GENERAL SERVICE INFORMATION

ENGINE SERVICE STANDARDS

Reference
Inspection Item Standard Limit
page
All models
except 0.006 - 0.010 in. See Measuring
-
4TNV106 and (0.15 - 0.25 mm) and Adjusting
Intake / Exhaust Valve Clearance 4TNV106T Valve Clearance
4TNV106 and 0.010 - 0.014 in. on page 6-62
-
4TNV106T (0.25 - 0.35 mm)
Fuel Injection
See Checking and Adjusting Fuel Injection Timing on page 7-26.
Timing
Fuel Injection
See Test and Adjustment Specifications on page 7-8.
Pressure
443 - 473 psi 340 - 370 psi
3TNV82A (3.06 - 3.26 MPa; (2.35 - 3.55 MPa;
30 - 32 kgf / cm²) 24 - 26 kgf / cm²)
455 - 485 psi 355 - 385 psi See
Compression 3TNV84, 4TNV84 (3.14 - 3.34 MPa; (2.45 - 2.65 MPa; Troubleshooting
Pressure at 32 - 34 kgf / cm²) 25 - 27 kgf / cm²) By Measuring
250 rpm 411 - 441 psi 340 - 370 psi Compression
(250 min¯¹) 3TNV84T, 4TNV84T (2.84 - 3.04 MPa; (2.35 - 2.55 MPa; Pressure on
29 - 31 kgf / cm) 24 - 26 kgf / cm²) page 14-4
3TNV88, 4TNV88, 4TNV94L, 483 - 513 psi 384 - 414 psi
4TNV98, 4TNV98T, 4TNV106, (3.33 - 3.53 MPa; (2.65 - 2.85 MPa;
4TNV106T 34 - 36 kgf / cm²) 27 - 29 kgf / cm²)
29 - 43 psi
Deviation Between Cylinders All Models (0.2 - 0.3 MPa; - -
2 - 3 kgf/cm²)
5.8 - 8.8 psi
Oil Pressure Switch Operating Pressure (0.04 - 0.06 MPa; - -
0.4 - 0.6 kgf / cm²)
Valve Opening Full Opening Lift
Temperature Temperature
0.32 in (8 mm) or
157°F - 163°F
All Models above See Thermostat
Thermostat (70°C - 73°C)
185°F (85°C) on page 8-10
0.39 in (10 mm) or
All Models 176°F - 183°F
above
Option (80°C - 84°C)
203°F (95°C)
See
225°F - 235°F Temperature
Coolant Temperature Switch -
(107°C - 113°C) Switch on
page 8-10

4-44 TNV DI Service Manual

 ENGINE

SPECIAL TORQUE CHART

Torque for Bolts and Nuts
Lubricating Oil
Thread Diameter Application
Component Model Torque
and Pitch (Thread Portion and
Seat Surface)
46 - 49 ft-lb
3TNV82A M9 x 1.25 mm (61.7 - 65.7 N·m;
6.3 - 6.7 kgf/m)
3TNV82A, 3TNV84,
63 - 67 ft-lb
3TNV84T, 3TNV88,
M10 x 1.25 mm (85.3 - 91.1 N·m;
4TNV84, 4TNV84T,
Cylinder 8.7 - 9.3 kgf/m)
4TNV88 Applied
Head Bolt
76 - 83 ft-lb
4TNV94L, 4TNV98,
M11 x 1.25 mm (103.1 - 112.9 N·m;
4TNV98T
10.5 - 11.5 kgf/m)
139 - 146 ft-lb
4TNV106, 4TNV106T M13 x 1.5 mm (188.0 - 112.9 N·m;
19.0 - 20.0 kgf/m)
27 - 30 ft-lb
3TNV82A M8 x 1.0 mm (37.2 - 41.2 N·m;
3.8 - 4.2 kgf/m)
3TNV82A, 3TNV84,
33 - 36 ft-lb
3TNV84T, 3TNV88,
M9 x 1.0 mm (44.1 - 49.0 N·m;
4TNV84, 4TNV84T,
Connecting 4.5 - 5.0 kgf/m)
4TNV88 Applied
Rod Bolt
40 - 43 ft-lb
4TNV94L, 4TNV98,
M10 x 1.0 mm (53.9 - 58.8 N·m;
4TNV98T
5.5 - 6.0 kgf/m)
58 - 62 ft-lb
4TNV106, 4TNV106T M11 x 1.0 mm (78.5 - 83.4 N·m;
8.0 - 8.5 kgf/m)
3TNV82A, 3TNV84,
61 - 65 ft-lb
3TNV84T, 3TNV88,
M10 x 1.25 mm (83.3 - 88.2 N·m;
4TNV84, 4TNV84T,
Flywheel 8.5 - 9.0 kgf/m)
4TNV88 Applied
Bolt
4TNV94L, 4TNV98, 137 - 152 ft-lb
4TNV98T, 4TNV106, M14 x 1.5 mm (186.2 - 205.8 N·m;
4TNV106T 19 - 21 kgf/m)
83 - 91 ft-lb
EPA Flange
4TNV106, 4TNV106T M8 x 1.5 mm (113 - 123 N·m; Not Applied
Bolt
11.5 - 12.5 kgf/m)

TNV DI Service Manual 6-23

ENGINE
(Torque for Bolts and Nuts Cont.)

Lubricating Oil
Thread Diameter Application
Component Model Torque
and Pitch (Thread Portion and
Seat Surface)
56 - 60 ft-lb
3TNV82A M10 x 1.25 mm (76.4 - 80.4 N·m;
7.8 - 8.2 kgf/m)
3TNV84, 3TNV84T, 69 - 72 ft-lb
3TNV88, 4TNV84, M12 x 1.5 mm (93.2 - 98.1 N·m;
Main Bearing Cap 4TNV84T, 4TNV88 9.5 - 10.5 kgf/m)
Applied
Bolt 80 - 87 ft-lb
4TNV94L, 4TNV98,
M11 x 1.25 mm (108.1 - 117.9 N·m;
4TNV98T
11.0 - 12.0 kgf/m)
137 - 152 ft-lb
4TNV106, 4TNV106T M14 x 1.5 mm (186.2 - 205.8 N·m;
19 - 21 kgf/m)
3TNV82A, 3TNV84,
83 - 91 ft-lb
3TNV84T, 3TNV88,
M14 x 1.5 mm (112.7 - 122.7 N·m;
4TNV84, 4TNV84T,
Crankshaft Pulley 11.5 - 12.5 kgf/m)
4TNV88 Applied
Bolt
4TNV94L, 4TNV98, 80 - 94 ft-lb
4TNV98T, 4TNV106, M14 x 1.5 mm (107.9 - 127.5 N·m;
4TNV106T 11.0 - 13.0 kgf/m)
3TNV82A, 3TNV84,
18 - 21 ft-lb
3TNV84T, 3TNV88,
M8 x 1.25 mm (24.4 - 28.4 N·m;
4TNV84, 4TNV84T,
Fuel Injector 2.5 - 2.9 kgf/m)
4TNV88 Not Applied
Bolt
4TNV94L, 4TNV98, 17 - 21 ft-lb
4TNV98T, 4TNV106, M8 x 1.25 mm (22.6 - 28.4 N·m;
4TNV106T 2.3 - 2.9 kgf/m)
3TNV82A, 3TNV84,
58 - 65 ft-lb
3TNV84T, 3TNV88,
M14 x 1.5 mm (78 - 88 N·m;
4TNV84, 4TNV84T,
Fuel Pump Drive 8 - 9 kgf/m)
4TNV88 Not Applied
Gear Nut
4TNV94L, 4TNV98, 83 - 90 ft-lb
4TNV98T, 4TNV106, M18 x 1.5 mm (113 - 123 N·m;
4TNV106T 11.5 - 12.5 kgf/m)
3TNV82A, 3TNV84,
22 - 25 ft-lb
3TNV84T, 3TNV88,
M12 x 1.5 mm (29.4 - 34.3 N·m;
4TNV84, 4TNV84T,
High-Pressure 3.0 - 3.5 kgf/m)
4TNV88 Not Applied
Fuel Lines Bolt
4TNV94L, 4TNV98, 174 - 217 in.-lbin.-lb
4TNV98T, 4TNV106, M12 x 1.5 mm (19.6 - 24.5 N·m;
4TNV106T 2.0 - 2.5 kgf/m)

6-24 TNV DI Service Manual