INDEX [Link] Equipment Poriodicity defined | Proforma Proscribod 4 [General Maintenance [Monty oa (Bldg, Yard ete.) Yearly G02 Monty Bae oT 2 [Bonding & earthing MEO seo Monty BAT- Of 3 [Battery [Quarterly BAT -02 eat BAT 03 Monthy SCH: 01 4 [Battery Charger [Quareriy BCH 02 Nearly BCH -02 [Monthy (TSSISP/SSP) CaR-OF 5 [Control & Relay Panel [Fal Test TSSISPSSEL ooh e Yearly (SSPISP) CER. 04 Lighting Arrester [Yea LA01 [avareny PT-O1 Potential Transformer [oa a 8 [current Transformer [ean — Monty 1801 9 [Isolators at Year 1S.02 Neary 18-03 7" [ovartery AT- Of 13 [Auxiliary Transformer [O22 as: onty R02 14 |Transtormer Half Yearh TR-03 Yearly TR 04 Monty HOB-07 48 |Hves Half Yearh HOB 02 Yearly HB - 03 Monthy TINTISE - OF at Year UINTISF = 02 4g. |Intorruptor Yearly UINTISF- 03 (SF6 & Vac) Monthy UINTV= Of Hat Year LINTV=02 fYeary UINT/V=03 Monty UINTIO-01 17 |interruptor (OW) Half Yearh UINTIO- 02 Yearly LINTIO -03 Monthy LCBISF OF alt Year LCBISF= 02 18 |ives(sr6avecy fit CBSE 8 Hal Year LicBiV 02 Yearly LICBiV 03, lQuartery CAP-01 21 | Capacitor Bank at Year CAP-02 [Year CAP _03 Ip [ACIDE Distribution [Monthy E01 Board Yeary 5.02 © scanned wn oKeNScanserGENERAL WORK , SWITCHING YARD AND BUILDING Monthly Maintenance Prof. G -04 [Ref ACTM Vol. Il, Part- |, para-20225 Name - TSS/SSP/SP Date Work To be done Observation & Corrective Action [Visual inspection of fencing and attending if any damage. [Check condition of doors and windows [Cleaning of Building [Go around the whole area of the sub-station. Inspect for general cleanliness, proper drainage, road and rail access. The surface lof the roadway and pathway in the sub-station should be firm land sufficiently elevated to the prevent water - logging Removing of the vegetations and spreading of pebbles in switch lyard. Cutting of any tree branch likely to come in the vicinity of live lines, If lubricating or transformer oil is stored, inspect for security & |fire risk, ensuring that no combustible material is in the vicinity. [Examine all Caution, Danger, Shock treatment and other boards. Whether thay are clean & well secured. Inspect fire lextinguishers, fire buckets, and First-aid boxes, if they are intact Jand serviceable. inspect structure and plants foundation for any sinking or Cracking. Go around the structural work for checking tightness various bolts and nuts. Inspect all indication lamps on control panel for correct working Checked DO fuse for proper position. Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserGENERAL WORK , SWITCHING YARD AND BUILDING Yealy Maintenance Prof. G -02 Ref. - ACTM Vol. Il, Part - |, para-20243 Name -TSS/SSP/SP SN Work To be done Observation & Corrective Action In addition to Fortnightly schedule Check Bonding Between metal fencing panels and earth, Lubricate the hinges of doors Open & clean cable trenches. Check possibility of lizard or lother insects gaining entry to CCP / equipments and attend Ithem if required. Painting of fencing, building if necessary. Examine and Refilling of fire extinguishers based on Due dates Examine and Refilling of First Aid Box and firebuckets [Examine and paint of Caution Boards, danger boards, shock |treatment chart board. Infarad testing of all type joints and connectors with Thermo lvision camera / Infarad Temp. gun including cross feeders and Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserBonding and Earthing Monthly Maintenace Prot. BE-01 Ref. = ACTM Vol. I Part-I, para-20227 [Name of measuring Instrument if any: Namo - TSS /$SP /SP Date of comm. Date litoms to be checked Obeservation & Corrective Action |Visual inspection of al earth connections and ensuring of |dupicate earth for every equipment. 2 [Tighten the connecting nut and bots as necessary Name & Sign of ENEN Representative Name & Sign of Railway Representative Prot.-B&E-02 Yearly Maintenance Ref. = ACTM Vol. Il, Part |, para-20245 [Name of measuring Instrument if any: Namo - TSS/ SSP / SP [Make/Moda Date of comm. [Serial Ni Date [Calibration dat 'EN [Items to be checked ‘Obeservation & Corrective Action in addition to monthly Schedule [Check physically the soundness of bonding and earthing 1. [connections to every electrical equipment, structural steel, Lighting arrestor etc and enter panel connections Record earth resistance to the body of electrical equipments, all 2 |parts of the fencing and structural stee! work. [Check ifthe termination of the overiead shield wire covering 3 the whole sub- stations are in good physical condition and |property bonded electrically o structures [Check and record resistance of each earih piland gett 4 painted with date, after disconnecting it rom common earth [Take combined rearth resistance and record. 5 [Check condition of connections to the buried Rails Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserAnnexure Bonding and Earthin Measurement of Earth Pit Resistance Name - TSSISP/SSP Date of [Link] Switching Stn- Name of measuring Instrument if any Make/Modal: Serial No. Yearly Calibration date:- (Std, Values :- Individual Earth Pit < 10 ©, Combined for TSS < 0.5 0, and Switching Station < 2.0) EarthPitNo.| Date | Value Earth PitNo.| Dato Value in | Earth PitNo. | Dato | Value ind 1 24 at 2 22 az 3 23 43 4 24 a4 5 25 45 6 26 46 7 27 a7 8 28 48 9 29 8 10 30. 50, 1 34 51 12 32. 52 13 33, 53. 14 34 54 15 35 55. 16 36 56 7 37, 7, 18 38. 58. 19 ED 59, 20 40 60, Combined System Resistance Value Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. BAT - 01 Battery Monthly Ref. ACTM Vol. Il, part I, para- 20220 / 20226 Name - TSS / SSP /SP Name of measuring Instrument if any:- Date of Comm. Make/Modal:- [Type & Make of Battery Serial No. [Capacity (Calibration date:- Date ‘SN Description Obeservation & Corrective Action 1 |General condition of the battery room and cells 2 _|Check and record Specific gravity of electrolyte in the cells. 3_|Check and record Voltage of all the Cells 4 |Check and record total voltage of battery. [Check the electrolyte of the cell and top up with distilled water 5 |ifnecessary. 6 _|Check the vent plugs of cells for clear passage of gases. 7 Check the proper sealing of cell covers. Provide sealing |compound if necessary g_|Check all the cells for undue sedimentation and for any ldamge. If found, corrective measures to be initiated. g__|Check and tight inter cell connectors and main battery terminals 10 [Check & note Charging current Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserBattery Prof. BAT - 02 Quarterly Maintenance [Ref.- ACTM Vol. I, part |, para- 20235 [Name of measuring Instrument if any:- Name - TSS/SSP/SP [Make/Modal:- [Type & Make of Battery [Serial No. [Capacity [Calibration date: [Dato of Comm. Date ‘SN Description [Obeservation & Corrective Action In addition to Monthly schedule IPOH of iner cell connectors. Polarity test- All cell to be checked for reverse polarity and if 2 }round with reverse polarity at any cell it should be replaced ithe batteries not na fuly charged condition, boost charge 3 should be given as required and trickle charging rate to be increased to the extent required 7 [Make a general examination of battery chager, check earth connection tothe body Name & Sign of ENEN Representative Name & Sign of Railway Representative Prof. BAT- 03 Yearly [Ref ACTM Vol I, pari, para- 20250 Type & Make Name - T88/ SSP /SP [Capacity Date of Comm. Date SH Descripfon Obeservalion & Corrective Acton linaddition to Girly. Schedule Ifthe battery is not in healthy condilion or if there is excessive laccumulation of sediment, the whole battery should be replaced with a new set, Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserBattery Charger Monthly Maintenance Prof. BCH - 01 Ref.- ACTM Vol. Il, part |, para- 20226 Name of measuring Instrument if any:- Name - TSS / SSP / SP. Make/Modal:- Type & Make [Serial No.:- Capacity Calibration date:- Date of Comm. Date SN Description Obeservation & Corrective Action [Clean outside body by dry cloth inspect the indication lamp for proper working Inspect the measuring instruments like ammeter and volt meter for proper working inspect the power circuit and control circuit fuses Tighten all electrical connections Check earth connections Check panel terminals for over heating elrfolal a Check output cabels lugs for over heating © Check output DC voltage at out going terminals w.r-t. setting voltage Check and note charging current Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserBattery Charger Quarterly Maintenance Prot, BCH -02 [Ret ACTM Vol i, part, para: 20235, [Name of measuring Instrument if any:- [Name - TSS /SSP/SP iMakomodat: [Date of Commissioning lType & Make [Capacity [Date in adaion to monthly sehecule [Clean the contact tps of contactor replace Mrequied [Check the lightness of fuse grips of power circu, make sure His nol loot [Check the terminals of rotary switches forum / defect [Checking of Power circuit MCB along with associated protection creat [Name & Sign of ENEN Representative Yearly Maintenance Name & Sign of Railway Representative Prot, BCH -03 [Ref ACTM [Link], part | para- 20260 [Name of measuring instrument any: IName - TSS /SSP/ SP iMako/Nod [Date of Comm. Type & Make [Capacity [Date SH Description’ ‘Obeservation & Corrective Action [rv adattion to Gury. Seheaule JDismante sie & top covers and biow et dry compressed air to remove dust & dirt |Gheak the condition of Transformer, Recifer, Fuses and Wirng [Checking of Trans. IR vaue between Primary to Earth, Seondary to earth and Primary 1 [Secondary by 500V megger [Check the condion of bus bar, main diodes, heat sinks, Replace i found damaged ! letectve [Check the condition of rotary swiches, push butlons. Clean and attend them Tor minor repairs. the terminals of rotary switches shou be kept ightened [Checking of fitercieut. condenser tobe replaced i found detfective [Catbrate the Ammeter & Votimete. [Check the earthings of battery charger Uni [Painting of conto pane) required [Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned nin onen SaneCONTROL AND RELAY PANEL. C&RO Monthly Maintenance [Ref.- ACTM Vol. Il, part, para - 20234 TSS 7 SSP/SP Make- Commissioning Date Date ‘SrNo. Work To be done Observation & Corrective Action [Make a nate of flat indications, if any, then reset (Check if all indicating recording instruments and Jannaunciating panels are working normally. Ensuring that pointers are not sticky Note and record ih the register ths range of voltage and current lvariations during a 15 minute period at the time of the day when inspection was carried out. Abnormal voltage lor cufrent should be noted for corrective action (Clean the panels externally (Check the terminal board for its dust / vermin proofing and check for lany damage in cable or cable leads. 6 (Check all the fuses and replace ifnecessary (Check the Earthing connection for tightness Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserCONTROL AND RELAY PANEL C&R-02 Half yearly maintenance Ref.— ACTM Vol. Il, para- 20284 TSS / SSP /SP (Commissianing Date Date Sr no Work To be done Observation & Corrective Action in addition to monthly mnint. check tightness of all wiring and cable Connections for its Itighness Remove cabwebs and wipe off accumulated dust with dry cloth. Check if top and time settings of the relays are in order. Examine the uses for sign of overheating or aging Check and clean up contro switches and push button contacts {for burnt or corroded marks. Check 'f the contact springs of GM rolays have the correct springiness. Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserCONTROL AND RELEY PANEL Yearly Mintenance C&R [Ref ACTM Vol. 1, part! para. 20264 Tss- (Comniissipnin g Date (Oate Sr-no. ‘Wark To he done ‘Obsevation & Corrective Action im addition to half yearly maint ‘Thorough checking of reiay connections, condition of control supply battery trip and Alarm circu. Testing and Calibration of following relays /relay modules as per ACTM \Vol. 1, part |, para- 20221 & RDSO's Tech inst No. TIMN/0027. IHV & LV Over current DMT Inst. type) AV & LV Restricted Earth Fault (REF) RV &.LV Definite time OCR (Stage 1,2 37 ‘Tow impedance bus bar protection Relay, (if provided) Differentini relay inter tipping relay (TTR) [Synchro Check Relay, (provided) Reverse Power relay, (provided) Feeder Protection module (Delta Relay [Panto flashover relay (Cap. Bank relays. (Checking of Ammeters for correct working (Checking of Voll meters Tor correct working (Checking of annuciation panel for correct working Name & Sign of ENEN Representative Name & Sign of Raitway Representative © scanned wn oKeNScanserCONTROL AND RELAY PANEL Yearly Maintenance C& RO [Ref.- ACTM Vol. Il, part |, parn- 20284 Name-SSP / SP [Comm. Date Date ISN Work To be done Observation & Corrective Action in addition to half yearly maint [Thorough checking of relay connections, conditin of control supply bettery and alarm Testing and Galibration of following relays / relay modules as per ACTM [Synchro Check Relay, (if provided) [Feeder Protection module, (if provided ) [Under voltage relays, (if provided) [Checking of Ammeters for correct working [Checking of Volt meiers for correct working IChecking of annuciatian panel for correct woking Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserLIGHTENING ARRESTOR Yearly Maintenance Prof. LA-01 Ref:- Tl/ MI/ 0041 & ACTM Vol. part |, para 20244 Name - TSS / SSP/ SP Name of measuring Instrument if any:- LA No. Make/Modal [Type & Make Serial No.:- Rating Calibration date:- Date of commissioning DATE |Work to be carried out [Std Value ‘Observation & Corrective Action |Visual inspection for crack, petticoat broken |Check for loose fasteners and cleaning of connector and insulator Measure IR by 2.5/5 KV megger HT - Earth for 42 KV LA, >160 HT - Earth for above 42 KV LA >10GQ IMegger make [Si. No. Measurement of Third harmonic resistive leakage current < 500 yA, [Checking of Surge counter connections and its operation, |Check earthing terminals and earth strips for proper condition [Check connection to the line Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. PT - 01 POTENTIAL TRANSFORMER Quarterly Maintenance Ref :- ACTM VOL-II part -I, para-20236 Name - TSS / SSP / SP Name of measuring Instrument if any:- PT No. Make/Modal:- Type & Make [Serial No.:- Rating (Calibration date:- Date of comm. Date SN Items to be checked Obeservation & Corrective Action Visual Check for any damage / cracks [Check the oil level and leakage and insulator cleaning [Check the LV side fuse holder and connections. 2 Visual check the earthing connections of body, for any [sign of rusting and correct the same if required [Check equipment temp and sound [Check condition of DO fuse and its operations. Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. PT -02 POTENTIAL TRANSFORMER Yearly Maintenance Ret ;- ACTM VOL-lI part -l, para 20251 Name - TSS / SSP | SP Name of measuring Instrument if any:- PT No. Make/Modal:- Date of comm. [Serial No. Type & Make Calibration date:- Rating Date SN items to be checked ‘Std Value Obeservation & Corrective Action In addition to quaterly schedule Test oil if possible Measure IR Vaue la- HT to Earth by 2.5 KV Megger 200 Ma lb- HT to LT by 2.5 KV megger 200 MQ Ic- LT to Earth by 500V megger 2mMa [Check condition of fuse and terminal box and cieaning of connector and insulator Ratio Test of PT. |Check rod gap setting , if provided DO fuse element to be replaced by new one Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. cT-01 CURRENT TRANSFORMER. Quarterly Maintenance Ref :- ACTM VOL-II part -I, para-20236 Name - TSS/SSP/ SP Name of measuring Instrument if any:- |CT No. |Make/Modal:- Date of comm. Serial No. Type & Make (Calibration date:- Rating Date SN Items to be checked Obeservation & Corrective Action |Check and feel for any over heating of terminal |Clean the bushing thoroughly. |Visual Check for any damage / cracks. [Check the oil level and leakage and cleaning of insulators. [Check the tightness of terminal bolts and any sign of rusting / oxidation and correct the same is required |Check the Terminals for proper tightness. ICheck the earthing connections for tightness and any sign of rusting and correct the same if required. Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserCURRENT TRANSFORMER Yearly Maintenance Prof. CT- 02 Ref ;- ACTM VOL-II part -I, para 20251 IName - TSS / SSP / SP Name of measuring Instrument if any:- ICT No. Make/Modal:- ‘Type & Make Serial N Rating Calibration date:- [Date of commissioning Date SN Items to be checked Std. Value Obeservation &Corrective Action In addition quarterly schedule Test oil if possible Measure IR Vaue fa HT to Earth by 2.5 KV Megger 200 Ma lb- HT to LT by 2.5 KV megger 200 MQ lc- LT to Earth by 500V megger 2MQ Check condition of Terminal connection land cleaning of connector and insulator Polarity Test Primary Injection Tes/CT Ratio Test Check rod gap setting, if provided Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. IS - 01 ISOLATORS MONTHLY Maintenance Ref. :- ACTM VOL.- I, Part - |, pera 20232 Name - TSS/SSP/SP Type & Make ISP / DP ISOLATOR No. Rating Line Date of commissioning DATE IS N. |Work to be carried out Observation & Corrective Action 4, [Check operation of isolator manually, & checking of cotacts \gap. 2. |Observe the isolator for smooth and correct operation 3. |Checking, cleaning and lubrication of operating mechanism In case of motor operated isolator, check and clean motor 4 |commutator, check carbon brushes, limit switch, gear mechanism and control wiring 5. |Checking of Earthing, and insulator cleaning. 6 [Checking of interlock Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. IS - 02 ISOLATORS Half Yearly Maintenance Ref. :- ACTM VOL.-Il, Part -1, para 20241 Name - TSS/SSP7SP Type & Make ISP / DP _ISOLATOR No. Rating Line Date of commissioning DATE .|Work to be carried out Observation &Corrective Action In addition to monthly Schedule (Observe for any signs of over-heating and check the wipe of contact blades IClean blades tips and fixed contact fingers and lightly Vaseline the contact making surfaces. (Clean all articulated joints, sliding and bearing surfaces thoroughly [Check all split pin, lock nuts, and check nuts for proper condition oa [Operate the isolator slowly, check for simultaneous operation of the blades on the poles and correct alignment of blade tips in lthe fixed contact jaws of the poles [Check for correct settings and alignments of arcing horns Check locking & interlocking arrangements [Clean and check all insulators and replace if necessary © JolNJo) [Check tightness or sign of oxidation on bus connection and correct if necessary S| [Check the bimetalic strips for over heating or damages Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserISOLATORS Yearly Maintenance Prof. IS - 03 Ref. :- ACTM VOL. I, Part - |, para 20247 Name - TSS/ SSP / SP. Type & Make ISP / DP ISOLATOR No. Rating Date of comm. DATE ISN. [Work to be carried out |Observation &Corrective Action In addition to Half Yearly schedule |Smoothen burrs, if any on the blade tips and fixed contact fingers lwith fine emery paper and smear vaseline. [Measure clearance of blade in open position and record and ladjust crank mechanism and check cieaning of connector and insulator, if found necessary |Check the adjustable stop set-screws for proper condition and lcorrect positioning in case of motor operated isolators, record IR value of motor lwinding and contactor coil using 500V Megger Lubrication of moving parts Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserAuxiliary Transformer Quarterly Maintenance Prot. AT -01 [Ref. ACTM VOL.- I Part -| para-20238 [AT No. Name of measuring Instrument if any:- IName-TSS/SP/SSP/Station Make/Modal: lLocation- [Serial N [Date of commissioning [Calibration date:- Type & Make [Rating [Date SN ‘Work to be carried out ‘Observation & corrective Action [Check unusual sound of equipment & temperature [Check condition of foundation, structure bond & Earth connection. 2 Remove the vegetation if any [Check the condition of silica ge! . Dehydrate if pink. Check oil in silica 3. |ge! breather cup and also check air passage through the hole of. lbreather 7 [Cleaning of conservator, isolators, bushings, oll gauge, top and bottom valve with dry cloth 5 _|Check the oil ievel in the conservator 6_|Check for any oil leakages 7_|Check the BDV of oil with 2.5 mm gap (Min-30 Kv) fg. [Measure the arcing hom gap for HV bushing [(100mm + 100mm) to be: Imaintained. 9 |Check the condition of the D. O. fuse barel and fuse element 40_[Check LT main box for any abnormalities and earthing 71 [Check al nuts and bolts including earth connections 12 [Check availability of anti climbing device 713. [Check availabiliy of caution board 714 [Load current and voltage to be recorded, Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserAuxiliary Transformer Yearly Maintenance Prof. AT -02 Name of measuring Instrument if any [Make/Modal:- INamo-TSS/SP/SSP/Station [Serial No.:- lLocation- [Calibration date:- [Type & Make lRating [Dato of commissioning Date SN. Work to be carried out |Observation & Corrective Action lin addition to Oirly. Schedule [Check the smooth operation of tap changer and winding Jcontinuity on all taps [Carry out Neutralization water content (PPM) & BDV testing of transformer oi. [Conduct voltage ratio test ( where ever possible) [Measure the secondary current with clip-on-meter [Check HT & LT coneection [Measure IR value between fa) HV — earth (min — 200 Mega ohms ) by 2.6 KV megger lb) LV earth ( min — 2 Mega ohms ) by 500V megger le) KV— LV (min — 200 Mega ohms ) by 2.5 KV megger |Check polarization index [Secondary side cable IR with 500V meager IMeasure the combine earth resistance ( not more than 10 ohm) 10 Holder for freely raising and spring latch and cleaning of connector tt [Painting to be done, if required Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. TR - 02 TRACTION TRANSFORMER Monthly Maintenance Ref == TI/ MI/ 0038 ( Rev. 11) dt. 10.05.2006 TSS [Capacity ‘Transformer No. Make [Serial No. date Items to be checked Work to be done Observation & Corrective Action Tank, Radiators, Conservator, Inaulators, Bushing, Oil level \icators, & gauges and any sign of Oil leakage. [Clean with dry cloth and examine for crack land leakage (Oil level in OIP condenser bushing [Check oil level with ref. To the oil level indicator Dehydrating breather/Silica gel [Check Breather for choking due to insect build / grime. Check the intact ness of Jgasket and colour of active agent. Check oil level in cup, (OIL Temperature Indicator Check max. temprature of trans. Oil on dial indicator and reset indicator Pressure Reliefe Device / Explosion Vent ‘check connection of PRD / Explosion vent land its operation Buchholz Relay [Check for gas collection if any Heater in marshalling box [Check for proper functioning [Oil level in conservator | MOLG ) [Check as per transformer oil temperature (OT!) [All external connection Check visually that all connection are normal lwithout any discolourisation due to local heating Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. TR - 03 TRACTION TRANSFORMER Half Yearly Maintenance [Ref :- T1/ MI/ 0038 ( Rev. Il) dt. 10.05.2006 & ACTM VOL. - Il, part-1, para-20240,20907 ITss Name of measuring Instrument if any: [Transformer No. ‘Make/Mod: Make Serial No.:- Capacity Calibration date:- |Serial No. Date Isn_ |Description Std. Value Observation & Corrective Action In addition to monthly schedule: Transformer oil sample Testing for BDV > 50 KV 1 |Acidity, |(Compairing of results as per Annex-! of TVMI/00038 [Link])) < 0.3 mg KOW gm of oil Mesure IR of winding by 2.5/5 KV megger_(Annex.-A) HV to Earth > 2000 MQ’ LV to Earth > 400 MO HV to LV > 2500 MO Polarization Index (PI) measurement (Annex.-A) R(GOM0)-> 1.4 R(G0O/60)- > 1.2 Check alarm / Tripping devices Checking of arcing horn ( rod gap setting ) HV- 660 mm, Lv- 200mm. Check PRD / Explosion Vent for proper working Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanser‘TRACTION TRANSFORMER ‘Yeap Mamenarce yom Aina commen angwcng) [cece pris leran espera perine tts fee [ety ting ane Tey tg rete aka [Scryer an SO eae [resin esr oat ny gegen Roms Rare [ress vm ste ar tea el tes on [ret ne Yep arr per wrgaaeire oo laarainamey [rer vane ase a [rarer veo [Name & Sign of ENEN Representative [Name & Sign of Ralway Representative © scanned nin onen SaneItss [transformer No. Make Date Bushing capacitance | “TenDeta OIL sample Testing Comprative statement for TRACTION TRANSFORMER Descigton HVE Lv ear IHV=LV" HV Eai bv ear Iv Eon Lv Earh IHv-=Uv. IHV= Ean ReovRio [iv tanh IHV=LV_ HV Ean Reoo/R6o [van IHV=Lv" WT actanoe mE fran bets We actanoe in Fran Detain wa actanoe in fan Det We actance in Fran Det in [aciay (oq KOF Tg oTar [raier Content (PPM [Specie Resistance nay Cam? co) Fish poe Cn oC nterfacia Tenson (NTE Mendota Methane (CH) [Ethane (CHa) [Ethylene (3H) IRcstyone (C3427 [Hydrogen (Hs) [Carbon mono oxige (CO. [Carbon die Oxide (CO,) "Name & Slon of ENEN Representative lcapaci lr Year Serial No, Halt Yeiy cfied Value Value Name & Sign of Railway Represectative © scanned nin onen SaneVACUUM CIRCUIT BREAKER Half Yearly Maintenance Prot. LICBIV - 02 Ref. = OEM Maint. Manual Name - TSS/SSP/SP Name of measuring Instrument if any: CB No. Make/Mod: [Type & Make [Serial No.:- Rating ‘Amp. (Calibration date: Date of commissioning Date SN Items to be checked Std. Value Obeservation & Corrective Action in addition to monthly maintenance (Check and clean and lubricate all the moving part of mechanism (Check all crclips, split pins, & dowell pins , replace if found damage IR Value with 2.676 KV Megger [Link] contact to earth [Link] contact to earth icFix contacl to moving contact id. Top & Botiom contact to earth in lose postin of CB [Continuity of fix contact with moving contact in closed position [Measure & record the insulation resistance with S00v megger fa. Between control circuits & earth [Link] Spring Charging motor & earth [[Link] inpping coil & earth [[Link] closing coil & earth Measure and record the wipe & travel values as per OEM manual fa, Wipe b. Travel [Checking of oil level in the gear box, if low top up (Check mechanism box for penetration of rain water, rust and door hinges, lArrest the reason and rectify. (Checking of 25 KV connectors and the tightness of the nut and bolls of the connectors 10 (Checking of Closing spring charging time Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserVACUUM CIRCUIT BREAKER Monthly Maintenance Prof. LICBIV - 01 Ref.- ACTM VOL. Il part | para 20231 Operating Mechanism of Circuit Breakers [Type & Make Name- TSS/ SSP SP Rating ‘Amp. CBNo. Date of commissioning Date SN Items to be checked Observation & Corrective Action 1__|Cleaning of bushings, Insulators and checking for any flash mark 2 |Checking of fuses 3 |Open the cover of control box. '@_ [Examine the interior and remove the accumulated dust [Examine the interior, if any part of the interior is badly rusted indicating entry of moisture, find lout the cause, plug the holes and repaint the rusted parts Check in particular if the weather-proof gaskets are in good condition; ifnot, replace them to Imake the control box water-tight and dust-tight. [Check all pins and checknuts are in place. [Operate the mechanism at least fwice manually, also on remote from RCC. [During operation observe whether the mechanism functions smoothly without any rubbing or lobstruction, [Examine the commutator of the motor and clean with muslin cloth, Examine carbon brushes| land replace if necessary, [Check breather and breather holes for clogging [Check if heaters functioning properly [Check interlocks of the equipment and associated isolators. [Check local position indicator and remote semaphore indicator for operation. Observe for the| ‘correct operation of recording counter. [Check electrical connections for its tightness [Check interlocks of the equipment and associated isolators [Check anti pumping device for free movement [Check condition of auxiliary switch / switch contact and terminal block [Check working of condenser tripping device [Check operation of counter and record [Checking of earthing connections and tightness of foundation bolts Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserVACUUM CIRCUIT BREAKER Yearly Maintenance Prof. LICBIV - 03 [Ref. :- OEM Maint. Manual Name - TSS/SSP/SP Name of measuring Instrument if any:~ [CB No. Make/Modal:- Type & Make [Serial No.: Rating Amp. [Calibration date:- |Date of commissi |Date ‘SN Items to be checked Std. Value Obeservation & Corrective Action In addition to half yearly [Check for correct position of the aux switches and lcarry out few close & open operations. Signals loccurred correctly and driving level is correctly lpositioned auxiliary switch. Measure & record the Closing and Tripping timing by timer in mili second as per OEM la. Closing time lb. Opening time [Measuring of Resistance la. Closing Coil Resistance lb. Tripping coll Resistance IChecking of Earthing and cleaning of connector and linsulatorof equipment and its tightness [Painting of equipment if required Name & Sign of ENEN Representative Name & Sign of Raiiway Representative © scanned wn oKeNScanserProt. HCB-02 SF, GAS CIRCUIT BREAKER Half Yearly Maintenance IName- TSS/SSP/SP Name of measuring Instrument if any: [cB No. Make/Modal: Type & Make ‘Serial No [Rating Amp. (Calibration dato:- [Date of commissioning [Date [SN|items to be checked [std Vaiue (Obeservation in adaltion to monthiy maintenance Valve with 2.5 / SKV Megger Ja Top contact to earth [[Link] contact to earth [etop contact to Bottom contact [Top & Bottom contact to Earth n closed posifon [Continuity of fix contact with moving contact in cosed position |check IR between contro ck. & ground by S00V megger [Check Resistance of [a= ClosingCoi. lo Tnpping Col [check IR of a= Closing Col [b= Trnping Coil [check and ciean and lubricate al moving parts the in control mechanism lbox, gear bearing cam shaft rolers, & latches. |check shock absorber for ol leakage If leakages attend it [Check and record closing spring charging time [Check control mechanism for penetation of rain waler, Rust and door hinges, arest the reason and rectly 10 |Check main terminal connectors for over heated nut, bots & washers lwith bi metalic stip Replace if necessary [Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. LINTIV - 01 25K Vacuum Interruptors Monthly Maintenance Ref.- ACTM VOL. Il part! para 20231 Name - TSS/SSP/SP [Type & Make Interruptor Id, No. Rating Line Date of Commissioning Date 'SN [Items to be checked ‘Observation & Corrective Action [Open the cover of control box. [Examine the interior and remove the accumulated dust [Examine the interior, if any part of the interior Is badly rusted indicating entry of moisture, lind out the cause. plug the holes and repaint the rusted parts, [Check the weather-proof gaskets are in good concition; if not, replace them to make the lcontrol box water-tight and dust-tight [Check all pins and check nuts are in place. [Check tie-red nuts for tightness. [Operate the mechanism at least twice manually, also on remote from RCC [During operation observe whether the mechanism functions smoothly without any rubbing or lobstruction, [Check shock absorber functions properly when interruptor is tripped. [Examine the commutator of the motor and clean with muslin cloth. Examine carbon] Ibrushes and replace if necessary. i0 [Check breather and breather holes for clogging. 1 [Check gear-oil level in the mechanism and replenish it f required 12 [Check if heater is functioning proper 13 [Check interlocks of the equipment and associated isolators, 14 [Check local position indicator and remote semaphore indicator for operation. Observe for Ithe correct operation of recording counter. 15 [After complete checking, close the cover and test the breaker for operation under remote, local and manual control 16 [Check electrical connections for its tightness 17 [Check operation of counter and record 18 [Check condition of foundation and tightness of foundation bolts. 19 [check insulator cleaning and clean if required Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserSF, GAS CIRCUIT BREAKER Prof. HOB -03, Yearly Maintenance Ref. : OEM Maint. Manual Name of measuring Instrument if an Namo - TSS /SSP/ SP [CB No. [Type & Make: |Calibration date:- Rating ‘Amp. [Date of commissioning Date SN Toms to be checked Sed value ‘Obesorvation & Corrective Action In adaifion to half yearly schedule 7_|Check and clean free movement of tip and closing plunger [Check and clean free movement of anti pumping relay plunger '3-_[Check shock proof mountings for broken, replace if broken [Measuring and record of 4 [a Closing time [b- Opening time ‘5 [Check & record contact resistanceof fixed & moving contact with contact resistance meter in clase position of CB [Checking of «¢ (2:Sas Pressure Normal [Link] Pressure Alarm c. gas pressure Lock out T_|Measurement of spring charging motor with 500V megger 'S_{Checking of motor bearing for ree movement and lubricant the same ‘9 [Meggering of Control Cable 10 [Checking of Earthing of equipment and is ightness “14 [Painting of equipment and cleaning of connector and insulator 12 [Any other maintenance suggested by the OEM maintenance manual 13 [Checking of control valve for gas leakage Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. LINTIV - 01 25K Vacuum Interruptors Monthly Maintenance Ref.- ACTM VOL. Il part! para 20231 Name - TSS/SSP/SP [Type & Make Interruptor Id, No. Rating Line Date of Commissioning Date 'SN [Items to be checked ‘Observation & Corrective Action [Open the cover of control box. [Examine the interior and remove the accumulated dust [Examine the interior, if any part of the interior Is badly rusted indicating entry of moisture, lind out the cause. plug the holes and repaint the rusted parts, [Check the weather-proof gaskets are in good concition; if not, replace them to make the lcontrol box water-tight and dust-tight [Check all pins and check nuts are in place. [Check tie-red nuts for tightness. [Operate the mechanism at least twice manually, also on remote from RCC [During operation observe whether the mechanism functions smoothly without any rubbing or lobstruction, [Check shock absorber functions properly when interruptor is tripped. [Examine the commutator of the motor and clean with muslin cloth. Examine carbon] Ibrushes and replace if necessary. i0 [Check breather and breather holes for clogging. 1 [Check gear-oil level in the mechanism and replenish it f required 12 [Check if heater is functioning proper 13 [Check interlocks of the equipment and associated isolators, 14 [Check local position indicator and remote semaphore indicator for operation. Observe for Ithe correct operation of recording counter. 15 [After complete checking, close the cover and test the breaker for operation under remote, local and manual control 16 [Check electrical connections for its tightness 17 [Check operation of counter and record 18 [Check condition of foundation and tightness of foundation bolts. 19 [check insulator cleaning and clean if required Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanser25K Vacuum Interruptors Half Yearly Maintenance Prof. LANTIV - 02 Ref. = OEM Maint Manual [Type & Make Name-TSS/SSP/SP Rating - ‘Amp. [CBNo. [Date of commissioning Line Date SN toms to be checked [Std Value ‘Obeservation & Corrective Action In addition to monthly maintenance (Check and clean and lubricate all the moving part lof mechanism IR Value wih 25 KV Megger [a Fixed contact to earth [Moving contact fo earth [c Fix contact to moving contact [d. Top & Bottom contact to earth in close postin [Continuity of fix contact with moving contact in |closed position Measure & record the Insulation resistance between control circuits to earth with 500v [Check mechanism box for penetration of rain Iwater, rust and door hinges. Avrest the reason land rectiy (Check main terminal connector for overheated & rusted nuts, bolts, washers and bi- metallic strips Replace if required [Check & clean commutator, carbon brushes Size land spring tension, free movement of motor, Itemperature and lubricate, Replace the bearing if {ound jam Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserProf. LINTIV - 03, 25K Vacuum Interruptors Yearly Maintenance Ref. :- OEM Maint. Manual Make & Type Name - TSS / SSP/SP Rating ICB No. Date of commis Date ‘SN Items to be checked [Std Value Obeservation & Corrective Action In addition to haif yearly maint sch. [Check & clean top & bottom connector, Insulators, nuts, Iboit, washer and bimetallic strip. Polish the surface and lfreely place bimetallic strip properiy. If provided (Measuring of fa. Closing time Ib. Opening time Measuring of Resistance la. Closing Coll Resistance Ib. Tripping coil Resistance Measurment of IR value by 500 megger la. Cosing coi [b-Tripping coil le. Spring charging motor [Checking of Contact Resistance when interruptor in |ciosed position [Checking of motor bearing for free movement and lubricant the same Meggering of Control Cable lo] oo |] [Checking of Earthing of equipment and its tightness Painting of equipment if required Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanserCAPACITOR BANK Half Yearly Maintenance Prof. CAP - 02 [Ref + TWMi/0026, Rev.2 TSS (Capacity [Make Dato of comm. [Date [sw |Work to be done Observation & Corrective Action in addition to Quarterly Schedule, [Check the excessive tension on any of the connectors. Easeout the tension on the lbushings, if required |Check and ciean rust collection / Corrosion mark on the metallic part by cleaning agent, [Check, measure and record current and voltage variation for the capacitor bank for at 2 east 24 Hrs. and recor. Name! Signature Prof. CAP 03 Yearly Maintenance rss Capacit Date Date ot Comm sw Work to be done ‘Standard Value |Obsorvation & Corrective Action in addition to Quarterly & Half Yearly Schedule 1 |Measure and record the Tan-detta of Capacitor units with help of standard shearing |D’eeectic loss org angle not more than 0.0005 [Measure and record the reading of the capacitance up to the first decimal value by \digtal multimeter. Changes in values beyond 6% indicate that the capacitor bank is likely to fall [Check and record the functioning of protective relays using Primary & Secondary [Check and record the NCT relay setting and change in the NCT relay settings are required to be examined. [Check proper tightning of fasteners, insulators and connectors. Tighten, if loose, ICheck and record temperature raise in 24 [Link] the capacotor unit with by suitable thermometer on the can of the capacitor bank Name & Sgn of ENEN Represertatie Name & Sgn of Raiuay Representative © scanned wn oKeNScanserCAPACITOR BANK Quarterly Maintenance Prof. CAP - 01 Ref_:- TUMI/0026, Rev.2 TSS [Capacity Make Date of comm.- Month Date ISN Items to be checked Work to be done Observation & Corrective Action Check damages, flash mark, Chipping 1 |Surface of Porcelain insulator |insulators replaced, if required. Cleaned with dry| cotton cloth for dirtiness. Dielectic leakage/seepage if leakage/seepage is found. i) Minor leakage may be attended by M- 2 [Dielectric 'seal (fast drying type compound). ii) Extent of leakage may be studied, attended it or replace it| |Check physically any abnormal temperature rise Temperature of the capacitor or of the capacitor units. If abnormal 3 " lunits temperature rise of the capacitor units. Find out ithe reason and rectify. 4 [Bird nest Removal of Bird nest, fam Name & Sign of ENEN Representative Name & Sign of Railvay Representative © scanned wn oKeNScanserAC/DC Distribution Board DB-O1 Monthly Maintenance JRef= ACTM Vol. Il, part, para - 20234 TSS1 SSP/SP iMake- [Commissioning Date Date ‘SrNo. Work To be done ‘Observation & Corrective Action [Distibution panel [Distibution & clean the panel outside and inside with dry cloth [voltmeter [Check the function of volimeter [Earth Terminals MCB: [Check visual operation for proper funclioning and rating [Temperature at termination point IMeaure & record the temprature af termination point, I varialion Is more than 6 ldeg. With room tem ensure the tightness. LED [Check & replace the defective LED with testing LED. Fuses [Check all fuses for propper rating & overheating, replace if necessary Holes in pan [Check & plug the hole fo avoid eniry of moisture and insecis. Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned nin onen SaneAC/DC Distribution Board Yearly Mintenance DB-02 Ref. ACTM Vol. I, part , para- 20282 TSS - [Comniissipnin g Date - (Cate Work To he done ‘Obsevation & Corrective Action [Carry out following work in addition monthly and hall yearly schedule [Cable glands iCheck cable holes and unwanted holes. [Provided proper size of glads,close unwabled holes and gaps. [Cable ends [check for criming of cable ends with connectors/iugs and cable ends crimped lwith suitable size of connectors/lugs Insulation resitance of cable [Measure & record the insulation resistance of vcable at room temperature with 1500 V magger. slickes paint ICheck stickers / paint to MCBs/ rotary swich. Paste new sticker / paint to be done| blown off HRC fuses. Painting Paint to be done, if colour of paneimis faded! rusted [Replacement of blown off HRC fuses. ‘Name & Sign of ENEN Representative Name & Sign of Railway Representative © scanned wn oKeNScanser