3/13/23, 8:44 AM Risk Database

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 1/17
3/13/23, 8:44 AM Risk Database

CT Reformat Operation
Operations Integrity Management System

Form Title: Hazard Identification and Risk Control Analysis [HIRCA] Form

Mandatory Information As Applicable

BU BL sBL Date Client Well No Project Name

AGU CSC All 2023-03-13

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

267 Operational Pumping Flammable Fluids Safety -3 4 -12 Ensure the fluids Vapor Pressure and Flash Points Fire extinguishers as per recommendation in -2 2 -4
is known Standard
Ensure all unit are grounded proper as per Crew trained in Fire fighting
Standard Review Emergency response plan
Job supervisor are current on pumping Flammable Review First Aid treatment plan
fluids standard certification Barricaded the area and only authorized personnel
Complete RA for pumping flammable fluids are allowed
Follow Pumping Flammable and combustible Fluid Perform tool box talk to highlight the risks
standard Wear proper PPE
Only authorized personnel can handling fluids Equipment inspected and tested to ensure no leaks
Wear proper PPE during the jobs
Ensure good ventilation in the mixing and pumping Evacuation plan and escape route must be clearly
area defined
Keep proper distance away from ignition sources Safety and emergency devices must be inspected
(30m) and test (Emergency shut down, OPD, Engine
Keep flammable fluids cistern min 50m distance Emergency kills)
from wellhead
Complete PTW and risk assessment before the job
Job is to be performed early in the morning to avoid
heat during the day

270 Operational CSC equipment rig up and rig Personnel injury, equipment Safety -3 3 -9 Perform prejob meeting and TBT before spotting/rig Wear proper PPE and safety device Review -2 2 -4
down damage could occur if not up/rig down equipment Perform risk assessment emergency response plan Review first aid plan and
done properly. Pinch points, before the tasks (Identify pinch points, lifting first aid kits Use tag line when lifting heavy
Lifting heavy objects, Lifting technique, lifting of load) Wear proper PPE (safety equipment Do not stay in the swing path or below
of load, slip trip and fall. harness when working at height more than 1.6m) the load Stop the job is it if unsafe Rig up
Rig up equipment as per applicable standard Only equipment in a safe distance as per standard keep
competent crew can rig up CSC equipment out unauthorized persons
Complete Lifting plan when involved crane and
sling Ensure lifting equipment are certified and valid
(lifting sling, crane, forklift, pad eyes) Establish
good communication during the rigup/rig down
Ensure sufficient light Ensure equipment are in
good working conditions ( Green tags)

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 2/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

272 Operational Equipment pressure test and Can cause personnel injury, Safety -3 3 -9 Ensure equipment are in good condition and Rig up minimum distance as per standard Review -1 2 -2
high pressure pumping equipment damage inspected (green tags) Wear proper PPE Safety emergency response plan Review first aid kits and
devices (POP off, gauges) are certified and valid first aid plan Set and function test safety device
Rig up equipment as per standard Complete PTW, before pumping and pressure test Ensure
JSA,TBT before the jobs Define pressure limits for equipment certification and inspection are valid (
the job Setup and install safety device on annual certification for HP line) Secure the line as
equipment and the line and ensure they are per SOP and Standard Fire extinguishers installed
operational Barricade the area and install warning Bleed off pressure to zero before fixing the leaks
sign Only authorized person can operate equipment Stop the job is it if unsafe
Follow SOP on equipment rig up, pumping and
pressure test

372 Operational Mob and demob of • Rollovers Safety -3 3 -9 • During nights only convoys are allowed. • Night • Only convoy trips. • Secure the people and protect -2 2 -4
equipment • Lose the load Driving considered only as last option. • Journey the load. • Emergency contact number is available •
• Accidents with the villagers/ Management involving security provider. • Loads Driver to have full PPE and MSDS • Driver to have
citizens properly rigged. • Identify the risks along the road mobile contact and know emergency contact
• Collisions route to locations • Ensure drivers are familiar with number • First aids kits are available • Ambulance
• Mechanical Problems the road and understand the risk associated • and medical are to be available within 30 min in
Controlled speed by Drive Right. • In low visibility case of emergency • Non-essential personnel must
situations, reduce speed as much as possible. • be resting during the mobilization. • In the job,
Fatigue Management. Drivers and passengers drivers and security personnel (non-essential) must
properly rested. • No one should exceed 16 hours be resting. • Stop activities if the risk identified is
of wakefulness. If one member of the crew/driver extreme or non-operative. • If any change is
has been working for more or close to 16 hours, the required, stop activities, develop a risk analysis and
continuity of the operation shall be consulted with ask for formal approval. • Lights turned on all the
the Line Manager. Until the risk is analyzed and the time. • Use the horn to make the convoy visible. •
control measures implemented the activity should Coordinate accommodation and Feeding for the
be stopped. • Pre-Inspection approved by Job people when arrive to destination. • Exception
Supervisor. • Rigging accessories in good approved by the Business Line and Business Unit
conditions. • Only certified drivers by OS. • 24 hours Vice-Presidents.
notice to prepare the crew and the equipment

376 Operational Loading Xylene and Effect on Human: Safety -4 3 -12 Keep away and store from ignition sources. Store First Aid - Eye contact: Immediately flush eyes with -3 2 -6
Reformat Inhalation: May cause out of direct sunlight in well-ventilated area. Keep water for 30 minutes while holding eyelids open.
irritation of airways container closed when not in use. Use with Seek medical attention at once. First Aid - Skin
(coughing, headache, adequate ventilation. Provide ventilation to keep contact: Immediately remove contaminated clothes
dizziness, vomiting). airborne concentrations below exposure limits. and shoes. Wash with soap and water for 15
Ingestion. Harmful: may Additional PPE: Respirator, goggles, gloves. Only minutes. Seek medical attention. First Aid -
cause lung damaged and authorized personnel to take part. Provide Inhalation: Remove to fresh air. Seek medical
irritate gastric tract. ventilation sufficient to prevent exceeding attention if irritation persists or you feel unwell. First
Skin. Irritation. recommended exposure limit or build-up of Aid - Swallowing: do not induces vomiting. Give 2
Eye: may cause irritation. explosive concentrations of vapor in air. Approved glasses of milk (Preferred) or water and seek
Fire and Explosion. respiratory protection must be used when vapors or medical attention at once. All crew members to
Spillage. Harm to the mist concentrations are unknown or exceed the have Fire Safety Training Level 1. Extinguishing
Environment. limit. Do not pressurize, cut, weld, braze, solder, media: Water Fog, Alcohol Foam, Dry Chemical.
Asset damage drill, grind, or expose empty containers to heat, CO2 Fire Extinguishers should not be used in case
sparks or open flames. of fire (static electricity). Spill Kits. Personnel
trained in spill collection. Spill Team at location. Spill
Response Plan in place. Evacuation measures.
Escape route from the equipment operating area.
Designated Safe Area identified (assembly point
should be upwind).

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 3/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

377 Operational Transporting Xylene or Effect on Human: Safety -4 3 -12 JM form and Pre-Trip Inspection Checklist should Emergency Response Plan including emergency -3 2 -6
Reformat Inhalation: May cause be completed for all vehicles. The paperwork contact numbers are available and communicated
irritation of airways should be checked by JM Dispatcher. MSDSs for all to the drivers. First Aid - Eye contact: Immediately
(coughing, headache, chemicals available with a drivers. If Citerns is flush eyes with water for 30 minutes while holding
dizziness, vomiting). used, ensure it passes inspection and certified to eyelids open. Seek medical attention at once. First
Ingestion. Harmful: may transport Xylene and reformat Keep away and store Aid - Skin contact: Immediately remove
cause lung damaged and from ignition sources. Store out of direct sunlight in contaminated clothes and shoes. Wash with soap
irritate gastric tract. well-ventilated area. Keep container closed when and water for 15 minutes. Seek medical attention.
Skin. Irritation. not in use. Use with adequate ventilation. Provide First Aid - Inhalation: Remove to fresh air. Seek
Eye: may cause irritation. ventilation to keep airborne concentrations below medical attention if irritation persists or you feel
Fire and Explosion. exposure limits. Additional PPE: Respirator, unwell. First Aid - Swallowing: do not induces
Spillage. Harm to the goggles, gloves. Only authorized personnel to take vomiting. Give 2 glasses of milk (Preferred) or
Environment. part. Provide ventilation sufficient to prevent water and seek medical attention at once. All crew
Asset damage. exceeding recommended exposure limit or build-up members to have Fire Safety Training Level 1.
of explosive concentrations of vapor in air. Extinguishing media: Water Fog, Alcohol Foam, Dry
Approved respiratory protection must be used when Chemical. CO2 Fire Extinguishers should not be
vapors or mist concentrations are unknown or used in case of fire (static electricity).
exceed the limit. Do not pressurize, cut, weld,
braze, solder, drill, grind, or expose empty
containers to heat, sparks or open flames.

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 4/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

380 Operational Pumping of mixture of Effect on Human: Safety -4 3 -12 No splash loading should be allowed. Only bottom Emergency Response Plan available at the site and -2 2 -4
Toluene, Xylene, Reformat Inhalation: May cause loading will be allowed for this operation. Provide discussed with all involved in Pre-Job Safety
,diesel and mutual irritation of airways ventilation to keep airborne concentrations below Meeting. First Aid - Eye contact: Immediately flush
solvent(S282) (coughing, headache, exposure limits. Additional PPE: Respirator, eyes with water for 30 minutes while holding eyelids
dizziness, vomiting). Goggles, Gloves, long sleeve rubber gloves. All cell open. Seek medical attention at once. First Aid -
Ingestion. Harmful: may phones should be kept at the Muster Point. Nobody Skin contact: Immediately remove contaminated
cause lung damaged and is allowed to use cell phones at the well site clothes and shoes. Wash with soap and water for
irritate gastric tract. Supervisor will use intrinsically safe phones at the 15 minutes. Seek medical attention. First Aid -
Skin. Irritation. well site. Pre-Job Safety Meeting to be held prior to Inhalation: Remove to fresh air. Seek medical
Eye: may cause irritation. commencement of the operations. POB list should attention if irritation persists or you feel unwell. First
Fire and Explosion. be available and include all present at the site Aid - Swallowing: do not induces vomiting. Give 2
Spillage. Harm to the (including contractors). Emergency Response Plan glasses of milk (Preferred) or water and seek
Environment. available at the site and discussed with all involved medical attention at once. All crew members (or 3rd
Asset damage in Pre-Job Safety Meeting. SHE representative to party/client) to have Fire Safety Training Level 1
be present at the well site during all operations. Lab Extinguishing media: Water Fog, Alcohol Foam, Dry
expert/technician to be present at the well site Chemical. CO2 Fire Extinguishers should not be
during all operations. All 3rd party equipment used in case of fire (static electricity). Spill Kits.
should be inspected and 3rd party wear all required Personnel trained in spill collection. Spill Team at
PPE. Only authorized personnel to take part in the location. Spill Response Plan in place. Evacuation
pumping operations, while all not involved measures. Escape route from the equipment
personnel should be kept out of the well site. operating area. Designated Safe Area identified
Paperwork to be available and reviewed with all (assembly point should be upwind). As mutual
involved at the well site: 10. Permit to Work. 11. solvent(S282) present into the mixture following
HIRCA. 12. Operation Program. 13. Lifting Plan. 14. measures should be taken in case of fire: SCBA
POB list. 15. MSDS. 16. JSA 17. Certification Pack. should be worn. During a fire, irritating and highly
18. JM form. No simultaneous operations should be toxic gases may be generated. Use water spray to
in progress at the time of transfer, mixing and keep fire-exposed containers cool. For small fires,
pumping of toluene. All transfer, mixing and use dry chemical, carbon dioxide, or water spray.
pumping of toluene to be carried out during For large fires, use water spray, regular foam.
daylight. All engines and other ignition sources not
necessary for pumping operations should be
stopped. Spark arrestors to be available for all
equipment (power packs, generators et cetera). No
flammable liquids in pump unit displacement tank.
Clear communication between all involved at all
times and in case of emergency. Proper bonding
and grounding system should be installed for all
equipment Crew members to perform site walk
around the equipment to spot any problems arise.
All tanks should be inspected prior to mixing
operations. Filling should not be done with open
hatch and hose should be to the bottom of the tank.
Flow of flammable liquid should be at low rates.
Only figure 206 unions should be used when
transferring toluene, xylene reformat fluids. No
splash loading should be allowed. Only bottom
loading will be allowed for this operation. Provide
ventilation to keep airborne concentrations below
exposure limits. Additional PPE: Respirator,
Goggles, Gloves, long sleeve rubber gloves.

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 5/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

424 Operational Equipment Preparation • Failure preparing the Safety -2 3 -6 • Maintenance program tracked and registered. • • Appropriate Personal Protective Equipment. • -1 2 -2
equipment (equipment not Areas fit to perform activities: temperature, Effective Emergency procedures tested on monthly
ready, without maintenance, lightening, space, housekeeping and clean. • basis. • Clear communications with Line
incomplete). Coordination with Line Management to maintain Management and Client. • Stop if any hazard is
• Injuries per inadequate fresh people to avoid fatigue. • Maintain pre-job identified. • Controlling the changes by: stop, think
illumination. check list to ensure that all necessary equipment is and ask before proceed.
• Delays due to poor fit and ready to go. • Double check of equipment
coordination with security, and personnel by Field Engineer or Job Supervisor.
client, logistics, government • Coordination with Security to ensure appropriate
(explosives, radioactive planning.
material, chemicals, etc).

427 Operational Rig Up / Rig Down Treating • Slipping, Falling off Unit Safety -2 3 -6 • Pre-Job safety meeting to discuss the risks and its • In case of any deviation, the line management -1 2 -2
Irons • People Rushed controls. • Walk around the area to identify potential must be consulted. • Stop for safety. • Raise the
• People Tired hazards. • Use lifting appliances during the rig up. • hand if someone is tired. • Ask for rest if necessary.
• Poor illumination Reduce handling of heavy tools. • Maintain • Stop, Think and act. • Emergency Response using
• Noise supervision by clear definition of roles and Security Provider and Rig personnel. • Working on
• Drop objects responsibilities. • Reporting Risks and Hazards to shift. • Non-essential personnel must be resting
• Pinch Points take effective controls. • Monitoring of people, one when the activity allows it.
or more green hard hats cannot be alone handling
tools. • Secure all tools by an adequate
housekeeping. • Stand Back 5 X 5. Take the time to
think before handle anything. • Putting physical
Barriers to restrict the access to the area. • Use
only certified accessories and equipment. •
Equipment operated only by certified personnel. •
Before commence the rig down, stop and check the
people and the surrounding area. Stand back 5X5

428 Operational Rig up cross flow on X-mas Personnel injury Safety -2 3 -6 • Pre-job safety meeting to discuss the risks and its • Stop for safety • Raise the hand if someone is -1 2 -2
tree under rig floor • Falling from height controls • Remove tripping hazards from the work tired • Stop, think and act • PPE • First aid kits
• Pinch point area prior to rigging up/down • Wearing climbing available • Proper planning • Use of safety harness
• Working at height harness and tie off at all times • Constant • Do not stand under suspended load
supervision by qualified person • Proper
Equipment damage communication established • Use correct tools •
• Trapped arms, hoses cables Anti-slip steps • Clean oil free boots • Full PPE •
broken when using Tugger Stand back 5 x 5. Take time to think before handle
line anything • Use only certified accessories and
equipment • Visual inspection • Adequate lighting

429 Operational Rig up BOP on the rig floor Fall of loads from crane Safety -3 3 -9 • PPE • Good communication • Signal between • Stop unsafe act • First aid available on location • -1 2 -2
Excessive swing lifting supervisor and crew hose reel • Lifting plan • Wind speed monitor • All crew not involved in
Hose broken due to tension Banks man • Visual inspection of lifting devices • operation stay away • Emergency response plan in
Sling/shackle failure Certified lifting equipments • Certified crane place • Keep the spinning radius of the crane free of
Working at height operator • Tugger line to control BOP swing • BOP obstacles and critical equipment • Use safety
hoses must be hooked to BOP with a chain • Only harness or tugger line
one person giving signals to the crane operator •
Always analyze the risks specific to each lifting
(weather, terrain, obstacles etc)

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 6/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

430 Operational Lifting Injector Head and rig Slings/Shackles failure Safety -3 3 -9 • Pre-job safety meeting to discuss the risks with rig • Stop if unsafe • Stop, think and act • PPE • Non- -2 2 -4
up on the rig floor Excessive swing crew, crane operator and CT crew • Lifting plan in essential personnel must be keep away • First aid
Tilting of Injector head due to place • Remove the tripping hazards from the work kit available • Fire extinguishers available • Proper
tension in CT between the IH area prior to rig up/down • Proper communication planning • Critical tasks to be performed only by
and CT Reel between lifting supervisor, crane operator and experienced people • Follow contingency
Reel brake personnel involved in lifting operations and signal procedures as per standard
Fall of load from the crane established • Proper planning • Good housekeeping
Releasing slings master link • Non-essential personnel is removed from the
from the crane on the rig floor vicinity • Full PPE • Anti-slip steps • Clean oil free
Hooking up IH slings to travel boots • Use only certified lifting devices • Chain
block injector head on the rig floor when swapping the
Working at height sling from crane to travel block hook • Safety
Hydraulic leaks harness/tugger line • Adequate lighting • Visual
Spills inspection for all lifting equipments to be used •
Physical barriers to prevent non-authorized
personnel to enter in to lifting area • Following
procedures and SOP • Communication with CT
operator to ensure equipment is stopped safely

431 Operational Pressure Testing • Release of pressure Safety -4 3 -12 • Conduct safety meeting before starting pressure • Review Emergency response plan at the well site, -3 1 -3
• Leaks test operation • Define maximum pressure test limit to be known by everyone • Trained medic is on site’
• Noise • Ensure safety and area around is barricaded • Walkie Talkie radios to be supplied by OS team
• Personnel injury properly • Test Emergency kills on the pump ensure prior to operations • Make sure you know where all
• Hot Surfaces good function • Clear communication between fire extinguishers are in case of emergency • Non-
Pump operations and the CT Operator using radios essential personnel clear off the area • Use proper
• Safety announcement before pressure operation • PPE • Stop the job if it is unsafe • First aid kits is
Limited access to the area with High pressure • Fire available • Do not cross the warning barrier lines •
extinguisher is accessible and placed near the Ensure pressure is bled off to zero before
pump unit • Do not attempt to fix the leaks when disconnect the line
line and equipment under pressure • Step Pressure
Test to 250 psi for 5 min then final pressure for 10
min • All visitors are directed to the TCV cabin •
Bleed off line must be secured properly. Do not
allow any side way movement

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 7/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

434 Operational Coiled Tubing Operations • Release of pressure Safety -3 3 -9 • Preventive Maintenance • Grounded equipment • • Stop activities if the risk requires • Follow -2 2 -4
• Hydraulic Leaks Splices are not allowed • Only certified equipment contingency procedures as per standard and
• Moving parts (slings pad eyes..etc) • HIRCA reviewed and pre- Industry practices • Personal Protective Equipment
• Tension in the CT between job meeting held in the presence of all parties fit for the activity • Maintain only necessary staff •
the IH and the CT Reel involved in the operation • Maintain the body as far Critical tasks to be performed only by experienced
• Noise as possible of the operation • Avoid combustibles people • Use of fire extinguishers and first aid kits
• Electrical problems and flammable materials in the same location • when necessary • Maintain the people as far as
• Fatigue Barricade the area • Signals communicating the risk possible • Check that all barriers are installed and
• Heat Exhaustion • Critical tasks completed only by people with working properly
• Fire experience • Following procedures and SOP • Risk
• Spills Analysis discussed with all involved parties • Use
• Injuries due to wrong body every tool according to its specifications • Enough
positions illumination • Certified Personnel for each task •
• Cold weather Observation of main control gauges at all times •
Perform SIM 1 & check for visible leaks before
starting the engine and after it is started • Frequent
monitoring of Power Pack status while it is running •
Communication with the CT operator to ensure
equipment is stopped safely • Give the crew the
authority to stop the activity if any risk is identified •
Do not exceed test pressure limit under any
circumstance • Maintain conditioned places for the
people to take a rest

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 8/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

664 Operational Pressure Testing BOP - Release of pressure Safety -4 3 -12 -All treating Iron must be inspected according to - Review Emergency response plan at the base, to -3 1 -3
OiLSERV Standard be known by everyone, to include escape routes,
- Leaks
- All the connections (stand box, BOP flange and nearest clinic, telephone numbers
- Flying fragment because of quick connections pin and box, cap and kill port - Trained medic is on site’
flange) must be inspected according to OiLSERV - Use proper PPE
- BOP rupture Standard. - Use certified safety slings
- No treating iron, flange, connection or cap to be - Stop the job if it is unsafe
- Connection between BOP
used if there is no certification tag on or the - Fire extinguisher is accessible and placed near
and the Stand Failure
certificate date is older than 1 year the pump unit
- Pressure test cap failure - BOP body and rams checked, and maintenance is - First kits is available
done on them before the pressure test - Do not cross the lines
- Slip ram failure and - Ensure the pressure test pipe is secured by slip - Ensure pressure is bled off to zero before
pressure test pipe release ram and cap or chain. disconnecting the line
- Pressure test line must be secured with certified
- Pressure testing line failure
safety sling
(detachment and whip).
- People involved in the pressure test must have
joined basic pumping course completed and signed
on there passports
- Conduct safety meeting before starting pressure
test operation
- Define maximum pressure test limit
- Ensure that safety signs and tape barrier is
surrounding the pressure Area
- Pressure relief valves are set and tested before
the start of the job
- Pumps checked, and maintenance is done on
them before the star of the pressure test.
- Pumps are adequate for the job, including (Max
Pressure)
- Ensure safety and area around is barricaded
properly
- Test Emergency kills on the pump ensure good
function
- Ensure good communication during pressure test
- Safety announcement before pressure operation
- Limited access to the area with High pressure
- Step Pressure Test to 250 psi for 5 min then final
pressure for 10 min
- Do not attempt to fix the leaks when line is under
pressure
- Bleed offline must be secured properly. Do not
allow any side way movement

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708","… 9/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

665 Operational Pressure Test Stripper - Release of pressure Safety -4 3 -12 - All treating Iron must be inspected according to - Review Emergency response plan at the base, to -3 1 -3
OiLSERV Standard be known by everyone, to include escape routes,
- Leaks
- All the connections (stuffing box, BOP flange, nearest clinic, telephone numbers.
- Connection between stuffing quick connections pin and box and test sub) must - Trained medic is on site’
box and BOP or test sub be inspected according to OiLSERV Standard. - Use certified safety slings
failure - No treating iron or connection to be used if there - Use proper PPE
is no certification tag on or the certificate date is - Stop the job if it is unsafe
- Pressure testing line failure older than 1 year - Fire extinguisher is accessible and placed near
(detachment and whip) - Stuffing box and stripper rubber checked and the pump unit
maintenance is done on them before the pressure - First kits is available
- connector failure, creating
test - Do not cross the lines
missiles projected under
- Ensure the pressure test pipe is secured by slip - Ensure pressure is bled off to zero before
force
ram or chain. disconnecting the line
- Pressure test line must be secured with certified
safety sling
- People involved in the pressure test must have
joined basic pumping course completed and signed
on their passports
- Conduct safety meeting before starting pressure
test operation
- Define maximum pressure test limit
- Ensure that safety signs and tape barrier is
surrounding the pressure Area
- Pressure relief valves are set and tested before
the start of the job
- Pumps checked and maintenance is done on
them before the star of the pressure test.
- Pumps are adequate for the job, including (Max
Pressure)
- Ensure safety and area around is barricaded
properly• Test Emergency kills on the pump ensure
good function
- Ensure good communication during pressure test
- Safety announcement before pressure operation
- Limited access to the area with High pressure
- Pressure test (25% of total pressure, must hold
before continuing to the final pressure test limit)
- Do not attempt to fix the leaks when line is under
pressure
- Bleed offline must be secured properly. Do not
allow any side way movement.

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 10/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

667 Operational Pumping Flammable Fluids -Toxic/Corrosive /Hazardous Safety -3 4 -12 - Ensure the fluids Vapor Pressure and Flash Points - Fire extinguishers as per recommendation in -2 2 -4
Chemicals is known Standard Crew trained in Firefighting.
-Inhalation or other exposure - Ensure all unit are grounded proper as per - Review Emergency response plan
to chemicals. Standard. - Review First Aid treatment plan
-Spills. - Job supervisor are current on pumping Flammable - Barricaded the area and only authorized
-Explosion/Fire fluids personnel are allowed
-Personnel Injury - standard certification Complete RA for pumping - Perform toolbox talk to highlight the risks
flammable fluids Follow Pumping Flammable and - Wear proper PPE
combustible Fluid standard. - Equipment inspected and tested to ensure no
- Only authorized personnel can handle fluids. leaks during the jobs
- Wear proper PPE. - Evacuation plan and escape route must be clearly
- Ensure good ventilation in the mixing and defined
pumping area. - Safety and emergency devices must be inspected
- Keep proper distance away from ignition sources and test (Emergency shut down, OPD, Engine
(20m) . Emergency kills)
- Complete PTW and risk assessment before the
job .
- Job is to be performed early in the morning to
avoid heat during the day

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 11/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

677 Operational Coiled Tubing Wellbore Clean - Release of pressure Safety -3 3 -9 - Preventive Maintenance - Stop activities if the risk requires -2 2 -4
Out - Grounded equipment - Follow contingency procedures as per standard
- Hydraulic Leaks
- Splices are not allowed and Industry practices
- Moving parts - Only certified equipment (slings pad eyes. etc.) - Personal Protective Equipment fit for the activity
- HIRCA reviewed and pre-job meeting held in the - Maintain only necessary staff
- Tension in the CT presence of all parties involved in the operation - Critical tasks to be performed only by experienced
between the IH and the CT - Maintain the body as far as possible of the people
Reel operation - Use of fire extinguishers and first aid kits when
- Avoid combustibles and flammable materials in necessary
- Noise
the same location - Maintain the people as far as possible
- Electrical problems - Barricade the area - Check that all barriers are installed and working
- Signals communicating the risk properly
- Fatigue - Critical tasks completed only by people with - Minimize exposure
experience - Fishing BHA available on site
- Heat Exhaustion
- Following procedures and SOP - Spill Kit located close to CTU
- Fire - Risk Analysis discussed with all involved parties - Spill procedures reviewed and understood by the
- Use every tool according to its specifications crew.
- Spills - Enough illumination - PRV’s available and in working conditions
- Certified Personnel for each task - Use safety hardness when working at heights
- Injuries due to wrong
- Observation of main control gauges at all times above 1.6m.
body positions
- Perform SIM 1 & check for visible leaks before
- Cold weather starting the engine and after it is started
- Frequent monitoring of Power Pack status while it
- Suspended loads.
is running
- CT stuck in hole - Communication with the CT operator to ensure
equipment is stopped safely
- Failure of CT Power - Give the crew the authority to stop the activity if
pack any risk is identified
- Do not exceed test pressure limit under any
- Pipe run away
circumstance
- Setting down excessive - Maintain conditioned places for the people to take
weight on the Coil and BHA a rest.
- visual inspection
- Major Incident due to - proper maintenance
shearing the screws in the - Use hearing protection
mechanical disconnect - Written Procedure previously agreed and
prematurely (and losing the discussed in advance
packer downhole) or - Max running speed of 60ft/min and 20ft/min
damaging the packer through the restrictions @ xxx
mandrel (5Klbs max set - Operating the CTU in high gear/low torque.
download). - Guards/barriers in place
- Procedures for air supply lines reviewed
- Air

- Working at height

688 Operational Crane operation Heavy loads (tanks, silos, Asset -4 3 -12 - Perform a location safety hazard assessment prior - Keep the heavy loads close to the ground. -4 2 -8
compressor, C-pump, etc.) to moving onto location. - Have a satellite phone to call for help as soon as
may fall while being lifted and - Perform a pre-rig up safety meeting to discuss possible.
moved by the crane. A load hazards and rig-up plan. - Have a current and tested Emergency Response
might fall on a person. - Use proper pre-arranged hand signals. Plan in place.
- Crane to be operated by competent and certified - Operators to stay clear until the load is in the
personnel. correct position.
- Use certified slings. - Restrict the area.

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 12/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

689 Operational Stepping personnel are walking Asset -1 4 -4 - Do not rush and/or run. - Use proper PPE. -1 3 -3
among hoses, treating iron - Have valid training. - Apply injury prevention training.
and tools. The soil itself is - Keep hoses tidy and out of walkway when - Move smart and keep non-essential personnel out
often slippery, muddy, possible. of the way.
causing stepping hazards.

690 Operational Hammering Hammering is required to rig Asset -3 3 -9 - Do not rush. - Use proper PPE. -3 2 -6
up and down treating iron - Have valid training. - Apply injury prevention training.
and hoses. Personnel may - Keep good communication and eye contact with
get injured, particularly hands peers.
and feet. - Do not use steel hammers near gas wells.

Improper hammering may

damage equipment.

Hammering near gas wells

may cause dangerous
sparks,

701 Operational Engine Noise - Hearing problem Health -2 2 -4 - Use earplugs - Use hearing protector if required -1 2 -2

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 13/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

708 Operational General pumping - Release of pressure Asset -3 3 -9 • Preventive Maintenance completed (SM1) • Stop activities if the risk requires -2 2 -4
• Grounded equipment • Follow contingency procedures as per standard
- Noise
• Only certified equipment (pad eyes slings and Industry practices
- Heat Exhaustion shackles..etc) to be used and the certification to be • Personal Protective Equipment fit for the activity
available and reviewed by HSE man on location. • Maintain only necessary staff
- Fire • HIRCA review and pre-job meeting held in the • Critical tasks to be performed only by experienced
presence of all parties involved in the operation people
- Spills
• Maintain the body as far as possible of the • Use of fire extinguishers and first aid kits when
- Injuries due to wrong body operation necessary
positions • Maximum pressure limit is known • Maintain the people as far as possible
• Use equipment within operating limit • Check that all barriers are installed and working
- Cold weather • Stop the job if the situation or condition is unsafe properly
• Do not exceed test pressure of lines and • Use spill kit on location to remove any oil spillage
equipment • Dump any flushing water after the job and leave
• High-pressure lines shall be equipped with pop-off all the valves in the open position to prevent water
Valves set for an appropriate pressure. freezing (cold weather)
• A check valve is to be installed in the high-
pressure line between the pump and flow
head/wellhead
• Barricade the area
• Only required personnel are allowed in the
pumping area
• Clear communication is to be established using
radios, headset and signals
• Hearing protection is to be worn around pumping
equipment.
• Critical tasks completed only by people with
experience
• Use every tool according to its specifications
• Everyone understands the role and responsibility
during the job
• Review contingency plan as needed
• Enough illumination
• Certified Personnel for each task do not let the
green hard hat(trainees) to run the job alone
• Observation of main control gauges at all times
• Give the crew the authority to stop the activity if
any risk is identified
• Adequate heated areas for personnel

716 Operational Pick-up tools/equipment to rig - Strike by tools or get pinch Asset -3 4 -12 - Pre-job safety meeting. - Job supervised by a competent person. -2 3 -6
floor between tools. - Make aware of hazards; confirm everyone knows - JSA filled
- Overhead lifts falling, objectives/roles. - Use Proper PPE.
Hazard to personnel, - Clear communication between the crane operator - Medic on site
equipment damaged and the banks-man.
- Falling equipment when - Proper lifting belts and tag lines.
Lifting tools to rig floor. - Check and ensure all tools are properly slinged
with tag lines.

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 14/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

731 Operational Using low pressure 4” hose - Chemical Discharge Health -3 3 -9 • Permit to Work reviewed and signed • First aid kit on site -2 2 -4
for mixing and recirculating • Competent personnel • MSDS available
- Burst Hoses
• Toolbox Talk with all parties involved in the • Barriers in place
- Acid burns operation • Announcement made to acknowledge mixing
• Hose covers fitted to discharge hoses • Safety shower in place
- Injury • Low-pressure test of all 4” hoses • PPE worn by all personnel
• Rig up as per OiLSERV standard
- Fatality

- Lost Time

- Equipment Damage

736 Operational Priming the Fluid Pump - Pressure Safety -2 3 -6 - Over-pressure shutdown set @ 1000psi. - First Aid kit available -1 2 -2
- Burst discs @ 5Kpsipsi and PRV @ 3Kpsi. - First aid personnel on-site.
- Noise
- All valves (low and high pressure) in the CTU and - Fire Extinguishers available
- Moving Parts Fluid Pump must be left open at the end of each - Spill kits available & Proper assignment to all the
day. crew for spill kits
- Diesel fuel spill - Follow SOP. - Emergency response plan in place
- Priming procedures reviewed, demonstrated and
- Personnel injury
understood.
- Equipment mechanical - Correct priming procedures followed.
damage - Nominated person to check status of valves prior
to operation of Pump Unit.
- Environmental pollution - All personnel trained in S.A.F.E

- Fire

740 Operational Working at Heights - Vertical distance of a fall Asset -3 3 -9 - Check work area for tripping hazards - Use harnesses and fail prevention measures -2 2 -4
- fragile roof - Proper Housekeeping of work area when working at heights
- Voids, sloping roofs - Keep non-essential personnel out of work area - Use platforms when working off the ground for
- Deteriorating materials extended periods of time where proper footing is
- Unprotected edges unavailable
- Unstable or poorly - Guardrails to prevent the employee from falling
maintained access
equipment and adverse
weather conditions

851 Operational Rig up BOP Fall of loads from crane Safety -3 3 -9 • PPE • Stop unsafe act -3 2 -6
Excessive swing • Good communication • First aid available on location
Hose broken due to tension • Signal between lifting supervisor and crew hose • Wind speed monitor
Sling/shackle failure reel • All crew not involved in operation stay away
Working at height  • Lifting plan • Emergency response plan in place
• Banks man • Keep the spinning radius of the crane free of
• Visual inspection of lifting devices obstacles and critical equipment
• Certified lifting equipments • Use safety harness or tugger line
• Certified crane operator
• Tugger line to control BOP swing when on RIg
• BOP hoses must be hooked to BOP with a chain
• Only one person giving signals to the crane
operator
• Always analyze the risks specific to each lifting
(weather, terrain, obstacles etc)

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 15/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

852 Operational Operation CT • Release of pressure Safety -3 3 -9 • Preventive Maintenance • Stop activities if the risk requires -2 2 -4
• Hydraulic Leaks • Grounded equipment • Follow contingency procedures as per standard
• Moving parts • Splices are not allowed and Industry practices
• Tension in the CT between • Only certified equipment (slings pad eyes..etc) • Personal Protective Equipment fit for the activity
the IH and the CT Reel • HIRCA reviewed and pre-job meeting held in the • Maintain only necessary staff
• Noise presence of all parties involved in the operation • Critical tasks to be performed only by experienced
• Electrical problems • Maintain the body as far as possible of the people
• Fatigue operation • Use of fire extinguishers and first aid kits when
• Heat Exhaustion • Avoid combustibles and flammable materials in necessary
• Fire the same location • Maintain the people as far as possible
• Spills • Barricade the area • Check that all barriers are installed and working
• Injuries due to wrong body • Signals communicating the risk properly
positions • Critical tasks completed only by people with
• Weather Conditions experience
• Following procedures and SOP
• Risk Analysis discussed with all involved parties
• Use every tool according to its specifications
• Enough illumination
• Certified Personnel for each task
• Observation of main control gauges at all times
• Perform SIM 1 & check for visible leaks before
starting the engine and after it is started
• Frequent monitoring of Power Pack status while it
is running
• Communication with the CT operator to ensure
equipment is stopped safely
• Give the crew the authority to stop the activity if
any risk is identified
• Do not exceed test pressure limit under any
circumstance
• Maintain conditioned places for the people to take
a rest

857 Operational Rig Down Treating Iron Lines - Pinch points Safety -2 3 -6 - Flush lines with clean water to waste pit - Good Quality Hammers to be used -1 2 -2
- Spills - Wooden blocks to raise iron from the ground for - Correct Tool for the Job
- Heavy Lifting/Manual hammering - Spare / replacement equipment identified.
Handling - Use correct hammering technique - Use of back supports where available.
- Dropped Objects - Use Lanyard when working at height with - Medical ERP
- Struck by Hammer hammer - Evacuation procedures
- Lift only upto 25KG manually (second man - First Aid
needed for over 25KG)
- Full PPE when hammering (safety glass, Impact
gloves, Steel toe boots and coveralls)
- Ensure all valves are open on pump after job

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 16/17
3/13/23, 8:44 AM Risk Database

Risk Identification Initial Risk Residual Risk

ID Risk Source Activity Hazard Classification Sev Pro Cat Existing Control to reduce the Probability Existing Control to reduce the Severity Sev Pro Cat

1121 Operational Use of CT Slimhole BHA Loss of well control Environment -3 3 -9 Flag CT before the horsehead, after the horsehead Discuss the matter and the associated risks during -2 1 -2
without a no go sub and in the reel (After making sure BHA is as lose as the prejob meeting Barricade the area around the
Accidental hydrocarbon
possible to stripper If rigup space allows it, add 10ft wellhead Ensure no personnel remains on the rig
release
of additional riser to the PCE stack Make sure both floor or below it when CT is 100ft from surface
Damage to equipment Reel depth counter and injector depth counter as Ensure one observer from monitors the stripper
functional and have been zeroed prior to the RIH from a safe distance In case of any accidental
Injury to personnel Rely on the shallowest of both counters depth as release due to CT BHA outside the stripper then
the reference depth 100ft from surface decrease immediately activate BOP seal ram
POOH speed to a maximum of 10ft/min. 30ft from
surface, decrease speed to 5ft/min 10ft from
tagging stripper, carefully attempt closing the crown
valve and checking if CT is at surface. Repeat
every additional 5ft

1176 Operational CT RIH in water disposal well Poor Tubulars (Corroded) Service quality -3 3 -9 GC run prior to CT run Eline corrosion Always watch RIH/POOH parameters vs design -1 2 -2
might cause CT scratches measurement to assess tubulars condition Do not and look for any anomaly. As soon as it happens
Risk of getting CT stuck in run till TD is acceptable by client, always consider stop and consult with client/office GC run prior to
injected dirt/wax in the dirt at the bottom of the well Do not access CT run Put well under injection in case differential
wellbore from injection fluid ungauged hole, unless client is made aware of the sticking is observed Do not attempt to release in
Risk of getting stuck because risk associated case stuck till MOC is put in place Ensure CT is
of differential sticking (Mainly operating within 80% of CT Operating limit envelop
in OH reservoirs) with API collapse curve Ensure Yield limit, Lockup
Impossibility to run to TD if it limit are monitored in realtime
is one of the job objectives

Online Printed Form, Not a controlled copy.

https://oilserv.sharepoint.com/ORBIS/SitePages/Risk/PrintRisks.aspx?ID=["372","270","272","376","267","380","377","424","427","428","429","430","431","434","664","665","667","677","688","689","690","701","708",… 17/17