METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
SARVEKSHA BSTP
CONSTRUCTION OF BRIDGE AT KONKOURE
RIVER, TANENE REPUBLIC OF GUINEA
TANANE BRIDGE – GUINEA WEST AFRICA
Package No:
Title of Method Statement: BRIDGE
Method Statement No: 01
Revision Number: 00 Revision Date:
Page 1
METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
Approval Process
Action Name Signature Role Company Date
Originator Krishna Pratap Singh Sr. Engineer Sarveksha BSTP
Director General
Checker/ Sudheer Godabole Sarveksha BSTP
Reviewer
Approver Sudheer Godabole Director General Sarveksha BSTP
PMC Review Status
A B C D
Objection, No Objection Notice of no Others
Completed with objection
Resubmission Comments
Required
Revisions History
Revision No. Date Description Originator Checked Reviewed Approved
Rev 00
Rev 01
Rev 02
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METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
DISTRIBUTION OF CONTROLLED COPIES
"Controlled copies" of Project Quality Plan will be issued to all concerned as listed below. A record
of acknowledgment will be maintained by Q.A Manager.
1. Chief Resident Engineer - ASHAPURA GROUP OF INDUSTRIES
2. Q.A Manager - ASHAPURA GROUP OF INDUSTRIES
3. Engineer - ASHAPURA GROUP OF INDUSTRIES
4. Chief Project Manager - GLOBLE ARCHER
5. Q.A Manager - GLOBLE ARCHER
6. Engineer / Engineer Representative - GLOBLE ARCHER
7. Project Head - SARVEKSHA BSTP
8. Site Engineer - SARVEKSHA BSTP
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METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
TABLE OF CONTENTS
Sl. No. TOPIC Page No.
05 – 05
1. INTRODUCTION
05 – 06
2. CONSTRUCTION SEQUENCE
07- 07
3. LIST OF MAJOR PLANT & EQUIPMENT
07- 07
4. MATERIALS
08 - 12
5. CONSTRUCTION METHOLOGY & FORMWORK
13 – 14
6. HEALTH & SAFETY
7. EMERGENCY CONTACTS & CONTIGENCY FLOWCHART 15 – 15
8. ATTACHMENTS 16 - 19
METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
1) Introduction:
This method statement describes construction sequence of the bridge. In
this method statement only three phase construction sequence describe
and rest of describe in second method statement.
CONSTRUCTION SEQUENCE DIVIDED IN TO FOUR PHASE
FIRST PHASE
a) Site mobilization and working platform making
b) RQD test of pile rock
c) M-40 concrete mix trail
d) Liner making
e) Pile Cage Making
SECOND PHASE (PILING, PILE CAPE AND PIER)
a) Pile drilling
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b) Pile cage lowing
c) Pile concerting
d) Pile cape reinforcement with Pier dowels, Pile cap shutter fixing
e) Pile cap concreting
f) Pile cape Formwork and curing
g) Pier reinforcement fixing and shuttering
h) Pier concreting, Shutter removing and curing
THIRD PHASE (PIER CAPE AND PEDESTAL)
a) Base shutter fixing and Reinforcement with pedestal rebar fixing
b) Pier cap shutter fixing and Concrete pouring
c) Side shutter removing and curing
METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
FOURTH PHASE (MS GIRDER AND PRE-CAST SLAB
LAUNCHING)
a) Proper working platform making
b) Fix the Bearing Plate and level checking by survey
c) Shift the MS Girder at launching location
d) Launching the Main girder
e) Check the alignment by survey and sprit level
f) Launching the secondary girder for bearing
g) Intermediate girder and ISA fixing with Main girder
h) Launching the pre-cast slab
i) Joint packing concreting
j) Remove the packing and curing
k) Screed concreting
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l) Returning wall making with weep holes
m) 4NP pipe laying
n) Backfilling
o) Road making
FIFTH PHASE (HANDOVER)
a) Invite to client for inspection
b) All section by Inspection client
c) Take an approval
d) Handover the bridge
METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
2) LIST OF MAJOR EQUIPMENTS:
1) 200 MT mobile crane
2) Exavator-320
3) Rig Machine
4) Hydra- 15MT
5) Loader
6) Dumper
7) Concrete pump
8) Self-Transit mixture
9) 60mm dia Needle vibrators
10) Shutter vibrator if require
11) Shutter pile cape
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12) Shutter of pier
13) Shutter of pier cap
14) Shutter of precast slab
15) Scaff folding materials
16) Base Jack
4) MATERIALS:
1) Casine
2) Cover block
3) Binding Wire
4) Reinforcement of approved grade
5) Concrete of grade M40 for the Permanent RCC structure
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METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
CONSTRUCTION METHODOLOGY OF BRIDGE: -
This method statement
explains the Construction of Bridge. Before starting of the Bridge construction
work, should be first check the Location, working platform and materials and
also verified with GFC Drawing. It is confirmed that at no any hindrance coming
in work time.
FIRST PHASE: -
a) SITE MOBILIZATION: - Site mobilization done before the work start, like that
1st layout marking of the bridge working location and making working platform.
We take a land near the working location for the Laboure camp, staff camp, site
office, site store, materials stores, casting yard, QC lab, steel cutting and
bending, machine and site vehicle parking. Show the fig No-1
Fig. No-1
b) RQD TEST OF PILE ROCK: - After Site mobilization work done, then we will
plane the pile bore testing with bore drilling machine for the find out the RQD of
rock. After all arrangement is done, then we will start the pile bore drilling work
presence of Client and PMC representative. Show the fig No-2
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METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
Fig No-2
c) M-40 CONCRETE MIX TRAILS: - Before the pile boring start, we will take a
three trail with different -materials and different mix proration for the achieve
the M-40 concrete strength. Fill the 6 cubes with trail mix concrete and open
the cube after 24 Hrs. and put in the water tank for the 28 days curing. We will
do the cube test (7, 14 and 28 days) with Clint and PMC representative. If we
will achieve the require strength the stop the trail otherwise, we will process
again and again until we achieve the require strength.
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Fig No- 3
METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
d) CASINE: - Casine other name is liner and it is made by 8mm MS plate
(1000x3150x8mm) those mentioned in GFC drawing and roll by the rolling
machine, after rolling, joint will be welded and also stiffener plate welding at joint
then after take an approval to PMC representative. These materials use for the
making linner,8mm MS plate, rolling machine, welding machine, welding rod, 6mm
stiffener. Casine increase the foundation life and foundation strength, maintained
the verticality of the pile and also control the bore collapse during the drilling time.
Casine length depend upon the top of hard rock.
e) PILE CAGE: - Prepare the BBS as per GFC drawing and cut the steel accordingly
and making the pile cage. After completion we will take PMC approval. These
materials use for the pile cage making F500D steel, steel cutting & bending
machine, binding wire and 70mm cover block. Pile cage length depend on hard
rock.
SECOND PHASE (PILING, PILE CAPE AND PIER): -
a) Pile drilling: - Before piling start, layout marking done by survey and
also take a two-reference point for checking the pile verticality during
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pile drilling, then after start the drilling with rig machine under site
engineer instruction. Pile drilling start from top of the pile head and 3D
abetment in hard rock then after we will terminate the pile. If casein is
required then we will use it during the pile drilling. After pile bore
completion, we will invite to PMC for checking the pile depth and take
approval for cage lowering and concreting.
b) Pile cage lowering: - After approval from PMC end, we will lower the
cage by hydra and maintain the centroid of the cage during lowering in
the pile bore and also take maintain the safety.
c) Pile concreting: - After cage lowering, we will lower the triamine pie
up to 4.5m and fixed with hoper and start the concreting M40, tremie
pipe always1m insert in concrete during concreting, when sound
concrete come out from the pile top, then we will stop the concrete
pouring and revolve the balance pipe that pile completed.
METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
d) Pile cap reinforcement and Formwork: - Pile cape means concrete
mat its rest on pile. First take survey layout marking and the chipping
the pile head and clear the all pile, then after pile cap bottom surface
filling and leveling. After that 50mm PCC laying for maintain the level.
Then after we will start the rebar fixing and check by the PMC, after
that fix the four-side shutter and alignment check by surveyor and
take approval for concreting. Pier dowels abatement with pile cap
reinforcement. These materials use, F500D steel, binding machine,
70mm cover block, M-15 concrete, face shutter, prop-jack.
e) Pile cap concrete: - When shutter completed, we will start the
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concreting with concrete pump and self-loaded concrete mix TM.
These materials use, M-40 concrete and concrete pump &TM and
needle vibrator.
f) The formwork removal: - After 24 Hour remove the whole shutter and start
the curing.
g) Pier reinforcement and formwork: - We will make the working
platform by the scaffolding up to pier top level for the rebar fixing
work, then after start the pier reinforcement fixing as per GFC
drawing. After completion, we will invite to PMC for checking. After
checking and approval, we will start the shutter fixing work with hydra
and surveyor. After completion, we will invite the PMC for shutter profile
checking and taking approval for concerting. These materials use,
F500D steel, binding machine, 50mm cover block, shutter, prop-
jack.
h) Pier concreting: - After shutter work completion, we will start the
concrete pouring by concrete pump & Pipe line, hose pipe, and self-
loaded trans mixture. Grade of concrete is M-40 and slump 180 to
200mm, (its deponed upon the climate temperature). Shutter removing
and curing is parallel both are going parallel.
METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
Concrete pouring sequence
1st pour 750mm from pier bottom with 60mm 4nos needle vibrator,
2nd pour start from 750mm upto 2000mm with 60mm 4nos needle
vibrator,
3rd pour start after 2000mm completion and continue with 60mm 4nos
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needle vibrator.
THIRD FACE (PIER CAP AND PEDESTAL):- ,
a) Base shutter and reinforcement fixing: - Take a survey layout
marking on pile cap for make a platform with scaffolding materials
and fix the pier cap base shutter and check the alignment of shutter
by survey and also check by PMC. Then after that we will start the
rebar fixing work and also fix the pedestal rebar. When rebar fixing
work completed, then we will invite to PMC to check the
reinforcement and allow the further process.
b) Pier cap shutter fixing and concrete: - After rebar fixing work
completion,
we will start the both side, face shutter fixing by hydra and
alignment check by
survey and PMC. After that start the concrete pouring with concrete
pump and self-loaded TM. Concrete grade is M40 and slump is 180
to 200mm.
c) Shutter removing and curing: - Both face shutter removing after
24 hrs. concrete pouring and start the curing. Before base shutter
removing, we will check 7 and 14days cube testing report, then after
remove the base shutter. In 14 days, 80% strength require of the
cube test for base shutter removing.
Fourth and Fifth phase details mentioned in second
Methods Statement
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METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
Hazards and Risks
Pinch Point
Flying projectiles and or debris
Fire
Poor communication
Unauthorized entry
Noise
Exposure to dust
Entry and Exit
Collapse of Earth
Unguarded Edges of Dump Area.
Being stuck by mobile equipment
Fall from height
Electrocution
Manual handling
High water inflow
Controls:
i) Pinch Points:
Identify and communicate in Tool Box Talks
First Aid Facilities
A First Aid Station along with eye wash facilities shall be provided at the site.
ii) Flying projectiles and or debris
Adequate eye protection
iii) Fire
Certified Fire Extinguishers
Obtain Hot Work Permit
Housekeeping
Proper fuel storage
iv) Poor Communication:
Proper induction for all personnel
Pre-start briefs, TBTs
Coordination of the communication
Appropriate signage for each location
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METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
v) Unauthorized entry:
Security or spotters positioned at strategic locations to prevent unauthorized
entry to work zone(s)
Stage equipment in one area during end of shift and provide security to the
staging area
i) Noise:
Adequate hearing protections in designated areas
Noise survey (the limit is 85 dB for 8 hours)
ii) Exposure to dust:
Dust suppression when and where necessary
Respirators (half/full face and or dust mask) in designated area
iii) Entry & Exit:
Traffic Management and controls
iv) Collapse of earth:
Proper disposition and compaction of muck
v) Being struck by mobile equipment:
Personnel trained in signaling, spotters in place visible to all personnel, stop whistles.
Reverse alarm on all mobile equipment
Pre-start checks of all mobile equipment:
Competency assessment of the operators
Limit the speed of any vehicles in the work area
vi) Fall from heights, use harnesses for fall protection,
vii) Electrocution:
Provision of 30mA ELCB (Earth Leakage Circuit Breaker) in all DBs
Proper Earthing of all DGs
All electrical equipment inspected and tagged by authorize electricians
Use LOTO
viii) Manual Handling:
Utilize equipment for heavy lifts, no single person to carry out repetitive lifts over 20kg
Conduct manual handling training.
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METHOD STATEMENT FOR
BRIDGE
REVISION: DATE:
00
ix) High water inflow:
Provide a boat with rope
Rain water channelize
EMERGENCY CONTACTS AND CONTINGENCY FLOWCHART
EMERGENCY CONTACT NUMBERS
NAME DESIGNATION Ph. No.
01 Mr. Shudheer Director General 626407133
02 Mr. Vinod Director General 656000201
03 Mr. Krishna Project Head 613920959
04 Mr. Ramesh Sr. Engineer 611949873
05 Mr. Rahul Engineer 613920958
06 Mr. Abhimanu Engineer 610424977
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