4.
CONFIRMATION OF
4. THE OPERATION START–UP PROCEDURE B–65165E/01
4.3.6 The measurement positions and connector connections vary from one
Checking The detector configuration to another. Check the waveform with Table 4.3.4.
The check terminals are on the check board.
Feedback Signal
Waveform Do not observe the feedback signal before the parameters for the detectors
are set. Phase A, B, and Z signals are not output until the parameters are
loaded from the CNC.
Table 4.3.6 Check Terminals by Detector Configuration
Motor speed
p Cs contour control
Position feed- One–rotation Connector
No. Detector feedback sig- Spindle posi-
back signal signal Motor speed connection
nal tion
Pulse generator PA1,PB1 JY2
1
1. Position coder PAD,PBD PSD JY4
Magnetic sensor MSA1 LSA1 JY3
Built–in sensor PA1,PB1 PA1,PB1 PS1 JY2
2
2.
External reference signal EXTSC1 JY3
JY5
Pulse generator PA2,PB2
(NOTE1)
3.
Separate built–in sensor JY2
PA1,PB1 PS1
(spindle) (NOTE1)
High–resolution magnetic pulse Z (NOTE2)
4. PA2,PB2 PA2,PB2 PA3,PB3 PA3,PB3 JY5
coder (built–in motor) PSD
High–resolution magnetic pulse
PA1,PB1 PA4,PB4 JY2
coder (motor)
5
5.
High–resolution magnetic pulse Z(NOTE2)
PA2,PB2 PA3,PB3 JY5
coder (spindle) PSD
High–resolution magnetic pulse
PA1,PB1 PA4,PB4 JY2
coder (motor)
6.
High–resolution magnetic pulse
PAD,PBD PSD PA3,PB3 JY4
coder (spindle)
Pulse generator PA1,PB1 JY2
MAIN
side Position coder PAD,PBD PSD JY4
(NOTE 3)
Magnetic sensor MSA1 LSA1 JY3
7
7.
Pulse generator PA2,PB2 JY6
SUB side
Position coder PAD,PBD PSD JY8
(NOTE 3)
Magnetic sensor MSA2 LSA2 JY7
MAIN Built–in sensor PA1,PB1 PA1,PB1 PS1 JY2
id
side External reference
(NOTE 3) signal EXTSC1 JY3
8
8.
Built–in sensor PA2,PB2 PA2,PB2 PS2 JY6
SUB side
(NOTE 3) External reference EXTSC2 JY7
signal
NOTE1
Position where the connector for SPM–2.2 to –11 is
connected.
For SPM–15 to –30, see the table below.
44
4. CONFIRMATION OF
B–65165E/01 START–UP PROCEDURE THE OPERATION
Table 4.3.6 Check Terminals by Detector Configuration (continued)
Motor speed
p Cs contour control
Position feed- One–rotation Connector
No. Detector feedback sig- Spindle posi-
back signal signal Motor speed connection
nal tion
Pulse generator PA1,PB1 JY2
9
9. Separate built–in sensor
PA2,PB2 PS2 JY6
(spindle)
NOTE2
Check terminal Z is on the preamplifier printed–circuit
board.
The PSD signal is a square wave produced from the Z signal
(analog waveform). It is on the check board.
NOTE3
All output signals are for the currently selected spindle
(MAIN or SUB).
(1) Motor speed feedback signal (pulse generator)
Measurement conditions
Direction of rotation: Normal (CCW), reverse (CW)
Motor speed : 1500 rpm
No. Measurement location Sample waveform
1. PA1,PB1
(PA2, PB2 for the sub–
spindle)
Vs
VRM (2. 5V) Vo
0V
Measure- Make sure that the mea-
ment item Standard surement meets the
standard.
Vs ampli- 0.64
tude to 0.90V
Vo offset 2.5V Measure with a digital
±90mV voltmeter in the DC
range.
45
4. CONFIRMATION OF
4. THE OPERATION START–UP PROCEDURE B–65165E/01
(2) Motor speed feedback signal (for other than built–in sensor α 0.5)
Measurement conditions
Direction of rotation: Normal (CCW), reverse (CW)
Motor speed : 1500 rpm
No. Measurement location Sample waveform
1. PA1,PB1
(PA2, PB2 for the sub–
spindle) Vs
Ripple
VRM (2. 5V) 70mV
max. Vo
0V
PA1
(PA2)
0V
PB1
θ
(PB2)
0V
Adjust the mounting position of the detector
so that the ripple in the output signal does not
exceed 70 mV.
Measure- Make sure that the mea-
ment item Standard surement meets the
standard.
Vs ampli- 0.66
tude to 0.93V
Detection gear Vo offset 2.5V Measure with a digital
±272mV voltmeter in the DC
CW range.
Motor
θ phase 90±3° When the motor is ro-
difference tating clockwise (CW)
as viewed from the
detection gear side
2. PS1
(PS2 for the sub–spindle)
Vs
VRM (2. 5V) Vo
0V
Measure- Make sure that the mea-
ment item Standard surement meets the
standard.
Vs ampli- 1.08
tude to 2.40V
Vo offset 2.5V Measure with a digital
±500mV voltmeter in the DC
range.
46
4. CONFIRMATION OF
B–65165E/01 START–UP PROCEDURE THE OPERATION
(3) Motor speed feedback signal
Measurement conditions
Direction of rotation: Normal (CCW), reverse (CW)
Motor speed: 1500 rpm
No. Measurement location Sample waveform
1. PA1,PB1
(PA2, PB2 for the sub–
spindle) Vs
Ripple
VRM (2. 5V) 70mV
max. Vo
0V
PA1
(PA2)
0V
PB1
θ
(PB2)
0V
Adjust the mounting position of the detector
so that the ripple in the output signal does not
exceed 70 mV.
Measure- Make sure that the mea-
ment item Standard surement meets the
standard.
Vs ampli- 0.50
tude to 1.45V
Detection gear Vo offset 2.5V Measure with a digital
±295mV voltmeter in the DC
CW range.
Motor
θ phase 90±3° When the motor is ro-
difference tating clockwise (CW)
as viewed from the
detection gear side
2. PS1
(PS2 for the sub–spindle) Example 1 Example 2
Vs
VRM (2. 5V) Vo
0V
Measure- Make sure that the mea-
ment item Standard surement meets the
standard.
Vs ampli- 2V min. If the Vs amplitude is
tude not less the 2 V, the
waveform may be
clamped.
Vo offset 2.5V Measure with a digital
±500mV voltmeter in the DC
range.
47
4. CONFIRMATION OF
4. THE OPERATION START–UP PROCEDURE B–65165E/01
(4) Cs contour control feedback signal (motor speed feedback signal,
spindle position feedback signal)
The preamplifier was factory–set, but you should check its waveform
after it is mounted on the machine. If it does not meet the standard,
you must readjust it.
After mounting the sensor, check the waveform before you mount the
pulley, draw bar, brake, etc.
Direction of rotation: Normal (CCW), reverse (CW)
Motor speed: 1500 rpm
No. Measurement location Sample waveform
1. Motor speed feedback
signal (128λ/rev.)
PA1,PB1
(PA2, PB2 for the built– Vs
in type)
Spindle position feed-
back signal (1λ28/rev.) VRM (2. 5V) Vo
PA2,PB2
0V
Measurement point
(The name of the poten-
tiometer is underlined.)
Measure-
M If the measurement does
ment item Standard
not meet the standard,
adjust by turning the po-
tentiometer on the pre-
amplifier.
Vs ampli- 0.86 PA1(PA2) : A3G
tude to 1.20V PB1(PB2) : B3G
Vo offset 2.5V Measure with a digital
±24mV voltmeter in the DC
range.
PA1(PA2) : A30
PB1(PB2) : B30
2. Spindle position feed-
back signal
(90,000λ/rev.)
PA3,PB3 Vs
Motor speed feedback
signal (90,000λ/rev.)
PA4,PB4 VRM (2. 5V) Vo
0V
Measurement point
(The name of the poten-
tiometer is underlined.)
M
Measure- If the measurement does
ment item Standard
not meet the standard,
adjust by turning the po-
tentiometer on the pre-
amplifier.
Vs ampli- 1.20 PA3(PA4) : A1G
tude to 1.51V PB3(PB4) : B1G
Vo offset 2.5V Measure with a digital
±15mV voltmeter in the DC
range.
PA3(PA4) : A1O
PB3(PB4) : B1O
48
4. CONFIRMATION OF
B–65165E/01 START–UP PROCEDURE THE OPERATION
No. Measurement location Sample waveform
3. 1. One–rotation signal
Z Z2
Observe the waveform VRM
between the check ter- (2. 5V) Z1
minal Z on the preampli-
fier and VRM.
Measure- Measurement point
ment item Standard (The name of the poten-
tiometer is underlined.)
Z1,Z2 Z18Z2 If the measurement
Z1,Z2 does not meet the
y60mV standard, adjust by
turning potentiometer
ZO on the preamplifi-
er.
B1O B1G A3O A3G B3O B3G
A1O A1G ZO
Z VRM 0V 5V
f f f f
CN0 CN1 CN2
Table 4.3.4 (d) Preamplifier Printed–Circuit Board
4.3.7 (1) Overview
Observing The Internal By using the check board, you can convert digital signals used for
Data control in the spindle amplifier module to analog voltage, and observe
the conversion result with an oscilloscope. The internal data can be
indicated also with the five–digit display.
D A20B–2001–0830
This model has two analog output channels (CH1 and CH2)
at which the internal data (with output of –5 V to +5 V) can
be observed. It also has CH1D and CH2D at which specific
bits such as data bits can be observed.
D A20B–1005–0740
This model outputs internal data (output of 0 to 11 V) at
terminals LM and SM using the analog output circuit for the
load meter (LM) and speedometer (SM).
49
