THE N-SERIES

50-200 TON
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES ROBUST & RUGGED

TOGGLE MECHANISM
• Mono Toggle for 50-80 Ton & Double
Toggle for 110-200 Ton
• Toggle Mechanism Optimized for Fast
ENERGY SAVING TECHNOLOGY Cycling & Reduced Platen Deflection
Enhanced Specifications & Features with Higher Performance & • Higher Mold Weight Carrying
Productivity are all part of The New N-SERIES Package Capacity

MULTI STAGE EJECTION

• Smooth & Fast Ejection
• Easy Access to Ejector Area
• Knock Out Bar for Multi
Point Ejection
• Pulsating Ejector

GENEROUS MOLD SPACE

WIDE SKATES FOR
• Accommodates Large Molds
PLATEN SUPPORTS
• Reduced Platen Deflection
• Enhanced Life of Tie-bars
• Higher Mold Carrying Capacity
THE N-SERIES (50-200 TON)

CLOSED LOOP PID

TEMPERATURE CONTROL
• Provides precise Temperature Control
• Excellent Process Control & Stability

INSULATED HEATER
• Saves Energy

TWIN CYLINDER INJECTION

USER FRIENDLY CONTROL UNIT
• Ergonomic Layout • Uniform Load Distribution across
• High Speed Microprocessor Screw Centerline
• Direct Access Menu Keys
• Graphical Presentation of Machine Features
• Self Diagnostic & Fault Finding Capability
• Parameter Entry in Absolute Value
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES
Injection Unit Specifications
IU 70 140 220

N-SERIES 50

N-SERIES 80

N-SERIES 110

N-SERIES 125

N-SERIES 150

N-SERIES 200

Clamp Specifications
MODEL TONNAGE PLATEN SIZE (H X V)
tons mm

N-SERIES 50 50 500 x 485

N-SERIES 80 80 610 x 565

N-SERIES 110 110 655 x 655

N-SERIES 125 125 655 x 655

N-SERIES 150 150 740 x 740

N-SERIES 200 200 810 x 810

4
 THE N-SERIES (50-200 TON)

310 460 610 870 1000

TIE BAR SPACING (H X V) MAX DAYLIGHT MIN/MAX MOLD THICKNESS

mm mm mm

325 x 310 630 150 / 350

405 x 360 710 150 / 400

435 x 435 830 150 / 480

435 x 435 830 150 / 480

510 x 510 1050 150 / 610

570 x 570 1320 200 x 810

5
 SOLUTIONS. TECHNOLOGY. SERVICE.

SERVO TECHNOLOGY MAKES THE DIFFERENCE

N-SERIES’s movements are entirely controlled by servo drives. This not only results in maximized accel-
eration, but it ensures ultimate accuracy and exceptional reliability across all processes as well as highly
precise motion, position, and pressure control.

Improved Repeatability - Closed Loop System

Reduced Energy Consumption - Servo Motor RPM can vary from O to 3000

Increased Accuracy & Precision - Rotation can be Controlled to a Fraction of a Degree

High Response - Reduced System Inertia

Noise Reduction - Quiet Gear Pump

Variable Speed Operations when Required

6
THE N-SERIES (50-200 TON)

STANDARD FEATURES
CLAMP TEMPERATURE CONTROL
Insert Molding Program Insulated Heater Band
Sensitive Mold Protection with Try Again Circuit PID Oil Temperature Control
Automatic Grease Lubrication ( 110 Ton & above) High / Low Temperature Alarm
Quick Automatic Mold Height Auto Heat Startup & Shutdown
Proportional Speed Control with 5 Closing & 5 Opening Speed Soak Timer for Cold Start Protection
Tonnage Display on Screen Feed Throat Temperature Indication
Auto Tonnage Setting Actual Current Display of Heating Zones
Linear Position Transducer for Accurate Clamp Position Control Heat Standby after set number of Cycles
Position Based Ramping for Accurate Position Switching, Precise Speed & Set & Actual Temperature Data with Bar Graph
Pressure Control Heater Failure & Thermocouple Open Detection
Robust Toggle Clamp Mechanism (Mono Toggle for 50-80 Ton & Double Accurate PID Temperature Control settable on Screen
Toggle for 110-200 Ton)
Feed Throat Temperature Control
Jam Bar
T-slot Platens CONTROLLER
Auto Lubrication (50-80 Ton) Daily Production Data for a Year
Part Drop Detect for Single Cavity 80 Mold Data Storage
Visual & Audible Alarm
INJECTION Customized Setup Menu
Sprue Break Tonnage setting on Screen
Nozzle Contact Force by Pressure Switch Timer Precision in 0.01 Second
Injection Decompression Before / After Refilling or Both I/O diagnosis - Analog & Digital
Digital setting of Extruder RPM & Digital Read out of Actual RPM Freely Programmable Smart Outputs
Linear Position Transducer for Accurate Injection Position Control
Note Pad & Maintenance Scheduling
Semi-Auto Purge, Cold Slug removal & Intrusion Molding Programs
Graphical Presentation of Hourly Production
Wide Choice of Injection Units with A-B-C Screw/Barrel Combinations
10.4" LCD Color Display with Alpha - Numeric Keypad
5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through
Screen Mold data / Process data / Change log saving to External USB device
Change Log Menu: logs last 100 Set Points Changes with Time & Date

HYDRAULICS 18 out of 69 Freely Selectable Parameter Monitoring for last 1000 cycle with
Graphs
Low Oil Level Audible Alarm
Audible Alarm for Filter Clogging
ADDITIONAL FEATURES
Pre-Heating Circuit for Hydraulic Oil
Surge Suppressor Device at Incoming Supply
Energy Efficient Servo Motor & Pump
Water Manifolds
Hydraulic Valve On / Off Indication with LED
Hydraulic Core Pull (Single Sequence)
Continuous Oil Filtration with 10 Micron Filter
Hydraulic Core Pull (Double Sequence)
Ergonomic Hydraulic Layout for Easy Approach
Digital Energy Meter on Panel
Bimetallic Barrel & Hardened / Coated Screw
EJECTOR / CORE
Knock-Out Bar - Standard Feature - Optional Feature

Intermediate Retract Set Point

Linear Transducer for Ejector Position
Pulsating Ejector Strokes up to 9 Pulses
Ejector Stay Forward & Retract Dwell Timer
Ejector Speed & Pressure adjustable on Screen
Central Ejector Rod
Pilot Operated Check Valve for Ejector
Multipoint Ejector Rods
Air Ejection - up to 3 Stage
Ejector Retract Verification by Limit Switch

7
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES Injection Unit 70, 140, 220

TONNAGE: 50 TECHNICAL SPECIFICATIONS

8
THE N-SERIES (50-200 TON)

N-SERIES 50 UNIT 70 140 220

METRIC A' A B C A' A B C A’ A B C

INJECTION UNIT SPECIFICATIONS

INJECTION CAPACITY MAX. (GPPS) gm 21 31 37 50 47 64 84 107 76 99 126 171

THEORETICAL DISPLACEMENT cc 22 32 38 52 50 68 88 112 80 105 132 180

INJECTION PRESSURE MAX. bar 2545 2072 1741 1279 2500 2068 1584 1251 2500 2074 1639 1204

INJECTION RATE (STD) * cc/sec 55 82 98 134 67 92 120 152 69 90 114 155

INJECTION SCREW STROKE mm 85 85 85 85 110 110 110 110 130 130 130 130

SCREW DIAMETER mm 18 22 24 28 24 28 32 36 28 32 36 42

SCREW L/D RATIO 27 21.9 20 17 26.8 23 20 17.7 25.8 22.6 20 17

SCREW SPEED rpm 400 400 400 400 400 400 400 400 285 285 285 285

NM 60 120 172 172 344 425 425 425 665 665 671 671
SCREW TORQUE
at bar 48 96 138 138 138 170 170 170 170 170 172 172

PLASTICIZING RATE (GP SCREW) gm/sec 3.3 5.2 6.6 9.5 7 9 14 19 7 10 14 19

PLASTICIZING RATE (BARRIER SCREW) gm/sec NA NA NA NA NA NA NA NA NA NA 19 27

NO.OF PYROMETERS ( BARREL+NOZZLE) 3+1 3+1 3+1

TOTAL HEAT CAPACITY kW 5.5 6.4 7.3

CLAMP UNIT SPECIFICATIONS

CLAMP FORCE kN 500 500 500

CLAMP STROKE mm 280 280 280

MAXIMUM DAYIGHT mm 630 630 630

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 350 350 350

PLATEN SIZE (H X V) mm 500 X 485 500 X 485 500 X 485

DISTANCE BETWEEN TIE ROD mm 325 X 310 325 X 310 325 X 310

TIE ROD DIAMETER mm 55 55 55

EJECTOR STROKE MAX. mm 100 100 100

EJECTOR FORCE Ton 3.2 3.2 3.2

MOULD WEIGHT CAPACITY 420 420 420
kg
(STAT. / MOVING) (140 / 280) (140 / 280) (140 / 280)
GENERAL

ELECTRIC MOTOR kW 8.7 8.7 8.7

TOTAL OIL CAPACITY ltr 160 160 160

WATER REQUIREMENT lpm 43 43 43

TOTAL CONNECTED LOAD kW 14.2 15.1 16

MACHINE DIMENSION (L x W x H) m 3.7 X 1.2 X 2.1 3.7 X 1.2 X 2.1 3.7 X 1.2 X 2.1

MACHINE WEIGHT kg 2800 3000 3300

All machine dimensions and specifications are subject to change. Values are for reference only. These values are for standard machine power.
9
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES Injection Unit 140, 220

TONNAGE: 80 TECHNICAL SPECIFICATIONS

10
THE N-SERIES (50-200 TON)

IU 140 / 220
†

N-SERIES 80 UNIT 140 220

METRIC A' A B C A’ A B C
INJECTION UNIT SPECIFICATIONS

INJECTION CAPACITY MAX. (GPPS) gm 47 64 84 107 76 99 126 171

THEORETICAL DISPLACEMENT cc 50 68 88 112 80 105 132 180

INJECTION PRESSURE MAX. bar 2500 2068 1584 1251 2500 2074 1639 1204

INJECTION RATE (STD) * cc/sec 67 92 120 152 69 90 114 155

INJECTION SCREW STROKE mm 110 110 110 110 130 130 130 130

SCREW DIAMETER mm 24 28 32 36 28 32 36 42

SCREW L/D RATIO 26.8 23 20 17.7 25.8 22.6 20 17

SCREW SPEED rpm 400 400 400 400 285 285 285 285

NM 344 425 425 425 665 665 671 671

SCREW TORQUE
at bar 138 170 170 170 170 170 172 172

PLASTICIZING RATE (GP SCREW) gm/sec 7 9 14 19 7 10 14 19

PLASTICIZING RATE (BARRIER SCREW) gm/sec NA NA NA NA NA NA 19 27

NO.OF PYROMETERS ( BARREL+NOZZLE) 3+1 3+1

TOTAL HEAT CAPACITY kW 6.4 7.3

CLAMP UNIT SPECIFICATIONS

CLAMP FORCE kN 800 800

CLAMP STROKE mm 310 310

MAXIMUM DAYIGHT mm 710 710

MINIMUM MOULD HEIGHT mm 150 150

MAXIMUM MOULD HEIGHT mm 400 400

PLATEN SIZE (H X V) mm 610 X 565 610 X 565

DISTANCE BETWEEN TIE ROD mm 405 X 360 405 X 360

TIE ROD DIAMETER mm 70 70

EJECTOR STROKE MAX. mm 120 120

EJECTOR FORCE Ton 3.4 3.4

MOULD WEIGHT CAPACITY 693 693
kg
(STAT. / MOVING) (231 / 462) (231 / 462)
GENERAL

ELECTRIC MOTOR kW 8.7 8.7

TOTAL OIL CAPACITY ltr 160 160

WATER REQUIREMENT lpm 43 43

TOTAL CONNECTED LOAD kW 15.1 16

MACHINE DIMENSION (L x W x H) m 4.0 x 1.3 x 2.0 4.0 x 1.3 x 2.02

MACHINE WEIGHT kg 3300 3600

All machine dimensions and specifications are subject to change. Values are for reference only. These values are for standard machine power.
11
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES Injection Unit 310, 460, 610

TONNAGE: 110 TECHNICAL SPECIFICATIONS

12
THE N-SERIES (50-200 TON)

N-SERIES 110 UNIT 310 460 610

METRIC A B C A B C A B C

INJECTION UNIT SPECIFICATIONS

INJECTION CAPACITY MAX. (GPPS) gm 119 150 185 174 215 272 272 336 407

THEORETICAL DISPLACEMENT cc 125 158 195 183 226 286 286 353 428

INJECTION PRESSURE MAX. bar 2451 1937 1569 2450 2041 1613 2137 1731 1430

INJECTION RATE (STD) * cc/sec 112 141 174 109 134 170 128 158 191

INJECTION SCREW STROKE mm 155 155 155 180 180 180 180 180 180

SCREW DIAMETER mm 32 36 40 36 40 45 45 50 55

SCREW L/D RATIO 25 22 20 22 20 20 22 20 20

SCREW SPEED rpm 300 300 300 279 279 279 222 222 222

SCREW TORQUE @ 172 BAR NM 671 671 671 876 876 876 1080 1080 1080

PLASTICIZING RATE (GP SCREW) gm/sec 10 14 19 13 17 24 19 25 32

PLASTICIZING RATE (BARRIER SCREW) gm/sec NA 20 24 18 23 31 25 34 42

NO.OF PYROMETERS ( BARREL+NOZZLE) 3+1 3+1 3+1

TOTAL HEAT CAPACITY kW 9.5 9.5 15

CLAMP UNIT SPECIFICATIONS

CLAMP FORCE kN 1100 1100 1100

CLAMP STROKE mm 350 350 350

MAXIMUM DAYIGHT mm 830 830 830

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 480 480 480

PLATEN SIZE (H X V) mm 655 X 655 655 X 655 655 X 655

DISTANCE BETWEEN TIE ROD mm 435 X 435 435 X 435 435 X 435

TIE ROD DIAMETER mm 80 80 80

EJECTOR STROKE MAX. mm 120 120 120

EJECTOR FORCE Ton 5.2 5.2 5.2

MOULD WEIGHT CAPACITY 1030 1030 1030
kg
(STAT. / MOVING) (345 / 685) (345 / 685) (345 / 685)
GENERAL

ELECTRIC MOTOR kW 11.5 11.5 11.5

TOTAL OIL CAPACITY ltr 280 280 280

WATER REQUIREMENT lpm 50 50 50

TOTAL CONNECTED LOAD kW 21 21 26.5

MACHINE DIMENSION (L x W x H) m 5.2 X 1.5 X 2.2 5.5 X 1.6 X 2.5 5.5 X 1.6 X 2.5

MACHINE WEIGHT kg 4800 5000 5200

All machine dimensions and specifications are subject to change. Values are for reference only. These values are for standard machine power.
13
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES Injection Unit 310, 460, 610

TONNAGE: 125 TECHNICAL SPECIFICATIONS

14
THE N-SERIES (50-200 TON)

N-SERIES 125 UNIT 310 460 610

METRIC A B C A B C A B C

INJECTION UNIT SPECIFICATIONS

INJECTION CAPACITY MAX. (GPPS) gm 119 150 185 174 215 272 272 336 407

THEORETICAL DISPLACEMENT cc 125 158 195 183 226 286 286 353 428

INJECTION PRESSURE MAX. bar 2451 1937 1569 2450 2041 1613 2137 1731 1430

INJECTION RATE (STD) * cc/sec 112 141 174 109 134 170 128 158 191

INJECTION SCREW STROKE mm 155 155 155 180 180 180 180 180 180

SCREW DIAMETER mm 32 36 40 36 40 45 45 50 55

SCREW L/D RATIO 25 22 20 22 20 20 22 20 20

SCREW SPEED rpm 300 300 300 279 279 279 222 222 222

SCREW TORQUE @ 172 BAR NM 671 671 671 876 876 876 1080 1080 1080

PLASTICIZING RATE (GP SCREW) gm/sec 10 14 19 13 17 24 19 25 32

PLASTICIZING RATE (BARRIER SCREW) gm/sec NA 20 24 18 23 31 25 34 42

NO.OF PYROMETERS ( BARREL+NOZZLE) 3+1 3+1 3+1

TOTAL HEAT CAPACITY kW 9.5 9.5 15

CLAMP UNIT SPECIFICATIONS

CLAMP FORCE kN 1250 1250 1250

CLAMP STROKE mm 350 350 350

MAXIMUM DAYIGHT mm 830 830 830

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 480 480 480

PLATEN SIZE (H X V) mm 655 X 655 655 X 655 655 X 655

DISTANCE BETWEEN TIE ROD mm 435 X 435 435 X 435 435 X 435

TIE ROD DIAMETER mm 80 80 80

EJECTOR STROKE MAX. mm 120 120 120

EJECTOR FORCE Ton 5.2 5.2 5.2

MOULD WEIGHT CAPACITY 1030 1030 1030
kg
(STAT. / MOVING) (345 / 685) (345 / 685) (345 / 685)
GENERAL

ELECTRIC MOTOR kW 11.5 11.5 11.5

TOTAL OIL CAPACITY ltr 280 280 280

WATER REQUIREMENT lpm 50 50 50

TOTAL CONNECTED LOAD kW 21 21 26.5

MACHINE DIMENSION (L x W x H) m 5.2 X 1.5 X 2.2 5.5 X 1.6 X 2.5 5.5 X 1.6 X 2.5

MACHINE WEIGHT kg 4800 5000 5200

All machine dimensions and specifications are subject to change. Values are for reference only. These values are for standard machine power.
15
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES Injection Unit 460, 610, 870

TONNAGE: 150 TECHNICAL SPECIFICATIONS

16
THE N-SERIES (50-200 TON)

N-SERIES 150 UNIT 460 610 870

METRIC A B C A B C A B C

INJECTION UNIT SPECIFICATIONS

INJECTION CAPACITY MAX. (GPPS) gm 174 215 272 272 336 407 374 452 538

THEORETICAL DISPLACEMENT cc 183 226 286 286 353 428 393 475 565

INJECTION PRESSURE MAX. bar 2450 2041 1613 2137 1731 1430 2213 1829 1537

INJECTION RATE (STD) * cc/sec 109 134 170 128 158 191 124 150 178

INJECTION SCREW STROKE mm 180 180 180 180 180 180 200 200 200

SCREW DIAMETER mm 36 40 45 45 50 55 50 55 60

SCREW L/D RATIO 22 20 20 22 20 20 22 20 20

SCREW SPEED rpm 279 279 279 222 222 222 183 183 183

SCREW TORQUE @ 172 BAR NM 876 876 876 1080 1080 1080 1341 1341 1341

PLASTICIZING RATE (GP SCREW) gm/sec 13 17 24 19 25 32 21 26 33

PLASTICIZING RATE (BARRIER SCREW) gm/sec 18 23 31 25 34 42 28 34 42

NO.OF PYROMETERS ( BARREL+NOZZLE) 3+1 3+1 3+1

TOTAL HEAT CAPACITY kW 9.5 15 18.9 19.9

CLAMP UNIT SPECIFICATIONS

CLAMP FORCE kN 1500 1500 1500

CLAMP STROKE mm 440 440 440

MAXIMUM DAYIGHT mm 1050 1050 1050

MINIMUM MOULD HEIGHT mm 150 150 150

MAXIMUM MOULD HEIGHT mm 610 610 610

PLATEN SIZE (H X V) mm 740 X 740 740 X 740 740 X 740

DISTANCE BETWEEN TIE ROD mm 510 X 510 510 X 510 510 X 510

TIE ROD DIAMETER mm 85 85 85

EJECTOR STROKE MAX. mm 130 130 130

EJECTOR FORCE Ton 5.4 5.4 5.4

MOULD WEIGHT CAPACITY 1500 1500 1500
kg
(STAT. / MOVING) (500 / 1000) (500 / 1000) (500 / 1000)
GENERAL

ELECTRIC MOTOR kW 11.5 11.5 11.5

TOTAL OIL CAPACITY ltr 365 365 365

WATER REQUIREMENT lpm 50 50 50

TOTAL CONNECTED LOAD kW 21 26.5 30.4 31.4

MACHINE DIMENSION (L x W x H) m 5.8 X 1.6 X 2.5 5.8 X 1.6 X 2.5 5.8 X 1.6 X 2.5

MACHINE WEIGHT kg 6300 6500 6900

All machine dimensions and specifications are subject to change. Values are for reference only. These values are for standard machine power.
17
 SOLUTIONS. TECHNOLOGY. SERVICE.

THE N-SERIES Injection Unit 610, 870, 1000

TONNAGE: 200 TECHNICAL SPECIFICATIONS

18
THE N-SERIES (50-200 TON)

N-SERIES 200 UNIT 610 870 1000

METRIC A B C A B C A B C

INJECTION UNIT SPECIFICATIONS

INJECTION CAPACITY MAX. (GPPS) gm 272 336 407 374 452 538 430 520 619

THEORETICAL DISPLACEMENT cc 286 353 428 393 475 565 452 546 650

INJECTION PRESSURE MAX. bar 2137 1731 1430 2213 1829 1537 2213 1829 1537

INJECTION RATE (STD) * cc/sec 200 247 299 193 234 278 193 234 278

INJECTION SCREW STROKE mm 180 180 180 200 200 200 230 230 230

SCREW DIAMETER mm 45 50 55 50 55 60 50 55 60

SCREW L/D RATIO 22 20 20 22 20 20 22 20 20

SCREW SPEED rpm 305 305 305 285 285 285 285 285 285

SCREW TORQUE @ 172 BAR NM 1080 1080 1080 1341 1341 1341 1341 1341 1341

PLASTICIZING RATE (GP SCREW) gm/sec 26 35 43 32 41 52 32 41 52

PLASTICIZING RATE (BARRIER SCREW) gm/sec 34 46 57 43 54 66 43 54 66

NO.OF PYROMETERS ( BARREL+NOZZLE) 3+1 3+1 3+1

TOTAL HEAT CAPACITY kW 15 18.9 19.9 18.9 19.9

CLAMP UNIT SPECIFICATIONS

CLAMP FORCE kN 2000 2000 2000

CLAMP STROKE mm 510 510 510

MAXIMUM DAYIGHT mm 1320 1320 1320

MINIMUM MOULD HEIGHT mm 200 200 200

MAXIMUM MOULD HEIGHT mm 810 810 810

PLATEN SIZE (H X V) mm 810 X 810 810 X 810 810 X 810

DISTANCE BETWEEN TIE ROD mm 570 X 570 570 X 570 570 X 570

TIE ROD DIAMETER mm 100 100 100

EJECTOR STROKE MAX. mm 150 150 150

EJECTOR FORCE Ton 5.4 5.4 5.4

MOULD WEIGHT CAPACITY 1905 1905 1905
kg
(STAT. / MOVING) (635 / 1270) (635 / 1270) (635 / 1270)
GENERAL

ELECTRIC MOTOR kW 13.6 13.6 13.6

TOTAL OIL CAPACITY ltr 525 525 525

WATER REQUIREMENT lpm 55 55 55

TOTAL CONNECTED LOAD kW 28.6 32.5 33.5 32.5 33.5

MACHINE DIMENSION (L x W x H) m 6.6 X 1.8 X 2.6 6.6 X 1.8 X 2.7 6.6 X 1.8 X 2.7

MACHINE WEIGHT kg 9850 10200 10200

All machine dimensions and specifications are subject to change. Values are for reference only. These values are for standard machine power.
19
 SOLUTIONS. TECHNOLOGY. SERVICE.

Milacron India Pvt. Ltd.

93/2 & 94/1, Phase-I, G.I.D.C. Vatva,
Ahmedabad - 382445, Gujarat, India.

+91-79-61341700
[email protected]
www.milacronindia.com
MI0522