MP3 Mini Hi-Fi System FWM997X /78

FWM997/55

CONTENTS

Technical specification ..................................................................1-2 MCU board

Circuit diagram .........................................................................8-1
Service measurement setup..........................................................1-3 Layout diagram ..................................................................8-2..8-3
Service aids .................................................................................1-4
CD Board
Instructions on CD playability ................................................2-1..2-2 Circuit diagram. ........................................................................9-1
Disassembly diagram............ ................................................3-1..3-2 Layout diagram ..................................................................9-2..9-3

Block diagram ................................................................................4-1 Sub Power Board (it is not repaired,diagram for referrence only)
Wiring diagram ..............................................................................4-2 Circuit diagram. ......................................................................10-1
Layout diagram .......................................................................10-1
Main board
Circuit diagram ..................................................................5-1..5-2 Sub AMP Board (it is not repaired,diagram for referrence only)
Layout diagram ..................................................................5-3..5-4 Layout diagram ....................................................................... 11-1

AMP board Sub SW Board (it is not repaired,diagram for referrence only)
Circuit diagram .........................................................................6-1 Layout diagram .......................................................................12-1
Layout diagram ..................................................................6-2..6-3
Exploded view diagram ...............................................................13-1
Front board Mechanical parts list ...........................................................13-2..13-3
Circuit diagram .........................................................................7-1
Layout diagram ..................................................................7-2..7-3 Electrical parts list...............................................................14-1..14-2

© Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by LX 0903 Service Audio Subject to modification 3141 785 33280

Version 1.0
 1-2

TECHNICAL SPECIFICATION

AMPLIFIER FRONT SPEAKERS

RMS output power System 4-way; double port bass reflex
Total output power ............................... 800 W RMS Impedance ............................................................... 2 x 6 Ω
Signal-to-noise ratio .......................... 67 dB A (IEC) Woofer ................................................................... 2 x 5.25”
Frequency response .......................... 60 – 16000 Hz Tweeter ................................................................... 2 x 1.75”
Input sensitivity Output power ........................ 2 x (100 W+ 100 W)
AUX ................................................. 1500mV/2000mV Dimensions (w x h x d) . 225 x 430 x 275 (mm)
Output Weight .......................................................... 4.928 kg each
Speakers .................................................................... 3 Ω
(1) (3 Ω, 1 kHz, 10% THD)

REAR SPEAKERS
System full range satellite
CD/MP3-CD PLAYER Impedance ....................................................................... 3 Ω
Number of programmable tracks ......................... 40 Speaker driver ........................................... 4” + 4” (fake)
Frequency response ............. 60 – 16000 Hz -3dB Frequency response ............................ 150Hz-16KHz
Signal-to-noise ratio ....................................... 75 dB A Output power ................................................ 2 x 100 W
Channel separation .......................... 50 dB (1 kHz) Dimensions (w x h x d) ....... 142.5 x 345 x 171.3
Total harmonic distortion ................................. < 1.5% Weight .............................................................. 2.1 kg each
MPEG 1 Layer 3 (MP3-CD) .......... MPEG AUDIO
MP3-CD bit rate ....................................... 32-256 kbps
(128 kbps advised) SUBWOOFER
Sampling frequencies ....................... 32, 44.1, 48 kHz AC Power ........................... 110 – 127 / 220 – 240 V;
....................................................... 50/60 Hz, Switchable
Power Consumption
TUNER Active ........................................................................ 100 W
FM wave range ................................... 87.5 – 108 MHz Impedance ........................................................................ 6 Ω
AM wave range (9 kHz) ............... 531 – 1602 kHz Subwoofer driver ............................................................. 8”
AM wave range (10 kHz) ............. 530 – 1700 kHz Output power ......................................................... 200 W
Tuning grid ............................................................ 9/10 kHz Dimensions (w x h x d)..... 274 x 430 x 342.3 (mm)
Number of presets ........................................................ 40 Weight ......................................................................... 11.2 kg
Antenna
FM ....................................................................... 75 Ω wire
AM .............................................................. Loop antenna GENERAL
Material/finish ................................... Polystyrene/Metal
AC Power (for the main unit) .......................................
USB PLAYER .............................................. 110 – 127 / 220 – 240 V;
USB ................................................................... 12Mb/s,V1.1 ....................................................... 50/60 Hz, Switchable
......................................... support MP3 and WMA files Power Consumption
Number of albums/folders ................. maximum 99 Active .......................................................................... 90 W
Number of tracks/titles ...................... maximum 999 Standby .................................................................. ≤ 20 W
Dimensions (w x h x d) .. 265 x 345 x 382 (mm)
Weight (without speakers) ........................... 8.671 kg

Specifications and external appearance are

subject to change without notice.
 1-3

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50:

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50:

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

CD Recorder
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette CrO2 SBC419 4822 397 30069
(replaces test disc 3) or Universal Test Cassette Fe SBC420 4822 397 30071

DUT
DUT LF Generator L
L e.g. PM5110

R
R
S/N and distortion mete
S/N and distortion meter e.g. Sound Technology ST170
e.g. Sound Technology ST1700B

LEVEL METER
LEVEL METER e.g. Sennheiser UPM550
e.g. Sennheiser UPM550 with FF-filter
with FF-filter
 1-4

SERVICE AIDS

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
 2-1

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint
"CD related problem"

Set remains closed!

1
check playability

playability N
ok ?

Y 3
For flap loaders (= access to CD drive possible)
"fast" lens cleaning cleaning method 4 is recommended

check playability

playability N
ok ?

Play a CD
for at least 10 minutes

check playability

playability N
ok ?

add Info for customer Exchange CDM

"SET OK" 2

return set

1 - 4 For description - see following pages

 2-2

INSTRUCTIONS ON CD PLAYABILITY

1 4
PLAYABILITY CHECK LIQUID LENS CLEANING
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
For sets which are compatible with CD-RW discs
This to avoid that little particles make scratches on
use CD-RW Printed Audio Disc ....................7104 099 96611
the lens.
TR 3 (Fingerprint)
TR 8 (600µ Black dot) maximum at 01:00
Because the material of the lens is synthetic and coated
• playback of these two tracks without audible disturbance with a special anti-reflectivity layer, cleaning must be done
playing time for: Fingerprint 10seconds with a non-aggressive cleaning fluid. It is advised to use
Black dot from 00:50 to 01:10 “Cleaning Solvent
• jump forward/backward (search) within a reasonable time

The actuator is a very precise mechanical component and

may not be damaged in order to guarantee its full function.
For all other sets Clean the lens gently (don’t press too hard) with a soft and
use CD-DA SBC 444A..................................4822 397 30245 clean cotton bud moistened with the special lens cleaner.
TR 14 (600µ Black dot) maximum at 01:15
TR 19 (Fingerprint) The direction of cleaning must be in the way as indicated in
TR 10 (1000µ wedge) the picture below.

• playback of all these tracks without audible disturbance

playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time

2
CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which

informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.

The final wording in national language as well as the printing

is under responsibility of the Regional Service Organizations.
 3-1 3-1

DISASSEMBLY DIAGRAM VIEW

PART 1
 3-2
3-2

DISASSEMBLY DIAGRAM VIEW

PART 2
 4-1 4-1

SET BLOCK DIAGRAM

3CDC CD Loader
PICK-UP MECHA
SANYO : DA-11VF
PLL Tuner
(SANYO
LC72131+TA1823
or Panasonic TM10)
4 CH ROHM
MOTOR DRIVER RF AMP+SSP+DSP
(BA5826) (BU9543)

MUX ADC
74VC157 CE2632

SDRAM Spectrum
16Mbit analyzers
MCS LOGIC BX8800
NOR FLASH
MP3/WMA En/De + MCU +USB/CARD
SST39VF400A LED controller
for Light Box
(May use)
Port Expander
74HC4094

USB/SD
AUX
MMC
SOUND CONTROL
SW+VOL+EQ Karaoke
(TDA7468 or ( use standard
/PT2314) FWM582 Karaoke
VFD DRIVER board)
PT6315

DISPLAY POWER AMP

VFD TDA8920
 4-2 4- 2

SET WIRING DIAGRAM

 5-1 5-1

CIRCUIT DIAGRAM - MAIN BOARD

PART 1
 5-2 5-2

CIRCUIT DIAGARM - MAIN BOARD

PART 2
LAYOUT DIAGARM - MAIN
�����������
BOARD
COMPONENT SIDE VIEW
LAYOUT DIAGARM - MAIN
�����������
BOARD
COPPER SIDE VIEW
 6-1 6-1

CIRCUIT DIAGRAM - AMP BOARD

 6-2
6-2

LAYOUT DIAGARM - AMP

����������
BOARD
COMPONENT SIDE VIEW
 6 -3 6-3

LAYOUT DIAGARM - AMP

����������
BOARD
COPPER SIDE VIEW
 7-1 7-1

CIRCUIT DIAGRAM - FRONT BOARD

 7-2 7-2

LAYOUT DIAGARM - FRONT BOARD

COMPONENT SIDE VIEW
 7-3
7-3

LAYOUT DIAGARM - FRONT BOARD

COPPER SIDE VIEW
 8-1 8-1

CIRCUIT DIAGRAM - MCU BOARD

 8-2 8-2

LAYOUT DIAGARM - MCU BOARD

COMPONENT SIDE VIEW
 8-3 8-3

LAYOUT DIAGARM - MCU BOARD

COPPER SIDE VIEW
 9-1
9-1

CIRCUIT DIAGRAM - CD BOARD

 9 -2
9 -2

LAYOUT DIAGRAM - CD BOARD

COMPONENT SIDE VIEW
 9-3
9 -3

LAYOUT DIAGRAM - CD BOARD

COPPER SIDE VIEW
 10 - 1 10 - 1

CIRCUIT DIAGRAM - SUB POWER BOARD LAYOUT DIAGRAM - SUB POWER BOARD
(in subwoofer box)

AC IN
2

C0N602
1 FWM996
6 1
SW2 5 CN602
AC JACK
4 2
6
3
5
2 3 11 CN603
POWER ON_OFF

SW2 A 4
1 1
3
4 10 2
CON907

SW2 CN6/3.96 2
3
1
5 9
CN6/3.96
SW2 B AC27V OUT
5 5
6
4 4
T901
3 3
F908 2 2
T5AL/250V 1 1
CN5/3.96 CN5/3.96
12

CON601 CN601

CN898
CN689
9
1
SL
8
2
GND
7
3
SR CN818 SP101
6
4
POWER ON GND
1 1
5
5
FP SL+
2 2
4
6
AMP MUTE SR+
3 3
3
7
GND GND
4 4
2 FAN ON
8
1 4 HEADER SP JACK
8 HEADER
9PIN DIN
 11 - 1 11 - 1

LAYOUT DIAGRAM - SUB AMP BOARD

(in subwoofer box)
 12 - 1 12 - 1

LAYOUT DIAGRAM - SUB SW BOARD

(in subwoofer box)
 13 - 1 13 - 1

EXPLODED VIEW DIAGRAM

 13 - 2

MECHANICAL PARTSLIST
110 996510014336 SPRING-GUIDING
111 996510014337 SPRING-DISC
201 996510020795 FRONT CABINET
202 996510016105 FOOT HOLDER
203 996510017810 3CDC DOOR

204 996510017811 LEFT PANEL AROUND VOL

205 996510017812 RIGHT PANEL AROUND VOL
206 996510016109 TOP COVER
207 996510016110 LEFT COVER
208 996510016111 RIGHT COVER

209 996510016112 BOTTOM COVER

210 996510016113 VOL KNOB COVER
211 996510017813 TOP CD BUTTON
212 996510016115 ALBUM BUTTON
213 996510015507 USB DELETE BUTTON

214 996510016116 TITLE BUTTON

215 996510016117 STOP BUTTON
216 996510016118 PLAY BUTTON
217 996510016119 MODE BUTTON
218 996510016120 PROGRAM BUTTON

219 996510016121 POWER BUTTON

220 996510016122 VOL KNOB
221 996510020799 MAX SOUND BUTTON
222 996510016124 CLUSTER BUTTON
223 996510017815 USB REC BUTTON

224 996510020794 JAZZ BUTTON

225 996510020793 TECHNO BUTTON
226 996510016128 DDB BUTTON
227 996510017818 IS-VAC BUTTON
228 996510017819 LIGHT-DISPLAY BUTTON

229 996510015510 MIC KNOB

230 996510016131 IR LENS
231 996510016132 POWER LIGHT GUIDE
232 996510016133 VOL LIGHT GUIDE
233 996510016134 DBB LIGHT GUIDE

234 996510017820 MAX BUTTON LIGHT GUIDE

235 996510000439 PHILIPS LOGO
236 996510017821 MIDDLE STRAP SOUND BUTTON
237 996510020797 DISPLAY TOP BAR
238 996510020803 MIDDLE STRAP TOP BUTTON

239 996510016139 MIDDLE STRAP L

240 996510016140 MIDDLE STRAP R
241 996510017988 VOL RING
242 996510017989 USB RING

Note: Only these parts mentioned in the list are

normal service parts.
 13- 3

ACCESSORIES
J003 ! 994000001478 AC PLUG ADAPTOR
J010 996510016101 AM LOOP ANTENNA
J011 996510009429 FM ANT (GREY) 1.5M CE/75
J012 996510002103 CONN. CORD 3.5 ST/PLUGx2 500mm
J012 996510020804 9P MINI DIN CABLE L=1.5M BLK

J110 ! 996500037714 AC CORD SET VDE/BRAZIL APP 1.8

RC 996510020798 REMOTE CONTROL
1
2

Note: Only these parts mentioned in the list are

normal service parts.
 14 - 1

ELECTRICAL PARTSLIST
MAIN BOARD ASSEMBLY

C927 994000001225 SAFETY CAP 275V 0.22UF -20%

CN606 994000001221 V/RCA JACK 2P
F902 ! 996510002426 CERAMIC FUSE 3.9x10.5mmW
F904 ! 994000000586 GLASS FUSE W/LEAD 3.15A/250V
IC601 996510005250 IC TDA7468D

IC603 996510018852 IC UTC7808

IC606 996510018962 IC UTC7805
IC607 994000001247 IC HEF4094BT
IC609 994000001201 IC NJM4556AM
J001 996510014304 AC SOCKET UL APP

R901 994000004472 RESISTORS FUSIBLE 47R 1W +-1%

SW901 994000001323 SWITCH
U901 996510016090 IC AP1117E33L-13

AMP BOARD ASSEMBLY

J013 996500039522 4P FFC CABLE 1.25mm L=270mm

J014 996510016102 9P FFC.1.25mm L=80mm
J015 994000002431 FFC CABLE 10P L=120MM
J016 996510016103 14P FFC.1.25mm L=180mm
J017 996510015486 18P FFC.1.25mm L=150mm

J018 996500040407 18P FFC 1.25mm L=130mm

T001 ! 996510016098 TRANSFORMER EI68xS65 127/240V
U301 996510003980 IC TDA8920(SOT566-3) 2X100W
U304 996500042457 IC HEF4013BT
U305 996500042456 IC 74HCT04D SOP14

U308 994000001201 IC NJM4556AM

CD BOARD ASSEMBLY

0082 994000003669 CD MECHANISM (SANYO) DA11VF

8001 994000004487 16P FFC 1MM L=170MM
8002 996510001327 23P FFC 1.25mm L80mm
8003 994000004457 5P FFC L=200MM(AA)
IC501 996510009311 IC BU9543KV (SMD)

IC502 996510009310 IC BA5826FP

IC505 994000001247 IC HEF4094BT
J005 996510015477 26P FFC.1.25mm L=80mm
SW501 994000004552 DETECT SWITCH
X501 994000004551 CRYSTAL 16.9344MHZ +-20PPM
 14 - 2

ELECTRICAL PARTSLIST
FRONT BOARD ASSEMBLY

D914 994000001234 LED LAMP 3MM (RED)

D920 996510017986 LED LAMP 2x5x7mm
FTD901 996510016092 VFD DISPLAY
J905 996510000344 USB SOCKET
J908 994000001244 V/PHONE JACK 3.5MM

P901 994000000325 OPTIC SENSER (OPTO..)

SW901 994000001243 TACT SWITCH
U901 996510016091 IC PT6324
U902 996510020796 IC CD3699GO
U903 996510003984 IC CYT78L05 (TO-92)

VR901 996510006586 ROTARY VOLUME F-122KGP B50K L

VR902 996510003986 ROTARY VOLUME
VR903 994000001241 ROTARY ENCODER

MCU BOARD ASSEMBLY

0082 994000003669 CD MECHANISM (SANYO) DA11VF

0102 996510014310 MAGNET 27x16x4mm 546g
IC101 996510015478 IC BX8800
IC102 996510009337 IC SST39VF800A-70 8M 3.3V TSOP
IC103 996510001318 IC 74LVC157APW

IC104 996510003990 IC SDRAM M12L16161A-7T

IC105 996510003993 IC V809R
IC106 996510015480 IC WM8782SEDS
IC107 996510009335 IC LM1117S-1.8V SOT-223
IC108 996510015479 IC 74LVC2G04GW

IC191 996510015481 IC HT1381

J005 996510015477 26P FFC.1.25mm L=80mm
X101 996510008326 CRYSTAL 12 MHzHC-49/US H=3.5mm
X102 996510015482 CRYSTAL 11.2896MHz
X191 994000004615 CRYSTAL 32.768KHZ 12.5PF

Note: Only these parts mentioned in the list are

normal service parts.