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Edelflex-Sample Coolers

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0% found this document useful (0 votes)
100 views8 pages

Edelflex-Sample Coolers

Uploaded by

Sergio Renou
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Sample Coolers

Sample Coolers
SC30
The HSC30 is a portable sample cooler designed to
allow samples to be taken quickly and safely at any
accessible location within in a clean steam, or high
purity steam or WFI distribution system. Cooling water
connections are 3/4" Tri-Clamp® compatible which
enable the unit to be connected easily to a local water


supply. The SC30 is suitable for autoclaving.

SC50
Designed for use in environments where the cooling
water supply may lead to fouling of the coil, the SC50
can be disassembled for cleaning. The orientation of
the sample connections also makes the SC50 suit-
able for continuous inline cooing applications such as
conductivity monitoring in high purity water systems.
SC30
SC60
The SC60 is intended for permanent mounting. Utiliz-
ing the same basic coil design as the SC30 and SC50
units, the SC60 is ideal for obtaining samples at both
the point of generation (clean steam generator, WFI
still), or at any permanent sampling point throughout
the distribution system. The SC60 can be sterilized in-
place, thus ensuring continuity of samples regardless
of testing frequency.

Sample Cooler Accessories SC50


Steriflow offers a comprehensive range of ancillary
products for use with all models of sample coolers
(see Ordering Schematic). These include:


SV, steam rated sample valve
PTFE-lined sample hoses (for use with portable Sample Coolers
SC30), or with the permanently installed SC50
and SC60
• Isolation valves
• Hose kits
• Adapter kits

SC60

Steriflow by Jordan Valve


3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f)
[email protected] • www.steriflowvalve.com
Sample Coolers

Steriflow's range of sample coolers allow clean steam Sample Cooler Operation
and high purity water samples to be taken quickly
clean steam, WFI
and easily while maintaining a sterile testing environ-
inlet
ment. The SC50 and SC60 units are designed to be
mounted at the sampling point, while the SC30 is a
free-standing portable unit. All models can be oper-
ated with chilled water as the cooling medium. cooling
water outlet
Where the quality of the cooling water may cause
fouling of the coil, the SC50 can be easily disassem-
bled for cleaning. A wide range of ancillary products
are available for use with all models of sample cooler.

Documentation
The following documentation is shipped with each
order:
• Steriflow Unicert
— Traceable Material Heat Number for body and cooling
   ferrels water inlet
— Certificate of Compliance to FDA and USP
   Class VI cool clean condensate or WFI
— Certificate of Surface Finish
• Final Test Reports and Certificate of Origin
available upon request at time of order
Operation
The cooling medium passes through the center shell of
Product Features the coil. A hand regulating valve (SV) is used to throttle
• 316/316L Stainless Steel construction the sample medium flow through the tubing coil. Cooling
• High efficiency water is passed through the shell of the unit in an opposing
• Free draining designs direction to the sample medium in order to ensure opti-
• Fully sterilizable/autoclavable mum efficiency. The heat energy of the sample medium is
absorbed by the flowing cooling water, resulting in a drop in
Standards the sample temperature.
• Where applicable, all sample cooler models
Where steam is the sample medium, the cooling water will
comply with ASME BPE criteria
first absorb the steam's latent heat content, condensing
• All sample cooler models are CE compliant
under the SEP category of the PED directive it back to water. Further heat transfer as the condensate
passes through the coil will reduce its sensible heat/tem-
Options perature prior to discharge.
• Electropolish
Capacity
• Pure/Clean Steam: All models will condense approxi-
Cleaning & Packaging
mately 22 lbs/hr (10 kg/h) of steam from 43.5 psig (3
• All sample coolers are cleaned after
barg) to 86°F (30°C) condensate with 0.1 l/s of cool-
manufacture, capped, sealed in a polythene
ing water. The cooling water outlet temperature will
bag and individually boxed
increase from 68°F to 113°F (20°C to 45°C) during
Typical Applications operation at these conditions. Note: Steriflow can com-
• Continuous or select point steam sampling puter model typical testing conditions for all units upon
• Point-of-use cooling request.
• In-line conductivity monitoring of clean • WFI: All models will cool approximately 66 lbs [30 kg/
condensate hr (30L/hr)] of WFI from 185°F(85°C) to 86°F (30°C)
• Cooling of pump seal water using 0.2 L/s of cooling water at 68°F (20°C).
-2-
Sample Coolers

Specifications sample inlet


SC30 Sample Portable Cooler
The SC30 Sample Cooler is designed to facilitate
sampling of clean steam and Water For Injection
(WFI), while maintaining product sterility during test-
ing. Constructed in 316L stainless steel, the SC30 is
intended for portable operation at any access point in
those systems.
Sampling is achieved by regulating a flow of clean
steam or WFI through the central coil controlled us-
ing the SV hand valve. A cooling medium, typically
city main water, passes through the shell of the unit
absorbing heat from the test sample, condensing or
cooling the sample prior to discharge from the coil. cooling water cooling water
All surfaces wetted by the sample medium have a inlet outlet
maximum surface finish of SF1, 20 Ra µin (0.5 µin Ra).
Features offered by the SC30 include:
• 316L stainless steel construction – suitable for
clean steam and WFI systems
• Self-draining design – eliminates possibility of
sample retention Sample inlet/outlet connection: 1/2" Tri-Clamp®
• Fully sterilisable/autoclavable – satisfies valida-
Cooling water connections: 3/4" Tri-Clamp®
tion criteria
• Availability of hygienic sample valve – allows fine Shell, coil and fittings: 316L Stainless Steel
control of sample flow during testing Coil surface area: 0.97 ft2 (0.09m2)
• Portable design – single unit can be used to take Coil design pressure: 145 psig @ 365°F (10 barg @
samples throughout a system, carrying case 185°C)
available Shell design pressure: 145 psig @ 212°F (10 barg @
100°C)
Surface finish
• Wetted surfaces: SF1 20 Ra µin ( 0.5 µm Ra);
optional: SF5, 20 Ra µin ( 0.5 µm Ra electropolish)
Note: coil formed from tube having an internal finish
A of 10 Ra µin ( 0.25 µm Ra);
• External body and fittings: satin polish
Available accessories
B • Sample valve
C
• Cooling water hose adaptor kit
• Sample hose
• Carrying case
D • Extended Legs
Dimensions inches (mm) Weight Capacities (approximate)
Model
A B C D Lbs (Kgs) • Steam – 10 l/h of condensate at 86°F (30°C) from
20.3 7.7 6.3 6.6 10.0 steam at 43.5 psig (3 barg)
std. legs
(515) (195) (160) (168) (4,5) • Water – 30 l/h of water from 185°F to 86°F (85°C to
24.6 12.0 6.3 11.0 10.0
ext. legs 30°C)
(626) (306) (160) (279) (4,5)
-3-
Sample Coolers

Specifications
SC50 Sample Cooler
The SC50 Sample Cooler is designed to allow clean
steam and Water For Injection (WFI) samples to be cooling
taken quickly, easily and safely while maintaining product water
sterility during testing. Intended for use in systems where outlet
fouling of the coil through scale build-up is anticipated,
the SC50 can be easily disassembled for cleaning.
Sampling is achieved by regulating a flow of clean steam
or WFI through the central coil by using a hand regulat-
ing valve (SV). Cooling medium: typically city main water,
passing through the shell of the unit absorbs heat from
the test sample, condensing or cooling the sample prior
to discharge from the coil.
All surfaces wetted by the sample medium have a maxi-
cooling
mum surface finish of SF1 20 Ra µin ( 0.5 µm Ra). Full
water
material certification is supplied for wetted parts.
inlet
Features offered by the SC50 include:
• 316L stainless steel construction – suitable for clean
steam and WFI systems
sample sample
• Unit designed to be disassembled – easy to clean
outlet inlet
• Fully sterilizable/autoclavable – satisfies validations
criteria Sample connection: (inlet/outlet) 1/2" Tri-Clamp®
• Availability of hygienic sample valve – allows fine compatible
control of sample flow during testing Cooling water connections: 3/4" Tri-Clamp® compatible
• Simple to install – use of Tri-Clamp® compatible fit- Shell, coil and fittings: 316L Stainless Steel
tings ensures that the SC50 is simple to install
Coil surface area: 96.9 ft2 (0.09m2)
• Mounts using standard pipe clamps
Coil surface area: 0.97 ft2 (0.09m2)
Coil design pressure: 145 psig @ 365°F (10 barg @
185°C)
Shell design pressure: 145 psig @ 212°F (10 barg
@ 100°C)
Surface finish
A B • Wetted surfaces: SF1 20 Ra µin ( 0.5 µm Ra);
optional: SF5, 20 Ra µin ( 0.5 µm Ra electropol-
ish) Note: coil formed from tube having an inter-
nal finish of 10 Ra µin ( 0.25 µm Ra);
• External body and fittings: satin polish
Mounting: The SC50 is designed to be mounted in a
C D vertical orientation using a standard 4" pipe clamp
Dimensions, inches (mm) Weight Capacities (approximate)
A B C D Lbs, Kgs • Steam – 10 l/h of condensate at 86°F (30°C)
12.0 7.9 2.8 5.5 7.1 from steam at 43.5 psig (3 barg)
(305) (200) (70) (140) (3,2) • Water – 30 l/h of water from 185°F to 86°F
(85°C to 30°C)
-4-
Sample Coolers

Specifications
SC60 Sample Cooler sample inlet
The SC60 Sample Cooler is designed to allow clean
steam and Water For Injection (WFI) samples to be
taken quickly, easily and safely while maintaining
cooling
product sterility during testing. Constructed in 316L
water
stainless steel, the SC60 is intended for permanent
outlet
installation at the sampling point.
Sampling is achieved by regulating a flow of clean
steam or WFI through the central coil controlled using
a hand throttling valve (SV). The cooling medium is
typically city main water. Passing through the shell of
the unit, the cooling water absorbs heat from the test
sample, condensing and cooling the sample prior to
discharge from the coil.
All surfaces wetted by the sample medium have a maxi- cooling water
mum surface finish of SF1 20 Ra µin ( 0.5 µm Ra). Full inlet
material certification is supplied for wetted parts.
Features offered by the SC60 include: sample outlet
• 316L stainless steel construction – suitable for
clean steam and WFI systems Sample connection: (inlet/outlet) 1/2" Tri-Clamp®
• Self-draining design – eliminates possibility of Cooling water connections
sample retention • 1/2" BSPT, NPT
• Can be sterilized in place or autoclaved – satisfies • 1/2" Tri-Clamp® compatible
validation criteria Shell, coil and fittings: 316L Stainless Steel
• Availability of hygienic sample valve – allows fine Coil surface area: 0.97 ft2 (0.09m2)
control of sample flow during testing Coil design pressure: 145 psig @ 365°F (10 barg @
• Mounting bosses : wall mount bolt kit included 185°C)
Shell design pressure: 145 psig @ 212°F (10 barg @
D 100°C)
Surface finish
• Wetted surfaces: SF1 20 Ra µin ( 0.5 µm Ra);
optional: SF5, 20 Ra µin ( 0.5 µm Ra electropol-
ish) Note: coil formed from tube having an inter-
A nal finish of 10 Ra µin ( 0.25 µm Ra);
C
B • External body and fittings: satin polish
Available accessories
• Sample valve
• Sample outlet hose adaptor
• Cooling water isolation valve
Capacities (approximate)
• Steam – 10 l/h of condensate at 86°F (30°C) from
Dimensions, inches (mm) Weight steam at 3 barg
A B C D Lbs (Kgs) • Water – 30 l/h of water from 185°F to 86°F (85°C
12.6 9.4 9.3 6.6
M8 to 30°C
(320) (240) (235) (3,0)
-5-
Sample Coolers

Ordering Schematic – SC30/SC50/SC60 Series

Model Cooling Water Connection Legs Finish


— — —

Model Legs
Sealed Body Portable Unit with 1/2" Tri- SC30 Series
SC30
Clamp® sample inlet, outlet SL Standard Legs
Tri-Clamp® body Unit with 1/2" Tri-Clamp® FL Extended Legs with Floor Pads
SC50
sample inlet, outlet
Sealed Body Unit with 1/2" Tri-Clamp®
SC60
sample inlet, outlet Legs
SC50/SC60 Series
00 None

Cooling Water Connection


SC30/SC50 Series
D 3/4" Tri-Clamp® Finish
Standard SF1, 20 Ra µin (0,5 µm Ra),
00
Mechanical Polish
Optional SF5, 20 Ra µin (0,5 µm Ra),
Cooling Water Connection EP
Electro-Polish
SC60 Series
A 1/2" Tri-Clamp®
B 1/2" NPT Female
C 1/2" BSP Female Note: Steriflow Unicert included with each order
D 3/4" Tri-Clamp®
E 1" Tri-Clamp®

-6-
Sample Coolers

Accessories
SV Steam Sampling Valve 10
(see Ordering Code p.8)
9
Designed for use in high purity steam systems,
the SV utilizes a steam resilient Perlast® seat 8
seal to ensure optimum service life and bubble 7
tight shut-off. The SV is designed to connect di- 6
rectly onto the sample cooler inlet to control the 5
flow of clean steam into the unit and condensate 2
out. The SV can also be used for any general
3
steam sampling application were a hand valve is Outlet
required.
4
Connection: 1/2" Tri-Clamp®
Maximum operating pressure: 116 psig (8.0 barg) 1
Maximum operating temperature : 347°F (176°C) Inlet
Surface finish
• Wetted surfaces: SF1, 20 Ra µin (0.5 µm Ra)
• External surfaces: Satin polish

Materials of Construction
1 Body 316L Stainless Steel
2 Valve Stem 316L Stainless Steel 2.8" (71mm)
Viton (FDA and USP
3 Stem Seal
Class VI compliant)
Perloast® (FDA and Outlet
0.83" (21mm)
4 Seat Seal USP Class VI compli-
ant)
5 Handle Polyethermide Inlet
Non-wetted
6 -10 Stainless Steel 1.7" (43mm)
components

SA Hose Adaptor
(see Ordering Code p.8)
The SA allows users to connect the 1/2" 1/2"
A 1.50" (38mm)
Tri-Clamp sample outlet on any SC unit to a Tri-Clamp
sanitary flexible hose so the sample can be
directed where required. It can also be used
without a hose as a directional spout.
Connection: Inlet 1/2" Tri-Clamp® outlet 1/4"
nose barb (6mm)
Surface finish: SF1 20 Ra µin (0.5 µm Ra)
A 1/4" (6mm)

-7-
SampleCoolers/0112/5K/AB
Sample Coolers

Ordering Schematic – Sample Valve


(For use at sample cooler stream inlet, or a sanitary sample valve for any compatible process)

Model Inlet Connection Outlet Connection Accessory Finish


— — — —

Model Accessory
SV Standard 0 None
K Wing Nut Clamp & PTFE Gasket
Inlet Connection
1/2" Tri-Clamp® (will mate 1/2" or 3/4" Finish
050
ferrule)
SF1, 20 Ra µin (0,5 µm Ra),
1" Tri-Clamp® (will mate 1" or 1-1/2" 00
100 Mechanical Finish
ferrule)
SF5, 20 Ra µin (0,5 µm Ra),
EP
Electro-Polish
Outlet Connection
1/2" Tri-Clamp® (will mate 1/2" or 3/4"
050
ferrule)

Ordering Schematic – Sample Hose


(For connecting clean steam or on WFI to sample cooler inlet)

Model Size Length


— —

Model Length
SH Standard, FDA, USP Class VI PTFE Liner 2m Long, PTFE with 304SS braid, FDA
2m
white silicon outer
Size 4m Long, PTFE with 304SS braid, FDA
4m
1/2" 316 SST Tri-Clamp® / 5 Ra µin white silicon outer
050
Electro-Polish

Ordering Schematic – Sample Adapter


To adapt 1/2" Tri-Clamp sample outlet to 1/4" hose, or act as spout)
®

Model Size Accessory Finish


— — —

Model Accessory
SA Sample Adapter 00 None
KT Kit with Tri-Clamp® & PTFE Gasket
Size
050 1/2" Tri-Clamp® Finish
SF1, 20 Ra µin (0,5 µm Ra),
00
Mechanical Finish
SF5, 20 Ra µin (0,5 µm Ra),
EP
Electro-Polish

Steriflow, a division of Jordan Valve


3170 Wasson Road • Cincinnati, OH 45209
513.533.5600 • 800.543.7311 • 513.871.0105 (f)
[email protected] • www.steriflowvalve.com
Steriflow Valve reserves the right to make revisions to its product, specifications, literature and related information without notice. Please visit our
website at www.steriflowvalve.com for the latest information on our products.

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