efficient

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pumping solutions for the

oil & gas industry
oil & gas industry

delivering excellence with our customers are

advanced pumping solutions our partners in success
Roto Pumps carries with it a rich legacy of 50 years in providing fluid handling
solutions to varied industries.

Mr. Ram Ratan Gupta, Founder of Roto Pumps pioneered a unique process for
manufacturing of Progressive Cavity Pumps (PCPs) in India.

Company believes in ‘in-house’ development of products and manufacturing

technology and continuously invests in R&D to produce quality products at
competitive costs.

Has strong foothold in the oil & gas industry, both offshore and onshore.

Have a wide range of products that cater to the increasing demand of the industry.

Products are built as per API 676 standards to give customers the promise of
quality and reliability.

Roto Pumps conform to the

following standards

API 676
API 682
3rd edition Material
4th edition
rotary positive as per
mechanical
displacement NACE MR-01-75
seals
pumps

API 671
Pressure relief
ATEX Directive metallic flexible
valves to
94 / 9 / EC coupling and
API 520 / 526
spacer

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oil & gas industry

delivering momentum
through structured processes

applications upstream

Exploration Production Transportation Refining Distribution Consumer

Well Services Oil & Gas Processing Transfer Services Refinery & Petrochemical Storage & Distribution Petrol Dispensing
Drilling mud transfer Open & closed drains transfer Crude oil transfer Vacuum residue Crude oil transfer Units

Decanter centrifuge feeding Flare KO drum emptying from group gathering Visbreaker feed Tank stripping Lubricating oil
stations to processing
Oily mud transfer Crude oil transfer units through pipelines Catalytic reforming unit feed Oily sludge
Waste management Hydrocarbon condensate transfer Delayed coker unit feed Railway wagon unloading
Rich MEG / Glycol reclamation Catalyst slurry Road tanker unloading
Enhanced Oil Recovery Hydrocarbon sludge Bitumen Export pumps
Water injection Asphalt Sump emptying
Polymer transfer Produced Water Management Black oils Slop oil
Surfactant transfer Produced water treatment White oils Bitumen
Skimmed oil transfer Industrial fuel oil Asphalt
Fracking Lubricating oil White oils
Slop oil Black oils
Sludge transfer Ship loading & unloading
Oily water treatment

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oil & gas industry

pioneering solutions that performance summary

deliver success Maximum Maximum differential Maximum fluid
flow rate pressure temperature
progressive cavity pumps 420 m3 / hr / 1850 US gpm 72 bar / 1045 psi 150 oC / 302 oF

Distinctive design features & benefits

Positive displacement: Low NPSHR: Ensures
Head developed is smooth operation with high
independent of speed, and tempreture and high vapour Seal Support System – API seal support system option (API plan 53B for illustration)
capacity is approximately pressure liquids
proportional to speed
Low internal velocity:
Self priming: Can work Ensures minimum
on gaseous liquids & do degradation of shear-
not require a foot valve up sensitive media
to 9.5 mwc and effective
even in high vacuum Ideal for multi-phase
conditions pumping: Can handle oil,
Coupling & Guard – As per API 610 / 671, AGMA 9001

water, gas and solids and

Non-clogging: Can handle combination together Gear Box – Conforming to AGMA standard
high percentage of solids in
suspension Smooth and non-
pulsating flow: No need
Versatile across of pulsation dampners
viscosity range: Can
handle liquids from water
to very high viscosity

Stator – Available in various

elastomers to suit the
application requirement

Connections – As per ANSI /

ASME B16.5 flange connections
with various ratings

Electric Motor – As per

IEC / NEMA standards for
Shaft Seal – As per API 682 hazardous duties
compliant single or double
Baseplate – Welded steel
mechanical seal
construction with drain
connection and lifting
arrangement Casing Drain – With or without
valve for ease of maintenance
Wetted Parts – Various material options
to suit wide range of applications

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oil & gas industry

delivering high performance summary

performance and results Maximum Maximum differential Maximum fluid
flow rate pressure temperature
twin screw pumps 1000 m3 / hr / 4140 US gpm 40 bar / 580 psi 350 oC / 302 oF

Distinctive design features & benefits

Long and trouble-free Uniform metered flow:
service life: Due to absence Being a positive displacement
of metal-to-metal contact pump, head developed is
between the pumping independent of speed, and
elements. Can even run dry capacity is approximately
for limited period of time proportional to speed Seal system – API seal
support system option

No axial thrust: Dual Capable of handling wide

flow of liquid in opposite variety of fluids: Clear
direction balances axial lubricating / non-lubricating
thrust as well as aggressive liquids
can be handled due to choice
Higher volumetric efficiency: of different designs and
Due to special double profile material of construction
of screw flanks
Safe to operate: Has in-built
High cavitation-free suction relief valve designed to
lift: Due to low NPSH bypass up to 100% capacity

Self-priming and capable Wider conformity to

of handling entrapped air / API 676,3rd edition
vapour / gas: Due to positive
displacement action and Shaft Seal – Single or double
being inherently self-priming mechanical seal as per API 682 and
with various flushing and quenching
plans

Connections – ANSI
/ ASME B16.5 flange
connections suitable for API
Timing Gear – Hardened steel spur
gears capable of transmitting higher
torque, also maintain the clearance
between the two screws resulting in
longer service life

Baseplate – Welded steel

construction with drain
connection and lifting
arrangement
Electric Motor – As per IEC / NEMA
Replaceable Liner – standards for hazardous duties
Renewable liners are standard
feature
8 9
oil & gas industry

customising solutions for engineered solution to closed /

every needs open drain oil vessels
We offer best-in-class custom-made designs when it comes to customised pumps for closed /
engineered SKIDS open drain oil & KO drum applications. Our products follow international design standards and
are instrumental in lowering energy consumption levels, reducing maintenance costs, increasing
We provide complete customised and modular solutions when it comes to pump skid systems operational safety and ensure optimum utilisation of capacity and excellent performance.
for oil & gas applications. Our skid pumps are designed according to the specific requirements of
our customers. Our offering includes complete instrumentation packages (PLC), starter panels,
variable frequency drives or motor control centres. Our modular designs come with the benefit of
sump and vessel emptying
a complete package that can be easily transported and installed onsite. From complete assembly Sumps and vessels play an important role in the oil & gas industry. They collect waste from
,to transportation, to installation, to commissioning, we provide our customers holistic services. open and closed drains, produced water and mixture of oil and chemicals which need to be
channelised into vessels to avoid harmful impact of wastes on the environment. Roto Pumps’
Our skid mounted packages typically comprise components such as:
progressive cavity pumps deliver the perfect solutions for high vapour pressure and low NPSHA,
Pumps Instrumentation presence of gas and solids.

Piping arrangement Protection control

Low NPSH
Flow meters Protection of all components Due to very low NPSH requirement, conventional pumping technology does not solve
the purpose.
Filters Roto Pumps’ semi-submersible pumps are manufactured to suit specific requirements and
overcome all problems. Our pumps are self-priming and capable of handling solids, liquids and
Pressure relief valves and other valves gases all put together.

Differential pressure gauges

Temperature & flow sensors / probes

Control panels

10 11
oil & gas industry

drilling waste management fracking

The drilling of oil & gas wells generates large volumes of drill cuttings and muds. Drilling mud Fracking or hydraulic fracking is a process that helps in extracting oil & gas from shale rock. It
is used to aid the drilling process. Muds are circulated through the drill bit for lubrication and involves drilling into the earth’s surface prior to injecting water, sand and chemicals into the rock
to help in carrying on the drill cuttings to the surface, where the mixture of mud and cuttings at a high pressure. This process helps in extracting large volumes of oil & gas from certain types
get separated. Roto Pumps’ range of pumps are used by the industry in many steps for drilling of rocks which would have otherwise been left unexplored.
waste management. The pumps are used for several purposes like cuttings handling systems
to handling heavy cuttings, and are the most preferred because of their non-clogging features. Roto Pumps’ comprehensive offerings are capable of handling highly viscous products and
suspended solids, and apply a low shear action to preserve the emulsion’s physical properties.
We offer ideal pumping solutions for handling highly viscous media i.e. mud & brine with limited This is precisely what makes our products ideal for metering and blending the components
space as this is also a key requirement for drilling waste management system. of the fracking liquid. Roto Pumps’ pumps can handle liquids with suspended solids and
variable viscosities.

produced water treatment

Oil wells sometimes produce large volumes of water with the oil, while gas wells tend to produce
meg reclamation
water in smaller proportion. Segregating this oil and water is an important as well as the most Monoethylene Glycol (MEG) reclamation is used to recover MEG and water components from
crucial process in an oil & gas refinery which involves the effective treatment of the oily water. MEG-water-salt-mixture by contacting the MEG-water-salt steam with a heated recycle stream
The same can be best achieved by using low shear pumps. of MEG. The MEG water components are vaporised and subsequently separated by distillation.
The separation process is carried out offshore under low NPSH conditions and typically involves
Roto Pumps’ range of pumps eliminate problems caused by emulsion formation easily because pre-treatment. Separation of MEG from impurities, MEG regeneration or concentration to
of its controlled running speeds and ensure excellent performance. Pumps from Roto Pumps original purity.
ensure that no demulsifying chemicals are required to be added thereby keeping the operating
costs substantially low. The properties of Roto Pumps’ progressive cavity pumps, specifically the constant flow with
minimal pulsation and the ability to handle highly viscous products with entrained solids, make
them ideal for several applications in this process.

12 13
oil & gas industry

enhanced oil recovery refinery waste water and sludge applications

Chemical injection EOR helps to free, trapped oil within the reservoir. Polymer is the material An oil refinery requires high temperatures and pressures as well as reliable equipment to
that plays an important role in the application of EOR technology, especially surfactant and convert crude into usable products. The unprocessed crude oil has to be refined into consumable
hydrogel polymers. In the technology, surfactant polymer is injected to the reservoir to reduce petroleum products. These refined products are categorised into three products i.e. light
an interfacial tension between oil and water and is able to wipe out the trapped oil from the distillates, medium distillates and heavy distillates.
reservoir rock and hence, increase the oil production. The most common polymer used for this
Roto Pumps’ progressive cavity range pumps are very suitable for effectively handling abrasive
application is polyacrylamide group, which is mixed in the special blender. Our PCP Pumps are
sludges and slurries. Our products are known for delivering accurate and repeatable flow rate.
ideal choice for handling viscous and sheer sensitive media.
Our open hopper pumps are the best suitable solution for handling non flowable products like
Roto Progressive Cavity Pumps are the ideal choice to handle polymers with variable oily sludge cake with dry solids contents.
viscosities and flow rates due to low axial velocities.

14 15
oil & gas industry

engineered solution to refinery,

production, storage & distribution

There are numerous

application-related
Efficiently handling challenges that the oil &
abrasive sludges and gas industry has to face on a
slurries is a highly critical daily basis. Our customised
process in refining. It products available in
needs high expertise horizontal, vertical & semi-
and precision… and Roto
submersible variations are
Pumps’ PCP and TSP
pumps provide the oil & not the preferred choice but
gas industry the much are also the perfect solution
needed solution to these challenges

Segregating oil and

produced water is a
highly complex pumping Our products have the
challenge in a refinery. capability to handle all kinds
When it comes to of fluids like sludges and
solutions, the oil & gas slurries, catalyst slurries
industry trusts on Roto and non-flowable products
Pumps’ Engineered Skids like oily sludge cakes with
for effective results dry solid content and offer
complete trouble-free
operations due to its non-
clogging feature

16 17
oil & gas industry

offering products for Sub Sea Pumping Pumping Heavy Black

numerous applications Crude Oil at North Sea Oils at Refinery

Drilling Mud
Pumping
Pumping Vacuum
Residue at
Refinery
Closed Drain Vessel
Pumping Oil and Water at
Group Gathering Station

Close Drain Vessel

Pumping Crude Oil
Pumping Well and Water
Water and
Natural Gas

Pumping Bitumen at
Storage Terminal

Pumping Produced Pumping Crude Oil

Water to Processing Unit

18 19
 efficientt
innovative
innovative reliable
efficient innovative
reliable efficient

innovative
efficient reliable reliable
reliable reliable
innovative
innovative

i
reliable
innovative
reliable

ROTO PUMPS LTD.

Marketing Head Office Subsidiaries
Roto House, 13 Noida Special Economic Zone, Roto Pumpen GmbH
Noida - 201305, India Am Brühl 17, 32423 Minden, Germany
Tel.: +91 120 2567902-5 Fax: +91 120 2567911 Tel.: +49 571 40410077
Email: contact@[Link] Email: lange-burchard@[Link]

Branch Offices and Warehouses Roto Pumps North America, Inc.

United Kingdom 9023 E 46th St, 472192, Tulsa, Oklahoma 74147
Unit 1 St. Elizabets Park, Grey Street, Denton, Tel.: +1 918 280 9144, Fax: +1 918 806 6853
Manchester, M34 3RU Email: into@[Link]
Tel.: +44 151 4775511 Fax: +44 161 4747900
Email: sales@[Link]

Australia
26, Deans Court, Dandenong South, Victoria 3175
Tel.: +61 3 97945200 Fax: +61 3 97945900
Email: melb@[Link] [Link]