® SUNLINE 2000

ELECTRIC / ELECTRIC & GAS / ELECTRIC

SINGLE PACKAGE AIR CONDITIONERS
(Constant Air Volume)
INSTALLATION INSTRUCTION Supersedes: 530.18-N11Y (195) 530.18-N11Y (399)

MODELS D2CE & D2CG300 035-16133

(8.5 EER)

208/230/460 208/230/575
VOLT ONLY VOLT ONLY

DCG MODEL
SHOWN

SAFETY CONSIDERATIONS INSPECTION

Due to system pressure, moving parts and electrical components, As soon as a unit is received, it should be inspected for
installation and servicing of air conditioning equipment can be possible damage during transit. If damage is evident, the
hazardous. Only qualified, trained, service personnel should extent of the damage should be noted on the carrier’s freight
install, repair, maintain or service this equipment. bill. A separate request for inspection by the carrier’s agent
‘YORK Model DCE and DCG units are single package air should be made in writing. Refer to Form 50.15-NM for
conditioners designed for outdoor installation on a rooftop or a additional information.
slab and is manufactured under ISO 9002 Quality System REFERENCE
Certification. The DCE models are cooling only and can be
equipped with factory installed electric heaters for cooling / Additional information on the design, installation, operation and
heating applications. The DCG models are gas-fired central service of this equipment is available in the following reference forms:
heating furnaces with cooling. • 44-320-10 - Barometric Relief Damper Accessory
The units are completely assembled on rigid, permanently attached • 530.18-N6.1V - Propane Conversion Accessory
base rails. All piping, refrigerant charge, and electrical wiring is factory • 530.18-N6.2V - High Altitude Accessory (Nat. Gas)
installed and tested. All units require electric power, duct connections • 530.18-N6.3V - High Altitude Accessory (Propane)
and fixed outdoor air intake damper (units without economizer or • 530.18-n13y - Coil Guard Installation
motorized damper option only) at the point of installation.
The DCG units additionally require gas connection, installation of the Renewal Parts:
combustion air inlet hood and the flue gas outlet hoods at the point of
installation. The gas-fired heaters have aluminized-steel tubular heat
• Refer to the Renewal Parts Manual for complete listing of
replacement parts on this equipment.
exchangers and spark ignition with proven pilot. All forms referenced in this instruction may be ordered from:
Supplemental electric heaters for DCE units have nickel-chrome Publications Distribution Center
elements and utilize single point power connections. Unitary Products Group
The following safety precautions apply to DCG units: P.O. Box 1592, York, Pa. 17405
APPROVALS
FOR YOUR SAFETY Design certified by ETL & CGA as follows:
1. For use as a central cooling only unit with or without
If you smell gas: supplemental electric heat. (DCE models)
1. Open windows. 2. For use as a forced air furnace with cooling unit. (DCG models)
2. Don’t touch electrical switches; do not use 3. For use with natural gas or propane gas. (DCG models)
any phones in the area of the gas leak. 4. For outdoor installation only.
3. Extinguish any open flame.
5. For installation on combustible material.
4. Immediately call your gas supplier from another
location. Follow your gas supplier’s CAUTION
instructions.
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH
5. If you cannot reach your gas supplier, call the THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY
fire department. APPLICABLE LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT
NOT LIMITED TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.

FOR YOUR SAFETY WARNING

INCORRECT INSTALLATION MAY CREATE A CONDITION
Do not store or use gasoline or other flammable WHERE THE OPERATION OF THE PRODUCT COULD CAUSE
vapors and liquids in the vicinity of this or any PERSONAL INJURY OR PROPERTY DAMAGE
other appliance.

Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.
530.18-N11Y

TABLE OF CONTENTS
General ................................................................................ 1 MAINTENANCE & TROUBLESHOOTING
Inspection............................................................................. 1
Reference............................................................................. 1 Normal Maintenance ......................................................... 20
Approvals ............................................................................. 1 Cleaning Flue Passages and Heating Elements ............... 20
Nomenclature....................................................................... 2 Troubleshooting.................................................................. 21
Replacement Parts ............................................................ 23
INSTALLATION
TABLES
Limitations ............................................................................ 3
Location ............................................................................... 3 No. Description Page
Rigging and Handling .......................................................... 3 1 Unit Application Data .................................. 3
Clearances........................................................................... 3 2 Gas Heat Application Data ......................... 6
Ductwork .............................................................................. 3 3 Pipe Sizing .................................................. 6
Fixed Outdoor Air Intake Damper ........................................ 4 4 Physical Data .............................................. 10
Condensate Drain ................................................................ 4 5 Electrical Data - Basic Units ...................... 10
Compressors........................................................................ 4
Filters ................................................................................... 4 6 Electrical Data - Units With Elec. Heat ...... 10
Service Access .................................................................... 4 7 Four and Six Point Loads............................ 13
Thermostat........................................................................... 5 8 Supply Air Blower Performance ................. 13
Power and Control Wiring .................................................... 5 9 Static Resistances ...................................... 14
Optional Electric Heaters (DCE Models) ............................. 5 10 Power Exhaust Performance ...................... 14
Combustion Discharge (DCG Models) ................................ 5 11 Blower Motor and Drive Data...................... 14
Gas Piping (DCG Models) ................................................... 6
Gas Connection (DCG Models)........................................... 6 12 Heat Anticipator Setpoint ............................ 16
L.P. Units, Tanks and Piping (DCG Models)......................... 6 13 Limit Control Setting ................................... 17
Vent and Combustion Air Hoods (DCG Models) ................. 7 14 Gas Rate - Cubic Feet Per Hour................. 19
Econ. / Mot. Damper Rain Hood Accy. (1EH0401) .............. 7
Econ. / Power Rain Hood Accy. (1EH0402) ......................... 9 FIGURES
OPERATION No. Description Page
1 Typical Rigging............................................ 3
Cooling System.................................................................. 15 2 Center of Gravity......................................... 3
Preliminary Operation Cooling........................................... 15 3 Fixed Outdoor Air Damper.......................... 4
Cooling Sequence of Operation......................................... 15 4 Recommended Drain Piping....................... 4
Safety Controls (Cooling)................................................... 15
Electric Heating - Sequence of Operation ......................... 15 5 Typical Field Wiring ..................................... 5
Heating Anticipator Setpoints ............................................ 16 6 External Supply Connection ....................... 6
Gas Heating - Sequence of Operation .............................. 16 7 Bottom Supply Connection ......................... 7
Safety Controls (Heating)................................................... 16 8 Vent and Combustion Air Hoods................. 8
Heat Anticipator Setpoints ................................................. 17 9 Adjusting Enthalpy Setpoint........................ 9
Pre-Start Check List........................................................... 17 10 Dimensions and Clearances....................... 11
START-UP Dimensions and Clearances (cont’d).......... 12
11 Four and Six Point Loads............................ 13
Operating Instructions........................................................ 17 12 Gas Valve Piping......................................... 16
Post-Start Check List ......................................................... 17
Manifold Gas Pressure Adjustment ................................... 17 13 Gas Valve and Controls .............................. 17
Pilot Checkout .................................................................... 18 14 Typical Gas Valve ........................................ 17
Burner Instructions............................................................. 18 15 Proper Flame Adjustment........................... 18
Burner Air Shutter Adjustment........................................... 18 16 Typical Flame Appearance ......................... 18
Checking Supply Air CFM.................................................. 18 17 Belt Adjustment........................................... 18
Adjustment of Temperature Rise........................................ 19 18 Pressure Drop versus Supply Air CFM ...... 19
Checking Gas Input ........................................................... 19 19 Typical Flue Baffle Installation .................... 20
Secure Owner’s Approval .................................................. 19

PRODUCT NOMENCLATURE

D 2 C G 3 0 0 N 2 4 0 2 5 E C

PRODUCT CATEGORY FACTORY INSTALLED

D = Single Package Air Conditioner OPTION CODE
(Air Cooled) EC = Sing. Input Economizer
DK = Diff. Input Economizer
FD = Sing. Input Economizer
PRODUCT GENERATION w/Power Exhaust
CF = Diff. Input Economizer
2 = 2nd Generation
w/Power Exhaust
NOMINAL HEATING BG = Motorized Outdoor Air
PRODUCT IDENTIFIER OUTPUT CAPACITY Damper

CG = Gas/Electric GAS
CE = Cooling only or 240 = 240 MBH VOLTAGE CODE
FACTORY INSTALLED 320 = 320 MBH
Electric / Electric HEAT 25 = 208/230-3-60
ELECTRIC 46 = 460-3-60
NOMINAL COOLING A = No Heat 018 = 18 KW
036 = 36 KW 58 = 575-3-60
CAPACITY N = Natural Gas
E = Electric 054 = 54 KW
300 = 25 Tons 072 = 72 KW

2 Unitary Products Group

 530.18-N11Y

INSTALLATION
LIMITATIONS CAUTION: If a unit is to be installed on a roof curb or special
These units must be installed in accordance with the following frame, gasketing must be applied to all surfaces
applicable national and local safety codes: that come in contact with the unit underside.
In U.S.A.:
1. National Electrical Code ANSI/NFPA No. 70. 5. Maintain level tolerance to 1/2" maximum across the entire
2. National Fuel Gas Code Z223.1. length or width of the unit.
3. Gas-Fired Central Furnace Standard ANSI Z21.47a. RIGGING AND HANDLING
4. Local gas and electric utility requirements. Exercise care when moving the unit. Do not remove any
In Canada: packaging until the unit is near the place of installation. Rig the
unit by attaching chain or cable slings to the round lifting holes
1. Current Canadian Electrical Code C22.1. provided in the base rails. Spreaders, whose length exceeds
2. Current Gas Installation Codes CAN/CGA-B149.1 and .2 the largest dimension across the unit, MUST be used across
the top of the unit.
3. Local plumbing and waste water codes.
Units may also be moved or lifted with a forklift, from the front
4. Other applicable local codes. or rear only, providing that an accessory skid is used.
Refer to the Unit Application Data Table and to the Gas Heat Application LENGTH OF FORKS MUST BE A MINIMUM OF 90".
Data Table.
After installation, units with gas heat must be adjusted to obtain a CAUTION: On gas heating units, an adhesive backed label is
temperature rise within the range specified on the unit rating plate. provided over the outside of the combustion air inlet
If components are to be added to a unit to meet local codes, they opening to prevent moisture from entering the unit
are to be installed at the dealer’s and/or the customer’s expense. w hich could cause damage to electr ical
components. Allow this closure label to remain in
Size of unit for proposed installation should be based on heat place until the combustion air hood is to be
loss/heat gain calculation made according to the methods of installed.
the Air Conditioning Contractors of America (ACCA).
This furnace is not to be used for temporary heating of buildings
or structures under construction.
TABLE 1 - UNIT APPLICATION DATA
208/230-3-60 187 / 253
Voltage Variation,
460-3-60 414 / 506
Min. / Max.1
575-3-60 518 / 630
Supply Air CFM, Min. / Max. 8,000 / 12,000
Wet Bulb Temperature (°F) of Air on 57 / 72
Evaporator Coil, Min. / Max.
Dry Bulb Temperature (°F) of Air on 25 / 120
Condenser Coil, Min.2 / Max.
1
Utilization range “A” in accordance with ARI Standard 110.
2
A low ambient accessory is available for applications down to 0°F.

LOCATION
Use the following guidelines to select a suitable location for
these units. FIG. 1 - TYPICAL RIGGING
1. Unit is designed for outdoor installation only.
2. Condenser coils must have an unlimited supply of air.
Where a choice of location is possible, position the unit on
either north or east side of building.
3. For ground level installation, use a level concrete slab with
a minimum thickness of 4 inches. The length and width 5
should be at least 6 inches greater than the unit base rails. 4

Do not tie slab to the building foundation.

136-1/4"
WARNING: Excessive exposure of this furnace to contami-
nated combustion air may result in equipment dam-
age or personal injury. Typical contaminates in- FIG. 2 - CENTER OF GRAVITY
clude: permanent wave solutions, chlorinated CLEARANCES
waxes and cleaners, chlorine based swimming
pool chemicals, water softening chemicals, carbon All units require certain clearances for proper operation and
service. Installer must make provisions for adequate combustion
tetrachloride, Halogen type refrigerants, cleaning and ventilation air in accordance with Section 5.3, Air for
solvents (e.g. perchloroethylene), printing inks, Combustion and Ventilation of the National Fuel Gas Code, ANSI
paint removers, varnishes, hydrochloric acid, ce- Z223.1 (in U.S.A.) or Sections 7.2, 7.3 or 7.4 of Gas Installation
ments and glues, antistatic fabric softeners for Codes CAN/CGA-B149.1 and .2 (in Canada) and/or applicable
clothes dryers, masonry acid washing materials. provisions of the local building codes. Refer to Dimensions and
Clearances table for the clearances required for combustible
4. Roof structures must be able to support the weight of the construction, servicing, and proper unit operation.
unit and its options and/or accessories. Unit must be in- WARNING: Do not permit overhanging structures or shrubs to
stalled on a solid level roof curb or appropriate angle iron obstruct outdoor air discharge outlet, combustion
frame. air inlet or vent outlets.

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530.18-N11Y
DUCTWORK
Ductwork should be designed and sized according to the
methods in Manual Q of the Air Conditioning Contractors of
America (ACCA).
A closed return duct system shall be used. This shall not
preclude use of economizers or outdoor fresh air intake. The
supply and return air duct connections at the unit should be
made with flexible joints to minimize noise.
The supply and return air duct systems should be designed for
the CFM and static requirements of the job. They should NOT
be sized to match the dimensions of the duct connections on
the unit.
CAUTION: When fastening ductwork to side duct flanges on
unit, insert screws through duct flanges only. DO
NOT insert screws through casing.
Outdoor ductwork must be insulated and
waterproofed.
Refer to the Dimensions and Clearances figure for information FIG. 3 - FIXED OUTDOOR AIR DAMPER
concerning side and bottom supply and return air duct openings.
CONDENSATE DRAIN
It is recommended that, in Canada, the outlet duct on gas Plumbing must conform to local codes. Use a sealing
heating units be provided with a removable access panel. It is compound on male pipe threads. Install a condensate drain line
recommended that this opening be accessible when the unit from the 1" NPT female connection on the unit to an open drain.
is installed in service, and of a size such that smoke or
reflected light may be observed inside the casing to indicate
the presence of leaks in the heat exchanger. The cover should
be attached in a manner adequate to prevent leakage.
FIXED OUTDOOR AIR INTAKE DAMPER

This damper is shipped inside the return air compartment on units

that are not provided with an economizer or a motorized damper
option. It is completely assembled and ready for installation. A
damper baffle inside of the hood is adjustable to provide variable
amounts of outdoor air intake.
Gasketing and mounting screws are provided in a parts bag
attached to the hood assembly. Apply gasketing to the three
flange surfaces on the hood prior to installing the hood. Extend
gasketing 1/4" beyond the top and bottom of the two side FIG. 4 - RECOMMENDED DRAIN PIPING
flanges to insure adequate sealing.
NOTE: The condensate drain line MUST be trapped to provide
Adjusting the damper to the desired air flow may be done before proper drainage.
mounting the hood into position or (after installation) by COMPRESSORS
removing the front hood panel or the screen on the bottom of
the hood. Damper baffle in position 1 will allow approximately Units are shipped with compressor mountings factory-adjusted
and ready for operation.
10% recirculated air flow, position 2 approximately 15% and, to
allow approximately 25%, remove the damper baffle. CAUTION: Do Not loosen compressor mounting bolts.
FILTERS
On units with bottom return air applications, install the damper
assembly over the opening in the side return air access panel. 2" filters are supplied with each unit. Filters must always be installed
ahead of the evaporator coil and must be kept clean or replaced
Remove and discard the opening cover and the covering over with same size and type. Dirty filters will reduce the capacity of the
the hood mounting holes (used for shipping) before installing. unit and will result in frosted coils or safety shutdown. Minimum filter
Secure with the screws provided. area and required sizes are shown in the Physical Data Table.
On units with side return air applications, install the damper SERVICE ACCESS
assembly on the return air ductwork as close to the unit as Access to all serviceable components is provided by the
possible. Cut an opening 16" high by 18" wide in the ductwork following removable panels:
to accommodate the damper. Using the holes in the hood • Compressor compartment
flanges as a template, drill 9/64" dia. (#26 drill) holes into the • Electric Heat compartment - DCE models
ductwork and secure with the screws provided. • Gas Heat compartment (Two panels) - DCG models
• Side Supply & Return Air compartments (Two panels)
CAUTION: If outdoor air intake will not be required on units • Blower compartment (Three panels)
with bottom return air applications, the damper • Main control box
assembly should still be mounted on the side return • Filter compartment
air access panel, per the instructions above, to • Outdoor Air compartment (Two panels)
insure moisture is not drawn into the unit during Refer to the Dimensions and Clearances figure for location of these
operation. The covering over the mounting holes access panels.
only need be removed. Do not remove the opening CAUTION: Make sure that all screws and panel latches are
cover. replaced and properly positioned on the unit to
maintain an air-tight seal.

4 Unitary Products Group

 530.18-N11Y

CONTROL WIRE SIZES

Wire Size1 AWG. Gauge

22 20 19 18 16

25 40 50 65 100

2
Maximum Wire Length Feet

Notes:
1. Solid, Class II copper wire

FIG. 5 - TYPICAL FIELD WIRING

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 530.18-N11Y
THERMOSTAT COMBUSTION DISCHARGE (DCG Models)
The room thermostat should be located on an inside wall The products of combustion are discharged horizontally
approximately 56" above the floor where it will not be subject through two screened (hooded) openings on the upper gas
to drafts, sun exposure or heat from electrical fixtures or heat access panel.
appliances. Follow manufacturer’s instructions enclosed with
thermostat for general installation procedure. Seven color
coded insulated wires should be used to connect thermostat to
unit.
POWER AND CONTROL WIRING
Field wiring to the unit must conform to provisions of the
National Electrical Code, ANSI / NFPA No. 70 (in U.S.A.),
current Canadian Electrical Code C22.1 (in Canada) and/or
local ordinances. The unit must be electrically grounded in
accordance with NEC and CEC (as specified above) and/or
local codes. Voltage tolerances which must be maintained at
the compressor terminals during starting and running
conditions are indicated on the unit Rating Plate.
The internal wiring harness furnished with this unit is an integral
part of a ETL and CGA design certified unit. Field alteration to FIG. 6 - EXTERNAL SUPPLY CONNECTION
comply with electrical codes should not be required. EXTERNAL SHUT-OFF
A fused disconnect switch should be field provided for the unit.
The switch must be separate from all other circuits. Wire entry GAS PIPING (DCG Models)
at knockout openings require conduit fittings to comply with Proper sizing of gas piping depends on the cubic feet per hour
NEC (in U.S.A.), CEC (in Canada) and/or local codes. If any of gas flow required, specific gravity of the gas and the length
of the wire supplied with the unit must be replaced, replacement of run. “National Fuel Gas Code” Z223.1 (in U.S.A.) or the
wire must be of the type shown on the wiring diagram and the current Gas Installation Codes CAN/CGA-B149.1 and .2 (in
same minimum gauge as the replaced wire. Canada) should be followed in all cases unless superseded by
Electrical line must be sized properly to carry the load. Each local codes or gas utility requirements. See Pipe Sizing table.
unit must be wired with a separate branch circuit fed directly The heating value of the gas may differ with locality. The value
from the meter panel and properly fused. should be checked with the local gas utility.
CAUTION: When connecting electrical power and control NOTE: There may be a local gas utility requirement specifying
wiring to the unit, waterproof type connectors a minimum diameter for gas piping. All units require a
MUST BE USED so that water or moisture cannot 1 inch pipe connection at the entrance fitting.
be drawn into the unit during normal operation. The
above waterproofing conditions will also apply TABLE 3 - PIPE SIZING
when installing a field-supplied disconnect switch.
Nominal Iron Pipe Size
Length in Feet
Refer to Typical Field Wiring Figure for typical field wiring and to 1 in. 1-1/4 in.
the appropriate unit wiring diagram for control circuit and power 10 520 1,050
wiring information. 20 350 730
30 285 590
OPTIONAL ELECTRIC HEATERS (DCE Models) 40 245 500
50 215 440
The factory installed heaters are wired for single point power 60 195 400
supply. Power supply need only be brought into the single point 70 180 370
terminal block and thermostat wiring to the low voltage terminal 80 170 350
90 160 320
block located in the upper portion of the unit control box. 100 150 305
Maximum capacity of pipe in cubic feet of gas per hour. (Based upon a pressure drop of 0.3
These ETL and CGA approved heaters are located within the inch water column and 0.6 specific gravity gas).
central compartment of the unit with the heater elements
extending into the supply air chamber. Refer to the Dimension GAS CONNECTION (DCG Models)
and Clearances figure for access panel location. The gas supply line can be routed through the knockouts
located on the front of the unit or through the opening provided
Fuses are supplied, where required, by the factory. Some KW in the unit’s base. Typical supply piping arrangements are
sizes require fuses and others do not. Refer to the Unit shown in the Supply Connection figures. All pipe, fittings, etc.
Application Data Table 1 for minmum CFM limitations and to are field-supplied.
Electrical Data Table. Two grommets are shipped in the blower compartment (in parts
bag taped to the blower housing) of every unit with gas heat
TABLE 2 - GAS HEAT APPLICATION DATA and should be used in the knockouts when the gas piping
enters through the front of the unit.
Input Capacity (Mbh) Output Capacity (Mbh)
0 To 2,000 To 0 To 2,000 To
Temp. After the gas supply piping has been installed, the bottom
Rise °F
2,000 Feet 4,500 Feet 2,000 Feet 4,500 Feet
Gas
At
opening in the unit should be sealed to prevent water from
Rate2
Above Above Above Above
(Ft.3/Hr.) Full Input 3 leaking into the building.
Sea Level Sea Level1 Sea Level Sea Level1
Gas piping recommendations:
Max. Min. Max. Min. Max. Max. Min. Max.
1. A drip leg and a ground joint union must be installed in the
300 150 270 135 240 213 279 20 50 gas piping.
400 200 360 180 320 281 372 30 60
2. When required by local codes, a manual shut-off valve may
NOTE: Heaters are shipped available for natural gas, but can be converted to have to be installed outside of the unit.
L.P. / Propane with Kit Model No. 1NP0418.
1
MBH rating should be reduced at the rate of 4 percent for each 1,000 feet above 4,500 feet. 3. Use wrought iron or steel pipe for all gas lines. Pipe com-
2
Based on maximum input and 1075 Btu/Ft3. pound should be applied sparingly to male threads only.
3
The air flow must be adjusted to obtain a temperature rise within the range shown.

6 Unitary Products Group

 530.18-N11Y
L.P. UNITS, TANKS AND PIPING (DCG Models)
All gas heat units are shipped from the factory equipped for
natural gas use only. The unit may be converted in the field for
use with L.P./propane gas with accessory kit model number
1NP0418.
All L.P./propane gas equipment must conform to the safety
standards of the National Fire Protection Association.
For satisfactory operation, L.P./propane gas pressure must be
8.8 inch W.C at the unit under full load. Maintaining proper gas
pressure depends on three main factors:
FIG. 7 - BOTTOM SUPPLY CONNECTION 1. The vaporization rate which depends on (a) the tempera-
EXTERNAL SHUT-OFF ture of the liquid and (b) the “wetted surface” area of the
container or containers.
WARNING: Natural gas may contain some propane. Propane,
being an excellent solvent, will quickly dissolve 2. The proper pressure regulation. (Two-stage regulation is
white lead or most standard commercial recommended from the standpoint of both cost and effi-
compounds. Therefore, a special pipe compound ciency.)
must be applied when wrought iron or steel pipe is
used. Shellac base compounds such as Gaskolac 3. The pressure drop in the lines between regulators and
or Stalastic, and compounds such as Rectorseal between the second stage regulator and the appliance.
#5, Cyde’s or John Crane may be used. Pipe size required will depend on the length of the pipe run
4. All piping should be cleaned of dirt and scale by hammering and the total load of all appliances.
on the outside of the pipe and blowing out the loose dirt and
scale. Before initial start-up, be sure that all of the gas lines Complete information regarding tank sizing for vaporization,
external to the unit have been purged of air. recommended regulator settings, and pipe sizing is available
from most regulator manufacturers and L.P./propane gas
5. The gas supply should be a separate line and installed in suppliers.
accordance with all safety codes as prescribed under
“Limitations”. After the gas connections have been L.P./propane gas is an excellent solvent and special pipe
completed, open the main shut-off valve admitting normal compound must be used when assembling piping for this gas
gas pressure to the mains. Check all joints for leaks with as it will quickly dissolve white lead or most standard
soap solution or other material suitable for the purpose. commercial compounds. Shellac base compounds such as
NEVER USE A FLAME.
Rectorseal #5 are satisfactory for this type of gas.
6. The furnace and its individual manual shut-off valve must
be disconnected from the gas supply piping system during Check all connections for leaks when piping is completed,
any pressure testing of that system at test pressures in using a soap solution. NEVER USE A FLAME.
excess of 1/2 psig (3.48kPa).
The furnace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.48kPa).
7. A 1/8 inch NPT plugged tapping, accessible for test gage
connection, must be installed immediately upstream of the
gas supply connection to the furnace.

Unitary Products Group 7

530.18-N11Y
VENT AND COMBUSTION AIR HOODS OPTIONAL ECONOMIZER/MOTORIZED DAMPER
(DCG Models) RAIN HOOD
The instruction for the optional economizer/motorized damper
Two vent hoods and a combustion air hood (with screens) are rain hood can be found in form 44-320-2. Use these instructions
shipped attached to the blower housing in the blower when field assembling an economizer rain hood onto a unit.
compartment. These hoods must be installed to assure proper The outdoor and return air dampers, the damper actuator, the
unit function. All hoods must be fastened to the outside of the damper linkage, the outdoor and return air divider baffles, and
gas heat access panel with the screws provided in the bag also all the control sensors are factory mounted as part of the
attached to the blower housing. "Factory installed" economizer option.

The screen for the combustion air intake hood is secured to the ENTHALPY SET POINT ADJUSTMENT
inside of the access panel opening with four fasteners and the
screws used for mounting the hood to the panel. The top flange Remove the economizer access panel from the unit to check
of this hood slips in under the top of the access panel opening the following adjustments. Loosen but do not remove the two
when installing. Refer to the Vent and Combustion Hood figure. panel latches.
Each vent hood is installed by inserting the top flange of the CAUTION: Extreme care must be exercised in turning both the
hood into the slotted opening in the access panel and securing setpoint and minimum position adjusting screws to
in place. prevent twisting them off.
1. The enthalpy set point may now be set by selecting the
desired setpoint shown in the Enthalpy figure. Adjust as
follows:

• For a single enthalpy operation, carefully turn the set

point adjusting screw to the “A”, “B”, “C” or “D” setting
corresponding to the lettered curve.
• For a dual enthalpy operation, carefully turn the set point
SLOTTED
adjusting screw fully clockwise past the “D” setting.
OPENINGS IN
VENT AIR ACCESS PANEL 2. To check that the damper blades move smoothly without
OUTLET
HOODS
binding, carefully turn the minimum position adjusting
screw fully clockwise and then energize and de-energize
terminals “R” to “G”. With terminals “R” to “G” energized,
turn the minimum position screw counterclockwise until the
desired minimum position has been attained.

3. Replace the economizer access panel. Reposition the two

latches horizontally and retighten the screws.

COMBUSTION POWER EXHAUST/BAROMETRIC RELIEF DAMPER

AIR INTAKE
HOOD
AND RAIN HOOD OPTION
GAS HEAT
ACCESS
PANELS The instructions for the power exhaust/barometric relief
damper and rain hood can be found in form 44-320-10. The
exhaust fan, all supporting brackets, angles, and the wiring are
factory installed as part of the power exhaust option.

All of the components, including the dampers, hardware, and

mounting instructions are shipped in a single package external
from the unit. The hood must be field assembled and installed.
FIG. 8 - VENT AND COMBUSTION AIR HOODS
Power exhaust is not available as a field installed option.

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 530.18-N11Y

FIG. 9 - ENTHALPY SETPOINT ADJUSTMENT

Unitary Products Group 9

530.18-N11Y
TABLE 4 - PHYSICAL DATA

DCE/DCG OPERATING WEIGHTS (LBS.) 25 TON

MODELS
300 DCE (Cooling only) 2730
EVAPORATOR CENTRIFUGAL BLOWER (Dia. x Wd. in.) 18 x 15 Basic Unit DCG N240 2930
BLOWER FAN MOTOR HP 15 (Gas /
Electric) N320 2970
ROWS DEEP 4
EVAPORATOR Economizer 160
FINS PER INCH 13.5
COIL Economizer with
FACE AREA (Sq. Ft.) 25.0 245
Power Exhaust
CONDENSER PROPELLER DIA. (in.) (Each) 30
Motorized Damper 150
FAN FAN MOTOR HP (Each) 1 Options
(Two Per Unit) 18 KW 25
NOM. CFM TOTAL (Each) 7200 Electric 36 KW 30
ROWS DEEP 3 Heater
CONDENSER (DCE only) 54 KW 35
FINS PER INCH 15
COIL 72 KW 40
FACE AREA (Sq. Ft.) 43.3
Roof Curb 185
COMPRESSOR
12.5-TON TANDEM 2 Barometric Damper 45
(Qty. Per Unit)
QUANTITY PER UNIT (16" X 20" X 2") 2 Economizer/Motorized
55
Accessories Damper Rain Hood
AIR QUANTITY PER UNIT (16" X 25" X 2") 4
Economizer/Power Exhaust
FILTERS QUANTITY PER UNIT (14" X 20" X 2") 3 90
Rain Hood
TOTAL FACE AREA (sq. ft.) 21.4 Wood Skid 220
REFRIGERANT SYSTEM NO. 1 20/8
CHARGE
22 (lbs./oz.) SYSTEM NO. 2 20/0
*This compressor will be energized first.

TABLE 5 - ELECTRICAL DATA - BASIC UNITS

COMPRESSORS COND. FAN SUPPLY AIR MINIMUM MAXIMUM
POWER (QTY. 2) (#1 & #2) BLOWER MOTOR CIRCUIT OVERCURRENT
MODEL NO.
SUPPLY RLA LRA HP FLA AMPACITY DEVICE (1)
HP RLA
(ea.) (ea.) (ea.) (ea.) (AMPS) (AMPS)
D2CE300 208/230-3-60 41.4 312 1 4.2 15 38.6 139.5 175
& D2CG300 460-3-60 20.0 140 1 2.1 15 19.3 68.3 80
575-3-60 16.4 108 1 2.0 15 15.4 56.1 70

VOLTAGE
POWER SUPPLY
MIN. MAX.
VOLTAGE 208/230-3-60 187 253
LIMITATIONS**
460-3-60 414 506
575-3-60 518 630
**Utilization Range “A” in accordance with ARI Standard 110.

TABLE 6 - ELECTRICAL DATA - UNITS w/ELECTRIC HEAT

MINIMUM MAXIMUM
ELECTRIC HEATER OPTION
MODEL POWER CIRCUIT OVERCURRENT
D2CE SUPPLY AMPACITY DEVICE (1)
MODEL kW(1) STAGES AMPS
(AMPS) (AMPS)
300A25 208-3-60 E018 13.5 1 37.5 139.5 175
300A25 208-3-60 E036 27.0 2 75.1 142.1 175
300A25 208-3-60 E054 40.6 2 112.6 189.0 200
300A25 208-3-60 E072 54.1 2 150.1 198.4 225
300A25 230-3-60 E018 18.0 1 43.3 139.5 175
300A25 230-3-60 E036 36.0 2 86.6 156.5 175
300A25 230-3-60 E054 54.0 2 129.9 178.2 200
300A25 230-3-60 E072 72.0 2 173.2 221.5 250
300A46 460-3-60 E018 18.0 1 21.7 68.3 80
300A46 460-3-60 E036 36.0 2 43.3 78.3 80
300A46 460-3-60 E054 54.0 2 65.0 89.1 100
300A46 460-3-60 E072 72.0 2 86.6 110.7 125
300A58 575-3-60 E018 18.0 1 17.3 56.1 70
300A58 575-3-60 E036 36.0 2 34.6 62.6 70
300A58 575-3-60 E054 54.0 2 52.0 71.2 80
300A58 575-3-60 E072 72.0 2 69.3 88.5 100

NOMINAL VOLTAGE VOLTAGE KW CAP. MULTIPLIER

208 208 1.00
240 230 0.92
480 460 0.92
600 575 0.92

10 Unitary Products Group

 530.18-N11Y

E C O N O M IZ E R / M O T O R IZ E D D A M P E R ,
F IX E D O U T D O O R IN T A K E A IR A N D
F IE L D -S U P P L IE D P O W E R E X H A U S T R A IN H O O D S
B L O W E R D IS C O N N E C T S W IT C H (S e e d e ta il " Y ") All dimensions are in inches. They are sub-
L O C A T IO N C O M P R E S S O R
A C C E S S
A C C E S S
ject to change without notice. Certified di-
B L O W E R M O T O R (S e e d e ta il " X " ) mensions will be provided upon request.
A C C E S S

B L O W E R O P T IO N A L
C O M P A R T M E N T C O IL G U A R D
A C C E S S
(A u x ilia r y ) 5 2 -5 /8 "
RETURN AIR
D O T P L U G
(F o r p re s s u re
D r o p R e a d in g )
C O N D E N S E R
C O IL S SUPPLY AIR
2 1 "
5 "

1 3 6 -1 /4 "
CONDENSER AIR
F R O N T
9 -3 /4 "
V IE W E L E C T R IC H E A T
A C C E S S
9 2 "
(A )
C O N T R O L B O X 5 -7 /8 " C O N T R O L W IR IN G OUTDOOR AIR
A C C E S S E N T R Y
1 1 -1 /2 "
(Economizer)
3 5 " B O T T O M S U P P L Y (B )
A N D R E T U R N P O W E R W IR IN G
A IR O P E N IN G S E N T R Y
(S e e N o te )

3 5 -1 /4 "
R E T U R N
A IR 3 -3 /4 "
3 3 "
S U P P L Y
A IR
2 -3 /4 " 2 1 -1 /2 " UTILITIES ENTRY DATA
OPENING
HOLE SIZE USED FOR
U N IT B A S E W IT H R A IL S
S h o w n s e p a r a te ly to illu s tr a t e (B ) (DIA.)
P O W E R W IR IN G
B o tto m D u c t o p e n in g s a n d P o w e r
C o n n e c tio n lo c a tio n s
E N T R Y 1-1/8" KO Control Front
A
(A ) 3/4" NPS (Fem.) Wiring Bottom
8 -1 /8 " C O N T R O L W IR IN G
E N T R Y 3-5/8" KO Front
N O T E : Power
F o r c u r b m o u n te d u n its , r e fe r to th e c u r b h a n g e r B
d im e n s io n s o f t h e c u r b f o r t h e p r o p e r s iz e o f th e
9 -1 /4 " 3" NPS (Fem.) Wiring Bottom
1 2 -1 /2 " 9 -3 /4 "
s u p p ly a n d r e tu r n a ir d u c t c o n n e c tio n s .
C 2-3/8" KO Gas Piping (Front)
D 1-11/16" Hole Gas Piping (Bottom)*
E C O N O M IZ E R / M O T O R IZ E D D A M P E R ,
B L O W E R
F IX E D O U T D O O R IN T A K E A IR A N D
A C C E S S F IE L D -S U P P L IE D P O W E R E X H A U S T R A IN H O O D S *Opening in the bottom of the unit can be located by the slice
B L O W E R M O T O R D IS C O N N E C T S W IT C H (S e e d e ta il " Y ") in the insulation.
A C C E S S L O C A T IO N C O M P R E S S O R
A C C E S S
B L O W E R (S e e d e ta il " X " )
C O M P A R T M E N T
A C C
(A u x
E S S
ilia r y )
O P T IO N A L CLEARANCES
C O IL G U A R D

D O T P L U G
Front 36"
(F o r p re s s u re 5 2 -5 /8 24" (Less Economizer)
D r o p R e a d in g ) Back
49" (With Economizer)
G A S H E A T
A C C E S S 24" (Less Economizer)
Left Side (Filter Access)
V E N T A IR C O N D E N S E R 36"3(With Economizer)
O U T L E T C O IL S
H O O D S 2 1 "
Right Side (Cond. Coil) 36"
5 " Below Unit1 20"
C O M B U S T IO N 7 -1 /8 "
1 3 6 -1 /4
A IR IN L E T 72" With 36" Maximum
H O O D
6 -3 /8 " Horizontal Overhang
Above Unit2
9 -3 /4 " 9 2 " (For Condenser Air
(C ) 5 -7 /8 "
G A S S U P P L Y
(A )
C O N T R O L W IR IN G
Discharge)
E N T R Y
4 6 -5 /8 " E N T R Y 1
Units (applicable in U.S.A. only) may be installed on combustible floors
C O N T R O L B O X
1 1 -1 /2 " (B ) made from wood or class A, B or C roof covering material.
A C C E S S 3 5 "
P O W E R W IR IN G 2
B O T T O M S U P P L Y
Units must be installed oudoors. Overhanging structures or shrubs should
E N T R Y
A N D R E T U R N not obstruct condenser air discharge outlet.
3
F R O N T A IR O
(S e
P E
e N
N IN G S
o te )
If economizer is factory installed, the assembled hood kit must be removed
3 5 -1 /4
V IE W R E T U R N
prior to final installation. This hood is 54" long.
A IR 3 -3 /4 "
3 3 "
NOTE:
S U P P L Y DCE Models: Units and ductwork are approved for zero clearance to combus-
A IR tible materials when equipped with electric heaters.
2 -3 /4 " 2 1 -1 /2 "
1 1 -1 /8 " DCG Models: A 1" clearance must be provided between any combustible
material and the supply air ductwork for a distance of 3 feet from the unit.

U N IT B A S E W IT H R A IL S The products of combustion must not be allowed to accumulate within a

(B ) confined space and recirculate.
S h o w n s e p a ra te ly to illu s tra te (D )
P O W E R W IR IN G
B o tto m D u c t o p e n in g s , P o w e r G A S S U P P L Y
E N T R Y
a n d G a s P ip in g C o n n e c tio n E N T R Y Locate unit so that the vent air outlet hood is at least:
lo c a t io n s (A )
8 -1 /8 " C O N T R O L W IR IN G • Three (3) feet above any forced air inlet located within 10 horizontal feet
E N T R Y (excluding those integral to the unit).
N O T E :
F o r c u r b m o u n te d u n its , r e fe r to th e c u r b h a n g e r
4 6 -5 /8 "
9 -1 /4 " • Four (4) feet below, 4 horizontal feet from, or 1 foot above any door or gravity
d im e n s io n s o f t h e c u r b f o r t h e p r o p e r s iz e o f th e air inlet into the building.
1 2 -1 /2 " 9 -3 /4 "
s u p p ly a n d r e tu r n a ir d u c t c o n n e c tio n s .
• Four (4) feet from electric meters, gas meters, regulators and relief equip-
ment.

Cont’d.
FIG. 10 - DIMENSIONS & CLEARANCES - DCE & DCG
Unitary Products Group 11
530.18-N11Y

CONDENSER
SECTION EVAPORATOR
GAUGE LINE SECTION
ACCESS
DUCT COVERS - Units are shipped with the bottom
duct openings covered. An accessory flange kit is avail-
able for connecting side ducts.
DOT PLUG For bottom duct applications:
(For pressure
40-3/8" drop reading) 1. Remove the side panels from the supply and return
air compartments to gain access to the bottom
FILTER supply and return air duct covers.
ACCESS
2. Remove and discard the bottom duct covers. (Duct
SUPPLY
AIR openings are closed with sheet metal covers except
5-1/2" RETURN when the unit includes a power exhaust option. The
AIR covering consists of a heavy black paper composition.)
COMPRESSOR
OUTDOOR
3. Replace the side supply and return air compartment
ACCESS
AIR panels.
For side duct applications;
40-1/2"
SUPPLY AIR
ACCESS
1. Replace the side panels on the supply and return air
18-5/8"
compartments with the accessory flange kit panels.
1" NPT FEMALE 2. Connect ductwork to the duct flanges on the rear of
27-3/4" COND. DRAIN the unit.
5-1/8" CONNECTION
RETURN AIR
ACCESS
OUTDOOR AIR
29-5/8" (15 TON)
39-5/8 COMPARTMENT
REAR 39-5/8" (20 TON) ACCESS

VIEW

DETAIL “X”

ACCESSORY SIDE SUPPLY AND RETURN AIR OPENINGS

ECONOMIZER
MOTORIZED
SUPPLY AIR POWER EXHAUST DAMPER
COMPARTMENT RAIN HOOD RAIN HOOD
(on Return Air Compartment) (on Outdoor Air Compartment) ECONOMIZER / MOTORIZED DAMPER
AND POWER EXHAUST RAIN HOODS

FIXED
OUTDOOR AIR
INTAKE HOOD
(located on
34-1/4" Return Air
Compartment)
1" CONDENSTATE
16-1/8" DRAIN
(Must be trapped)

5"

36" 36-1/4" 92"

66-1/2" 2"

REAR VIEW LH VIEW

DETAIL "Y"
UNIT WITH RAIN HOODS
DETAIL “Y”
UNIT WITH RAIN HOODS

FIG. 10 - DIMENSIONS & CLEARANCES (Cont’d.)- DCE & DCG

12 Unitary Products Group
 530.18-N11Y

B E
F

C D
A A C
FRONT
FRONT

D
4 POINT LOADS B
6 POINT LOADS
FIG. 11- FOUR AND SIX POINT LOADS

TABLE 7 - FOUR AND SIX POINT LOADS

4 - POINT LOADS (LBS)
UNIT
TOTAL A B C D
300 3,130 615 671 962 882

NOTE: These weights are with economizer, high heat, and the largest blower motor available.

6 - POINT LOADS (LBS)

UNIT
TOTAL A B C D E F
300 3,130 418 438 533 628 603 510

NOTE: These weights are with economizer, high heat, and the largest blower motor available.

TABLE 8 - SUPPLY AIR BLOWER PERFORMANCE DCE300 - BOTTOM DUCT CONNECTIONS (COOLING APPLICATIONS)
BLOWER PULLEY 7500 CFM 8750 CFM 10000 CFM 11250 CFM 12500 CFM
SPEED TURNS ESP OUTPUT INPUT ESP OUTPUT INPUT ESP OUTPUT INPUT ESP OUTPUT INPUT ESP OUTPUT INPUT
(rpm) OPEN: (iwg) (bhp) (kW) (iwg) (bhp) (kW) (iwg) (bhp) (kW) (iwg) (bhp) (kW) (iwg) (bhp) (kW)
STANDARD DRIVE:
975 6.0* 1.4 5.9 4.9 1.0 7.3 6.0 0.5 8.8 7.2 - - - - - -
1005 5.0 1.6 6.2 5.1 1.2 7.7 6.3 0.7 9.2 7.6 0.1 10.9 8.9 - - -
1040 4.0 1.8 6.6 5.4 1.4 8.1 6.7 0.9 9.7 8.0 0.3 11.4 9.4 - - -
1070 3.0 2.0 6.9 5.7 1.6 8.5 7.0 1.1 10.2 8.3 0.6 11.9 9.8 - - -
1100 2.0 2.1 7.3 6.0 1.8 8.9 7.3 1.3 10.6 8.7 0.8 12.4 10.2 0.2 14.3 11.7
1135 1.0 2.4 7.7 6.3 2.0 9.3 7.6 1.6 11.1 9.1 1.0 13.0 10.6 0.4 14.9 12.2
1165 0.0 2.6 8.0 6.6 2.2 9.7 8.0 1.8 11.6 9.5 1.3 13.5 11.0 0.7 15.5 12.7
ACCESSORY DRIVE:
1140 6.0 2.4 7.7 6.3 2.1 9.4 7.7 1.6 11.2 9.2 1.1 13.1 10.7 0.5 15.0 12.3
1180 5.0 2.7 8.2 6.7 2.3 9.9 8.1 1.9 11.8 9.7 1.4 13.7 11.2 0.8 15.8 12.9
1215 4.0 2.9 8.6 7.0 2.6 10.4 8.5 2.2 12.3 10.1 1.7 14.3 11.7 1.1 16.4 13.5
1255 3.0 3.2 9.1 7.4 2.9 11.0 9.0 2.5 12.9 10.6 2.0 15.0 12.3 1.4 17.2 14.1
1290 2.0 3.4 9.5 7.8 3.1 11.5 9.4 2.7 13.5 11.1 2.2 15.6 12.8 - - -
1330 1.0 3.7 10.0 8.2 3.4 12.0 9.9 3.0 14.1 11.6 2.6 16.4 13.4 - - -
1365 0.0 3.9 10.5 8.6 3.7 12.6 10.3 3.3 14.7 12.1 2.9 17.0 13.9 - - -
NOTES:
Blower performance is based on cooling only unit, with fixed outdoor air, 2" T/A filters and a dry evaporator coil.
Refer to page 14 for additional static resistances.
ESP - External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total static pressure of the
blower.
* FACTORY SETTING

Unitary Products Group 13

530.18-N11Y
TABLE 9 - SUPPLY AIR BLOWER PERFORMANCE DCG300-BOTTOM DUCT CONNECTIONS(COOLING APPLICATIONS)
BLOWER PULLEY 7500 CFM 8750 CFM 10000 CFM 11250 CFM 12500 CFM
SPEED TURNS ESP OUTPUT INPUT ESP OUTPUT INPUT ESP OUTPUT INPUT ESP OUTPUT INPUT ESP OUTPUT INPUT
(rpm) OPEN: (iwg) (bhp) (kW) (iwg) (bhp) (kW) (iwg) (bhp) (kW) (iwg) (bhp) (kW) (iwg) (bhp) (kW)
STANDARD DRIVE:
975 6.0 1.2 5.9 4.9 0.5 7.3 6.0 - - - - - - - - -
1005 5.0 1.4 6.2 5.1 0.7 7.7 6.3 - - - - - - - - -
1040 4.0 1.6 6.6 5.4 0.9 8.1 6.7 0.2 9.7 8.0 - - - - - -
1070 3.0 1.8 6.9 5.7 1.1 8.5 7.0 0.4 10.2 8.3 - - - - - -
1100 2.0 2.0 7.3 6.0 1.3 8.9 7.3 0.6 10.6 8.7 - - - - - -
1135 1.0 2.2 7.7 6.3 1.6 9.3 7.6 0.8 11.1 9.1 - - - - - -
1165 0.0 2.4 8.0 6.6 1.8 9.7 8.0 1.0 11.6 9.5 0.2 13.5 11.0 - - -
ACCESSORY DRIVE:
1140 6.0 2.2 7.7 6.3 1.6 9.4 7.7 0.9 11.2 9.2 - - - - - -
1180 5.0 2.5 8.2 6.7 1.9 9.9 8.1 1.2 11.8 9.7 0.3 13.7 11.2 - - -
1215 4.0 2.7 8.6 7.0 2.1 10.4 8.5 1.4 12.3 10.1 0.6 14.3 11.7 - - -
1255 3.0 3.0 9.1 7.4 2.4 11.0 9.0 1.7 12.9 10.6 0.9 15.0 12.3 - - -
1290 2.0 3.2 9.5 7.8 2.7 11.5 9.4 2.0 13.5 11.1 1.2 15.6 12.8 - - -
1330 1.0 3.5 10.0 8.2 3.0 12.0 9.9 2.3 14.1 11.6 1.5 16.4 13.4 - - -
1365 0.0 3.7 10.5 8.6 3.2 12.6 10.3 2.6 14.7 12.1 1.8 17.0 13.9 - - -
NOTES:
Blower performance is based on cooling only unit, with fixed outdoor air, 2" T/A filters and a dry evaporator coil.
Refer to page 14 for additional static resistances.
ESP - External Static Pressure available for the supply and return air duct system. All internal unit resistances have been deducted from the total static pressure of the
blower.
* FACTORY SETTING

TABLE 10 - STATIC RESISTANCES*

AIRFLOW (CFM)
7500 8750 10000 11250 12500
DESCRIPTION
ESP ESP ESP ESP ESP
(IWG) (IWG) (IWG) (IWG) (IWG)
DEDUCTIONS: (SUBTRACT VALUES BELOW FROM UNIT'S AVAILABLE ESP)
ALLOWANCE FOR WET COIL: 0.10 0.10 0.10 0.10 0.10
ECONOMIZER (RETURN DUCT): 0.06 0.09 0.11 0.14 0.18
18kW ELECTRIC HEAT: 0.31 0.43 0.56 0.71 0.87
36kW ELECTRIC HEAT: 0.38 0.52 0.68 0.87 1.07
54kW ELECTRIC HEAT: 0.62 0.84 1.10 1.39 1.72
72kW ELECTRIC HEAT: 0.68 0.93 1.21 1.54 1.90
ADDITIONS: (ADD VALUES BELOW TO UNIT'S AVAILABLE ESP)
HORIZONTAL (SIDE) SUPPLY DUCT: 0.31 0.26 0.27 0.31 0.41
HORIZONTAL (SIDE) RETURN DUCT: 0.05 0.05 0.05 0.05 0.05
TABLE 11 - POWER EXHAUST PERFORMANCE
STATIC RESISTANCE OF RETURN DUCTWORK, IWG
MOTOR
0.2 0.3 0.4 0.5 0.6
SPEED
CFM KW CFM KW CFM KW CFM KW CFM KW

HIGH* 5250 0.83 4500 0.85 4200 0.88 3750 0.93 3000 0.99

MEDIUM 4900 0.77 3900 0.79 3500 0.82 2900 0.85 - -

LOW 4400 0.72 3700 0.74 3000 0.78 - - - -

*Factory Setting
Power Exhaust motor is a 3/4 HP, PSC type with sleeve bearings, a 48 frame and inherent protection.

TABLE 12 - BLOWER MOTOR AND DRIVE DATA

BELT
MOTOR1 ADJUSTABLE MOTOR PULLEY FIXED BLOWER PULLEY
(NOTCHED)
BLOWER
MODEL OUT-
DRIVE RANGE PITCH OUTSIDE PITCH PITCH
SIZE EFF. DESIG- SIDE BORE DESIG- BORE DESIG- QTY.
(RPM) HP FRAME DIA. DIA. DIA. LENGTH
(%) NATION DIA. (IN.) NATION (IN.) NATION
(IN.) (IN.) (IN.) (IN.)
(IN.)
Stan-
975/1165 1B5V110 11.3 11.1 1-7/16 5VX860 86.0 1
dard
6.2-
25 TON High 15 254T 91 1LVP58B70A 7.5 1-5/8
7.4
Speed 1140/1365 1B5V94 9.7 9.5 1-7/16 5VX840 84.0 1
Access
1
All motors have a nominal speed of 1800 RPM, a 1.15 service factor and a solid base. They can operate to the limit of their service factor because they are located in the moving air, upstream
of any heating device.

14 Unitary Products Group

 530.18-N11Y

OPERATION
COOLING SYSTEM addition. The power exhaust motor is energized whenever the
The cooling section is a complete factory package utilizing an economizer is chosen by the enthalpy sensor for first stage
air-cooled condenser. The system is factory-charged with cooling, “Y1". As always, the ”R" to “G” connection provides
Refrigerant-22. minimum position but does not provide power exhaust
operation.
The compressors are hermetically sealed, internally sprung
and base-mounted with rubber-insulated hold-down bolts. MOTORIZED OUTDOOR AIR DAMPERS - This system
operation is the same as the units with no outdoor air options
Compressors have inherent (internal) protection. If there is an with one exception. When the “R” to “G” circuit is complete, the
abnormal temperature rise in a compressor, the protector will motorized damper drives open to a position set by the damper
open to shut down the compressor. motor adjustment. When the “R” to “G” circuit is opened, the
PRELIMINARY OPERATION COOLING damper spring returns fully closed.
After the initial installation, the compressors should be given CONTINUOUS BLOWER - Continuous blower operation is
three false starts (energized just long enough to make a few possible by closing the R to G circuit on the thermostat.
revolutions) with 5-7 minutes delay between each start, before SAFETY CONTROLS
being put into full time service.
Each refrigerant system is equipped with the following safety
COOLING SEQUENCE OF OPERATION controls:
NO OUTDOOR AIR OPTIONS - When the room thermostat
calls for “first-stage” cooling, the low voltage control circuit from 1. A Suction Line Freezestat to protect against low evaporator
“R” to “G” and “Y1" is completed to energize compressors #1/2 temperatures due to a low air flow or a low return air
(50% capacity), condenser fan motor #1, and the supply air temperature. (Opens at 26°F + 5°F and resets at 38°F +
blower motor (if the fan switch on the room thermostat is set in 5°F)
the ”AUTO" position).
When the thermostat calls for “second-stage” cooling, the low 2. A High Pressure Cutout Switch to protect against excessive
voltage control circuit from “R” to “Y2" is completed to energize discharge pressures due to a blocked condenser coil or a
compressor #3/4. condenser motor failure. (Opens at 380 psig + 10 and resets
After the thermostat is satisfied and opens, all components will at 300 psig +10)
stop simultaneously. The blower motor will continue to operate
if the fan switch on the room thermostat is set in the “ON” 3. A Low Pressure Switch/Loss Of Charge to protect against
position. loss of refrigerant charge. (Opens at 7 psig + 3 and resets
at 22 psig + 5)
ECONOMIZER WITH SINGLE ENTHALPY SENSOR - When
the room thermostat calls for “first-stage” cooling, the low If either one of the above safety controls opens, that individual
voltage control circuit from “R” to “G” and “Y1" is completed. refrigerant system will be locked out. The other refrigerant
The ”R" to “G” circuit energizes the blower motor (if the fan system will continue in operation unless it too is effected by the
switch on the room thermostat is set in the “AUTO” position) same fault. The lock out of either system can be reset by
and drives the economizer dampers from fully closed to their opening the 24V circuit either at the room thermostat or at the
minimum position. If the enthalpy of the outdoor air is below the unit disconnect.
setpoint of the enthalpy controller (previously determined), “Y1"
energizes the economizer. The dampers will modulate to ELECTRIC HEATING - SEQUENCE OF OPERATION
maintain a constant supply air temperature as monitored by the WITH POWER TO UNIT AND THERMOSTAT IN THE
discharge air sensor. If the outdoor air enthalpy is above the HEATING MODE
setpoint, ”Y1" energizes compressors #1/2, and condenser fan
motor #1. Single-stage heating: (applies only to 18 KW heater, all other
heaters MUST use a two-stage thermostat:)
When the thermostat calls for “second-stage” cooling, the low
voltage control circuit from “R” to “Y2" is completed. If the a) If the fan switch is in the “ON” position, the evaporator
enthalpy of the outdoor air is below the setpoint of the enthalpy blower motor contactor (3M) will be energized through
controller (i.e. first stage has energized the economizer), ”Y2" terminal G to provide continuous blower operation. If the fan
switch is in the “AUTO” position, the blower will operate only
will energize compressors #1/2. If the outdoor air is above the when there is a call for heating by the thermostat.
setpoint, “Y2" will energize compressor #3/4.
After the thermostat is satisfied and opens, all components will NOTE: All 240 & 480V heaters are provided with manual
stop simultaneously. The blower motor will continue to operate reset backup protection limits. These will de-ener-
if the fan switch on the room thermostat is set in the “ON” gize the heaters should the primary limit fail to open
position. or the contactors fail to open in a failure mode.
ECONOMIZER WITH DUAL ENTHALPY SENSORS - The b) Upon a call for heat by the thermostat, the heater contactor
operation with the dual enthalpy sensors is identical to the (6M) will be energized.
single sensor except that a second enthalpy sensor is mounted c) The thermostat will cycle the electric heat to satisfy the
in the return air. This return air sensor allows the economizer heating requirements of the conditioned space.
to choose between outdoor air and return air, whichever has
the lowest enthalpy value, to provide maximum operating Two-stage heating: (applies to all heaters except 18 KW):
efficiency. a) If the fan switch is in the “ON” position, the evaporator
ECONOM IZER (SINGLE OR DUAL) WITH POWER blower motor contactor (3M) will be energized through
EXHAUST - This system operates as specified above with one terminal G to provide continuous blower operation. If the fan

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530.18-N11Y
switch is in the “AUTO” position, the blower will operate only At the same time power was supplied to the “RW1”, a parallel
when there is a call for heating by the thermostat. circuit activates “ETD” which closes the “ETD” contact after
approximately 35 seconds and energizes “K5" which closes
b) Upon a call for first-stage heat by the thermostat, the heater ”K5-2" and starts the blower by energizing “3M”.
contactor (6M) (6M & 7M on 72 KW, 240V) will be
energized. When “TH2" closes, heat relay ”RW2" is energized. The
“RW2-1" contact is closed energizing the second stage ignition
If the second stage of heat is required, heater contactor module ”IC2". “IC2" will immediately start the second stage
(7M) will be energized. Note that on the 54 KW, 240V ignitor sparking and will open the redundant valve located
heater, heater contactors (7M & 8M) will be energized and inside the second stage main gas valve ”GV2" to allow a flow
on the 72 KW, 240V heater, heater contactors (8M & 9M) of gas to the second stage carryover tube. Only after the pilot
flame has been ignited and the presence of pilot flame detected
TABLE 9 - HEAT ANTICIPATOR SETTING at “IC2" by a signal sent back through the flame sensor is
HEATER SETTING, AMPS sparking terminated and the main gas valve opened.
VOLTAGE
KW TH1 TH2 Gas flows into each of the second stage main burners and is
18 0.29 - ignited from the carryover tube flame.
36 0.29 0.29 If “IC2" fails to detect a pilot flame, it will continue to try for a
208/230-3-60 maximum of 85 seconds to ignite the pilot tube. If the pilot flame
54 0.29 0.58
72 0.58 0.58 is not detected, then ”IC2" will lock out furnace operation for 5
18 0.29 -
minutes, then retry ignition sequence. Note that the second
stage furnace can operate even if first stage has locked out.
36 0.29 0.29
460-3-60 When the heating cycle is complete, “TH2" opens de-energizing
54 0.29 0.29
the ”RW2" then “TH1" opens de-energizing ”RW1" and “ETD”,
72 0.29 0.29
18 0.29 - REDUNDANT MAIN VALVE
36 0.29 0.29 VALVE
575-3-60
54 0.29 0.29
72 0.29 0.29 GAS MAIN

will be energized.
GAS TO MAIN
c) The thermostat will cycle the electric heat to satisfy the
heating requirements of the conditioned space. VALVE BURNER
TO PILOT BURNER
HEAT ANTICIPATOR SETPOINTS FIG. 12 - GAS VALVE PIPING
It is important that the anticipator setpoint be correct. Too high of thus closing all gas valves. The blower motor will continue to
a setting will result in longer heat cycles and a greater temperature run (approximately 45 seconds after the furnace is shut down)
swing in the conditioned space. Reducing the value below the until “ETD” opens, de-energizing the “K5" relay and ”3M"
correct setpoint will give shorter “ON” cycles and may result in the contactor. The draft motor will continue to run for a brief
lowering of the temperture within the conditioned space. Refer to post-purge cycle.
the Heat Anticipator Setpoints table for the required .
SAFETY CONTROLS
GAS HEATING SEQUENCE OF OPERATION The control circuit includes the following safety controls:
The following sequence describes the operation of the gas heat 1. Limit Control (LS). This control is located inside the heat exchanger
section. compartment and is set to open at the temperature indicated in
CONTINUOUS BLOWER the Limit Control Setting Table. It resets automatically. The limit
With the room thermostat switch set to “ON”, the supply air switch operates when a high temperature condition, caused by
blower will operate continuously. The normally closed contact inadequate supply air flow occurs, thus shutting down the ignition
“K5-1" provides 24 volt power to the “3M” contactor. The “3M-1, control and closing the main gas valves and energizing the blower.
2 & 3" power contacts close and the blower motor operates. 2. Centrifugal Switch (CS). If the draft motor should fail, the
INTERMITTENT BLOWER centrifugal switch attached to the shaft of the motor prevents
the ignition controls and gas valves from being energized.
With the room thermostat system switch set to the “AUTO” or “HEAT”
position and the fan switch set to “AUTO”, the supply air blower will 3. Redundant Gas Valve. There are two separate gas valves
operate after the room thermostat calls for heat and the time delay in the furnace. Each valve contains a main and a redundant
relay closes. valve. The redundant valves are located upstream of the
main gas valves. Should either or both of the main gas
The “TH1" closes, the heat relay ”RW1" is energized. The “RW1-1” valves fail in the open position the redundant valves serve
power contact closes energizing the line voltage draft motor. The as back-ups and shuts off the flow of gas.
“RW1-2" contact is also closed. As the speed of the draft motor 4. Flame Sensor Rod / 100% Ignition Control Lock-Out. If an
reaches approximately 2500 RPM, the centrifugal switch contact ignition control fails to detect a signal from the flame sensor
located on the end of the draft motor shaft closes to power the first indicating the pilot flame is properly ignited, then the main
stage ignition module “IC1”. gas valve will not open. It will continue to try and ignite the
After a brief pre-purge time, ignition module “IC1" will start the first pilot for a maximum of 85 seconds, then if the pilot flame is
stage ignitor sparking and will open the redundant valve located not detected, the ignition control will lock out furnace
inside the first stage main gas valve “GV1” to allow a flow of gas to operation until 24V power is removed from the module
only the first stage carryover tube. Only after the pilot flame has either at the unit or by resetting the room thermostat.
been ignited and the presence of pilot flame detected at the “IC1” 5. Rollout Switch. This switch is located above the main burn-
by a signal sent back through the flame sensor is sparking ers in the control compartment which in the event of a
terminated and the first stage main gas valve opened. sustained main burner rollout shuts off and locks out both
Gas flows into each of the main burners and is ignited from ignition controls closing both gas valves. The ignition con-
the carryover tube flame. trols lock out furnace operation until 24V power is removed
If “IC1” fails to detect a pilot flame, it will continue to try for a maximum from the controls either at the unit or by resetting the room
of 85 seconds to ignite the pilot tube. If the pilot flame is not detected, thermostat. Note the auto reset rollout switch must reset
then “IC1" will lock out furnace operation for 5 minutes, then retry before allowing furnace operation.
ignition sequence.

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TABLE 10 - LIMIT CONTROL SETTING

Capacity, MBH Limit Control
IG N . C O N T R O L # 2 Opens, °F
Input Output
300 240 195
IG N . C O N T R O L # 1
400 320 195

HEAT ANTICIPATOR SETPOINTS

It is important that the anticipator setpoint be correct. Too high of
R O L L O U T S W . a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the value
S E N S O R # 1 G V 1
G A S
below the correct setpoint will give shorter “ON” cycles and may
V A L V E result in the lowering of the temperture within the conditioned
space.
G V 2
G A S IG N IT O R # 1 Anticipator Setpoint
Gas Valve
V A L V E 1st Stage 2nd Stage
Honeywell VR8440
0.30 amp 0.11 amp
S E N S O R # 2 White-Rodgers 36C68
IG N IT O R # 2

PRE-START CHECK LIST

Complete the following checks before starting the unit.
1. Check the type of gas being supplied. Be sure that it is the
B U R N E R C O M P A R T M E N T same as listed on the unit nameplate.
FIG 13-GAS VALVE AND CONTROLS 2. Make sure that the vent and combustion air hoods have been
properly installed.

START-UP
6. Auxiliary Limit Switch (AUX) This control is located inside 2. Check for correct manifold gas pressures. See “Checking
the heat exchanger compartment and is set to open at Gas Input”.
190°F. It is a manual reset switch. If AUX limit trips, then the
primary limit has not functioned correctly., Replace the 3. Check the supply gas pressure. It must be within the limits
primary limit shown on rating nameplate. Supply pressure should be
checked with all gas appliances in the building at full fire. At
OPERATING INSTRUCTIONS no time should the standby gas line pressure exceed 13",
nor the operating pressure drop below 5.0" for natural gas
CAUTION: This furnace is equipped with an intermittent pilot units. If gas pressure is outside these limits, contact the
and automatic re-ignition system. DO NOT attempt ON-OFF CONTROL
to manually light the pilot.
TO LIGHT PILOT AND MAIN BURNERS:
1. Turn “off” electric power to unit. HIGH FIRE ADJ.
(UNDER SCREW)

2. Turn room thermostat to lowest setting.

3. Turn gas valve knob to “on” position.

4. Turn “on” electric power to unit.

PILOT ADJ.
(UNDER SCREW)
5. Set room thermostat to desired temperature.
(If thermostat “set” temperature is above room temperature,
pilot burner ignition will occur and, after an interval to prove
pilot flame, main burners will ignite). FIG. 14 - TYPICAL GAS VALVE
TO SHUT DOWN:
local gas utility for corrective action.
1. Turn “off” electric power to unit. MANIFOLD GAS PRESSURE ADJUSTMENT
Small adjustments to the high-fire gas flow may be made by
2. Depress knob of gas valve while turning to “off” position. turning the pressure regulator adjusting screw on the automatic
gas valve. Refer to figure below.
POST-START CHECK LIST (GAS)
After the entire control circuit has been energized and the Adjust as follows:
heating section is operating, make the following checks:
1. Remove the cap on the regulator. It’s located next to the
1. Check for gas leaks in the unit piping as well as the supply push-on electrical terminals.
piping.
2. To decrease the gas pressure, turn the adjusting screw
counterclockwise.

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530.18-N11Y
Reverse the above procedure to replace the assemblies. Make
BURNER ASSEMBLY BRACKET sure that burners are level and seat at the rear of the heat
exchanger.

FLAME SENSOR BULB BURNER AIR SHUTTER ADJUSTMENT

Adjust burner shutters so no yellow flame is observed in the
heat exchanger tubes.

CHECKING SUPPLY AIR CFM

1/8" GAP BETWEEN CARRY-OVER The RPM of the supply air blower will depend on the required CFM,
TUBE AND FLAME SENSOR BULB the unit accessories or options and the static resistances of both
the supply and the return air duct systems. With this information,
CARRY-OVER TUBE the RPM for the supply air blower and the motor pulley adjustment
(turns open) can be determined from the Blower Performance
Data Table.
FIG. 15 - PROPER FLAME ADJUSTMENT
3. To increase the gas pressure, turn the adjusting screw A high speed drive accessory 1LD0435 (containing a smaller
clockwise. blower pulley and shorter belts) is available for applications
requiring the supply air blower to produce higher CFM’s and/or
NOTE: The correct manifold pressure for these furnaces is higher static pressures. Refer to the Blower Motor and Drive
3.65 IWG ±0.3. Data Table.
PILOT CHECKOUT Note the following:
The pilot flame should envelope the end of the flame sensor. Refer
to Proper Flame Adjustment figure. To adjust pilot flame, (1)
remove pilot adjustment cover screw, (2) increase or decrease the
clearance for air to the desired level, (3) be sure to replace cover
screw after adjustment to prevent possible gas leakage.

Put the system into operation and observe through complete

cycle to be sure all controls function properly.

BURNER INSTRUCTIONS
To check or change burners, pilot or orifices, CLOSE MAIN
MANUAL SHUT-OFF VALVE AND SHUT OFF ALL ELECTRIC
POWER TO THE UNIT.
1. Remove the screws holding either end of the manifold to
the burner supports.
2. Open the union fitting in the gas supply line just upstream
of the unit gas valve and downstream from the main manual
shut-off valve.
3. Remove the gas piping closure panel.

4. Disconnect wiring to the gas valves and spark ignitors.

Remove the manifold-burner gas valve assembly by lifting
up and pulling back.
FIG.17 - BELT ADJUSTMENT
Burners are now accessible for service.
1. The supply air CFM must be within the limitations shown in
Unit Application DataTable.
2. Pulleys can be adjusted in half turn increments.
3. The tension on the belts should be adjusted as shown in
the belt adjustment figure below.
Start the supply air blower motor. Adjust the resistances in both
the supply and the return air duct systems to balance the air
distribution throughout the conditioned space. The job
specifications may require that this balancing be done by
someone other than the equipment installer.
To check the supply air CFM after the initial balancing has been
completed:

FIG. 16 - TYPICAL FLAME APPEARANCE 1. Remove the two 5/16" dot plugs from the blower motor and
the filter access panels.
18 Unitary Products Group
 530.18-N11Y
2. Insert at least 8" of 1/4 inch tubing into each of these holes NOTE: DE-ENERGIZE THE COMPRESSORS BEFORE TAKING ANY TEST
for sufficient penetration into the air flow on both sides of MEASUREMENTS TO ASSURE A DRY INDOOR COIL.
the indoor coil.
ADJUSTMENT OF TEMPERATURE RISE
NOTE: The tubes must be inserted and held in a position
perpendicular to the air flow so that velocity pres- The temperature rise (or temperature difference between the
sure will not affect the static pressure readings. return air and the heated air from the furnace) must lie within the
range shown on the ETL rating plate.
3. Using an inclined manometer, determine the pressure drop After the temperature rise has been determined, the cfm can
across a dry evaporator coil. Since the moisture on an be calculated as follows:
evaporator coil may vary greatly, measuring the pressure
drop across a wet coil under field conditions would be After about 20 minutes of operation, determine the furnace
inaccurate. To assure a dry coil, the compressors should temperature rise. Take readings of both the return air and the
be deactivated while the test is being run. heated air in the ducts (about six feet from the furnace) where they
will not be affected by radiant heat. Increase the blower cfm to
Knowing the pressure drop across a dry coil, the actual CFM
4. decrease the temperature rise; decrease the blower cfm to
through the unit and clean 2" filters, can be determined from
increase the rise. Refer to the Blower Motor And Drive Data table.
the curve in the Pressure Drop Verses Supply Air CFM
figure.
BELT DRIVE BLOWER
WARNING: Failure to properly adjust the total system air quan-
All units have belt drive single-speed blower motors. The
variable pitch pulley on the blower motor can be adjusted to
obtain the desired supply air CFM. Tighten belts enough to
prevent slipping. but do not over tighten. Belt deflection should
be between 1/4" and 1/2" per foot. Refer to the table for Blower
Motor And Drive Data.

CHECKING GAS INPUT

NATURAL GAS
1. Turn off all other gas appliances connected to the gas meter.
2. With the furnace turned on, measure the time needed for
one revolution of the hand on the smallest dial on the meter.
A typical gas meter usually has a 1/2 or a 1 cubic foot test
dial.
3. Using the number of seconds for each revolution and the
size of the test dial increment, find the cubic feet of gas
consumed per hour from the Gas RateTable.

TABLE 11 - GAS RATE - CUBIC FEET PER HOUR

Seconds Size of Test Dial
for One
Rev. 1/2 cu. ft. 1 cu. ft.
4 450 900
6 300 600
8 228 450
10 180 360

12 150 300
FIG. 18 - PRESSURE DROP ACROSS A DRY INDOOR 14 129 257
COIL VS SUPPLY AIR CFM 16 113 225
18 100 200
tity can result in extensive blower damage. 20 90 180
22 82 164
24 75 150
After readings have been obtained, remove the tubes and 26 69 138
reinstall the two 5/16" dot plugs that were removed in Step 1. 28 64 129
Example: By actual measurement, it takes 13 seconds for the hand on the 1-cubic
foot dial to make a revolution with just a 300,000 Btuh furnace running. Read
across to the column in the table above, headed “1 Cubic Foot”, where you will see
Btuh Input x 0.8
CFM = that 278 cubic feet of gas per hour are consumed by the furnace at that rate.
1.08 x oF Temp. Rise Multiply 278 x 1050 (the Btu rating of the gas obtained from the local gas company).
The result is 292,425 Btuh, which is close to the 300,000 Btuh rating of the furnace.

SECURE OWNER’S APPROVAL: When the system is functioning properly, secure the owner’s approval. Show him the
location of all disconnect switches and the thermostat. Teach him how to start and stop the unit and how to adjust temperature
settings within the limitations of the system.

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MAINTENANCE
If the actual input is not within 5% of the furnace rating (with GAS HEATING UNITS
allowance being made for the permissible range of the regulator
setting), replace the orifice spuds with spuds of the proper size. BURNER & PILOT - Periodically (at least annually at the
beginning of each heating season) make a visual check of the
NOTE To find the Btu input, multiply the number of cubic feet of pilot and main burner flame. If necessary, adjust main burner
gas consumed per hour by the Btu content of the gas in primary air shutters to give a distinct, sharp blue flame as
your particular locality (contact your gas company for this explained under “BURNER AIR SHUTTER ADJUSTMENT”. If
information - it varies widely from city to city.) it is not possible to adjust for the proper flame, the burners may
need cleaning.
NORMAL MAINTENANCE
TO CLEAN BURNERS - Remove them from the furnace as
CAUTION: Prior to any of the following maintenance proce- explained in “Burner Instructions”. Clean burners with hot water
dures, shut off all electric power to the unit to applied along top of the burner.
prevent personal injury. COMBUSTION AIR DISCHARGE - Visually inspect discharge
outlet periodically to make sure that the buildup of soot and dirt
Periodic maintenance normally consists of changing or is not excessive. If necessary, clean to maintain adequate
cleaning filters and (under some conditions) cleaning the main combustion air discharge.
burners.
FILTERS - Inspect once a month. Replace disposable or clean CLEANING FLUE PASSAGES AND HEATING ELEMENTS
permanent type as necessary. DO NOT replace permanent
type with disposable. The dimensional size of the replacement With proper combustion adjustment the heating element of a
filter must be the same as the replaced filter. gas fired furnace will seldom need cleaning. If the element
should become sooted, it can be cleaned as follows:
MOTORS
1. Remove the burner assembly as outlined in “BURNER
Outdoor fan motors are permanently lubricated and require no INSTRUCTIONS”.
maintenance.
2. Remove the roof over the gas heat section.
Ventor motor is factory lubricated for an estimated 10 year
life. 3. At the top plate from the top draft blower housing and the
top draft blower wheel.
Indoor Blower Motor and Drive - The indoor blower motor
features ball bearings that do not require periodic lubrication. 4. Remove the screws holding the top of the flue collector box.
Periodic lubrication of the motor and bearings can extend the Carefully remove the top of the flue collector box without
life of components but is optional. ripping the adjacent insulation. Then remove the center
divider plate separating the upper and lower flue boxes.
CAUTION: Damage can occur if the bearings are overlubri- 5. On the inside of the flue collector box, remove the flue
cated. Use grease sparingly. baffles from the tube interiors. Note the last bend of the
baffle fits tightly against the tube forcing the end of the baffle
to lock into the tube collar. This collar is formed when the
WARNING: Perform all maintenance operations on the blower tube is expanded into the end sheet. To remove, move the
motor with electric power disconnected from the end of the baffle toward the center of the tube releasing the
unit. Do not attempt to lubricate bearings with the end of the baffle from the tube collar, then pull straight out
of the tube.
unit in operation.
6. Using a wire brush on a flexible wand, brush out the inside
On an annual basis, check the motor for accumulations of dust, of each heat exchanger from the burner inlet and flue outlet
etc. that may block the cooling slots in the motor shell. Check for ends.
loose, damaged or misaligned drive components. Check that all 7. Brush out the inside of the flue collector box and the flue
mounting bolts are tight. Replace defective parts as required. baffles.
If desired, every three years remove both pipe plugs at each end 8. Run the wire brush down the vent hoods from the flue
shell and clean out any hardened grease or foreign matter. collector end.
Replace one plug on each end with a clean grease fitting. Using 9. If soot build-up is particularly bad, remove the vent motor
a low pressure grease gun, pump grease (Chevron SRI-2 or and clean the wheel and housings. Run the wire brush down
equivalent) into the bearing cavity until new grease shows at the the flue extentions at the outlet of the vent housings.
open port. Do not over lubricate. Run the motor for ten minutes
until excess grease is purged from the cavity. Replace the plugs.
Units are supplied with blower shaft bearings that do not require
maintenance but may be relubricated if desired. Every three
years, using a low pressure grease gun, pump grease into the
bearing grease fitting until grease just begins to show at the
seals. Do not over lubricate. Use any lithium base grease
recommended for ball bearing service.
OUTDOOR COIL - Dirt should not be allowed to accumulate
on the outdoor coil surface or other parts in the air circuit.
Cleaning should be as often as necessary to keep coil clean.
Use a brush, vacuum cleaner attachment, or other suitable
means. If water is used to clean coil, be sure electric power to
the unit is shut off prior to cleaning.
NOTE: Exercise care when cleaning the coil so that the coil
fins are not damaged.
Do not permit the hot condenser air discharge to be
obstructed by overhanging structures of shrubs.
FIG. 19 - TYPICAL FLUE BAFFLE INSTALLATION

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TROUBLESHOOTING
10. After brushing is complete, blow all brushed areas with air 2. Draft motor operates and furnace lights but supply air
or nitrogen. Vacuum as needed. blower does not start after a short time delay with room
11. Replace parts in the order they were removed in Steps thermostat fan switch set to “AUTO”.
1 thru 4.
a. Set fan switch to “ON”. If blower motor runs, go to Step f.
12. When replacing the center and top of the flue collector box,
be careful not to tear the adjoining insulation. If it does not, check to see if line voltage is being
supplied to the contacts of the contactor (M3), and if the
13. Ensure that all seams on the vent side of the combustion contactor is pulled in. Check for loose wiring.
system are air tight. Apply a high temperature (+500°F)
sealing compound where needed.
b. If contactor (M3) is pulled in, proceed with the trou-
WARNING: Troubleshooting of components necessarily re- bleshooting steps indicated in Step 1 above.
quires opening the electrical control box with the
power connected to the unit. Use extreme care c. If (M3) is pulled in and the blower motor still does not
when working with live circuits! Check the unit run, replace the blower motor.
nameplate for the correct line voltage and set the
volt meter to the correct range before making any d. If (M3) is not pulled in, check for 24 volts at the (M3) coil.
connections with line terminals. If 24 volts is present, replace the (M3) contactor.

WARNING: Prior to any of the following maintenance proce- e. If 24 volts is not present at the (M3) coil, check for loose
dures, shut off all electric power to the unit to 24 volt wiring back to the relay board. Check control
prevent personal injury. wiring to the room thermostat. If all is fine, replace the
relay board.
CAUTION: Label all wires prior to disconnection when servic-
ing controls. Wiring errors can cause improper and f. If the blower motor runs with the fan switch in the “ON”
dangerous operation. Verify proper operation after position but does not run soon after the furnace has
servicing. ignited with the fan switch in the “AUTO” position, check
for loose 24 volt wiring between the relay board in the
NOTE: To find the Btu input, multiply the number of cubic feet of main control box, the Mate-N-Lok connector in the
gas consumed per hour by the Btu content of the gas in partition between the evaporator and gas heat sections
your particular locality (contact your gas company for this and the time delay relay (ETD).
information - it varies widely from city to city.)
g. If all control wiring is fine, check for 24 volts at the relay
1. The indoor blower motor is a non-inherently protected board. If 24 volts is present, replace the relay board. If
three-phase motor. Protection is provided by an overload 24 volts is not present, replace the (ETD) relay.
relay for overcurrent and fuses for short circuit. If the motor
fails to run, check the line voltage circuit and control voltage NOTE: The furnace may shut itself down on a high tempera-
circuit per the following procedure: ture condition during the procedure, but this will not
effect the test if it is done within 5 minutes of furnace
a. If the Indoor Blower Motor does not operate, check shut-down.
visually that contactor M3 is pulled in. If so, check for 3. The supply air blower operates but the draft motor does not
line voltage between all three phases at the line termi- when the room thermostat is set to call for heat and the fan
nals of the Blower Overload Relay (BOR). If line voltage
is found, check the leads to the blower motor for open switch in the “ON” position.
circuit. If line voltage is found at the motor leads (inside
the conduit box on the motor shell), disconnect the a. The draft motor has inherent protection. If the motor shell
motor and check for open windings per the motor wiring is hot to the touch, wait for the internal overload to reset.
diagram. If open windings are found, replace the motor.
If line voltage is not found at the BOR, trace the leads b. If the motor shell is cold with the room thermostat calling
back to the field supply terminal block, checking for an for heat, check for line voltage at the motor’s Mate-N-
open circuit or blown fuses. Lok connector attached to the evaporator partition. If
line voltage is present, replace the draft motor.
b. If the contactor M3 is not pulled in, check for control
voltage (24V) at the M3 coil. If voltage is found, replace c. If line voltage is not present, check for line voltage at the
the contactor. If control voltage is not found at M3, check heat relay (RW1) contacts in the main control box and
for voltage across terminals 95 & 96 of the BOR. If check to see if the (RW1) is pulled in.
voltage exists, the BOR is open on overload. The BOR
should be set to the auto reset position. The BOR must d. If the (RW1) relay is pulled in, check for a loose line
cool down in order to reset. If the BOR will not reset, voltage connection.
replace the BOR. If the BOR resets and M3 pulls in, but
the indoor blower motor will still not run, refer to para.
e. If the (RW1) relay is not pulled in, check for 24 volts at
(a) for troubleshooting the line voltage supply circuit. If
the (RW1) coil. If 24 volts is present, replace the (RW1)
control voltage is not found at the BOR, trace the circuit
relay. If 24 volts is not present, check for a loose 24 volt
back to the relay board and thermostat per the unit
connection back to the relay board and check the con-
wiring diagram. Replace any defective components.
nections from the room thermostat to the relay board. If
all connections are correct, replace the relay board.

Cont’d.

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TROUBLESHOOTING - Cont’d.
4. The draft motor runs but the furnace does not light and the d. If 24 volts is present, remove the pilot burner and
sparker does not spark. remove the pilot orifice from the pilot burner. The orifice
is removed in the direction opposite the flow of gas.
a. The ignition control (IC1, IC2) may be locked out due to Inspect the orifice for obstruction. If it is clear, replace
either a flame roll out or 100% shut off. These safety the main gas valve.
features are described above. If lock-out has occurred,
24V must be removed from the ignition controls. This is 6. The sparker sparks at the pilot burner but the pilot does not
done at the unit or by resetting the room thermostat. ignite and a gas odor is detected at the draft motor outlet.
After resetting 24V, check for proper furnace operation.
If lock-out continues to occur, locate the source of the a. Adjust the pilot adjust screw on the gas valve as de-
problem and correct. scribed in “PILOT CHECKOUT”.

b. Check all 24 volt connections from the relay board to b. Check the supply pressure as described in “POST
and in the gas heat section. Check low voltage connec- START CHECK LIST”. Make adjustments as necessary.
tions to the (ETD) located in the control box.
c. Check the pilot orifice for obstruction as described in
c. If the furnace is hot, it may be out on an over-tempera- para. 5d. Clean as needed but the problem should not
ture condition, wait for limit reset. be the gas valve.

d. If the furnace is cold, check for 24 volts at wire 241 7. The pilot burner ignites but the sparker continues to spark
attached to the electronic time delay (ETD) located in and the main burners do not ignite.
the main control box. If 24 volts is not found, replace the
ETD. a. Make the same checks and adjustment as described in
para. 6.
e. With the draft motor running, check for 24 volts at
terminal 4 of (RW1-2) and (RW2-1). If 24 volts is not b. Make sure that the pilot burner is not bent or damaged.
present, the centrifugal switch (CS) has not closed or c. Make sure that the ground connections at the pilot
has gone bad. Check the line voltage to the unit - if it is burner, gas valve and ignitor control are intact. Check
correct, replace the draft motor. If line voltage is low, call the high tension wire for good electrical connection. If
the power company. all are intact, replace the ignitor module.

f. Check for 24V at terminal 2 of (RW1-2 and RW2-1). If 8. The pilot burner lights and the spark stops but the main
24V is not present, check for 24V at (RW1 and RW2) burners do not light.
relay coils. If these relays are pulled in, then check for
a loose connection at terminal 2 and terminal 4 of each a. Check electrical connections between the ignitor con-
relay. If no problem is found, then replace (RW1 and/or trol and the gas valve. If intact, check for 24 volts across
RW2) as required. terminals “MV” and “COMMON” terminals. If no voltage
detected, replace ignitor control. If voltage is present,
g. If 24 volts is present at the ignitor controls, check all replace gas valve.
control wiring at the ignitor controls and the high tension
wire to the ignitors. Check that the ground wires from 9. Furnace lights with roll-out or one burner has delayed
the ignitor controls, the gas valves and pilot burners are ignition.
all intact and making good electrical connection. Check a. Make sure that the pilot burner is aligned properly with
to make sure that the ceramic insulator on the pilot the carryover as described in “PILOT CHECKOUT”.
ignitors or sensors is not broken or cracked, if all are
intact, replace the ignition control IC1 or IC2. b. Make sure that the carryovers on adjoining burners are
5. The draft motor runs and the sparker sparks at the pilot screwed fast and are level with respect to one another.
burner but the pilot does not ignite and a gas odor is not
10. Main burners light but exhibit erratic flame characteristics.
detected at the draft motor outlet.
a. Adjust air shutters as described in “BURNER AIR
a. Check to make sure gas is being supplied to the unit. SHUTTER ADJUSTMENT”.
Make sure that the gas pressure to the unit is within the
proper limits as described in the “POST START CHECK b. Check the main burner orifices for obstruction and
LIST” and that the pilot adjust screw is allowing some alignment. Removal procedure is described in
flow of gas as described in “PILOT CHECKOUT”. “BURNER INSTRUCTIONS”. Clean or replace burner
orifices and burners as needed.
b. Check all wiring between the ignitor control and the gas
valve. Check to make sure the ground connections are
intact.

c. If the wiring is intact, check for 24 volts across terminals

“PV” and “COMMON” on the ignitor control. If 24 volts
is not present, replace the ignitor control.

22 Unitary Products Group

 530.18-N11Y

REPLACEMENT PARTS
COMPRESSOR SECTION GAS HEAT SECTION FABRICATED PARTS SECTION
• Hermetic compressor • Heat exchanger •
• Compressor mounting • Gas valve •
Panels
Posts
MOTOR SECTION • Pilot • Covers Drain pans
• Flame sensor • Base rails
• Blower motor • Spark ignitor • Air hoods
• Fan motor • Gas manifold
• Ventor motor • Gas burner MISCELLANEOUS SECTION
ELECTRICAL SECTION AIR MOVING SECTION • Air inlet hood screen
• Fan guard
• • Blower wheel • Air filters
•
Ignition control
Relay board
• Blower wheel housing
• Contactor REFRIGERANT SECTION
• Circuit breaker
• Temperature controls • Evaporator coil
• Capacitors • Evaporator coil header
• Relays • Expansion valve assembly
• Transformers • Condenser coil
• Connectors • Condenser coil header
TO OBTAIN PARTS INFORMATION: Replacement parts and information from OUR current parts list for this unit are available to
your servicing contractor through our local distributor. The name and address of our nearest distributor may be obtained by
consulting the Yellow Pages of a local telephone directory.
IMPORTANT: In order to supply the correct part or information from the parts list, our distributor will need to be provided with the
complete model number listed on the rating plate located on your unit. See page 2 for Product Nomenclature.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY
DAMAGE. CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR YOUR LOCAL GAS SUPPLIER FOR INFORMATION
OR ASSISTANCE.

Unitary Products Group 23

Unitary Products Group
5005 York Drive, Norman, Oklahoma 73069
Subject to change without notice. Printed in U.S.A.
Copyright  by York International Corporation 1999. All Rights Reserved. Code: SBY 530.18-N11Y