5000W Power Supply with Single Output R S T- 5 0 0 0 series

User’s Manual

Dimension
L * W * H
460 * 211 * 83.5 (2U) mm
18.1 * 8.3 * 3.29 (2U) inch

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Sicherheit
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www. tuv.com
ID 2000000000

UL62368-1 BS EN/EN62368-1 TPTC004 IEC62368-1

■ Features ■ Applications
3ψ 3-wire / △ 196~305VAC or 3ψ 4-wire / Y 340~530VAC  Factory control or automation apparatus
wide input range Test and measurement instrument
Built-in active PFC function Laser related machine
High efficiency up to 90.5%  Burn-in facility
Forced air cooling by built-in DC fan  RF application
Output voltage and constant current level programmable  Electric scooter or vehicle charger station
Active current sharing up to 20000W (3+1)  Constant current source
Built-in remote ON-OFF control / Remote sense
/ Auxilary power / Alarm signal ■ GTIN CODE
Protections: Short circuit / Overload / Over voltage / MW Search: https://www.meanwell.com/serviceGTIN.aspx
Over temperature / Fan fail
5 years warranty

■ Description
RST-5000 is a 5KW single output enclosed type AC/DC power supply. This series operates for the wide
range three phase AC input (3 phase 3 wire / △196~305VAC or 3 phase 4 wire / Y 340~530VAC) and offers
the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in
fan with fan speed control, working for the temperature up to 70℃. Moreover, RST-5000 provides vast
design flexibility by equipping various built-in functions such as the output programming, active current
sharing, remote ON-OFF control, auxiliary power, etc.

■ Model Encoding
RST - 5000 - 24

Output voltage (24V/36V/48V)

Output wattage
Series name

File Name:RST-5000-SPEC 2024-02-02

 5000W Power Supply with Single Output R S T- 5 0 0 0 series

SPECIFICATION
MODEL RST-5000-24 RST-5000-36 RST-5000-48
DC VOLTAGE 24V 36V 48V
RATED CURRENT 200A 138A 105A
CURRENT RANGE 0 ~ 200A 0 ~ 138A 0 ~ 105A
RATED POWER 4800W 4968W 5040W
RIPPLE & NOISE (max.) Note.2 150mVp-p 200mVp-p 200mVp-p
23.5 ~ 28.8V 35 ~ 43.2V 47 ~ 57.6V
OUTPUT VOLTAGE ADJ. RANGE
Can be adjusted via built-in potentiometer
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±0.5% ±0.5% ±0.5%
SETUP, RISE TIME 2200ms, 80ms at full load
HOLD UP TIME (Typ.) 20ms / 230VAC at 75% load 14ms / 230VAC at full load
VOLTAGE RANGE 3ψ 3-wire / △ 196 ~ 305VAC or 3ψ 4-wire / Y 340 ~ 530VAC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) 0.95/230VAC(400VAC) at full load
INPUT EFFICIENCY (Typ.) 88.5% 89.5% 90.5%
AC CURRENT (Typ.) 15A/230VAC(3ψ 3-wire / △) 9A/400VAC(3ψ 4-wire / Y)
INRUSH CURRENT (Typ.) 75A/230VAC(3ψ 3-wire / △) 50A/400VAC(3ψ 4-wire / Y)
LEAKAGE CURRENT <3.5mA /△305VAC(Y 530VAC)
100 ~ 112% rated output power
OVERLOAD
User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover
PROTECTION 30 ~ 33.6V 45 ~ 50.4V 60 ~ 67.2V
OVER VOLTAGE
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down
REMOTE SENSE Compensate voltage drop on the load wiring up to 0.3V. Please refer to the Function Manual.
CURRENT SHARING Up to 20000W or (3+1) units. Please refer to the Function Manual.
OUTPUT VOLTAGE PROGRAMMABLE Adjustment of output voltage is allowable to between 20 ~ 120% of nominal output voltage. Please refer to the Function Manual.
FUNCTION CONSTANT CURRENT LEVEL PROGRAMMABLE Adjustment of constant current level is allowable to between 20 ~ 100% of rated current. Please refer to the Function Manual.
AUXILIARY POWER(AUX) [email protected](Only for Remote ON-OFF control)
REMOTE ON-OFF CONTROL Please refer to the Function Manual.
ALARM SIGNAL OUTPUT AC fail, DC OK, fan fail, OTP. Please refer to the Function Manual.
WORKING TEMP. -30 ~ +70℃ (Refer to "Derating Curve")
WORKING HUMIDITY 20 ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.03%/℃ (0 ~ 50℃)
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE Note.4 I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE Note.4 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Parameter Standard Test Level / Note
Conducted BS EN/ EN55032 (CISPR32) Class A
EMC EMISSION Radiated BS EN/ EN55032 (CISPR32) Class A
Harmonic Current BS EN/ EN61000-3-2 -----
Voltage Flicker BS EN/ EN61000-3-3 -----
BS EN/ EN55035, BS EN/ EN61000-6-2
SAFETY &
Parameter Standard Test Level / Note
EMC
(Note 6) ESD BS EN/ EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated BS EN/ EN61000-4-3 Level 3
EFT / Burst BS EN/ EN61000-4-4 Level 3
EMC IMMUNITY
Surge BS EN/ EN61000-4-5 Level 4, 4KV/Line-Earth ; Level 3, 2KV/Line-Line
Conducted BS EN/ EN61000-4-6 Level 3
Magnetic Field BS EN/ EN61000-4-8 Level 4
>95% dip 0.5 periods, 30% dip 25 periods,
Voltage Dips and Interruptions BS EN/ EN61000-4-11
>95% interruptions 250 periods
MTBF 293.3K hrs min. Telcordia SR-332 (Bellcore) ; 34.7K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 460*211*83.5mm (L*W*H)
PACKING 10Kg; 1pcs/10.1Kg/0.85CUFT
1. All parameters NOT specially mentioned are measured at △230VAC(Y 400VAC) input, rated load and 25℃ of ambient temperature.
NOTE
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. During withstand voltage and isolation resistance testing, the screw “A” shall be temporarily removed, and shall be installed back after the testing.
5. There is high possibility to trigger the floating over voltage protection when PV voltage is trimmed from a high voltage level to a lower voltage level at light
load or no load condition. It is suggested that turn off the power supply and set PV voltage to the lowest level, then adjust output voltage to a desired value.
6. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on
a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to
perform these EMC tests, please refer to “EMI testing of component power supplies.”
(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)
7. The ambient temperature derating of 3.5℃/1000m with fanless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name:RST-5000-SPEC 2024-02-02
 5000W Power Supply with Single Output R S T- 5 0 0 0 series

Block Diagram
PFC fosc : 70KHz
PWM fosc : 100KHz
+S
EMI RECTIFIERS POWER RECTIFIERS +V
I/P FILTER & SWITCHING &
-V
PFC FILTER
-S

O.T.P. DETECTION
PFC CIRCUIT
FG
CONTROL
CONTROL CURRENT
CIRCUIT LIMIT

O.V.P.

CS
PV
PC
Remote ON/OFF
ISOLATOR DC-OK
& AC-FAIL
RELAY FAN-FAIL
OTP

AUX RECTIFIERS AUX POWER

&
POWER FILTER (+12V/0.1A)

FAN

Derating Curve

100

80 MODEL 24V 36V 48V

INPUT

△196~305VAC 4800W 4968W 5040W

60
340~530VAC 200A 138A 105A
50
LOAD (%)

40

20

-30 0 10 20 30 40 50 60 70 (HORIZONTAL)

AMBIENT TEMPERATURE (℃)

Static Characteristics Efficiency vs Load (48V Model)

92

90
100
88
EFFICIENCY (%)

90
86
80 400V(Y)
84
230V(△)
LOAD (%)

70
82
60
80
50
78
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
3ψ△ 196 210 220 230 240 250 260 270 280 290 305
3ψY 340 360 380 400 420 440 460 480 500 515 530 90.59%/230VAC (△)
LOAD
INPUT VOLTAGE (V) 60Hz 90.76%/400VAC(Y)

File Name:RST-5000-SPEC 2024-02-02

 5000W Power Supply with Single Output R S T- 5 0 0 0 series

AC Power Connection

◎3ψ 3-wire / △ 196~305VAC T RST-5000

N3
L3

196~305V
N2
L2
N1
L1
S

196~305V
R FG

Fig 1.1

◎3ψ 4-wire / Y 340~530VAC

T RST-5000

N3
196~305V

L3
N2
N L2
N1
L1
S
340~530V

R FG

Fig 1.2

■Note : RST-5000 can also be operated by 1ψ2- wire 196~305VAC input. Please refer to the connection diagram below.
Operating with 1ψ2- wire may lead to certain characteristics different from the specification, such as the larger Ripple and Noise. Should there be any
issues, please contact MEAN WELL.
L RST-5000

N3
L3
N2
196~305V

L2
N1
L1

N FG

Fig 1.3

Function Manual
1.Remote Sense
※ The remote sense function compensates the voltage drop on the cable, between the power supply and the load, up to 0.3V.
※ If the remote sense function is not required,+S and +V of the output terminal, as well as -S and -V, need to be connected to be free from noise and
interference. (+S and +V of the output terminal, -S and -V are connected as factory default setting)

+V

CN315
-V
CN314
CN313
DIP SW

+V

PIN5 -S LOAD
PIN3 +S
-V

Sense lines should be twisted in pairs to minimize

noise pick-up.
Fig 1.1
File Name:RST-5000-SPEC 2024-02-02
 5000W Power Supply with Single Output R S T- 5 0 0 0 series

2.Voltage Adjustment
(1)by potentiometer (SVR) 1 2 3
ON
(a)Have the DIP switch position-3 set as OFF
(b)Output voltage can be trimmed by SVR.
1 2 3
(2)by Output Voltage Programming* ON
(a)Have the DIP switch position-3 set as OFF

(b)The output voltage can be trimmed to 20~120% of the nominal voltage by applying EXTERNAL VOLTAGE between PV+ and PV- on CN313 or CN314.

SVR
+V

CN315
-V
CN314
CN313
DIP SW

+V

DIP LOAD
CN313
SWITCH
-V

PIN4 PV- PIN6 PV+

EXTERNAL VOLTAGE (DC)

Fig 2.1

◎+S and +V, as well as -S and -V, need to be connected as factory default setting

Nominal Vout

120

100
OUTPUT VOLTAGE (%)

80
Non-Linear
60

40

20

V
1 2 3 4 5 6
EXTERNAL VOLTAGE (VDC)
Fig 2.2

*: or, PV/remote voltage programming / remote adjust / margin programming / dynamic voltage trim.

File Name:RST-5000-SPEC 2024-02-02

 5000W Power Supply with Single Output R S T- 5 0 0 0 series

3.Current Adjustment
1 2 3
(1)Default Overload Protection(OLP) value ON
OFF
(a)Have the DIP switch position-2 set as
(b)Output current is set default value.
1 2 3
(2)by Constant Current Level Programming**ON
OFF
(a)Have the DIP switch position-2 set as
(b)The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE between PC+ and PC- on CN313 or CN314.

+V

CN315
-V
CN314
CN313
DIP SW

+V

CN313 LOAD

-V

PIN7 PC- PIN9 PC+

EXTERNAL VOLTAGE (DC)

Fig 3.1

◎+S and +V, as well as -S and -V, need to be connected as factory default setting

Rated Current
CONSTANT CURRENT LEVEL (%)

100

80
Non-Linear
60

40

20

V
1 2 3 4 5
EXTERNAL VOLTAGE (VDC)

Fig 3.2

**: or, PC/remote current programming / dynamic current trim.

File Name:RST-5000-SPEC 2024-02-02

 5000W Power Supply with Single Output R S T- 5 0 0 0 series

4.Select Overload Protection (OLP) Mode

(1)Continuous Constant Current mode 1 2 3
ON
Have the DIP switch position-1 set as OFF ,and RST-5000 will work in continuous constant current mode when the output is overloaded and
the output voltage is greater than 50% of the rated output voltage.
(2)Delay Shutdown mode 1 2 3
ON
Have the DIP switch position-1 set as OFF ,and RST-5000 will shut down after 5 seconds of constant current operation, when the output is
overloaded or short-circuited.
5.Remote ON-OFF Control
※ The power supply can be turned ON-OFF by using the "Remote ON-OFF" function.
Between Remote ON-OFF ( CN313 or CN314 pin10 ) and 12V-AUX( CN315 pin1 ) Output Status

Switch close (Short) power supply ON

Switch open (Open) power supply OFF

Table 5.1

+V

CN315
-V
CN314
CN313
DIP SW

PIN10 RC+
PIN8 RC-
CN315 CN313

PIN3 GND-AUX
PIN1 12V-AUX

Fig 5.1

6.Alarm Signal Output

※ There are 4 alarm signals on CN315, and each signal can select two types of output circuit.
(1)Relay contact output {OTP1, OTP1-GND) ; (DC-OK1, DC-OK1-GND) ; (AC-FAIL1-GND, AC-FAIL1) ; (FAN-FAIL1-GND, FAN-FAIL1)}
Normally open contact. "Short" when the alarm arises. Relay contact rating(maximum) is 30V/1A resistive.

R
V

Fig 6.1

(2)Open collector output {DC-OK2-GND, DC-OK2) ; (AC-FAIL2-GND, AC-FAIL2) ; (OTP2, OTP2-GND) ; (FAN-FAIL2, FAN-FAIL2-GND)}
An external voltage source is required for this function that is shown in Fig 6.2. These signals are isolated from output. The maximum sink current is
10mA and the maximum external voltage is 20V (there is a built-in 24V zener diode in inner circuitry).

12V-AUX 10KΩ x4pcs

DC-OK2
DC-OK2-GND
AC-FAIL2
RST-5000 AC-FAIL2-GND
Application
OTP2
Circuit
OTP2-GND
FAN-FAIL2
FAN-FAIL2-GND

GND-AUX

Fig 6.2

File Name:RST-5000-SPEC 2024-02-02

 5000W Power Supply with Single Output R S T- 5 0 0 0 series

7.Current Sharing
RST-5000 has the built-in active current sharing function and can be connected in parallel, up to 4 units, to provide higher output power as exhibited below :
※ The voltage difference among each output should be minimized that less than 0.2V is required.
※ The total output current must not exceed the value determined by the following equation.
Maximum output current at parallel operation=(The rated current per unit)x(Number of unit)x0.9
※ When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit)
the current shared among units may not be fully balanced.

+V

CN315
-V
CN314

CN313
DIP SW

+S
+V
Load

-V
-S
+V

CN315
-V
CN314
CN313
DIP SW

+V

CN315
-V
CN314
CN313
DIP SW

+V

CN315
-V
CN314
CN313
DIP SW

◎ +S,-S and CS+, CS- and RC+, RC- are connected mutually in parallel.
◎ When the remote sense function is used in parallel operation, the sensing wire must be connected only to the master unit.
◎ Wires of the remote sense function should be kept at least 30 cm from input wires.

File Name:RST-5000-SPEC 2024-02-02

 5000W Power Supply with Single Output R S T- 5 0 0 0 series

Mechanical Specification Case No. 223A Unit:mm

460
399 29.9 38

22.7

83.5
38
1 1

26
4-M4 L=5mm CN315 CN314 CN313
2-M3 ψ8.5 20 18 16 14 12 10 8 6 4 2 10 8 6 4 2 10 8 6 4 2
19 17 15 13 11 9 7 5 3 1 9 7 5 3 1 9 7 5 3 1

LED1
LED2
399 29.9 SVR
+
DIP-SW

SVR
CN315 CN314 CN313

+
3 2 1

45.5
ON

LED1
LED2
+V

4-M4 L=5mm

1 1

120

211
Air flow -V
direction

1 1 TB1
6 5 4 3 2 1
18max. 10 13

399 29.9
22.7

1
38

1 Screw "A”
1
4-M4 L=5mm

※ Mounting Instruction Chassis of RST-5000

Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque Mounting Surface
1 M4 5mm 7~10Kgf-cm

※ Control Pin No. Assignment ( CN313,CN314 ) : HRS DF11-10DP-2DS or equivalent

Mounting Screw
10 2
Mating Housing HRS DF11-10DS or equivalent
Terminal HRS DF11-**SC or equivalent

9 1

◎ CN313 and CN314 are connected internally.

Pin No. Function Description

1 CS- Current sharing signal. When units are connected in parallel, the CS pins of the units should be connected to allow current balance
2 CS+ between units.
3 +S Positive sensing for remote sense.
4 PV-
Connection for output voltage programming .
6 PV+
5 -S Negative sensing for remote sense.
7 PC-
Connection for output current programming.
9 PC+
8 RC-
The output can be turned ON-OFF in association with RC+ and RC-.
10 RC+

File Name:RST-5000-SPEC 2024-02-02

 5000W Power Supply with Single Output R S T- 5 0 0 0 series

※ Control Pin No. Assignment ( CN315 ) : HRS DF11-20DP-2DS or equivalent

20 2
Mating Housing HRS DF11-20DS or equivalent
Terminal HRS DF11-**SC or equivalent

19 1

Pin No. Function Description

Auxiliary voltage output, 11.4~12.6V, referenced to pin 3(GND-AUX).
1 12V-AUX
The maximum load current is 0.1A. This output is not controlled by the "Remote ON/OFF" function.

2 DC-OK2-GND Alarm signal of DC-OK.

Open collector signal. Low when the PSU turns on. The maximum sink current is 10mA and the maximum external voltage is 20V.
4 DC-OK2

GND-AUX Auxiliary voltage output GND.

3
The signal return is isolated from the output terminals (+V & -V).
5 +V(signal) Positive output voltage. For local sense only ; it cannot be connected directly to the load.

6 AC-FAIL2-GND Alarm signal of AC fail.

Open collector signal. Low when the PSU input voltage is too low. The maximum sink current is 10mA and the maximum external
8 AC-FAIL2 voltage is 20V.

7 -V(signal) Negative output voltage. For local sense only ; it cannot be connected directly to the load.
9 OTP2 Alarm signal of OTP.
Open collector signal. Low when the PSU over temperature protection occurs. The maximum sink current is 10mA and the maximum
11 OTP2-GND external voltage is 20V.
10 FAN-FAIL2
Alarm signal of fan fail.
12 FAN-FAIL2-GND Open collector signal. Low when the internal fan fails. The maximum sink current is 10mA and the maximum external voltage is 20V.

13 OTP1 Alarm signal of OTP.

Normally open contact. "Short" when the PSU over temperature protection occurs. Relay contact rating(maximum) is 30V/1A
15 OTP1-GND resistive.
14 DC-OK1 Alarm signal of DC-OK.
16 DC-OK1-GND Normally open contact. "Short" when the PSU turns on. Relay contact rating(maximum) is 30V/1A resistive.
17 AC-FAIL1-GND Alarm signal of AC-fail.
19 AC-FAIL1 Normally open contact. "Short" when the PSU input voltage is too low. Relay contact rating(maximum) is 30V/1A resistive.

18 FAN-FAIL1-GND Alarm signal of fan fail.

20 FAN-FAIL1 Normally open contact. "Short" when the internal fan fails. Relay contact rating(maximum) is 30V/1A resistive.

※LED Status Indicators

LED Description
Green(LED1) LED on when output voltage is OK
Red(LED2) LED on when any protection occurs

※AC Input Terminal Pin No. Assignment (TB1)

Pin No. Assignment Pin No. Assignment Diagram Maximum mounting torque
1 AC/L1 4 AC/N2
2 AC/N1 5 AC/L3 18Kgf-cm
3 AC/L2 6 AC/N3

※DIP Switch Position Assignment(DIP-SW): Please refer to the Function Manual.

Pin No. Assignment Diagram
1 Overload Protection (OLP) 1 2 3

2 Output Current Programming (PC) ON DIP-SW PIN2:PC

OFF DIP-SW PIN3:PV
3 Output Voltage Programming (PV)

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

File Name:RST-5000-SPEC 2024-02-02