Design of A Triangular
Design of A Triangular
TRUSS 3
By Robert H. Durfee,1 Associate Member, ASCE, P.E.
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INTRODUCTION
BATTEN OR
LATTICE BRACING
MAIN CHORD
BATTEN OR
LATTICE BRACING
system. The literature (McCormack 1971; U.S. Steel 1973) deems this
range to be of medium span for bridges and suggests a clear span of 150 ft
(45.72 m) would be appropriate for this study.
The truss configuration to be investigated is shown in Fig. 2. Joint
numbers (nodes) are represented inside squares, and member numbers
(elements) are shown in circles. The truss is oriented such that two upper
main truss chord members are in compression and the single lower main
truss chord member is in tension. The lower main truss chord terminates
at the bearings through inclined end posts as suggested by AASHTO
10.16.1.3. The truss has four bearing points, all simply supported, located
at the ends of the two main compression chords. The bracing member con-
figuration, which is determined later in this paper, is that which produces
the lightest structure while conforming to the AASHTO specifications.
The depth of the truss is also determined later in this paper, and
selection is based on the depth which produces the lightest structure. As an
initial dimension for preliminary analysis, a depth, d, of 30 ft (9.14 m) is
used. This dimension translates into a depth-to-span ratio of 30/150 = 1/5,
which represents the higher limit of the range of this ratio deemed feasible
by the literature (McCormack 1971).
The truss members, as well as stringers and floorbeams, are propor-
tioned using the allowable stress design method (AASHTO 10.31), and
fabricated of steel with a yield stress of Fy = 50.0 ksi (344.5 MPa). ASTM
A-618 material is used for truss members, and ASTM A-588 material is
used for stringers and floorbeams.
The panel points are located throughout the truss at 25-ft (15.25-m)
intervals. A typical panel point is shown in cross section in Fig. 3. The
panel points are designed as a deck^-type truss consisting of a floorbeam on
which the stringers bear and transfer loads to the truss. The ends of the
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u FLOORBEAM
NOTE
I FT. « 0.30Sm.
DELTA MEMBER I IN. • 25.4 mm.
floorbeams are assumed pinned and are attached to the two truss members
which form the remaining sides of the triangular panel point (henceforth
referred to as delta members). Where the delta members meet at the
centerline of the cross section, they are connected to a single, lower main
truss chord. Two upper main truss chord members connect to the panel
point at the floorbeam joints.
Bridge deck slab, stringer, and floorbeam design calculations are not
presented in this paper. The design procedure for these components is the
same as would be used for conventional bridges. Fig. 3 shows dimensions
and details of these components as a result of using current design aides
and design references to provide for a two-lane highway bridge.
DESIGN LOADS
The loadings that will be considered to act on the structure are dead
load, live load, impact, wind load, and wind load on live load. The scope
of this investigation is limited to the analysis and design of the bridge
superstructure (floorbeam, truss members, and connections) for the load-
ings considered. Components of the substructure (abutments, wingwalls,
and approach slabs) will not be covered.
The computer program TRUSS 1 by the writer, is used to analyze the
various truss configurations and loading conditions. The program utilizes
matrix methods to analyze three-dimensional trusses. For output the pro-
gram computes member forces and stresses, reactions, and joint displace-
ments. When a multiple of loading conditions are analyzed, the program
identifies the loading condition that produces the maximum stress in each
member.
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1 Floorbeams 1, 17
2 Floorbeams 2, 8, 14
3 Delta members 3, 4, 15, 16
4 Floorbeams 5, 11
5 Delta members, 6, 7, 12, 13
6 Delta members 9, 10
7 Main chord compression members 18, 23, 24, 29
8 Main chord compression members 19, 22, 25, 28
9 Main chord compression members 20, 21, 26, 27
10 Main chord tension members 30, 33
11 Main chord tension members 31, 32
12 End post members 34, 35, 36, 37
13 Primary bracing members 38, 41, 42, 45
14 Primary bracing members 39, 40, 43, 44
15 Sway bracing members 46, 51
16 Sway bracing members 47, 50
17 Sway bracing members 48, 49
GO H B S3 Gal GD B
TTT
dead load (D) and truck live load (L) plus impact (i). Fig. 4 shows four
possible bracing configurations to resist these loads. In proposing various
bracing configurations for study, only those orientations that are symmet-
ric about the bridge centerline in the X-Y plane are considered.
A summary of the computer analysis is given in Table 2. It can be seen
from the results that bracing configuration I produces the lightest weight
truss of 36.53 Kips (162.56 kN), but configuration I is only 0.2% lighter
than configuration III at 36.61 Kips (162.91 kN). With only a small
percentage difference in total weight, and this being a simplified prelimi-
nary analysis, no clear choice of configuration I over configuration III can
be made. Table 3 gives further results of the computer analysis. The total
member forces in the main tension and compression members were
calculated, and the ratio between the two groups (C/r) was computed. It
can be seen that bracing configuration III is more efficient in distributing
loads on the truss equally to main tension and compression members (C/T
2404
(D (2)
I 36.53
II 38.75
III 36.61
IV 40.93
Note: 1 Kip = 4.45 kN.
Total main
Primary bracing compression Total main
configuration forces (C) tension forces (T) C/T
(1) (2) (3) (4)
I 2,778.5 2,217.9 1.25
II 2,959.0 2,006.8 1.47
III 2,591.0 2,389.6 1.08
IV 3,144.6 1,835.1 1.71
Note: 1 Kip = 4.45 kN.
= 1.08). This should result in a lighter overall structure and thus config-
uration III is used in further analysis and design.
For sway bracing members, which are located on the horizontal face of
the truss (see Fig. 2, X-Z plane), the primary loads which these members
must resist are wind load (W) on the superstructure and wind load on live
load (WL). Fig. 5 shows three possible bracing configurations to resist
these loads.
A summary of the computer analysis is given in Table 4. It can be seen
from the results that bracing configuration I produces the lightest weight
truss of 1.45 Kips (6.45 kN), and thus is the configuration used for further
analysis and design. It should be noted that configuration I was arbitrarily
selected for use when analyzing the truss for primary bracing.
It is obvious that increasing the depth of the truss causes member forces
to decrease, and thus a smaller member cross section is required. But as
the members become longer as depth increases, more dead load weight is
contributed to the truss from the members. The internal angle a, between
floorbeams and delta members also increases, making the fabrication of
connections more difficult. At some point of increasing depth the two
2405
03 H3 BD S 0 GU
o
©/ Ss gl/ \®
@ \ /®
2 B B I ED OS
@\|@\|©\|@\|@\|@
NOTE'
I FT. " 0.305 m
(D (2)
I 1.45
II 1.70
III 1.71
Note: 1 Kip = 4.45 kN.
Square structural tubing is chosen for the design of truss members. The
advantages of structural tubing is discussed later in this paper. The lightest
tubular cross section to satisfy the KLlr requirments for each member is
selected from the steel manual [American Institute of Steel Construction
(AISC) 1980]. This area, Ar, necessary to satisfy KLlr requirements, is
then compared with the cross-section area necessary to satisfy stress
requirements, Af. A plot of truss weight versus depth from Table 5 is
shown in Fig. 6. Also shown is the point when KLlr requirements control
in selecting truss members for various groups. Note that at a depth of 260
in. (6,604 mm) or less, no tubular sections are available to satisfy stress
requirements for groups 10 and 11, and at a depth of 360 in. (9,144 mm) or
greater, KLlr requirements govern for groups 3 and 5.
Based on the results shown in Fig. 6, a depth of 360 in. (9,144 mm) is
used for the truss design. This point on the curve represents a location
where increasing truss depth begins to have a diminishing effect on
producing a lighter truss. In addition, at this point the majority of truss
members are sized to satisfy stress requirements instead of KLlr require-
ments, resulting in lighter members, and tubular sections are available to
satisfy all member requirements. It should be noted that the results shown
2407
NO SETION
40 AVAILABLE TO
V)
D MEET KL/r
H REQUIREMENTS
GROUP 3
35
NOTE
I KIP • 4.4S KN.
I IN. ' 25.4 mm.
-t- _4_ _j_ -4- -+- -f- -t
210 260 310 360 410 460 510 560 610 660 710 760
TRUSS DEPTH (IN.)
The truss member shapes are chosen from the steel manual (AISC 1980)
with a cross-sectional area A slightly larger than the required area given by
the FSD algorithm (Af) for each member group. When selecting member
shapes, the lightest square tube section possible to satisfy the required area
(Aj) is chosen. Consideration is also given to keeping member outside
dimensions uniform within a member type (i.e., main tension members,
etc.) If the member is in compression, a reduced allowable stress (FaUow) is
! calculated for the shape selected using the governing AASHTO criteria.
The resulting maximum allowable stress for the compression member is
later checked against the actual stress determined from the final TRUSS 1
analysis. The member shapes selected to satisfy the requirements are
shown in Table 6. Also shown is the maximum allowable stress for each
member group.
For corrosion protection, AASHTO gives no minimum thickness re-
quirement for tubular members, but for closed ribs in orthotropic decks
gives a thickness of tmin = 3/16 in. (4.76 mm) (AASHTO 10.8). All truss
member shapes selected will meet this requirement, as well as bit limits for
local buckling (AASHTO 10.35.2.5, 10.35.2.6).
The final design analysis is now performed for the member shapes
selected using the program TRUSS1. Table 6 gives the final maximum
member stress in each group for the structural shapes selected and also
shows the controlling loads which produced the maximum stresses. It can
2409
be seen that the maximum stress in each member group is less than the
allowable stress.
Note from Table 6 that in member group 7-12, HS20 lane load controls
in producing the maximum stress in these members. The increased stress
produced by HS20 lane load over HS20 truck load varies from 0.2% to
5.2%. With such a small increase, it is felt that the outcome of the
preliminary truss configuration results, based on HS20 truck loading only,
is not significantly affected.
Note also from Table 6 that all sway bracing members (member groups
15-17) are grossly understressed. This is because sway bracing resists
wind loads which are small, and member selection is controlled by
slenderness requirements which produced a large cross section. Since the
bridge deck stringers are continuous, and are composite in construction
with the bridge deck, stringers and deck act as a rigid unit and will be able
to accommodate these small stresses produced by wind loads. Thus, the
sway bracing members may be eliminated from the design as major
structural members. Lighter members such as angles may be used instead.
Delta members 6, 7, 12, and 13 (member group 5) and delta members 9
and 10 (member group 6) are also grossly understressed (see Table 6). The
large sections provided are to meet AASHTO slenderness requirements,
and to provide sufficient area to accommodate the large primary bracing
members and main compression members meeting at the delta member
joints.
All floorbeam members (member groups 1, 2, and 4), appear to be
grossly understressed. The member stresses shown in Table 6 for these
groups represent axial stress from the truss only. When the bending stress
from the stringer to floorbeam reactions are included, the combined total
stress from these members are less than the allowable stress.
Table 7 shows the maximum deflection occurring in the three principal
directions due to live loads plus impact loads as calculated by the program
TRUSS 1. It can be seen from Table 7 that all deflections that occur are less
than the AASHTO maximum allowable of 2.25 in. (57.15 mm).
Table 8 gives data on the final weight of the truss. Weight data from
several conventional trusses presently in use are also given. It can be seen
from Table 8 that the triangular cross-section truss compares favorably on
a weight basis with other rectangular trusses in the same span range.
2410
type and Span length curb width Total weight 3 deck slab
location (ft) (ft) (Kips) (Ibs/sq ft)
(1) (2) (3) (4) (5)
Triangular cross sec- 150.00 30.0 777.0 172.7
tion (theoretical)
Rectangular through 168.75 24.0 829.5 204.8
truss, Route 3 over
Merrimack River,
Concord, New
Hampshire
Rectangular through 168.00 24.0 776.4 192.6
truss, Routes 16 and
302 over Rocky
Branch River, Bart-
lett, New Hampshire
Rectangular through 134.75 24.0 588.2 181.9
truss, Route 16 and
302 over Ellis River,
Bartlett, New
Hampshire
"Weight shown is for superstructure only.
Note: 1 ft = 0.305 m.
1 Kip = 4.45 kN.
1 lb = 0.454 kg.
DESIGN OF CONNECTIONS
Up to this point, the design of the truss has adhered to the Bridge
Specifications (American Association of State Highway and Transporta-
tion Officials 1985). For the design of tubular connections, AASHTO offers
little aid. A review of the literature indicates that sufficient material has
been published abroad on this subject, but the use of tubes as structural
members is relatively new in the United States, thus subject matter is
limited.
The Structural Welding Code for Steel of the American Welding Society
(AWS) (American Welding Society 1984) is the most appropriate domestic
source which provides an in-depth procedure and the specifications needed
to design connections for rectangular tubing. Thus, the AWS code will be
used to design the tubular truss joints along with design aides (Blodgett
1966, 1982) based on this code. In general, welds are designed in accor-
dance with the AWS code, with the exception of complying with AASHTO
sections 10.3, 10.19.1.1, and 10.32.2, which specify fatigue requirements,
minimum required weld strength, and allowable weld stress respectively.
Fig. 7 gives details of some of the truss connections. Those joints not
shown are similar in configuration and weld requirements. The main
concern in designing the joints is to prevent local failure due to punching
shear stress. If the wall thickness is not sufficient to provide the necessary
2411
5/tf* ST1FFENER
(TYPJUSE l / T
FILLET ONE SIDE
BEARING
MEMBER
l—_„7
7/8" COVER
PLATES
• t \ COMBINED ENDPOSTS
"—COMBINED tNDPUS>l3
| _ 1 T72T7" JOINT 5 WITH I/2" fc ST1FFENER
1/2 1/ JOINT 7
O " MEMBER NO. NOTE' I t i •> 25.4 mm
CONCLUSIONS
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ACKNOWLEDGMENTS
This paper was based in part on the writer's Masters thesis. The writer
wishes to acknowledge, with thanks, the helpful and significant contribu-
tions to this topic by Dr. J. H. Moore and Professor D. A. Garst at the
Department of Civil Engineering, Virginia Polytechnic Institute and State
University, Blacksburg, Virginia, and Dr. A. E. Somers at the Department
of Civil Engineering, Valdosta State College, Valdosta, Georgia.
APPENDIX I. REFERENCES
A = cross-sectional area;
AASHTO = American Association of State Highway and Transporta-
tion Officials;
Af = cross-sectional area from F S D solution;
Ar = cross-sectional area for KLlr requirements;
AWS = American Welding Society;
b = compression flange width;
C = compression;
D = dead load;
d = truss depth;
^aiiow = maximum allowable stress;
FSD = fully stressed design algorithm;
Fy = material yield strength;
/ = impact load;
K = effective length factor;
L = live load, or member length;
P = load or reaction;
r = radius of gyration;
T = tension;
TS = tubular steel section;
/ = wall thickness of tubular member;
? min = minimum required wall thickness;
W = wind load;
WL = wind load on live load;
X, Y, Z = global coordinate axis; and
a = internal angle.
2414