Safety valves and other pressure relief devices are not obstructed by dirt or paint
• Air outlet valve and air net, i.e. pipes, couplings, manifolds, valves, hoses, etc. are in
good repair, free of wear or abuse
• Air cooling filters of the electrical cabinet are not clogged
9. If warm cooling air from compressors is used in air heating systems, e.g. to warm up a
workroom, take precautions against air pollution and possible contamination of the breathing
air.
10. On water-cooled compressors using open circuit cooling towers, protective measures must be
taken to avoid the growth of harmful bacteria such as Legionella pneumophila bacteria.
11. Do not remove any of, or tamper with, the sound-damping material.
12. Never remove or tamper with the safety devices, guards or insulations fitted on the machine.
Every pressure vessel or auxiliary installed outside the machine to contain air above
atmospheric pressure shall be protected by a pressure relieving device or devices as required.
13. Yearly inspect the air receiver. Minimum wall thickness as specified in the instruction book must
be respected. Local regulations remain applicable if they are more strict.
14. It is not allowed to directly use the hot water from the compressor cooling water circuit as
process water in pollution-sensitive applications such as the food and pharmaceutical industry.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during maintenance.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

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1.5 Safety precautions during maintenance or repair

All responsibility for any damage or injury resulting from neglecting these precautions, or
non observance of the normal caution and care required for installation, operation,
maintenance and repair, even if not expressly stated, will be disclaimed by the
manufacturer.

Precautions during maintenance or repair

1. Always use the correct safety equipment (such as safety glasses, gloves, safety shoes, etc.).
2. Use only the correct tools for maintenance and repair work.
3. Use only genuine spare parts for maintenance or repair. The manufacturer will disclaim all
damage or injuries caused by the use of non-genuine spare parts.
4. All maintenance work shall only be undertaken when the machine has cooled down.
5. A warning sign bearing a legend such as "Work in progress; do not start" shall be attached to
the starting equipment.
6. Persons switching on remotely controlled machines shall take adequate precautions to ensure
that there is no one checking or working on the machine. To this end, a suitable notice shall be
affixed to the remote start equipment.
7. Close the compressor air outlet valve and depressurize the compressor before connecting or
disconnecting a pipe.
8. Before removing any pressurized component, effectively isolate the machine from all sources of
pressure and relieve the entire system of pressure.
9. Never use flammable solvents or carbon tetrachloride for cleaning parts. Take safety
precautions against toxic vapors of cleaning liquids.
10. Scrupulously observe cleanliness during maintenance and repair. Keep dirt away by covering
the parts and exposed openings with a clean cloth, paper or tape.
11. Never weld or perform any operation involving heat near the oil system. Oil tanks must be
completely purged, e.g. by steam cleaning, before carrying out such operations. Never weld on,
or in any way modify, pressure vessels.
12. Whenever there is an indication or any suspicion that an internal part of a machine is
overheated, the machine shall be stopped but no inspection covers shall be opened before
sufficient cooling time has elapsed; this to avoid the risk of spontaneous ignition of the oil vapor
when air is admitted.
13. Never use a light source with open flame for inspecting the interior of a machine, pressure
vessel, etc.
14. Make sure that no tools, loose parts or rags are left in or on the machine.
15. All regulating and safety devices shall be maintained with due care to ensure that they function
properly. They may not be put out of action.
16. Before clearing the machine for use after maintenance or overhaul, check that operating
pressures, temperatures and time settings are correct. Check that all control and shut-down
devices are fitted and that they function correctly. If removed, check that the coupling guard of
the compressor drive shaft has been reinstalled.
17. Every time the separator element is renewed, examine the discharge pipe and the inside of the
oil separator vessel for carbon deposits; if excessive, the deposits should be removed.
18. Protect the motor, air filter, electrical and regulating components, etc. to prevent moisture from
entering them, e.g. when steam cleaning.

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19. Make sure that all sound-damping material and vibration dampers, e.g. damping material on the
bodywork and in the air inlet and outlet systems of the compressor, is in good condition. If
damaged, replace it by genuine material from the manufacturer to prevent the sound pressure
level from increasing.
20. Never use caustic solvents which can damage materials of the air net, e.g. polycarbonate
bowls.
21. Only if applicable, the following safety precautions are stressed when handling
refrigerant:
• Never inhale refrigerant vapors. Check that the working area is adequately ventilated; if
required, use breathing protection.
• Always wear special gloves. In case of refrigerant contact with the skin, rinse the skin with
water. If liquid refrigerant contacts the skin through clothing, never tear off or remove the
latter; flush abundantly with fresh water over the clothing until all refrigerant is flushed
away; then seek medical first aid.

Also consult following safety precautions: Safety precautions during installation and
Safety precautions during operation.
These precautions apply to machinery processing or consuming air or inert gas.
Processing of any other gas requires additional safety precautions typical to the
application which are not included herein.
Some precautions are general and cover several machine types and equipment; hence
some statements may not apply to your machine.

1.6 Dismantling and disposal

Dismantling
Once the end of life of the machine is reached, please follow next steps:
1. Stop the machine.
2. Check all safety precautions mentioned in the previous chapters to secure safe handling (e.g.
LOTO, cool-down, depressurize, discharge, ...).
3. Separate the harmful from the safe components (e.g. drain oil from oil containing parts).
4. Refer to the disposal topic mentioned below.

Disposal of electrical and electronic appliances (WEEE)

This equipment falls under the provisions of the European Directive 2012/19/EU on waste electrical
and electronic appliances (WEEE) and may not be disposed as unsorted waste.

The equipment is labelled in accordance with the European Directive 2012/19/EU with the crossed-
out wheelie bin symbol.
At the end of life-time of the electric and electronic equipment (EEE) it must be taken to separate
collection.
For more information check with your local waste authority, customer center or distributor.

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Disposal of other used material

Used filters or any other used material (e.g. filter bags, filter media, desiccant, lubricants, cleaning
rags, machine parts, etc.) must be disposed of in an environmentally friendly and safe manner, and
in line with the local recommendations and environmental legislation.

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2 General description

2.1 Introduction
General

Figure 1: General view

Description of GA VSD+ compressors

GA VSD+ (Variable Speed Drive) compressors are single-stage, oil-injected screw compressors
driven by interior permanent magnet (English: Interior Permanent Magnet (IPM)) motors. The
compressors deliver pulsation-free air. By continuously matching the speed of the drive motors to
the air net pressure, the compressor optimizes energy consumption and reduces the operating
pressure band.
GA VSD+ AC compressors are air-cooled.

Roto-Xtend Duty Fluid

Roto-Xtend Duty Fluid is a special, long-life lubricant for oil-injected screw compressors. It provides
better cooling and extends the oil change interval.

TT-TN or IT network
The compressor control panel is designed to be connected to either a TT-TN or IT electrical power
network. The design of these networks is described in the IEC 60950 standard.

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2.2 Flow diagram

Figure 2: Air-cooled version

Reference Description
1 Air inlets
2 Energy recovery circuit (optional)
3 Condensate drain, compressor

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Reference Description
4 Condensate drain, compressor Full-Feature
5 Air outlet

Position of components

Air flow
Air comes in through two separated filters (AF) and respective inlet valves (IV) and is compressed
in two compressor elements (E).
A mixture of compressed air and oil flows from two elements into two air receivers/oil separators
(AR), where oil and air are separated.
The air flows through the minimum pressure valves (Vp), combined together into a single air cooler
(Ca) and the water separator (MT), and then flows to the air outlet (AO).
Minimum pressure valves (Vp) prevent the receiver pressure from dropping below a minimum
pressure and include a check valve which prevents blow-back of compressed air from the net.

Oil circuit
The air receivers (AR) remove most of the oil from the air/oil mixture by centrifugal action. The oil
collects in the lower part of the air receivers (AR) which serve as oil tanks.
The oil separators remove the remaining oil.
The oil circuit has thermostatic bypass valves that prevent that the oil flows through the oil coolers
(Co) when the oil temperature is low.
Air pressure forces the oil from air receivers (AR) through the oil filters (OF).
The filtered oil flows through the cooling channels of both interior permanent magnet motors (IPM)
to both compressor elements (E) and the lubrication points.
The oil circuit has extra thermostatic bypass valves that will send extra oil to the compressor
elements when the oil temperature is getting too high.

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2.3 Cooling and condensate system

Condensate drain system

Figure 3: Condensate drains

Reference Designation
Dac Automatic condensate drain outlet
Dmc Manual condensate drain outlet

A condensate trap is installed downstream of the air cooler to prevent condensate from entering the
air outlet pipe. The trap is provided with a level sensor and solenoid valve for automatically draining
condensate and with a manual drain valve.
This condensate can contain small amounts of oil and should be processed according to local
environmental legislation.

Cooling system
On air-cooled compressors, the air and oil coolers are cooled by three frequency-controlled fans.
Two fans are used to lower the oil temperature and the third fan is used for cooling the air.
Compressor running parameters will define the cooling fan speed.

2.4 Regulating system

Description
When the compressor is started and the net pressure is below the setpoint, the speed of the two
motors increases synchronously until the net pressure reaches the setpoint or until the maximum
speed of the motors has been reached.
If the air consumption is less than the air delivery of the compressor, the net pressure increases
further.
When the net pressure reaches the setpoint (desired net pressure) and continues to rise, the
regulator decreases both motor speeds.
When the pressure continues to increase although the motors already operate at minimum speed,
the regulator stops the motors as soon as the net pressure reaches a value, equal to the setpoint
plus the indirect stop level (typically 0.3 bar above the setpoint).

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Should the net pressure rise very quickly to a value equal to the setpoint plus the direct stop level
(typically 1 bar above the setpoint), the compressor is stopped immediately (without first decreasing
the speed of the motors).
No compressed air is lost when the compressor is stopped in automatic operation, below a certain
working pressure, thus saving valuable energy.
If the compressor was stopped in automatic operation and the net pressure approaches the
setpoint, the regulator starts the motors again. The quicker the net pressure drops, the quicker the
compressor will restart.

The pressure in the oil separator vessels is only released to the atmosphere when the
compressor is stopped manually or in case of an emergency stop or if there is a
condensation risk.

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3 Elektronikon™ Touch controller

3.1 Controller

Figure 4: The Elektronikon™ Touch controller

Introduction
The controller has the following functions:
• Controlling the unit
• Protecting the unit
• Monitoring components subject to service
• Automatic Restart After Voltage Failure (ARAVF)

Automatic control of the unit

The controller maintains the net pressure between programmable limits by automatically loading
and unloading the unit (fixed speed units) or by adapting the motor speed (units with frequency
converter).
A number of programmable settings, e.g. the unloading and loading pressures (for fixed speed
units), the setpoint (for units with frequency converter), the minimum stop time, the maximum
number of motor starts and several other parameters are taken into account.
The controller stops the unit whenever possible to reduce the power consumption and restarts it
automatically when the net pressure decreases. If the expected unloading period is too short, the
unit is kept running to prevent too short standstill periods.

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It is possible to program a number of time-based commands for automatic start/stop.

Take into account that a start command will be executed (if programmed and activated),
even after manually stopping the unit.

Protecting the unit

Shutdown
Several sensors are provided on the unit. If one of the measured signals exceeds the programmed
shutdown level, the unit will be stopped.
Example: If the element outlet temperature exceeds the programmed shutdown level, the unit will
be stopped. This will be indicated on the display of the controller.
The unit will also be stopped in case of overload of the drive motor or fan motor.

Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem. Frequently
resetting these messages without remedying may damage the unit.

Shutdown warning
A shutdown warning level is a programmable level below the shutdown level.
If one of the measurements exceeds the programmed shutdown warning level, a message will
appear on the display and the general alarm LED will light up to warn the operator before the
shutdown level is reached.
The message disappears as soon as the warning condition disappears.
When the shutdown warning is shown, press stop button to stop the unit and wait until the unit has
stopped. Switch off the voltage, inspect the unit and remedy if necessary. The warning message will
disappear as soon as the warning condition disappears.

Service warning
A number of service operations are grouped as a Service Plan. Each Service Plan has a
programmed time interval. If the service timer exceeds a programmed value, this will be indicated
on the display to warn the operator to carry out the service actions belonging to that Service Plan.
When the service warning is shown, stop the unit, switch off the voltage and contact your supplier
to schedule the necessary maintenance actions. See section Preventive maintenance schedule.

Automatic Restart After Voltage Failure (ARAVF)

The controller has a built-in function to automatically restart the unit when the voltage is restored
after voltage failure.
For units leaving the factory, this function is made inactive. If desired, the function can be activated.
Consult your supplier.

If the function is activated and provided the regulator was in the automatic operation
mode, the unit will automatically restart if the supply voltage to the module is restored.
The ARAVF label shall be glued next to the controller.

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3.2 Control panel

Figure 5: Control panel

Parts and functions

Reference Designation Function

Shows the unit operating condition and several icons
1 Touch screen to navigate through the menu.
The screen can be operated by touch.
Flashes in case of a shut-down and is lit in case of a
2 Warning sign
warning condition.
3 Service sign Lit when service is needed.
4 Operation sign Lit when the unit is running in automatic operation.
5 Voltage sign Indicates that power is switched on.
6 Stop button Stops the unit.
Starts the unit. The operation sign (4) lights up. The
7 Start button
controller is operative.

3.3 Icons used

Menu icons

Menu Icon Menu Icon Menu Icon

Status
Data
Inputs

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Menu Icon Menu Icon Menu Icon

Outputs

Counters

Aux. Equipment
Converters
Parameters

Overview

Service Service Plan

Service Service History

Service
functions

Clean Screen

Week
Week Timer
Remaining
Running Time

Event History Saved Data

Alarms

Regulation

Control
Parameters

Machine
Converter(s)
Settings

Aux. Equipment
Fan
Parameters

Internal
SmartBox

Auto Restart

Ethernet
Controller Network Settings
Settings Settings
CAN Settings

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Menu Icon Menu Icon Menu Icon

Language

Localisation Date/Time

Units

User Password

Help

Information

Status icons

Icon Description

Motor Stopped

Motor Stopped Wait

Running Unloaded

Manual Unload

Running Unloaded Wait

Running Loaded

Failed to Load

Running Loaded Wait

Manual Stop

Machine Control Mode, Local

Machine Control Mode, Remote

Machine Control Mode, LAN

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Automatic Restart After Voltage Failure

Week Timer Active

System icons

Icon Description

Basic User

Advanced User

Service User

Antenna 25%

Antenna 50%

Antenna 75%

Antenna 100%

Change between screens (indication)

Energy recovery

Dryer

Element

Drain(s)

Analogue Output

Menu

Reset

Auto Restart

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Filter(s)

Cooler

Valve(s)

Power Meter

Input icons

Icon Description

Pressure

Temperature

Special Protection

Open

Closed

This chapter gives a general survey of available icons. Not all icons mentioned in this
chapter are applicable to every machine.

3.4 Main screen

Function
The Main screen is the screen that is shown automatically when the voltage is switched on. It is
switched off automatically after a few minutes when there is no touch input.

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Description

Reference Designation Function

The home button is always shown and can
1 Home button
be tapped to return to the main screen.
On the main screen, the screen information
bar shows the serial number of the
2 Screen information
machine. When scrolling through menus,
the name of the current menu is shown.
The access level button is always shown
3 Access level button and can be tapped to change the current
user access level.
The alarm button can be tapped to show
4 Alarm button the current alarms. If an alarm occurs, the
icon on the button will be red.
The service button can be tapped to show
5 Service button
the service information.
This icon shows the current status of the
6 Status
unit.
Indicates which page you currently see. The
middle indication is the main screen, left is
7 Page indicator the menu screen and at the right the quick
access screen.
Swipe left or right to go to another screen.
Tap the field to view the type of
measurement. This will be shown in the
screen information bar.
Examples of inputs:
• Ambient temp
These fields can contain a history chart, an
8, 9, 10, 11 input or a counter value, depending on the type • Outlet
of the machine. • Dryer dewpoint
Examples of counters:
• Running hours
• Load relay
• Loaded hours
The menu button is always shown and can
12 Menu button
be tapped to go to the menu.

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3.5 Quick access screen

Function
The screen is used to directly access some frequently used functions.

Procedure
The Quick access screen can be viewed by swiping left, starting from the main screen.

Description

Through this screen, several important settings can be viewed and modified.

Function Description
Setpoints Several setpoints can be modified by tapping this icon.
The control mode can be changed by tapping this icon.
• Local control via start/stop buttons
Control mode • Remote control via digital input(s)
• LAN control via the network.
When in Remote or LAN control, the start/stop buttons on the controller will not work.
Display language The display language of the controller can be changed by tapping this icon.
Manual unload (only When tapped, the machine will go in Manual unload mode until the icon is tapped
on fixed speed units) again.
Week timer Week timers can be set by tapping this icon.
Remaining running
The Remaining running time can be set and modified by tapping this icon.
time
The reception quality of the internal antenna can be monitored.

Internal SmartBox

Each bar represents 25% reception strength. If the four bars are filled, the reception
strength is 100%. If only one bar is filled, the reception strength is just 25%.
Auto restart Auto restart can be activated by tapping this icon.

3.6 Menu screen

Function
This screen is used to display the different menus where settings can be viewed or changed.

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Procedure
The Menu screen can be viewed by tapping the Menu button or by swiping right, starting from the
main screen.

Description

Reference Designation Function

The data menu contains the status of the unit, information about the
(1) Data Inputs, Outputs and Counters. The Auxiliary equipment can also be
viewed through this menu.
The service menu contains the Service information. The ‘Clean
(2) Service
screen’ function can be used to clean the touchscreen.
Multiple Week timers and a Remaining running time can be set
(3) Week timer
through this menu.
In case of an alarm, the Status information of the unit is saved and
(4) Event history
can be viewed through this menu.
Alarms settings, Regulation settings and Control parameters can be
changed through this menu. Auxiliary equipment parameters can also
(5) Machine settings be changed.
The Auto restart function can be set through this menu. This function
is password protected.
Network settings, Localisation settings and a User password can be
(6) Controller settings set through this menu. There is also a Help page available and the
Controller information can be shown.

Menu structure
Operating the controller can be done by swiping through screens and tapping icons or menu items.

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This is the main menu structure. The structure can be different depending on the configuration of
the unit.

3.7 Data menu

Function
This screen is used to display the following submenus:
• Status
• Inputs
• Outputs
• Counters
• Aux. Equipment
These submenus can be entered by tapping the icons.

Procedure
To enter the Data menu screen:
1. Tap the Menu button
2. Tap the Data icon

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Description

Reference Designation
(1) Status menu
(2) Inputs menu
(3) Outputs menu
(4) Counters menu
(5) Auxiliary equipment menu

Status menu
Tap the Status icon to enter the Status menu.

This menu shows the current status of the unit.

If an alarm is active, it can be viewed by tapping the alarm message. To reset an alarm, tap the
reset button (1).

Before remedying, consult the Safety precautions.

Before resetting a warning or shutdown message, always solve the problem. Frequently
resetting these messages without remedying may damage the unit.

Inputs menu
Tap the Inputs icon to enter the Inputs menu.

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This menu shows information about all the inputs.

Outputs menu
Tap the Outputs icon to enter the Outputs menu.

This menu shows information about all the outputs.

Voltage-free outputs may only be used to control or monitor functional systems.

They should NOT be used to control, switch or interrupt safety related circuits.
Check the maximum allowed load on the label.
Stop the unit and switch off the supply before connecting external equipment. Check the
Safety precautions.

Counters menu
Tap the Counters icon to enter the Counters menu.

This menu shows an overview of all actual hours and counters of the unit and controller.

Auxiliary equipment menu

Tap the Aux. Equipment icon to enter the Aux. equipment menu.

This menu shows an overview of all auxiliary equipment fitted.

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3.8 Service menu

Function
This screen is used to display the following submenus:
• Service
• Service functions (Only visible as advanced user)
• Clean screen
These submenus can be entered by tapping the icons.

Procedure
To enter the Service menu screen:
1. Tap the Menu button
2. Tap the Service icon

Description

Reference Designation
(1) Service
(2) Service functions (Only visible as advanced user)
(3) Clean screen

Service menu
Tap the Service icon to enter the Service menu.

This menu shows the remaining Running Hours and the remaining Real Time Hours until the next
service. The first row (A) shows the Running Hours when the first service is needed (green), the
second row shows the Real Time Hours (blue)
A service overview can be viewed by tapping icon (1).

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The service history can be viewed by tapping icon (3).

When a service plan interval is reached, a message will appear on the screen.

Clean screen
Tap the Clean Screen icon to start the 15 seconds countdown to perform cleaning of the
touchscreen.

The touchscreen and the start and stop button become inactive for 15 seconds.

3.9 Week timer menu

Function
This screen is used to set up to 4 different week timers with each up to 8 settings per day.
The week timers can be activated through this screen.
A Remaining Running Time can be set from 5 up to 240 minutes.

Procedure
To enter the Week Timer menu screen:
1. Tap the Menu button
2. Tap the Week Timer icon

Description

Reference Designation Function

If less than 4 weeks are programmed, tap the ‘+’ button to add a
(1) Add or select week
week.
(2) Remove week Tap to remove a programmed week timer.

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Reference Designation Function

A selection screen pops up. The user can choose the correct week
(3) Activate week timer by tapping ‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by
tapping ‘X’.
A selection screen pops up. The user can change the remaining time
Remaining running
(4) by tapping ‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by
time
tapping ‘X’.
A selection screen pops up. The user can change the setting by
(5) Add setting swiping up or down and confirm by tapping ‘V’ or decline by tapping
‘X’.

3.10 Event history menu

Function
This screen is used to display the saved data in case of an alarm.
These submenus can be entered by tapping the icons.

Procedure
To enter the Event history menu screen:
1. Tap the Menu button
2. Tap the Event History icon

Description

Reference Designation
(1) Saved Data

Saved data
Tap the Saved Data icon to enter the Saved Data menu.

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Scroll through the items swiping up and down in this list. The event date and time is shown at the
right side of the screen.
Press on one of the items in the list for more information reflecting the status of the unit when the
shutdown occurred.

3.11 Machine settings menu

Function
This screen is used to display the following submenus:
• Alarms
• Regulation
• Control Parameters
Only visible if the machine has adaptable parameters.
• Aux. Equipment parameters
• Auto Restart
These submenus can be entered by tapping the icons.

Procedure
To enter the Machine settings menu screen:
1. Tap the Menu button
2. Tap the Machine Settings icon

Description

Reference Designation
(1) Alarms menu
(2) Regulation menu
(3) Control Parameters menu
(4) Aux. Equipment Parameters menu
(5) Auto Restart menu

Alarms menu
Tap the Alarms icon to enter the Alarms menu.

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A list of all alarms is shown.

When pressing on one of the items in this list, the warning and/or shutdown levels are shown for
this alarm.

Regulation menu
Tap the Regulation icon to enter the Regulation menu.

Setpoints or pressure bands can be modified through this menu.

Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.
Change a selection
When tapping a list item, a selection screen pops up. The user can change the selection by swiping
up or down and confirm by tapping ‘V’ or decline by tapping ‘X’.

Control parameters menu

Tap the Control Parameters icon to enter the Control Parameters menu.

This menu shows information about the Control Parameters.

Modify a setting

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When tapping a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.

Auxiliary equipment parameters menu

Tap the Aux. Equipment Parameters icon to enter the auxiliary equipment parameters menu.

This menu shows an overview of all the auxiliary equipment fitted.

Through this menu, the parameters of the auxiliary equipment can be changed.
Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.

Auto restart menu

If the function is activated and provided the regulator was in the automatic operation
mode, the unit will automatically restart if the supply voltage to the module is restored.
The ARAVF label shall be glued next to the controller.

Tap the Auto restart icon to enter the Auto Restart menu.
The controller has a built-in function to automatically restart the unit when the voltage is restored
after voltage failure. For units leaving the factory, this function is made inactive. If desired, the
function can be activated. Consult your supplier.

Through this menu, the automatic restart can be activated. The activation is password protected.
The automatic restart settings can also be changed.
Enter a password
When tapping a password protected item, a selection screen pops up. The user can enter the
password by swiping up or down to select the desired number. Once the 4 digits are entered, the
user can confirm by tapping ‘V’ or decline by tapping ‘X’.
Modify a setting

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When clicking a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.

3.12 Controller settings menu

Function
This screen is used to display the following submenus:
• Network Settings
• Localisation
• User Password
• Help
• Information
These submenus can be entered by tapping the icons.

Procedure
To enter the Controller Settings menu screen:
1. Tap the Menu button
2. Tap the Controller Settings icon

Description

Reference Designation
(1) Network Settings menu
(2) Localisation menu
(3) User Password menu
(4) Help menu
(5) Information menu

Network settings menu

Tap the Network Settings icon to enter the Network Settings menu.

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Ethernet Settings
The list of Ethernet Settings is shown. When ethernet is turned off, the settings can be modified.
CAN Settings
The list of CAN Settings is shown. When CAN is turned off, the settings can be modified.
Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.
Change a selection
When tapping a list item, a selection screen pops up. The user can change the selection by swiping
up or down and confirm by tapping ‘V’ or decline by tapping ‘X’.

Localisation menu
Tap the Localisation icon to enter the Localisation menu.

Language
The language setting of the controller can be modified through this menu.
Date/Time
The date and time settings of the controller can be modified through this menu.
Units
The units displayed can be modified through this menu.
Modify a setting
When tapping a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’
or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’.
Change a selection
When tapping a list item, a selection screen pops up. The user can change the selection by swiping
up or down and confirm by tapping ‘V’ or decline by tapping ‘X’.

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User password menu

Tap the User Password icon to enter the User Password menu.

The user password can be activated or deactivated through this menu. Enter and confirm a user
password to activate, repeat to deactivate.
Enter a password
When tapping a password protected item, a selection screen pops up. The user can enter the
password by swiping up or down to select the desired number. Once the 4 digits are entered, the
user can confirm by tapping ‘V’ or decline by tapping ‘X’.

Help menu
Tap the Help icon to enter the Help menu.

This menu can show a link to the web page of your supplier, a helpdesk phone number or other
helpful information.

Information menu
Tap the Information icon to enter the Information menu.

This menu shows information about the controller.

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3.13 Access level

Function
Through this pop-up screen the access level settings can be viewed or changed.

Procedure
The Access Level screen can be viewed or changed by tapping the Access Level button at the
upper right corner of the screen.

Description

Reference Designation Function

(1) User A basic set of parameters is visualized, no password required.
(2) Service This access level is only to be used by certified technicians.
(3) Full This access level is only to be used by certified technicians.
(4) Decline Tap to decline the selected user level.
(5) Confirm Tap to confirm the selected user level.

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4 Fan control

4.1 Overview
Two sets of fan control algorithms are applied separately for the oil coolers (for cooling the oil) and
aftercooler (for cooling the compressed air). The oil coolers and aftercooler are a split system and
require independent control of the VSD fan motors.
This also means that two set-ups for the fan converters need to be created. Both parts should work
independently and it should be possible to only use one without configuring the other.

4.2 Functional description

Compressed air cooler
There are three modes for the regulation of the aftercooler fan.
• Minimal cooling / Economy:
A fixed minimum fan speed will provide minimal cooling of the compressed air, at the same
time also preventing backflow of hot air through the aftercooler.
This cooling mode can not be used in combination with a switched-on integrated refrigerant
dryer.
To protect the machine against too high temperature, the regulation mode switches to optimal
cooling when the preset protection temperature is reached. To go back to minimum cooling
when the preset protection temperature has been reached, there are 2 options:
• When the machine went out of automatic operation due to a manual stop.
• After a timer.
• Maximum cooling / Lowest dewpoint:
The fan rpm goes to the maximum rpm limit. This cooling mode is advised in combination with
a switched-on integrated refrigerant dryer.
• Optimal cooling:
A formula is used to calculate the optimal fan rpm.

Injection fluid cooler (oil-cooler)

There are two modes for regulation of the oil-cooler fans. There are always two fans installed to
provide cooling air for the two oil coolers. Both fans always operate simultaneously (i.e. at same
speed).
• Minimal cooling / Energy recovery:
A fixed minimum fan speed for both oil-cooler fans will provide minimal cooling of the
compressor oil, at the same time also preventing backflow of hot air through the oil-coolers.
This cooling mode can only be used in combination with a switched-on energy recovery
system with maximum heat recovery.
To protect the machine against too high temperature, two temperature protection levels are
preset. When reaching limit 1, the fan speed will step up. If the fan was off, it will start at

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minimum rpm. When a preset timer value has elapsed and limit 1 is still reached, the fan
speed will further step up. This will continue until the maximum rpm limit has been reached.
There is no step down.
When reaching limit 2, the regulation mode switches to optimal cooling.
To go back to minimal cooling, there are 2 options:
• When the machine went out of automatic operation due to a manual stop or shutdown.
• After a timer.
• Optimal cooling:
The functionality is based on a fan with built-in formula ensuring optimal combined functioning
of the cooling fans and the thermostat.

4.3 Protection and mode transfer

Any sensor error results in maximum fan speed (rpm) until the issue has been resolved.
Switching the cooling mode when the machine is running is possible via the screen.

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5 Installation

5.1 Installation remarks

General

• The compressor is intended for indoor use only.

• Working with machinery controlled by a frequency converter requires special safety
precautions, which depend on the type of network (TN, TT or IT). Consult Atlas
Copco.
• When good EMC practices for installation are followed, the compressor qualifies for
installation in EMC category C3, according to EN61800-3, for use in a 2nd
environment (a 2nd environment includes all establishments other than those
directly connected to a low voltage power supply network which supplies buildings
used for domestic purposes).
• Cooling air for starter cabinet:
Contamination levels (ambient) according to IEC 60721-3-3
• Chemical gases: Class 3C2
• Solid particles: Class 3S2
• No conductive dust allowed
• No condensation allowed
• Maximum allowed relative humidity is 60 % in the presence of corrosive gases

The compressor is not intended to be used on a low-voltage public network which supplies
domestic premises. Radio frequency interference can be expected if used on such a
network.

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5.2 Dimension drawing

Compressor dimensions

Figure 6: Dimension drawing of air-cooled Pack compressor, metric units

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Reference table

Reference Description
(1) Fixed speed
(2) Variable speed drive (VSD) door
(3) Emergency stop
(4) Data plate
(5) Cubicle ventilation inlet
(6) Electrical cable entry (cable box, optional CTS kit)
(7) 4 slotted holes
(8) Energy recovery water inlet
(9) Energy recovery water outlet
(10) Compressed air outlet
(11) Compressor air inlet
(12) Automatic drain, compressor
(13) Manual drain, compressor
(14) Cooling air inlet
(15) Cooling air outlet
(19) Hybrid drive

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5.3 Installation proposal

Compressor room example

Figure 7: Compressor room example, metric units

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Text on figures

Reference Description
(1) Install the compressor on a level floor suitable for taking its weight.
(2) Compressed air outlet valve (not in scope of supply).
Delivery pipe:
The maximum pipe length can be calculated as follows:
L = (dp x d5 x p) / (Qc1.85)
L = Length of pipe in m
dp = Pressure drop (recommended maximum = 0.1 bar)
(3)
d = Inner diameter of the outlet pipe in mm
p = Absolute pressure at the compressor outlet in bar(a)
Qc = Free air delivery of the compressor in l/s
The connection of the air delivery pipe is made on top of the main air net pipe in order to
minimize carry-over of possible condensate residue.
Ventilation:
The inlet grid(s) and ventilation fan must be installed in such a way that any re-
circulation of cooling air to the compressor is avoided. The air velocity to the grid(s) has
to be limited to 5 m/s
The maximum allowable pressure drop over all cooling ducts together is 30 Pa
The maximum air temperature at the compressor intake opening is 46 °C (50 °C for HAT
(4) version), minimum 0 °C
The required ventilation to limit the compressor room temperature can be calculated as
follows:
Qv = 0.92N / dT
Qv= Required ventilation capacity in m3/s
N = Shaft input of the compressor in kW
dT = Compressor room temperature over the outdoor temperature in °C
Drain pipes to condensate collector. The drain pipes may not enter in the collector.
Individual drain pipes may not be interconnected to avoid interference
(5)
Compressor condensate contains oil. Depending on local legislation, it is recommended
to install an oil/water separator (consult Atlas Copco)
(6) Control cubicle with monitoring panel
(7) Main cable entry (optional CTS kit)
(8) Minimum free area to be reserved for the compressor installation
(9) Ventilation proposals
(10) Air-cooled
(A) Cooling air inlet
(B) Cooling air outlet
(C) Cubicle cooling air inlet
(D) Dryer cooling air inlet
(E) Dryer cooling air outlet ventilation
(F) Compressed air outlet
(G) Drain
(H) Energy recovery

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5.4 Electrical connections

Reference Description
(1) Customer's installation
(2) Compressor
(3) Compressor main drive motor
(4) Run enable
(5) Service mode

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Reference Description
(6) Smooth start
(7) Inlet valve
(8) Free
(9) Relay 1
(10) Relay 2
(11) Winding temperature

To preserve the protection degree of the electric cubicle and to protect its components
from dust from the environment, it is mandatory to use a proper cable gland when
connecting the supply cable to the compressor. Always install the supply cable free of
strain.

• Obey local regulations if they are stricter than the regulations mentioned in this
document.
• Obey the applicable electrical directives when installing and connecting the compressor
to the power circuit:
• IEC 60204-1
• IEC 60364-5-52
• The voltage on the compressor terminals must not deviate more than 10% of the
nominal voltage. It is however highly recommended to keep the voltage drop over the
supply cables a nominal current below 5 % of the nominal voltage (IEC 60204-1).

• Use the original cable entry.

• Full load (compressor) package currents are calculated and available on the Technical
data sheet. For cable section selection purposes, we suggest to add 10% to
compensate for any under-voltages that might occur in the installation.
• Use copper wires only.
• Display the fuse type information next to the fuse holder of the mains branch.
• Do not connect more than one (1) cable lug at one side of a contactor terminal or
copper bar, unless specified otherwise.
• Respect a minimum of 10 mm IEC (1/2” CSA/UL branch circuit) between stripped cable
ends for low-voltage installations.
• Fuses are maximum allowed values to protect the installed compressor electrical panel.
• Apply the listed cable sections on main supply cables AND earth cable.
• Do not exceed the ambient temperature listed in the Limits section to avoid cable
damage.
• Mount all cables on a horizontally ventilated cable tray.
• Do not stack or group cables as this avoids heat dissipation.
• Connect the power cable with the correct cable lugs on the terminals in the electrical
cabinet.
• Respect a minimum distance of 10 mm (0.4") between stripped cable ends.
• Use only the prescribed cable types:
• IEC: XLPE 90 °C (194 °F)

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• Always double-check the fuse size versus the calculated cable size. If required, reduce
the fuse size or enlarge the cable size.
• Cable length should not exceed the maximum length according to IEC 60204
(Table.10).

Cable size and main fuses

Electrical approval Fuse type

IEC aR

Table 1: Example of possible fuse types

Electrical approval SSCCR 1

IEC gG/gL type 2 2

1 SSCCR = Standard Short Circuit Current Rating

2 gG/gL type 2 according to IEC609471-4-1, IEC60269, DIN43620, VDE0636
3 Class RK5 according UL248-9

Maximum fuse size

• The pre-described fuses mentioned in the Technical Data Sheet (TDS) or on the electrical
diagram are the maximum main fuses to protect the installed compressor electrical panel.
• The pre-described fuse types are to be used.
• Final cable and fuse selection will depend on the customer’s installation and local legislation.
• Always double-check the fuse size versus the calculated cable size. If required, reduce the fuse
size or enlarge the cable size.
• Cable length should not exceed the maximum length according to IEC 60204 (table 10).
• Obey local regulations if they are stricter than the examples mentioned in this document.

Package current
The Package current mentioned on the technical data sheet is defined as follows:
• Package current is the current the compressor uses:
• At reference conditions
• At 100 % load
• At maximum pressure
• At nominal voltage
• Before service interval (so including fouled filters, etc…)
The pre-described fuses on the technical data sheet are the maximum main fuses to protect the
installed compressor electrical panel.

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Cable configuration

Figure 8: Single supply cables

Figure 9: Parallel supply cables

(1): Power distribution panel

(2): Compressor starter panel
Fuse calculations for IEC are done according to IEC 60364–4–43 (Low voltage electrical
installations — Part 4–43: protection against overcurrent).

Cable sizing according to IEC

The tables below indicate the current carrying capacities of cables for commonly used installation
methods, calculated according to standard IEC 60364-5-52 (Electrical installations of buildings part
5 - selection and erection equipment and section 52 - current carrying capacities in wiring systems).
The allowed currents are valid for XLPE (Cross-linked polyethylene) insulated cables with three
loaded copper conductors and for maximum conductor temperature 90 °C, reference temperature
30 °C.

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Installation method E or F, according to table B.52.1;

Single-core or multi-core cables, touching in free air;
Clearance to the wall not less than 0.3 times cable diameter for method E or one cable diameter for
method F.

Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
25 mm² < 127 A < 116 A < 110 A < 104 A < 97 A
35 mm² < 158 A < 144 A < 137 A < 130 A < 120 A
50 mm² < 192 A < 175 A < 167 A < 157 A < 146 A
70 mm² < 246 A < 224 A < 214 A < 202 A < 187 A
95 mm² < 298 A < 271 A < 259 A < 244 A < 226 A
120 mm² < 346 A < 315 A < 301 A < 284 A < 263 A
150 mm² < 399 A < 363 A < 347 A < 327 A < 303 A
185 mm² < 456 A < 415 A < 397 A < 374 A < 347 A
240 mm² < 538 A < 490 A < 468 A < 441 A < 409 A
300 mm² < 621 A < 565 A < 540 A < 509 A < 472 A

Table 2: Maximum allowable current in function of the ambient temperature for installation
method E (Multi-core cables with 3 loaded conductors and maximum conductor temperature
90 °C)

Cable section 30 °C 40 °C 45 °C 50 °C 55 °C
25 mm² < 135 A < 123 A < 117 A < 110 A < 103 A
35 mm² < 169 A < 154 A < 147 A < 139 A < 128 A
50 mm² < 207 A < 188 A < 180 A < 170 A < 157 A
70 mm² < 268 A < 244 A < 233 A < 220 A < 204 A
95 mm² < 328 A < 298 A < 285 A < 269 A < 249 A
120 mm² < 383 A < 349 A < 333 A < 314 A < 291 A
150 mm² < 444 A < 404 A < 386 A < 364 A < 337 A
185 mm² < 510 A < 464 A < 443 A < 418 A < 388 A
240 mm² < 607 A < 552 A < 528 A < 498 A < 461 A
300 mm² < 703 A < 639 A < 611 A < 576 A < 534 A
400 mm² < 823 A < 749 A < 716 A < 674 A < 625 A

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Table 3: Maximum allowable current in function of the ambient temperature for installation
method F (Single-core cables with 3 loaded conductors and maximum conductor
temperature 90 °C)

Cable calculation method for IEC

• Single supply cables (3 phases + PE):
• Add 10 % to the total package current (Package current from the technical data sheets).
• Install fuses on each supply cable that are smaller than or equal to the Max. fuse values
from the technical data sheets or the instruction manual.
• Connection between contactors must be made by means of copper bars.
• Parallel supply cables (2 x (3 phases + PE)):
• Add 10 % to the total package current (Package current from the technical data sheets)
and divide by 2.
• Multiply the ampacity of the cables with the reduction factors per table B.52.17 of IEC
60364-5-52 (Method E or F), (typically 0.8).
• Install fuses that are smaller than or equal to the Max. fuse values of the technical data
sheets or the instruction manual.
• Size of the PE cable:
• For supply cables up to 16 mm²: same size as supply cables.
• For supply cables between 16 mm² and 35 mm²: 16 mm².
• For supply cables larger than 35 mm²: half the size of the supply wires.
Always check the voltage drop over the cable (less than 5 % of the nominal voltage is
recommended).

Example of supply cable calculation

Itot = 407 A, maximum ambient temperature is 45 °C, recommended fuse = 500 A.
• Single supply cables (3 phases + PE):
• I = 407 A + 10 % = 407 x 1.1 = 447.7 A
The table for method E (multi-core cable), 90 °C cable temperature and ambient temperature of
45 °C allows a maximum current of 468 A for a 240 mm² cable. So use a multi-core cable of 3 x
240 mm² + 120 mm².
• Parallel supply cable 2 x (3 phases + PE):
• I = (407 A + 10 %)/2 = (407 x 1.1)/2 = 224 A
For a single-core cable of 95 mm², method F, 90 °C cable temperature and ambient
temperature of 45°C, the maximum current is 285 A x 0.8 = 228 A. So two (2) parallel
(single-core) cables of 3 x 95 mm² + 50 mm² are sufficient.
For a multi-core cable of 95 mm², method E, 90 °C cable temperature and ambient
temperature of 45°C, the maximum current is 259 A x 0.8 = 207 A. This 95 mm² cable
would be too small, so you need to install a cable with a bigger section.
Looking at a multi-core cable of 120 mm², method E, 90 °C cable temperature and
ambient temperature of 45°C, the maximum current is 301 A x 0.8 = 240 A. The right
selection in this case would then be two (2) parallel cables of 3 x 120 mm² + 70 mm².

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5.5 Quality of safety components

When installing a remote emergency stop button, the following B10d value is advised:
• Emergency stop button: 500 000
Every three (3) years the emergency circuit shall be tested by pushing the emergency stop button
of the unit and the remote emergency stop button.

5.6 Pictographs
Control panel of Elektronikon controller
Refer to the chapter Controller panel for pictographs of the Elektronikon controller.

Other locations

Reference Description
13 Automatic condensate drain
14 Automatic condensate drain for optional oil/water separator (type OSD)
15 Manual condensate drain
16 Stop the compressor before maintenance or repair
17 Warning: under tension
18 Read Instruction book before starting the compressor
19 Switch off the voltage and depressurize the compressor before maintenance or repair
Before connecting the compressor electrically, consult the Instruction book for the motor
20
rotation direction
21 Torques for steel (Fe) or brass (CuZn) bolts
22 Consult the Instruction book before greasing
23 Switch off the voltage before removing the protecting cover inside the electric cabinet
24 Oil the gaskets, screw on the filters and tighten by hand (approx. one half turn)
25 Consult the Instruction book before maintenance or repair
26 Cooling water inlet
27 Cooling water outlet
28 Oil outlet

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6 Operating instructions

6.1 Initial start-up

Warning

The operator must apply all relevant Safety precautions.

Switch off the voltage before making any adjustment.

Outdoor/altitude operation
If the compressor is installed outdoors or if the temperature of the air inlets can be below freezing
point, precautions must be taken. In this case, and also if operating at high altitude, consult Atlas
Copco.

Moving/lifting
The compressor can be moved by a lift truck using the slots in the frame. Make sure that the forks
protrude from the other side of the frame. The compressor can also be lifted after inserting beams
in the slots. Make sure that the beams cannot slide and that they protrude from the frame equally.
The chains must be held parallel to the bodywork by chain spreaders in order not to damage the
compressor. The lifting equipment must be placed in such a way that the compressor is lifted
perpendicularly. Lift gently and avoid twisting.

General preparations

Step Action
Install the compressor, see the sections Dimension drawing, Installation proposal and
1
Main fuses and supply cables.
Stick labels near the control panel to warn the operator that:

2 • the compressor may start automatically after a voltage failure

• the compressor is automatically started and stopped
• the compressor may be remotely controlled
A number of VCI (Volatile Corrosion Inhibitor) plates are provided inside the bodywork to
3
protect the compressor against corrosion. Remove the plates.
If the compressor has not run for the past 6 months, it is required to improve the
4 lubrication of the compressor elements before starting. Fill up the compressor elements
as described in section Oil change (paragraph: Filling the compressor elements with oil).

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Step Action
Check the oil level. The oil level should reach the bottom of the oil filler neck (FC) on
both air receivers.

The minimum level should reach the oil sight-glass (GI) when the compressor is
stopped.
If needed, top up the oil.
Take care that no dirt drops into the oil system.
Refit and tighten the filler plug (FC).

Protection during transport

Figure 10: Transport fixtures

Step Action
The gear casing, support of the motors and support of the air receivers are secured to
1
the frame, immobilizing the vibration dampers during transport.
2 Remove the bushes (1) from the gear casing supports and the support of the motors.
3 Remove the brackets fitted next to the support of the air receivers.

Electric cabinet

Step Action
Check that the electrical connections correspond to the local codes. The installation
1
must be earthed and protected by fuses in all phases. An isolating switch must be fitted.
2 Check the wires on the transformers for correct connection.
3 Check the setting of the circuit breakers.

In the cabinet door, a filter is foreseen. Sufficient ventilation is guaranteed.

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Start up

Step Action
1 Close the drain valves (see the section Cooling and condensate system).
2 Switch on the voltage.
Start the compressor and stop it immediately. Check the rotation direction of the drive
motors while the motors are coasting to a stop. Have confirmation of correct rotation
direction of the motors, look at the Elektronikon readout of the pressure of the vessels.
The pressure of the vessels should have slightly risen during the short period of
3
operation.
On air-cooled compressors, check the rotation direction of the fan motors. The fan is
visible through the grating in the air inlet panel (see section Dimension drawing). The
correct rotation direction is indicated by arrows on the fan inlet plate.
If the rotation direction is wrong, press the emergency stop button, switch off the voltage
and reverse two incoming electric lines.
4
If the rotation direction of the fan motors is wrong, consult your Atlas Copco customer
centre.
5 Run the compressor for a few minutes and check that it is operating normally.

6.2 Before starting

Warning

The operator must apply all relevant safety precautions.

Control panel

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Reference Designation Function

Shows the compressor operating condition and a
1 Touchscreen number of icons to navigate through the menu.
The screen can be operated by touch.
Flashes in case of a shut-down, is lit in case of a
2 Warning sign
warning condition.
3 Service sign Is lit when service is needed.
Is lit when the compressor is running in automatic
4 Operation sign
operation.
5 Voltage sign Indicates that the voltage is switched on.
6 Stop button This button stops the compressor.
This button starts the compressor. The operation
7 Start button
sign (4) lights up. The controller is operative.

Procedure

Step Action
1 Switch on the voltage. The voltage sign (5) lights up.
2 Close the condensate drain valves.
3 Open the air outlet valve.
Check the oil sight-glass. Minimum level should reach the oil sight-glass when the
4
compressor is stopped.

6.3 Starting
Warning

The operator must apply all relevant Safety precautions.

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Control panel

Reference Designation Function

Shows the compressor operating condition and a
1 Touchscreen number of icons to navigate through the menu.
The screen can be operated by touch.
Flashes in case of a shut-down, is lit in case of a
2 Warning sign
warning condition.
3 Service sign Is lit when service is needed.
Is lit when the compressor is running in automatic
4 Operation sign
operation.
5 Voltage sign Indicates that the voltage is switched on.
6 Stop button This button stops the compressor.
This button starts the compressor. The operation
7 Start button
sign (4) lights up. The controller is operative.

Procedure

Step Action
Press the start button. The compressor starts running in unloaded condition. The
1
operation sign (4) lights up.

6.4 During operation

Warning

The operator must apply all relevant Safety precautions.

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The operator should immediately stop the machine in case of oil leaks internally in the
machine as well as externally and consult a competent technician to resolve the cause.
The machine should not be restarted before the problem has been remedied.

The load cycle of the compressor must be limited to maximum two cycles per minute.

Description

Reference Designation Function

Shows the compressor operating condition and a
1 Touchscreen number of icons to navigate through the menu.
The screen can be operated by touch.
Flashes in case of a shut-down, is lit in case of a
2 Warning sign
warning condition.
3 Service sign Is lit when service is needed.
Is lit when the compressor is running in automatic
4 Operation sign
operation.
5 Voltage sign Indicates that the voltage is switched on.
6 Stop button This button stops the compressor.
This button starts the compressor. The operation
7 Start button
sign (4) lights up. The controller is operative.

1. Check the readings on the display.

If the compressor is stopped, it may start automatically.

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6.5 Checking the display

Warning

Before carrying out any maintenance, repair work or adjustment, stop the compressor,
press the emergency stop button and switch off the voltage. Close the air outlet valve
and open the manual condensate drain valve.

Description

Reference Designation Function

Shows the compressor operating condition and a
1 Touchscreen number of icons to navigate through the menu.
The screen can be operated by touch.
Flashes in case of a shut-down, is lit in case of a
2 Warning sign
warning condition.
3 Service sign Is lit when service is needed.
Is lit when the compressor is running in automatic
4 Operation sign
operation.
5 Voltage sign Indicates that the voltage is switched on.
6 Stop button This button stops the compressor.
This button starts the compressor. The operation
7 Start button
sign (4) lights up. The controller is operative.

1. Regularly check the display for readings and messages. Normally, the main display is shown.
2. Always check the display and remedy the trouble if the warning sign (2) is alight or blinks.
The display will show a service message if a service plan interval has been exceeded or if a
service level for a monitored component has been exceeded. Carry out the service actions of
the indicated plans or replace the component and reset the relevant timer.
Regularly check the Inputs and Outputs menus for a quick look at the compressor status.

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6.6 Stopping

Reference Designation Function

Shows the compressor operating condition and a
1 Touchscreen number of icons to navigate through the menu.
The screen can be operated by touch.
Flashes in case of a shut-down, is lit in case of a
2 Warning sign
warning condition.
3 Service sign Is lit when service is needed.
Is lit when the compressor is running in automatic
4 Operation sign
operation.
5 Voltage sign Indicates that the voltage is switched on.
6 Stop button This button stops the compressor.
This button starts the compressor. The operation
7 Start button
sign (4) lights up. The controller is operative.

Procedure

Frequently stopping the compressor using the emergency stop button may damage the
compressor. Only use the emergency stop button in case of emergency.

Step Action
1 Press stop button (6). The compressor will coast down and then stop.
To stop the compressor in case of emergency, press the emergency stop button. The
2 warning sign (2) starts flashing. After remedying the trouble, unlock the emergency stop
button by pulling it back.
3 Close the air outlet valve.
4 Open the condensate drain valves.
5 Switch off the voltage.

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6.7 Taking out of operation

Disconnecting the compressor

Step Action
1 Stop the compressor and close the air outlet valve.
Switch off the voltage and disconnect the compressor from the mains.
2 On VSD compressors, wait at least 6 minutes as hazardous high voltage remains on the
condensers of the start and speed regulation unit.
Depressurize the compressor by opening the drain valve and loosening the plug of the
3
oil fillers one turn.
Shut off and depressurize the part of the air net which is connected to the outlet valve.
4
Disconnect the compressor air outlet pipe from the air net.
5 Drain the oil and condensate circuits.
6 Disconnect the compressor condensate piping from the condensate drain net.

Table 4: At the end of the service life of the compressor, proceed as follows:

6.8 Use of air receiver

Instructions
1. These vessels may only be used for separating oil from compressed air and this within the
limits of pressure and temperature as specified on the nameplate.
2. Safety valves must be installed by the user to protect the vessels against overpressure. The
protection must ensure that the pressure will not permanently exceed the maximum allowable
working pressure.
3. The user must take precautions to ensure that the vessels operate in the temperature range
between -10 °C (14 °F) and 120 °C (248 °F).
4. To guarantee a proper operation, the intake air must be filtered.
5. Draining valves must be foreseen by the user to protect the vessels against overfilling by oil.
6. The vessels must be mounted in an installation that will operate at atmospheric pressure.
7. The user must avoid storing/installing the separators in badly ventilated rooms, near heating
sources or inflammable substances. The user must protect the vessels by a casing in case of
outdoor erection.
8. Pipe connections must be mounted tension free by means of flexible couplings.
9. The vessels must be mounted with the foreseen attachment points. In areas with risk of
earthquakes or installations subjected to reaction forces and moments of inertia from
supporting constructions, anchor pads must be used.
10. The vessels must be foreseen with an earthing.
11. The user must make the customer aware of possible high surface temperature of the vessels.
12. The user must provide the customer with instructions regarding safe emptying, cleaning,
inspecting (also internally), maintenance and daily operation.
13. After the vessels have been opened, the original bolts must be used for closing. Herewith the
maximum torque has to be respected.
14. No modifications may be carried out on the vessels by welding, drilling or by any other way of
mechanical operation, without written permission of the manufacturer.
15. These vessels were designed and manufactured respecting the functional specifications. An
inspection of the inside is for this reason not really necessary as long as the vessels are used

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within the limits and applications for which they have been designed. However it is possible that
local legislation requires an internal inspection.

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7 Maintenance

7.1 Preventive maintenance schedule

Warning

Before carrying out any maintenance, repair work or adjustment, proceed

as follows:
• Stop the compressor.
• Press the emergency stop button.
• Close the air outlet valve and open the manual condensate drain valves.
• For compressors equipped with electronic water drains, press the test
buttons on top of the electronic drains until the air system between the air
receivers and the outlet valve is fully depressurized.
• Switch off the voltage.
• Open and lock the isolating switch.
The operator must apply all relevant Safety precautions.

Warranty - Product Liability

Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is
not covered by Warranty or Product Liability.

General
When servicing, replace all removed gaskets, O-rings and washers.

Preventive maintenance schedule

The maintenance schedule is prior to the maintenance warnings displayed on the

controller. It is the responsibility of the owner to carry out the required maintenance at
the appropriate moment.

Period Running hours Operation

Daily 8 Check readings on display.
Daily 8 Check that condensate is discharged during loading.
Check oil levels. Before starting, the levels should be above the
Daily 8
sight-glass.
3-Monthly -- Check for air-, water- and oil leakages.
Check the contamination on the air- and oil-cooler surface, clean
3-Monthly --
externally if necessary.
3-Monthly -- Check the condition of the cooling fan assembly.
Check the condition of the air filters and cubicle filters, replace if
3-Monthly --
necessary.
See Oils -- Change oil.

Contact Atlas Copco to schedule the following maintenance intervals:

• Yearly or 8000 hours
• 2 Yearly or 16000 hours

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• 5 Yearly or 40000 hours

When operating in a dusty atmosphere, inspect the air filters more frequently.
Always use Atlas Copco filters.
The separator elements must also be replaced when the pressure difference over the
elements exceeds 0.8 bar (12 psi). Check the pressure drop when the compressor is
running with a stable working pressure.
Damaged flexibles must be replaced immediately.

Service agreements
Atlas Copco Customer Centres have a range of service agreements to suit your needs:
• An Inspection Plan
• A Preventive Maintenance Plan
• A Warranty+ Plan
• A Total Responsibility Plan
Contact your Customer Centre to set up a tailor-made service agreement. It will ensure optimum
operational efficiency, minimize downtime and reduce the total life cycle costs.

Service plan
A number of service operations are grouped (called Level A, Level B, Level C...). Each level stands
for a number of service actions to be carried out at the time intervals programmed in the
Elektronikon regulator.
When a level is reached, a message will appear on the screen. After carrying out all service
actions, the interval timers must be reset using the “Reset” key in the “Service” menu. Consult your
Atlas Copco Service Centre.

7.2 Motors
Warning

• Stop the compressor and switch off the voltage. The operator must apply all
relevant Safety precautions.

Fan motors
The bearings of the fan motors are greased for life. The fan motor must be replaced after 40000
operating hours.

Bearing maintenance
The motor bearing is lubricated by oil injection. Re-greasing is not necessary.

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7.3 Oil specifications

Atlas Copco Roto-Xtend Duty Fluid
Atlas Copco Roto-Xtend Duty Fluid is a high-quality synthetic lubricant for oil-injected scroll and
screw compressors which keeps the compressor in excellent condition. Roto-Xtend Duty Fluid can
be used for compressors operating at ambient temperatures between 0 ˚C (32 ˚F) and 46 ˚C (115
˚F) (see section Service kits).

Important

Never mix oils of different brands or types.

7.4 Oil change

Warning

The operator must apply all relevant Safety precautions.

Vent, filler and drain plugs

Figure 11: Oil drain plugs on compressor elements, gearbox and drive motor

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Figure 12: Vent and drain plugs on air-cooled compressors

Figure 13: Drain plug on each of the oil filter housings

Procedure

Step Action
Run the compressor until warm.
Stop the compressor.
Close the air outlet valve.
1 Switch off the voltage.
Wait a few minutes.
Depressurize by unscrewing the plugs only one turn to permit any pressure in the
system to escape.
Drain the oil by removing the drain plugs.
Plugs are fitted on the:
• Air receivers / Oil separators with drain point
• Outlet of the elements
2 • Drive motors
• Gearbox
• Oil coolers of air-cooled compressors
• Oil filter housings
Tighten the plugs after draining.

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Step Action
Remove the filler plug.
3 Fill the air receivers / oil separators with oil until the level reaches the filler opening.
Refit and tighten the plug.
Pour 10 liter of oil into each of the two compressor stages.
4
Reinstall the air inlet hoses.
Run the compressor for a few minutes to allow the oil cooler by-pass valves to open.
5 Stop the compressor.
Wait a few minutes.
Depressurize the system by unscrewing the plugs only one turn to permit any pressure
in the system to escape.
6 Remove the plug.
Fill the air receivers / oil separators with oil until the level reaches the filler opening.
Tighten the filler plug.
After carrying out all service actions in the relevant “Service Plan”, reset the service
7 warning.
Refer to the Service menu section.

7.5 Oil filter change

Warning

Stop the compressor and switch off the voltage. The operator must apply all relevant
Safety precautions.

Position of oil filters

Procedure

Step Action
Stop the compressor, close the air outlet valve and switch off the voltage. Wait a few
1 minutes and depressurize the air receivers by unscrewing the oil filler plugs (of the air
receivers) only one turn to permit any pressure in the system to escape.
Use an oil pan to avoid possible oil spillage. Unscrew the oil filters only one turn and
2 wait a few minutes to let the oil of the filter flow back into the oil separators. Remove the
oil filters.
Clean the filter seats on the manifold. Oil the gaskets of the new filters and screw the
3 filters into place until the gaskets contact their seats. Then tighten with a maximum
torque of 10 Nm.

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Step Action
4 Tighten the oil filler plug (of the air receivers).
Reset the service warning after carrying out all service actions in the relevant Service
5
Plan. Refer to the Service menu section.

7.6 Oil separator change

Procedure

Step Action
Stop the compressor, close the air outlet valve and switch off the voltage. Wait a few
1 minutes and depressurize the air receivers by unscrewing the oil filler plug (of the air
receivers) only one turn to permit any pressure in the system to escape.
Unscrew the bolts fixing the small vessel covers marked to have an oil separator
2
element below them.
Remove the oil separator cartridges and replace them by new cartridges. Mind correct
3
angular positioning of the cartridges.
4 Tighten the oil filler plug (of the air receivers).
Reset the service warning after carrying out all service actions in the relevant Service
5
Plan. Refer to the Service menu section.

7.7 Storage after installation

Procedure
Run the compressor, e.g. once a week, until warm plus 5–10 minutes.

If the compressor is going to be stored without running from time to time, protective
measures must be taken. Consult the Atlas Copco Customer Centre.

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7.8 Service kits

General
Service kits comprise all parts needed for servicing components and offer the benefits of genuine
Atlas Copco parts while keeping the maintenance budget low. All service kits are indicated in the
relevant Parts Lists.

Atlas Copco Roto-Xtend Duty Fluid

Roto-Xtend Duty Fluid can be ordered in the following quantities:
• 5-litre can: 2901 1700 00
• 20-litre can: 2901 1701 00
• 209-litre drum: 2901 1702 00
See Oil specifications.

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8 Adjustments and servicing procedures

8.1 Air filters

Warning

Stop the compressor, close the air outlet valve, press the emergency stop button and
switch off the voltage. The operator must apply all relevant Safety precautions.

Position of air filters

Figure 14: Air filters (1)

Procedure

Step Action
1 Remove the filter elements (1).
2 Fit the new filter elements (1).
Reset the service warning after carrying out all service actions in all applicable service
3
plans. Refer to the service menu section of the regulator.

8.2 Coolers
Warning

Stop the compressor, press the emergency stop button and switch off the voltage. The
operator must apply all relevant Safety precautions.

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Procedure

Figure 15: Air-cooled cooler block

On air-cooled compressors proceed as follows:

Step Action
1 Open the service door at the cooler side.
2 Remove the service panel (1) at the cooler side.
Remove any dirt form the coolers with a fibre brush, brush in the direction of the fins.
3
Also remove any dirt from the fans.
Clean the coolers with an air jet in the reverse direction to normal flow. Use low
4
pressure air; if necessary, the pressure may be increased up to 6 bar (e) (87 psig).
5 If it is necessary to clean the coolers with a cleaning agent, consult Atlas Copco.
6 Mount the service panel.
7 Close the door.

8.3 Safety valve

Warning

Stop the compressor and switch off the voltage. The operator must apply all relevant
safety precautions.
Never run the compressor without safety valves.
No adjustments are allowed.

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Testing

Figure 16: Location of safety valve on air-cooled compressor

The valve can be tested on a separate compressed air line.

Consult the Atlas Copco Customer Centre if the valve does not open at the correct pressure.

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9 Problem solving

9.1 Problem solving

Warning

Before carrying out any maintenance, repair work or adjustment, stop the compressor,
press the emergency stop button and switch off the voltage. Close the air outlet valve
and open the manual condensate drain valves.
Open and lock the isolating switch.
The operator must apply all relevant Safety precautions.

Control panel

Reference Name
1 Start button
2 Stop button
3 Warning sign
4 Service sign
5 Operation sign
6 Voltage sign

Faults and remedies

A service message appears on the display

Stop the compressor and carry out the indicated service actions.
Reset the message. Refer to the Service menu section.

A shut-down warning message appears on the display

The warning sign (3) will light up indicating that the temperature at the outlet of the compressor elements is
too high. The message disappears as soon as the cause of the problem is remedied.

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Unit is shut down

The warning sign (3) will flash indicating either that the outlet temperature is too high or that the overload
relay of the motors has tripped. Remedy the problem.
Move the cursor to the action button Menu and push the Enter key. Using the Scroll keys, move the cursor
to the protections icon. Push the Enter key. Move the cursor to the blinking icon and press the Enter key.
Move the cursor to the Reset button and press the enter key again.

Multiple shut-down
If there are multiple sequential failures with short time intervals on a specific shut-down functionality, consult
your Atlas Copco Customer Centre.

Excessive oil consumption

Have the compressor inspected by your Atlas Copco Customer Centre.

Condition Fault Remedy

Discharge pipe of condensate
Check and correct as necessary.
Condensate is not discharged from trap clogged.
condensate traps during loading. WSD (electronic water drain)
Consult Atlas Copco.
malfunctioning.

Condition Fault Remedy

Air consumption exceeds air
Check equipment connected.
Compressor air delivery or pressure delivery of compressor.
below normal. Choked air filters. Replace filters.
Air leakage. Check and correct.

Condition Fault Remedy

Outlet temperature of the Oil level too low. Check and correct.
compressor elements or delivery air
Oil coolers clogged. Refer to the Coolers section.
temperature above normal.
Air cooler clogged. Refer to the Coolers section.
On air-cooled compressors,
insufficient cooling air or cooling Check and correct as necessary.
air temperature too high.

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10 Technical data

10.1 Readings on display

Important

The readings are valid when operating under reference conditions. See the
section Reference conditions.
Normally the main display is shown, indicating the actual air outlet pressure and
the actual compressor status. The arrow down key allows the operator to call up
other information such as actually measured pressures and temperatures.

Important readings

Depends on running speed

Compressor outlet pressure bar(e) (psig)
and working pressure
Pressure drop over air filters bar Below 0.05
Pressure difference over oil separator bar Below 0.8
Depends on working
Oil injection pressure at the compressor elements bar(e) (psig)
pressures
Compressor outlet temperature, air-cooled Pack compressors ˚C Approx. 28
Cooling air inlet temperature of Pack compressor ˚C Below 46

10.2 Reference conditions

Reference conditions

Absolute pressure of the inlets bar(a) 1

Relative air humidity % 0
Temperature of the air inlets ˚C 20
Nominal working pressure See Compressor data
Cooling medium inlet temperature ˚C 20

10.3 Limits
Limits

The compressor will automatically adapt its minimum working speed when necessary to
protect the bearings of the compressor elements.
This will improve the lubrication of the bearings and thus will result in a longer lifetime of
the compressor elements.

Minimum ambient temperature/temperature of the air inlets ˚C 0

Maximum ambient temperature/temperature of the air inlets ˚C 46
Minimum cooling air temperature ˚C 0

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Maximum cooling air temperature ˚C 46

See section Compressor
Maximum working pressure
data

10.4 Settings of safety valve

The safety valve setting is 12 bar.

10.5 Settings of overload relays, fuses and circuit breakers

Settings for overload relays, fuses and circuit breakers are available in the electrical diagram.

10.6 Compressor data

Units GA 250 VSD+

Effective working pressure bar(g) 9.5
Motor shaft speed rpm 3700
Maximum effective working pressure bar(g) 10
Total electrical power input kW 317.2
Mean sound pressure level dB(A) 77
Oil capacity (approx.) l 198

Table 5: Data for 50 Hz, 10 bar (145 psi) Pack compressors

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11 Pressure equipment directives

General
This machine is a pressure assembly of category III according to 2014/68/EU.
Parts of article 4.3 of 2014/68/EU are subject to Sound Engineering Practice (SEP).
Parts of category I according to 2014/68/EU are integrated into the machine and fall under the
exclusion of article 1.2, (f)(i).
Parts subject to the Simple Pressure Vessel Directive 2014/29/EU are excluded from 2014/68/EU
according to article 1.2 (c).
The following pressure bearing parts are subject to 2014/68/EU Pressure Equipment Directive
greater than or equal to category II:
• Oil separator vessels : Cat III
Design standard : ASME section VIII div. 1.
Material: SA-395, according ASME BPVC section II-A
The design pressure of the vessels is 12 bar(e) (174 psi)
Fatigue is calculated for an infinite lifetime taking into account the dP as mentioned in the
table below
• Safety valve : Cat IV
Design code : AD-Merkblätter, A2

Re-inspection data

Reference Description
(1) Cast identification
(2) Data plate

Part number V dP MWAC H D CF

1635 5286 08 249 l 10.9 bar 9.0 mm 1281 mm 538 mm 0.8

Used abbreviations:
• V: Volume

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• dP: Pressure difference

• MWAC: Minimum wall thickness after corrosion
• H: Height of the vessel
• D: Diameter of the vessel
• CF: Casting factor (according ASME BPVC section VIII div 1)

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12 Documentation
Declaration of conformity
Typical example of a Declaration of Conformity document

Figure 17:

(1): Manufacturer
(2): Applicable directives

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(3): Standards used

(4): Technical file holder
(5): Contact address of the manufacturer
On the Declaration of Conformity, the harmonized and/or other standards that have been used for
the design are shown and/or referred to.
The Declaration of Conformity is part of the documentation that is supplied with this device.

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APF274538 - EN © Printed in Atlas Copco Airpower N.V.. All rights reserved. Designs and specifications are
subject to change without notice or obligation… September 2024