Solar Energy Utilization and Collectors
Solar Energy Utilization and Collectors
By
Subbarama Kousik Suraparaju
Research Scholar
3. Flat plate collector - Materials for flat plate collector and their properties - Thermal Analysis of Flat- plate
Collector and Useful Heat Gained by the fluid - fin efficiency - collector efficiency factor - Heat Removal
Factor - Focusing collectors - Types and applications of focusing collectors
4. Introduction and principle of operation of solar cooker - solar air heater - solar water heater - solar
distillation - solar pond - solar thermal power generation – Greenhouse - Solar PV system
5. Types of Energy Storage - Thermal Storage - Electrical Storage - Chemical Storage - hydro storage
The most critical factors for the cover plate materials are:
• Strength
• Durability
• Non-degradability
• Cost
• Solar-energy and thermal energy transmittance
Tempered glass is the most common cover material for collectors because of its proven
durability and stability against UV radiation. Tempered glass cover, if properly mounted, is highly
resistant to breakage both from thermal cycling and natural events.
Antireflective coatings
• All transparent materials (like glass) reflect some light from their surfaces.
By using a thin film having a refractive index between that of air and
transparent medium, the reflectance of the interfaces can be changed.
For normal incidence, the fraction of light reflected is given by:
2
n2 n1
R
n2 n1
Where n2 and n1 are the refractive indices of the transparent sheet and
the medium respectively. Coating the surface with a non-absorbing film
will reduce the reflectance.
Insulation materials for Flat-Plate
Collectors
• Several thermal insulating materials which can be used to reduce heat losses from
the absorbing plate and pipes are commonly available.
• Some of the good insulating materials are: glass wool, fibre glass, rock wool,
polyurethane, cork etc.
SELECTIVE BLACK COATINGS
• For efficient collection of solar radiation, the absorber surface should absorb
more solar radiation and emit less thermal radiation.
• This selective behavior is possible since solar radiation is in the wavelength
range of 0.2 – 2.5 m while thermal radiations emitted from a surface at
temperature more than 100C is above 5.0 m.
• An ideal selective coating would be one with absorptance () 1 in the range
of 0.2 – 2.5 m and emittance ()0 in the operating temperature range (above
100C or 3.0 – 7.0 m wavelength range).
• Practical selective black coating will have / as high as possible.
SELECTIVE BLACK COATINGS (contd.
)
d ic
I Tt ( T ) e q u q1 qa (1)
Where d
1 (1 ) d
The flat plate collectors are always oriented and tilted (fixed) so that they receive maximum solar
radiation during the desired season of use. But the solar radiation is generally measured on the
horizontal surfaces so these values require conversion to use on tilted surfaces.
In unit time, an unit area of the absorber will absorb energy qa given by
qa [ I Th I dh ) R D D D I dh R d d d I Th R R R R R ] DS (2)
ENERGY BALANCE ON A FLAT PLATE COLLECTOR
(Cont.)
• Under steady state conditions, the heat balance of the absorber is given by the simple
equation:
• Usually the plate temperature Tp given in equation (3) is not known and is difficult to
calculate or measure since it is a function of several parameters discussed earlier.
• More useful for design is a relation in which Tp is replaced by the inlet fluid
temperature Ti and the whole right hand side is multiplied by a term FR, the heat
removal efficiency factor, which depends on collector design details and fluid flow
rate.
qu = FR[ITt()e - UL (Ti - Ta)] (4)
• The three design factors, FR, ()e and UL are measures of thermal performance and
combine to yield overall collector efficiency in terms of the operating variables of
ENERGY BALANCE ON A FLAT PLATE COLLECTOR (Cont.)
The instantaneous efficiency of a collector, c is simply the ratio of the useful energy
derived to the total solar energy falling on the collector, or
qu
c
Ac I Tt (5)
Usually, the efficiency is computed over a finite time period, , and therefore the
expression for average efficiency is as follows:
qu d
o
c
o
Ac I Tt d (6)
I T
(7)
ENERGY BALANCE ON A FLAT PLATE COLLECTOR (Cont.)
Indicating that if is plotted against (Ti – Ta)/IT a straight line will result, with a slope of
FRUL and y- intercept of FR()e. This is the way actual performance data for solar
collectors are presented. The collector heat removal factor may be calculated from the
following equation :
C
m U L Ac F p
FR
p
1 exp (8)
U Ac m C p
L
actual useful energy collected
Fp
useful energy collected if the entire
absorber surface is at the local fluid temperatu re
1
p
w
mt
1
1
(10)
Dh fi
DK t
Cb U L
[D (W D )F
Where
w = centre-to-centre tube spacing
D = outside diameter of the tube
hfi= tube-to-fluid (film) heat transfer coefficient
Kt = thermal conductivity of tube
Cb = bond conductance ( = Kb b/t)
Kb = bond material thermal conductivity
b = bond width
t = bond thickness
mt = tube thickness
F = fin efficiency factor given as: tanh[ a ( w D ) / 2]
F (11)
a(w D ) /2
ENERGY BALANCE ON A FLAT PLATE
COLLECTOR (Cont.)
where
wU L
conduction of heat from the fin to the tube through the tube
Cb fin bond,
wU L
conduction of heat along the fin towards the
U L
(b F '(w b )) pipe,
LOSS COEFFICIENT OF FLAT PLATE
COLLECTORS
The overall heat loss coefficient UL =Ql/(Tp-Ta) is made up of three components – top loss
coefficient Ut, the bottom loss coefficient Ub, and the edge loss coefficient Ue:
UL = Ut + Ub + Ue …………..(12)
The bottom loss coefficient, Ub, is simply the ratio of the thermal conductivity of the insulation (Ki)
beneath the absorber plate to the thickness li:
Ub = Ki / li Ac ………….. (13)
Likewise, the edge loss coefficient is the ratio of the thermal conductivity of the insulation at the
edge to the thickness, times the ratio of the area of edge Ae to the collector effective aperture
area Ac:
thermal conductivi ty of insulation at edge Ae
Ue ……..(14)
thickness of insulation at the edge Ac
LOSS COEFFICIENT OF FLAT PLATE COLLECTORS
(Cont.)
1
Ut
N 1
( 204 . 429 ( Tp Ta ) /( N hw
3 0 . 252
/ Tp ) L cos f ) /L
……(15)
( Tp Ta
2 2
)( Tp Ta )
w /m
2 O
C
1 2N f 1
N
p 0 . 0425 N (1 p ) g
g= thermal emissivity of the cover plate (for glass, g= 0.88)
= 2.8 + 3.0 V
•The true performance of solar collector will depend on cloudiness of atmosphere and varying angle
of incidence.
•Longterm performance can help in optimizing the design and evaluation of economics.
ii) Utilizability (Φ) method as given by Liu and Jordan using monthly average hourly radiation and
temperature data
•UsingHottel-Whillier-Bliss equations and longterm monthly average solar radiation and ambient
temperature data, utilizability curves were produced for various cloudiness indices or cities of USA.
•Using
the same analogy design curves of several Indian stations both for summer months and winter
months were produced by Garg for flat-plate liquid heating collectors.
for winter use for summer use
• Which is supposed to be the best choice for domestic as well as industrial water heating
requirements. The possible materials of the fin (Kp ) may be copper, aluminum, steel or
galvanized iron of thickness (mp ) 0.091 cm, 0.071 cm, 0.056 cm, 0.046 cm and 0.038
cm. Similarly the pipe may be of copper, aluminum, steel or galvanized iron of inner
diameter (d) as 1.27 cm, 1.91 cm and 2.54 cm, spaced (w) at 2.5, 5.0, 7.5, 10.0, 12.5,
15.0, 17.5, or 20.0 cm. The bond conductance is taken as 10, 20, 30, 40 (W/mC).
COLLECTOR CONFIGURATION
• Thus from all above description we conclude that the tube spacing, its
diameter, its material; fin material and its thickness; heat transfer
coefficient; bond conductance; heat loss coefficient are all directly
related to the system performance.
• Therefore the aim of the designer should be the best cost effectiveness
which is a function of efficiency and cost. The main scope for reducing
the cost lies in selecting the optimum combination of pipe spacing and
fin thickness for a particular material of pipe and fin. Material cost will be
reduced by increasing the spacing between pipes and by making the plate
thinner.
• However this leads to a reduction in fin efficiency, plate efficiency factor
and overall system performance. Therefore the aim should be to
determine the combination of pipe spacing and plate thickness, which
will minimize the ratio of cost to useful energy collected by the system
Optimization of collector configuration
• Optimization of collector configuration means the selection of best
combination of plate and pipe materials pipe to give maximum efficiency
at minimum cost.
• Several parameters and combinations of material that can be used for a
flat-plate collector as shown in the equation of plate efficiency factor
have been used along with the associated cost of each combination and
minimum value of C/Fp (cost/efficiency) for each geometry calculated.
• The optimized configuration for a minimum value of cost/efficiency is
for the following specifications of flat-plate collector:
Plate material : Aluminum
Thickness of plate : 28 SWG
Tube material : Galvanised Iron
Tube diameter : 19 mm
Tube to tube spacing : 10 cm
The photograph of an optimised collector plate
Optimization of Collector Tilt and Orientation
• A flat-plate collector is always titled and oriented (fixed) in such a way that it receives
maximum solar radiation during the desired season of use.
• Since in northern hemisphere such as in India, sun appears to be moving from east to west
via south, the collector should face exactly towards the south. Deviation of 5-10 degrees from
south towards east or west will not effect the performance much. The exact south at a place
can be determined at solar time using plumb line.
• A detailed scientific analysis for finding out optimum tilt for flat plate collectors was
conducted by Prof. H.P.Garg considering, direct and diffuse solar radiation separately,
transmittance of glass cover with angle of incidence; place(L), date() and time of day()
and derived an expression of optimum tilt(opt).
• Based on this equation and curves developed for different Indian stations, following thumb
rules are derived for collector tilt:
• For Winter performance (November-February), the collector tilt can be latitude of the place
plus 15 degrees (L+150),
• For summer performance (March-October), the collector tilt can be latitude of the place
minus 15 degrees (L-150),
• For year round performance (January-December), the collector tilt can be 0.9 times the
latitude(0.9L0).
Thermal Analysis
THERMAL TESTING OF SOLAR COLLECTORS
There are variety of solar collectors and each behave differently under
different climatic conditions, operating parameters and design variables.
Hence there was a need of unified approach for thermally rating the collectors
for finding out instantaneous efficiency, effect of angle of incidence of solar
radiation and determination of collector time constant (a measure of effective
heat capacity).
Qu m C p ( T o T i ) (1)
Qu F RU (Ti Ta )
i F R ( ) e L
(3)
A c I Tt I
Tt
C p (T o
m Ti )
i (4)
A c I Tt
The general test procedure is to operate the collector in the test facility under nearly
steady conditions, measure the data to determine Qu from Equation (1), and measure ITt,
Ti, and Ta which are needed for analysis based on Equation 3. Of necessity, this means
outdoor tests are done in the midday hours on clear days when the beam radiation is
high and usually with the beam radiation nearly normal to the collector. Thus the
transmittance – absorptance product for these test conditions is approximately the
normal incidence value and is written as ()n.
Tests are made with a range of inlet temperature conditions. To minimize effects of heat
capacity of collectors, tests are usually made in nearly symmetrical pairs, one before and
one after solar noon, with results of the pairs averaged. Instantaneous efficiencies are
determined from i=mCp(To)/AcITt for the averaged pairs, and are plotted as a function of
(Ti-Ta)/ITt). A sample plot of data taken at five test sites under conditions meeting
ASHRAE 93-97 specifications, is shown in figure.
THERMAL TESTING OF SOLAR COLLECTORS
(contd.)
If UL, FR, and ()n were all constant, the plots of i versus (Ti-Ta)/ITt would be
straight lines with intercept FR ()n and slope – FR UL. However, they are not,
and the data scatter. We know that UL is a function of temperature and wind
speed, with decreasing dependence as the number of covers increases. Also,
FR is a weak function of temperature.
And some variations of the relative proportions of beam, diffuse, and ground-
reflected components of solar radiation will occur.
Thus scatter in the data are to be expected, because of temperature
dependence, wind effects, and angle of incidence variations. In spite of these
difficulties, long time performance estimates of many solar heating systems,
collectors can be characterized by the intercept and slope [i.e. by FR()n and FR
UL].
Performance curve of a solar collector
Focussing collectors
DIRECT CONVERSION
1 Photovoltaic
2 Photoemissive
3 Photogalvanic
4 Photomagnetic
THERMAL ENERGY
1. Thermoelectric
2. Thermionic
3. Ferroelectricity
4. Magnetohydrodynamics
5. Electrogasdynamics
Point focusing concentrators have circular symmetry and are generally used
when high concentration is required. These systems requiring two axis tracking
can generate temperature in the range 800-3000C. Point focusing concentrators
are being used for solar thermal power generation purposes.
Line focus concentrators have cylindrical symmetry and are generally used when
intermediate concentration is required to meet the demand of a desired task.
Temperatures in the range of 100-350C can be generated using line focus
concentrators. These systems can be utilized for solar thermal power generation
as well as for industrial process heat applications.
Types and application of focusing
collectors
Schematic diagrams of different solar concentrators (a) Flat absorber with flat
reflectors,
(b) Parabolic cencentrator, (c) Compound parabolic concentrator, (d) Fresnel lens,
(e) Cylindrical parabolic concentrator
Solar Concentrators (contd.)
THERMODYNAMIC LIMITS TO CONCENTRATION
The concentration has an upper limit that depends on whether the concentrator is a point focus
(three dimensional geometry) or line focus (two dimensional geometry) type. The maximum
possible concentration achievable with a concentrator that only accepts all the incident sunlight
within an acceptance half angle Qm is given by
1
C max
(3D )
Sin
2
m
1
C max
(2D )
Sin m
Where m is the half of the angular substance of the sun at any point on the earth ( = 16' ).
The maximum achievable concentration for these two types of concentrators are about. 45,000 and
215 respectively.
In practice, however, these levels of concentration are not achievable because of tracking errors
and presence of surface imperfections in the surface of reflecting or refracting element.
POINT FOCUSING CONCENTRATIONS
To achieve high efficiencies at high temperatures one needs concentrations
producing point focus. These concentrations require two axis tracking.
Concentrator designs which fall in this category are – a paraboloid of revolution,
central tower receiver system and circular freshnel lens etc.
Paraboloid of Revolution
The surface produced by rotating a parabola about its optical axis is called a
paraboloid. With perfect optical surfaces, a parallel beam of light produces a
point focus. However, a somewhat enlarged focal point or image is produced
due to finite angular substance of the sun.
The concentration ratio for a paraboloid can be determined easily from basic
geometry but depends on the shape of the absorber. For a spherical absorber it
is given by 2
Sin r
C
0
sph 2
4 Sin