St

Part Name Specific height" CF Instrument Dial Gauge

Part No. 720960112 Specification 5.95+0.05
Sample Size 50 Nos. Operation Anonymous
Data collection
# Part-1 Part-2 Part-3 Part-4 Part-5 Part-6 Part-7
1 5.95 5.95 6.00 5.93 5.95 5.94 5.94
2 5.94 5.94 5.94 5.95 5.95 5.95 5.95
3 5.95 5.94 5.95 5.94 5.95 5.93 5.95
4 5.94 5.95 5.95 6.00 5.94 5.98 5.94
5 5.94 5.94 5.95 5.93 5.94 5.95 5.95
Mean 5.94 5.94 5.96 5.95 5.95 5.95 5.95
Range 0.01 0.01 0.06 0.07 0.01 0.05 0.01
Mean_UCL 5.96 5.96 5.96 5.96 5.96 5.96 5.96
Mean_LCL 5.93 5.93 5.93 5.93 5.93 5.93 5.93
Range_UCL 0.07 0.07 0.07 0.07 0.07 0.07 0.07
Range_LCL 0 0 0 0 0 0 0
Cp=(USL-LSL)/6 σ Control limit for x-bar ch
σ=Rbar/D2 0.01 UCLx bar=X double bar
Cp 1.21 6σ 0.08 UCLx bar=
Cpklower 1.11 3σ 0.04 LCLx bar=X double bar -
Cpkupper 1.31 LCLx bar=

X-bar chart
0.08
5.96 0.06
5.96 5.95 0.04
5.94 5.94 5.95 5.94
5.96 5.94 5.94 0.01 0.01
5.94 5.95 5.95 0.02
5.93 0.00 0 0
5.92 -0.02 Part-1 Part-2
Part-1 Part-2 Part-3 Part-4 Part-5 Part-6 Part-7 Part-8 Part-9 Part-10

X-bar UCLx LCLx

 Statistical Process Control
Dial Gauge Least count 0.01 mm Supplier XYZ inc.
5.95+0.05 Machine Part Assembly Date Jan-19
Anonymous No. of decimals 2 Quantity 50 Nos.

Part-8 Part-9 Part-10 Sample D2 A2 D4

5.92 5.95 5.93 LSL USL 1 1.123 2.560 3.270
5.95 5.94 5.94 2 1.128 1.880 3.270
5.97 5.95 5.94 3 1.693 1.020 3.570
5.91 5.95 5.94 5.90 6.00 4 2.059 0.730 2.230
5.94 5.93 5.95 5 2.326 0.590 2.110
5.94 5.94 5.94 X-D Bar 5.95 Histogram
0.06 0.02 0.02 R-Bar 0.03 Bins
5.96 5.96 5.96 5.91
5.93 5.93 5.93 5.92
0.07 0.07 0.07 5.93
0 0 0 5.94
Control limit for x-bar chart Control limit for R-bar chart 5.95
UCLx bar=X double bar +A2Rbar UCLr bar=D4 * Rbar 5.96
5.96 UCLr bar= 0.07 5.97
LCLx bar=X double bar -A2Rbar LCLr bar=D3 * Rbar 5.98
5.93 LCLr bar= - 5.99
6

0.08
R Chart 0.07 Height distr
0.06 25
0.06 0.07
0.04 0.06 0.02 0.02 18
0.05 20
0.02 0.01 0.01 0.01 0.01
15
Frequcny

0.00 0 0 0 0 0 0 0 0 0 0
-0.02 Part-1 Part-2 Part-3 Part-4 Part-5 Part-6 Part-7 Part-8 Part-9 Part- 10
10 5
5 1 1
0
Range UCLr LCLr 5.9 5.91 5.92 5.93 5.94
 XYZ inc. USL-LSL 0.10
Jan-19 Class range 0.01
50 Nos. Min 5.91
Max 6.00
D3
0 Interpretations:
1. a special cause exists if points fall beyond
0 control limits
0 2. A special cause exists if two out of three
consecutive points fall in zone A or beyond
0 3. A special cause exists if four out five
0 consecutive points fall in zone B or beyond
4. A special cause exists if seven consecutive
Histogram points fall in zone C or beyond
Frequency 5. Out of control state exists if - 7 points in a
row above or below the average, or 7 points in
1 a row trending up, or down.
1 6.1.0 < Cp value<1.33 means Barely capable
process
5 7.1.33 < Cp value means capable process
18 8. Cp > 1.67 means highly capable process
21
0
1
1
0
2

Height distribution
21
18

5
1 1 1 1 2
0 0

5.91 5.92 5.93 5.94 5.95 5.96 5.97 5.98 5.99 6