ALWAYS [INSPIRING FOUNDRY & HEAVY STEEL FABRICATION Commitment for Better Tomorrow PRODUCT CATALOGUEMessage from Managing Director BEC is committed to excellence in quality and delivery of quality castings, equipment, ‘machined parts through dedication and competence. We, at BEC have prime objectives ‘towards ethical and professional business practices and enjoy total customer trust. Riding on the trust vested by our customers, company has been steadily growing and widening its productrange. We have identified export as a power tool to strengthen our technological talents and heighten competitiveness. The economic growth in India has ‘opened up big challenges for BEC team like steady increase in output, growing needs for best in quality and speedy product development. It offers new opportunities to compete, succeed and lead. The future of BEC is bright with the expertise, BEC has gained over the years, it firmly believes in repetition of exponential growth and continual improvements with fast paced technological advancement in the years to ‘come. Our code of conduct guides our actions and decisions as an individual and as a company, lexpect each of us to personally commit to do whatis right, regardless of the impact on a specific transaction or short-term working relationship. We secure business based on honest competition in the marketplace, which contributes to the success of our company and our clients. We compete in full compliance with all applicable laws and regulations, and support worldwide efforts to ‘combat financial corruption and financial rime. we — \Geetika JainAta Glance E-stabishe in 1960, Bis Engineering Corporation Liited (BEC is ne ofthe largest private sector manufacturing & projet management company in central arto ni. Foundry & Heavy Fabrication Division i anintegral part of BEC group of companies. BEC Foundry & Fabrication vision has three manufacturing facities @ Bilal & Ralpurinthe state of Chhattisgarh nda) are integrated with captive machine & assembly shops The company was setup with an objective of manufacturing high quality steel castings and heavy fabrication in machined condition. Our products are bul stingent Inteational standards, and have been received with distinction and actaimed by all uses, bth International and Domestic market, Actives at BEC are implemented by customized ERP system for production, planning to procurement of aw material and supply chain management. We passionately strive for abetter future and setnew standards each and everyday with rouisite sil sets and expetiseto uid ourbusiness on future growth path BEC —- Group Companies Foundry & Fabrication Division Integrated Foundry & Fabrication Facility be ee Project Division EPC & Turnkey Projects 1 -- Engineering Division ‘Manufacturing of Engineering Equipment Fertilizer Division Manufacturer of SSP Pesticides & Plant Regulator ‘ur Moto at BCs to dalver the best and meetup tothe industrial expectations for competent strategies. ur mor bjecte isto iv our cent ul support so ‘halthey mete objectives and not superimpose onthem a Fixed Process Project Model.Business BEC’s long term experience and know-how for manufacturing expeties of Castings and Heavy Fabrication demands and ability to work with specifications in the following core industrial sectors: Railways: ‘ur eutng-edge technology ensures precise reliable assomble process. Bogis undergo strict and detaled Inspections. We are prominent manufecturer and exper of wide calcio of cast bogies that finds application in locomatie industry to facitate the transport of various materials in bulk Mining & Earth Movi BEC provides complete cast solutions from design to deliver for GET's. BEC isan emerging global leader in manufacture & supply of Manganese steel & Alloy stool castings. BEC wear package solution for mining & aggregate Industries ensure complete interchangeably with assured performance Power & Material Handlin BEC Shops are approved by BHEL, Enercon, Sandvik, Metso, NTPC, SAL & SIEMENS for manufacture of fabricated parts and assemblies. Our offerings include: fabricated items for pre-engineering structures, primary & secondary structure, Infrastructure, materathandlng equipments andtheirasembls, oiepatset Steel: BEC is leacing manufacturer & supplier of qualitative multidimensional product line and equipment for steel plants in various sizes and specifications, better engineering and customized solution required by steel applications as prcustomer’srequirement, Shipping: Exports: Chas strong got resin & nase i's mare than 0% of revenues trou expo fo Ui Europe Ticounts.BECisconmites farsa vay fnigh-auaty pods wth expel appr ‘TECHNICAL COLLABORATION GLOBAL SUPPLIES United States of America > Russia South Africa China kenya Ukraine Canada Gocmany Mexico Kenya Pussia Austral Ukraine Bangladesh We commit, We deliever[| Complete Solutions For Manufacture of: es Railways ‘The most advanced fabrication fcity wit auto weld line, Robotic welding line & advance fabrication technology has been our priority to achieve ‘manufacturngexcellence @ "BEC". Thsincludes: , ‘Advanced Bogie Frames: . is uly eauipped with fabrication &machining—* technology ncuding SANs CNC Plano Miers & Coordinate Measuring Machine (CMM) for the measurement of bogie Frames. Ts ncludes: . 2 —— Couplers & Draft Gears: E a The advance foundry technology with AAR cetiicaton ensures “BEC" coupling systems that ‘meets global standards. $PM's& appropiate gauges * ‘ar foremast requirement in achieving successul + assemblyincluding interchange. Thisincudes ae The most mechanized foundry integrated wih CNC ‘machining fcity makes "BEC" as the largest Track | efossingmanufacturerin india. More than 60% ofour* © ‘manutacturngcapactysforexportto third countries { including USA & Canada since more than three cases, Tis includes: 5 CContnuous development of pats for ral sector has been our desire @ "BEC". Parts for roling stock has been our primaryfocusare.Thisinludes: Semipermanentcouplerswithdratgear, = | eS Critical fabricated toms tor locomative, [passenger coach & metro cars in carbon & (r-Mo stee! Fabricated Crank cas 8, 12. 18 Cylinder Engine + Cash carbo sbi rena ae fant er 2 eb nug popetrcrter ond, Cast ware borane 14 Ara] ‘he tr fa ge ames & | extant ere Fabricated fyb bole frames for a cra! fbtee toms fr locomotive, poet coat nave newn ace wise Coupler assembly: AAR “E" type, AAR "EF" ‘AAR “H"— head ype tht lock coupler wth / vithoutbalance drat gear Draft gearforfreight& passenger coach ‘Main coupler component &replacement pas knuckle yoke ec Cast Mn-Stee! Crossings for52Kg& 60KoRals Mn-Steal Frogs & inserts Bridge donts Weldable rosings, Scissor& Diamond Crossings DHemsings Cente Pot Cast items fr fabricated bogie rams for locomotives, coach ght met o Special stel castings in ally steel, ‘manganese steleLocomotve Bogie Frame Wo have a fledged and wo advance equipped in-house ftlng process to ensure a shortlead time and alable qual. iy, Trek Frame Tse Casted Boole Frame Fled-col Bogie Two Ale Bogie Frame wossa cre His¢— FaB2 us Crankcase Bogie Fabricated Bogie Fabricated Bogie Fabricated Boge Fabricated Fabricated Bogie Bolster CS. Bolster Side Frame Magnet Frame Centre Pivot & Yoke ~~" ms \ Helype Goupler with Balance Drat Gear Spider 1G Housing Weldabe Crossings Coir sens rays Inthe course faba business actly BEC is ableto manufacture and deliver products n accordance vith he relevant atonal rao specication mz:[| Tracks / CMS Crossings ||] We offer a wide range of Rallway crossings that include Cast Manganese Steel Crossings (Frog) as per USA and Indian Railway design & specifications. Indian Ratway :12 types Export: Flash But Weldable Frogs = 25 pes : ; (OMS Crossings Insets = 26 types Spring Frogs __— 08 types Universal Crossings ~ 02 types Integrated Flash Butt, ‘Wielding Facity[|] Advanced Bogie Frame ‘TeAxl Casted Boge Frame Casted Casru Bogle Freight Car ‘ope Frame for WOM 30 Locomatives ‘Bogie Frame for WDM 3A (ATHS) Locomotives End Under Frame Bogie Frame Fabrication, Machining & Assembly of Bogle Frames for Metro & Passenger CoachesCouplers & Draft Gears |] | Couplers | d4éir Hype coupe Hype tht ck 1 ye coupe assembly wh Semi permanent ‘wt bg sank couple: ocmatve balanced dat gear for LAB coaches coupler Ee taston oer ape ston couple has ype non Locomatve eauser wes ssc onde fete sare assembly Draft Gear aso? WO-71-90-15-at gor Sot da gear for Balances erat oar for foc tinal car passenger bearave passenger coats F-6t datt opr for Semipermanent ‘eit car fat garIl) Crankcase — 8, 12, 16 Cylinders & Powerpack BECis amongtthe ew manufacturer and supleralobally to manufacture fabricated rankcase& Engin block. A dedicated productiontineis sel up for export + crankcase &engine block or 2—stroke& 4stroke engines 8,12 16ytndes = o1Pan + Basotrames + Fabreatesbogle rameforlecomatie passenger coach & metro cars ncarbon&Cr-Mo steel fabrcatedcrankcase upto 16 cylinder engine. Truck Frame Other Components |] stiker aS Draw Bar Bolster Spider Beating Adopter Follower Ccasrub Wedge Head Stock ar Loft Spring Support Fight Spring Support ee Motor Housing %Mines & Earth Moving | BEC provides complete cast solutions from Design to Delivery for GET's. BEC is an emerging Global Leader in manufacture & ‘supply of Manganese steel & Alloy steel castings, BEC wear package solution for Mining & Aggregate industries ensures, ‘complete interchangeability with assured performance, Tad, Bow! Liner Dipper Front Wall = Tooth Point Up strouss ttm Protection Toe Une 77 ‘Fig hess age Up Stouts kg Protacion Siem 10-Gu. Wt. Shovel Bucket \— under et Front /Upcasing Both point Protection Sytem Toth Adapter a a. Lip Casting ‘Track Pad 70-inch-Crawler-Chain ‘Shovel Bucket e. fF & Upper Mantle Meanie Mantle Liner||| Heavy Fabrication ECs equipped with heavy fabrication, machine & assembly shops andofers complet technological & metallica equipment. We specalzeinthe \elng of altypes ofmetal loys inadionto quay welding ofcomplexparts where precisioniscritcal Machine Shop Facilities |] Upto 50 machine NC & CNC Driven[| capabilities: (ur produtoncapactes areas diverse a our client's need With semi~automated productine, We" producing consistent and high quality castings withthe abity to upscale capacy fr large production, we ae able to handle large ards etcenty ensuring produts are delvere on time, BEC Foundry & Fabrication i omprisedattwo manufacturing units asstedby tly equipped machine shop. Feandy Sup Hoay Faction Macie Sep FACILITIES: 1 | 1 ea: 150000 Se Mtr ‘eon: 81888 Se. Mr apc 12000 MT Par Arum Capac 10000 MT Per Aru ren: 15228 Sar Sale Pisce upto 10 Temes Saf ica Max ua 50 Tees Methoding & Pattern Shop {l hepato shop provides producto made rom wood and aluminum as pare needs othe customer In-house & cut-souce faci is equipped wt large scale CNC Routers, miling ecupment another fbrcaton machinery capable of producing massive size paters, Te pattem shop provides progucton made om wood& aluminum a3 per the needs of customer. In case of more demanding eauerents othe customer, we also co-operate with Parersnip pattem shops. The total methoding technology is carid out in two parts: poe - 1 Pattern Design Methoding Technology Feeding Tecnology ating Technology ll Best Engineering Designing & Simulation In-house Facility x= S A sutocad ‘Committed to Casting Excellence SIEMENS NX BEC is culpped 30 Modolr* SOLID WORKS" which facitates pater design. Other than modeling software, saldiicaton simulation package "Magia Sot” ‘trough which sample checking of casting up toNDT qual evel—|, before producing onto the shop foe. Moulding Process ll BEC has modem and sopiscated semi-automatic Molding Machine for small eavy castings upto 10 Ton of single piece casting with Apha set and Green Sand technology. EL aoe ‘+ Cortmaus sand mbar (20/f. n 30 Th) ard compaction able Kunkel Wagner sot, squeeze wih rolover. Bed sizo-32mx1.2m. « + Sand Miers (Thr) = Miers : or Core making ARPA ~ 900 Jo, squeeze molting machine, Bed size: 110 om x90 om, « ll Sand System & Sand Reclamation System enna reteninnnsie ste ee oe ES To feed with qualty sand to saw mixer BEC has @ Thermal Reclamation Plant algo. BEChas long made i prioty to reduce its environmental impact. A our ‘ecities, we re constant seeking new ways oreeycleandreduce energy consumptionll Melting “Thelqudmtais produced byusngtivee ase lc areturaceandnductontumace Direct Are Furnace: Furnace capacity 10.5 & 7.5 Tons Induetion Furnace :— Furnace capaciy 2 Tons Each metal teatment careful inspected to vrfy the neat ofthe metalpoured nto he maul [| Fettiing Heat Treatment || Shot blasting & Sand basting For Heat toatmont we havea battery of gas fred and ol fumaces having Capacties mentioned below with arrangement of automatic mutpoint ‘temperature ecoding of various zones ofeach fumace, with he Tali for Il walerquencning and apd quenching, [| Handling Facilities Foundry Shop is well equipped wth material handing facies fr movement of produce based on operation as Ming, Mating, Felting, Heat Treatment, Raw Materalet. EOT Cranes 5225 Tons ‘Over head temperature control Idle Quality Assurance ll We ae ceriied to 1$0 2001:2015 quality systems to ensure castings are produced tothe quality standard our customer need. Our in-house testing lebortone re equipped wth comprehensive qualty conta procedure hat ensures casing abreation stands uso the toughest cendtos. Ova fe at mettuicl and sand laboratory proves us the aby to perform spectograplc and tense test in house, assuring our customers of Immediate certicaonfchemicaland pysical properties + Compltemetaturgicavhemical ib withpectrometer, microscope, volumetric analysis + Complete destructive tesinglab for UTS, impact ardnssete, ‘+ Complete NOT La or, UT, MP DPF Testng + Hyrotesingacityupto sookavow2 + Testing Lab erted by Liye + Calbratednspecton ois instruments cudng CM andar scanning senonalayutcapaity + OnsteX~ray‘acitywih radiographers onsat wih Cobalt 0 kidium 182 + Spectro anajsis upto 30 elements ll Quality Engineering Laboratory ll + Ghamielanaies certs ve go trough vas boatyard Mechancalorpertescerfate en rack esings ene at cu NLD..-Xfay, AT Coba=-68R, 92, UT, MP OPTtesng cay see nd yep Us.maprete method ‘ro se aswcanca wih ert NDTBarcLovell al certteg stats etal andar andregueions oi Gay Coma We Transpo! ay Raiway By Road By Special Transport By Sap ay Ar Timed & Safe Execution ‘Toma business ss produtve and profitable ss poste EC operates contuing programa reseach and covlopmenttonproe product perfomance characterise while maintaining reabity anc meeting customer's ned fr complex casing an fabian. Our unique i ang capacity o move large and heavy equipments means greater efcieny, shorter timelines an enanced safety forourmining & mealscstomer, Wefocuson timely & safe execution. =.[| Certification & Accreditions [ALBEC, we continue to tive to improve our product qualty, processes, and ulimatay, our customer satisfaction. The thread ofthis philosophy runs ‘trough our company where we strive toenginee and manufacture ually and performance int everyproduct throughout allo our visions, [ASSOCIATION OF AMERICAN RAILROADS. ‘GUALITY ASSURANCE PROGRAM CERTIFEATION ® dag Capri i PROOUETAERNCE: se et be ce (Stearns "30500-2005 eer OR—ISOOF-ES Unt gr. ROK Cs Fouey peed by OBO + Star Export House Minis of Commerce & Industry (0) = ARN-1008 + ADSO Approved suppl for Cast Manganese Stee Cossings—Css A Foundry ‘+ RDSO Approved suppl for Truck Frame Assembly fr EMD Locomotives 180 9001:2015, ‘= ASO approved supple for :i-AsleandFlexi-col Boge Frames & CS Bolster for BG Locomatives. ‘© Approved with Indian Ralhvay Producton unis for range of products & approved wth DelN Metro Rall Corporation Ind, for Metro Bagi Frames"E26 Bhilai Engineering Corporation Limited Contact Us: 5, 13- Masia Nat ODA Commercial Complex Now Oa = 1048 Mob, + 91 961 eto Hatin Village, stl Area Bal - 49002 Dist. Dug, ¢ Tel. No, 91 Mob, +91 Fax, +9 makeing foundry @becfoundry com [email protected] Pt No (a sare pur Chfatspam haa) Tel, 491 771 = 4265062.5358 Ca See ee Crea i i + | i Hy i