3/9/2010 06 lip welder

Path: c:\directsoft4\projects\lip welder.prj

Save Date: 02/24/10 13:20:10
Creation Date: 12/10/09 15:36:06
PLC Type: 06
Class ID: DirectLogic 06 Series
Description: Lip Welder
Version: A
Company: 4Front Engineered Solutions
Programmer: Eric McIsaac

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3/9/2010 06 lip welder
INPUT - Manual Auto Switch

Man/Auto SW
X0 C0
1 OUT

INPUT - Start Pushbuttons

Start PBs
X1 C1
2 OUT

INPUT - Rear Cylinders Clamp Pushbutton

R Cyl Clamp PB
X2 C2
3 OUT

INPUT - Rear Cylinders Unclamp Pushbutton

R Cyl Unclamp PB
X3 C3
4 OUT

INPUT - Side Cylinder Clamp Pushbutton

S Cyl Clamp PB
X4 C4
5 OUT

INPUT - Side Cylinder Unclamp Pushbutton

S Cyl Unclamp PB
X5 C5
6 OUT

INPUT - Fixture Cylinders Raise Pushbutton

F Cyl Raise PB
X6 C6
7 OUT

INPUT - Fixture Cylinders Lower PB

F Cyl Lower PB
X7 C7
8 OUT

INPUT - Fixture Loaded Rear Limit Switches

R Loaded L/S
X10 C10
9 OUT

INPUT - Rear Cylinder A Full Retract Limit Switch

Rear A Ret L/S

X12 C12
10 OUT

INPUT - Rear Cylinder B Full Retract Limit Switch

Rear B Ret L/S

X13 C13
11 OUT

INPUT - Side Cylinder Clamped Limit Switch

S Cyl L/S
X14 C14
12 OUT

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INPUT - Fixture Raised Limit Switch

F Raised L/S
X15 C15
13 OUT

INPUT - Fixture Lowered Limit Switch

F Lowered L/S
X16 C16
14 OUT

INPUT - Carriage Home Limit Switch

Home L/S
X17 C17
15 OUT

INPUT - Carriage Over Travel Limit Switch

Over Travel L/S

X20 C20
16 OUT

INPUT - CNC Completed Welding Signal

CNC Complete
X21 C21
17 OUT

INPUT - CNC Cut Control

CNC Cut Control

X22 C22
18 OUT

INPUT - Stop PB

Stop PB
X23 C23
19 OUT

OUTPUT - Status Light

Status Light
C30 Y0
20 OUT

OUTPUT - Rear Cylinders Extend Solenoid

R Cyl Ext Sol

C31 Y1
21 OUT

OUTPUT - Rear Cylinders Retract Solenoid

R Cyl Ret Sol

C32 Y2
22 OUT

OUTPUT - Side Cylinders Extend Solenoid

S Cyl Ext Sol

C33 Y3
23 OUT

OUTPUT - Side Cylinders Retract Solenoid

S Cyl Ret Sol

C34 Y4
24 OUT

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OUTPUT - Fixture Cylinders Extend Solenoid

F Cyl Ext Sol

C35 Y5
25 OUT

OUTPUT - Fixture Cylinders Retract Solenoid

F Cyl Ret Sol

C36 Y6
26 OUT

OUTPUT - Trigger to Start Welders

Gun Control
C37 Y7
27 OUT

OUTPUT - Rear Cylinders Clamped Light

R Clamped Light
C40 Y10
28 OUT

OUTPUT - Side Cylinder Clamped Light

S Clamped Light
C41 Y11
29 OUT

OUTPUT - Fixture Cylinders Raised Light

F Raised Light
C42 Y12
30 OUT

OUTPUT - CNC Fixture Ready To Weld

Ready To Weld
C44 Y14
31 OUT

OUTPUT - CNC Home Limit Switch

CNC Home
C45 Y15
32 OUT

OUTPUT - CNC Over Travel Limit Switch

CNC Over Travel

C46 Y16
33 OUT

OUTPUT - CNC Fast Stop

CNC Fast Stop

C47 Y17
34 OUT

CNC Over Travel

C46

Status Light

Man/Auto SW Status Light

C0 C30
35 OUT

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3/9/2010 06 lip welder

Unclamp Rear Cylinders

Man/Auto SW R Cyl Unclamp PB R Cyl Ret Sol R Cyl Ext Sol

C0 C3 C32 C31
36 SET

Man/Auto SW Auto R Unclamp

C0 C105

TMR
Man/Auto SW R Cyl Unclamp PB R Cyl Ext Sol T5
C0 C3 C31
37
K30

R Cyl Ext Sol

T5 C31
38 RST

Shutdown Seq
C112

Clamp Rear Cylinders

Man/Auto SW R Cyl Clamp PB R Cyl Ext Sol R Cyl Ret Sol

C0 C2 C31 C32
39 SET

Man/Auto SW Auto R Clamp

C0 C100

TMR
Man/Auto SW R Cyl Clamp PB R Cyl Ret Sol T6
C0 C2 C32
40
K30

R Cyl Ret Sol

T6 C32
41 RST

Shutdown Seq
C112

Clamp Side Cylinder

Man/Auto SW S Cyl Clamp PB S Cyl Ret Sol S Cyl Ext Sol

C0 C4 C34 C33
42 SET

Man/Auto SW Auto S Clamp

C0 C102

TMR
Man/Auto SW S Cyl Clamp PB S Cyl Ext Sol T7
C0 C4 C33
43
K30

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3/9/2010 06 lip welder

S Cyl Ext Sol

T7 C33
44 RST

Shutdown Seq
C112

Unclamp Side Cylinder

Man/Auto SW S Cyl Unclamp PB S Cyl Ext Sol S Cyl Ret Sol

C0 C5 C33 C34
45 SET

Man/Auto SW Auto S Unclamp

C0 C103

TMR
Man/Auto SW S Cyl Unclamp PB S Cyl Ret Sol T10
C0 C5 C34
46
K30

S Cyl Ret Sol

T10 C34
47 RST

Shutdown Seq
C112

Raise Fixture

Man/Auto SW F Cyl Raise PB F Cyl Ret Sol F Cyl Ext Sol

C0 C6 C36 C35
48 SET

Man/Auto SW Auto F Raise

C0 C104

TMR
Man/Auto SW F Cyl Raise PB F Cyl Ext Sol T11
C0 C6 C35
49
K30

F Cyl Ext Sol

T11 C35
50 RST

Shutdown Seq
C112

Lower Fixture

Man/Auto SW F Cyl Lower PB F Cyl Ext Sol F Cyl Ret Sol

C0 C7 C35 C36
51 SET

Man/Auto SW Auto F Lower

C0 C101

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3/9/2010 06 lip welder

TMR
Man/Auto SW F Cyl Lower PB F Cyl Ret Sol T12
C0 C7 C36
52
K30

F Cyl Ret Sol

T12 C36
53 RST

Shutdown Seq
C112

Welding Control from CNC to Welders

CNC Cut Control R Loaded L/S F Raised L/S R Cyl Ret Sol S Cyl Ext Sol F Cyl Ext Sol Gun Control
C22 C10 C15 C32 C33 C35 C37
54 OUT

Rear Cylinders Clamped Light

R Loaded L/S R Cyl Ret Sol Rear A Ret L/S Rear B Ret L/S R Clamped Light
C10 C32 C12 C13 C40
55 OUT

Side Cylinder Clamped Light

S Cyl Ext Sol S Cyl L/S S Clamped Light

C33 C14 C41
56 OUT

Fixture Raised Light

F Raised L/S F Cyl Ext Sol F Raised Light

C15 C35 C42
57 OUT

Send Ready to Weld Signal to CNC

Delay for Raising

Ready To Weld
T2 C44
58 OUT

CNC Home Switch Input

Home L/S CNC Home

C17 C45
59 OUT

CNC Over Travel Switch Input

Over Travel L/S CNC Over Travel

C20 C46
60 SET

CNC E-Stop pushed, Fast Shutdown signal sent

Shutdown Seq CNC Fast Stop

C112 C47
61 OUT

Man/Auto SW Auto Start Seq

C0 C110 C111
62 RST

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AUTO OPERATIONS - AUTO SWITCH

Man/Auto SW
C0 K1
63 MLS

AUTO OPERATIONS - Press Start Buttons After Plate Loaded

Start PBs R Loaded L/S Auto Start Seq

C1 C10 C110
64 SET

AUTO OPERATIONS - Clamp Side Cylinder

Auto Start Seq Auto S Clamp

C110 C102
65 OUT

AUTO OPERATIONS - Delay before Clamping Rear

Auto S Clamp S Cyl L/S Auto R Clamp

C102 C14 C100
66 OUT

AUTO OPERATIONS - Delay before Raising Fixture

TMR
Auto R Clamp Delay for R Clamp
C100 T0
67
K20

AUTO OPERATIONS - Raise Fixture

Delay for R Clamp

Auto F Raise
T0 C104
68 OUT

AUTO OPERATIONS - Delay Before Sending Ready to Weld Signal

TMR
F Raised L/S F Lowered L/S Auto F Raise Delay for Raising
C15 C16 C104 T2
69
K10

Auto Stop Seq Auto Start Seq

C111 C110
70 RST

Shutdown Seq
C112

AUTO OPERATIONS - CNC Completed Welding Fixture or No Plate

CNC Complete Auto Stop Seq

C21 C111
71 SET

Rear A Ret L/S

C12

Rear B Ret L/S

C13

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AUTO OPERATIONS - Lower Fixture

Auto Stop Seq F Cyl Ext Sol

C111 C35
72 RST

Auto F Lower
C101
OUT

AUTO OPERATIONS - Unclamp Sides

F Raised L/S F Lowered L/S Auto F Lower S Cyl Ext Sol

C15 C16 C101 C33
73 RST

Auto S Unclamp
C103
OUT

AUTO OPERATIONS - Unclamp Rear

S Cyl L/S Auto S Unclamp R Cyl Ret Sol

C14 C103 C32
74 RST

Auto R Unclamp
C105
OUT

AUTO OPERATIONS - Delay Before De-energizing Solenoids

TMR
Auto R Unclamp Delay for Unclamp
C105 T3
75
K5
C113
SET

AUTO OPERATIONS - Welding Completed

Delay for Unclamp

Auto Stop Seq
T3 C111
76 RST

C113 TMR
77 T13

K10

R Cyl Ext Sol

T13 C31 C36
78 RST

C113
RST

K0
79 MLR

STOP - Pushed

Stop PB Shutdown Seq

C23 C112
80 SET

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3/9/2010 06 lip welder
STOP - Time Output Stays On After E-Stop Released

TMR
Delay after Stop
Shutdown Seq Pushed
C112 T4
81
K50

STOP - Turn Off Fast Shutdown

Delay after Stop

Pushed
Shutdown Seq
T4 C112
82 RST

TMR
CNC Over Travel T14
C46
83
K10

CNC Over Travel

T14 C46
84 RST

85 END

86 NOP

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