Aluminum Framing 8.

0 | Profile finishing – Quick & Easy ith MTpro  Profile finishing – Quick & Easy | Aluminum Framing 8.0
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Standard profile finishes Quick & Easy profile finishes
Aluminum Structural
Bosch Rexroth AG

Aluminum Structural Framing System 8.0

Postfach 30 02 07
70442 Stuttgart, Germany
Order syntax for through-holes, blind holes, standard milling
www.boschrexroth.com

Framing System
Material number / length / slot designation = finishing at profile start / finishing at profile end; ...

Logical structure of the order key

Order syntax for threads
Material number / length / Z = Mx at profile start / Mx at profile end B Profile
Material number / length / [slot designation = finishing; parameter set] A E C T-Slot
Q& Parameter
D Order
Standard profile finishes

Slot 6 mm 6 Slot 8 mm 8 Slot 10 mm 10 Example: Profile 45x90L with through-hole D17 in

You can find local contact information at:
slot B www.boschrexroth.com/contact
Through-hole D5.8 D7.8 D9.8
B
for corner connections with A

p
central bolt
5,8
7,8
C
10 9,8
15
p/2
3 842 993 662 / 393 / B = D17/-
Through-hole D8 D11 D17 F
D
for bolt connectors and Material number Length Standard profile finishes
quick connectors
8
11
17 D17 through-hole in slot B Z E 8.0 Everything to Build AnythingTM
10
18
22,5

Blind hole DB8 DB11 DB17

HT
18,5

p
for longitudinal end
22

connectors and quick 17

8 22,5
connectors in closed 11
profiles 10
18 Standard profile finishes Individual profile finishes
p 40 45 50 60
HT 31 34 36 41 ff Through-hole drilling D ff Hole drilling DI
ff Blind hole drilling DB ff Drilling sequence DIS
Thread M6 M8 M12
M6

M8

M12
ff Thread cutting M ff Cross milling MT
in all central holes for
accessories ff Standard milling F1 ff Cross milling sequence MTS
30
55 ff Lengthwise milling MI
40
M16
ff Lengthwise milling sequence MIS
M16

ff Miter cutting S1 / S3

115

Standard milling F1 50
for cross connectors 20 You can configure your profile really quickly and easily in the Rexroth eShop or with the
profile configurator in MTpro
18

Minimum profile lengths (mm) for standard profile finishes on one or both sides
– M6 D5.8 D8/ – M8 D7.8 D11/ – M12 M16 D9.8 D17/ F1
6 8 10
DB8 DB11 DB17

www.boschrexroth.com
– 50 50 50 50 – 50 50 50 50 – 50 60 120 50 60 60
M6 50 70 50 70 M8 50 80 62 70
M12 60 110 180 90 60 110
D5.8 50 50 50 50 D7.8 50 62 60 50
M16 120 180 240 150 170 170
D8/ 50 50 50 50 D11/ 50 70 50 60
D9.8 50 90 150 80 70 90
DB8 DB11 The information in this document is intended solely to describe the products.
D17/ 60 90 150 70 80 90
Due to the continuous development of our products, no statements concerning
Notice: In the case of clashes with the values in the order table, the larger DB17 a specific characteristic or suitability for a specific application can be inferred
F1 60 110 170 90 90 80 R999001283 (2016-03) from the information that we provide. The information provided does not release
value applies. © Bosch Rexroth AG 2016 the user from the need to undertake his own evaluations and tests/checks.
Subject to modifications! Please note that our products are subject to a natural aging and wear process.
Bosch Rexroth AG, R999001283 (2016-03)  Bosch Rexroth AG, R999001283 (2016-03)
 60 35
A A

9,8
F B

22,5
pro
0-2 Aluminum Framing 8.0 | Explanations – Quick & Easy Aluminum Framing 8.0 | Profile finishing – Quick & Easy or with MT  Profile finishing – Quick & Easy | Aluminum FramingC 8.0
e eShop
E

fi g u r a t ion in th  D
n
Easy co om/sho
p
rexroth.c
A A

.b o s ch
www F B

12,5
Explanations Drilling DI, drilling sequence DIS Lengthwise milling MI, lengthwise milling sequence MIS 50
6090
393
E

D
C

A A
393

9,8
F B

22,5
A A

Material number / length / [slot designation=DI; PS=...; OS=...; DM=...; HT=...]; [...] Material number / length / [slot designation=MI; PS=...; OS=...; DM=...; HT=...; PE=...; RG=...]; [...] F
E B
C

Presentation Explanation Material number / length / [slot designation=DIS; PS=....; OS=...; DM=...; HT=...; SN=...; SD=...]; [...] Material number / length / [slot designation=MIS; PS=...; OS=...; DM=...; HT=...; PE=...; RG=...; SN=...; SD=...]; [...]

12,5
D
E C
Product available for delivery as: 393
40x40 HR L (mm) No. 50
60 35 53 D
–– Single component of variable length, e.g. End finishing Parameter Order 90
example for profile
Parameter 393 45x90L
A
1 pc 50 ... 6000 3 842 993 256 / L End finishing Order example for profile 45x90L A

Order: 1 x 3 842 993 257 / 785

9,8
Hole DI PS Center point of hole Lengthwise milling MI PS Starting point of milling F B

22,5
393 393
1 pc M12 M12 110 ... 6000 3 842 993 257 / L Delivery: 1x 40x40 HR with M12 profile finishing on both sides, 60 80 10
PSmin = DM/2 + 3 mm; PSmin = 8 mm

22,5
3 A A 15
20 pcs 6070 3 842 529 381 L = 785 mm E C

HT
A A
PSmax = L - (DM/2 + 3 mm) PSmin = 60 mm on the underside of the profile

9,8
F B

22,5
1 pc 6070 3 842 529 382 –– Delivery unit ( : here 20 pcs) of fixed length, e.g. F D B
OS Offset start point (optional) Select OS so that (see order tables for guidance)

DM

55
Order: 1x 3 842 529 381 A A

R5
E C
the hole does not cut through any slot edges OS Offset starting point (optional) E C
Delivery: 20x 40x40 HR (without profile finishing), L = 6070 mm DM F B
393 D
60 OS(-) D

PS

12,5
M12 M12 Notes on profile finishes, see Section 2

3
A A 393
DM DM hole diameter DM; see table. 3 842 993 662 / 393 393
60 35
/ DM Milling width 662 / 393 /393
3 842 993 80 10
E C

9,8 9,8
60
1550
The product is delivered in packaging units ( : in this case 20 pcs); A
[B=DI; PS=60; OS=22.5; DM=9.8] F A B

22,522,5
50/50 Slot ESD No. OS(-) OS(+) DMmin = 8 mm; [B=MI; PS=15; OS=22.5;AA
DM=55; HT=10; PE=80;
AD
A
i.e. the order quantity must at least equal the specified quantity or a HT Depth of hole (optional) 90

RG

9,8
F B 393
DMmax = profile width/height - 6 mm RG=5] FF BB

15 22,5
PS( 8)
Bracket (standard) 10 20 3 842 530 381 multiple of it; differing quantities will be rounded up Through-holes made if no information E C

PE
PS( 8)
ESD

At least 3 mm of profile must remain on both A A

provided HTmax see table E C
R4

RG
D
Order examples:

PE
EE C
C
sides F B
–– Order: 1x 3 842 530 381 – delivery: 20 x bracket 50/50 Drilling sequence DIS PS, OS, As for DI hole drilling 393 D
85 D
D
60 35 HT Depth of milling.

12,5
DM, HT A A DM
–– Order: 20 x 3 842 530 381 – delivery: 20 x bracket 50/50 A
393 E C
OS(+) HTmax = 5.5 mm (slot 6 mm)

9,8
–– Order: 30 x 3 842 530 381 – delivery: 40 x bracket 50/50 SN Number of finishes F
F B
B 3 60 35

12,522,5
5045 A 53 AD
HTmax = 9.0 mm (slot 8 mm) S1
45 S1
90
SNmax = INT((L - 3 - PS - DM/2) / SD) + 1

9,8
For order tables without the column , the following applies: 393
=1 HTmax = 12.5 mm (slot 10 mm) F B

22,5
SD (DM+3)
E
E C
C
Threaded sleeve No.

3
SD Distance between adjacent finishes 393 S4 S2
Order examples: 50 D
D PE End point of milling 80 10
3 842 504 790 E C

22,5
90 15
–– Order: 1 x 3 842 504 790 – delivery: 1x threaded sleeve incl. fastening SDmin = DM + 3 393
A A PEmax = L - 8 mm A A
3 842 993 662 / 393 / S3
D
material (FS) enclosed with the product for peripheral mounting 8 mm ≤ PE - PS ≤ 100 mm
[B=DIS; PS=60; OS=22.5;
A
DM=9.8; SN=4;F SD=35]
A B A F A B

55
1. Profile with slot width 6 mm, 8 mm, 10 mm; all modular dimensions RG Radius of milling geometry

R5
12,5 12,5
F B F B
6 8 10 E C E C
2. Accessories suitable for mounting on profiles with the specified Permissible hole diameters, permissible hole depths (in mm) RG = 3 mm; 4 mm; 5 mm; 8 mm

12,5
50 E D C E D C
slot width; all modular dimensions 90 Lengthwise milling sequence PS, OS, As for lengthwise milling MI 393
DM 5.8 6.4 7.8 8.0 8.4 50 9.8
393 53 11.0 17.0 10
D 5080 D
1. Profile with slot width 10 mm; modular dimensions: 40 mm, 45 mm, 90 MIS DM, HT, 15 90
10 10 10 10 10 10 10 10 HTmax 40.0 45.0 45.0 45.0 45.0 50.0
393
A 60.0 A 75.0 A
393 A
50 mm, 60 mm PE, RG

HT
393
40 45 50 60 ATTENTION: If HTmax is not sufficient to drill through the profile, you must order two opposite bores!80 393 F
10
B A
F
A
B
2. Accessories suitable for mounting on profiles with the specified 60

22,5
15 A A SN Number of finishes

5522,512,5
slot width and modular dimensions A A R4 FE B

12,5 15
E C C

9,8
SNmax = INT(L - 8 - PE / SD) + 1
Cross milling MT, cross milling sequence MTS
F B
F B
85
Conductive material version in accordance with DIN EN 61340-5-1; 50
90
53 D E
D
C

R5
suitable for use in ESD-sensitive areas 393 E C
SD Distance between adjacent finishes 50 662
393
53
60
E C
3 842 / 393 /
993 D

SD
490
RG
393 5
A A
D S1
45 S1

PS( 8)
ESD
80 10
D SDmin = (PE - PS) + 10 393 HT=10; PE=80;
[C=MIS; PS=15; DM=15; RG=4;

9,8
22,5
15

10
393

PE
393 F B 393

22,5
Suitable for use in cleanrooms Material number / length / [slot designation=MT; PS=...; HT=...; PE=...]; [...] 80 35
60
A A
10 SN=2; SD=85]
80 10
15 A S4 S2

22,5
A 15
A F A B
Material number / length / [slot designation=MTS; PS=...; HT=...; PE=...; SN=...; SD=...]; [...] E C A A

9,8
55
F B

22,5

R5
F B S3
D F B
E C

55
Miter cutting

R5
Profile finishing required (drilling, thread cutting, milling) R4 393 E C

15
E D C
End finishing Parameter Order 60 35
example for profile 45x90L E C
393
A A
D
80 85 10
D
D
Cross milling MT PS Starting point of milling

9,8
15 A
F
A
B 393

22,5
A
393 A
PSmin = 8 mm; PSmin = 60 mm on the underside 80 10
F B

HT
45 15
The centering tab can be broken off for offset assembly or assembly
S1
45 F
E
S1 B
C A A
of the profile
Material number / length/[FS=side; DG=miter angle]; [BS=side; DG=miter angle]

1512,5
at an angle to the profile slot HT Depth of milling R4
E
E
D C
C
F B
S4 S2
50 A A
D
HTmax = 5.5 mm (slot 6 mm) 90 85 D R4

15
E C
393

PE-PS
Screw with Torx profile HTmax = 9.0 mm (slot 8 mm) F B
End finishing Parameter Order example for
85 profile 45x90L

100
393 S3
D
HTmax = 12.5 mm (slot 10 mm)

12,5
A
Screw with Hex Head 3 842 99345 662 / 393 /S1 45
A
S1
Miter cutting FS Front side

PS( 8)
E C
393
PE End point of milling [D=MT; PS=50; HT=12,5; PE=90] F B

PE
The GoTo Focused Delivery Program streamlines everything to make it 50 D S1, S3 – profile side on which the miter cut 45 S1
45 S1
PEmax = L - 8 mm; 8 mm ≤ PE - PS ≤ 100 mm 90

12,5
S4 S2
393 begins
easier for you to get a selection of our most popular Rexroth products DG BS
E C

faster Cross milling sequence MTS PS, HT, As for cross milling MT 50 A 53 A
D BS Back side S4 S2
S3
90
PE 393 S1, S3 – profile side on which the miter cut

HT
F B
MGE Aluminum Structural Framing System S3 S3
SN Number of finishes begins

150
393

12,5
80 10

L
Weight SNmax = INT((L - 8 - PE) / SD) +1 E C

22,5
15
[kg] 50
A
53
A
D
DG Miter bracket
SD Distance between adjacent finishes 90 F B DG > 0 3 842 993 662 / 393 /
393
Permitted loading (N) S1 [FS=S3; DG=45]; [BS=S3; DG=45]

SD
SDmin = (PE - PS) + 10

55
DG The angle is always specified as a positive

R5
PS( 8)
Fmax 393
3 842 99380662 / 393 / E 10 C value. Note the maximum permissible miter

PE

10
FS

22,5
15
[D=MTS; PS=50; HT=12.5;
A PE=90; SN=4; SD=53]
A
D
angle (see order tables)
393
80 F 10 B
Bosch Rexroth AG, R999001283 (2016-03) Bosch Rexroth AG, R999001283 (2016-03) 15  Bosch Rexroth AG, R999001283 (2016-03)

55

R5
A A
E C
F B
 Table of contents | Aluminum Framing 8.0 1-1


Introduction 1

Strut profiles 2

Connection elements 3

Joints 4

Air-supply elements 5

Feet and wheels 6

Support of surface elements 7

Doors and fittings 8

Accessories for protective devices 9

Protective devices and partition walls EcoSafe 10

Uncompromisingly flexible: the assembly system from Installation elements 11

its inventor
Work environments are more efficient the more they Elements for manual movement 12
are customized for their specific purpose. From
Linear guides 13
frames, enclosures, special and series-production
machinery and ESD-conductive systems to
Tools 14
workstations or lines for material supply and linking,
Bosch Rexroth’s ultra-flexible assembly system offers FiFo station 15
quick, complete solutions for any tasks in any industry.
Components for lateral guides 16
First introduced by Bosch over 30 years ago, today
our modular system encompasses well over 1500 Components for ESD applications 17
parts. The idea is attractively simple: the system is
based on aluminum profiles with an “endless” Proximity switches and switch brackets 18

longitudinal slot.
Technical data 19

With systematic enhancements, customer-oriented

Material Number Overview 20
services and comprehensive service support,
including free-of-charge planning software, our Index 21
modular system offers everything you need for
efficient working environments.

Bosch Rexroth AG, R999001283 (2016-03)

1-2 Aluminum Framing 8.0 | Modular system

The Rexroth modular system –

safe, reliable and customized

Use our extensive range of products to save working time

and costs effectively.

ff Short planning timescales

ff Quicker assembly
ff Highly flexible conversion and extension options
ff Ready-to-use, corrosion-protected surfaces
ff Reusable components
ff Worldwide availability

Bosch Rexroth AG, R999001283 (2016-03)

 Our comprehensive range | Aluminum Framing 8.0 1-3


The versatile comprehensive range 1

3
Over 100 different profile cross-sections with perfectly adjusted
modular dimensions as well as versatile connection elements 4
and accessories enable you to turn any idea into reality.
5

10
Strong profiles – the economical choice for any load
scenario! 11
ff Light profiles
ff Heavy-duty standard profiles 12
ff Profiles with closed slots
ff Round profiles for an attractive design 13
ff Innovative special profiles for special applications
14

15
Sturdy connecting systems – the Rexroth connectors
hold really firmly and securely! 16
ff Brackets
ff Joints 17
ff Cubic connectors
ff Bolt connectors 18
ff Quick connectors
ff … 19

20
Matching accessories for the profile system – easy to fix
in the profile slot or central hole!
21
ff Hinges, sliders
ff Clamping elements
ff Feet and wheels
ff Installation and air-supply elements
ff Cover and mounting rim profiles
ff …

Bosch Rexroth AG, R999001283 (2016-03)

1-4 Aluminum Framing 8.0 | Solutions

Application-oriented solutions
for all sectors

Bosch Rexroth AG, R999001283 (2016-03)

 Solutions | Aluminum Framing 8.0 1-5


A convincing concept for providing solutions for all sectors, 1

from the automotive industry to safety equipment, logistics,
automation, electronics or exhibition stand construction. 2

10

11

12

13

14

15

16

17

18

19

20

21

Bosch Rexroth AG, R999001283 (2016-03)

1-6 Aluminum Framing 8.0 | Planning, network, people to contact

Maximum planning certainty due to professional,

worldwide network

Comprehensive experience, in-depth know-how and reliable production capacities ensure

timely and speedy supply.

Reliable worldwide availability

ff Dealers, systems providers and regional and national
subsidiaries are always near at hand for you – worldwide
ff Highly efficient central warehouse in Stuttgart
ff Local warehouses at Rexroth sites
ff 'Made to measure' production capacities

On-time, speedy supply

ff All components available
ff Pre-assembled modules, complete frames
ff Prompt delivery and excellent adherence to deadlines

Professional point of contact

ff Personalized advice
ff Comprehensive services
ff Local sales partners
ff Highly skilled experts

Find your point of contact within the Rexroth Sales and

Service organization at the click of a mouse:
www.boschrexroth.com/adressen-dcl

Bosch Rexroth AG, R999001283 (2016-03)

 Planning, building, using | Aluminum Framing 8.0 1-7


Specific planning, efficient building, 1

versatile use 2

3
Bosch Rexroth's high-performance aluminum modular system allows you
to create secure, complete and transparent solutions for improving work productivity. 4

Secure
6
ff Strong profiles which withstand strong forces
ff Well designed connecting systems
ff Anti-torsion elements and positioning aids 7
ff All systems ESD-conductive
ff Guaranteed performance data 8

10
Reliable
ff Standardized components 11
ff Low planning workload
ff Systematically matched elements 12
ff Short assembly times with few tools needed
ff Durable and corrosion-resistant 13

14

15
Customized
ff For all sectors 16
ff Reusable components
ff Scalable/extendable 17
ff For technical and design solutions
ff Can be combined with transfer systems, Varioflow, 18
Manual Production Systems, MGE linear guides, EcoSafe
ff Quick & Easy customized finishing 19

20

21

Bosch Rexroth AG, R999001283 (2016-03)

1-8 Aluminum Framing 8.0 | Planning software

MTpro – planning software

Unlimited combination options together with simple planning

and ordering as well as excellent adherence to deadlines allow
you to achieve perfect results.

This especially user-friendly software speeds up and ff Complete product info.

simplifies the planning of application-specific frames, ff CAD library
enclosures and workstations. The entire ordering process ff Quick & Easy configurator
can also be done in next to no time. And the data can be ff Profile deflection calculation
transferred to your CAD or VR (Virtual Reality) environment ff Conversion of profile drawings
via a CAD interface. ff Quick and simple planning in the layout designer

Bosch Rexroth AG, R999001283 (2016-03)

 Catalogs | Aluminum Framing 8.0 1-9


You can find further assembly systems products 1

in the following catalogs 2

3
Many years of experience, robust products and innovative our product catalogs (www.boschrexroth.com/mediadirectory)
technology are the hallmarks of Bosch Rexroth's assembly and on our webpages.
4
systems. You can find more information on our products in

5
Manual Production Systems (MPS)
The key concern in modern production operations is the
6
avoidance of waste. Bosch Rexroth's MPS Manual
Production Systems have been developed in strict
adherence to lean production principles. They make the 7
planning and implementation of lean production facilities
both simple and quick. 8

10
Catalog: 3842540392
www.boschrexroth.com/mediadirectory
11

VarioFlow plus 12
With its VarioFlow plus system Rexroth offers you a high-
performance, standardized and versatile conveyor system 13
for use in the food & packaging and the healthcare fields as
well as in automotive & electronic assembly lines and 14
machine linking applications.
15

16

17
Catalog: R999000402
www.boschrexroth.com/mediadirectory
18

TS 2plus 19
As well as a range of conveyor media including polyamide
belts, toothed belts, flat top chains and accumulation roller
20
chains, TS 2plus offers a wealth of specific modular units in
the curve, cross conveyor, positioning and drive units field.
21

Catalog: R999000396
www.boschrexroth.com/mediadirectory

Bosch Rexroth AG, R999001283 (2016-03)

1-10 Aluminum Framing 8.0 | Introduction

Bosch Rexroth AG, R999001283 (2016-03)