Wiring Diagrams: Units With Dual Scroll Compressors
Wiring Diagrams: Units With Dual Scroll Compressors
Single-Package Rooftop
Heating/Electric Cooling
And Electric Cooling Units
50/60 Hz
Wiring Diagrams
Units with Dual Scroll Compressors
USAGE TABLE
UNIT PRODUCTION START DATE UNIT SERIAL NUMBER
48TJ016,024 (60 Hz) and 50TJ016,024 (60 Hz) 11/16/98 4798F and later
48TJ020,028 (60 Hz) and 50TJ020,028 (60 Hz) 12/7/98 5098F and later
50TJ016 (50 Hz, Units with 3 Outdoor Fans), 024 (50 Hz) 1/18/99 0499F and later
50TJ028 (50 Hz) 3/22/99 1399F and later
50TJ016 (50 Hz, Units with 2 Outdoor Fans) 11/1/99 4599F and later
DIAGRAM INDEX
UNIT LABEL DIAGRAM
Unit Voltage-Phase-Hertz Label Diagram Figure No.
208/230-3-60 48TJ500505 1
48TJD/F016 460-3-60 48TJ500506 2
575-3-60 48TJ500506 2
208/230-3-60 48TJ500498 3
48TJD/F020 460-3-60 48TJ500499 4
575-3-60 48TJ500499 4
208/230-3-60 48TJ500496 5
48TJD/F024 460-3-60 48TJ500497 6
575-3-60 48TJ500497 6
208/230-3-60 48TJ500507 7
48TJD/F028 460-3-60 48TJ500544 8
575-3-60 48TJ500544 8
208/230-3-60 50TJ500413 9
460-3-60 50TJ500463 10
575-3-60 50TJ500519 11
50TJ016
400-3-50 (3 Outdoor Fans) 50TJ500477 12
400-3-50 (2 Outdoor Fans) 50TJ500765 13
380-3-60 50TJ500477 12
208/230-3-60 50TJ500470 14
50TJ020 460-3-60 50TJ500471 15
575-3-60 50TJ500472 16
208/230-3-60 50TJ500466 17
460-3-60 50TJ500467 18
50TJ024 575-3-60 50TJ500468 19
400-3-50 50TJ500469 20
380-3-60 50TJ500469 20
208/230-3-60 50TJ500479 21
460-3-60 50TJ500480 22
50TJ028 575-3-60 50TJ500547 23
400-3-50 50TJ500549 24
380-3-60 50TJ500549 24
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 1 PC 111 Catalog No. 534-717 Printed in U.S.A. Form 48/50TJ-2W Pg 1 3-00 Replaces: New
Tab 1a 1b
ACCESSORY WIRING
Item Fig. No.
Power Exhaust 25,26
Time Guard® II Device 27
Smoke Control/Fire Shutdown* 28,29
Indoor Air Quality 30
*Requires both economizer and power exhaust.
2
OPERATING SEQUENCE A LED indicator is provided on the IGC to monitor opera-
tion. The IGC is located by removing the side panel and view-
Cooling, Units Without Economizer — When ther- ing the IGC through the view port located in the control box
mostat calls for cooling, terminals G and Y1 are energized. The access panel. During normal operation, the LED is continuous-
indoor (evaporator) fan contactor (IFC) and compressor con- ly on.
tactor no. 1 (C1) are energized, and evaporator-fan motor
(IFM), compressor no. 1 and condenser fan(s) start. The Heating, Units Without Economizer (50TJ016-028,
condenser-fan motor(s) runs continuously while unit is cool- If Accessory or Optional Heater is Installed) —
ing. When the thermostat calls for a second stage of cooling by Upon a call for heating through terminal W1, IFC and heater
energizing Y2, compressor contactor no. 2 (C2) is energized contactor no. 1 (HC1) are energized. On units equipped for
and compressor no. 2 starts. 2 stages of heat, when additional heat is needed, HC2 is ener-
gized through W2.
Heating, Units Without Economizer
(48TJ016-028) Cooling, Units With Economizer — Upon a call for
cooling, when outdoor ambient is above the temperature con-
NOTE: The 48TJ016-028 units have 2 stages of heat. trol setting, the economizer damper moves to VENT position.
When the thermostat calls for heating, power is sent to W The compressors and evaporator and condenser fans energize.
on the IGC (integrated gas unit controller) board. An LED Upon a first call for cooling, when outdoor ambient is be-
(light-emitting diode) on the IGC board will be on during nor- low the temperature control setting, the evaporator fan starts
mal operation. A check is made to ensure that the rollout and the economizer opens to maintain 53 F leaving-air temper-
switch and limit switch are closed. The induced-draft motor is ature. The compressors remain off.
then energized, and when speed is proven with the hall effect
sensor on the motor, the ignition activation period begins. The Upon a second-stage call for cooling, compressor no. 1 is
burners will ignite within 5 seconds. energized and mechanical cooling is integrated with econo-
mizer cooling. If the outdoor-air temperature drops below
If the burners do not light, there is a 22-second delay before 50 F, a cooling lockout switch prevents the compressors from
another 5-second attempt. If the burners still do not light, this running.
sequence is repeated for 15 minutes. After the 15 minutes have
elapsed, if the burners still have not lighted, heating is locked When supply-air temperature drops below a fixed set point,
out. To reset the control, break 24-v power to the thermostat. the economizer damper modulates to maintain the temperature
at the fixed set point.
When ignition occurs the IGC board will continue to moni-
tor the condition of the rollout and limit switches, the hall effect Freeze protection thermostats (FPT) are located on the
sensor, as well as the flame sensor. If the unit is controlled evaporator coil. They detect frost build-up and turn the com-
through a room thermostat set for fan auto., 45 seconds after ig- pressors off locking them out and requiring a manual reset.
nition occurs, the indoor-fan motor will be energized. If for Once frost has melted, the compressors can be reenergized.
some reason the overtemperature limit opens prior to the start Heating, Units With Economizer — Outdoor-air damp-
of the indoor fan blower, on the next attempt, the 45-second er stays at VENT position while evaporator fan is operating.
delay will be shortened to 5 seconds less than the time from ini- Refer to Heating, Units Without Economizer (48TJ016-028)
tiation of heat to when the limit tripped. Gas will not be inter- and Heating, Units Without Economizer (50TJ016-028, If Ac-
rupted to the burners and heating will continue. Once modified, cessory or Optional Heater is Installed) sections on this page
the fan on delay will not change back to 45 seconds unless for remainder of operating sequence.
power is reset to the control.
Indoor Air Quality (Units with Economizer) — For
When additional heat is required, W2 closes and initiates indoor air quality operation, the following items are required:
power to the second stage of the main gas valve. When the
thermostat is satisfied, W1 and W2 open and the gas valve • a factory-installed Apollo control or field-supplied and
closes, interrupting the flow of gas to the main burners. If the -installed 33CSUCE-06 relay pack
call for W1 lasted less than 1 minute, the heating cycle will not • field-supplied and -installed IAQ sensor
terminate until 1 minute after W1 became active. If the unit is The relay pack drives the outdoor air damper full open
controlled through a room thermostat set for fan auto., the based on the IAQ reading at the sensor. The damper remains
indoor-fan motor will continue to operate for an additional full open until IAQ levels drop below the IAQ sensor set point.
45 seconds then stop. If the overtemperature limit opens after
the indoor motor is stopped within 10 minutes of W1 becom- IMPORTANT: Supplemental heating or cooling may
ing inactive, on the next cycle the time will be extended by be required to maintain comfort in the conditioned
15 seconds. The maximum delay is 3 minutes. Once modified, space if IAQ mode is utilized during extreme outdoor
the fan off delay will not change back to 45 seconds unless ambient conditions.
power is reset to the control.
3
NOTES FOR FIG. 1,3,5,7
1. Compressor and/or fan motors are thermally protected. Three- must be rewired. Disconnect the BLK wire on TRAN1 and con-
phase motors are protected against primary single phasing nect wire to 208-v RED wire. Insulate 230-v ORN wire.
conditions. 6. The CLO locks out the compressor to prevent short cycling on
2. If any of the original wire furnished must be replaced, it must be compressor overload and safety devices. Before replacing CLO,
replaced with type 90 C or its equivalent. check these devices.
3. Jumpers are omitted when unit is equipped with an economizer. 7. Number(s) indicate the line location of used contacts. A bracket
4. Indoor fan circuit breaker must trip amps value is equal to or less over 2 numbers signifies a single-pole, double-throw contact. An
than 140% FLA. underlined number signifies a normally closed contact. A plain
5. On 208/230-v unit, TRAN1 is factory wired to ORN lead for 230-v (no line) number signifies a normally open contact.
power supply. If unit is to be run on 208-v power supply, TRAN1
4
Fig. 1 — Label Diagram — 48TJ016, 208/230-3-60 Units
5
Fig. 1 — Label Diagram — 48TJ016, 208/230-3-60 Units (cont)
6
Fig. 2 — Label Diagram — 48TJ016, 460-3-60 and 575-3-60 Units
7
Fig. 2 — Label Diagram — 48TJ016, 460-3-60 and 575-3-60 Units (cont)
8
Fig. 3 — Label Diagram — 48TJ020, 208/230-3-60 Units
9
Fig. 3 — Label Diagram — 48TJ020, 208/230-3-60 Units (cont)
10
Fig. 4 — Label Diagram — 48TJ020, 460-3-60 and 575-3-60 Units
11
Fig. 4 — Label Diagram — 48TJ020, 460-3-60 and 575-3-60 Units (cont)
12
Fig. 5 — Label Diagram — 48TJ024, 208/230-3-60 Units
13
Fig. 5 — Label Diagram — 48TJ024, 208/230-3-60 Units (cont)
14
Fig. 6 — Label Diagram — 48TJ024, 460-3-60 and 575-3-60 Units
15
Fig. 6 — Label Diagram — 48TJ024, 460-3-60 and 575-3-60 Units (cont)
16
Fig. 7 — Label Diagram — 48TJ028, 208/230-3-60 Units
17
Fig. 7 — Label Diagram — 48TJ028, 208/230-3-60 Units (cont)
18
Fig. 8 — Label Diagram — 48TJ028, 460-3-60 and 575-3-60 Units
19
Fig. 8 — Label Diagram — 48TJ028, 460-3-60 and 575-3-60 Units (cont)
20
Fig. 9 — Label Diagram — 50TJ016, 208/230-3-60 Units
21
Fig. 9 — Label Diagram — 50TJ016, 208/230-3-60 Units (cont)
22
Fig. 10 — Label Diagram — 50TJ016, 460-3-60 Units
23
Fig. 10 — Label Diagram — 50TJ016, 460-3-60 Units (cont)
24
Fig. 11 — Label Diagram — 50TJ016, 575-3-60 Units
25
Fig. 11 — Label Diagram — 50TJ016, 575-3-60 Units (cont)
26
Fig. 12 — Label Diagram — 50TJ016, 380-3-60 and 400-3-50 (Units with 3 Outdoor Fans) Units
27
Fig. 12 — Label Diagram — 50TJ016, 380-3-60 and 400-3-50 (Units with 3 Outdoor Fans) Units (cont)
28
Fig. 13 — Label Diagram — 50TJ016, 400-3-50 Units with 2 Outdoor Fans
29
Fig. 13 — Label Diagram — 50TJ016, 400-3-50 Units with 2 Outdoor Fans (cont)
30
Fig. 14 — Label Diagram — 50TJ020, 208/230-3-60 Units
31
Fig. 14 — Label Diagram — 50TJ020, 208/230-3-60 Units (cont)
32
Fig. 15 — Label Diagram — 50TJ020, 460-3-60 Units
33
Fig. 15 — Label Diagram — 50TJ020, 460-3-60 Units (cont)
34
Fig. 16 — Label Diagram — 50TJ020, 575-3-60 Units
35
Fig. 16 — Label Diagram — 50TJ020, 575-3-60 Units (cont)
36
Fig. 17 — Label Diagram — 50TJ024, 208/230-3-60 Units
37
Fig. 17 — Label Diagram — 50TJ024, 208/230-3-60 Units (cont)
38
Fig. 18 — Label Diagram — 50TJ024, 460-3-60 Units
39
Fig. 18 — Label Diagram — 50TJ024, 460-3-60 Units (cont)
40
Fig. 19 — Label Diagram — 50TJ024, 575-3-60 Units
41
Fig. 19 — Label Diagram — 50TJ024, 575-3-60 Units (cont)
42
Fig. 20 — Label Diagram — 50TJ024, 380-3-60 and 400-3-50 Units
43
Fig. 20 — Label Diagram — 50TJ024, 380-3-60 and 400-3-50 Units (cont)
44
Fig. 21 — Label Diagram — 50TJ028, 208/230-3-60 Units
45
Fig. 21 — Label Diagram — 50TJ028, 208/230-3-60 Units (cont)
46
Fig. 22 — Label Diagram — 50TJ028, 460-3-60 Units
47
Fig. 22 — Label Diagram — 50TJ028, 460-3-60 Units (cont)
48
Fig. 23 — Label Diagram — 50TJ028, 575-3-60 Units
49
Fig. 23 — Label Diagram — 50TJ028, 575-3-60 Units (cont)
50
Fig. 24 — Label Diagram — 50TJ028, 380-3-60 and 400-3-50 Units
51
Fig. 24 — Label Diagram — 50TJ028, 380-3-60 and 400-3-50 Units (cont)
52
A. 460 V (PART NO. CRPWREXH008A00)
LEGEND
EMC — Exhaust Motor Contactor
IFC — Indoor (Evaporator) Fan Contactor
53
LEGEND
CLO — Cooling Lockout LPS — Low-Pressure Switch
CR — Control Relay PL — Plug
HPS — High-Pressure Switch TB — Terminal Block
IP — Internal Protector
*Time Guard II device connections.
Fig. 27 — Time Guard® II Device Wiring
54
OPEN ON E
CLOSED ON BP
OPEN
ON BP
EAS * EMC
CLOSED ON
BP,SP,E
OPEN
ON SD
COMPRESSOR WIRING
SWITCH CLOSES
ON BP,SP,E
OPERATING MODES
BP — Building Pressurization: Evaporator fan on, economizer energized to fully open position,
power exhaust disabled.
E — Evacuation: Evaporator fan off, economizer energized to fully open position,
power exhaust on (open).
SD — Complete Unit Shutdown: Breaks 24-v power to the thermostat.
SP — Smoke Purge: Evaporator fan on, economizer energized to fully open position,
power exhaust on.
55
LEGEND
Field Wiring
Field-Supplied Switch
OPERATING MODES
BP — Building Pressurization: Evaporator fan on, economizer energized to fully open position,
power exhaust disabled.
E — Evacuation: Evaporator fan off, economizer energized to fully closed position,
power exhaust on (open).
SD — Complete Unit Shutdown: Breaks 24-v power to the thermostat.
SP — Smoke Purge: Evaporator fan on, economizer energized to fully open position,
power exhaust on.
56
57
LEGEND
CO2 — Carbon Dioxide
COM — Common
DX — Direct Expansion Coil Sensor
HVAC — Heating, Ventilation, and Air Conditioning
IAQ — Indoor-Air Quality
LED — Light-Emitting Diode
MIN. — Minimum
NC — Normally Closed
*Filter status switch and humidity sensor cannot function OAT — Outdoor-Air Thermostat
simultaneously. Only one sensor can be wired. R.V. — Reversing Valve
†Such as a CO2 sensor. SAT — Supply-Air Temperature Sensor
**Set auxiliary option to “2” — IAQ Control per VTS or VVT TEMP — Temperature
Installation Instructions. TRAN — Transformer
VTS — Carrier TEMP System
VVT® — Variable Volume and Temperature
LEGEND
SW — Switch
Field Wiring
Factory Wiring
NOTE: See Lower Outdoor Ambient Operation Accessories table on page 2 for correct application.
Fig. 32 — Mild/Low Ambient Control — 48/50TJ016 and 020 Units (10 F Ambient Control)
58
LEGEND
OFM — Outdoor (Condenser) Fan Motor
Field Wiring
Factory Wiring
NOTE: See Lower Outdoor Ambient Operation Accessories table on page 2 for correct application.
Fig. 33 — Motormaster® I Head Pressure Control Wiring; 48/50TJ016 and 020 Units
(–20 F Ambient Control)
59
60
LEGEND NOTES:
BRK W/AT — Breaks with Amps HPCT — Head Pressure Control Thermostat OFM — Outdoor (Condenser) Fan Motor 1. CR1 is replaced by C1 in 460- and 575-v
C — Contactor HPS — High-Pressure Switch PL — Plug units.
CLO — Compressor Lockout IP — Internal Protector PRI — Primary 2. See Lower Outdoor Ambient Operation
CR — Control Relay LOR — Lockout Relay TDR — Time-Delay Relay Accessories table on page 2 for correct
CT — Circuit LPS — Low-Pressure Switch Factory-Supplied Wiring application.
FTP — Freeze Protection Thermostat OFC — Outdoor (Condenser) Fan Contactor Field-Supplied Wiring
Fig. 35 — HPCT, OFC2, and TDR Wiring — 25 F Ambient Kit; 48/50TJ024 and 028 Units
48/50TJ024 AND 028, 208/230-3-60 UNITS
48/50TJ024 AND 028, 460-3-60 UNITS AND 50TJ016 UNITS WITH 2 OUTDOOR FANS
LEGEND
C — Contactor OFM — Outdoor (Condenser
FU — Fuse Fan Motor) NOTE: See Lower Outdoor Ambient
IFCB — Indoor Fan Circuit Breaker TB — Terminal Block Operation Accessories table on page 2
MMSN — Motormaster Sensor TRAN — Transformer for correct application.
OFC — Outdoor (Condenser) Fan Contactor
61
SENSOR SENSOR
LOCATION LOCATION
NOTES:
1. All sensors are located on the eighth hairpin up from the bottom.
2. See Lower Outdoor Ambient Operation Accessories table on page 2 for correct application.
Fig. 37 — Motormaster® III Control Sensor Locations;
48/50TJ024 and 028 Units
62
Copyright 2000 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 1 PC 111 Catalog No. 534-717 Printed in U.S.A. Form 48/50TJ-2W Pg 64 3-00 Replaces: New
Tab 1a 1b