YABA COLLEGE OF TECHNOLOGY
INDUSTRIAL MAINTENANCE ENGINEERING
DEPARTMENT
TOPIC: A WRITE-UP ON DESIGN
PROCEDURE OF AN AUTOMATIC
DISHWASHER
COURSE CODE: IME 312
Presentation written by;
OKAFOR CHIAMAKA IGNATIUS
F/HD/22/3430027
Abstract
Though lot of human activities are
automated in the present competitive world. There is
a lag in automated dish washer. Some machines are
already designed with the help of high velocity water
only; hence there is a chance of uncleanliness and not
removing tough strains in dishes. In order to
overcome the above problems a special machine
called ―Automatic Dishwasher Machine” with rollers,
brush and water jet introduced in this work. By
combining dishwasher with roller mechanism using
brush and water jet, it is possible to clean the objects
effectively than the other machines and without any
man.
INTRODUCTION
A dishwasher is a mechanical device for cleaning eating-utensils
and dishes .Dishwashers can be found in private homes and
hotels. Unlike manual dishwashing‘s, which depend largely on
physical scrubbing to remove soiling, the mechanical
dishwasher cleans by the brush and by spraying water, at the
dishes. A mix of water and detergent is circulated by a pump.
Water is pumped to one or more rotating sprays arms, which
blast the dishes with the cleaning mixture. Once the wash is
finished, the water is drained. After the rinse cycle finishes and
the water is drained, and the dishes are left in the atmosphere
for drying.
The function of the dishwasher is to provide the mechanical
action necessary to distribute and direct the detergent solution
and rinse waters over, under and around the dishes to loosen
and remove soil. The dishwasher must also remove soil-laden
waters from the machine after each phase of the cycle and
provide for the drying of dishes after the cleaning process has
been completed.
NEED ESTABLISHMENT
A need analysis of an automatic dishwasher involves a
thorough examination of the features and functions required to
satisfy the needs of users. Here are some key factors that
should be considered:
1. Cleaning Performance: The primary function of a dishwasher
is to clean dishes effectively. Therefore, it is essential to ensure
that the dishwasher has powerful jets and sprays, multiple
wash cycles, and temperature options that can remove
stubborn stains, grease, and food particles from dishes.
2. Capacity: The dishwasher should have adequate capacity to
accommodate different types of dishes, including plates, cups,
bowls, and cutlery. It should also have adjustable racks and
shelves to allow for easy loading and unloading of dishes.
3. Energy Efficiency: An automatic dishwasher should be
energy-efficient to reduce power consumption and lower utility
bills. It should have an Energy Star rating, indicating that it
meets or exceeds the energy efficiency standards set by the US
Environmental Protection Agency.
4. Noise Level: The dishwasher should operate quietly to avoid
disturbing people in the house. The noise level should be below
50 decibels to ensure peaceful operation.
5. Durability: A dishwasher is a significant investment, and it is
essential to choose a model that is durable and long-lasting. It
should be made of high-quality materials that can withstand
wear and tear over time.
6. User-Friendly Controls: The dishwasher should have easy-to-
use controls that allow users to select wash cycles, adjust
temperature settings, and set delay timers. The controls should
be intuitive and straightforward to avoid confusion and
frustration.
7. Safety Features: The dishwasher should have safety features
such as child locks, leak detection sensors, and automatic shut-
off mechanisms to prevent accidents and damage to property.
8. Price: The price of the dishwasher is an important
consideration for many consumers. It is essential to choose a
model that offers good value for money without compromising
on quality or performance.
By considering these factors, one can determine the most
suitable automatic dishwasher to meet their needs and
preferences.
DESIGN SPECIFICATIONS
1. Size and Dimensions: The dishwasher should be designed
to fit standard kitchen cabinets and countertops. It should
have a height of around 34-36 inches, a width of 24
inches, and a depth of 24 inches. The dishwasher should
also have adjustable legs to level it on uneven floors.
2. Exterior Design: The dishwasher should have an
attractive and sleek exterior design that complements the
kitchen décor. It should be available in different finishes
such as stainless steel, black, white, or custom panels that
can match the cabinet doors.
3. Interior Design: The dishwasher should have a spacious
and well-designed interior that can accommodate
different types of dishes and utensils. It should have
adjustable racks and shelves that can be customized to fit
large pots, pans, and baking sheets. The dishwasher
should also have a silverware basket or tray for cutlery.
4. Control Panel: The dishwasher should have a user-
friendly control panel that allows users to select wash
cycles, adjust temperature settings, and set delay timers.
The control panel should be located on the front of the
dishwasher for easy access.
5. Spray Arms: The dishwasher should have powerful
spray arms that can clean dishes thoroughly. It should
have upper and lower spray arms that rotate in different
directions to ensure complete coverage of dishes.
6. Filters: The dishwasher should have filters that trap
food particles and debris during the wash cycle. It should
have a self-cleaning filter that removes any residual debris
after each wash cycle.
7. Drying System: The dishwasher should have a drying
system that uses heat or a fan to dry dishes after the wash
cycle. It should have a heated dry option that uses hot air
to evaporate moisture from dishes.
8. Energy Efficiency: The dishwasher should be designed to
be energy-efficient to reduce power consumption and
lower utility bills. It should have a low water usage rate
and use less electricity during the wash and dry cycles.
9. Noise Level: The dishwasher should be designed to
operate quietly to avoid disturbing people in the house. It
should have sound insulation and a noise-reducing motor
to keep the noise level below 50 decibels.
10. Safety Features: The dishwasher should have safety
features such as child locks, leak detection sensors, and
automatic shut-off mechanisms to prevent accidents and
damage to property.
CONCEPTION METHOD
The conception method of an automatic dishwasher involves
several steps and considerations. Here are some of the key
factors that need to be taken into account:
1. Research and Analysis: The first step is to conduct research
and analysis to determine the market demand for automatic
dishwashers. This involves studying consumer preferences,
market trends, and competitor products.
2. Design and Engineering: The next step is to design and
engineer the dishwasher. This involves creating a blueprint or
schematic of the product, selecting materials, and
determining the technical specifications such as water usage,
energy consumption, and noise level.
3. Prototyping and Testing: Once the design is finalized, the
next step is to create a prototype of the dishwasher and test
it for functionality, durability, and safety. This involves
conducting various tests such as water pressure tests,
leakage tests, and noise level tests.
4. Manufacturing and Assembly: Once the prototype has
been tested and approved, the next step is to manufacture
and assemble the dishwasher on a large scale. This involves
setting up a production line, sourcing materials and
components, and hiring skilled labor.
5. Quality Control and Assurance: During the manufacturing
process, quality control and assurance measures should be in
place to ensure that every dishwasher meets the required
standards of quality, safety, and performance.
6. Marketing and Sales: The final step is to market and sell
the dishwasher to consumers. This involves developing a
marketing strategy, creating advertising campaigns, and
establishing distribution channels to reach the target
audience.
Overall, the conception method of an automatic dishwasher
requires a combination of creativity, technical expertise, and
business acumen to develop a product that meets consumer
needs and expectations.
RELEVANT ENGINEERING EQUATION & DIAGRAM
One relevant engineering equation for an automatic
dishwasher is the water flow rate equation, which is:
Q=A*V
where Q is the flow rate of water in liters per minute, A is the
cross-sectional area of the dishwasher's water inlet pipe in
square meters, and V is the velocity of water in meters per
second. This equation is important for determining the
amount of water that the dishwasher can handle per minute,
which affects its cleaning efficiency and performance. Other
relevant equations may include energy consumption
equations for the dishwasher's heating element or motor, or
equations for calculating the pressure drop across the
dishwasher's filters or spray arms.
COST ANALYSIS
A cost analysis of an automatic dishwasher would typically involve considering the;
initial purchase price,
ongoing operating costs,
potential savings compared to alternative methods of dishwashing.
The initial purchase price of an automatic dishwasher can vary widely depending on the
brand, features, and size. A basic model may cost around $300, while a high-end model with
advanced features could cost over $1,000.
Ongoing operating costs include the cost of electricity and water required to run the
dishwasher, as well as the cost of detergent and other cleaning products. The exact cost will
depend on factors such as the frequency of use, the efficiency of the dishwasher, and local
utility rates. According to Energy Star, the average cost of running a dishwasher is around
$35 per year.
However, using an automatic dishwasher can also lead to potential savings compared to
alternative methods of dishwashing, such as washing dishes by hand. According to one
study, using a dishwasher can save up to 230 hours per year compared to washing dishes by
hand, which translates to potential savings in terms of time and energy costs.
Overall, a cost analysis of an automatic dishwasher would need to take into account these
various factors in order to determine the true cost-effectiveness of the appliance for a given
household.
CONCLUSION
Overall a well designed automatic dishwasher should balance
efficiency, capacity, features, and maintenance to provide a
cost effective and convenient solution for households.
