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CECO Environmental Solutions Overview

CECO Industrial
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0% found this document useful (0 votes)
102 views45 pages

CECO Environmental Solutions Overview

CECO Industrial
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CECO Industrial Solutions

CECO Company Confidential

Headquarter: Engineering Office:


Wisma Bhakti Mulya Building 4th floor, Suite 602 Ruko Evergreen MERR Boulevard
Jl. Kramat Raya no. 160 Jakarta Pusat Jl. Raya Pandugo Penjaringan Sari No. 25B
Phone: +62 21 391 8486 | Fax: +62 21 391 8487 Phone: +62 31 871 6090

www.insaniaenergi.com
Introduction

4
CECO Environmental – Protecting Our Shared Environment

EMEA

ASIA
AMERICAS

3 24 40 450 1000
SEGMENTS TECHNOLOGIES COUNTRIES MUSD EMPLOYEES

Air Quality and Fluid Handling Solutions


150 Years of Innovation and Application Expertise
NASDAQ: CECE
5
CECO Environmental – Protecting Our Shared Environment
• Air Quality And Fluid Handling Solutions
• 1000s of installations, 150+ years in business Middle East & Africa Asia
• Innovation, Process, & Turnkey Solutions - Regional Office in Dubai
- Peerless (China) Mfg. Co. Ltd.
- CECO Environmental India Pvt. Ltd.
• Network of Local/ Regional/ Global partners - Associates in ME & Africa
- CECO/Peerless Pte. Ltd.,Singapore
- Licensees in JAP & S. KOR
- Partner in Malaysia, Indo, Thailand

United States
- Headquarters - Dallas, TX
- Manufacturing - Denton, TX
- Monroe, CT
- Orchard Park, NY

Europe
- Peerless Europe Limited, UK
- Licensee in France
6
Serving mission-critical applications…

INDUSTRIAL ENERGY FLUID HANDLING

7
CECO: Making a cleaner safer world
Helping Industrials grow with clean, safe Upstream & Midstream Energy
Solutions for clean, efficient • FCC Cyclones
efficient technologies that help protect production of Renewables • De-NOx
our shared environment • Oxidizers • Separators
• VOC Concentrators • Dampers & Expansion Joints
Desalination & • Industrial Scrubbers • High-Temperature Pumps
Industrial Water
• Corrosion-Resistant Fiberglass &
Thermoplastic Pumps
• Pumps for High Temperature
• VOC Concentrators
• Separators

Manufacturing
• Pulse Jet Dust Collectors
• Industrial Cyclones
• Regenerative Thermal Oxidizers
• Industrial Scrubbers
• VOC Concentrators

Power Generation
• De-NOx
• Silencers
• Dampers • Integrated Gas Turbine Exhaust Systems
• Expansion Joints • Industrial Ventilation Systems
• Industrial Filters
CECO ENVIRONMENTAL – All Products

9
Industrial Solutions – Core Products

Particulate Matter Sub Micron Mist Removal

VOCs HAPs
Fisher-Klosterman (FKI)
Cyclones and Scrubbers

12
CYCLONE: Dry Particulate / Heavy Loading
 Two main factors determine cyclone
efficiency
– How quickly the particle moves towards the wall
or collection area of the cyclone where it is
theoretically collected
– The length of time available for collection:
Residence Time

 Two main factors describe cyclone


performance
– Pressure drop
– Fractional efficiency curve (FEC)
Industries – Fisher Klosterman Cyclones
Chemical Industry
Reactor Cyclones, Refractory Lined Dry or Wet Particulate Separation
Fertilizer, Ammonia, Acids
Food & Beverage
Meat, Poultry, Powdered Milk, Sugar
Sanitary Food Grade
Product Recovery
Alternative Energy
Biomass, WtE, Gasification,
Wood Pellet Exports to EU
Building Products
Wood and Timber
Cement, Asphalt

Food and Dairy Wood, Cement


Processing Processing
Pharmaceutical Chemical
Petrochemical
Processing Processing
Processing
Cyclones – Major Components
CYCLONE with receiver Multi CYCLONE
Cyclones – Major Components
Multi CYCLONE
Cyclones

FKI Cyclone - Advantages


Critical Service

• High temperature designs to over 2000°F continuous service


• Abrasion resistant linings for extended equipment life
• Internal or external insulation to minimize heat loss or meet skin temperature
requirements
• Tube wrapping, dimple jacketing, half pipe, or double wall construction to
prevent condensation of water and/or other vapors
• Explosion venting or containment design per NFPA guidelines
• Tremendous variation of design to meet space and performance requirements
• Ultra-high efficiency designs for product recovery or emission control
• High pressure or vacuum designs including ASME “U” stamp certification
• Corrosion resistant alloy construction
High Temperature Cyclone System
for Coal Calciner Exhaust.
Dual Layer Refractory Lined and
Floating Outlet tubes design.
Operating Temperature = 1250 C
Wet Type Scrubber

 Collecting fines/dust in Extrusion


process
 Tends to foam
 Skimmer with adjustable baffle
allows foam to go into the
outside tank
Flex-Kleen (F-X)
Dust Collectors, Bag Filters, Baghouses

33
Dust Collectors, Bag Filters, Baghouses

Dust Collectors, Vessel Dust Collectors, Baghouses


Dust Collectors, Bag Filters, Baghouses
• Flex-Kleen Baghouses
Typical Construction
Industries - Flex-Kleen Baghouse
Dry Particulate Filtration
Chemical Processing
Pharmaceuticals
Plastics / Petrochemical
Power Generation
Mining
Food Industry
Battery Manufacturing
Cement / Aggregate
Aluminum
Incineration
Industrial Boilers
Metals / Minerals
Food and Dairy Rock Product
Processing Processing
Pharmaceutical Chemical
Petrochemical
Processing Processing
Processing
HEE-Duall (H-D)
Scrubbers (non-steel/metal construction)

42
SCRUBBER Components

Main Scrubber
Components
1. Packing Media

2. Mist Eliminator

3. Recirculation Pump
2.
4. Spray Nozzles

5. Instrumentation and Controls 4.


1.

3.

6
SCRUBBER Components

CLEANED GAS

Scrubbers
Operation MIST ELIMINATOR

Vertical scrubber
• Packing material
SPRAY NOZZELS
Large surface area
Multiple drip points
• Scrubbing liquid - bottom sump
• Pump – recirculates liquid PACKING MATERIAL
• Spray nozzles – distribute scrubbing liquid SCRUBBING LIQUID
• Air contaminants – absorbed into liquid
Solubility
Chemical reaction
•Mist eliminator – removes liquid droplets
PUMP
•Horizontal scrubber
CONTAMINATED GAS

7
Industries – HEE-Duall

Main Targets

Metal Chemical Engineered Semi-


Solar
Finishing Process Wood conductor

tank & reactor vents clean rooms, wet


blending & mixing HAP removal processing, chemical chemical vapors
Industrial odors vapor, etching
Wet Scrubbers - Types
HEE-Duall Wet Packed Bed Scrubber System comes in two efficient and distinct designs:
• Vertical
• horizontal
Each of our design configurations provide a reliable and practical means of removing acidic and
caustic mists and gases from corrosive exhaust streams.
Benefits
• Low Total Cost of Ownership
• Maximum efficiency and minimum pressure loss
• Minimal footprint saves space
Features
• Capacities up to 100,000 CFM
• Counter-current flow
• Enhanced removal efficiencies
• Easy access to sump for cleaning
• Easy maintenance and user friendly
Wet Scrubbers - BetaNox
HEE-Duall brand corrosion-resistant BetaNox® wet scrubber systems provide a unique, high
efficiency wet oxidation/reduction approach to controlling nitrogen oxide (NOx) emissions.
Single and multiple stage systems provide > 99% efficiency on total NOx removal and
elimination of the troublesome red/brown NO2 exhaust plume.

Benefits
Proven oxidation / reduction technology
Low Total Cost of Ownership
Complete system design capability
Guaranteed performance

Features
Professionally engineered equipment designs
Low profile, space saving design options
Water Treatment

55
Water Applications
Water Technology Function Efficiency
Gravity Filtration TSS & Turbidity Removal 99 % TSS > 25 Micron
Pressure Sand Filters TSS & Turbidity Removal 99 % TSS > 25 Micron
Multi Media Filters TSS & Turbidity Removal 99 % TSS > 10 Micron
Media Filtration
Organics, Inorganics,
Activated Carbon Filters 99%
Smell, Colour and Taste
Special Filtration Iron and H2S Removal 99%

Cartridge filtration TSS 99 % TSS > 0.1 Micron


Element TSS, Virus, Bacteria ,COD,
Ultrafiltration 99 % TSS > 0.01 Micron
Filtrations BOD
TSS, Virus, Bacteria ,COD,
Ceramic Filtration 99 % TSS > 50 nm
BOD
Water Applications
Water Technology Function Efficiency
Lime Total Hardness 99 % TH > 90 %
Softening
Ion exchange Resin Total Hardness 99 % TH > 99 %

Brackish RO-Nano TDS Removal TDS > 99.5 % - 85%


High Brackish TDS Removal TDS > 99.5 %
Desalination Seawater TDS Removal TDS > 99.5 %
Electrodialysis Reversal TDS Removal TDS > 99.5 %
Multistage Evaporation TDS Removal TDS > 99.5 %

Ion Exchange Resin Conductivity Conductivity > 99.5 %


Demineralization Electrodeionization Conductivity Conductivity > 99.5 %
Distillation Conductivity Conductivity > 99.5 %
Ceco Filters (CF)
Specialty Filters, Mist Elimination

72
Ceco Filters

Absorption and Drying Tower with Candle Filters

Candle Filters Candle Filters


(Hanging Type) (Sitting Type)
Ceco Filters – Twin Pak

Invented and Patented

• 60% more gas flow


• Lower pressure drop
• Sitting or Hanging arrangements
• Prefect for retro-fitting (Fits into existing tubesheet)
• Reduction in the number of candles used
• New designs reduce the diameter of the vessel
• Increases element life
Industries – Ceco Filters

• Asphalt • Metalworking • Platinum Recovery


• Automotive • Mining • Power Generation
• Battery Manufacturing • Niche Chemical Processing • Printing
• Chlor-Alkali • Nitric Acid • Pulp and Paper
• Compressed Air • Non-woven • Refinery
• Electronics • Oil Mist • Semi Conductor
• Fertilizer • Petrochemical • Steel / Metals
• Filter Manufacturing • Phosphoric Acid • Sulfonation
• Food Processing • Plasticizer • Sulfuric Acid
• Incinerators • Plastics Manufacturing • Textiles
• Machining (wet) • Plating • Vacuum Pumps
Adwest
Regenerative Thermal Oxidizer (RTO/Retox)

83
Regenerative Thermal Oxidizer - RTO
A Forced Draft Inlet
B Pneumatic Poppet Valves
C Ceramic HX bed #1
D Burner Used for Startups
Only
E Combustion Chamber
F Ceramic HX Bed #2
2-50,000 scfm Stainless Adwest RTOs
G Exhaust Stack
H PLC Controls
I Purified Exhaust

84
RTO EFFECTIVE 2 CHAMBER DESIGN

CECO Company Confidential 85


RTO Oxidizer Bed Media

• Turbulent Flow for VOC Mixing


• Low Pressure Drop Saddles
• 95-97% Primary Heat Recovery
• Can Quickly be Replaced (hours
vs. Days for Block Media)
• Turbulent Flow Mixing for
Flameless NGI Operation
• Saddles Handle Rapid 60-90
minute Warm & Cold RTO startups
• Thermal Stable to 2400 degrees F

CONFIDENTIAL CECO ENVIRONMENTAL 86


Regenerative Thermal Oxidizer - RTO

Industries
• DAK/Eastman Chemicals • Enterprise Products, LP
• Crosstex Energy • Kinder Morgan
• National Starch & Chemicals • Shell Oil & Chemical
• DuPont Chemical • BP Oil Corporation
• Occidental/Oxy Chemical • New Point Gas
• CareStream Health • Devon Energy Corporation
• Elementis Specialties • EQ Environmental Quality
• Catalent/Cardinal Health • Global Energy
• Chemtura Canada • Georgia Pacific Resins
• Sasol North America • OHM Laboratories
• Covidien Healthcare • Upsher Smith Pharma
• Durez Chemicals • Mitsubishi Chemicals
Regenerative Thermal Oxidizer - RTO

Industries
• YangFeng/JCI • Western Tube & Conduit
• MASCO Industries • Robinson Helicopter
• Caterpillar • Kenworth Truck
• MasterBrand Industries • Big Tex Trailers
• Koehler • Lisi Aerospace
• Quantum Composites • AMF Bowling
• Dragon Products • EQ Environmental Quality
• KraftMaid Cabinets • Lockheed
• BWAY • ALCOA Mill Products
• ADAC Automotive • General Dynamics
• Gemini Coatings • Armstrong Cabinets
• HONDA Mexico & USA • Spirit Aerosystems
RETOX RTO with High LEL Hot Gas Bypass Capability >8% LEL

CECO Company Confidential 92


DeNOx SCR (Selective Catalyst Reduction)

Selective Catalyst Reduction (SCR) - PEERLESS


Emissions Control
Ceco - DeNOx SCR (Selective Catalyst Reduction)
CECO CCA's patented Direct Injection SCR System is an innovative delivery,
metering and injection system designed to reduce NOx and CO emissions using
substantially less auxiliary load compared to a traditional SCR system.

TRIM-NOx® XL SCR injection module automatically injects a urea or ammonia-based reagent


into the exhaust gas of a boiler, furnace, turbine or IC engine to reduce NOx emissions. Each
module is engineered to optimize efficiency, performance and reliability while meeting
stringent environmental standards.

Features: Benefits:
• Eliminates the need for vaporization • Efficient NOx and CO reduction of 95%+
equipment such and fans and electric
heaters • Reduces capital and operational costs by as
much as 60%
• CCA specializes in safer alternatives to • Less equipment means less maintenance
ammonia (e.g.urea-based SCR) costs and reduced down time
Ceco – Direct Reagent Injection SCR System Package

Reagent Storage Tank


Modular Injection Skid

Ammonia / Urea Injector


In-house CFD Modeling Analysis
Thank You!

123
Kholik Cahyo Hartato
Business Development Business Development
[email protected] [email protected]
+62 812 9675 8928 + +62 813 9387 9727

CECO Company Confidential

Headquarter: Engineering Office:


Wisma Bhakti Mulya Building 4th floor, Suite 602 Ruko Evergreen MERR Boulevard
Jl. Kramat Raya no. 160 Jakarta Pusat Jl. Raya Pandugo Penjaringan Sari No. 25B
Phone: +62 21 391 8486 | Fax: +62 21 391 8487 Phone: +62 31 871 6090

www.insaniaenergi.com

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