WELCOME TO
PT. INDOPRIMA GEMILANG
PLANT 5 FERRO CASTING
INDOPRIMA GEMILANG
OUR LOCATION
HEAD OFFICE
PLANT-5 (CASTING)
Jl. Gardu PLN No. 5,
Jl. Mayjen Sungkono No 10, Margomulyo,
Kebomas, Gresik Tandes,
Surabaya
INDOPRIMA GEMILANG
OUR BUSINESS UNIT
: Joint Venture : Technical Assistance
PT. MK PRIMA INDONESIA (J/V) PT. INDOPRIMA GEMILANG PT. INDOSPRING Tbk.
ENGINEERING
- Disc Pad - Machineries - Leaf Springs
- Brake Shoes - Mould & dies - Coil Springs
Joint Venture with: - Jig & Tools - Engine Valve Spring
MK KASHIYAMA Corp. - Industrial Equipment Technical Assistance by:
MITSUBISHI STEEL MFG Co., Ltd.
MURATA SPRING Co., Ltd
PT. INDOPRIMA GEMILANG
PT. NRZ PRIMA GASKET (HOLDING COMPANY)
- Cylinder Head Gasket (Soft & - Wire Harness
Metal) & Battery Cable Assy
- Secondary Gasket PT. JATIM TAMAN STEEL (J/V)
Technical Assistance by:
- Sheet for Gasket MITSUBISHI CABLE INDUSTRIES Ltd. - Flat and Round Special Steel
- Wire Mesh (Originated) - Billet Making -> Rolling Mill
- Hook Filter
- Combination & Ignition Switch Joint Venture with:
- Heat Converter (TAPS)
Technical Assistance by: MITSUBISHI STEEL MFG Co., Ltd.
Technical Assistance by:
CARSHOW AUTOMOTIVE PRODUCTS Co., Ltd.
APJ Corporation
PT. TOSHIN PRIMA FINE BLANKING - Brake Lining
Technical Assistance by:
(J/V)
MITSUBISHI MATERIAL KENZAI Co.,Ltd. PT. INDOWIRE PRIMA INDUSTRINDO
- Fine Blanking Originated)
- Special Press Part - Automotive Wire
Joint Venture with: - Ferro & Steel Casting - Battery Cable
TOSHIN Co., Ltd. Automotive Parts, Agriculture - Corrugated Tubes
Parts, Construction Parts, etc. - Vinyl Tubes
Technical Assistance by:
PT. EXEDY PRIMA INDONESIA (J/V)
SUMITOMO WIRING SYSTEM Ltd.
PT. SUMI INDO WIRING SYSTEMS (J/V)
- Clutch Facing
Joint Venture with: - Wire Harness
EXEDY FRICTION MATERIAL Co., Ltd. Joint Venture with:
SUMITOMO WIRING SYSTEM Ltd.
INDOPRIMA GEMILANG
OUR HISTORY
2020
PT Indoprima
Gemilang
Started
manufacturing
ferro casting
OUR MANUFACTURING INDOPRIMA GEMILANG
PROCESS – Best Production
Trial Plan Design Mold Making Molding Shot
Production - Molten Metal Flow Analysis
Greensand/Furan
- -
Molten Metal Solidification Analysis - In House Machining
- Prepare Machining Jig
Melting Spectrometer Pouring Mechanical Test
Induction Melting High Accuracy Material Automatic Laddle Complete Lab Testing
Furnace Composition Check Transfer Equipment
OUR MANUFACTURING INDOPRIMA GEMILANG
PROCESS – Best Production
Shot Blasting Heat Finishing CMM
Hanger Type & Tumbler Shotblast Treatment CNC Machining Finish High Accuracy Dimension Check
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT
Section Melting Line
1 Unit capacity 5 ton
1 Unit capacity 2 ton
1 Unit capacity 1 ton
1 Unit capacity 0.5 ton
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT 150 Ton
Sand Storage Capacity
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT
Section Moulding
Greensand
FBO “SINTO”
Automatic sand moulding
machine with capacity
150 moulds / hour
Flask Dimensions
L 450 x P 550 x T 350 mm
LINE POURING
Line pouring can be
upgraded to automatic
pouring
Mould Weight
25 kg / mouldproduct
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT Mono Rail Ladle Pouring
“Ladle Auto Return”
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT
2 Unit Furan Line
10 Ton 5 Ton
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT
Finishing Line
Vertical CNC Milling Vertical CNC Hanger Shoot Blast Appron Shoot Blast
Turning
INDOPRIMA GEMILANG
OUR FACILITIES &
EQUIPMENT Laboratorium Metal Analysis
Tensile Test Machines
01
to test the tensile strength
and compressive strength of
materials
Status : Installed & Calibrated
02 Hardness Test Machine
To measure material
hardness value
Status : Installed & Calibrated
Microstructure Digital
To study the microstructural 03
features of the material
Status : Installed & Calibrated
04
Spectrometer ARL 3640 Swiss
To determine the elemental
composition of metals
Status : Installed & Calibrated
Spectro Machine “Swiss”
OUR FACILITIES & Universal Sand Strength Analisys
EQUIPMENT Sand strength and shear test machine
capacity 5 ton
01
Status : Installed & Calibrated
02 Sand Rammer Test
make test specimen of
molding sand
Status : Installed & Calibrated
Laboratorium Digital Absolute Permeability Test
measures the permeability of porous 03
Sand
sand masses, both in compacted and
loose states
Status : Installed & Calibrated
Analysis
04 Moisture Test
To obtain precise
moisture content in the
sand
Status : Installed & Calibrated
Sieve Shaker
to shake a stack of test
sieves which are placed
05
in order
Status : Installed & Calibrated
INDOPRIMA GEMILANG
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT
Laboratorium
Measurement Test
Dimension 1000 x 700 mm
Accuracy 0.001
Able to upgrade to scanning CMM
Rate time check ±5 min / pcs
INDOPRIMA GEMILANG
OUR FACILITIES &
EQUIPMENT Section Utility
Certified Generator Set Brand New Screw PLN (State Electricity Company)
Compressor KOBELKO 3.4 Mega Watt Contract Power
Section
Material
Guaranteed quality scrap material
IPG Plant 5 Casting capacity 300 tons/month
Material Scrap Support by member of Indoprima Group
OUR FACILITIES & INDOPRIMA GEMILANG
EQUIPMENT
Software CNC & 3D Pattern
Solidworks Delcam Featurecam
3D Design Pattern and 3D CNC Machining
Pattern Simulation Program
LOGISTIC AND INDOPRIMA GEMILANG
DELIVERY SYSTEM
17
LOGISTIC AND INDOPRIMA GEMILANG
DELIVERY SYSTEM
We have our representative
office & warehouse
for supporting the
distribution of goods to
customers
We commit Daily Delivery
(Surabaya to Jakarta)
Air Freight
INDOPRIMA GEMILANG
OUR PRODUCT
1. AUTOMOTIVE
SUPPORT HANGER
BRAKE DRUM
WHEEL HUB
INDOPRIMA GEMILANG
OUR PRODUCT
2. Railway
FASTENER: SHOULDER &
CASE BASEPLATE
INDOPRIMA
OUR PRODUCT GEMILANG
3. BOILER PART
Right Colony
Left Colony Width Colony Grate Bar Roller Grate
INDOPRIMA
OUR PRODUCT GEMILANG
4. Pump Water Part
Bearing Housing
Casing Cover
INDOPRIMA GEMILANG
OUR PRODUCT
Other casting product
Mould Refining Jack Nut Wing Nut Main Hole Drainage
Universal Pulley Lower Guide Upper Guide Linear Guide
Wheel Chain Manhole Boiler Bucket Teeth
INDOPRIMA GEMILANG
OUR CUSTOMER
INTERNAL EXTERNAL
PT. DIRGAPUTRA EKAPRATAMA PT. PINDAD (PERSERO)
PT. JATIM TAMAN STEEL PT. ASAHI SUKSES INDUSTRI
PT. EXEDY PRIMA INDONESIA PT. YAHATA MANUFACTURING INDONESIA
PT. IMLI PT. KUBOTA INDONESIA
PT. INDOPRIMA GEMILANG ENGINEERING PT. Torishima Guna Indonesia
PT. INDONESIA ROYAL PAPER PT. Menara Terus Makmur (Astra Group)
PT. Indospring, Tbk. PT. Sun Paper Source
PT. Himalaya Nabeya Indonesia
PT. Winn Appliance
