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Control Chart Design and Analysis Guide

SQC

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Danesh E
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0% found this document useful (0 votes)
19 views8 pages

Control Chart Design and Analysis Guide

SQC

Uploaded by

Danesh E
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

Capability Index

Process Mean m Enter the values for the


Tolerance e 4 parameters of your process
Sample Mean x-bar 61 in the blue cells.
Standard Deviation σ 2

Lower Tolerance Limit LTL 61


Upper Tolerance Limit UTL 55

Cpk -1.0000
Enter the values for the
parameters of your process
n the blue cells.
Control Chart Design

Number of
Sample Proportion 0.07
Sample Defects in
Size Defective P-Chart
Sample
0.06

Proportion Defective
1 300 10 0.03333 0.05 0.03333
2 300 8 0.02667 0.02667
3 300 9 0.03000 0.04 0.03000
4 300 13 0.04333 0.04333
0.03
5 300 7 0.02333 0.02333
6 300 7 0.02333 0.02 991 0.02333
7 300 6 0.02000 0.02000
8 300 11 0.03667 0.01 0.03667
9 300 12 0.04000 0.04000
0
10 300 8 0.02667 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
0.02667
Sample Number #N/A
#N/A
#N/A
#N/A
Enter your sample sizes and number of defects in the table in #N/A
91 0.03033 the blue cells. Enter the confidence level in the blue cell below
the table.
Confidence Level: 99.1%

Control limit graph coordinates


0.03033 = Average proportion defective UCL: 0.060 0
0.00990 = Std. Dev of proportion defective 0.060 10

0.06004 = Upper Control Limit (UCL) LCL: 0.001 0


0.00063 = Lower Control Limit (LCL) 0.001 10

Center Line: 0.0303333 0


0.0303333 10
Control Chart Design

Number of
Sample Proportion 0.25
Sample Defects in
Size Defective P-Chart
Sample
0.2

Proportion Defective
1 15 3 0.20000 0.15 0.20000
2 15 1 0.06667 0.06667
3 15 0 0.00000 0.1 0.00000
4 15 0 0.00000 0.00000
0.05
5 15 0 0.00000 0.00000
6 15 2 0.13333 0 950 0.13333
7 15 0 0.00000 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0.00000
8 15 3 0.20000 -0.05 0.20000
9 15 1 0.06667 0.06667
-0.1
10 15 0 0.00000 0.00000
Sample Number #N/A
#N/A
#N/A
#N/A
Enter your sample sizes and number of defects in the table in #N/A
10 0.06667 the blue cells. Enter the confidence level in the blue cell below
the table.
Confidence Level: 95.0%

Control limit graph coordinates


0.06667 = Average proportion defective UCL: 0.193 0
0.06441 = Std. Dev of proportion defective 0.193 10

0.19290 = Upper Control Limit (UCL) LCL: -0.060 0


-0.05957 = Lower Control Limit (LCL) -0.060 10

Center Line: 0.0666667 0


0.0666667 10
Factor for Determining 3-Sigma Limits for R and x-bar Charts

Factor for R Chart


Number of Factor for Lower Upper
Observations x-bar Control Control
in Subgroup Chart Limit Limit
n A2 D3 D4

2 1.88 0.00 3.27


3 1.02 0.00 2.57
4 0.73 0.00 2.28
5 0.58 0.00 2.11
6 0.48 0.00 2.00
7 0.42 0.08 1.92
8 0.37 0.14 1.86
9 0.34 0.18 1.82
10 0.31 0.22 1.78
11 0.29 0.26 1.74
12 0.27 0.28 1.72
13 0.25 0.31 1.69
14 0.24 0.33 1.67
15 0.22 0.35 1.65
16 0.21 0.36 1.64
17 0.20 0.38 1.62
18 0.19 0.39 1.61
19 0.19 0.40 1.60
20 0.18 0.41 1.59
Measurements in Samples of 5 from a Process

x-bar and R Charts


Sample Obs 1 Obs 2 Obs 3 Obs 4 Obs 5 X-bar Range
Number x-bar range
1 10.60 10.40 10.30 9.90 10.20 10.28 0.70 10.28 0.70
X-bar Chart
2 9.98 10.25 10.05 10.23 10.33 10.17 0.35 10.168 0.35
12
3 9.85 9.90 10.20 10.25 10.15 10.07 0.40 10.07 0.40
4 10.20 10.10 10.30 9.90 9.95 10.09 0.40 10 10.09 0.40
5 10.30 10.20 10.24 10.50 10.30 10.31 0.30 8 10.308 0.30
6 10.10 10.30 10.20 10.30 9.90 10.16 0.40 10.16 0.40
6
7 9.98 9.90 10.20 10.40 10.10 10.12 0.50 10.116 0.50
8 10.10 10.30 10.40 10.24 10.30 10.27 0.30 4 10.268 0.30
9 10.30 10.20 10.60 10.50 10.10 10.34 0.50 2 10.34 0.50
10 10.30 10.40 10.50 10.10 10.20 10.30 0.40 0
10.3 0.40
11 9.90 9.50 10.20 10.30 10.35 10.05 0.85 0 2 4 6 8 10 12 14 16 18 20 22 24 26 10.05 0.85
12 10.10 10.36 10.50 9.80 9.95 10.14 0.70 10.142 0.70
13 10.20 10.50 10.70 10.10 9.90 10.28 0.80 10.28 0.80
14 10.20 10.60 10.50 10.30 10.40 10.40 0.40 10.4 0.40
Range Chart
15 10.54 10.30 10.40 10.55 10.00 10.36 0.55 10.358 0.55
1.2
16 10.20 10.60 10.15 10.00 10.50 10.29 0.60 10.29 0.60
17 10.20 10.40 10.60 10.80 10.10 10.42 0.70 1 10.42 0.70
18 9.90 9.50 9.90 10.50 10.00 9.96 1.00 0.8 9.96 1.00
19 10.60 10.30 10.50 9.90 9.80 10.22 0.80 10.22 0.80
0.6
20 10.60 10.40 10.30 10.40 10.20 10.38 0.40 10.38 0.40
21 9.90 9.60 10.50 10.10 10.60 10.14 1.00 0.4 10.14 1.00
22 9.95 10.20 10.50 10.30 10.20 10.23 0.55 0.2 10.23 0.55
23 10.20 9.50 9.60 9.80 10.30 9.88 0.80 9.88 0.80
0
24 10.30 10.60 10.30 9.90 9.80 10.18 0.80 0 2 4 6 8 10 12 14 16 18 20 22 24 26
10.18 0.80
25 9.90 10.30 10.60 9.90 10.10 10.16 0.70 10.16 0.70
10.21 0.60

X-bar Chart Control limit graph coordinates


= Upper Control Limit X-bar Chart Range Chart
10.21 = Centerline UCL: 0.00 0 UCL: 0.00 0
= Lower Control Limit 0.00 25 0.00 25

Range Chart C-line: 10.21 0 C-line: 0.60 0


= Upper Control Limit 10.21 25 0.60 25
0.60 = Centerline
= Lower Control Limit LCL: 0.00 0 LCL: 0.00 0
0.00 25 0.00 25

Factors
0.58 = A2
0 = D3
2.11 = D4

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