IRON PUMP

Instruction Manual
Revision: 19

Instructions for Installation, Operation, Maintenance and Repair of

Centrifugal pumps Type QV, QVK, QVKDV, QVKGV, QVKL and QVP
pumps -/300, 320, 330, 350, 360, 400, 450, 500, 800.

Your Reference Iron Pump Reference

Purpose : EGC - FEED- / COOLING PUMP Pump Type : QVK 8/300

Order No. : 624479 Order No. : 4109_200
Art No. : VERTICAL - FEED- AND COOLING PUMP
Pump/Serie No.: 104738-104740
Project : IMO no: 9298727 - S
,,
-
-

READ THIS INSTRUCTION MANUAL BEFORE INSTALLING,

OPERATING OR SERVICING THE PUMP

 TECHNICAL DATA

Pump

Year of manufacture : 2015

Technical Data

Pump Type : QVK 8/300

Flow, Q : 312.0 /312.0 m3/h

Head (Diff. pressure), H : 50.10/37.50 m.l.c.
Inlet pressure : -2.80/-2.80 m.l.c.
Discharge pressure : 47.30/34.70 m.l.c.
Power Duty Point, P : 60.1 /42.0 KW
Power max. : 64.0 /46.0 KW
Media : SEA WATER
Media temp. : 55 °C
Seal type : IRON MECHANICAL
Coupling type : FLEXIBLE
Weight : 280 kg
Direction of rotation, Rot.: CW
Pump speed : 1890 /1670 rpm

Materials

Pump casing : RG-10 BRONZE/CuSn10Zn

Impeller : ALUMINUM BRONZE/C95800
Casing wear ring : ALUMINUM BRONZE
Shaft : STAINLESS STEEL/AISI 329
Seal : CARBON/CERAMIC/NITRILE 0-80C

Motor

Type : HMC2 280 S-4

Output : 87.30 KW
Voltage : 3X440 V,60 Hz
Weight : 546.0 kg
NB! :

Type plate, Old Label , New

Year of
manufacture
Pump Type
Pump No.
Direction
of rotation
Test pressure,
Bar
Flow
Power
Duty Point
Head
(Diff. pressure) Serie No.
RPM Test pressure,
Bar
Miscellaneous Total Weight,
Kg

2
EC DECLARATION

Declaration of conformity
GB Declaration of Conformity DE Konformitätserklärung

EC Declaration
We, Iron Pump A/S, declare under our sole responsibility that the products Wir, Iron Pump A/S, erklären in alleiniger Verantwortung, dass die Produkte
BD, BC, CH*, CM*, CN*, CNL*, CNLB*, CS, CVLS*, DHB*, QV,, QH, QT, BD, BC, CH*, CM*, CN*, CNL*,CNLB*, CS, CVLS*, DHB*, QV, QH, QT, RS
RS to which this declaration relates, are in conformity with these auf die sich diese Erklärung bezieht, mit den folgenden
Council directives on the approximation of the laws of the EC Member Richtlinien des Rates zur Angleichung der Rechtsvorschriften der
States: EU-Mitgliedsstaaten übereinstimmen:
— Machinery Directive (2006/42/EC). — Maschinenrichtlinie (2006/42/EG).
Standard used: EN ISO 12100: 2011 Norm, die verwendet wurde: EN ISO 12100: 2011
— Low Voltage Directive (2006/95/EC). — Niederspannungsrichtlinie (2006/95/EG).
Standards used: EN 60204-1+A1: 2009. Normen, die verwendet wurden: EN 60204-1+A1: 2009.
— EMC Directive (2004/108/EC). — EMV-Richtlinie (2004/108/EG).
Standards used: EN 61000-6-2: 2005, EN 61000-6-4: 2007. Normen, die verwendet wurden: EN 61000-6-2:2005, EN 61000-6-4:2007.

ES Declaración de Conformidad FR Déclaration de Conformité

Nosotros, Iron Pump A/S, declaramos bajo nuestra entera responsabilidad Nous, Iron Pump A/S, déclarons sous notre seule responsabilité, que les
que los productos BD, BC, CH*, CM*, CN*, CNL*, CNLB*, CS, CVLS*, produits BD, BC, CH*, CM*, CN*, CNL*, CNLB*, CS, CVLS*, DHB*, QV,
DHB*, QV, QH, QT, RS a los cuales se refiere esta declaración, QH, QT, RS auxquels se réfère cette déclaration, sont conformes
están conformes con las Directivas del Consejo en la aproximación de aux Directives du Conseil concernant le rapprochement des législations
las leyes de las Estados Miembros del EM: des Etats membres CE relatives aux normes énoncées ci-dessous :
— Directiva de Maquinaria (2006/42/CE). — Directive Machines (2006/42/CE).
Norma aplicada: EN ISO 12100: 2011 Norme utilisée : EN ISO 12100: 2011
— Directiva de Baja Tensión (2006/95/CE). — Directive Basse Tension (2006/95/CE).
Normas aplicadas: EN 60204-1+A1: 2009. Normes utilisées : EN 60204-1+A1 : 2009.
— Directiva EMC (2004/108/CE). — Directive Compatibilité Electromagnétique CEM (2004/108/CE).
Normas aplicadas: EN 61000-6-2: 2005, EN 61000-6-4: 2007. Normes utilisées : EN 61000-6-2 : 2005, EN 61000-6-4 : 2007.

IT Dichiarazione di Conformità PT Declaração de Conformidade

Iron Pump A/S dichiara sotto la sua esclusiva responsabilità che i prodotti A Iron Pump A/S declara sob sua única responsabilidade que os produtos
BD, BC, CH*, CM*, CN*, CNL*, CNLB*, CS, CVLS*, DHB*, QV, QH, QT, BD, BC, CH*, CM*, CN*, CNL*, CNLB*, CS, CVLS*, DHB*, QV, QH, QT,
RS ai quali si riferisce questa dichiarazione, sono conformi alle RS, aos quais diz respeito esta declaração, estão em conformidade
seguenti direttive del Consiglio riguardanti il riavvicinamento delle legislazioni com as seguintes Directivas do Conselho sobre a aproximação das
degli Stati membri CE: legislações dos Estados Membros da CE:
— Direttiva Macchine (2006/42/CE). — Directiva Máquinas (2006/42/CE).
Norma applicata: EN ISO 12100: 2011 Norma utilizada: EN ISO 12100: 2011
— Direttiva Bassa Tensione (2006/95/CE). — Directiva Baixa Tensão (2006/95/CE).
Norme applicate: EN 60204-1+A1: 2009. Normas utilizadas: EN 60204-1+A1: 2009.
— Direttiva EMC (2004/108/CE). — Directiva EMC (compatibilidade electromagnética) (2004/108/CE).
Norme applicate: EN 61000-6-2: 2005, EN 61000-6-4: 2007. Normas utilizadas: EN 61000-6-2: 2005, EN 61000-6-4: 2007.

RU Декларация о соответствии SE Försäkran om överensstämmelse

Мы, компания Iron Pump A/S, со всей ответственностью заявляем, что Vi, Iron Pump A/S, försäkrar under ansvar att produkterna BD, BC, CH*, CM*,
изделия BD, BC, CH*, CM,* CN*, CNL*, CNLB*,CS, CVLS*, DHB*, QV, CN*, CNL*, CNLB*,CS, CVLS*, DHB*, QV, QH, QT, RS, som
QH, QT, RS, к которым относится настоящая, декларация, omfattas av denna försäkran, är i överensstämmelse med rådets direktiv
соответствуют следующим Директивам Совета Евросоюза об om inbördes närmande till EU-medlemsstaternas lagstiftning, avseende:
унификации законодательных предписаний стран-членов ЕС: — Maskindirektivet (2006/42/EG).
— Механические устройства (2006/42/ЕС). Tillämpad standard: EN ISO 12100: 2011
Применявшийся стандарт: EN ISO 12100: 2011 — Lågspänningsdirektivet (2006/95/EG).
— Низковольтное оборудование (2006/95/EC). Tillämpade standarder:EN 60204-1+A1: 2009.
Применявшиеся стандарты: EN 60204-1+A1: 2009. — EMC-direktivet (2004/108/EG).
— Электромагнитная совместимость (2004/108/EC). Tillämpade standarder: EN 61000-6-2: 2005, EN 61000-6-4: 2007.
Применявшиеся стандарты: EN 61000-6-2: 2005, EN 61000-6-4: 2007.
Copenhagen, 15th October 2012
CN 产品合格声明书
我们艾恩泵业在我们的全权责任下声明，产品 BD, BC, CH*, CM*, CN*, CNL*,
CNLB*,CS, CVLS*, DHB*, QV, QH, QT, RS, 即该合格证所指之
产品，符合欧共体使其成员国法律趋于一致的以下欧共理事会指令： ________________________________
— 机械设备指令 (2006/42/EC). Michael Mazur
所用标准: EN ISO 12100: 2011 Technical Manager
— 低电压指令 (2006/95/EC).
Iron Pump A/S
所用标准: EN 60204-1+A1: 2009. 2860 Søborg, Denmark
— 电磁兼容性指令 (2004/108/EC).
所用标准: EN 61000-6-2: 2005, EN 61000-6-4: 2007. Person authorized to compile technical file and
empowered to sign the EC declaration of conformity.

CH*, CM,* CN*, CNL*, CNLB*, CVLS*, DHB*- Only for pumps with Motor Output above 150 kW

3
 1. CONTENTS

Chapter Section Page

1
1. Contents 4
Contents

2. General 6
2.1 Introduction 6
2.2 Identification 6
2.3 Directions & Warning signs 6
2.4 Warning symbols 6
2.5 General safety 6
3. Installation 8
3.1 Condition on delivery 8
3.2 Inspection on delivery 8
3.3 Storage instructions 8
3.4 Lifting instructions 8
3.5 Foundation 9
3.6 Environmental conditions 9
3.7 Piping 9
3.8 Piping connections 9
3.9 Electrical installation 9
3.10 Recommended accessories 9
4. Operation 10
4.1 Start-up procedures 10
4.2 Starting the pump 10
4.3 Starting the QVP-priming pump 10
4.4 Stand-by 11
4.5 Pump vibrations 11
4.6 Lubrication 11
4.7 Lubricating QVP-primimg pump 11
5. Maintenance 12
5.1 Inspections 12
5.2 Disassembly and Assembly 12
5.3 EFLEX-R coupling 14
5.4 Fitting instructions for Mechanical seals 17
5.5 Special seal arrangements 18
6. Spare parts 21
6.1 Repairs 21
6.2 Returning parts 21
6.3 Decommissioning 21
6.4 Table of Materials 21
6.5 Spare parts drawing for standard Mechanical seal arrangement 22
6.6 Spare parts drawing for Chetra 900/Chesterton 891 seal arrangement 22
6.7 Spare parts drawing for Gland packing with shaft sleeve seal 23
6.8 Spare parts drawing for Gland packing without shaft sleeve seal 23
6.9 Spare parts drawing for QV-/300, QV-6-10/350 and QV-/360 24
6.10 Spare parts drawing for QV-/320 and -/400 25

4
1. CONTENTS

Chapter Section Page

6.11 Spare parts drawing for QV-12-16/350 and QV-20-24/450 26
1
6.12 Spare parts drawing for QVK-/300 and QVK-/360 27

Contents
6.13 Spare parts drawing for QVK-5-10/350 28
6.14 Spare parts drawing for QVK-10-16/320 29
6.15 Spare parts drawing for QVK-18-20/320 and QVK-16-18/400
(Shaft/Shaft seal ø70) 30
6.16 Spare parts drawing for QVKDV-300/500 (Shaft/Shaft seal ø60) 31
6.17 Spare parts drawing for QVK-18-20/320 and QVKDV-300/500
“Heavy duty” (Shaft/Shaft seal ø80/ø90) 32
6.18 Spare parts drawing bearing arrangement for QVK-18-20/320 and
QVKDV-300/500 33
6.19 Spare parts drawing for QVKGV-400-350/500 34
6.20 Spare parts drawing bearing arrangement for QVKGV-400-350/500 35
6.21 Spare parts drawing for QVK-20+24/450 36
6.22 Spare parts drawing for QVK-600-500/800 37
6.23 Spare parts drawing bearing arrangement for QVK-600-500/800 38
6.24 Spare parts drawing for QVKL-/300 39
6.25 Spare parts drawing for QVKL-10-16/320 40
6.26 Spare parts drawing for QV-2-/300 and QV-2-/330 41
6.27 Spare parts drawing for QV-2-/400 42
6.28 Spare parts drawing for QV-2-8-10/350 43
6.29 Spare parts drawing for QVK-2-6-6/400 44
6.30 Spare parts drawing for QVP-/300, for QVP-2-/300 see also 6.26 45
6.31 Spare parts drawing for QVP-priming pump 46
6.32 Spare parts drawing for automatic declutching device for QVP -/300 47
7. DATA 48
7.1 Dimensional drawing 48
7.2 Dimensional details 49
7.3 Troubleshooting 50
8. Priming system 52
8.1 Priming of centrifugal pumps 52
8.2 EA automatic ejector system 53
8.3 VATEC automatic aspirator 54
8.4 PA automatic priming system 55
8.5 Danfoss pressure controller for Priming systems 56
8.6 Wiring diagrams for Priming systems 57
8.7 Spare parts drawing for P-pump with gear - 1450 RPM 58
8.8 Spare parts drawing for P-pump – 1750 RPM 59
9. Motor 60
9.1 General information 60
9.2 Inspection 60
9.3 Insulation resistance check 60
9.4 Handling 60
9.5 Installation 60
9.6 Repair and Maintenance 62
9.7 Spare Parts and Repair 63
9.8 Troubleshooting 64

5
 2. GENERAL

2.1 Introduction
STOP!
This instruction manual contains relevant
information on installing, operating and
2 maintaining the pump.
This symbol is for all safety instructions which
must be followed to avoid accidental injuries
and hazards to life. Observe these safety
The pump is configured for the specific
instructions carefully and proceed with great
General

customer requirements. The specific pump type

care.
is described in the technical data section.

The personnel in charge of installing, ELECTRIC POWER!

operating and maintaining the pump must be
properly qualified and trained to carry out the This symbol signals possible danger due to
operations described in this manual. IRON the presence of current electric power. Only
Pump recommends that you read this manual proceed if the operator is experienced with the
before you install and operate the pump as this pump and the procedures.
will minimise any risk of incorrect handling.
IRON Pump cannot be held responsible for CAUTION!
unauthorised use of the pump.
This symbol is used for instructions of particular
IRON Pump does not provide any guarantee importance, and signals a risk of damage to
if working conditions are inappropriate. If the the pump or its components. Proceed only if
working conditions differ from those given in the parts or the pump have been assembled
the technical data sheet, please contact IRON according to the instructions.
Pump before putting the pump into operation.
2.5 General safety
2.2 Identification The following safety instructions apply to both
Details of the pump identification (type, pumps and motors supplied by IRON Pump.
number and order No.) are on the front page.
The Pump No. can also be found on the Observe:
suction flange and on the Type plate/Label on • The safety regulations
the pump. • Accident prevention regulations
• Country-specific safety regulations
• Guidelines and acknowledged technical
2.3 Directions & Warning signs
rules cited in this operating manual.
Comply with all instructions located on the
pump or motor, such as direction of rotation, Non-compliance with safety regulations will
arrows, instruction signs, directions or warning result in danger to personnel and damage to
signs and remember to keep this information the unit, e.g.:
in readable condition.
• Danger to personnel through contact with
2.4 Warning symbols voltage exceeding 42V.
• Failure to observe prescribed methods of
Important machine and safety-related transportation, assembly, maintenance
instructions in this manual are illustrated with and repair of pump or motor.
symbols. It is essential that these instructions
are followed to avoid accidents and damage to
machines and/or personnel. When working on the unit,
observe all valid accident
prevention regulations and
generally acknowledged
technical rules!

6
2. GENERAL

2.5.1 Electrical hazards

Do not carry out any installation or maintenance
on the pump or motor while it is operating or
before it has been disconnected. Pumps with
motors must have appropriate connections.
2
Amp ratings are given in the technical

General
data sheet, and the power supply must be
adequate.

2.5.2 Temperature hazards

Before any maintenance is carried out, be sure
to empty the pump of liquid. If the pump has
been pumping hot liquid, the pump should be
cooled to the surrounding temperature.
As a precaution, the hot parts of the machine
should always be covered to avoid accidental
contact.

2.5.3 Chemical hazards

The pump should always be cleaned before
carrying out any maintenance or repairs. This
will prevent chemical reactions if the pump has
been pumping dangerous liquids.

2.5.4 Dry running

If the pump is not supplied with a priming
device, the pump must never be put into
operation before it has been filled with liquid. If
the pump is supplied with a priming device, dry
running is permissible for a very short period
while the pump is primed.

2.5.5 Noise level

Under normal conditions the pump and the
motor will produce a noise level below 80 dB.
The exact noise level depends on motor type,
foundation and environment.

The operator must wear protective gear if the

noise level becomes harmful.

7
 3. INSTALLATION
3.1 Condition on delivery the bearings and the seal faces, if fitted, from
sticking.
IRON Pump products are tested before
delivery to ensure perfect running condition.
3.3.1 Preservation procedure
A test run of the pump is made using water
to check the performance data stated in the Flush the pump with pure hot water and let it
technical specifications. air dry. Close the valves on both sides of the
pump and flush the pump with “Mobil Arma
3 3.2 Inspection on delivery 25” or similar quality. Flushing can be done
through the manometer connections.
Check your shipment immediately upon arrival.
Make sure that the parts and accessories 3.3.2 Restarting
Installation

received are in accordance with your order.

In the event of damage, defects or deficiency, When starting/restarting pumps after storage,
immediately report the problem to the transport it is advisable to fill the pump with hot water
company and IRON Pump. through the manometer connections and to
The packaging must be examined to make turn the pump shaft by hand before starting.
sure that it is in good condition to guarantee Then follow the instructions given in 4.1 Start-
protection in storage. up procedures

The packaging may only be opened when: 3.4 Lifting instructions

• Straps are mounted around the flanges.
• It is seriously damaged. (Lifting chains might damage the surface
• The product is to be stored longer than of the pump, and are not recommended).
originally planned. A wooden bar is placed above the motor to
guide the strap.
In all other cases the packaging may only be • If the motor has lifting eyes at the top, these
opened for installation. When the packaging can be used to guide the pump so it does
has been removed, the product must be not tip. Otherwise a strap fixes the motor.
examined for any deficiencies or defects.

3.3 Storage instructions

The standard packaging protects the pump
against corrosion during land transport and
storage in dry conditions for at least three
months.

If the pump is not installed immediately

after delivery, it must be protected against
corrosion, vibrations, frost and kept in a dry
place.

If the pump has to be stored for a longer time,

maximum 2 Years, the pump has been treated
with Heavy-Duty Lubricant LPS2® inside the
pump casing (Pump casing, Impeller and
Casing wear rings).
On the outside: Premier Rust Inhibitor LPS3®
is used on flanges, shaft and other surfaces
without paint.

Leave flange covers in place to keep dirt and

other foreign material out of the pump casing.

Turn the pump shaft by hand at regular

intervals of one month, to prevent brinelling of

8
3. INSTALLATION

3.5 Foundation 3.8 Piping connections

The pump must be fixed to a rigid foundation Before installing the pump, the entire piping
which is substantial enough to absorb vibrations must be pressure and leakage tested and
and to take up stress from the hydraulic strain flushed clean before it is connected to the
and loads from the pipelines. suction and discharge side of the pump. If
The pump should be installed with sufficient the pressure test takes place with the pump
accessibility for inspection and maintenance.
The surface of the foundation where the
installed, the testing pressure must not exceed
the testing pressure of the pump, which is
3
pump is installed must be level and horizontal. stamped into the pump, usually in the suction
Damage due to an inadequate or faulty flange. The pump’s gaskets or flanges for the

Installation
foundation is not covered by the guarantee. mechanical shaft seal might otherwise be
If the pump and motor are delivered separately, damaged.
they must be assembled. (See 5.3). After
assembly, the unit can be mounted directly on Check that all other connections to the pump
to a suitable foundation. are in working order, such as lubrication,
priming, heating, cooling medium outlet etc.,
3.6 Environmental conditions and that the various measuring equipment has
been correctly connected. Take care that no
Standard pumps are intended for installation parts obstruct easy access to the pump for
in dry rooms free from aggressive atmosphere inspection or replacement of important parts.
in temperatures between +10 and 40oC.
Installing the pump in other conditions (e.g.
outdoors, in damp rooms etc.) is only allowed
3.9 Electrical installation
if this is stated in the technical data sheet. Check that there is enough cable to allow the
motor to be removed without disconnecting
3.7 Piping the wires. A switch (emergency stop) must be
installed close to the pump. Pumps with electric
Suction and pressure lines must be connected motors must have sufficiently dimensioned
to the flanges of the pump, free from strain, connections.
as any stresses are taken up at fixed points, Kilowatt ratings are given in the pump Technical
and suitable compensators should therefore
data sheet.
be installed in the pipe system. The flanges
between which the pump is installed must be
absolutely parallel. 3.10 Recommended accessories
As the pump, especially the mechanical
To keep pressure loss and flow resistance to shaft sealing, is designed to run with clean
a minimum, tight bends and substantial size water without sludge, a suitable filter must
reductions in the piping system should be be installed in the suction line, and if the
avoided. mechanical seal is not furnished with external
cooling, a filter must be installed in the
Loss of pressure in the suction line must be circulation pipe. A filter having a large area
kept to a minimum in order to avoid cavitation and which can be cleaned is recommended.
in the pump.
Static suction height + loss of pressure in the IRON Pump A/S can supply suitable filters.
suction line + NPSH value for the pump +
steam pressure must not exceed 10 mWc at
sea level.
Long suction pipes that promote the formation
of air pockets should be avoided.

9
 4. OPERATION
4.1 Start-up procedures equipment or recirculation. Running with the
valves closed for a long period can damage
Ensure that the pump and the motor are
the pump.
mounted according to the instructions, all
Check bearing temperature (max. 105oC)
connections are correct, and the necessary
screens and guards are in order.
Do not run pump with closed valve on
discharge side for prolonged time.
• Check the direction of rotation (marked
with an arrow) by a short start. The motor
must turn in the direction in which the arrow 4.3 Starting the QVP-priming
is pointing. If the direction is wrong, the pump
4 connections to the terminals of the electric • Shut off the discharge valve “A”.
motor should be changed. • Check that the water container “F” is filled
• Check the coupling and that the pump can with water before starting.
Operation

be turned by hand. • Let in the clutch with the handle “K” (if
• Check that the motor has been lubricated not supplied with automatic declutching
with grease. device)
• Make sure that the piping is clean and free • Start the pump.
from foreign objects. Liquid should flow • The priming pump “C” sucks through the
regularly into the pump. tube “E”, the non-return-valve and filter
• Check that the pump and suction pipe are from the suction side of the main pump.
filled with liquid. Any air or gas must be Make sure that the non-return-valve fits
carefully released before start-up. properly.
• Check the pump for noise and vibrations • The priming pump “C” supplies circulating
immediately after starting. At the normal water to the water container “F” where the
head, it should have a very steady motion air will be separated through tube “H”.
without unusual noise and vibrations after • A flow of water through tube “H” means
one minute. that the main pump has been evacuated.
• Check any priming device. • Open the discharge valve “A“.
• Make sure that there is grease in the • Declutch the priming pump with the handle
bearing housings (Item 350/381) - See K (if not supplied with automatic declutching
Spare parts drawings 6.9-6.28. device)
• Check the seal housing for leakages. • Check that the filter is always clean.
• Check bearing temperature (max. 105oC)
4.1.1 Pumps with priming device
Pumps provided with a mechanical priming
pump should be checked for supply/content of
liquid before starting.

The valve on the discharge side of the pump

must be closed during priming. The operating
instructions for the priming system should be
K
strictly followed (See chapter 8). After priming
the pump, open the valve on the discharge C
side slowly and adjust it in such a way that the
permissible vacuum is not exceeded.
H F
4.2 Starting the pump
When the pump is ready, it is started with the E A CHECK
VALVE
discharge valve closed. After starting, the
discharge valve is slowly opened until the
working point is reached. If the pump runs
with closed valves for a period, it should be
equipped either with temperature control 13813

10
4. OPERATION
4.4 Stand-by 4.7 Lubricating QVP-primimg
If the pump is going to be on stand-by for a pump
long period, it must be started or rotated at See 6.30
least once a week to avoid damage to the Lubricate the pump shaft bearings (Items 321)
mechanical seals. and (Item 322) with bearing grease of best
quality (MOBILITH SHC 100). The bearing
4.5 Pump vibrations bush (Item 545) in the priming pump is
lubricated with non-water-dissolving grease.
During operation, be aware that significant
Lubrication must be done through the grease
vibrations have a major affect on the pump’s
performance. If vibrations are significant, the
nipples (Item 636).
4
pump should immediately be turned off to
The gear wheels and bearings in the gearbox
enable location of possible errors.
are lubricated in an oil bath. The oil level

Operation
must correspond to the mark on the oil level
4.6 Lubrication indicator.
The pump bearings are greased with Only use oil of best quality (MOBILGEAR 600
MOBILITH SHC 100 or similar grease. xp 68).
The pump is lubricated in accordance with
the following tables, with a lubrication interval The gear box is empty on dispatch from the
4000 hours: factory. Filling-up must be done by removing
the filler plug (See 6.29, Item 637) in the gear
box cover (Item 878), approx. 1 liter. Refill after
Pump Type Grease amount 100 working hours and change the oil once a
year.
- / 300, - / 330,
- / 360 12-15 g. per bearing

- / 320, - / 350,
- / 400, - / 450, 30-35 g. per bearing
- / 500

Grease for Bearings Oil for gear box

Pump type All types QVP
NATO code G 395 DIN 51517.3
BP ENERGREASE LS-EP2 ENERGOL GR-XP 68
CASTROL SPHEEROL AP 2/3 ALPHA SP 68
ESSO BEACON EP2 SPARTAN EP 68
MOBIL MOBILITH SHC 100 MOBILGEAR 600 xp 68
Q8 REMBRANDT EP2 GOYA 68
SHELL ALVANIA GREASE EP2 OMALA OIL 68
TEXACO MULTIFAK ALL PURPOSE EP2 MEROPA 68
ELF EPEXA 2 EPONA Z 68

11
 5. MAINTENANCE
5.1 Inspections Split Casing Pumps are dismounted axially,
and the shaft with impeller, bearing and
Before any inspection and maintenance of the
mechanical shaft seal can be removed for
pump, the operator must ensure that the pump
repair without dismounting of motor and pipe
cannot be unintentionally started. The pump
connections.
must be stopped, and all electronic contacts
must be disconnected.
Packing for all pumps:
The system must be de-pressurised and
1. 1 mm compressed gasket (Tesnit) is used
the pump must be emptied of liquid and
between:
washed. If the pump has been pumping
• the two parts of the pump casing,
hazardous liquids, the liquid must be
• pump casing and seal cover/bottom cover
collected, and the pump should be flushed
5 with clean water or other suitable liquid.
2. Liquid packing, silicon based, is used
between:
It is important to ensure that • the edge of the gasket the pump halves
the pump does not contain
Maintenance

• the gasket for the seal cover/bottom cover

dangerous amounts of
corrosive, toxic or similar Special packing for QVP-/300 :
substances when maintenance
is taking place. See 6.29 and 6.30
Liquid packing, silicon based, is used
5.1.1 Three-month inspection between:
• pump bearing lantern (Item 343) and
• Check suction and discharge pressure. bearing covers (Item 360) and gear box
• Check for unusual noise, vibrations and cover (Item 878)
leakages. • pump bearing lantern (Item 343) and
• Inspect the motor as per the instructions bearing covers (Item 360.1) and gear box
from the manufacturer. cover (Item 878).
• The mechanical seal must be inspected for
leaks. The seal must not leak either during 5.2.1 Split Casing Pumps with
stand-by or during operation.
Additional Motor Supports
If any faults are found during inspection, they When servicing a split casing pump with
must immediately be corrected, since any additional support feet (Item 183) for the
defects can be of major importance for the motor, please note the following.
function of the pump and its life spare.
All running of the pump must be carried
5.1.2 Twelve-month inspection out with the supports mounted; failure to
do so will result in damage to the impeller,
Take the pump apart. (See 5.2)
sealing rings, bearings, coupling and
The rotating parts are checked and repaired
shaft.
if it is necessary.
When servicing the pump it may be required
Normal clearance between the impeller and
that the support feet are removed for the top
casing wear ring is 0.45-0.50 mm. Maximum
part of the split casing to be removed.
clearance is 0.8-1.0 mm. depending on the
• Before doing so, it is recommended that the
size and capacity. (See 5.6).
motor is secured with a block and tackle,
vertically or horizontally to the back of the
The bearings are cleaned, or exchanged for
motor, as an additional safety precaution.
new ones, and filled with new grease.
• If the pump is fitted with two supports to the
5.2 Disassembly and Assembly front, it may be sufficient to only remove
Study the Spare Parts drawing for the one of the two supports for the top part to
actual pump before starting disassembly be removed.
the pump. • If both support feet are removed it is

12
5. MAINTENANCE
recommended that the support feet are • The impeller(s) is then drawn or pressed
marked to insure that they are refitted as off.
from the factory thus guaranteeing the • The shaft seal (Item 433) with the seal
coupling alignment. cover (Item 471) is then removed from the
shaft, care being taken not to damage the
5.2.2 Disassembly the pump seat in the cover.
• The coupling is pulled off.
• Ensure that the pump is emptied of
• The locking nut (Item 923) for the ball
liquid, and that all electronic contacts are
bearing is removed; make sure that the tag
disconnected.
on the lock washer is not engaged in the
• For the QVP-/300 the gear box must also
nut.
be emptied of oil.
• Remove the bearings, and for QVP- pump
• Various connections such as cooling pipes
the crown wheels (Item 872) and bottom
and temperature sensors are unscrewed
and removed from the upper half of the
covers (Item 363 + 363.1), from the shaft
(Item 210).
5
pump casing.
• Mechanical seal cover (Item 471)/Gland
For priming pump–Disassembly.

Maintenance
for gland packing (See 6.7 and 6.8, Item
452) is carefully unscrewed and the cover
See 6.28
(Item 160)/Bearing carrier (See 6.9, Item
• Remove tank (Item 591)
382) are removed.
• Remove wear plate (Item 135)
• To protect the seat of the shaft seal, put
• Impeller (Item 231) and casing
a piece of thin cloth or similar around the
with transfer (Item 114) can be
shaft and under the seat.
removed for replacement or repair.
• After the guiding pins have been knocked
out and all the nuts removed from the studs
Disassembly of the rotating unit:
in the pump casing, the upper part can
QVK + QVKL-/320
then be lifted off. The draw-off thread in the
upper part can be used.
See 6.14, 6.15, 6.17, 6.18, 6.23 and 6.25
• The coupling is pulled off.
Removal of the rotating unit:
• The bearings are removed from the shaft
and the bearing houses.
• Take apart the coupling (See 5.3.8) – after
• The thrower (Item 507), seal covers and
loosening the screw connection claw ring/
shaft seals are removed from the shaft.
hub (Part1/Part3), the claw ring can be
• The impeller retaining ring (Item 506)/
moved axially.
impeller nuts are removed.
• The clamps for the bearing housings/
• The impeller can now be pulled/pressed
bearing covers and the top part of the
out.
bearing housings are removed.
• The entire rotating elements, including the
5.2.3 Assembly
bearing housing/bearings and the seal
rings, are lifted out of the pump. In order to prevent seizures in future repairs,
• The mechanical shaft seal can all joints and bolt threads should be treated
be protected by a cloth or similar. with an appropriate compound (e.g. “Never
Seez”) before assembly.
Disassembly of the rotating unit:
QV + QVKL-/300 + QVP-/300 Rotating unit:

See 6.9, 6.22, 6.24, 6.29 and 6.30 • When the rotating element is assembled, do
• The impeller and the shaft seal can be not forget the 1 mm. thick gasket between
removed, without removing the bearings, the seal cover and the pump case.
from the shaft. • Before the shaft seal and the spacer
• Take off the shaft wearing sleeve (Item sleeve (Item 525) can be put on the shaft,
524) (if any). the shaft must have been cleaned and any
• Unscrew the retaining ring (Item 506)/ burrs removed.
impeller nut (Item 922) • And before the impeller is pressed on the
shaft, the shaft should have been coated

13
 5. MAINTENANCE
with an appropriate compound (e.g. “Never can be turned by hand.
Seez”)
• Always remember to fasten the spacer 5.2.4 Tightening of bolts and nuts
sleeve ( Item 525) to the shaft.
• When the pump is assembled and all
• When the coupling is heated up and put on
bolts and nuts are in place, they can be
the shaft, remember the loose part 3.
tightened.
• QVP-priming pump – the crown wheel
• The bolts holding the two parts of the pump
(Item 872.1) is first fixed when the pump
case together should only be tightened to
is assembled.
60% of the specified moment to allow the
gasket to “settle” Afterwards they can be
Assembling of the pump
tightened 100%.
• Before reassembling, clean the inside of
5 the pump casing and paint it with a suitable
5.2.5 Torque Table
This chart is valid for bolts greased with an
paint.
• The complete rotating element - remember appropriate compound (e.g. ”Never Seez”).
Maintenance

the casing wear rings (Item 502) - can now Bolt size Fastening Moment Nm
be put into the pump casing. The bearing
Stainless Steel
nearest the coupling is the one that governs
steel
the shaft. Care must be taken to avoid
damaging the shaft seal. M6 9 10
• The bearing housings/catridges (Item M8 22 24
350/381) are screwed securely to the M10 44 45
pump bearing lantern/bearing bracket
M12 75 80
lantern (Item 343/346). Make sure that the
lower bearing housing (QV only) is pushed M16 185 200
down as far as possible. Light blows with a M20 360 380
plastic hammer can ensure this. M22 470 500
• Before the pump bearing lantern is
screwed up tight to the pump case, it must M24 625 660
be aligned for clearance between the case M27 900 960
wear ring and the impeller. Tolerances for M30 1240 1300
the clearance (See 5.6)
• QVP-/300 – when the shaft is fixed and
5.3 EFLEX-R coupling
the priming pump is mounted, place the
crown wheel correctly and fix it to the Never operate the pump without
shaft. Remember the liquid packing when the coupling guard .
mounting bearing covers and gear box
cover. The upper half of the pump case 5.3.1 Mounting
can now be put on. Remember the 1 mm
gasket, and ensure that all nuts are tightly • Before mounting the hubs, carefully clean
secured. (See torque Table 5.2.5) the shaft ends and the coupling parts.
• The seal cover(s) (Item 471) and the • Remove flexible elements (flexibles, Item
cover/Bottom bearing/bearing end cover 867) from the female part, and heat the
(Item 160/(545+382)/361), if any, are now coupling parts to approx. 80oC.
screwed on tightly. Remember the liquid • Bring the coupling hubs together, observing
packing on the edge of the gasket between the dimension S1 as per the table.
the halves of the pump. • Tighten the set screw only with hexagon
• Take care not to damage the shaft seal/ socket wrench as per DIN 911 without
seals (Item 433). extension piece.
• For mounting of shaft seals (See 5.4, 5.5) • Ensure that the flexible elements are
• All connections, i.e. cooling pipe, sensor turned correctly when they are remounted
and similar, are mounted. (See 5.3.8).
• The coupling half is heated and put on the • Check all screw connections with screw
shaft, and the coupling mounted. tightening torques of the Table 5.2.5.
• Before the pump is started, ensure that it

14
5. MAINTENANCE
5.3.2 Alignment 5.3.4 Operation
• EFLEX-R couplings will absorb deviations • Before starting initial operatings check
in the relative position of the shafts to be alignment and gap dimension S1 and make
connected (See 5.3.3). corrections, if required. Further check the
• Aligning the coupling halves, the angular screw connections.
and parallel offset misalignments of
interrelative shafts should be reduced as 5.3.5 Maintenance
much as possible. Alignment to be carried
• EFLEX-R couplings do not require
out in two planes (See 5.3.8) with a ruler
any regular maintenance except for an
(offset misalignment, Fig.4) and spacer bar
occasional check on the torsional play or
(angular misalignment, Fig.3). For better
backlash between the driving and driven
accuracy use a dial indicator.
halves. When EFLEX-R couplings are used
• The gap dimension S1 should be within the
limits (See Table 5.3.7).
in drives which do not require a minimum of
torsional play or backlash in the coupling,
5
the coupling flexibles can be allowed to
5.3.3 Possible misalignments

Maintenance
wear down to 2/3 of their original thickness
• The axial distance Ka must be within the before replacement is required.
limits for S1 (See Table 5.3.7).
• Angular misalignment K W is measured 5.3.6 Replacing of flexibles
as the difference between Smax. and Smin.
• Continuous torque transmission and
Possible values are calculated with values
reliability of operation cannot be guaranteed
from the Table 5.3.7.
unless original EFLEX-R flexibles (Item
• Parallel offset misalignment Kr (See Table
867) are used.
5.3.7)
• The flexibles can be replaced without
• Angular and parallel offset misalignment
moving connected shaft or machines.
might occur at the same time. The total
• After loosening the screw connection claw
of both alignments should not exceed the
ring/hub, the claw ring can be moved axially
values Kr and K W.
and flexibles are freely accessible.
• K W and Kr apply in a shock-free operation
• After fitting new flexibles, ensure that they
at ambient temperature -30oC to 80oC.
are turned correctly, then reassemble in
reverse order.
• Before starting up, check the mounting.
5.3.7 Table EFLEX-R coupling

S1 Angular Offset
Coupling size/ Misalignment Misalignment
outside diam. Type RA KW Kr
Smax. - Smin
mm mm mm mm.
1800 RPM 3600 RPM 1800 RPM 3600 RPM
2/80 3-4.5 1.4 0.28 0.26 0.05
3/94 3-4.5 1.6 0.32 0.30 0.06
4/110 4-6 1.9 0.38 0.36 0.07
5/125 4-6 2.2 0.44 0.42 0.08
6/140 5-7.5 2.4 0.48 0.50 0.10
7/165 5-7.5 2.9 0.58 0.60 0.12
8/180 5-7.5 3.1 0.62 0.70 0.14
9/210 6-9 3.7 0.76
10/240 6-9 4.2 0.84
11/260 7-10.5 4.5 0.95
12 / 300 8-12 5.2 1.00
13 / 325 8-12 5.7 1.15
14 / 360 10-15 6.3 1.30

15
 5. MAINTENANCE

5.3.8 Instruction drawing for EFLEX-R coupling Type RA

S1
Part 2 Part 3
Female Clawring

Part 1
Hub

5
Maintenance

Straight edge

Spacer bar
Fig. 1

Ka Kw
Smax Smax
Kr

Smin Smin
Axial movement Angular misalignment Offset misalignment
Fig. 2 Fig. 3 Fig. 4 28252E

16
5. MAINTENANCE

5.4 Fitting instructions for After pressing the seat into position, make
  Mechanical seals sure that it is fully in place by measuring
the depth with a depth calliper.
A mechanical seal is a high-precision product • The compressed length after fitting must
and should be treated with the outmost care correspond to the working length of the
before and during fitting. Do not unpack until size of seal.
ready for use. The rotating wear ring and the seat • Be aware of changes that can occur when
have been lapped to a high degree of accuracy. bearing arrangements and gaskets etc.
are replaced.
IRON PUMP/BURGMANN Mechanical seal
used for pumps • Before the pump is started, it must be filled

Maintenance
33.5(ø30-40)

49(ø65-ø70)
41(ø42-ø60)

62(ø100)
59(ø90)
56(ø80)

07.47.08

(ø30-ø80) (ø90-ø100)
with liquid and the air allowed to escape.
Fitting instructions: Air should be bled frequently during the
period after starting.
• Remove the protective packaging from the
seal, check for damage, and wipe clean.
When fitting shaft seals, the
• Make sure that the pump is ready and
switched off. instructions should be read
• The shaft should be clean and free of carefully, especially when
burrs, and the machined place where the the medium is dangerous
seat fits must be cleaned very carefully. (poisonous, hot, flammable etc.)
Edges should be rounded.
• Check that the shaft diameter corresponds
with the dimension of the seal within a
tolerance of 0.05 mm.
• The bore in the housing and the seat must
be lubricated. Use only liquid soap, soapy
water or glycerine with ethylene-propylene
elastomer. The elastomer must also be
lubricated on the inside where it slides on
the shaft. Lubricants containing silicone
must never be used.
• Press the seat into position with your
fingers. If the space is tight, use a bush
when pressing the seat into position. Take
care not to damage the surface of the seat.
For example, use a piece of plastic for
protection between the bush and the seat.

17
 5. MAINTENANCE

5.4.1 Mechanical seal with Constant Constant Level Oiler

Level Oiler
See 5.4 638
• Mechanical shaft seal ( Item 433) with the
Constant Level Oiler ( Item 638) to prevent 471 Oil level

overheating during evacuation.

• The Constant Level Oiler is used to prevent
the mechanical shaft seal from dry running. 433 Water circulation

It only has to be filled with oil when the

pump is running without water for very short
periods of the time (during priming etc.).

5
• The Constant Level Oiler must be filled 525
Secure screws with
with lubricating oil (Type SAE10-SAE40), LOCTITE

when taking the pump into operation as ALWAYS FILL

NEVER
well as during times when the pump can be FILL
BOTTLE HERE
Maintenance

Use lubricating oil

operated without water for shorter periods HER! Type SAE10-SAE40

(during priming etc.).

• During normal operation the Constant
Level Oiler can be left empty. 074205E

5.5 Special seal arrangements if necessary. Allow ample time before

subsequent adjustments are made to
allow for proper break-in. Take up 1/12 turn
5.5.1 Gland packing
(1/2 flat) at a time, no more than every 15
minutes. Make sure gland adjustments are
Fitting instructions: applied evenly.
• On the pump there is a valve (Item 741) to
Observe all depressurising cooling regulate the flow to the shaft seal from the
requirements, maintenance and safety pressure side of the pump. If the pump is
procedures before installation. Read all running with pressure on the suction side,
instructions before proceeding. this valve should be closed. If there is no
• Follow normal cleaning procedures. pressure on the suction side, the valve
Remove all old packing rings (Item 461). should be opened only so much that the
Make sure the shaft wearing sleeve (Item initial leakage is correct.
524) is true (0.003 inch (0.08 mm) run out
maximum) and smooth with no burrs or
grooves. 452
• Make butt-cut rings. The preferred way is
to wind the desired number of rings on a
mandrel with the same diameter as the
451
shaft, and cut rings by making one straight
cut parallel to the mandrel. 461
• Insert rings into stuffing box housing (Item 741 524
451) - not more than two at a time, and seat
to location by tamping, preferably by using
2290301
a tamping tool. Stagger all ring joints at 90
o
intervals. Turn the shaft occasionally to
assist seating the packing rings.
• Take up gland nuts finger tight only. Make Never allow gland (Item 452) to
sure there is initial leakage (a minimum
heat up.
of 20-30 drops/min). Back off gland nuts

18
5. MAINTENANCE

5.5.2 Mechanical seals Pump casing (Item 101).

with multi-spring • Bolt the cover of the mechanical seal (Item
433) to the Pump casing.
Fitting instructions: • Tighten the accessible set screws
See 5.4 crosswise, firmly to the shaft. Do not rotate
Make sure that the compressed lenght is the shaft.
corresponding with the working length of the • Degrease the set screws (Item 9) and
size of seal in question given on the drawing. secure with 1 drop each of liquid screw
Normaly there is no distance ring behind the retention, e.g. LOCTITE.
shaft seal to keep the compressed lenght for • ATTENTION! Set screws with cup points
this seal type. must be used only once. Repeated
fastening endangers the safety of force
CHETRA 900/CHESTERTON 891:
•
transmission.
Remove the red colour-marked assembly
5
fixture (Item 12).
471
• Turn the pump shaft carefully by hand and

Maintenance
Water tighten the other set screws firmly to the
circulation shaft step by step.
433 • Remove the remaining assembly fixtures.
50,8 (ø75-ø100)
44,5(ø32-ø70)

• The the assembly fixtures can be kept for

later removal of the seal.
• Turn the pump shaft once carefully by
hand. The shaft should turn steadily.
• Connect the piping and tighten it securely.
Secure screw
with LOCTITE 074204E 9 13
12
433
ANGA:
14

Water
circulation

48 (ø90-ø125)
43 (ø70-ø85)
433
37,5 (ø58-ø68)
32,5 (ø50-ø55)
101
31 (ø30-ø48)

074209 QV Option

5.5.3 Cartridge seal

Parts List Item. No.
See 5.4
Fitting instructions: Screw 9
• Remember the packing (Item 14) when Colour-marked assembly fixture 12
Screw 13
mounting the seal. Packing 14
• Loosen the set screws (Item 9), but do not Pump casing 101
unscrew them. Mechanical seal 433
• Move the mechanical seal down to the

19
 5. MAINTENANCE

5.6 Centrifugal pump wear ring Clearances

CLEARANCE

5
WEAR RING DIAMETER
Maintenance

THE CLEARANCES STATED ARE AVERAGE VALUES,

AND MUST IN EACH SINGLE CASE BE COMPARED
WITH THE NEEDS FOR THE NECESSARY OPERATION DATA.

1,0
max.
0,9

0,8

0,7

0,6
CLEARANCE (mm)

0,5

0,4
min.
0,3

0,2

0,1

100 200 300 400 500

WEAR RING DIAMETER (mm) 22531E

20
6. SPARE PARTS

6.1 Repairs decommissioning the pump or its parts

When ordering spare parts or requesting our
assistance, please advise the following:
6.4 Table of Materials
• Pump type Table of materials with the total content
• Pump/Serie number (from Type plate/Label, calculated as percentage by weight.
it is also stamped in the suctin flange)
• IRON Pump A/S order number (5 or 7
digits.) Description Material %
• Item No. and description of part (See Spare Pump casing See technical data 54
Parts drawing). Impeller See technical data 8
Casing wear ring See technical data 1
To establish the correct ‘diagnosis’, a brief Shaft Stainless steel 4
description of the breakdown is also required. Mechanical seal Carbon/ceramics 0.03

Spares are normally available from stock.

Shaft seal ring Nitril 0.03 6
Gasket Non-asbestos 0.04
Bearing lantern Cast IRON 13
If you do the repairs yourself, you are requested

Spare Parts
Motor base Cast IRON 7
to follow the instructions in chapter 5 regarding
Base Cast IRON 8
assembly and disassembly or to contact our
service department. Coupling Cast IRON 3
Accessories Steel 2
In case of two stage split casing pumps, we
advise that the IRON Pump A/S Spare parts
department is consulted when ordering parts to
ensure the correct impeller is ordered due to
the difference in the rotational direction of the
impellers in the pump.

6.2 Returning parts

Before returning parts to IRON Pump A/S,
please note that all liquids must be drained and
parts must be cleaned and neutralised.

The sender is liable for any damage suffered by

the pump or other goods caused by leaking of
liquid during transport.

6.3 Decommissioning
Do not dump old or used parts. Metal parts
should be recycled as scrap or sent back to
IRON Pump A/S.

When decommissioning the pump, it should be

neutralised and cleaned, and any hazardous
liquids should be drained and sent to a recycling
facility.

None of the materials in the pump can be

considered hazardous, but we urge you to act
with care and to take the steps needed when

21
 6. SPARE PARTS

6.5 Spare parts drawing for standard Mechanical seal arrangement

With oil lubricator Constant Level Oiler

Without oil lubricator

638
471 074201E 471 Oil level

Water circulation 433

33,5(ø30-ø40)

433 Water circulation

41(ø42-ø60)

6
525
Secure screws with
LOCTITE
Secure screws with
Spare Parts

525 LOCTITE

Spare Parts List Item. No. Spare Parts List Item. No.

Shaft seal ring 420 Spacer sleeve 525

Mechanical seal 433 Constant level olier 638
Seal cover 471

6.6 Spare parts drawing for Chetra 900/Chesterton 891 seal arrangement

471

Water
circulation
433
50,8 (ø75-ø100)
44,5(ø32-ø70)

Secure screw
with LOCTITE 074204E

Spare Parts List Item. No.

Mechanical seal 433

Seal cover 471

22
6. SPARE PARTS

6.7 Spare parts drawing for Gland packing with shaft sleeve seal

452

902

412.1

451

458

461
741 524
6
412.2
2290301

Spare Parts
Spare Parts List Item. No. Spare Parts List Item. No.

O-Ring 412.1 Gland packing 461

O-Ring 412.2 Shaft wearring sleeve 524
Stuffing box housing 451 Valve 741
Gland 452 Stud bolt 902
Lantern ring 458

6.8 Spare parts drawing for Gland packing without shaft sleeve seal

452

902

412

451

458

461
741

2302501

Spare Parts List Item. No. Spare Parts List Item. No.

O-Ring 412 Lantern ring 458

Stuffing box housing 451 Gland packing 461
Gland 452 Valve 741
Stud bolt 902

23
 6. SPARE PARTS

6.9 Spare parts drawing for QV-/300, QV-6-10/350 and QV-/360

341
QV-/300
QV-6-10/350 861.1
QV-/360
681 867

420.1 861.2

923 931

360.1 343

381.1 321.1 322

636 420.2

6 420.3 210

360.2 321.2

420.4 Some pumps have a

Spare Parts

381.2
spherical roller bearing
636 507 (always QV-/350)

400.1 471

Other types of seals 433

can be mounted
MUST BE SECURED 525
WITH LOCTITE

656 (Optional) 502

524
410 101
234 545
502
382
506
400.1
400.1 181

160 High pressure pump (>60mWc)

with bottom bearing
(always QV-/360)
2689910
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Cover 160 Shaft seal ring 420.3
Pump stool 181 Shaft seal ring 420.4
Shaft 210 Mechanical Seal 433
Double entry impeller 234 Seal cover 471
Radial ball bearing 321.1 Casing wear ring 502
Radial ball bearing 321.2 Retaining ring 506
Radial roller bearing 322 Thrower, nitril 507
Motor stool 341 Shaft wearring sleeve 524
Pump bearing lantern 343 Spacer sleeve 525
Bearing cover 360.1 Bearing bush 545
Bearing cover 360.2 Grease nipple 636
Bearing cartridge 381.1 Pipe union with nozzle (Optional) 656
Bearing cartridge 381.2 Coupling guard 681
Bearing carrier 382 Coupling half 861.1
Gasket for pump casing 400 Coupling half 861.2
Gasket 400.1 Coupling flexibles 867
Profile joint 410 Bearing nut 923
Shaft seal ring 420.1 Lock washer 931

24
6. SPARE PARTS
6.10 Spare parts drawing for QV-/320 and -/400
QV-/320 + /400
341

420.1 861.1

923 867

360.1 861.2

381.1 931

636 321

681 420.2

420.3 210

360.2 343

381.2 322 6
636 420.4

Spare Parts
400.1 507

Other type of seals 471

can be mounted
MUST BE SECURED 433
WITH LOCTITE
525
502
234
101
410 502

524

545 506

400.2 400.2
382 181 160

Low pressure pump (<60mWc)

without bottom bearing
2723104
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Cover 160 Shaft seal ring 420.3
Pump stool 181 Shaft seal ring 420.4
Shaft 210 Mechanical Seal 433
Double entry impeller 234 Seal cover 471
Radial ball bearing 321 Casing wear ring 502
Radial roller bearing 322 Retaining ring 506
Motor stool 341 Thrower, nitril 507
Pump bearing lantern 343 Shaft wearring sleeve 524
Bearing cover 360.1 Spacer sleeve 525
Bearing cover 360.2 Bearing bush 545
Bearing cartridge 381.1 Grease nipple 636
Bearing cartridge 381.2 Coupling guard 681
Bearing carrier 382 Coupling half 861.1
Gasket for pump casing 400 Coupling half 861.2
Gasket for seal cover 400.1 Coupling flexibles 867
Gasket 400.2 Bearing nut 923
Profile joint 410 Lock Washer 931
Shaft seal ring 420.1

25
 6. SPARE PARTS

6.11 Spare parts drawing for QV-12-16/350 and QV-20-24/450

QV-12-16/350
QV-20-24/450
861.1 341
861.2 867
420.1 923
360.1 931
350.1 321
505 343
636 420.2
932
6 322 360.2
932 350.2
636 420.3
Spare Parts

471
433 210
400.1
Other types of seals
can be mounted 101
525
234
MUST BE SECURED
WITH LOCTITE
502

410

502
MUST BE SECURED
WITH LOCTITE

524
506
545
400. 1
382
181
25245
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Pump stool 181 Shaft seal ring 420.3
Shaft 210 Mechanical Seal 433
Double entry impeller 234 Seal cover 471
Radial ball bearing 321 Casing wear ring 502
Radial roller bearing 322 Loose collar 505
Motor stool 341 Retaining ring 506
Pump bearing lantern 343 Shaft wearring sleeve 524
Bearing housing 350.1 Spacer sleeve 525
Bearing housing 350.2 Bearing bush 545
Bearing cover 360.1 Grease nipple 636
Bearing cover 360.2 Coupling half 861.1
Bearing carrier 382 Coupling half 861.2
Gasket for pump casing 400 Coupling flexibles 867
Gasket 400.1 Bearing nut 923
Profile joint 410 Lock Washer 931
Shaft seal ring 420.1 Circlip 932

26
6. SPARE PARTS

6.12 Spare parts drawing for QVK-/300 and QVK-/360

QVK-/300 341
QVK-/360
861.1

420.1 867

932 861.2

505 360

381.1 343

505 321.1

932 420.2

636.1 210 6
636.2(lower bearing) 471.1

Spare Parts
Other types of seals 400.1
can be mounted
433.1

101
525.1 502

410

234
525.2
502
506

433.2 400. 1

507 471.2

420.3 181

381.2

321.2 21706

361
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.3

Pump stool 181 Mechanical Seal 433.1
Shaft 210 Mechanical Seal 433.2
Double entry impeller 234 Seal cover 471.1
Radial ball bearing 321.1 Seal cover 471.2
Radial ball bearing 321.2 Casing wear ring 502
Motor stool 341 Loose collar 505
Pump bearing lantern 343 Retaining ring 506
Bearing cover 360 Thrower 507
Bearing end cover 361 Spacer sleeve 525.1
Bearing cartridge 381.1 Spacer sleeve 525.2
Bearing cartridge 381.2 Grease nipple 636.1
Gasket for pump casing 400 Grease nipple 636.2
Gasket for seal cover 400.1 Coupling half 861.1
Profile joint 410 Coupling half 861.2
Shaft seal ring 420.1 Coupling flexibles 867
Shaft seal ring 420.2 Circlip 932

27
 6. SPARE PARTS

6.13 Spare parts drawing for QVK-5-10/350

QVK-5-10/350

341. 861.1

420.1 867

636 861. 2

350.1 360

923

551 931

6 420. 2 323

507 343
Spare Parts

Other types of shaft seals 471

can be used
433 400.1

210 525

502
410
234

525 502
101
433

471 400. 1
507 420. 3

321 551

931 350. 2

923 181

636 361
27166
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.1

Pump stool 181 Shaft seal ring 420.2
Shaft 210 Shaft seal ring 420.3
Double entry impeller 234 Mechanical Seal 433
Radial ball bearing 321 Seal cover 471
Thrust ball bearing 323 Casing wear ring 502
Motor stool 341 Thrower 507
Pump bearing lantern 343 Spacer sleeve 525
Bearing housing 350.1 Disc spacer 551
Bearing housing 350.2 Grease nipple 636
Bearing cover 360 Coupling half 861.1
Bearing end cover 361 Coupling half 861.2
Gasket for pump casing 400 Coupling flexibles 867
Gasket for seal cover 400.1 Bearing nut 923
Profile joint 410 Lock Washer 931

28
6. SPARE PARTS

6.14 Spare parts drawing for QVK-10-16/320

QVK-10-16/320
341 861.1

420.1 867

923 861.2

931 360

321 350

504.1 420.2

6
636 346

Other types of seals 471.1

can be mounted
433 400.1

Spare Parts
MUST BE SECURED 210
WITH LOCTITE
525 502

410 101

234
506

MUST BE SECURED 502

WITH LOCTITE 525
433 471.2

400.1 181

507 346

420.3 321

504.2 350

636 361
2776505

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Mechanical Seal 433

Pump stool 181 Seal cover 471.1
Shaft 210 Seal cover 471.2
Double entry impeller 234 Casing wear ring 502
Radial ball bearing 321 Retaining ring 506
Motor stool 341 Thrower, nitril 507
Bearing bracket lantern 346 Spacer sleeve 525
Bearing housing 350 Disc spacer 551.1
Bearing cover 360 Disc spacer 551.2
Bearing end cover 361 Grease nipple 636
Gasket for pump casing 400 Coupling half 861.1
Gasket for seal cover 400.1 Coupling half 861.2
Profile joint 410 Coupling flexibles 867
Shaft seal ring 420.1 Bearing nut 923
Shaft seal ring 420.2 Lock washer 931
Shaft seal ring 420.3

29
 6. SPARE PARTS
6.15 Spare parts drawing for QVK-18-20/320 and QVK-16-18/400
(Shaft/Shaft seal ø70)
QVK-18-20/320
341 861.1QVK-16-18/400

420.1 867

932 861. 2 Some pumps have

spherical roller
505 360 bearings 322

636 350
321
507 505

6
420. 2
Other types of seals 346
can be mounted 471. 1
Spare Parts

433 400.1

656 (Optional)
210
502
234
410
101
502
656 (Optional)
433
506
400.1 400. 1

412 471. 2
181
507. 1

507 346
322
420. 3
505 350

321 361

636
27181
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.1

Pump stool 181 Shaft seal ring 420.2 + 420.3
Shaft 210 Mechanical Seal 433
Double entry impeller 234 Seal cover 471.1
Radial ball bearing 321 Seal cover 471.2
Radial roller bearing 322 Casing wear ring 502
Motor stool 341 Loose collar 505
Bearing bracket lantern 346 Retaining ring 506
Bearing housing 350 Thrower, nitril 507
Bearing cover 360 Thrower 507.1
Bearing end cover 361 Grease nipple 636
Gasket for pump casing 400 Coupling half 861.1
Gasket for seal cover 400.1 Coupling half 861.2
Profile joint 410 Coupling flexibles 867
O-Ring 412 Circlip 932

30
6. SPARE PARTS
6.16 Spare parts drawing for QVKDV-300/500 (Shaft/Shaft seal ø60)

QVKDV-300/500
923 861.1

931 867

636.1 861.2

323 420.1

360
Other types of seals
can be mounted 341
471
400. 1 350
6
433 346

Spare Parts
525 505

922 420.2
210
234 502
234
410 101

922 502
433 MUST BE SECURED
WITH LOCTITE
400. 1 346
471
507.1 412

507 505

420.3 350

322 361
181
636.2
2482701

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.3

Pump stool 181 Mechanical Seal 433
Shaft 210 Seal cover 471
Double entry impeller 234 Casing wear ring 502
Radial roller bearing 322 Loose collar 505
Thrust ball bearing 323 Thrower, nitril 507
Motor stool 341 Thrower 507.1
Bearing bracket lantern 346 Spacer sleeve 525
Bearing housing 350 Grease nipple 636.1
Bearing cover 360 Grease nipple 636.2
Bearing end cover 361 Coupling half 861.1
Gasket for pump casing 400 Coupling half 861.2
Gasket for seal cover 400.1 Coupling flexibles 867
Profile joint 410 Nut for impeller 922
O-Ring 412 Bearing nut 923
Shaft seal ring 420.1 Lock Washer 931
Shaft seal ring 420.2

31
 6. SPARE PARTS

6.17 Spare parts drawing for QVK-18-20/320 and QVKDV-300/500 “Heavy

duty” (Shaft/Shaft seal ø80/ø90)
QVKDV-300/500
QVK-18-20/320
HEAVY DUTY
Shaft seal ø80/ø90
923 861.1

931 867

647 861. 2

323 420.1

636 341
360. 1
360
6 507
471 351.1
Other types of seals
400.1 can be mounted
433 551
Spare Parts

525 420. 2

922.1 210
502
656 (Optional)
101
410 234
502
656 (Optional)
922.2 351. 2
433 MUST BE SECURED
WITH LOCTITE
400. 1 360. 1
471
507.1 551

507 931

420.3 923
636
322 361
181
551.1
29036

Spare Parts Lis tItem. No. Spare Parts List Item. No.

Pump casing 101 Mechanical Seal 433

Pump stool 181 Seal cover . 471
Shaft 210 Casing wear ring . 502
Double entry impeller 234 Thrower, nitril 507
Radial roller bearing 322 Thrower 507.1
Thrust ball bearing 323 Spacer sleeve 525
Motor stool 341 Disc spacer 551
Bearing housing Upper half 351.1 Disc spacer 551.1
Bearing housing Lower half 351.2 Grease nipple 636
Bearing cover 360 Grease regulator 647
Bearing cover 360.1 Pipe union with nozzle (Optional) 656
Bearing end cover 361 Coupling half 861.1
Gasket for pump casing 400 Coupling half 861.2
Gasket for seal cover 400.1 Coupling flexibles 867
Profile joint 410 Nut for impeller, left tread 922.1
Shaft seal ring 420.1 Nut for impeller, right tread 922.2
Shaft seal ring 420.2 Bearing nut 923
Shaft seal ring 420.3 Lock Washer 931

32
6. SPARE PARTS

6.18 Spare parts drawing bearing arrangement for QVK-18-20/320 and

QVKDV-300/500
Mounting of bearings

2903602

360 420.1

647 923

323 931

636 551

360.1 420.2 6
507

Spare Parts
507.1 210

507 360.1

636 420.3

322 551

551.1 931

361 923

Some pumps have a

spherical roller bearing
Spare Parts List Item. No.

Shaft 210
507.1 210
Radial roller bearing 322
Thrust ball bearing 323
507 360.1 Bearing cover 360
Bearing cover 360.1
Bearing end cover 361
636 420.3
Shaft seal ring 420.1
Shaft seal ring 420.2
931 551 Shaft seal ring 420.3
Thrower, nitril 507
Thrower 507.1
923 322 Disc spacer 551
Disc spacer 551.1
361 Grease nippel 636
Grease regulator 647
Bearing nut 923
Lock Washer 931

33
 6. SPARE PARTS

6.19 Spare parts drawing for QVKGV-400-350/500

QVKGV-400-350/500

923 861.1

931 867

647 861.2

323 420.1

636 341

360.1 360
Other types of seals
471 can be mounted 351
400.1
6 433 420.2

525 507
503
Spare Parts

210
656 (Optional) 922.1
101
412.1 412.2
171 502

234 412.2
412.1
412
656 (Optional)
503 MUST BE SECURED 351
922.2 WITH LOCTITE
525
360.1
433
400.1 551
471 931
507.1
507 923

420.3 361
636 181
322
29425
551.1
Spare Parts List Item. No.
Pump casing 101 Mechanical Seal 433
Diffuser 171 Seal cover 471
Pump stool 181 Casing wear ring 502
Shaft 210 Impeller wear ring 503
Double entry impeller 234 Thrower, nitril 507
Radial roller bearing 322 Thrower 507.1
Thrust ball bearing 323 Spacer sleeve 525
Motor stool 341 Disc spacer 551
Bearing housing 351 Disc spacer 551.1
Bearing cover 360 Grease nipple 636
Bearing cover 360.1 Grease regulator 647
Bearing end cover 361 Pipe union with nozzle (Optional) 656
Gasket for pump casing 400 Coupling half 861.1
Gasket for seal cover 400.1 Coupling half 861.2
O-Ring 412 Coupling flexibles 867
O-Ring 412.1 Nut for impeller 922.1
O-Ring 412.2 Nut for impeller 922.2
Shaft seal ring 420.1 Bearing nut 923
Shaft seal ring 420.2 Lock Washer 931
Shaft seal ring 420.3
Spare Parts List Item. No.

34
6. SPARE PARTS

6.20 Spare parts drawing bearing arrangement for QVKGV-400-350/500

Mounting of bearings

923 420.1

931 360

647 323

360.1 420.2 6
210 507

Spare Parts
507.1 412

507 420.2

360.1 322

931 551

923 551.1

2942502 361

Spare Parts List Item. No.

Shaft 210
Radial roller bearing 322
Thrust ball bearing 323
Bearing cover 360
Bearing cover 360.1
Bearing end cover 361
O-Ring 412
Shaft seal ring 420.1
Shaft seal ring 420.2
Thrower, nitril 507
Thrower 507.1
Disc spacer 551
Disc spacer 551.1
Grease regulator 647
Bearing nut 923
Lock Washer 931

35
 6. SPARE PARTS
6.21 Spare parts drawing for QVK-20+24/450

420.1
923 Upper bearing Lower bearing
507. 1
931 412
507
321
420. 2
551 363. 2
363.1 551
420. 2 322
507 932

420.1 QVK-20/450 861.1

923 867

6 931 861. 2
321 341
636 360
Spare Parts

363.1 551
420. 2 471
507 433
400.1 101
525 234
502

410
183
502
525.1
210
400. 1
506
507 433
363. 2 471
420. 2 412
507. 1
636
322 932
361 181
Other types of seals can be mounted 17712

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Pump stool 181 Mechanical seal 433
Support foot 183 Seal cover 471
Shaft 210 Casing wear ring 502
Double entry impeller 234 Retaining ring 506
Radial ball bearing 321 Thrower, nitril 507
Radial roller bearing 322 Thrower 507.1
Motor stool 341 Spacer sleeve 525.1
Bearing cover 360 Spacer sleeve 525.2
Bearing end cover 361 Disc spacer 551
Bottom cover 363.1 Grease nipple 636
Bottom cover 363.2 Coupling half 861.1
Gasket for pump casing 400 Coupling half 861.2
Gasket for seal cover 400.1 Coupling flexibles 867
Profile joint 410 Bearing nut 923
O-Ring 412 Lock Washer 931
Shaft seal ring 420.1 Circlip 932

36
6. SPARE PARTS
6.22 Spare parts drawing for QVK-600-500/800
QVK -600-500/800 341
861.1
867
861.2
923
931
360.1
647.1
648.1
350
323
505
420.1
507.1
636

6
471
400.1
433
183

Spare Parts
922.2
502
412
234
101
502
412

922.1
210
433
400.1
471
181
507.2
360.2
636
322
507.3 648.2
412.1 647.2
932
29616 361
Other types of seal can be mounted.
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Seal cover 471

Pump stool 181 Casing wear ring 502
Support foot 183 Loose collar 505
Shaft 210 Thrower, nitril 507.1
Double entry impeller 234 Thrower, nitril 507.2
Radial roller bearing 322 Thrower-- 507.3
Thrust ball bearing 323 Grease nipple 636
Motor stool 341 Grease regulator 647.1
Bearing housing 350 Grease regulator 647.2
Bearing cover 360.1 Grease catcher 648.1
Bearing cover 360.2 Grease catcher 648.2
Bearing end cover 361 Coupling half 861.1
Gasket for pump casing 400 Coupling half 861.2
Gasket for seal cover 400.1 Coupling flexibles 867
O-Ring 412 Bearing nut 923
O-Ring 412.1 Lock Washer 931
Shaft seal ring 420 Circlip 932
Mechanical seal 433

37
 6. SPARE PARTS

6.23 Spare parts drawing bearing arrangement for QVK-600-500/800

Mounting of bearings
923

931

360.1

647.1

6 648.1 507.1

350
Spare Parts

323 341

505

636

420
210
507.3

507.2
412.1
360.2 181

322 648.2

636 932

647.2 361
29616-1

Spare Parts List Item. No. Spare Parts List Item. No.

Shaft 210 Thrower, nitril 507.1

Radial roller bearing 322 Thrower, nitril 507.2
Thrust ball bearing 323 Thrower 507.3
Motor stool 341 Grease nipple 636
Bearing housing 350 Grease regulator 647.1
Bearing cover 360.1 Grease regulator 647.2
Bearing cover 360.2 Grease catcher 648.1
Bearing end cover 361 Grease catcher 648.2
O-Ring 412.1 Bearing nut 923
Shaft seal ring 420 Lock Washer 931
Loose collar 505 Circlip 932

38
6. SPARE PARTS
6.24 Spare parts drawing for QVKL-/300
861.1
QVKL-/300
867

341 861.2

210 932
505
420.1 343
322
360
505
932
381

636 420.2
6
471

Spare Parts
Other types of seals 400.1
can be mounted
433

MUST BE SECURED 525

WITH LOCTITE
410
502

101
234
410 502

506 524

545

400.2 181
382

2711502
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Pump stool 181 Mechanical Seal 433
Shaft 210 Seal cover 471
Double entry impeller 234 Casing wear ring 502
Radial roller bearing 322 Loose collar 505
Motor stool 341 Retaining ring 506
Pump bearing lantern 343 Shaft wearring sleeve 524
Bearing end cover 360 Spacer sleeve 525
Bearing cartridge 381 Bearing bush 545
Bearing carrier 382 Grease nipple 636
Gasket for pump casing 400 Coupling half 861.1
Gasket for seal cover 400.1 Coupling half 861.2
Profile joint 410 Coupling flexibles 867
Shaft seal ring 420.1 Circlip 932

39
 6. SPARE PARTS
6.25 Spare parts drawing for QVKL-10-16/320

QVKL-10-16/320
341 861.1

420.1 867

932 861.2

505 360

322 350

551 420.2

6 636 346

433 471
Spare Parts

Other types
of seals
can be 400.1
mounted 210
525 502

410 234

101

502
MUST BE
SECURED
WITH 506
LOCTITE
545 524

400.2 181
382

2152002

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Pump stool 181 Mechanical Seal 433
Shaft 210 Seal cover 471
Double entry impeller 234 Casing wear ring 502
Radial roller bearing 322 Loose collar 505
Motor stool 341 Retaining ring 506
Bearing bracket lantern 346 Shaft wearring sleeve 524
Bearing housing 350 Spacer sleeve 525
Bearing cover 360 Bearing bush 545
Bearing carrier 382 Disc spacer 551
Gasket for pump casing 400 Grease nipple 636
Gasket for seal cover 400.1 Coupling half 861.1
Gasket for bearing carrier 400.2 Coupling half 861.2
Profile joint 410 Coupling flexibles 867
Shaft seal ring 420.1 Circlip 932

40
6. SPARE PARTS
6.26 Spare parts drawing for QV-2-/300 and QV-2-/330
341

QV-2-/300 861.1
QV-2-/330
867

420.1 861.2

923 931

360.1 343

381.1 321

636 420.2

420.3 210

360.2 322
6
381.2 420.4

Spare Parts
636 507

400.1 471

Other types of seals 433

can be mounted
MUST BE SECURED 525
WITH LOCTITE
502
101
233

410 502.1
232
502
922 545

400.2 382

181

22552

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Pump stool 181 Shaft seal ring 420.3
Shaft 210 Shaft seal ring 420.4
Impeller, CW* 232 Mechanical Seal 433
Impeller, CCW 233 Seal cover 471
Radial ball bearing 321 Casing wear ring 502
Radial roller bearing 322 Casing wear ring 502.1
Motor stool 341 Thrower 507
Pump bearing lantern 343 Spacer sleeve 525
Bearing cover 360.1 Bearing bush 545
Bearing cover 360.2 Grease nipple 636
Bearing cartridge 381.1 Coupling half 861.1
Bearing cartridge 381.2 Coupling half 861.2
Bearing carrier 382 Coupling flexibles 867
Gasket for pump casing 400 Nut for impeller 922
Gasket for seal cover 400.1 Bearing nut 923
Gasket for bearing carrier 400.2 Lock Washer 931
Profile joint 410 *) - View from the opposite side of the impeller suction
Shaft seal ring 420.1 side

41
 6. SPARE PARTS
6.27 Spare parts drawing for QV-2-/400

QV-2-/400 341

861.1

420.1 867

923 861.2

360.1 931

381.1 321

636 420.2

420.3 210

360.2 343

6 381.2 322

636 420.4
Spare Parts

400.1 507

Other types of seals 471

can be mounted
MUST BE SECURED 433
WITH LOCTITE
233 525

502
410
502.1
232 101

410 502

MUST BE SECURED
WITH LOCTITE
545 922

400.2 524

382 181
23104

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Shaft seal ring 420.2

Pump stool 181 Shaft seal ring 420.3
Shaft 210 Shaft seal ring 420.4
Impeller, CW* 232 Mechanical Seal 433
Impeller, CCW 233 Seal cover 471
Radial ball bearing 321 Casing wear ring 502
Radial roller bearing 322 Casing wear ring 502.1
Motor stool 341 Thrower 507
Pump bearing lantern 343 Shaft wearring sleeve 524
Bearing cover 360.1 Spacer sleeve 525
Bearing cover 360.2 Bearing bush 545
Bearing cartridge 381.1 Grease nipple 636
Bearing cartridge 381.2 Coupling half 861.1
Bearing carrier 382 Coupling half 861.2
Gasket for pump casing 400 Coupling flexibles 867
Gasket for seal cover 400.1 Nut for impeller 922
Gasket for bearing carrier 400.2 Bearing nut 923
Profile joint 410 Lock Washer 931
Shaft seal ring 420.1
*) - View from the opposite side of the impeller suction
side

42
6. SPARE PARTS
6.28 Spare parts drawing for QV-2-8-10/350
QV-2-8-10/350

861.1 341
861.2 867
420.1 923
360.1 931
350.1 321
636 343
505 420.2
932.1 420.2
932.2 360.2
322
636
350.2
420.2
6
471 507

Spare Parts
433 210
Other types of seals 400.1
can be mounted 525
MUST BE SECURED 502
WITH LOCTITE 233
502.1
541
410 232
922
102
502
524
MUST BE SECURED
545 WITH LOCTITE
400.2 181
382

24828
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Mechanical Seal 433

Pump stool 181 Seal cover 471
Shaft 210 Casing wear ring 502
Impeller, CW* 232 Casing wear ring 502.1
Impeller, CCW 233 Loose collar 505
Radial ball bearing 321 Thrower 507
Radial roller bearing 322 Shaft wearring sleeve 524
Motor stool 341 Spacer sleeve 525
Pump bearing lantern 343 Interstage bush 541
Bearing housing 350.1 Bearing bush 545
Bearing housing 350.2 Grease nipple 636
Bearing cover 360.1 Coupling half 861.1
Bearing cover 360.2 Coupling half 861.2
Bearing carrier 382 Coupling flexibles 867
Gasket for pump casing 400 Nut for impeller 922
Gasket for seal cover 400.1 Bearing nut 923
Gasket for bearing carrier 400.2 Lock Washer 931
Profile joint 410 Circlip 932.1
Shaft seal ring 420.1 Circlip 932.2
Shaft seal ring 420.2
*) - View from the opposite side of the impeller suction
side

43
 6. SPARE PARTS
6.29 Spare parts drawing for QVK-2-6-6/400

29922
341
QVK-2-/400

861.1 867

636 861.2

923 210
420.1
360 931
343
350.1 323
505
420.2 507
6 400.1 471.1

MUST BE SECURED 433

Spare Parts

WITH LOCKTITE
502
525 410
525.1
233
502.1
232
101
410 502

525 922

MUST BE SECURED 433

WITH LOCKTITE
471.2
400.2
507 181
321 420.2
361
350.2
636

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Mechanical Seal 433

Pump stool 181 Seal cover 471.1
Shaft 210 Seal cover 471.2
Impeller, CW* 232 Casing wear ring 502
Impeller, CCW 233 Casing wear ring 502.1
Radial ball bearing 321 Loose collar 505
Thrust ball bearing 323 Thrower 507
Motor stool 341 Spacer sleeve 525
Pump bearing lantern 343 Spacer sleeve, impeller 525.1
Bearing cover 360 Grease nipple 636
Bearing end cover 361 Coupling half 861.1
Bearing housing 350.1 Coupling half 861.2
Bearing housing 350.2 Coupling flexibles 867
Gasket for pump casing 400 Nut for impeller 922
Gasket for seal cover 400.1 Bearing nut 923
Profile joint 410 Lock Washer 931
Shaft seal ring 420.1
Shaft seal ring 420.2 *) - View from the opposite side of the impeller suction
side

44
6. SPARE PARTS
6.30 Spare parts drawing for QVP-/300, for QVP-2-/300 see also 6.26
341
QVP-/300
861.1 867

343 861.2

851 636

963 878

101.1 637
6

Spare Parts
591 639

636 210
400.1
433 638
742
745 471
410
525 101

502 234

410 506
400.1
160 181

1381001
Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101 Spacer sleeve 525

Pump casing 101.1 Tank 591
Cover 160 Grease nipple 636
Pump stool 181 Oil filler / Plug 637
Shaft 210 Oil level sight glass 638
Double entry impeller 234 Oil level gauge 639
Motor stool 341 Non-return valve 742
Pump bearing lantern 343 Filter 745
Gasket for pump casing 400 Coupling 851
Gasket 400.1 Coupling half 861.1
Profile joint 410 Coupling half 861.2
Mechanical Seal 433 Coupling flexibles 867
Seal cover 471 Gear box cover 878
Casing wear ring 502 Declutching knob 963
Retaining ring 506

45
 6. SPARE PARTS

6.31 Spare parts drawing for QVP-priming pump

13811
FROM SUCTION 420.2
QVP-4-10/300 SIDE PUMP
400.3 924 950 851 851.1 360.2 321.1 360

411 923

321

363

420.1

6 872.1

210
Spare Parts

OVERFLOW 923.1

211 321.2

231 872.2

420.4 363.1

545 322

591 135 106 101.1 636 420.3 360.3 420 420.6 323 525.1 420.5 420.1 360.1

Spare Parts List Item. No. Spare Parts List Item. No.

Pump casing 101.1 Shaft seal ring 420

Suction Casing 106 Shaft seal ring 420.1
Wear plate 135 Shaft seal ring 420.2
Shaft 210 Shaft seal ring 420.3
Pump shaft 211 Shaft seal ring 420.4
Impeller, suction stage 231 Shaft seal ring 420.5
Radial ball bearing 321 Shaft seal ring 420.6
Radial ball bearing 321.1 Spacer sleeve 525.1
Radial ball bearing 321.2 Bearing bush 545
Radial roller bearing 322 Tank 591
Thrust ball bearing 323 Grease nipple 636
Bearing cover 360 Cone coupling 851
Bearing cover 360.1 Cone coupling 851.1
Bearing cover 360.2 Crown Wheel 872.1
Bearing cover 360.3 Crown Wheel 872.2
Bottom cover 363 Bearing nut 923
Bottom cover 363.1 Bearing nut 923.1
Gasket for pump casing 400.3 Adjusting nut 924
Joint ring for plug 411 Spring 950

46
6. SPARE PARTS

6.32 Spare parts drawing for automatic declutching device for QVP -/300

963 964 QVP-/300

Spare Parts
2863802

Some pumps are delivered withautomatic declutching device

Spare Parts List Item. No.

Declutching knob 963

Automatic declutching device. 964

47
 7. DATA
MOTOR DIMENSIONS
7.1 Dimensional drawing IEC Length Flange Weight
diameter
Type QV Dm Size Lm m kg
E

132S 530 300 50

132M 570 300 60

160M 590 350 80

160L 640 350 120

Lm

180M 655 350 140

180L 690 350 150

200S 740 400 200

200L 760 400 220

5-15

225S 820 450 290

225M 860 450 320

250M 930 550 400

No-ød 280S 990 550 540

C

280M 1045 550 600

315S 1120 660 800

DN
øD

7
øk

315M 1165 660 900

315L 1215 660 1400

B1

355S 1350 800 1600

F 355M 1400 800 1800
Data

355L 1500 800 2000

400M 1635 1000 2700

A1 A2
400L 1940 1000 2900
FLANGE DIMENSIONS
H

Nominal pressure Connection flanges-Nominal diameter DN

ISO Dimension (4”) (5”) (6”) (8”) (10”) (12”) (14”) (16”) (18”) (20”) (24”)
G

PN mm DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600

øD 220 250 285 340 395 445 505 565 615 670 780

10 øk 180 210 240 295 350 400 460 515 565 620 725
J

No.-ød 8-18 8-18 8-22 8-22 12-22 12-22 16-22 16-26 20-26 20-26 20-30
K

øD 220 250 285 340 405 460 520 580 640 715 840

16 øk 180 210 240 295 355 410 470 525 585 650 770

No.-ød 8-18 8-18 8-22 8-22 12-26 12-26 16-26 16-30 20-30 20-33 20-36

Type QVP.. Type QVK.. Type QV-2(3).. Type QV...PA Bulkhead mounting

400

400
Q
P2

P1
R
B1

B2
630

DIMQV N

48
7. DATA
7.2

Dimensional details Dimensions in mm
Pump Flanges WEIGHT
type No. DN A1/A2 B1/B2 C E min F G H min J K M N P1/P2 Q R KG

QV-4/300 100 260 250 581 140 620 180 130 215 170 200 370 335 300 515 270

QV-5/300 125 290 250 581 140 620 210 125 225 180 200 370 335 300 515 275

QV-6/300 150 290 250 581 140 620 210 145 225 180 200 370 335 300 515 280

QV-8/300 200 350 250 581 140 620 213 170 245 180 200 370 335 300 515 300

QV-10/300 250 400 250 581 140 620 255 210 270 200 200 370 335 300 515 345

QV-10/360 250 400 295 626 140 620 255 210 280 190 400

QV-12/360 300 400 295 626 140 620 255 230 280 190 410

QV-2-4/300 100 250 335/215 496 140 620 190 125 260 170 200 370 251/371 300 515 350

QV-2-5/300 125 275 335/215 496 140 620 190 125 260 170 200 370 251/371 300 515 375

QV-2-5/330 125 320 446/239 500 140 620 245 125 335 200 200 370 254/458 300 613 440

QV-2-6/330 150 320 446/239 500 140 620 245 145 335 200 200 370 354/458 300 613 460

QV-2-6/400 150 350 468/328 663 170 760 245 145 360 200 600

QV-2-8/400 200 350 468/328 665.5 200 1000 280 250 358 200

QV-2-8/350 200 425 565/330 717 200 1000 260 250 410 210 830

QV-2-10/350 250 425 565/330 717 200 1000 260 250 410 210 830

QV-12/350 300 500 400 895 170 1000 320 230 380 230 1010

QV-14/350 350 550 450 945 170 1000 350 260 400 230 1270

7
QV-16/350 400 550 450 945 170 1000 350 290 400 230 1300

QV-16/400 400 560/500 525 890 170 760 340 290 350 250 800

QV-18/400 450 560/500 525 890 170 760 340 310 350 250 810

QV-10/320 250 400 425 830 170 760 270 210 330 190 470

Data
QV-12/320 300 400 425 830 170 760 270 230 330 190 480

QV-14/320 350 475 465 870 170 760 300 260 350 230 570

QV-16/320 400 475 465 870 170 760 300 290 350 300 580

QV-18/320 450 630 730 970 170 1200 400 320 450 300 1010

QV-20/320 500 630 730 970 170 1200 400 360 450 300 1070

QV-20/450 500 820/580 555 1050 250 1000 525 360 600 330 1860

QV-24/450 600 820/580 555 1050 250 1000 525 420 600 330 1880

QVP-4/300 100 260 250 581 140 620 180 130 215 170 250 350 355 300 538 300

QVP-5/300 125 290 250 581 140 620 210 125 225 180 250 350 355 300 538 305

QVP-6/300 150 290 250 581 140 620 210 145 225 180 250 350 355 300 538 310

QVP-8/300 200 350 250 581 140 620 213 170 245 180 250 350 355 300 538 330

QVP-10/300 250 400 250 581 140 620 255 210 270 200 250 350 355 300 538 345

QVP-2-4/300 100 250 335/215 496 140 620 190 125 260 170 250 350 271/391 300 538 380

QVP-2-5/300 125 275 335/215 496 140 620 190 125 260 170 250 350 271/391 300 538 405

QVP-2-5/330 125 320 446/239 500 140 620 245 125 335 200 250 350 274/478 300 636 470

QVP-2-6/330 150 320 446/239 500 140 620 245 145 335 200 250 350 274/478 300 636 490

QVK-4/300 100 260 320 370 140 620 180 130 215 170 250

QVK-5/300 125 290 320 370 140 620 210 125 225 180 255

QVK-6/300 150 290 320 370 140 620 210 145 225 180 260

QVK-8/300 200 350 320 370 140 620 213 170 245 180 280

QVK-10/300 250 400 320 370 140 620 255 210 270 200 325

QVK-10/360 250 400 365 415 140 620 255 210 280 190 380

QVK-12/360 300 400 365 415 140 620 255 230 280 190 390

QVK-6/350 150 380 395 487 170 800 260 145 280 200 450

QVK-8/350 200 425 395 487 170 800 275 170 330 210 500

QVK-10/350 250 425 395 487 170 800 275 200 330 210 550

QVK-3-6/350 150 360 724/384 464 200 800 260 145 360 200 960

QVK-10/320 250 400 425 500 200 760 270 210 330 190 520

QVK-12/320 300 400 425 500 200 760 270 230 330 190 530

QVK-14/320 350 475 465 540 200 760 300 260 350 230 600

QVK-16/320 400 475 765 540 200 760 300 290 350 300 630

QVK-18/320 450 630 730 640 230 1200 400 320 450 300 1070

QVK-20/320 500 630 730 640 230 1200 400 360 450 300 1120

QVK-20/450 500 820/580 663 748 250 1430 525 360 600 330 1890

QVK-24/450 600 820/580 663 748 250 1430 525 420 600 330 1900

QVK-12/500 300 630 616 650 230 1200 500 230 430 290 1200

QVK-16/500 400/350 800/630 700 800 230 1200 500 290 580 325 1950

49
 7. DATA

7.3 Troubleshooting
The diagram below describes the most common faults which can occur during operation of the
pump unit. Should additional information be required, please contact IRON Pump.

Problem Possible cause

Pump and motor cannot be actuated: Impeller or shaft blocked.
Motor fault.
Motor running but no pumping effect: Motor rotation is not transmitted through coupling.
Discharge valve closed.
Non-return valve or other valves are closed.
Suction line closed.
Air in pump casing.
Suction line leaking.
Shaft seal leaking.

7 Bottom valve defective.

Suction lift too high.
Priming pump defective.
Data

Insufficient capacity: Wrong direction of rotation.

Number of revolutions too low.
Counter-pressure too high.
Suction line or impeller partly clogged.
Air in pump casing.
Air in pumping media.
Suction lift too high (inlet pressure too low).
Cavitation.
Suction line leaking.
Shaft seal leaking.
Pump worn out.
Head (Diff. pressure) too high: Number of revolutions too high.
Impeller oversized.
Too many pressure stages.
Specific gravity of pumping media too high.
Viscosity of pumping media too low.
Inlet pressure too high.
Manometer defective.
Capacity too large: Number of revolutions too high.
Impeller diameter too big.
Counter-pressure too low.
Head (Diff. pressure) too low: Number of revolutions too low.
Impeller diameter too small.
Too few pressure stages.
Specific gravity of pumping media too low.
Viscosity of pumping media too high.
Manometer defective.

50
7. DATA

Problem Possible cause

Power consumption too large: Motor too small.
Motor fault.
Capacity too large.
Counter-pressure too low.
Stuffing-box tightened too much.
Shaft ends out of alignment.
Electricity supply incorrect.
Pump output decreases or stops: Suction line leaking.
Shaft seal leaking.
Increasing suction lift.
Filter clogged.
Cavitation.
Irregular running: Bearings defective.
Motor fault. 7
Increasing noise level: Cavitation beginning.
Air in pumping media.

Data
Capacity too large.
Clamping to base loosened.
Base bolts loosened.
Influences from pipe connections or base.
Leaks: Cracks in pump casing.
Faulty assembly of pump.
Pipe connections leaking.
Shaft seal leaking (in case of soft stuffing-box packing
minor leaks are necessary).
Bearing temperature too high: Faulty lubrication or wrong lubricant.
Defective pump alignment.
Influences from pipe line.
Coupling distance wrong.
Shaft bent.
Foreign bodies or impurities in bearings.
Pump wears out quickly: Wrong pump in relation to liquid.
Cavitation.
Stuffing-box tightened too much.
Shaft bent.
Defective pump alignment.
Influences from pipe line.
Strong vibrations: Impurities in pump.
Worn or loose bearings.
Operating the pump at a critical speed.
Unbalanced motor or rotating components.
Loose hold-down bolts or loose or damaged parts.

51
 8. PRIMING SYSTEM

8.1 Priming of centrifugal pumps 8.1.2 VATEC automatic aspirator

Automatic aspirator designed for centrifugal
IRON Pump provides three different types of
pumps where dry running is admissible for
priming systems for centrifugal pumps.
short periods of the time and compressed air
is available.
8.1.1 EA automatic ejector system
The ejector can be supplied with different
Automatic ejector-driven priming system capacities and different pressure switches for
designed for centrifugal pumps, where dry different pump pressures.
running is admissible for a short periods of the
time and compressed air is available.
The pressure controller can be set to fit the
pump pressure.

8
8.1.3 PA automatic priming pump
Priming System

Automatic priming system driven by a

The ejector can be supplied in sizes 1/2” or mechanical vacuum pump. The system is
3/4” with different capacities. designed for centrifugal pumps where dry
If more capacity is needed the priming system running is admissible for a short periods of the
can be delivered in a “Twin”- version, where time.
it consists of 2 pcs. 3/4”ejectors mounted in The pressure controller can be set to fit the
parallel and with common pressure controller. pump pressure.

8.1.4 Mounting of Priming devices

Priming devices must always be connected
to the highest point on the suction side of the
pump/suction line, and there must be no air
pockets in the suction line.

The valve on the pressure side of the pump

must always be closed during priming, or a
spring-loaded counter valve which opens as

52
8. PRIMING SYSTEM

soon as 60-70% of the working pressure is 8.2.2 Design

reached must be installed.
Pressure-controlled priming system with a
compressed air ejector acting as a vacuum
The capacity of the priming pump must match
generator.
the volume of the pump and the suction pipe
which has to be primed, so that priming will
Components:
take no longer than 3 minutes.
Solenoid valve Item 1
Solenoid valve Item 1A
8.2 EA automatic ejector system Pressure switch Item 2
Automatic ejector system designed for Air ejector 1/2” or 3/4” Item 3
centrifugal pumps, where dry running is Non-return valve Item 4
admissible for the short periods of the time. Filter Item 5
Compressed air for:
Air ejector 1/2” : 5 - 9 Bar - 1000 -1700 NL/min,
Air ejector 3/4” : 5 - 9 Bar - 1200 -1950 NL/min

1/2" BSPP 1

1A
2

3
8

Priming System
4
Pressure switch
connection

QV-inst1
From pump
EA-INST4 Outlet

8.2.1 Function
When the centrifugal pump is turned on, power 8.2.3 Installation
is also connected to the automatic ejector The automatic ejector system must be fitted
system, and the ejector starts evacuating air above the highest point to be evacuated (e.g.
from the suction line and the centrifugal pump the pump casing).
through non-return valve (Item 4) and Solenoid The ejector is supplied with compressed air
valve (Item 1A). at 5-9 bar by solenoid valve (Item 1). The
On the discharge pipe of the main pump, a compressed air passes through the ejector
spring-loaded counter valve must be mounted whose suction side is connected to the suction
which opens as soon as 60-70% of the working side of the pump through solenoid valve (Item
pressure is reached. As soon as the centrifugal 1A) and non-return valve (Item 4). The non-
pump has built up the necessary discharge return valve prevents the compressed air from
pressure, the ejector system is switched off being led into the pipe system in the event of an
via the pressure switch. Should the discharge obstruction of the ejector outlet. The solenoid
pressure fall again during pump operation valves are electrically connected so that both
through gas accumulation, the automatic valves are open at the current-carrying coil
ejector system restarts for re-evacuation. and closed at the current-less coil.

lmpulse to the solenoid valve is controlled by

the pressure switch, which is connected to the
discharge side of the pump.

53
 8. PRIMING SYSTEM
The pressure switch must be set to switch off Components:
at 50-70% of the lowest working pressure. The Compressed air ejector
neutral zone must be set to at least 10% of the with integrated shut-off valve Item 1
working pressure (See 8.5). Compressed air solenoid valve Item 2
• Important note: outlet of air and water Pressure switch Item 3
from ejector must always have free access Terminal box Item 4
to bilge.
Vatec
• Length of pipe - if any - to be very short. E
• Check that the filter (Item 5) is always 4
clean. C
3
8.3 VATEC automatic aspirator
A
Automatic aspirator designed for centrifugal 2
pumps where dry running is admissible for the
short periods of the time. P

8
B
Priming System

Exhaust

8.3.3 Installation
Connections:
Casing air vent Item A (3/4” PT)
Exhaust Item B (1 1/4” PT)
Pressure switch Item C (3/8” PT)
Cable Item E (9 - 13 mm)
Compressed air Item P (1/2” PT(AELD 35-
QV-inst2 55) and 1” PT (AELD 65)

The automatic aspirator is to be fitted above

the highest point to be evacuated (e.g. the
8.3.1 Function pump casing).
The highest point to be evacuated is connected
When the centrifugal pump is turned on, the to connection A by means of an ascending air
automatic aspirator will be activated. vent pipe.
As soon as the centrifugal pump has built up the Exhaust nozzle B must not be shut off.
necessary discharge pressure, the aspirator is Compressed air is to be connected to
switched off via the pressure switch. Should connection P via manual or controlled shut-off
the discharge pressure fall again during pump valve.
operation through gas accumulation, the The maximum installation height above the
automatic aspirator restarts for re-evacuation. lowest suction side fluid level is 6.5 m after
deducting the dynamic losses of the suction
8.3.2 Design system.
Pressure-controlled automatic aspirator
with a compressed air ejector acting as a The pressure range is to be chosen by its
vacuum generator. With its polyethylene shut-off point, which must be under the lowest
nozzle system, the unit is resistant to a high working pressure of the pump. A later change
degree to aggressive fluids (e.g. sea water). to another pressure range takes place by
changing the pressure switch module.

54
8. PRIMING SYSTEM

8.4 PA automatic priming system Solenoid valve Item 5

Non-return valve Item 6
Automatic ejector system designed for
Filter Item 7
centrifugal pumps, where dry running is
Outlet to bilge Item 8
admissible for the short periods of the time.
Water tank Item 9

The power output of the motor is 1.5 kW at

1450 RPM and 1.3 kW at 1750 RPM.

2
3 1
9

4 5
6
7

QV-inst3
8
QV-inst4

Priming System
8.4.3 Installation
8.4.1 Function The priming pump is to be fitted above the
When the centrifugal pump is turned on, highest point to be evacuated (e.g. the pump
power is also connected to the automatic casing).
priming system and the priming pump starts The impulse to the priming pump and the
evacuating air from the suction line and the solenoid valve is controlled by the pressure
centrifugal pump through non-return valve switch, which is connected to the discharge
(Item 6) and solenoid valve (Item 5). On the side of the pump.
discharge pipe of the main pump, a spring- The pressure switch must be set to switch off
loaded counter-valve which opens as soon as at 50-70% of the lowest working pressure. The
60-70% of the working pressure is reached neutral zone must be set to at least 10% of the
must be installed. working pressure (See 8.5).
As soon as the centrifugal pump has built
up the necessary discharge pressure, the Important note:
priming pump is switched off via the pressure
switch. Should the discharge pressure fall • outlet (Item 8) of air and water from priming
again during pump operation through gas pump must always have free access to
accumulation, the priming pump restarts for bilge.
re-evacuation. • Length of pipe - if any - to be very short.
• Check that the filter (Item 7) always is
clean.
8.4.2 Design
Pressure-controlled priming system with a Before starting:
priming pump acting as a vacuum generator.
Check that the water tank (Item 9) in the
Components: priming pump is filled with water.
Vacuum pump Item 1
Gearbox (for 50Hz systems) Item 2
Motor Item 3
Pressure switch Item 4

55
 8. PRIMING SYSTEM

8.5 Danfoss pressure controller for Priming systems

0.25 0.4 0.6 0.8 1.0 1.2

RT 200 Bаr
0.25 0.4 0.6 0.8 1.0 1.2
RT 200 Bar
Мin. Маx.
1 2 3 4 5 6 7 8 9 10
Fig. 5 Мin. Маx.
1 2 3 4 5 6 7 8 9 10
Fig. 5 RT 200

Fig. 5
Маx. 70 оС
Мin. -40 оС

Маx. 100 о С

8
Priming System

Fig. 4

Fig. 4

Data Example

Pressure controller type RT 200, max. test To control a priming device for a pump with a
pressure 25 bar. working pressure of 4 bar:

Instructions Minimum pressure (50%)

0.5 x 4 bar = 2 bar.
The pressure controller is set by rotating the Differential:
knob (Item 5), at the same time reading the 0.1 x 4 bar = 0.4 bar.
main scale (Item 9). (See Fig. 1).
• Connect the priming device to terminals
The differential is set by rotating the 1-2 of the pressure controller.
differential adjusting nut (Item 19) to the value • Set the pressure controller for 2 bar by
indicated by the use of the monogram (See rotating the knob ( Item 5).
Fig. 5). The maximum operating pressure in • Set the differential adjusting nut (Item 19)
thus the sum of the setting pressure and the (See Fig. 1) which is found by reading the
differential. monogram (See Fig. 5).

56
8. PRIMING SYSTEM

8.6 Wiring diagrams for Priming Care should be taken to ensure, before
systems connecting the coil to the mains, that the
voltage and the frequency of the coil are in
The customer is responsible for the wiring conformity with those of the mains; 10% over-
being done according to valid regulations. or under voltage is permissible at normal
frequency.

EA automatic ejector system Type VATEC automatic aspirator

TO STARTER TO STARTER
115V 50/60Hz 400V 50Hz 400V 50Hz
230V 50/60Hz 440V 60Hz 440V 60Hz
440V 50/60Hz R S T 230V 50/60Hz R S T

Danfoss
Pressostat Vatec
2 1

0 1
P P
4 2 Motor Motor
Main Main
Pump Pump

Danfoss 8
Solenoid Valves

1 1A

Priming System
IRON's SUPPLY

Automatic priming system Type PA

TO STARTER
115V 50/60Hz 400V 50Hz
230V 50/60Hz 440V 60Hz
440V 50/60Hz R S T

Danfoss
Pressostat

SHIPYARD's SUPPLY

0 1
P
4 2
green/yellow

white

blue

a 1 3 5

b 2 4 6

95

96
2 4 6

U V W

Motor Motor
Priming Main
Danfoss Pump Pump
Solenoid Valve

E010903 IRON's SUPPLY

57
 8. PRIMING SYSTEM

8.7 Spare parts drawing for P-pump with gear - 1450 RPM

FROM SUCT. SIDE PUMP

411 400.3 420.4 545 420.3 360.2 211 871.1 321 872.2 877 871.2 639

Control oil level

H once a month
MOBILGEAR 6OO xp 68
OVERFLOW or similar

8
F
Priming System

591 135 231 101.1 106 636 420.4 360.4 321 872.1 321 360.3 420.5 845

P-PUMP, 1450 RPM - with gear Lubricate once a month with grease 17730
Mobilith SHC100 - 5 gram

Spare Parts List Item No. Spare Parts List Item No.

Pump casing 101.1 Shaft seal ring 420.4

Suction casing 106 Shaft seal ring 420.5
Wear plate 135 Bearing bush 545
Pump shaft 211 Tank 591
Impeller, suction stage 231 Grease nipple 636
Ball bearing 321 Oil sight gauge 639
Bearing cover 360.2 Toothed coupling 845
Bearing cover 360.3 Gear casing 871.1
Bearing cover 360.4 Cover for gear casing 871.2
Gasket 400.3 Gear wheel drive 872.1
Joint ring 411 Gear wheel 872.2
Shaft seal ring 420.3 Shaft drive 877

58
8. PRIMING SYSTEM

8.8 Spare parts drawing for P-pump – 1750 RPM

FROM SUCT. SIDE PUMP

411 400.3 420.4 545 420.3 360.2 211 341

OVERFLOW
8
F

Priming System
591 135 231 101.1 106 636 861.2 861.1

P-PUMP, 1750 RPM Lubricate once a month with grease 15544

Mobilith SHC 100 - 5 gram

Spare Parts List Item No. Spare Parts List Item No.

Pump casing 101.1 Joint ring 411

Suction casing 106 Shaft seal ring 420.3
Wear plate 135 Shaft seal ring 420.4
Pump shaft 211 Bearing bush 545
Impeller - suction stage 231 Tank 591
Motor stool 341 Grease nipple 636
Bearing cover 360.2 Coupling motor side 861.1
Gasket for 400.3 Coupling pump side 861.2

59
 9. MOTOR

9.1 General information the resistance is halved/doubled respectively.

If the resistance at room temperature is below
The following instructions refer to all motors
the reference value, the windings must be
delivered by IRON Pump. Read these
oven dried at 90oC for 12-16 hours followed by
instructions before you transport, install,
105oC for 6-8 hours.
operate, maintain or repair motors.

Should additional data be required, consult 9.4 Handling

the manufacturer or an authorised service
workshop immediately. 9.4.1 Storage

IRON Pump A/S cannot be held responsible Motors should always be stored in dry
for unauthorised use of the motor. conditions, free from vibrations and dust.
Always remember to store the unit in the
transportation packaging.
9.2 Inspection
If any damage is observed on delivery, please Unprotected machined surfaces such as shaft
notify type of damage immediately to the ends and flanges should always be protected
transport company. It is important that the with an anti-corrosive coating before being
motor is not put into operation if any damage placed in storage.
has been discovered.
Check that all data on the rating plate, In order to prevent grease migration, it is
especially voltage and winding connection recommended that the motor shaft is rotated
(star or delta), are consistent with the order periodically by hand. If the unit is stored for
9 specifications and pump provided by IRON
Pump A/S.
more than one year, the bearings should be
checked for corrosion before the motor is
installed and put into operation.
Some motors are protected against bearing
Motor

damage during transport by means of a 9.4.2 Transportation

locking device which must be removed before If the motor is fitted with cylindrical roller
putting the motor into operation. When the bearings, the rotor must be fixed by use of a
device has been removed, turn the shaft by suitable transportation locking device before
hand to ensure free rotation. any transportation is carried out.

9.3 Insulation resistance check

Insulation resistance of motors can be lowered 9.4.3 Lifting
considerably by moisture. Consequently Only suspend motors from the lifting eyes
insulation resistance must be checked after provided. Do not attach any additional load to
receipt and inspection or after extended the motor as the lifting eyes are only intended
storage. Insulation resistance of the winding for lifting the weight of the motor.
must be measured to earth and between
phases at 25oC. The measured value should 9.5 Installation
normally exceed the reference value.
The motors are suitable for indoor installation.
Windings should be The motors may be operated at heights of
1000 meteres above sea level at ambient
discharged immediately after
temperatures of – 20oC to + 40oC. Exceptions
measurement to avoid risk of are specified on the rating plate.
electric shock!

The insulation resistance of new winding

is above 10 MΩ. Insulation resistance is
temperature dependent, i.e. if the ambient
temperature is increased/decreased by 20oC,

60
9. MOTOR

9.5.1 Ventilation As well as main winding and earthing

terminals, the terminal box can also contain
Normal ambient temperatures should not
connections for thermistors, standstill heating
exceed 45°C (marine standard +45 or +50°C)
elements, switches, or PT 100 resistance
if standard performance is to be achieved.
elements.
Check that the motor has sufficient airflow.
Ensure that no nearby equipment, surfaces
or direct sunlight radiate additional heat to the Voltage may be connected at
motor. standstill inside the
terminal box for heating
9.5.2 Alignment elements for direct winding
When the motor is connected to the pump via a heating!
coupling, the shafts must be radially and axially
aligned to each other. The dial gauges must Connection diagrams for auxiliary elements
be firmly secured. Carry out measurements are found inside the terminal box cover or in
at four measuring points, each separated by additional labels on the motor frame.
90°, while simultaneously turning both halves
of the coupling. The capacitor in single-phase
motors can retain a charge
9.5.3 Angular alignment that appears across the
Deviations should be equalised by means of motor terminals even when
shims placed under the motor feet. Permanent the motor has reached
inaccuracies must be as small as possible, and standstill.
must never exceed the specifications given for
the coupling. Choose cable cross-sections in accordance
9
with the rated current. Unused cable entries
9.5.4 Parallel alignment must be closed by compression glands.

Motor
Compensate for any differences by
repositioning or by inserting suitable plates so The motor must be out of operation,
that the residual inaccuracies are as small as disconnected and secured against starting.
possible, and never exceed the specifications This also applies to auxiliary circuits (e.g.
given for the coupling. heaters). Make sure that there is no voltage.
Recheck alignment with the pump at operating
temperature. The supply cables must be connected
with special care to ensure permanent and
9.5.5 Drain Holes reliable contact. Use suitable terminals for the
connection cables. Supply cables must be
Make sure open drain holes face downwards. relieved of stress so that no cantilever loads
Extremely dusty envIRONments require all are exerted on the terminals.
drain holes to be closed.
Incorrect setup may cause damage to bearings Cable entries which are not used and the
and shaft extensions. terminal box itself must be sealed against dust
and water. In order to maintain the degree
9.5.6 Connecting of the motor of protection, always ensure that the original
Normal motor design has the terminal box on gaskets are used and that the terminal box is
top with cable entry possible from both sides. clean and dry when closing.

Some motors are available with top-mounted 9.5.7 Direction of rotation

terminal boxes rotatable 4 x 90°, and some The motors are normally suitable for both
with side-mounted terminal boxes. directions of rotation. Exceptions are indicated
on the rating plate by an arrow. For the desired
Unused cable entries must be closed. direction of rotation, the stator winding is
connected as follows:

61
 9. MOTOR

Connection of L1, Direction of 9.6.2 Cleaning

L2, L3 to: rotation when Depending on local conditions, air passages
viewing drive end: should be cleaned regularly.
U1, V1, W1 Clockwise
W1, V1, U1 Counterclockwise
9.6.3 Bearing maintenance and
lubrication
Mode of starting Measures to
and winding changing of Before the First Start of the
rotation direction motor it must be greased!
Direct-on-line starting and Reverse connections at
pole-changing motors with motor or switchboard.
Observance of regreasing
separate windings
Star/delta starting and Exchange two supply cable
intervals is vital for the
pole-changing motors with conductors at the incoming operational reliability of the
Dahlander winding supply to the contactor motors!
combination

Under normal operating conditions, motors

Test
can be operated from 2-4.000 hours without
maintenance depending on frame size and
To check the direction of rotation, quickly
RPM. The maximum period of maintenance-
switch the properly connected but uncoupled
free operation is four years.
motor On/Off.
However, the condition of the grease should

9 9.5.8 Y/Δ starting

be checked occasionally even before this time
limit. The indicated number of service hours
In order to avoid excessive transient currents is only valid for operation at rated speed.
and torques before changing from Y to Δ, The bearings should only be filled 2/3 since
Motor

wait until the starting current of the Y stage a complete filling of the bearings and bearing
has died down or change when rated speed is covers with grease leads to increased bearing
reached. Centrifugal pumps are normally not temperature and therefore to increased wear.
suitable for star/delta starting. The ball bearings and the bearing caps
should be washed with petrol or benzene. If
9.6 Repair and Maintenance necessary, replace the bearings. Half fill the
spaces between the ball and the roller track
Before carrying out any work on the motor, as well as the grease compartments with
disconnect it and secure it against starting. grease. Coat shaft bushings in the bearing
caps or end shields with a thin layer of grease.
In motors with a greasing device, regrease Permanently greased bearings (2RS and 2Z
bearings with the motor running. bearings) cannot be washed and regreased.
Such bearings must therefore be replaced. To
9.6.1 General Inspection dismantle the bearings, use pressing screws
• Inspect the motor at regular intervals. or other appropriate devices.
• Keep the motor clean and ensure free
ventilation airflow. 9.6.4 Bearings with regreasing device
• Check the condition of shaft seals and and grease slinger
replace if necessary.
Regreasing interval and required quantity
• Check the condition of connections and
of grease are indicated on the rating plate.
assembly bolts.
Bearings and bearing caps must be washed
• Check the bearing condition by listening
with petrol or benzene after regreasing twelve
for unusual noise, vibration measurement,
times.
bearing temperature, inspection of spent
grease or SPM nipple monitoring.
With the outer bearing cap open but the inner
cap screwed on, the rotor should be turned
slowly and grease pressed in through the

62
9. MOTOR

regreasing device until approximately half the 9.7 Spare Parts and Repair
empty space between the rolling elements
Any repair work within the guarantee
and the roller tracks is filled with grease.
period is subject to approval by the motor
manufacturer.
9.6.5 Lubricants
When regreasing, use only special ball bearing When ordering spare parts, the full type must
grease with the following properties: be designated and the product code as stated
on the rating plate must be specified.
• Good quality grease with lithium complex
soap and with mineral or PAO oil If the motor is stamped with a serial number,
• Base oil viscosity 100–160 at 40°C this should also be given.
• Consistency NLGI grade 1.5–3 *
• Temperature range -30° - +120°C 9.7.1 Rewinding
continuous.
Rewinding should always be carried out by
qualified repair shops.
*) For vertically mounted motors or in
hot conditions, a stiffer end of scale is
recommended.

Grease with the correct properties is available

from all major lubricant manufacturers.

Highly loaded or slowly rotating bearings

require EP grease. 9
The following (or similar) high performance
grease can be used:

Motor
Esso Unirex N3
Mobil Mobilith SHC 100
SKF LGHQ 3
BP Energrease LC 2
Shell Albida EMS 2

9.6.6 Lubrication intervals

The lubrication intervals are based on a bearing
operation temperature of 80°C (ambient
temperature of 25°C). An increase in the
ambient temperature raises the temperature
of the bearings correspondingly. The table
values should be halved for a 15°C decrease
in bearing temperature and may be doubled
for a 15°C increase in bearing temperature.

Frame size Two pole Four and

design multipole
design
112 to 315 2000 hrs 4000 hrs
355 to 400 2000 hrs 3000 hrs

63
 9. MOTOR
9.8 Troubleshooting
The diagram below describes the most common faults which can occur during operation of motors.
Should additional information be required, please contact IRON Pump or the motor manufacturer.
Problem Possible cause Solution
Motor does not Blown fuses. Replace fuses with proper type and rating.
start: Overload. Check and reset overload in starter.
Improper power supply. Check if power supplied is consistent with
motor rating plate and load factor.
Improper line connections. Check connections with diagram supplied
with motor.
Open circuit in winding or Indicated by humming sound when
control switch. switch is closed. Check for loose wiring
connections. Also ensure that all control
contacts are closed.
Mechanical failure. Check if motor and drive turn freely.
Check bearings and lubrication.
Short circuited stator. Indicated by blown fuses. Motor must be
rewound.
Poor stator coil connection. Remove end bells, locate with test lamp.
Rotor defective. Look for broken bars or end rings.

9 Motor stalls:
Motor may be overloaded.
One phase may be open.
Reduce load.
Check lines for open phase.
Wrong application. Change type or size. Consult
Motor

manufacturer.
Overload. Reduce load.
Low voltage. Ensure the rating plate voltage is
maintained. Check connection.
Open circuit. Fuses blown, check overload relay, stator
and push buttons.
Motor runs and Power failure. Check fuses, control panel and lines for
suddenly stops: loose connections.
Motor does not Not applied properly. Consult supplier for proper type.
come up to speed: Voltage too low at motor Use higher voltage or transformer
terminals because of line terminals or reduce load. Check
drop. connections. Check conductors for proper
size.
Starting load too high. Check admissible load which motor is
supposed to carry at start.
Broken rotor bars or loose Look for cracks near the rings. A new
rotor. rotor may be required as repairs are
usually temporary.
Open primary circuit. Locate fault with testing device and repair.
Motor takes too long Excessive load. Reduce load.
to accelerate and/or Low voltage during start. Check for high resistance. Adequate wire
draws high current: size.
Defective squirrel cage rotor. Replace with new rotor.
Wrong rotation: Wrong phase sequence. Reverse connections at motor or
switchboard.

64
9. MOTOR

Problem Possible cause Solution

Motor overheats Overloaded. Reduce load.
while running under Frame or bracket vents may Open vent holes and check for a
load: be clogged with dirt and continuous stream of air from the motor.
prevent proper ventilation of
motor.
Motor may have one phase Check to make sure that all leads are
open. properly connected.
Grounded coil. Locate and repair.
Unbalanced terminal Check for faulty leads, connections and
voltage. transformers.
Motor vibrates: Motor misaligned. Realign.
Weak support. Strengthen base.
Coupling out of balance. Balance coupling.
Driven equipment Rebalance driven equipment.
unbalanced.
Defective bearings. Replace bearings.
Bearings not in line. Line up properly.
Balancing weights shifted. Rebalance motor.
Discrepancy between Rebalance coupling or motor.
balancing of rotor and
coupling (half key - full key).
9
Polyphase motor running Check for open circuit.

Motor
single phase.
Excessive end play. Adjust bearing or add shim.
Scraping noise: Fan rubbing fan cover. Remove interference.
Fan striking insulation. Clear fan.
Motor loose on bedplate. Tighten holding bolts.
Noisy operation: Air gap not uniform. Check and correct bracket fits or bearing.
Rotor imbalance. Rebalance.
Bearing balls are Bent or sprung shaft. Straighten or replace shaft.
getting hot: Excessive belt pull. Decrease belt tension.
Pulleys too far away. Move pulleys closer to motor bearing.
Pulley diameter too small. Use larger pulleys.
Misalignment. Correct by realignment of drive.
Insufficient grease. Maintain proper quantity of grease in
bearing.
Deterioration of grease or Remove old grease, wash bearings
lubricant contaminated. thoroughly in kerosene and replace with
new grease.
Excess lubricant. Reduce some grease. Bearing should not
be more than 1/2 filled.
Overloaded bearing. Check alignment, side and end thrust.
Broken ball or rough races. Replace bearing. First clean housing
thoroughly.

65
 Created by : IRJ Approved by: MM Valid from: 2015-18-03
Revision: 19

IRON Pump A/S Spares

P.O. Box 527 When requesting our assistance please make

Generatorvej 10 sure to have the following information at hand:
2860 Søborg
Denmark • Pump type
http://www.ironpump.dk • Pump/Serie number (from Type plate/
CVR No.: 62749318 Label, it is also stamped in the suction
flange)
Service • IRON Pump A/S order number (5 or 7
digits.)
Tel. +45 4454 7111 • Item No. and description of part (See Spare
Mob. +45 2072 6788 Parts drawing).
Fax. +45 4491 1644
E-mail [email protected] If you need spares for your IRON Pump A/S,
you can also use the spare parts enquiry form
Spare Parts which can be found on our website.

Tel. +45 4454 7184

Mob. +45 4077 6788
Fax. +45 4491 0744
E-mail [email protected]