PROFIBUS INTERFACE

PIM-PB-01
1. Installation

| Profibus Interface

Install the Profibus Interface using the following procedure: 1. 2. 3. 4. 5. Remove control power and mains supply from the soft starter. Attach the interface to the soft starter as illustrated. Set the interface address to match the address set in the Master configuration tool. Apply control power to the soft starter. Insert the network connector and power up the interface.

To install the Profibus Interface on the CSX Series or EMX3: 1. 2. 3. Line up the interface with the comms port slot. Press the top retaining clip of the interface into the soft starter chassis. Press in the bottom retaining clip. CSX Series EMX3

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MVS and MVX: Plug the interface onto the back of the controller.

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Remove the Profibus Interface using the following procedure: 1. Remove power from the interface. 2. Remove control power and mains supply from the soft starter. 3. Disconnect all field wiring from the interface. 4. Push a small flat-bladed screwdriver into the slots at the top and bottom of the interface and depress the retaining clips. 5. Pull the interface away from the soft starter.
03550. A

CAUTION Remove mains and control voltage from the soft starter before attaching or removing accessories. Failure to do so may damage the equipment.

2.

Configuration
Import the latest .gsd file into your Master configuration tool. This file is available on the supplied CD or can be downloaded from the website www.aucom.com. If your Master uses on-screen icons, two graphic bitmap files are available from the CD or can be downloaded from the website www.aucom.com. SSPM_N.bmp indicates normal mode. SSPM_D.bmp indicates diagnostic mode. NOTE The Profibus Interface has a slave address range of 0 to 99. If the Profibus network fails, the interface will leave data exchange mode after the network watchdog timeout period has expired. This timeout period is set at the Master configuration tool. A Communication Timeout parameter in the GSD file sets how soon after this event the soft starter will be forced into a trip state. The user can adjust the Communication Timeout parameter in the GSD file to any setting between 0 and 100 seconds. The default setting is 10 seconds. NOTE If the Communication Timeout parameter is set to 0, the current state of the soft starter will remain unchanged on a network failure. This gives the user the option of operating the soft starter via local control, but is NOT failsafe.

3.

Adjustment
Before powering up the Profibus Interface, set the two rotary switches so that the interface address matches the address set in your Master configuration tool (the diagram shows the factory default setting for the rotary switches). The interface automatically detects the network data rate.
MSD ADDRESS

LSD

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4.

Connection
The interface connects to the Profibus network via a standard 9-pin Sub-D connector. The Profibus Interface can be powered either through the network cable or externally (24 VDC). Input links are required across terminals C31, C32 and C41, C42 if the EMX3 or MVS/MVX soft starter is being operated in Remote mode. In Local mode, links are not required. NOTE EMX3 and MVS/MVX parameter Comms in Remote selects whether the soft starter will accept Start and Stop commands from the Serial Network Master while in Remote Mode. Refer to the soft starter user manual for parameter details. CSX EMX3 or MVS/MVX

2 3 4 3
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2 4

CSX Profibus Interface External 24 VDC supply required if not powered through bus 9-pin Sub-D connector to Profibus network

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EMX3 or MVS/MVX (Remote mode) C31, C32: Stop C41, C42: Reset Profibus Interface External 24 VDC supply required if not powered through bus 9-pin Sub-D connector to Profibus network

9-pin Sub-D connector Pin No. 1 2 3 4 5 6 7 8 9 Assignment Shield 24 VDC negative (optional) RxD/TxD-P Not used DGND VP (end of bus slave only) 24 VDC positive (optional) RxD/TxD/-N DGND

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5.

Power Status LED (Red) and Bus Status LED (Green)

OFF Interface not powered up No connection, offline or data exchange failure ON Interface powered up and ready to go online Interface online and in data exchange state

Power status (red)

Bus status (green)

NOTE If communication fails between the interface and the network, the Bus Status LED will go off. When communication is restored, the Bus Status LED will come back on. NOTE When a communications failure occurs, the soft starter may trip if the Communication Timeout parameter for the network is set greater than zero. When communication is restored, the soft starter must be reset.

6.

Data Structures
The GSD file contains three operating modules, supporting data I/O structures as follows: Data Structure Basic Module Extended Module Parameter Upload/ Download Module

Soft Starter Control I/O on page 4 Soft Starter Monitoring I/O on page 5 Soft Starter Programming I/O on page 9 The Basic Module allows the user to start and stop the soft starter and read limited information on operating status.

The Extended Module defines additional bytes allowing the user to read soft starter operating data such as actual motor current and motor temperature. The Parameter Upload/Download Module allows the user to read and write soft starter parameter values (only applicable to EMX3 and MVS/MVX soft starters).

7.

Soft Starter Control I/O Data Structure

Master > Slave control word is structured as follows: Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Quick stop Bit 4 Bit 3 Bit 2 Motor set Bit 2 Bit 1 Bit 0

Reserved
Byte 1 Bit 7

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Reserved
Bit 6

Reserved
Bit 5

Reserved
Bit 1

Reserved
Bit 0 Fwd run

Reserved

Reserved

Reserved

Reserved

Bit 3 Reset

Reserved

Reserved

Quick stop bit When Fwd run bit changes from 1 to 0: 0 = stop action will be a soft stop (as selected on the soft starter). 1 = stop action will be a quick stop (ie coast to stop). NOTE The Quick stop bit must be set to 0 before the soft starter can perform a start.

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Motor set bits (EMX3 and MVS/MVX only) Selects which parameter set to use when starting: 0 = selected from soft starter remote input (programmable input must be set to 'Motor Set Select') 1 = soft starter primary motor set (ensure soft starter programmable input is not set to 'Motor Set Select') 2 = soft starter secondary motor set (ensure soft starter programmable input is not set to 'Motor Set Select') 3 = reserved NOTE Ensure that the programmable input is not set to Motor Set Select before using this function. Slave > Master status word is structured as follows: Byte 0 Bit 7 Ramping Byte 1 Bit 7 Bit 6 Local Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Motor current (% FLC) 1 Bit 3 Warning Bit 2 Fault Bit 1 Bit 0

Bit 5

Bit 4

Reserved
1

Reserved

Reserved

Reserved

Bit 1 On

Bit 0 Ready

Motor current (% FLC) represents current as a percentage of the set motor FLC (only available on CSXi, EMX3 and MVS/MVX soft starters). A maximum value of 63 represents 200% FLC. To convert this value to a readable percentage, divide by 0.315.

Ready is set when the soft starter is ready to start the motor. On is set when the soft starter is starting, running or soft stopping the motor. Warning is set when the soft starter detects a warning condition. Fault is set when the soft starter has tripped. Ramping is set when the soft starter is starting or soft stopping the motor. Local is set when the soft starter is set to Local mode.

8.

Soft Starter Monitoring I/O Data Structure

Master > Slave output byte is structured as follows: Byte 2 Operating data request (Data request numbers 1 to 14) Slave > Master input bytes, in response to an operating data request, are structured as follows: Byte 2 Echo data request number Byte 3 Bits 7 to 1 Reserved Byte 4 Data value - high byte Byte 5 Data value - low byte

Bit 0 = 1: Invalid data request number

NOTE An invalid data request number will result in the Invalid data request number bit being set = 1.

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Data values are defined as follows: Data Request Number 0 1 Data Value High Byte Data Value Low Byte

Reserved
Soft starter product type code: 4 = CSX/CSXi 5 = MVS (two-line controller) 6 = EMX3 10 = MVX 11 = MVS (four-line controller) Trip/Warning code Average current (high byte) Motor 2 temperature

Reserved
Soft starter software version number

2 31 42 5 6 7 8 9 10 11 12 13 14 15
1 2

Reserved

Soft starter status Average current (low byte) Motor 1 temperature Percentage power factor Power (kW) Power (kVA) Average voltage L1 current3 L2 current3 L3 current3 L1 voltage L2 voltage L3 voltage

Reserved

Reserved

CSX open loop soft starter models will read back average current as "2222" and motor temperature as "111" decimal.

Motor temperature is calculated using the soft starter thermal modelling. Not available on CSX open loop soft starters.

3 For EMX3 models EMX3-0430C and smaller this value will be 10 times greater than the value displayed on the EMX3 Controller.

Input bytes for data request numbers 6 and 7 are defined as follows: Bit 7 Bit 6 Bit 5 High Byte Power scale factor Low Byte Powerscale functions as follows: 0 = Multiply Power by 10 to get W 1 = Multiply Power by 100 to get W 2 = Power is represented in kW 3 = Multiply Power by 10 to get kW NOTE Data request numbers 5 to 14 are only valid for EMX3 and MVS/MVX starters. CSX starters will return zero values. Bit 4 Bit 3 Bit 2 Bit 1 Power high nibble Bit 0

Power low byte

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Soft starter status The low byte data value of data request number 2 reports soft starter status. Bits 0 to 3 function as follows: Value (decimal) Soft Starter Status Bits 0 to 3 0 Unknown (communication error between interface and soft starter) 1 Ready to start (waiting) 2 Starting (soft starting) 3 Running (running full voltage at the motor) 4 Stopping (soft stopping) 5 Not ready (restart or thermal delay and Run simulation) 6 Fault (tripped) 71 Menu or Logs Menu open (cannot start) 81 Jog Forward (slow speed) 91 Jog Reverse (slow speed) Only available on EMX3 soft starters.

Bits 4 to 7 function as follows: Bit Number Bit 4 Bit 5 Bit 6 Bit 7 Function Set if positive phase sequence detected (Bit 6 must = 1) Set if average current exceeds Motor FLC setting Set after first start once phase sequence has been confirmed Set if a communication failure occurs between interface and soft starter

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Trip Codes Data request number 2 high byte indicates the soft starter trip or warning code. Details are as follows: Trip Type CSX CSXi Excess start time Motor overload (thermal model) Motor thermistor Phase imbalance Frequency (Mains supply) Phase sequence Instantaneous overcurrent Power loss/Power circuit Undercurrent Heatsink (starter) overtemperature Motor connection Input A trip/Auxiliary Trip A FLC too high/FLC out of range Unsupported option (function not available in inside delta) 15 Starter communication (between interface and soft starter) 16 Network communication (between interface and network) 17 Internal fault/error 201 Ground fault 23 Parameter out of Range 24 Input B trip/Auxiliary Trip B 25 Bypass fail (bypass contactor) 26 L1 phase loss 27 L2 phase loss 28 L3 phase loss 29 L1-T1 shorted 30 L2-T2 shorted 31 L3-T3 shorted 32 Motor 2 overload (thermal model) 331 Time-overcurrent (Bypass overload) 34 SCR overtemperature 35 Battery/clock 36 Thermistor circuit 37 RTD A overtemperature 381 RTD B overtemperature 391 RTD C overtemperature 401 RTD D overtemperature 411 RTD E overtemperature 421 RTD F overtemperature 431 RTD G overtemperature 45 RTD circuit fail 46 Analog input trip 255 No trip 1 Available with EMX3 only if the appropriate option card is fitted. 2 For EMX3, time-overcurrent protection is only available on internally bypassed models. Trip Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EMX3 MVS and MVX

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9.

Soft Starter Programming I/O Data Structure

The Soft Starter Programming I/O Data Structure allows the user to upload (read) and download (write) soft starter parameter values over the network. Master > Slave output bytes are structured as follows. Bit 4 Bit 3 Bit 2 Bit 1 Parameter number to read/write Write Read Reserved Reserved Reserved Reserved Reserved parameter parameter Byte 5 High byte parameter value to write to soft starter/ zero data values for read Byte 6 Low byte parameter value to write to soft starter/ zero data values for read Slave > Master input bytes are structured as follows. Byte 3 Byte 4 Bit 7 Byte 6 Byte 7 Bit 6 Bit 5 Bit 4 Bit 3 Echo parameter number Parameter access level Bit 2 Write access denied Bit 1 Invalid parameter value Bit 7 Bit 6 Bit 5 Bit 0

Reserved

Bit 0 Invalid parameter number

Reserved

Reserved

Reserved

Byte 8 Byte 9 Parameter access level

High byte parameter value read from soft starter Low byte parameter value read from soft starter

Parameter access level is defined as follows: 0 = Read only 1 = Operator (EMX3 parameter groups 1~14, MVS and MVX groups 1~16) 2 = Supervisor (EMX3 parameter groups 15 and 16, MVS and MVX groups 20 and 21) NOTE This operating module only functions with EMX3 and MVS/MVX soft starters.

10.

Profibus Diagnostic Telegram and Flag

The Profibus Interface supports external diagnostics. The following telegram will be sent to the Master if the soft starter trips or if a parameter is changed at the soft starter. Byte 0 Byte 1 Byte 2 Trip Code Diagnostic Telegram Data Structure User diagnostic length (Always set = 3) Trip code Changed parameter number (EMX3 and MVS/MVX only)

When the soft starter trips, a diagnostic flag is set at the Master and the trip code is reported in Byte 1. When the soft starter is reset, the diagnostic flag and trip code data are reset = 0, provided the trip condition does not still exist (refer to Soft Starter Monitoring I/O Data Structure on page 5 for trip codes). Changed Parameter Number If a parameter is changed via the MVS/MVX Controller, the affected parameter number is reported in Byte 2. When the Master reads or writes the changed parameter, Byte 2 is reset = 0. A changed parameter number does not set a diagnostic flag.

11.

Profibus Freeze Mode

The Profibus Interface supports Freeze Mode. In Freeze Mode, inputs are only updated with new data from the soft starter when another Freeze action is carried out. An Un-Freeze action returns the Profibus Interface to normal operation.

12.

Profibus Sync Mode

The Profibus Interface supports Sync Mode.

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In Sync Mode, commands to the soft starter are not processed until another Sync action is carried out. An Un-Sync action returns the Profibus Interface to normal operation.

13. 14.

Profibus Clear Mode

If the Master sends a global Clear command, the Profibus Interface will send a Quick Stop command to the soft starter.

Specifications
Enclosure Dimensions ......................................................................................................................................... 35 mm (W) x 157 mm (H) x 90 mm (D) Weight ................................................................................................................................................................................................................................... 250 g Protection .............................................................................................................................................................................................................................. IP20 Mounting Spring-action plastic mounting clips (x 2) Connections Soft starter ............................................................................................................................................................................................ 6-way pin assembly Contacts ........................................................................................................................................................................................................... Gold flash Network ................................................................................................................................................................................................................. DB9 female External power supply .............................................................................................................................................. 2-way removable screw type Maximum cable size ..................................................................................................................................................................................... 2.5 mm2 Settings Network address Setting ................................................................................................................................................................... MSD and LSD rotary switches Range ....................................................................................................................................................................................................................... 0 to 99 Data rate Setting ........................................................................................................................................................................................................... Auto-detect Range ......................................................................................................................................................................................... 9.6 kb/s ~ 12.0 Mb/s Power Consumption (steady state, maximum) ................................................................................................................................ 35 mA at 24 VDC Reverse polarity protected Galvanically isolated Certification C ................................................................................................................................................................................................................. IEC 60947-4-2 CE ................................................................................................................................................................................................................... IEC 60947-4-2 Profibus International ............................................................................................................................................................

10

Profibus Interface

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