DISPLAY AND
CONTROL SYSTEMS
High-performance processor systems
Reliable display and control units
ECOCONTROL 1000 ECOCONTROL 6000 REMOTE 2000
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ECOCONTROL 6000/1000/600
Three ECOCONTROL processor systems form the SIKORA The innovative display of the line with pictograms of the con-
premium segment of display and control devices. Intelligent nected devices provides a unique overview, while the numeric
software technology, clear arrangements and easy usability and graphic display of the measuring values, trend diagrams
are their convincing characteristics. and statistics fulfill every demand regarding the process visu-
alization.
Choose the extremely innovative and powerful ECOCONTROL
6000, the unique ECOCONTROL 1000 or the smart The 22”, 15” and 8.4” TFT monitors and the intuitive touch
ECOCONTROL 600. Each of these display and control sys- screen control of the ECOCONTROL 6000, 1000 and 600
tems exceed all expectations in their class. processor systems represent an intelligent and cutting-edge
technology.
All ECOCONTROL processor systems contain a time and
length related trend diagram for all values, combined with
a graph of the distribution of the single values (statistical
distribution curve), and a comprehensive statistic with the
minimum, maximum and mean value, standard deviation,
Cp and Cpk values. The operation is intuitive with the
menu-driven touch screen.
ECOCONTROL 6000 ECOCONTROL 1000 ECOCONTROL 600
with 22“ monitor with 15“ monitor with 8.4“ monitor
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Advanced software (optional)
Automatic diameter/wall thickness control was developed with the support of competent partners of the
In combination with the control module SET POINT, the industry and detects weak points of the production in time.
ECOCONTROL systems deliver quality assurance and cost
reduction. They ensure a continuous, automatic control of the Data storage
diameter or wall thickness to the nominal value by controlling The data storage on a hard disk is a standard for the
either the line speed or the extruder rpm. ECOCONTROL 6000. For the ECOCONTROL 1000, this
feature is optionally available. For the ECOCONTROL 600, an ex-
Hot/Cold Module HC 2000 ternal media storage (USB, LAN) is available upon request.
(ECOCONTROL 6000/1000)
With the Hot/Cold Module HC 2000, the material shrinkage Reporting
is continuously calculated and considered automatically for Time, length or reel related production reports are available
the control of the diameter and/or wall thickness. for each of the three ECOCONTROL devices (6000, 1000,
and 600).
FFT analysis/Structural Return Loss (SRL)
Optionally, the ECOCONTROL 6000 visualizes periodical VIRTUAL 2000 – Intelligent software concept
variations of the product parameter from an FFT analysis of The virtual gauge technology is suitable for all applications,
the measuring values as well as the Structural Return Loss (SRL) which require a fast wall thickness control, but due to line
data, that is specifically tailored to the requirements of the configuration or product structure, a diameter or wall thickness
production of data and RF cables. This software package measurement directly after the extruder is not possible.
Technical Data ECOCONTROL 6000 1000 600
Display
TFT-color monitor 22“ (vertical) 15” 8.4“
(alternatively 15“,
horizontal)
Inputs/Outputs
Serial interface RS485 for the connection to measuring devices 8* 4* 1
Electrically isolated digital inputs for the connection to testing devices 8* 4* 4*
Analog inputs 16 Bit, ± 10 V (bipolar) 8* 4* -
Analog outputs 16 Bit, ± 10 V (bipolar) 8* 4* -
Contact outputs for tolerance and status messages 8* 4* 4*
(max. 30 V, max. 0.5 A)
Communication interface via RS232 or LAN 1* 1* 1*
Interface for printer 1* 1* 1*
Electrically isolated input for 1 1* 1*
rotary pulse generators (0/15 V)
Electrically isolated interface module 1* 1* -
for control of the diameter (HC 2000)
USB customer interface 1 1 1
Industrial fieldbus (e.g. Profinet IO, EtherNet/IP, Profibus-DP, Yes* No No
CANopen, DeviceNet )
LAN interface (selectable OPC DA/UA/SuiteLink) 1* 1* 1*
(only OPC DA/SuiteLink)
Wi-Fi 1* - -
Storage
Hard disk Hard disk External media
(optional) (optional)
Power Supply
100 - 240 V AC ± 10 %, 50/60 Hz
* Depending on the equipment
Production report
Customers Name Statistic:
Start At : 09.02.2015 07:58 Start At : 09.02.2015 07:58
Recipe : Product 1 End At : 09.02.2015 08:14
Operator : Miller
End Length (m): 1916
Settings:
HOT DIAMETER: OUTER DIAMETER :
Nominal Value (mm): 12.950 Max. Value (mm): 13.075
Tolerance (mm): + 0.100 Min. Value (mm): 12.953
Tolerance (mm): - 0.100 Mean Value (mm): 12.954
STD Deviation (mm): 0.0002
OVALITY HOT DIAMETER: CP : 877.51
Tolerance (mm): 0.000 CPK : 843.03
Above USL (%): 0.2
COLD DIAMETER: Below LSL (%): 0.0
Nominal Value (mm): 12.300 EXCEED + TOL : 1
Tolerance (mm): + 0.100 EXCEED - TOL : 0
Tolerance (mm): - 0.100
OVALITY OUTER DIAMETER :
OVALITY COLD DIAMETER:
Max. Value (mm): 0.052
Tolerance (mm): 0.100
Min. Value (mm): 0.000
Mean Value (mm): 0.003
Length Speed DIAMETER OVALITY DIAMETER OVALITY Comment STD Deviation (mm): 0.0002
HOT HOT COLD COLD CP : 458.68
m m/min mm mm mm mm CPK : 0.54
----------------------------------------------------------------- Above USL (%): 0.0
0 121.2 12.954 0.002 12.304 0.001 Start Below LSL (%): 0.0
100 121.2 12.955 0.000 12.305 0.003 EXCEED + TOL : 0
200 121.2 12.957 0.003 12.307 0.004 EXCEED - TOL : 0
300 121.3 12.954 0.004 12.307 0.002
333 121.3 12.952 0.002 12.303 0.004 Test COLD DIAMETER :
400 121.2 12.954 0.001 12.306 0.002 Max. Value (mm): 12.432
500 121.2 12.955 0.004 12.304 0.003 Min. Value (mm): 12.303
600 121.4 12.954 0.005 12.305 0.004 Mean Value (mm): 12.304
623 121.5 13.067 0.052 12.310 0.025 + Tol. Diam-HOT STD Deviation (mm): 0.0002
631 121.7 13.075 0.050 12.432 0.026 Max. + Tol Diam-HOT CP : 3298.78
641 121,2 13.023 0.014 12.330 0.010 End + Tol. Diam-HOT CPK : 3171.39
700 121.2 12.954 0.003 12.307 0.003 Above USL (%): 0.0
800 121.2 12.953 0.004 12.308 0.003 Below LSL (%): 0.0
900 121.2 12.954 0.002 12.309 0.002 EXCEED + TOL : 0
1000 121.1 12.956 0.001 12.308 0.000 EXCEED - TOL : 0
1100 121.2 12.954 0.003 12.305 0.003
1200 121.2 12.954 0.006 12.304 0.005 OVALITY COLD DIAMETER :
1300 121.2 12.958 0.004 12.306 0.002 Max. Value (mm): 0.026
1400 121.5 12.954 0.005 12.307 0.003 Min. Value (mm): 0.000
1500 121.5 12.953 0.003 12.305 0.004 Mean Value (mm): 0.002
1600 121.2 12.954 0.002 12.304 0.005 STD Deviation (mm): 0.0001
1700 121.2 12.955 0.004 12.303 0.003 CP : 364.02
1800 121.2 12.956 0.003 12.307 0.003 CPK : 0.55
1900 121.3 12.954 0.005 12.305 0.004 Above USL (%): 0.0
1916 121.2 12.953 0.002 12.304 0.003 Stop Below LSL (%): 0.0
------------------------------------------------------------------
EXCEED + TOL : 0
EXCEED - TOL : 0
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REMOTE 2000/DISPLAY 2000
REMOTE 2000 DISPLAY 2000
In addition to the premium processor systems, SIKORA offers
reliable display and control devices that put basic functionality Interfaces
into focus. A serial interface for the connection to an external computer
is standard for the collection of data or the PLC line control.
Standard display and control device REMOTE 2000
The REMOTE 2000 is the standard display and control de- LUMP 2000 with the REMOTE 2000
vice, universally applicable for all SIKORA diameter measur- In combination with a LUMP 2000, the REMOTE 2000
ing devices (LASER Series 2000/6000) and spark testers. shows the number as well as the type of faults. Clear symbols
The measuring values are displayed on a five-digit, 25 mm inform the operator if the fault is a lump or neckdown. Lump or
high, clear LED display. It is suitable for panel mounting or for neckdown information, such as the height, depth and length
assembly on the gauge head. of the fault are stored, giving the operator the possibility to
view previous faults.
LASER Series 2000/6000 with the REMOTE 2000
The REMOTE 2000 can be combined with a diameter gauge Basic display device DISPLAY 2000
head of the LASER Series 2000/6000. The average diame- Interesting is the DISPLAY 2000, a display device for the com-
ter value of the connected measuring device is clearly shown bination with the SIKORA diameter measuring devices of the
on the LED display. Via a control key, the average diameter LASER Series 2000/6000 or the CAPACITANCE 2000 that
of the measuring axis x, y or the ovality is selectable on the shows the diameter and ovality of the measured product. It is
display. suitable for the installation into a control cabinet as well as for
the direct mounting at the gauge head.
The REMOTE 2000 includes a product library for up to 50
cable recipes. Nominal values and tolerances can easily be Especially for applications that require a connection of the
recalled. measuring system to the line control via a Profibus interface
or whenever a clearly visible second display is requested, the
Automatic Control – Cost Savings DISPLAY 2000 is a reasonable and inexpensive supplement.
In combination with the control module SET POINT, an auto-
matic control of the line speed or extruder rpm assures opti-
mum process control and cost savings.
Report printer
Optionally, a length-related print-out of the measuring values
as well as statistical data is available.
9001
ISO LITY
QUA
RA
SIKO Certified according to
DIN EN ISO 9001
Typical features REMOTE 2000 Typical features DISPLAY 2000
- Large, clearly arranged display and keypad - Digital display
- Automatic control module SET POINT (optional) - Selectable monitoring parameter
- Easy installation at any distance to the measuring head (diameter, ovality, capacitance)
- Serial interface for the connection to a measuring head, - Installation at any distance to the gauge head
a PC, or a reporting printer (optional) - Serial interface for the connection to a gauge head
Technical Data REMOTE 2000 Technical Data DISPLAY 2000
Measuring Value Display 5-digit Display
Digital, 5-digit e.g. 00.000 ... 99.999 mm Digit height of 25 mm
000.00 .... 500.00 mm The bright, big figures are easy to read even from a
Display Update distance of 12 m
Programmable, factory setting 1/sec
Interfaces
Nominal Value/Tolerance Selection (Bi-directional serial interface) RS485
Via keypad (operation guided via a 4-digid LED display)
Power Supply
Product Storage 100 - 240 V AC ± 10 %, 50/60 Hz
Up to 50 product types, comfortable programming via the
diagnosis software
Tolerance Message/Control Action
a) In clear text on LED display
b) 4 potential-free contact outputs
Interfaces
RS485 (gauge head), RS232 (printer)
Analog Output (optional)
0 to 10 V, deviation output if not used for control
(0 to 10 V according to the deviation output +5=0)
Power supply
100 - 240 V AC ± 10 %, 50/60 Hz
Technical data is subject to change
SIKORA AG (Headquarters) BRAZIL INDIA KOREA RUSSIA UNITED ARAB EMIRATES
Bruchweide 2
[email protected] [email protected] [email protected] [email protected] [email protected]28307 Bremen
Germany CHINA ITALY MALAYSIA TURKEY USA
[email protected] [email protected] [email protected] [email protected] [email protected]Ph.: +49 421 48900 0
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