H P .
2 4l G
Opera
HUALIA.IT
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INTRODUCTION:
I+-241G Color ribbon coder is a table type semi-automaticmachine with
motor and touching control by limit switch and with small volume, which can be
suitable for matching with the vertical filling packing machine and used for
printing the date of production and batch in the industries of food, beverage,
medicine etc. This machine adoptshot stampribbon insteadof liquid ink. It can
print clear words on any packing materials with the featuresof simple operation
and convenientmaintenance.
1. Features:
a. It's especiallysuitablefor the industriesof food and medicine: adopt hot
stamp ribbon avoiding the anxiety of ink contamination, keeping hand and
machinecleanand tidy.
b. Wide application:Any packing materialscan be imprinted by it, including
PP,PE, OPP,CPP film, aluminium foil, paper.
c. Adjustable temperature: electric constant temperafure control can set
different heattemperatureto fit for low, medium, high temperatureribbon.
d. Convenientfor replacingtype: Preciousstructuremakes type replacement
very easy.
e. Simply operation: reasonabledesign, and precise processingguarantee
machine'sautomationand easvcontrol.
2. Application:
Can print production date (year, month, day), batch code, expiry date, weight
etc.
Printed material includes plastic film, different kinds of laminated film,
aluminum/plasticfilm, paper,Paper/plasticsheet,leather,plasticproductsetc.
3. Main technologyparameters:
Speed I 0-260times/min, speedadiustment
stepless
Singleline:ma:<.4x35app.15pcsof type
Printingarea Doubleline:max.8x35app.30 pcsof type
Third line:max.l2x35 app.45pcsof type
Printinetype Arabicnumbers.EnelishlettersandChinesecharacters
width 35mm,length100mm,coil diameterQ25.4mm,
Standard color
Hot stampribbon
selectable
Power AC220Vl50Hz:I 10V/60H2.I 50W
Size 255x225x315mm
Weieht 8ke
Motor Reducermotor:20W.2z\V,rotationspeed280turn/min
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9 10 I2 13
22
23
24
25
26
28 27
1. Stamp Pad, 2.Pull spring, 3.Swing arm, 4.Handle, S.Conveybelt, 6 Ribbon
collect wheel, T.Ribbon feed wheel, 8 Adjusting assembly g.Excentric wheel,
l0.Connectionpole, ll.Pring of tensionwheel, l2 Stoppole, l3.Limit wheel, 14..
Two-headScrew,l5.Microswitch, 16..ImpressionRectangularPlate, l7.stepmove
spring l8.Stepmove swing afin wheel, l9.Bolt of step-movepull arm,20.
Step-movearm2l., Limit Block, 22.Heat-separate block, 23.Heatertube, 24.Heat
block, 25.Handleof type base,26.Pnnthead,27.Stopplate,28.Type, 2g.Stepmove
wheel, 30 Ribbon wheel
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4. Usage method: ( please onthefrontsideofthemachine
diagram
refertothestructure )
A. Ribbon TensionAdjustment (Adjustment is done in factory)
The minimum limit of the tensionis the ribbon won't be loose.Try to reduce
the tensionif possible.If the tensionis too low the ribbon rolling will run off the
tracking. The ribbon will be irregular and the ribbon will stick to the printed
materials.
B. Damping Force Adjustment (Adjustment is done in factory)
When the ribbon is installed in the reel, appropriatedamping force can keep
the ribbon moderately tight during the operating. Too loose reel will affect the
printing becauseof too much ribbon feed. Too tight reel will drag the ribbon and
may breakdownin severecases.
C. Ribbon setuP
pull out the ribbon feed wheel (7) with slight force, disassembleits nut,
external coil and ribbon paper core; replacewith new ribbon, setup external coil
and nut, then install the whole wheel back to the axle, and push it inside.
Reelribbononwheelandrollersaccording to structuredraft.At lostusea stickerto adhere
ribbonendon thepapercoreof ribboncollectwheel.Wheninstallation, pleasemakesurethat
makeribbon'sink sideagainstroller andaxlecenter.Furthermore, whenribboncrossbetween
the stepmovewheelandpresswheel,shouldmoveupwardthe handle(4) to makethe press
wheelslightlyoff the stepmovewheel.Release thehandleafterribboncross,andpresswheel
wouldautomatic reset.
D. Change of hot stamP ribbon width
Change the ribbon and adjust the two end-plate of ribbon roller, make the
distancebetweentwo platesis lmm wider than ribbon width'
E. Adjustment of connectionPole
Accordingto the thicknessof printedobjects,adjustlengthof connectionpole (10).
First releasetwo nut of connectionpole,becauseonethreadof pole is clockwise,another
is anticlochwise,sojust rotatebolt to adjustlengthof connectionpole. Correct length
of pole shouldguaranteethe type heightshouldbe 1.5-2mm lower thantop of printed
object,whenprint headis at the lowestposition.Pleasenotethatthe lengthof connection
pole would affectprint pressure.If pressureis too high, the ribbonmight breakor printed
materialsaredamaged; if pressureweretoo low, the printedcharacterswould be illegible.
So operatorshouldpay greatattentionto adjustmentof pole length
F. Adjustment of ribbon step distance
Each time the print head (26)reciprocate,the pull arm (18), swing arm of step-
move wheel (20) and one direction move devices will make the step-movewheel
(29) turn an angle,so drive ribbon move a distance,which is just calledstepdistance.
If stepdistanceis too big, ribbon will be consumedfast; stepdistanceis too small,
printing characterswill be illegible. The best stepdistanceshouldbe lmm longer
than height of characters.
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bolt(21),
To adjuststepdistanceof ribbon, loosethe butterfly-shapednut of adjust
stepdistance.
upward move to reducestepdistance,downward move to increase
After adjustment,tighten the butterfly-shapednut.
G. Adjustment of temPerature:
temperature,
clockwise rotate the knob of temperature to raise the
anticlockwiserotateto low down it.
Preheattime of machineis 15-20 minutes'
II. Lock-and-follow control:
t
\
limit switch
controller
HP-24TG
I+ -24I G EquiP-and-stePfi gure
I. Type rePlacement
rotate
Slightly move the handle of print head inside (L5-2mm), meanwhile
head.Loose the
handlein 90-lg0 degreecentigrade,loose loop to take out print
might be
fixing bolt to replace type. please note not to knock type, or they
damaged.
J. Print
way of
After above adjustment,you could start formal coding. The control
to print
printing can be selectedby operator.This machine should better be used
to objects'size.
on singlesheet.Adjust the locating strip on baseboardaccording
K. Cleanness
aetheror
Timely clean ribbon feed wheel and presswheel and guide pole with
alcohol.in orderto avoid ribbon stick to them or too slide.
I
I
CONTROL
\
HP.24IG
4
POWER
220v
4
HP-}4hGHOT PRINTER Principle diagram of electric's
-4-
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5. Trouble shooting:
No Trouble Reason Solution
a. Insufficientpreheat a. Preheatmachineover 15
b. Ribbonsidesarefaulty minutes
installed b.Installaccordingto
Thereis embossshape machine manual
I c. Too low temperafure
objects,but no color c. Raise temperafure
d. Heatertubedamaged
e. Ribbondeteriorate d. Replaceheatertube
f. Toohigh temperature e. Replaceribbon
f. Reducetemperature
2 No emboss Connection poleis too short Adjustdoubleheadbolt
accordingto manual
a. Preheatmoretime
a. Insufficientpreheat b. Raisetemperature
b. Heattemperature c. Adjust movestepof
too low
c. Move stepof ribbon is too ribbon
short d. Adjustdoubleheadscrew
a
J Printingnot clear d. Insufficientprint pressure accordingto manual
e. Ribbonnot move e. Replaceonedirection
f. Ribbon dippedwater,oil or bearing of stepmovewheel
deteriorate or adjustribbontension
g. Toohigh temperature force
f. Replaceribbon
g. Decreasetemperafure
4 Ribbonmelt off Toohigh temperature Decreasetemperature
a. Heightof type hasbig
difference a. Select,repairor replace
Print color darknesand types
5 emboss b. Bottomsurfaceof print
deepness is b. Checkandadjust
unpopular, headis not parallelwith
bottombase c. Re-installtypesandpress
c. Typesarenot installedwell tightly
a.Guidingpolestransformed,
not parallel
6
Ribbon b.Guidingbelt stopring is not a.Check,adjustandreinstall
Move off-line in correctposition b.Checkandadjust
c.Ribbonpressw'heelnot well c.Adjustpressure of spring
contactstepmovervheel
Topheadof Connecting
polecannotstopin the a.Close switch and sensor a.Adjustthepositionsof
7 closeswitchandsensor
positionbeforetop stop blockisn't in right position block on eccentricwheel
point b.Closeswitchdamaged
b.Replacement
a.Connectionpole is too long a.Adjustto shorten
8 Print head often jammed connection pole
b.Bottom rubber plate ageing
b.Replacement
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6. PACKING LIST:
No Name Specification Qty Note
I Hot foil coder IJP-241G I set
2 Types Standard I box In tool bag
a
J Tool bag lpc
4 Hexangularwrench 3mm lpc In tool bag
5 Fuse 2A 2 pcs
6 Small tweezer lpc In type box
7 Operationmanual I+-241G lpc
8 Hot stampribbon 1 roll On machine
7. SAFEPRODUCTIONNOTICE:
a. Pleasereadthis instruction carefully before operation.
b. Pleaseuse triplex receptacleoutlet with ground wire. Make surethe power is
groundedto avoid the electricalleakageto protect the personnelsafety.
c. Pleasedon't touch the printed head and the heating componentswith hand in
caseof scald.
d. Pleasedon't put your hand under the printed head in casethere is crush or
scaldby the machine.
e. If the printed head is locked by the thick packing bags, paper or foreign
materials, pleasepress the Emergent Stop Switch immediately to lift the printed
head.
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