GA90160
GA90160
TOTAL CONTROL
From the Elektronikon® compressor controller to the
ES compressor room controller, Atlas Copco uses the
most advanced algorithms designed to reduce your
energy costs and ensure your peace of mind by keeping
reliability at the maximum level.
Beyond a superior screw element
Efficient, reliable and built to last, the GA 90+-160+ / GA 132-160 VSD compressors are designed to
provide high quality compressed air even under harsh conditions. Thanks to Atlas Copco’s
INTEGRATED PURITY
The filters and integrated refrigerant-type air dryer (IFD)
efficiently remove moisture, aerosols and dirt particles
to protect your investment. This quality air expands the
life of equipment, increasing efficiency and ensuring
quality in your final product.
1
FULLY OPTIMIZED SYSTEM
The ES Multiple Compressor Control manages up to 30
compressors simultaneously. The result is a substantial
reduction in system pressure and energy consumption,
in addition to minimal compressed air leakage and a more stable
pressure across the network.
2
DUAL PRESSURE SET POINT
The production process creates fluctuating levels of demand which
can create energy waste in low use periods. The Elektronikon can
4 BAR 7 BAR
manually or automatically create two different system pressure
bands to optimize energy use and reduce costs at low use times.
3
DELAYED SECOND STOP
The sophisticated Delayed Second Stop (DSS) runs the drive
motor only when needed. Because the Elektronikon maintains
the desired system pressure while minimizing the drive motor
run time, energy consumption is kept at a minimum.
POWER POWER
Loaded Loaded
Unloaded Unloaded
Stopped
TIME TIME
Saved Energy
4
SAVER CYCLE
Saver cycle technology reduces the energy consumption of the
integrated refrigerant dryers in light load applications. Using an
ambient sensor to monitor the required dew point suppression,
the Elektronikon starts and stops the dryer when the compressor
has stopped – minimizing energy use and protecting the air
system from corrosion.
Driving down energy costs
Energy costs can constitute up to 80% of the lifecycle costs (LCC) on the time of day, week or even month of the year. With Atlas
of a compressor. The generation of compressed air can account Copco’s VSD technology, air production mirrors air requirement,
for more than 40% of a plant’s total electricity costs. In almost meaning that fluctuating demand no longer results in high
every production environment air demand fluctuates depending energy costs.
THE HIGH PRICE OF FLUCTUATING DEMAND VSD: VARIABLE VOLUME, CONTROLLED COSTS
• Eliminating the inefficient transition period from full to no load • Minimizing system leakage due to a lower system pressure.
power. • Increasing flexibility with soft starting gradual motor ramp-up
• Avoiding excessive off load power consumption. to avoid electricity surges.
• Maintaining the net pressure band within 0.10 bar, 1.5 psi. • Offering flexible pressure selection from 3,5 to 14 bar with
• Reducing overall average working pressure. electronic gearing to ensure lowered electricity costs.
Using innovative analysis technology, Atlas Copco engineers could bring to your production process. Ask your Atlas Copco
can map the fluctuations in demand in your current compressed representative for more information.
air system and simulate the energy savings a VSD compressor
Economy + Efficiency = VSD
ADDITIONAL VSD BENEFITS
• The constant net pressure provides stability for all processes that No current peaks
use compressed air.
Star Delta
• Current peaks during start-up are eliminated. 800 DOL
- VSD compressors can be started and stopped without limitation. Soft Starter
0 10 20
Seconds
non-integrated 100 %
solution
Atlas Copco
integrated solution integrated VSD
non-integrated VSD
speed windows
• The machine is tested for the complete speed range to eliminate • Special attention is given to the electric motor, which is
any ‘speed windows’ that could jeopardize the energy savings specifically designed for VSD operation (inverter duty motor).
and the stable net pressure. (Turndown capability of the Bearings are protected against induced bearing currents and
compressor is maximized to 80-85%.) both motor and converter are perfectly tuned to obtain the
highest possible efficiency over the entire speed range.
0.75
0.7
0.65
Price /liter (€)
0.6
0.55
0.5
0.45
0.4
0.35
0.3
Shaft power
100 %
Recoverable energy
94 %
…recover energy
HOW DO I BENEFIT?
You save energy wherever you add the recovered
energy as an auxiliary source to reduce your operating
costs.
The investment needed to link the hot oil circuit from
the compressor to the existing water circuit is relatively
modest and the time needed before seeing payback
from your investment is generally very short.
showers
Lifecycle cost
570,000 *
90,000
Savings (€)
60,000
central heating
30,000
0
1 2 3 10
Year
HOW CAN THE RECOVERED ENERGY BE USED? Investment in energy recovery system is recovered in less than 2 months
The hot water generated can be put to several uses in the
Compressor is paid back in less than 2 years
industry:
Net gain of €570,000 in 10 years*
• as preheated boiler feed water for industrial processes
• for space heating by circulation in radiators or for showers * Calculation only includes energy costs as maintenance will remain approximately
• for other industrial applications like dyeing textiles, operation the same as for a standard compressor.
At Atlas Copco, our responsibility doesn’t stop when within 24 hours ensures optimum availability and reliability of
the product is delivered. An extensive portfolio of exclusive your compressed air systems with the lowest possible
Aftermarket products and services is designed to add maximum operating costs. We deliver this complete service guarantee
value for our customers – no hidden costs, no surprises and through our extensive Aftermarket organization, maintaining
minimized risk to your processes. Guaranteed serviceability our position as the leader in compressed air.
ACTIVITY PRODUCT*
* More information is available from your local Atlas Copco customer center.
Complete scope suiting all needs
Included as Standard
Heavy duty Air inlet filter TEFC IP55 Class F electric motor
Air intake valve (not on VSD units) Pre mounted electrical and VSD cubicles
VSD cooling fans for air cooled units Air / oil separator
Electronic water drains with no loss of compressed air Full load / no load regulation system (not for VSD)
Oil containing structural skid with no need for foundations Stainless steel tube and Shell coolers for water cooled units
Available options / Model GA 90+ - 160+ GA 110 - 160 GA 132 - 160 VSD
Full Feature: integrated ID refrigerant dryer x x x
Integrated DD pre-filter (only with integrated dryer) x x x
Integrated energy recovery system x x x
Separate air intake x x x
Modulation Control x x N.A.
High Ambient Version (up to 55 ºC / 131 ºF * ) x x x
Phase sequence relay x x standard**
PT1000 Thermal protection in the main motor windings and bearings x x standard**
Oversized main motor x N.A. N.A.
Anti-condensation Heater in the main motor x x N.A.
VSD cabinet heavy duty filtration (Applicable for VSDs) N.A. N.A. x
Nema 4 Cubicle x x N.A.
Roto-Xtend Duty fluid 8000h x x x
NPT connections x x x
Anchor Pads x x x
Performance test certificate x x x
Witnessed performance test x x x
Material Certificates x x x
Seaworthy packaging x x x
Rain Protection Kit x x N.A.
IT / NT network system x x x
SPM vibration monitoring system x x x
GSM alarm messaging system x x x
Automatic water shut-off valve for water cooler units x x x
Thermostatic water regulating valve N.A. N.A. x
* GA Full feature 50 ºC / 122 ºF; GA VSD 50 ºC / 122 ºF; GA fix speed Pack 55 ºC / 131 ºF
** Functionalities integrated in the frequency converter protections
Dimensions
Aircooled Pack Aircooled Full Feature Watercooled Pack & Full Feature
Compressor type L W H L W H L W H
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
GA 90+-160+ 2600 102 2000 79 2000 79 3200 126 2000 79 2000 79 2600 102 1630 64 2000 79
GA 110-160 2600 102 2000 79 2000 79 3200 126 2000 79 2000 79 2600 102 1632 64 2000 79
GA 132-160 VSD 3200 126 2000 79 2000 79 3800 150 2002 79 2347 92 3200 126 1630 64 2347 92
W
L
Technical specifications
GA 90+-160+ / GA 110-160 / GA 132-160 VSD – 50Hz
Capacity Installed motor Noise
Maximum working pressure Weight
FAD (1) power Level (2)
COMPRESSOR Full Full
TYPE Pack Pack Full Feature Pack
Feature (3) Feature
bar (e) psig bar (e) psig l/s m3/min cfm l/s m3/min cfm kW HP dB(A) kg lb kg lb
GA 50Hz
GA 90+ - 5.5 5.5 80 5.3 77 330 19.8 699 333 20.0 706 90 125 68 2917 6417 3310 7282
GA 90+ - 7.5 7.5 109 7.3 106 292 17.5 619 293 17.6 621 90 125 68 2917 6417 3310 7282
GA 90+ - 8.5 8.5 123 8.3 120 274 16.4 581 275 16.5 583 90 125 68 2897 6373 3290 7238
GA 90+ - 10 10 145 9.8 142 244 14.6 517 244 14.6 517 90 125 68 2709 5960 3102 6824
GA 90+ - 14 14 203 13.8 200 196 11.8 415 204 12.2 432 90 125 68 2709 5960 3102 6824
GA 110 - 7.5 7.5 109 7.3 106 342 20.5 725 343 20.6 727 110 150 69 2779 6114 3172 6978
GA 110 - 8.5 8.5 123 8.3 120 324 19.4 687 326 19.6 691 110 150 69 2779 6114 3172 6978
GA 110 - 10 10 145 9.8 142 297 17.8 629 297 17.8 630 110 150 69 2759 6070 3152 6934
GA 110+ - 5.5 5.5 80 5.3 77 401 24.1 850 404 24.2 856 110 150 69 2967 6527 3360 7392
GA 110+ - 7.5 7.5 109 7.3 106 356 21.4 754 357 21.4 756 110 150 69 2967 6527 3360 7392
GA 110+ - 8.5 8.5 123 8.3 120 337 20.2 714 338 20.3 716 110 150 69 2967 6527 3360 7392
GA 110+ - 10 10 145 9.8 142 306 18.4 649 306 18.4 648 110 150 69 2947 6483 3340 7348
GA 110+ - 14 14 203 13.8 200 245 14.7 519 252 15.1 534 110 150 69 2759 6070 3152 6934
GA 132 - 7.5 7.5 109 7.3 106 405 24.3 858 406 24.4 860 132 175 70 3134 6895 3527 7759
GA 132 - 8.5 8.5 123 8.3 120 385 23.1 816 386 23.2 818 132 175 70 3134 6895 3527 7759
GA 132 - 10 10 145 9.8 142 356 21.4 754 356 21.4 754 132 175 70 3114 6851 3507 7715
GA 132+ - 5.5 5.5 80 5.3 77 471 28.3 998 475 28.5 1006 132 175 70 3271 7196 3644 8017
GA 132+ - 7.5 7.5 109 7.3 106 424 25.4 898 425 25.5 901 132 175 70 3251 7152 3644 8017
GA 132+ - 8.5 8.5 123 8.3 120 401 24.1 850 402 24.1 852 132 175 70 3251 7152 3644 8017
GA 132+ - 10 10 145 9.8 142 368 22.1 780 368 22.1 780 132 175 70 3237 7121 3630 7986
GA 132+ - 14 14 203 13.8 200 295 17.7 625 301 18.1 638 132 175 70 3049 6708 3442 7572
GA 160 - 7.5 7.5 109 7.3 106 505 30.3 1070 506 30.4 1072 160 215 71 3361 7394 3754 8259
GA 160 - 8.5 8.5 123 8.3 120 480 28.8 1017 481 28.9 1019 160 215 71 3341 7350 3734 8215
GA 160 - 10 10 145 9.8 142 443 26.6 939 443 26.6 939 160 215 71 3341 7350 3734 8215
GA 160+ - 10 10 145 9.8 142 443 26.6 939 443 26.6 939 160 215 71 3341 7350 3734 8215
GA 160+ - 14 14 203 13.8 200 362 21.7 767 369 22.1 782 160 215 71 3327 7319 3720 8184
bar (e) psig bar (e) psig l/s m3/min cfm kW HP dB(A) kg lb kg lb
GA VSD 50Hz
GA 132 VSD - 8.5 3.5 51 3.5 51 97 - 539 5.8 - 32.3 206 - 1142 132 175 68 3930 8646 4248 9346
7 102 7 102 93 - 457 5.6 - 27.4 197 - 968 132 175 68 3930 8646 4248 9346
8 116 8 116 91 - 435 5.5 - 26.1 193 - 922 132 175 68 3930 8646 4248 9346
GA 132 VSD - 10 6 87 6 87 94 - 481 5.6 - 28.9 199 - 1019 132 175 68 3930 8646 4248 9346
8 116 8 116 91 - 435 5.5 - 26.1 193 - 922 132 175 68 3930 8646 4248 9346
9.5 138 9.5 138 89 - 403 5.3 - 24.2 189 - 854 132 175 68 3930 8646 4248 9346
GA 132 VSD - 14 9 131 9 131 90 - 412 5.4 - 24.7 191 - 873 132 175 68 3930 8646 4248 9346
10 145 10 145 88 - 391 5.3 - 23.5 186 - 828 132 175 68 3930 8646 4248 9346
13.5 196 13.5 196 81 - 325 4.9 - 19.5 172 - 689 132 175 68 3930 8646 4248 9346
GA 160 VSD - 8.5 3.5 51 3.5 51 97 - 527 5.8 - 34.3 206 - 1212 160 215 69 3930 8646 4248 9346
7 102 7 102 93 - 540 5.6 - 32.4 197 - 1144 160 215 69 3930 8646 4248 9346
8 116 8 116 91 - 515 5.5 - 30.9 193 - 1091 160 215 69 3930 8646 4248 9346
GA 160 VSD - 10 6 87 6 87 94 - 566 5.5 - 34.0 199 - 1199 160 215 69 3930 8646 4248 9346
8 116 8 116 91 - 515 5.5 - 30.9 193 - 1091 160 215 69 3930 8646 4248 9346
9.5 138 9.5 138 89 - 480 5.3 - 28.8 189 - 1017 160 215 69 3930 8646 4248 9346
GA 160 VSD - 14 9 131 9 131 90 - 492 5.4 - 29.5 191 - 1042 160 215 69 3930 8646 4248 9346
10 145 10 145 88 - 469 5.3 - 28.1 186 - 994 160 215 69 3930 8646 4248 9346
13.5 196 13.5 196 82 - 394 4.9 - 23.6 174 - 835 160 215 69 3930 8646 4248 9346
(1) Unit Performace Measured according to ISO 1217, Ed. 3, FAD is measured at the following working pressures (4) Maximum working pressure for GA VSD - 8.5; 10;
Annex C - 1996 - 5.5 bar variants at 5 bar 14 bar (e) / GA VSD FF - 8.3; 9.8 ; 13.8 bar
- 7.5 bar variants at 7 bar
Reference conditions: Integrated dryer compressed air pressure dewpoint at dryer
- 8.5 bar variants at 8 bar
- Absolute inlet pressure 1 bar (14,5 psi) reference conditions 3 ºC
- 10 bar variants at 9.5 bar
- Intake air temperature 20 ºC (68 ºF)
- 14 bar variants at 13.5 bar Integrated DD filter Particle removal down to 1 micron and
- Cooling medium temperature 20 ºC (68 ºF)
maxium remaining aerosol 0.1mg/m3
(2) Noise Level: Measured according to ISO 2151: 2004 using
ISO 9614/2
(3) Max working pressure is reduced by 0.2 bar when
integrated DD filter option is selected
Technical specifications
GA 90+-160+ / GA 110-160 / GA 132-160 VSD – 60Hz
Capacity Installed motor Noise
Maximum working pressure Weight
FAD (1) power Level (2)
COMPRESSOR Full Full
TYPE Pack Pack Full Feature Pack
Feature (3) Feature
m3/
bar (e) psig bar (e) psig l/s m3/min cfm l/s cfm kW HP dB(A) kg lb kg lb
min
GA 60Hz
GA 90+ - 75 5.5 80 5.3 77 343 20.6 727 346 20.8 733 90 125 68 2917 6417 3310 7282
GA 90+ - 100 7.4 107 7.2 104 302 18.1 640 303 18.2 642 90 125 68 2917 6417 3310 7282
GA 90+ - 125 9.1 132 8.9 129 274 16.4 581 275 16.5 583 90 125 68 2897 6373 3290 7238
GA 90+ - 150 10.9 158 10.7 155 239 14.3 506 239 14.3 506 90 125 68 2709 5960 3102 6824
GA 90+ - 200 14 203 13.5 196 205 12.3 434 213 12.8 451 90 125 68 2709 5960 3102 6824
GA 110 - 100 7.4 107 7.2 104 350 21.0 742 352 21.1 746 110 150 69 2779 6114 3172 6978
GA 110 - 125 9.1 132 8.9 129 320 19.2 678 322 19.3 682 110 150 69 2779 6114 3172 6978
GA 110 - 150 10.9 158 10.7 155 286 17.2 606 286 17.2 606 110 150 69 2759 6070 3152 6934
GA 110+ - 75 5.5 80 5.3 77 406 24.4 860 409 24.5 867 110 150 69 2967 6527 3360 7392
GA 110+ - 100 7.4 107 7.2 104 363 21.8 769 364 21.8 771 110 150 69 2967 6527 3360 7392
GA 110+ - 125 9.1 132 8.9 129 331 19.9 701 332 19.9 703 110 150 69 2967 6527 3360 7392
GA 110+ - 150 10.9 158 10.7 155 295 17.7 625 295 17.7 625 110 150 69 2947 6483 3340 7348
GA 110+ - 200 14 203 13.5 196 248 14.9 525 255 15.3 540 110 150 69 2759 6070 3152 6934
GA 132 - 100 7.4 107 7.2 104 403 24.2 854 405 24.3 858 132 175 70 3134 6895 3527 7759
GA 132 - 125 9.1 132 8.9 129 370 22.2 784 371 22.3 786 132 175 70 3134 6895 3527 7759
GA 132 - 150 10.9 158 10.7 155 336 20.2 712 336 20.2 712 132 175 70 3114 6851 3507 7715
GA 132+ - 75 5.5 80 5.3 77 467 28.0 990 471 28.3 998 132 175 70 3271 7196 3644 8017
GA 132+ - 100 7.4 107 7.2 104 421 25.3 892 422 25.3 894 132 175 70 3251 7152 3644 8017
GA 132+ - 125 9.1 132 8.9 129 385 23.1 816 386 23.2 818 132 175 70 3251 7152 3644 8017
GA 132+ - 150 10.9 158 10.7 155 346 20.8 733 346 20.8 733 132 175 70 3237 7121 3630 7986
GA 132+ - 200 14 203 13.5 196 290 17.4 614 296 17.8 627 132 175 70 3049 6708 3442 7572
GA 160 - 100 7.4 107 7.2 104 475 28.5 1006 477 28.6 1011 150 200 71 3361 7394 3754 8259
GA 160 - 125 9.1 132 8.9 129 437 26.2 926 438 26.3 928 150 200 71 3341 7350 3734 8215
GA 160 - 150 10.9 158 10.7 155 397 23.8 841 397 23.8 841 150 200 71 3341 7350 3734 8215
GA 160+ - 150 10.9 158 10.7 155 397 23.8 841 397 23.8 841 150 200 71 3341 7350 3734 8215
GA 160+ - 200 14 203 13.5 196 337 20.2 714 345 20.7 731 150 200 71 3327 7319 3720 8184
bar (e) psig bar (e) psig l/s m3/min cfm kW HP dB(A) kg lb kg lb
GA VSD 60Hz
GA 132 VSD -125 3.5 51 3.5 51 97 - 539 5.8 - 32.3 206 -1142 132 175 68 3930 8464 4248 9346
6.9 100 6.9 100 93 - 459 5.6 - 27.5 197 - 973 132 175 68 3930 8464 4248 9346
8.6 125 8.6 125 90 -420 5.4 - 25.2 191 - 890 132 175 68 3930 8464 4248 9346
GA 132 VSD - 150 6 87 6 87 94 - 481 5.4 - 25.2 191 - 890 132 175 68 3930 8646 4248 9346
8.6 125 8.6 125 90 - 420 5.4 - 25.2 191 - 890 132 175 68 3930 8646 4248 9346
10.4 151 10.4 151 87 - 383 5.2 - 23.0 184 - 812 132 175 68 3930 8646 4248 9346
GA 132 VSD - 200 9 131 9 131 90 - 412 5.4 - 24.7 191 - 873 132 175 68 3930 8646 4248 9346
10.4 151 10.4 151 87 - 383 5.2 - 23. 0 184 - 812 132 175 68 3930 8646 4248 9346
13.5 196 13.5 196 81 - 325 4.9 - 19.5 172 - 689 132 175 68 3930 8646 4248 9346
GA 160 VSD - 125 3.5 51 3.5 51 97 - 572 5.8 - 34.3 206 - 1212 160 215 69 3930 8646 4248 9346
6.9 100 6.9 100 93 - 543 5.6 - 32.6 197 - 1151 160 215 69 3930 8646 4248 9346
8.6 125 8.6 125 90 - 501 5.4 - 30.1 191 - 1062 160 215 69 3930 8646 4248 9346
GA 160 VSD - 150 6 87 6 87 94 - 566 5.6 - 34.0 199 - 1199 160 215 69 3930 8646 4248 9346
8.6 125 8.6 125 90 - 501 5.4 - 30.1 191 - 1062 160 215 69 3930 8646 4248 9346
10.4 151 10.4 151 87 - 461 5.2 - 27.7 184 - 977 160 215 69 3930 8646 4248 9346
GA 160 VSD - 200 9 131 9 131 90 - 492 5.4 - 29.5 191 - 1042 160 215 69 3930 8646 4248 9346
10.4 151 10.4 151 87 - 461 5.2 - 27.7 184 - 977 160 215 69 3930 8646 4248 9346
13.5 196 13.5 196 82 - 394 4.9 - 23.6 174 - 835 160 215 69 3930 8646 4248 9346
(1) Unit Performace Measured according to ISO 1217, Ed. 3, FAD is measured at the following working pressures (4) Maximum working pressure for GA VSD - 8.5; 10;
Annex C - 1996 - 75 psi variants at 73 psi 14 bar (e) / GA VSD FF - 8.3; 9.8; 13.8 bar
- 100 psi variants at 100 psi
Reference conditions: Integrated dryer compressed air pressure dewpoint at dryer
- 125 psi variants at 125 psi
- Absolute inlet pressure 1 bar (14,5 psi) reference conditions 3 ºC
- 150 psi variants at 150 psi
- Intake air temperature 20 ºC (68 ºF)
- 200 psi variants at 200 psi Integrated DD filter Particle removal down to 1 micron and
- Cooling medium temperature 20 ºC (68 ºF)
maxium remaining aerosol 0.1mg/m3
(2) Noise Level: Measured according to ISO 2151: 2004 using
ISO 9614/2
(3) Max working pressure is reduced by 0.2 bar when
integrated DD filter option is selected
In order to be First in Mind—First in Choice® for all your
compressed air needs, Atlas Copco delivers the products
and services that help increase your business’ efficiency
and profitability.
www.atlascopco.com