Design Project BME 3233

Brief Performa

TITLE: BICYCLE DESIGN PROJECT

DESIGN PROJECT

TEAM MEMBER

NAME STUDENT ID
PRABHAKARAN A/L MANIAM 980603025829
SARVISS A/L KUMARAN 981005075767
THARMARAJA A/L WILLIAM 990528075023
 TABLE OF CONTENT

Introduction of project 1

Initial outcome of brainstorming-conceptual design 2

Design of problem structure 3

Design of decision tree 4

Initial sketching (hand drawn-scanned) 5

Detailed sketching (finalised design hand drawn-scanned) - with label of 6

material, dimension etc.

CAD drawing (orthographic projection, 3D and exploded)- with dimension 7-8

Product Design Specification 9- 11

Gantt Chart, costing and other related matters to the completion of the 12
project.
 INTRODUCTION OF PROJECT

In an era where sustainability and personal health are at the forefront of global
consciousness, the humble bicycle stands as a beacon of efficient, eco-friendly
mobility. As urban landscapes evolve and transportation demands shift, there arises
an opportunity to revolutionize the way we perceive and utilize bicycles. The Next-
Gen Bicycle Project endeavours to seize this opportunity, embarking on a journey to
redefine urban commuting through innovative design, advanced technology, and
uncompromising sustainability.

The aim of our bicycle project is not merely to create another mode of transport, but
to craft a vehicle that embodies the principles of sustainability, performance, and
comfort. By leveraging cutting-edge design concepts, advanced materials, and
meticulous engineering, we aspire to redefine the cycling experience and inspire a
new generation of riders.

Through this project, we seek to address several key objectives:

Sustainability: Our bicycle will prioritize eco-friendly materials and manufacturing

processes to minimize environmental impact while promoting a greener mode of
transportation.

Performance Optimization: We aim to enhance the bicycle's performance in terms

of speed, agility, and safety, ensuring that riders can navigate urban landscapes with
confidence and ease.

Comfort and Ergonomics: Rider comfort is paramount. We will incorporate

ergonomic design elements and innovative features to ensure a smooth and
enjoyable riding experience, even on long journeys.

Affordability and Accessibility: While we strive for innovation, we also recognize

the importance of accessibility. Our goal is to create a bicycle that is not only high-
quality but also affordable, making cycling accessible to all.

Community Engagement: Beyond the design and development process, we

envision our project as a catalyst for community engagement. By promoting cycling
culture and advocating for bike-friendly infrastructure, we aim to create a more bike-
friendly world.

As we embark on this exciting journey, we invite collaboration from experts,

enthusiasts, and stakeholders who share our vision for a better, more sustainable
future. Together, let us pedal towards a world where the bicycle is not just a mode of
transport, but a symbol of progress, innovation, and empowerment.
1
BRAINSTRONGMING CONSEPTUAL DESIGN
 SUSPENSION FRAME MATERIAL SAFETY
FRONT FRONT – LIGHT ALUMINIUM DISK BRAKE
SUSPENSION BACK – HEAVY CARBON -PLATE TYPE
-AIR LOCK

SUSPENSION FRAME MATERIAL SAFETY

DUAL FRONT BRAKES

ALUMINIUM

FRONT BACK CARBON

DISK BRAKE

AIR LOCK

DESIGN OF PROBLEM STURCTURE

 HANDLEBAR BRAKE LEVER
RIM

SUSPENSION
SEAT
BRAKE
FORK
SET POST

REAR FRONT
FRAME RIM
WHEEL WHEEL

CASSETTE CHAINRING
BRAKES

REAR DERIALLEUR CHAIN

FRONT
DERIALLEUR

3
 DESIGN OF DECISION TREE

BRAKING

HYDRAULIC MECHANICAL

CANTILEVER V BRAKE DISC BRAKE ROLLER BRAKE

DISK BRAKE
BRAKE

4
INITIAL SKETCHING (HAND-DRAWN SCANNED)

5
LABEL OF MATERIALS & DIMENSION

6
CAD DRAWING (ORTHOGRAPIC PROJECTION)

CAD DRAWING (3D & EXPLODED)

8
 PROJECT DESIGN SPECIFICATIONS

Project Title: Bicycle Design and Development

Project Overview: The project aims to design and develop a new bicycle model that
incorporates innovative features for enhanced performance, comfort, and
sustainability. The bicycle will target urban commuters and recreational riders,
offering a balance of functionality, style, and affordability.

Project Objectives:

1. Design Innovation: Create a bicycle design that stands out in terms of aesthetics
and functionality, integrating novel features where possible.
2. Performance Optimization: Enhance the bicycle's performance in terms of speed,
agility, and manoeuvrability while ensuring rider safety.
3. Comfort Enhancement: Prioritize rider comfort by incorporating ergonomic design
elements and vibration-dampening technologies.
4. Sustainability: Integrate eco-friendly materials and manufacturing processes to
minimize the environmental impact of the bicycle.
5. Cost Efficiency: Develop a cost-effective manufacturing process without
compromising the quality and performance of the bicycle.

Project Scope:

1. Market Research: Conduct market research to identify consumer preferences,

competitor offerings, and emerging trends in the bicycle industry.
2. Concept Development: Generate multiple design concepts and evaluate them
based on criteria such as aesthetics, functionality, and feasibility.
3. Prototype Construction: Build prototypes of the selected design concept for testing
and refinement.
4. Testing and Validation: Conduct comprehensive testing of the prototypes to assess
performance, durability, and rider feedback.
5. Manufacturing Planning: Develop a manufacturing plan outlining production
processes, materials sourcing, and quality control measures.
6. Launch Strategy: Develop a marketing and launch strategy to introduce the new
bicycle to the target market, highlighting its unique features and benefits.

9
 Project Deliverables:

1. Detailed design specifications and renderings of the bicycle.

2. Prototypes of the bicycle for testing and evaluation.
3. Finalized manufacturing plan and cost estimates.
4. Marketing materials for the launch of the bicycle.
5. Documentation of the design and development process.

Project Timeline:

1 .CONSEPTUAL DESIGN

2. DESIGN OF FRAME

3. DESIGN OF WHEELS

4. DESIGN OF BRAKE SYSTEM

5. DESIGN OF FORK

6. DESIGN SEAT

7. CONSTRUCT FRONT WHEEL

8. CONSTRUCT BACK WHEEL

9. DESIGN OF ACCESSORIES

10. SYSTEM INTEGRATION

11. MANUFACTURING THE PROTOTYPE

12. CONDUCT ASSEMBLY

13. ROAD TEST

14. FINALISING THE DESIGN

15. START THE MASS PRODUCTION

10
 Project Team:

1. Project Manager
2. Industrial Designer
3. Mechanical Engineer
4. Materials Engineer
5. Marketing Specialist

Budget:

The total budget for the project is RM 500,000, allocated as follows:

 Research and Development: RM200,000

 Prototyping and Testing: RM150,000
 Manufacturing Setup: RM100,000
 Marketing and Launch: RM 50,000

Project Risks:

1. Technical Challenges: Complexities in design and engineering may lead to delays or

cost overruns.
2. Market Acceptance: Consumer preferences and market demand may differ from
initial projections, affecting sales.
3. Supply Chain Disruptions: Disruptions in the supply chain for materials or
components may impact production schedules.
4. Regulatory Compliance: Ensure compliance with safety and environmental
regulations in target markets.

Project Success Criteria:

1. Positive feedback from test riders regarding comfort, performance, and aesthetics.
2. Successful completion of prototype testing with no major design flaws.
3. Manufacturing process established within budget and timeline constraints.
4. Successful market launch with favourable reviews and sales performance exceeding
projections.

This specification provides a structured framework for designing and developing a

bicycle, outlining key objectives, scope, deliverables, timeline, team, budget, risks,
and success criteria.
11
GANTT CHART FOR BICYCLE DESIGN

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