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Jana Brochure 2012

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0% found this document useful (0 votes)
146 views12 pages

Jana Brochure 2012

x xz xz

Uploaded by

Bhupesh Mulik
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
Gee JANA We protect... We care... We apply responsible care... Yee CEO Statement These are exciting and challenging times in the Kingdom of Saudi Arabia, as we move away from an oil-dependent economy to a fully diversified industrial base. NAMA and its epoxy producing subsidiary, Jubail Chemicals Industries (JANA) is playing an important role in this transition. By following the most rigorous global standards for quality control and process management, we produce high-grade products that contribute to the safety and the quality of lfe of millions of people. We are deploying world-class technology in all our production plants and drawing on the finest expertise from around the world to implement best practices and the most exacting intemational standards for the industry. ‘We have set ourselves the goal of becoming the fifth largest producer of epoxy in the world by 2017 by inereasing our capacities as well as investing in our raw material production, Mission ‘Our mission is to supply our customers with the highest-quality products and services while maximizing value for all our stakeholders through strategic [Link] insist on meeting the highest international standards in quality ‘control, occupational safety and business practices. We take care of the environment as.a core value, using the cleanest, most advanced technology. We maximize our human capital through education and pride ourselves on our integrity Vision At NAMA, we strive to meet our customers’ needs consistently and to offer innovative solutions that enhance their satisfaction. We believe in the value of strategic business alliances, These factors make NAMA a leader in the chern- calindustry About Jana JANA - Jubail Chemical Industries Company situated in the Industral City of Jubail, Kingdom of Saudi Arabia is an affiliate of Nama Chemicals and produces a range of Epoxy Resins - Liquid, Solution and Solid forms for a variety of applications. JANA markets their epoxy resins under two brand names - Araldite® and Razeen®. The Araldite® brand is over 50 years old and very well known the world over. Its used under the license of Huntsman JANA also has developed their own brand name, Razeen® under which they sell epoxy resins. Razeen® was introduced and launched in the year 2004 which has found acceptability by most of the customers. Currently, under the Razeen® brand name, ll the products manufac tured are look-a-like matching products to the Araldite® branded products licensed and sold by JANA. Jana produces and markets quality epoxy resins to exacting standards relied upon by many of todays leaders in the coatings, resin, composite and civil construction industries on a global basis. “hele essed vodafone Stan afte dy be (edo en nasa ayes svelte ethene age “Epoxy resins are used extensively _fora number of applications” Applications Epoxy resins are thermosetting resins cured and converted to a thermoset state by chemical reaction between the resin and a curing agent. Depending upon the curing agent, this reaction can take place at elevated or at room temperature. Most commonly used types are based on epichlorohydrin and bisphenol A and are available in range of molecular weights. The ow molecular weight resins are liquid and high molecular weight resins are soli. There are a number of properties of epoxy resin systems that influence the choice over other technologies in its application: High chemical resistance against a wide range of corrosive conditions. This is derived from its chemical structure - Aromatic backbone and the phenolic ether bond for chemical stability. Very good adhesion to a wide range of substrates - metal, wood, concrete, glass, ceramic and others. This is obtained due to the polar groups in the cured resin. Low shrinkage and very good dimensional stability Can be easly fabricated. Good physical properties such as toughness, flexibility and abrasion resistance. Good thermal properties. ‘The largest end-user industry isthe paint industry but the electrical industry is not far behind. Epoxy resins are used extensively for a number of applications including those summarized below: Coatings = maintenance & marine, can/oil, automotives, pipes, rebar vil Engineering, = floorings, repair of mortars, crack injection Structural Composites ~ laminates, filaments, mould pipes Electrical / Electronics ~ printed circuit board, insulations, potting, encapsulation Tooling & Adhesives ~ molding compounds Resins - esterification as Vinyl or epoxy esters ~ actylation for uv cure ~ adduct formation for curing agents = as curing agents for acrylic non isocyanate cure 2 component paints The properties of the basic bisphenol A resins can be modified in a variety of ways including combination with reactive diluents, novolacs and bisphenol F resins. These modifications are usually made to achieve a result for specific applications including a viscosity reduction for self levelling flooring and vacuum, impregnation, to enable the formulation of a high solids or 100% solids liquid paint formulation or to improve the surface activity of the resin and make the product self emulsifiable for the production of water based coatings. Jana has responded to these market needs by offering a carefully selected range of modified resins for the ever increasing applications of epoxy resin globally. The main modifications have been chosen for their reduced environmental impact and to help our partners to formulate tomorrows products for todays world of ever more demanding legislation and performance criteria Epoxy resins are cured by employing a reactive hardener such as amines, acid anhydrides, phenolic resins which combi with, epoxy and hydroxyl groups in the resin to form a thermoset product. The most commonly used hardeners are polyfunctional amines, aliphatic amines, cycloaliphatic amines, aromatic amines, polymide resins, acide anhydrides, phenolic resins, and few others. In order to get a finished product with durability and easy application, a number of other additives may be added such as Accelerators, Flexibilizers, Reactive Diluents, Pigments, Fillers, Solvents and other Additives. Calculation of mix ratios for Razeen® Epoxy Resins ‘The Epoxy content ofthe resins given on the datasheet as either: Epoxy Index (IE) Unit (Eq/Ke) or Equivalent Weight (EW) Unit (g/Eq) ‘The reactive groups of amine derived hardene's is given asthe: ‘Active Hydrogen Equivalent Weight (AHEW) or (H) Unit (g/Eq) ‘This is usually derived from the Molecular Weight / [Link] Active Hydrogen Example: Amine Hardener NH CHs-CHs -NH- Chi CHa - Ni Molecular Weight 103.2 ew nec 103.2/5 = 20.6 Epoxy Index x H+ Equivalent (AHEW)=ghardener/kgresin i.e. {Eq,/kgl x [g/£q.1= ghardener / kg resin ‘or more often Foreach 100gofresin / EEWin{g/ Eq] x (H+ Equivalent) in [g / Eq.] = ghardener to cure 100 g of resin imply (ANEW (H+) x 100) | EEW of the epoxy resin Example Formulation using LR1150 with EEW 186 and curing agent with AHEW 20.6 20.6 x 1000 / 186 = 11.08 g hardener per 100g of LR1150 For blended systems or products containing either several epoxy types or pigments this becomes: EEW (of Mixture) = Total Weight / (( Weight of component A / EEW A) + (Weight of component B / FEW 8) ) Example for a mix of 100 g each of two resins with EEW 186 (LR 1150 & LR 2257) and plus 200 g of fillers and other non reactive elements EEW of “base” is then 400 /( (100 /186) + (100 /186)) =372 hence the amount of curing agent 20.6 x 100 / 372 =5.54g “Epoxy resins are versatile and. offer excellent adhesion” Liquid Resins Jana produces a wide range of epory resins for every application including : solvent free coatings, water based systems, vacuum, based systems, vacuum impregnation, acrylition grades for UV cure resins, electro- deposition grades for vehicle coatings, adhesives, windmills and civil construction. With track record spanning more that 60 years, epoxy resins are versatile and offer excellent adhesion, chemical resistance, safety and compatibility tR1170 520-543, 184-192 [aRALprTe® | €Poxide Index | Epoxyequivalent ] Viscosity @25°C RAZEEN® Remarks [Equivalent | _(8)Ea/ke [Weight (€2W)G/tql ('3012058-1) mPa.s [Unmodified general purpose resin for solvent Free urz100 | cyeo10 | 5.20-5.49 18292 | 11000-14000 coatings, matrixadhesives, civil engineering, flament [General purpose resin but with lower hydrolysable unio 5325.49 182188 | 10000-12000 _|ehlorine cantent for electrical and electro-depesition (catephoretic applications and composite pipes Low viscosity resin for solvent free coatings, selffevellng tR1120 5.46-5.68, 176-183 | 8000-10500 | ooring, contruction repairs (erackrepair injection compounds} puttes, vacuum impregnation and UVresins Low viscosity for UV cure resins, High Solids, Civil, massage Sag-sss | 175-185 | 8000-10000 | construction, selflevelling foors & electrical applications [Medium viscosity universally applicable resin for solvent, uriiso | ev2so | 530-585 10000-12000 free coatings, self levelling flooring, contruction repairs (crack repair injection compounds) puties, vacuum Medium viscosity & low hydrolysable chlorine content for un1160 520-543 | 184-192 | 12000-15000 _|uvcureesins, High Solid, electrical and electro. —————— rrr ca ca ree —] 12000-16000 coatings, matrix adhesives, civil engineering, acrlatio .R1200 lsv6020 5.00-5.40 185-200 16000-20000 High viscosity resin for adhesives, pre pregs, tooling, mastics and civil engineering repale compounds tn2253 540-581 172-185 Reactive diluent modified, low viscosity nor-crystalising resin with good alkali & solvent resistance. Used primarily in solvent free coatings, selflevelling loring, vacuum impregnation and wind energy applications. tR22sa .n2257 lovas7 4.76-5.26 520-550 190-210 180-192 Reactive diluent modified, low viscosity non-crystalising resin with good mechanical properties, chemical resistance and FOAapproval. Used primarilyin coatings & {|__| _____|ficoring for food and pharmaceutical processingareas. | Reactive diluent modified, low viscosity nor-crystalising resin with good acid resistance but reduced solvent resistance. Used primarily n flooring, vacuum impregnation and as a viscosity modifier in other systems un2280 .p2asi "= 70%in butyl carbitol Allliqud resins supplied as maximum colour 100 Apha unless specified on the Technical Data Sheet 357-445, 552-595 225-280 igh viscosity resin for adhesives, tooling, mastics and for blending wth oil free polyesters & acrylics to improve Low viscosity A resin, High Solids, Chil constraction, self llevellingfloors & electrical applications edt nin A Meet Ua carey oes ere bean “These versatile resins have been used in the most demanding environments” Solution Resins Jana produces epoxy solution resins based on Xylene to cater to the demands of the surface coatings industry. These versatile resins have been used in the most demanding environments with a variety of curing agents to suit the application, polyamido- amides for ease of use, amino resins, amine adducts, amines, phenol formaldehyde and phenalkamines for low temperature or high solids. The permutations illustrate the versatility of these grades and their importance to the coatings industry. ‘tony Viscosity solids Content fpoxde index races | AMOITE? reuivaient | @25°c a teuralent | nay | encane | eet | esorzosea seo ce. meas roe solution for higher solids coatings for staorixrs | c2aruxs rsx | 142-167 | 600-700 | soa0-sa000 |Metel-concete, maintenance coatings, primers : Re : |and fish coats and Noors. Good corrosion Jesistance and adhesion lvpe 1 solution or general purpose coatings, starve | c270r075 rsx | 149-167 | 600-670 | 000-1200 |msintensnce coatings, rimers, finish cons nd Inoorng. tower molecular weight ving improved star7ox80 aox | 151-178 | s60-660 | 3500-7000 Jeompatiity with acres andalkyd-amino srstemstorimorovedchemicalcesistance [pe 2 solution or general purpose coatings, st4072475 75% | 143-167 | 600-700 | 20000-50000 |msintenance coatings, primers, finish coats and [mooring tower molecular weight giving improved starsoraa | 62280180 sox | aa7-427° 625-1275 Jeompanbitywith acres [Link] [systems frimproved chemical resistance tower molecular weight giving improved s14350x90 vox | 437-s00* 625-1275 _Jeompatibity with acres andalys-aming srstems torimproves chemical resistance On 100% Basle (salty bra tidttn Madebar uy rryeoally heconeeagernen “Epoxy plays an important role of prolonging the Gfe of our investments” Solid Resins Solid resins are available in a wide range of molecular weights to suit every application from powder coatings and epoxy ester production to can and coil coatings meeting the requirements of the FDA. Functional powders play an important role in prolonging the life of our concrete structures and with improved flow, powder coatings are used increasingly in industries traditionally associated with liquid coatings including the automotive industry. Jana manufactures 7 and 9 type resins which can not only be used for food contact materials meeting the requirements of the FDA but also cured with poly isocyanates to give urethane epoxies for pilings, pipes and marine applications. Epoxice index] Epony Equivalent | Viscosity @25° [SofeningPalnt"c saab (150120581) PAE Vecunatent| eaycane | WOME | mrs lowsssaore req. | 40%soluson in uty carbitl [Uamodited ype -Wypicaly used formulate ant sasor | ator: | 199-222 | 450-530 200-500 77-82 | crrosive primers and fishes. May aglomerateif |eoced at elevated temperature [Type 2-typlaliyused to formulatesolventbased aeailenaileese less |esa Meracane piasaeananntoaepees See saan [arms | isease [eco-rs [srecor | esr u@eatheetdonont few alate raza fast |r| asco [samt [soe seine [Ptenthentee sdtio sah srso14 | Gt7014 | 129-138 | 728-775 500-6507 “90, es es with moe oes and Row, silcaibe |seneral purpose andhybrids with good goss [ve 4 for Epoxy ester productionandpowder sasise | orcote | 112-220 | 5. ss0.700 s0-108 [fvtngs hood coon ertance and eae sntye orien powder wth nodnaheTe, sasors | or7o7 | 025-107 | 925-1175 | 90-1200 | 97-s10_esittyimprnedinprttesintane sncedae tse bach NSH Tow snr mea 7 vias | 60-77 : : ae aS | See aa Soe and easy production processing alae ; Tap Rowse node pe rein rconmnndeTor casio forono [asta [ror | nso-s20 ay (epreneteaarnz ea r5274 |ot2874 | 1.15-135 | 740-870 350-550 85-95 ease man eh ere ea hon tedentypeduiongcesigg sas 105-111 [300-950 | 200-700 pac | ep Koken eT ete Toledo type 90) ‘ana ¥Tipe7 nde 9 ove meet te equremens fie OA Cone and plate at 150°C (2200 -3200 mPas) * Cone and plate at 175 °C (3000-6000 mPas) # cone and plate at 150°C([3100-4700 mas) ‘cone and plate st 200 C (2400-3700 mPa) (Sctbylra Aca Malet ry com cen crete erent Jana manufactures 7 and'9 type resins that are used to protect canned goods from corrosion Solid Resins Epoxide index] Eooxy Equivalent | Viscosity @25 °C [SoheningPoint °C (50120581) azeent | MADTEY weienteem | mpas emarts eavivatent) fepegag | eres | aowscatonin {™529201"* butyl arbi vp 7 phenol novolac roalfcation or funeworal sasas7 | orzass | 27-129 | 775-855 | 1000-16004 ~110 [powders ithveryhighchemicaresstance and bh Tye 7 fr can and ol coatings may abobe wed sasos7 | cr70s7 1515-1920 | 1070-1760 ils [eermonedss ype 7 for can and colons may ako be sed sn5197 1695-1885 | 1800-2600 acne [Pees Hype 9 with reduced viscosity for igh sli for con and col coatings, may also be used for ambient srsie Javssos | 034.042 | 2380-2940 | 500-3500 7150 [cure epoxy polyurethanes when cured with polyisocyanatestogive excellent corrosion resistance and thin fim weldable primers Hype for can and col coatings with improved mechanical properties, mayalsobe used for srsig9 | cr6099 | 034-042 | 2380-2040 | soo0-10000 143-158 |ambient cure epony polyurethanes when cured with polyisocyanates to give excellent corrosion resistance and thin flm weldable primers. ‘Mettler Toledo (ype FPSO) Jana's Type 7and Type 9 epoxies meet the requirements ofthe FDA * cone and plate at 150°C(2200-2200mPas) * cone and plate at 175°C (3000-6000 mas) * Cone and plate at 150°C(3200-4700mPas) “Cone and plate at 200 (2400-3700 mPas) ‘Aalde os esltned indent anna Sora ale arena aby ce atcha “Jana promotes product improvement without harming the environment” Safety, Health, Environment and Quality At Jana, we believe in quality throughout the company to satisfy our customers in terms of products, service and support. These we do while complying with the international Safety, Health and Environmental regulations. Our state of the art plant is ‘amongst the best in the world and delivers quality elied on by the most demanding of customers. SO certification is the gold standard of quality and reliability and Jana is fully committed in utilising the latest technology to achieve this. With the latest in plant and analytical facility to support it, Jana truly makes quality count. ‘CERTIFICATE (OF REGISTRATION ur commitment towards Quay, Environment ‘ned Heth & Softy of our workers will obeys be part of eu system SHEQ Safety, Health, Environment & Quality Policy tis NAMA's Policy to protect the health of ts employees, ‘contractors, neighbours and customers and to preserve the ‘environment while providing quality products that meet the expectations of our customers. We will comply with applicable safety and environmental ows, regulations and quality standards. We wil opty practical means to minimize pollution, reduce waste and ‘minimize tsk of operations The company will promote a strong sense of safety ‘awareness among its employees, Safety will olways be a {factor in the design and construction of new facilities. We will develop operating procedures and train our workers to ‘ensure that they understand the hazards ofthe work environment and that they can operate the process plants ina sofe and environment friendly manner. We will continually improve our performance and ‘implement effective development system to enhance the ‘competence and awareness of our multicultural employees tw achieve sustainable results ond to comply with SHEQ regulations For Further details on EM, handling and fst ad eyarding Jana product, please go trough the Material Safety Data Sheets (MSDS). Request MSO by sending ema to safety@[Link] “Nama Chemicals leads the way with comphance” All of ts products meet the requirements of REACH. (Our registration numbers for those products requiring full registration are as follows Epichlorohydrin 01-2119457436-33-0021 Epoxy Resin 01-2119456619-26-0012 Sodium Hydroxide 01-2119457892-27-0055 All other products comply according to the timetable published by the ECHA, For ongoing updates please visit the Jana web page [Link] ADVANCE Lis sypan cHemicaL INDUSTRIES, LLC J AN A PO BOX 10661 Jubail industrial City, 31961 Kingdom of Saudi Arabia Tel, : +966 3.358 5002 Fax.: +966 3 3583192 Sales & Marketing! +966 2 2478888 Ext, 351 JANA\sa subsidiary of NAMA Chemicals E-mail Customer Service : esr@[Link].sa__website : [Link] Right epoxy... ... better world Razeen 3, Palm Center, Entrance 81 2nd Floor NAMA Europe Lic NAMA Germany PO Hox 11919, ball Industral City Bernfeldweg 13 CH-3303 Teichstrasse 38, Lrrach, Germany 31961 Kingdom of Saudi Arabia Jegenstort, Switzerland [Link] Tel: #966 3 347888 Fax. : +966 3 3478656 Tel: & Fax. : #81 31 849 18 35 Website :[Link] ‘[Link]

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