Your Growth Is Our Goal

BIGLA30-T Series
Gen III LOV™ Gas Fryer
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
This equipment chapter is to be installed in the Fryer Section of the Equipment Manual.

TABLE OF CONTENTS
WARNINGS AND NOTICES ............................................................................................................... Page ii
WARRANTY STATEMENT .................................................................................................................. Page v
INTRODUCTION ................................................................................................................................ Page 1-1
INSTALLATION INSTRUCTIONS ...................................................................................................... Page 2-1
OPERATING INSTRUCTIONS............................................................................................................ Page 3-1
M4000 COMPUTER INSTRUCTIONS ............................................................................................... Page 4-1
OPERATING THE BUILT-IN FILTRATION SYSTEM .......................................................................... Page 5-1
PREVENTIVE MAINTENANCE ........................................................................................................... Page 6-1
OPERATOR TROUBLESHOOTING ................................................................................................... Page 7-1
RTI (BULK OIL) INSTRUCTIONS ....................................................................................................... Page A-1
JIB PREPARATION WITH SOLID SHORTENING OPTION ............................................................... Page B-1
SOLID SHORTENING MELTING UNIT USE...................................................................................... Page C-1
USING THE OIL QUALITY SENSOR (OQS) ....................................................................................... Page D-1
CAUTION
FOR YOUR SAFETY READ THE INSTRUCTIONS BEFORE USING THE FRYER.
Do Not Store or use gasoline
or other flammable vapors Read these instructions for use carefully so as to
and liquids in the vicinity of familiarize yourself with the appliance before
this or any other appliance. connecting it to its gas supply.
Keep these instructions for future reference.

*8197533*
Part Number: FRY_IOM_8197533 12/2019
Original Instructions
 NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS FRYMASTER EQUIPMENT OTHER THAN AN
UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER,
FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE
CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICER.

NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory
Authorized Servicer (FAS) or other qualified professional should perform installation, maintenance, and repairs. Installation,
maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of this manual for
definitions of qualified personnel.

NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in
which the appliance is installed. For the United States and Canada these are the National Fuel Gas Code, ANSI Z233.1/NFPA
54, or the Natural Gas and Propane Installation Code, CSA B149.1. See NATIONAL CODE REQUIREMENTS in Chapter 2 of this
manual for specifics.

The gas manifold of this appliance or of the battery of which it is a part must be connected to a gas appliance pressure
regulator adjusted for the manifold pressure marked on the rating plate.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of ½ psi (3.5 kPa/13.84 inches W.C.).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 kPa/13.84 inches W.C.).

NOTICE TO U.S. CUSTOMERS

This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code
Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the U.S. Food and Drug Administration.

DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent
location. This information can be obtained from the local gas company or gas supplier.

WARNING
Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property
damage, injury, or death. Read the installation, operating, and service instructions thoroughly before installing or servicing
this equipment. Only qualified service personnel may convert this appliance to use a gas other than that for which it was
originally configured.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood.
Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

WARNING
After installation of a gas fryer and after any maintenance to the gas system of a gas fryer-manifold, valve, burners, etc. –
check for gas leaks at all connections. Apply a thick soapy solution to all connections and ensure there are no bubbles. There
should be no smell of gas.

NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may
not conform to onsite management operational procedures.
 NOTICE

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) This device
may not cause harmful interference, and 2) This device must accept any interference received, including interference
that may cause undesired operation. While this device is a verified Class A device, it has been shown to meet the Class B
limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES-003 standard
of the Canadian Department of Communications.

NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe
fitter.

DANGER
Adequate means must be provided to limit the movement of the appliance without depending upon the gas line
connector and the quick-disconnect device or its associated piping to limit the appliance movement.

All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an
additional restraining cable must be connected at all times when the fryer is in use.

All fryers equipped with casters must be installed using a connector that complies with the Standard for Connectors for
Moveable Gas Appliances, ANSI Z21.69 or CSA 6.16, and a quick-disconnect device that complies with the Standard for
Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 or CSA 6.9.

NOTICE
No warranty is provided for any Frymaster fryer used in a mobile or marine installation or concession. Warranty protection is
only offered for fryers installed in accordance with the procedures described in this manual. Mobile, marine or concession
conditions of this fryer should be avoided to ensure optimum performance.

DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips or contact with the hot
oil.

DANGER
Do not spray aerosols in the vicinity of this appliance while it is in operation.

DANGER
When installed, this appliance must be electrically grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, the Canadian Electrical Code, CSA C22.2 applicable, or the appropriate national
code of the country in which installed.

DANGER
When installed, this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA54, or the Natural Gas and Propane Installation Code, CSA B149.1 as applicable or the appropriate national
code of the country in which installed.

DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying
operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry
vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit. It is designed
for a tight fit and should only be removed for cleaning.
 WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, must be fully engaged
and locked in its pin and sleeve socket.

NOTICE
The instructions in this manual for using a bulk oil system for filling and discarding oil are for an RTI and Itto System. These
instructions may not be applicable to other bulk oil systems.

NOTICE
This appliance is intended to be used for commercial applications, for example in kitchens of restaurants, canteens, hospitals
and in commercial enterprises such as bakeries, butcheries, etc., but not for continuous mass production of food.

NOTICE
The appliance must be installed and used in such a way that any water cannot contact the fat or oil.

DANGER
This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located
on the inside of the appliance door.

WARNING
Use caution and wear appropriate safety equipment to avoid contact with hot oil or surfaces that may cause severe burns or
injury.

WARNING
Do not block the area around the base or under the fryers.

WARNING
This appliance is not intended for use by children under the age of 16 or persons with reduced physical, sensory or mental
capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a
person responsible for their safety. Do not allow children to play with this appliance.

WARNING
If the electrical power supply cord is damaged, it must be replaced by a Frymaster Factory Authorized Servicer or a
similarly qualified person in order to avoid a hazard.

WARNING
NEVER drain boil out or cleaning solution into a shortening disposal unit (SDU), a built-in filtration unit, a portable filter unit or
an OQS (Oil Quality Sensor). These units are not intended for this purpose and will be damaged by the solution and void the
warranty.

DANGER
Prior to movement, testing, maintenance and any repair on your Frymaster fryer; disconnect ALL electrical power cords from
the electrical power supply.

WARNING
Operation, installation, and servicing of this product may expose you to chemicals/products including [Bisphenol A (BPA),
glass wool or ceramic fibers, and crystalline silica], which is [are] known to the State of California to cause cancer, birth
defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

WARNING
Do not leave the fryer unattended during use.
 WARNING
Use caution when dropping wet food or water into the hot oil. It may cause spattering of the oil, which may cause severe
burns

WARNING
Do not overfill the frypot to avoid overflow of hot oil that may cause severe burns, slipping and falling.

WARNING
Use caution and wear appropriate safety equipment when adding oil to the fryer, to prevent splashing of hot oil, which
may cause severe burns.

WARNING
The OQS (Oil Quality Sensor) may be damaged by the following:
1. Incorrect assembly of the filter pan allowing Magnesol or other filter powders under the filter paper.
2. Failure to use filter paper or pads.
3. Torn filter paper or pads.
4. Pumping water, boil out solution or other cleaners through the OQS sensor.
5. Using high pressure to clear the sensor.
Failure to follow these guidelines may result in high replacement costs and void the warranty.
 LOV-T™ GAS WARRANTY STATEMENT

Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this
equipment and replacement parts:

A. WARRANTY PROVISIONS - FRYERS

1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a
period of two years.

2. All parts, with the exception of the frypot, O-rings and fuses, are warranted for two years after
installation date of fryer.

3. If any parts, except fuses and filter O-rings, become defective during the first year after
installation date, Frymaster will also pay straight-time labor costs up to two hours to replace the
part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).

B. WARRANTY PROVISIONS – FRYPOTS

1. Frymaster warrants the frypot assembly for fifteen (15) years. First ten (10) years parts and
labor. Years eleven (11) through fifteen (15) frypot only. Components attached to the frypot,
such as the high-limit, probe, gaskets, seals, ignitors and related fasteners, are also covered by
the fifteen-year warranty if replacement is necessitated by the frypot replacement. Components
that are not part of the frypot assembly, such as the blower, gas valve, micro switches, doors
and cabinetry are not covered by the frypot warranty. Leaks due to abuse or from threaded
fittings such as probes, sensors, high-limits, drain valves or return piping are not included. If the
frypot is found to be defective, Frymaster will replace the frypot, allowing up to the maximum
time per the Frymaster time allowance chart hours of straight-time labor plus up to 100
miles/160 km of travel (50 miles/80 km each way) to change the frypot.

2. This warranty is limited to fryers operating on natural or propane (LP) gas. Fryers that operate
on manufactured gas (also known as town gas or high-hydrogen gas) have a lifetime frypot
warranty, parts only.

C. WARRANTY PROVISIONS – COMBUSTION CHAMBERS

1. Frymaster L.L.C. warrants the combustion chambers against defective material or workmanship
for a period of ten years from the original installation date, parts and labor.

2. The combustion chamber consists of the infrared burners and the structural components to
mount the burners. This warranty does not cover ancillary components, including the igniter,
blower, high-limit thermostat, and temperature probe.

3. This warranty is limited to fryers operating on natural or propane (LP) gas.

D. WARRANTY PROVISIONS – EASY TOUCH – TOUCH SCREEN CONTROLLER

Frymaster L.L.C. warrants the Easy Touch - Touch Screen Controllers against defective material or
workmanship for a period of three years parts and labor from the original installation date.

v
E. PARTS RETURN

All defective in-warranty parts must be returned to a Frymaster Authorized Factory Servicer within
60 days for credit. After 60 days, no credit will be allowed.

F. WARRANTY EXCLUSIONS

This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration,
or accident such as:

 improper or unauthorized repair (including any frypot which is welded in the field);
 failure to follow proper installation instructions and/or scheduled maintenance procedures as
prescribed in your MRC cards. Proof of scheduled maintenance is required to maintain the
warranty;
 improper maintenance;
 damage in shipment;
 abnormal use;
 removal, alteration, or obliteration of either the rating plate or the date code on the heating
elements;
 operating the frypot without shortening or other liquid in the frypot;
 no fryer will be warranted under the ten-year program for which a proper start-up form has not
been received.

This warranty also does not cover:

 transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two hours;
 overtime or holiday charges;
 consequential damages (the cost of repairing or replacing other property which is damaged), loss of
time, profits, use or any other incidental damages of any kind.

There are no implied warranties of merchantability or fitness for any particular use or purpose.

This warranty is applicable at the time of this printing and is subject to change.

vi
 BIGLA30-T SERIES GEN III LOV™GAS FRYER
CHAPTER 1: INTRODUCTION

NOTE: The Frymaster BIGLA30-T fryer requires a start-up, demonstration and training
before normal restaurant operations can begin.

1.1 General

Read the instructions in this manual thoroughly before attempting to operate this equipment. This manual covers
all configurations of models and BIGLA30-T LOV™ fryers. Models designated BIGLA30-T are equipped with built-in
filtration systems. The fryers in this model family have most parts in common, and when discussed as a group, will
be referred to as “LOV™ fryers.

The BIGLA30-T LOV™ fryers feature a low oil volume frypot, auto top-off, automatic intermittent filtration and a
touch screen. The design incorporates a rounded topcap and a large round drain which ensures that fries and other
debris will be washed into the filter pan. The BIGLA30-T LOV™ fryers are controlled with an M4000 touchscreen
controller. Fryers in this series come in full- or split-vat arrangements, and can be purchased in batteries of up to
five vats.

LOV™ high-efficiency gas fryers employ a unique infrared burner system that uses up to 43% less energy to cook the
same volume as conventional open-burner fryers.

LOV™ gas fryers are of an open-frypot design with no tubes, which makes cleaning the stainless frypot quick and
easy.

Heating is supplied by a pair of infrared burner assemblies mounted on each side of the frypot. A dedicated blower
mounted on the front of the frypot supplies combustion air for the burners. LOV™ Gas fryers can be configured for
natural gas, propane (LP), or manufactured gas, as required by the customer.

Each frypot is equipped with a temperature probe for precise temperature control.

All fryers in this series require an external source of AC electrical power. Units can be configured for voltages
ranging from 100 VAC to 250 VAC.

BIGLA30-T LOV™ fryers are shipped completely assembled. All fryers are shipped with a package of standard
accessories. Each fryer is adjusted, tested, and inspected at the factory before crating for shipment.

This appliance is only for professional use and shall be used by qualified personnel only, as defined in
Section 1.6.

1.2 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual,
you will find notations enclosed in double-bordered boxes similar to the ones that follow.

CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.

WARNING
WARNING boxes contain information about actions or conditions that may cause or result in damage
to your system, and which may cause your system to malfunction.

1-1
 DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury to
personnel, and which may cause damage to your system and/or cause your system to malfunction.

Your fryer is equipped with automatic safety features:

1. High-temperature detection shuts off gas to the burner assembly should the controlling thermostat fail.

2. A safety circuit on units with filter systems prevents burner ignition with the drain valve open.

The controller is equipped with a lithium battery. Replace battery with Panasonic CR2032 3V lithium battery, part
number 807-4674 only. Use of another battery may present a risk of fire or explosion. The battery can be
purchased from your Factory Authorized Servicer.

CAUTION
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.

1.3 Information for the M4000 Touchscreen Controllers

FCC COMPLIANCE

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15
of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated
in a commercial environment. This equipment generate, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communica-
tions.
Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his own expense.

The user is cautioned that any changes or modifications not expressly approved by the party responsible for com-
pliance could void the user's authority to operate the equipment.

If necessary, the user should consult the dealer or an experienced radio and television technician for additional
suggestions.

The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to
Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Printing
Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.4 European Community (CE) Specific Information

The European Community (CE) has established certain specific standards regarding equipment of this type.
Whenever a conflict exists between CE and non-CE standards, the information or instructions concerned are
identified by means of shadowed boxes.

1-2
1.5 Installation, Operating, and Service Personnel

Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized
personnel only, as defined in Section 1.6. All installation and service on Frymaster equipment must be
performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in
Section 1.6.

1.6 Definitions

QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL

Qualified/authorized operating personnel are those who have carefully read the information in this manual and
have familiarized themselves with the equipment functions, or who have had previous experience with the
operation of the equipment covered in this manual.

QUALIFIED INSTALLATION PERSONNEL

Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or
through a representative, are engaged in and are responsible for the installation of gas-fired appliances. Qualified
personnel must be experienced in such work, be familiar with all gas precautions involved, and have complied with
all requirements of applicable national and local codes.

QUALIFIED SERVICE PERSONNEL

Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by
Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be
equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster
equipment. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster website at
www.frymaster.com. Failure to use qualified service personnel will void the Frymaster warranty on your equip-
ment.

1.7 Shipping Damage Claim Procedure

Your Frymaster equipment was carefully inspected and packed before leaving the factory. The transportation
company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport.

What to do if your equipment arrives damaged:

1. File a claim for damages immediately, regardless of the extent of damages.

2. Inspect for and record all visible loss or damage, and ensure that this information is noted on the freight bill
or express receipt and is signed by the person making the delivery.

3. Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and
reported to the freight company or carrier immediately upon discovery. A concealed damage claim must be
submitted within 15 days of the date of delivery. Ensure that the shipping container is retained for inspection.

Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS

INCURRED IN TRANSIT.

1-3
1.8 Parts Ordering and Service Information

For non-routine maintenance or repairs, or for service information, contact your local Frymaster Authorized Servicer
(FAS). In order to assist you quickly, the Frymaster Authorized Servicer (FAS) or Service Department representative
requires certain information about your equipment. Most of this information is printed on a data plate affixed to
the inside of the fryer door. Part numbers are found in the Parts Manual. Parts orders may be placed directly with
your local FAS or distributor. A list of Frymaster Factory Authorized Servicers (FAS’s) is located on the Frymaster
website at www.frymaster.com. If you do not have access to this list, contact the Frymaster Service Department at
1-800-551-8633 or 1-318-865-1711.

Service information may be obtained by contacting your local FAS/Distributor. Service may also be obtained by
calling the Frymaster Service Department at 1-800-551-8633 or 1-318-865-1711 or by email at
[email protected]. When requesting service or ordering parts, please have the following information ready:

Model Number:
Serial Number:
Type of Gas or Voltage:
Item Part Number:
Quantity Needed:

In addition to the model number, serial number, and type of gas, please be prepared to describe the nature of the
problem and have ready any other information that you think may be helpful in solving your problem.

RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.

1-4
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
CHAPTER 2: INSTALLATION INSTRUCTIONS

2.1 General Installation Requirements

Proper installation is essential for the safe, efficient, trouble-free operation of this appliance.

Qualified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6 of this
manual, should perform all installation and service on Frymaster equipment.

Conversion of this appliance from one type of gas to another should only be performed by qualified, li-
censed, and/or authorized installation or service personnel as defined in Section 1.6 of this manual.

Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section
1.6 of this manual) to install, convert to another gas type or otherwise service this equipment will void the
Frymaster warranty and may result in damage to the equipment or injury to personnel.

Where conflicts exist between instructions and information in this manual and local or national codes or
regulations, installation and operation shall comply with the codes or regulations in force in the country in
which the equipment is installed.

Service may be obtained by contacting your local Frymaster Dean Factory Authorized Servicer.

DANGER
Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame
of any type, including those of broilers and ranges.

Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Shipping Damage Claim Procedure
in Section 1.7 of this manual.)

2.1.1 Clearance and Ventilation

The fryer(s) must be installed with a 6” (150 mm) clearance at both sides and back when installed adjacent to
combustible construction; no clearance is required when installed adjacent to noncombustible construction. A
minimum of 24” (600 mm) clearance should be provided at the front of the fryer.

WARNING
Do not block the area around the base or under the fryers.

DANGER
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

One of the most important considerations of efficient fryer operation is ventilation. Make sure the fryer is installed
so that products of combustion are removed efficiently, and that the kitchen ventilation system does not produce
drafts that interfere with burner operation.

The fryer flue opening must not be placed close to the intake of the exhaust fan, and the fryer must never have its
flue extended in a “chimney” fashion. An extended flue will change the combustion characteristics of the fryer,
causing longer recovery time. It also frequently causes delayed ignition. To provide the airflow necessary for good
combustion and burner operation, the areas surrounding the fryer front, sides, and rear must be kept clear and
unobstructed.

2-1
 DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of substances harmful to the health of personnel in the room in
which it is installed.

Fryers must be installed in an area with an adequate air supply and adequate ventilation. Adequate distances must
be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank. Filters should be
installed at an angle of 45º. Place a drip tray beneath the lowest edge of the filter. For U.S. installation, NFPA
standard No. 96 states, “A minimum distance of 18 in. (450 mm) should be maintained between the flue outlet and
the lower edge of the grease filter.” Frymaster recommends that the minimum distance be 24 in. (600 mm) from the flue
outlet to the bottom edge of the filter when the appliance consumes more than 120,000 BTU per hour.

For installations in the United States, information on construction and installation of ventilating hoods can be found
in the NFPA standard cited above. When installing any type of fryer, Standard No. 96 of the National Fire Protection
Association must be followed implicitly.

The duct system, the hood and filter bank must be cleaned on a regular basis and kept free of grease according to
the NFPA Standard No. 96.

A copy of the standard may be obtained from the National Fire Protection Association, Battery March Park, Quincy,
MA 02269 or at www.NFPA.org.

2.1.2 National Code Requirements

The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer door.
Connect a fryer stamped “NAT” only to natural gas, those stamped “PRO” only to propane gas, and those stamped
“MFG” only to manufactured gas.

Installation shall be made with a gas connector that complies with national and local codes, and, where applicable,
CE codes. Quick-disconnect devices, if used, shall likewise comply with national, local, and, if applicable, CE codes.
In the absence of local codes, installation must conform to the national Fuel Gas Code, ANSI Z223.1/NFPA 54 or the
Natural Gas and Propane Installation code, CSA B149.1, as applicable including:

1. The appliance and its individual shutoff valve must be disconnected form the gas supply piping system during
any pressure testing of the system at test pressures in excess of ½ psi (3.5 kPa).

2. The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi
(3.5 kPa).

2.1.3 Electrical Grounding Requirements

All electrically operated appliances must be grounded in accordance with all applicable national and local codes,
and, where applicable, CE codes. In the absence of local codes, the appliance must be grounded in accordance with
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. All units (cord
connected or permanently connected) should be connected to a grounded power supply system. A wiring diagram
is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper
voltages.

DANGER
This appliance is equipped with a special (grounding) plug for your protection against electrical
shock and must be plugged directly into a properly grounded receptacle. Do not cut, remove, or
otherwise bypass the grounding prong on this plug!

2-2
 DANGER
This appliance requires electrical power for operation. Place the gas control valve in the OFF
position in case of a prolonged power outage. Do not attempt to operate this appliance during a
power outage.

WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-
volt line, which powers the hood, must be fully engaged and locked in its pin and sleeve socket.

2.1.4 Australian Requirements

To be installed in accordance with AS 5601, local authority, gas, electricity, and any other relevant statutory
regulations.

If casters are fitted, the installation must comply with AS5601 and AS1869 requirements.

2.2 Caster Installation

On an appliance with casters; the installation shall be made with a connector that complies with the Standard for
Moveable Gas Appliances, ANSI Z21.69 • CSA 6.16, and a quick disconnect device that complies with the Standard
for Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41 • CSA 6.9.

The front right caster may be locked with setscrews that may need to be loosened to move into place. Once in
place, the caster setscrews can be locked with the caster wheel parallel to the fryer from front to back to ease
moving the fryer in and out of the hood for cleaning and preventing the caster from hitting the oil reservoir.

2.3 Pre-Connection Preparations

DANGER
DO NOT connect this appliance to the gas supply before completing each step in this section.

After the fryer has been positioned under the exhaust hood, ensure the following has been accomplished:

1. Adequate means must be provided to limit the movement of fryers without depending upon the gas line
connector and the quick-disconnect device or its associated piping to limit the appliance movement. If a
flexible gas hose is used, a restraining cable must be connected at all times when the fryer is in use. The
restraining cable and installation instructions are packed with the flexible hose in the accessories box that was
shipped with your unit.

DANGER
The appliance area must be kept free and clear of combustible material at all times.

2. Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in.
(600 mm) when the appliance consumes more than 120,000 BTU per hour.
3. Test the fryer electrical system:
a. Plug the fryer electrical cord(s) into a grounded electrical receptacle. NOTE: To ensure the safe and
efficient operation of the fryer and hood, the electrical plug for the 100 volt to 120-volt line, which
powers the hood, must be fully engaged and locked in its pin and sleeve socket.
b. Place the power switch in the ON position.
 For fryers having controllers, verify that the display indicates the controller is on.
 If the store is equipped with a hood interlock system, the hood exhaust fan should be on. If not, the
store hood interlock system is improperly wired and must be corrected.

2-3
 c. Place the fryer power switch in the OFF position. Verify that the display indicates OFF. The hood exhaust
system should be off when all controllers display OFF.
4. Refer to the data plate on the inside of the fryer door to determine if the fryer burner is configured for the
proper type of gas before connecting the fryer quick-disconnect device or piping from the gas supply line.
5. Verify the minimum and maximum gas supply CE Standard for Gas Pressure
pressures for the type of gas to be used in accordance
Fryer Model BIGA30-T
with the accompanying tables and the data plate on
the inside of the fryer door. Gas Type G20 G25 G30 G31
Natu- Natu- Butane Propane
6. For fryers equipped with a built-in filtration system
ral Gas ral Gas /Propan
(BIGLA30-T models) plug the electrical cord(s) into a
Lacq Gro- e
power receptacle behind the fryer.
nique
Non-CE Standard for Gas Pressure Incoming Min Pressure 20 20 28/30 37
(mbar)
Fryer Model BIGLA30-T
Incoming Max Pressure 20 25 50 50
Nat LP (mbar)
Gas Type
(Natural) (Propane) Orifice Size (mm) 3.18 3.18 1.95 1.95
Incoming Min Pressure
WC/kPa/mbar
/ / /
6 1.49 14.93 11 2.74 27.37 / Number of Orifices 2 2 2 2

Regulator Pressure Full Vat 7 10 17 20.6

Incoming Max Pressure
WC/kPa/mbar
/ / /
14 3.48 34.84 14 3.48 34.84 / (mbar)
Regulator Pressure Dual 8 11.2 17 20.6
Orifice Size (mm) 3.18 2.10 Vat (mbar)
Burner Manifold Pressure 7 10 17 20.6
Number of Orifices 2 2
(mbar) Full Vat
Burner Manifold Pressure Burner Manifold Pressure 8 11.2 17 20.6

WC/kpa
3.00 / 0.73 8.25 / 2.5 (mbar) Split Vat
(1) mbar = 10,2 mm H2O
(1) mbar = 10,2 mm H2O

Australia Standard for Gas Pressure

Korea Standard for Gas Pressure Fryer Model FQG30-T
Fryer Model BIGLA30-T Gas Type Nat LP
LNG LPG (Natural) (Propane)
Gas Type
Incoming Min Pressure
(Natural) (Propane)
/ /
4.54 1.13 11.30 11.05 2.75 27.50 / /
WC/kPa/mbar
Incoming Min Pressure
WC/kpa/mbar
/ / /
4 1.00 10.00 9.2 2.30 23.00 /
Incoming Max Pressure
/ /
14 3.48 34.84 /
14 3.48 34.84 /
Incoming Max Pressure /
13.2 3.30 WC/kPa/mbar
WC/kpa/mbar
/ /
10 2.50 25.00 Full Vat Orifice Size (mm) 2.92 1.95
/33.00
Orifice Size (mm) 3.18 2.10
Split Vat Orifice Size (mm) 2.84 1.95

Number of Orifices 2 2
Number of Orifices 2 2

Full Vat Burner Manifold

Burner Manifold Pressure 3.00/73.8/1.0 /
8.25 73.8 2.05 /
WC/kPa
/
3.00 0.73 8.25 2.5/ Pressure
WC/MJ/h/TPP(kPa)
(1) mbar = 10,2 mm H2O Split Vat Burner Manifold
3.00/36.9 each /
8.25 36.9 each
Pressure
WC/MJ/h/TPP(kPa)
(73.8 total) 1.0/ (73.8 total) 2.05 /
(1) mbar = 10,2 mm H2O

2-4
2.4 Connection to Gas Line

DANGER
Before connecting new pipe to this appliance, the pipe must be blown out thoroughly to remove
all foreign material. Foreign material in the burner and gas controls will cause improper and
dangerous operation.

DANGER
The appliance and its individual shutoff valve must be disconnected from the gas supply piping
system during any pressure testing of the system at test pressures in excess of ½ PSI (3.45 kPa,
13.84 inches W.C.) to avoid damage to the fryer’s gas tubes and gas valve(s).

DANGER
The appliance must be isolated from the gas supply piping system by closing its individual manu-
al shutoff valve during any pressure testing of the gas supply piping system at test pressures
equal to or less than ½ PSI (3.45 kPa, 13.84 inches W.C.)

DANGER
“Dry-firing” your unit will cause damage to the frypot and can cause a fire. Always ensure that
cooking oil or water is in the frypot before firing the unit.

DANGER
All connections must be sealed with a joint compound suitable for the gas being used and all
connections must be tested with a solution of soapy water before lighting any pilots.
Never use matches, candles, or any other ignition source to check for leaks. If gas odors are de-
tected, shut off the gas supply to the appliance at the main shut-off valve and immediately con-
tact the local gas company or an authorized service agency for service.

The size of the gas line used for installation is very important. If the line is too small, the gas pressure at the burner
manifold will be low. This may cause slow recovery and delayed ignition. The incoming gas supply line should be a
minimum of 1½” (38 mm) in diameter. Refer
to the chart below for the minimum sizes of
Gas Connection Pipe Sizes
(Minimum incoming pipe size should be 1 1/2" (41 mm))
connection piping.
4 or more
The BIGLA30-T LOV™ gas fryer has received Gas Single Unit 2 - 3 Units units*
the CE mark for the countries and gas Natural 3/4" (22 mm) 1" (28 mm) 1 1/4" (36 mm)
categories indicated in the table on the Propane 1/2" (15 mm) 3/4" (22 mm) 1" (28 mm)
following page. NOTE: The nominal heat Manufactured 1" (28 mm) 1 1/4" (36 mm) 1 1/2" (41 mm)
input (QN) is 21kW except for AT, DE, LU and
category 3P/B, which is 23kW.
* For distances of more than 20 feet (6 m) and/or more than 4
fittings or elbows, increase the connection by one pipe size.

NOTICE- Australia Only

The air pressure switch on the combustion blower should read: Full Vat units-122pa (0.5 inches
W.C.) and for Split Vat units-180pa (0.72 inches W.C.).

2-5
 CE Approved Gas Categories by Country
COUNTRIES CATEGORIES GAS PRESSURE (MBAR)
G20 20
AUSTRIA (AT) II2H3B/P
G30, G31 50
I2E(R)B G20, G25 20, 25
BELGIUM (BE)
I3+ G30, G31 28-30, 37
G20 20
DENMARK (DK) II2H3B/P
G30, G31 30
G20, G25 20, 25
II2Esi3+
G30, G31 28-30, 37
FRANCE (FR)
G20, G25 20, 25
II2Esi3P
G31 50
G20 20
FINLAND (FI) II2H3B/P
G30, G31 30
G20, G25 20
II2ELL3B/P
GERMANY (DE) G30, G31 50
I3P G31 50
G20 20
GREECE (GR) II2H3+
G30, G31 28-30, 37
G20 20
ITALY (IT) II2H3+
G30, G31 28-30, 37
G20 20
IRELAND (IE) II2H3+
G30, G31 28-30, 37
G20 20
LUXEMBOURG (LU) II2E3B/P
G30, G31 50
G25 25
II2L3P
G31 50
NETHERLANDS (NL)
G25 25
II2L3B/P
G30, G31 30
NORWAY (NO) I3B/P G30, G31 30
G20 20
PORTUGAL (PT) II2H3+
G30, G31 28-30, 37
G20 20
II2H3+
G30, G31 28-30, 37
SPAIN (ES)
G20 20
II2H3P
G31 37, 50
G20 20
SWEDEN (SE) II2H3B/P
G30, G31 30
G20 20
UNITED KINGDOM (UK) II2H3+
G30, G31 28-30, 37

CE Standard
Required airflow for the combustion air supply is 2m3/h per kW.

1. Connect the quick-disconnect hose to the fryer quick-disconnect fitting under the front of the fryer and to the
building gas line. NOTE: Quick disconnect hoses are not supplied to CE marked fryers.

NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected to
the gas supply line at the rear of the unit.

When using thread compound, use very small amounts on male threads only. Use a pipe thread compound
that is not affected by the chemical action of LP gases (Loctite™ PST56765 Sealant is one such compound). DO
NOT apply compound to the first two threads. Doing so may allow some of the compound to enter the gas
stream, resulting in clogging of burner orifices and/or the control valve.

2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks. A soap solution
should be used for this purpose.

3. Light the fryer following the procedures that are described in the “Lighting Instructions” found in Chapter 3 of
this manual.

DANGER
“Dry-firing” your unit will cause damage to the frypot and can cause a fire. Always ensure that
cooking oil or water is in the frypot before firing your unit.

2-6
4. The burner manifold pressure should be checked at this time by the local gas company or an authorized service
agent. The tables on page 2-4 list the burner manifold gas pressures for the various gas types that can be used
with this equipment. Also verify the pressures, on the rating plate, inside the fryer door

5. Check the programmed temperature thermostat setting by pressing the temperature button.

2.5 Converting to Another Gas Type

DANGER
This appliance was configured at the factory for a specific type of gas. Converting from one type of gas to
another requires the installation of specific gas-conversion components. Conversion instructions are in-
cluded with conversion kits.
Switching to a different type of gas without installing the proper conversion components may result in fire
or explosion. NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED!
Conversion of this appliance from one type of gas to another should only be performed by qualified,
licensed, and authorized installation or service personnel, as defined in Section 1.6 of this manual.

BIGLA30-T LOV™ gas fryers manufactured for Non-CE countries use different burners for each type gas. The burn-
ers in fryers built for propane gas have a special gray-colored coating on the burner tiles to enable them to with-
stand the higher caloric value of the propane gas. Burners designed for use in propane units may be used in natu-
ral gas applications, but not vice versa.

Non-CE Gas Conversion Kits

Natural Gas to Propane (LP) Gas Propane (LP) Gas to Natural Gas
Full Vat: PN 826-2965 Full Vat: PN 826-2967
Dual Vat: PN 826-2966 Dual Vat: PN 826-2968

Non-CE Gas Conversion Kits for Australia

Natural Gas to Propane (LP) Gas Propane (LP) Gas to Natural Gas
Full Vat: PN 826-2969 Full Vat: PN 826-2971
Dual Vat: PN 826-2970 Dual Vat: PN 826-2972

Units manufactured for export to CE countries are equipped with “universal” burners that may be used with either
Natural (G20, G25) gas or Butane (G30) and Propane (G31) gases.

CE Gas Conversion Kits for Units with Gas Valve 810-1715

G20 or G25 (Natural) to G30 or G31 Gas: G30 or G31 to G20 or G25 (Natural) Gas:
PN 826-2975 PN 826-2976

2-7
 CE GAS CONVERSION INSTRUCTIONS
1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard
Burner Manifold Gas Pressure Chart.) Do not change the orifice.
2. Between a 2nd family (G20 or G25) and a 3rd family gas (G30 Butane or G31 Propane):
a. Change the orifices.
b. Adjust the manifold pressure.
3. Remove the old rating plate and return to Frymaster. Affix the new rating plate included with the conversion kit
in place of the old rating plate stating the gas has been converted.
4. If the destination language changes, replace the rating plate. Call your local service agency or KES for a label kit.
The language of reference will be on the corner of the label.

2.6 After Fryers are Positioned at the Frying Station

DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood.
Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the
frypot to verify that the unit is level, both side-to-side and front-to-back.

To level fryers, adjust the casters being careful to ensure the fryer(s) are at the proper height in the frying sta-
tion.

When the fryer is leveled in its final position, install the restraints provided by the KES to limit its movement so
that it does not depend on or transmit stress to the connection. Install the restraints in accordance with the
provided instructions. If the restraints are disconnected for service or other reasons, they must be reconnected
before the fryer is used.

DANGER
Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be removed from the fryer before at-
tempting to move it to avoid spills, falls, and severe burns. Fryers may tip and cause personal injury if not secured in a
stationary position.

DANGER
Adequate means must be provided to limit the movement of this appliance without depending on the connector and the
quick-disconnect device or its associated piping to limit the appliance movement.

2-8
2. Clean, and fill frypot(s) with cooking oil. (See Equipment Setup and Shutdown Procedures in Chapter 3.)

2.7 Installing the JIB Cradle

Open the fryer door (typically the far-right door or

third door) and remove the cross brace used for
shipping support by removing the four screws (see
Figure 1). Install the JIB cradle shipped (may differ in
appearance than one showed) in the accessories
pack with the screws that were removed in the
cross-brace removal step (see Figure 2). If using
the solid shortening option, see Appendices B and
C in the rear of this manual for installation instruc- Figure 1 Figure 2
tions.

2-9
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
CHAPTER 3: OPERATING INSTRUCTIONS

FINDING YOU WAY AROUND THE BIGLA30-T SERIES LOV™ GAS FRYER

Flue
Basket Holder Cap

Control Panel
Top Cap
(M4000 Controller
shown)

Bezel

Bulk Dispose Gas Valve

Handle and Lock Filter Pan Pre-Filter Screen JIB Behind Door (See
Sec. 3.4 Figure 1)

TYPICAL CONFIGURATION (BIGLA330-T SHOWN)

NOTE: The appearance of your fryer may differ slightly from that
shown depending upon configuration and date of manufacture.

3-1
3.1 Equipment Setup and Shutdown Procedures

WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of the
inherent hazards of operating a hot oil filtering system, particularly the aspects of oil
filtration, draining and cleaning procedures.

CAUTION
Before lighting the fryer, make sure the fryer is OFF and the frypot drain valves are
closed. Remove the basket support rack(s), if installed, and fill the frypot to the bottom
OIL-LEVEL line. If solid shortening is being used, make sure it is packed down into the
bottom of the frypot.

3.1.1 Setup

WARNING
Never operate this appliance with an empty frypot. The frypot must be filled with water
or oil before lighting the burners. Failure to do so will damage the frypot and may cause
a fire.

DANGER
Remove all drops of water from the frypot before filling with oil. Failure to do so will
cause spattering of hot liquid when the oil is heated to cooking temperature.

WARNING
The BIGLA30-T is not intended to use solid shortening without a solid shortening kit
installed. The use of solid shortening without a solid shortening kit will clog the top off
oil lines. The oil capacity of the BIGLA30-T LOV™ gas fryer is 32 lbs. (3.8 gallons/14.5 liters)
at 70°F (21°C) for a full-vat and 18 lbs. (2.2 gallons/8.33 liters) at 70°F (21°C) for each half
of a dual-vat.

Prior to filling frypots with oil, ensure all drains are closed.

1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot. This
will allow for oil expansion as heat is applied. Do not fill cold oil any higher than the bottom line;
overflow may occur as heat expands the oil. If solid shortening is used, make sure it is packed down
into the bottom of the frypot.

2. Ensure that the power cord(s) is/are plugged into the appropriate receptacle(s). Verify that the face
of the plug is flush with the outlet plate, with no portion of the prongs visible.

3. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature.

3-2
3.1.2 Lighting the Fryer

1. Ensure the controller is in the OFF position.

2. Turn the gas valve to the ON position.
3. Press the controller ON/OFF switch to the ON position.
4. If the burners fail to light, press the ON/OFF switch to the OFF position and wait 60 seconds. Repeat
step 2.

For CE Fryers For Non-CE Fryers

Placing the controller in the OFF position also After placing the controller in the OFF
turns off the gas valve. Wait five minutes position, turn the gas valve knob to the OFF
before continuing with Step 3, which will also position. Wait 5 minutes, then turn the knob
turn on the gas valve. to the ON position and proceed with Step 3.

Honeywell

Honeywell
ON

ON
OFF

OFF
5. The fryer will automatically enter the melt cycle mode if the frypot temperature is below 180ºF (82ºC)
and will display MELT CYCLE IN PROGRESS. (NOTE: During the melt cycle, the burners will
repeatedly fire for a few seconds, then go out for a longer period.) The shortening must be stirred
occasionally during the heating process to ensure all the shortening in the drain and vat are
liquefied. When the frypot temperature reaches 180ºF (82ºC), the unit will automatically switch to
the heating mode and PREHEAT is displayed until within 15°F (9°C) of setpoint. The burners will
remain lit until the frypot temperature reaches the programmed cooking temperature. Once the
fryer reaches setpoint, the controller display changes to START and the fryer is ready for use.

6. After the burners have been lit for at least 90 seconds, observe the flames through the burner view-
ing ports located on each side of the combustion air blower.

Left Viewing Ports are Right Viewing Ports

behind the motor
housings.

The optimum burn is a bright orange-red glow. If a blue flame is observed, or if there are dark spots on
a burner face, adjust the air gas mixture as follows: On the side of the blower housing opposite the mo-
tor is a plate with one or two locking nuts. Loosen the nuts enough to allow the plate to be moved, then
adjust the position of the plate to open or close the air intake opening until a bright orange-red glow is
obtained. Carefully hold the plate in position and tighten the locking nuts.

3-3
3.1.3 Shutdown

For short-term shut down during the workday:

1. Place the controller ON/OFF switch in the OFF position and put the
frypot covers in place.

When shutting the fryers down at closing time:

1. Place the controller ON/OFF switch in the OFF position to turn the fryer
off.

For CE Fryers For Non-CE Fryers

Placing the controller in the OFF position also After placing the controller in the OFF
turns off the gas valve. position, turn the gas valve knob to the OFF
position.

Honeywell

Honeywell
ON

ON
OFF

OFF
2. Filter the oil and clean the fryers (See Chapters 5 and 6).

3. Clean the filter pan and replace the filter paper. Do not leave solid shortening in the filter pan over
night.

4. Place the frypot covers on the frypots.

3.2 Operation

This fryer is equipped with M4000 controllers (illustrated below). Refer to the M4000 Controller Operating
Instructions in Chapter 4 for the controller programming and operating procedures.

M4000 CONTROLLER

Refer to Chapter 5 of this manual for operating instructions for the built-in filtration system.

3-4
3.3 Low Oil Volume Automatic Refill
When the Low Oil Volume (LOV™) system is
in place on the fryer, the frypot oil levels are
continually checked and topped off as nec-
essary from a reservoir in the cabinet. The
reservoir holds a 35-pound box of oil. In a
typical operation this will last approximately
two days.
Components of the system are annotated at
the right (see Figure 1).

NOTE: The system is intended to top off

the frypots, not fill them. The frypots will
require manual filling upon startup and af-
ter deep clean (boil-out) unless a bulk fresh
oil system is used.

3.4.1 Prepare the System for Use

Once the fryer is positioned under the hood

install the JIB (Jug In Box) basket shipped in
the accessories pack (see Figure 2). If using
the solid shortening option see Appendices
B and C.
Figure 2

3.4.2 Install the oil reservoir or jug (JIB)

Remove the original lid from the oil container and foil liner. Replace with the provided cap, which has con-
nected suction hardware. Ensure the feeder tube from the cap reaches to the bottom of the oil container.

Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid
catching the suction hardware on the cabinet interior as the container is placed in the fryer.
The system is now ready for operation.

3.4.3 Changing the JIB (Jug In Box)

oil reservoir
When the oil reservoir level is low, a yellow
indicator is activated (see Figure 3) and dis-
plays TOP OFF OIL EMPTY. Press the check
button to clear the screen. Once the reser-
voir is refilled and/or replaced, press and
hold the orange reset button next to the oil Figure 3
reservoir until the yellow indicator is no Yellow indicator that oil reservoir is
longer illuminated. If using solid shortening empty.
see Appendices B and C.

1. Open the cabinet and slide the JIB from 2. Remove the cap and pour any remaining oil in the con-

3-5
 the cabinet (see Figure 4). tainer into all fry vats equally (see Figure 5).

Figure 5
Figure 4

3. Place new JIB upright and remove the 4. Put the tube in the new full container (see Figure 7).
cap and foil seal (see Figure 6).

Figure 7

Figure 6 5. Slide the JIB onto the shelf inside the fryer cabinet (as
seen in Figure 4).

WARNING 6. Press the JIB reset switch to turn the JIB yellow indicator
Do not add HOT or USED oil to a on the M4000 controller off (see Figure 8).
JIB.

Figure 8
3.4.4 Bulk or Front Dispose Oil Systems

Instructions for using bulk dispose oil systems are found in Appendix A located at the rear of this
manual.

3-6
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
CHAPTER 4: M4000 CONTROLLER INSTRUCTIONS
4.1 M4000 General Information

Welcome to the M4000, an easy to use touch screen controller with the utility of 40-product menu capability. One
button push starts a cook cycle for a selected product. Just choose a menu item on a product button and press the
START button under the display showing the desired item. The controller can move seamlessly from McNuggets to
Crispy Chicken to any added menu item.

The M4000 will operate with electric and gas fryers, both full- and split-vat.

4.2 M4000 Button Description and Functions

4.2.1 Navigation Buttons

4.2.1.1 Main Menu Button Bar

The main menu button bar at the bottom of the screen is

used to navigate the various M4000 menus (see Figure 1).
Figure 1

4.2.1.2 Home Button

The home button is used to switch to the home screen (see

Figure 2). The home screen has Crew Mode, Menus, Recipes,
Settings and Service buttons.

Figure 2

4-1
4.2.1.3 Crew Mode Button

The crew mode button switches from the home screen to the cooking
mode (see Figure 3).

4.2.1.4 Menus Button

Figure 3

The menus button is used to set up multiple menus with specific

products such as breakfast, lunch and changeover menus (See Figure
4).

4.2.1.5 Recipes Button

The recipes button allows editing or adding of products (see Figure 5). Figure 4

4.2.1.6 Settings Button

The settings button allows access to edit the settings of the fryer (see
Figure 6).

Figure 5

4.2.1.7 Service Button

The service button allows access to service functions in the fryer (see
Figure 7).

During programming and other functions if no activity occurs within

one minute, the controller returns to the previous operation mode.

Figure 6

4.2.1.8 Power Button

Pressing and holding the power button for three (3) seconds soft
powers up the user interface and fryer. Pressing the power button
when the fryer is on turns the fryer off (see Figure 8).

4.2.1.9 Language Button

Pressing the language button switches between a primary language
and a secondary language, if the feature is configured in manager Figure 7
settings (see Figure 9).

Figure 8 Figure 9

4-2
4.2.1.10 Filter Menu Button
Pressing the filter menu button provides access to the functions associated with filtering, disposing,
draining, filling as well as deep cleaning the vats (see Figure 10). If an auto filter is skipped the button
turns yellow until the filtration is completed.
Figure 10
4.2.1.11 Temperature Button
Pressing the temperature button displays the actual vat temperature and the setpoint temperature
(see Figure 11).

Figure 11
4.2.1.12 Menu Button
Pressing the menu button allows switching between different menus if configured (see Figure 12).

Figure 12
4.2.1.13 Energy Saver Button
Pressing the energy saver button switches the fryer from a standard setpoint to a lower temperature
setpoint when the fryer is idle, to save energy costs (see Figure 13).

4.2.1.14 Information Statistics Button Figure 13

Pressing the information statistics button provides information on filter statistics, oil statistics, life
statistics, usage statistics, recovery time, last load statistics, and software versions (see Figure 14).

4.2.1.15 Escape Menu Items Figure 14

To escape or back out of MENUS and SUB-MENUS, press the Home or Back arrow button
(see Figure 15).

Figure 15
4.2.1.16 TPM (Total Polar Materials) OQS (Oil Quality Sensor) Button

Pressing the TPM button when solid, displays the last 30 days of TPM/OQS readings (see Figure 16).
Pressing the TPM button when blinking, denotes it has been more than 24 hours since the last OQS
filter and will prompt for an OQS filter.
Figure 16

4-3
4.3 M4000 Menu Summary Tree

Reflected below are the major programming sections in the M4000 and the order in which submenu headings will
be found under the sections in the Installation and Operation Manual.

4-4
4.4 M4000 Information Summary Tree
Reflected below are the information statistics in the M4000 and the order in which submenu headings will be found
in the controller.

4-5
4.5 Basic Operation

4-6
4.6 Cooking

4-7
4.7 Fryer (Service) Setup Programming
It is necessary upon initial power up or when changing out a controller to configure the parameters for the fryer.
The setup includes locale, energy type, vat type, fresh oil type, waste oil type and auto top off settings. These
settings should ONLY be changed by a technician.
DISPLAY ACTION
1. With the controller at the off/standby position, press the Home
button.

2. Press the Settings button.

3. Press the Service button.

1650 4. Enter 1650

5. Press the √ (check) button.

□ LOCALE 6. Press the Locale button.

7. Select CE, NON-CE or JAPAN. CE (European Conformity standards)
CE NON-CE JAPAN
, Non-CE (non-European standards)
SETUP COMPLETE RESET THE SYSTEM 8. No action.

9. Press the √ (check) button.

□ ENERGY TYPE 10. Press the Energy Type button.

GAS ELECTRIC 11. Select GAS or ELECTRIC
SETUP COMPLETE RESET THE SYSTEM 12. No action.

13. Press the √ (check) button.

□ VAT TYPE 14. Press the Vat Type button.

FULL VAT SPLIT VAT 15. Select FULL VAT or SPLIT VAT.
4 16. Select Basket Configuration. Default is 4.

17. Press the Product icon and choose the desired product. Repeat for
other lanes.

18. Press the Save button when complete.

SETUP COMPLETE RESET THE SYSTEM 19. No action.

20. Press the √ (check) button.

21. Press the Down arrow button.

□ OIL SYSTEM TYPE 22. Press the Oil System Type button.
23. Select JIB or BULK.
NOTE: A JIB (Jug in a Box) or BIB (Bag in a Box) is a disposable type oil
JIB BULK
container. A bulk system has large storage oil tanks that are connected to
the fryer that fills an onboard reservoir.
SETUP COMPLETE RESET THE SYSTEM 24. No action.

25. Press the √ (check) button.

4-8
 DISPLAY ACTION
□ WASTE OIL 26. Press the Waste Oil button.
27. Select NONE, BULK or FRONT DISPOSE.
NOTE: Select NONE if disposing oil into an MSDU or other METAL
NONE BULK FRONT DISPOSE container. Select BULK if disposing oil into a bulk oil system, which has
large storage oil tanks that are connected to the fryer. Select FRONT
DISPOSE if disposing to a front type of disposal pan.
SETUP COMPLETE RESET THE SYSTEM 28. No action.

29. Press the √ (check) button.

□ AUTO TOP OFF VAT 30. Press the Auto Top Off Vat button.

31. Select LEFT VAT or RIGHT VAT for split vats.

32. Select ON for auto top off. Select OFF to disable auto top off.
ON OFF
Default is ON.

33. Press the Down arrow button.

□ ATO DELAY TIME 34. Press the ATO Delay time button.
35. Press the time to change the delay time after the top off oil
30 MINUTES reservoir has been changed before the system begins to top off.
Press the √ (check) button. Enter a value greater than 0 for solid
shortening. The default is 30 minutes to allow time for the
shortening to start melting before topping off begins. Set the value
to 0 for liquid shortening.
SETUP COMPLETE 36. No action.

37. Press the smaller √ (check) button inside the SETUP COMPLETE box.

□ FILTRATION TIME SETTINGS 38. Press the Filtration Time Settings button.
39. These settings should only be adjusted if instructed by the factory.
□ POLISH TIME
The default settings are:
□ DEEP CLEAN TIME
□ POLISH TIME -300
□ AUTO FILTER WASH TIME
□ DEEP CLEAN TIME -3600
□ MAINTENANCE FILTER WASH TIME
□ AUTO FILTER WASH TIME -5
□ MAINTENANCE FILTER WASH TIME -30
Press the back button when complete.

40. Press the Down arrow button.

□ FILTRATION TYPE 41. Press the Filtration Type button. (Available in gas only).
SOLID LIQUID
42. Select SOLID if solid shortening is used. Select LIQUID if liquid
shortening is used. Press the back button when complete.

□ OQS SETUP 43. Press the OQS Setup button if an OQS sensor is installed.
□ OQS ENABLE/DISABLE 44. Press OQS ENABLE/DISABLE button to enable/disable the OQS
sensor.
45. Select ENABLE to enable the OQS sensor or DISABLE to disable the
ENABLE DISABLE
OQS sensor.

46. Press the √ (check) button inside the SETUP COMPLETE box.
SETUP COMPLETE
□ OIL TYPE
47. Press the Oil Type button.

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 DISPLAY ACTION
OC01v01, OC02v02, etc. 48. Select the correct oil type curve. Press the down arrow button to
scroll to additional oil type curves. OC01vO1=F212,
OC02v02=MCSOL, OC12v02=F600
Ensure the oil type matches what the store is using.

49. Press the √ (check) button inside the SETUP COMPLETE box.
SETUP COMPLETE
□ DISPLAY TYPE 50. Press the Display Type button.
51. Select NUMBER or TEXT. NOTE: If set to NUMBER the Total Polar
NUMBER TEXT
Materials is shown as a number. If set to Text, only DISCARD
SOON/CONFIRM, OIL IS GOOD or DISCARD NOW is shown.

52. Press the √ (check) button inside the SETUP COMPLETE box.
SETUP COMPLETE
□ DISCARD NOW 53. Press the Discard Now button.
54. Press the number above TPM Value. Once the TPM (Total Polar
TPM VALUE Materials) value of the oil is attained, the fryer will prompt to
discard the oil.

55. Use the keypad to enter the TPM discard now value.

56. Press the √ (check) button once the value is entered.

57. Press the √ (check) button to save the value.

58. Press the √ (check) button inside the SETUP COMPLETE box.
SETUP COMPLETE

59. Press the down arrow button.

□ DISCARD SOON 60. Press the Discard Soon button.

61. Press the number above Discard Soon TPM Value. This value is
typically chosen as a number below the TPM Discard Now value.
TPM VALUE This value will display the Discard Soon message when the TPM
Discard Soon value is attained. This serves as a notice to the staff
that the oil will need to be discarded soon.

62. Use the keypad to enter the TPM discard soon value.

63. Press the √ (check) button once the value is entered.

64. Press the √ (check) button to save the value.

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 DISPLAY ACTION

65. Press the √ (check) button inside the SETUP COMPLETE box.
SETUP COMPLETE
66. Press the Dispose Delay Timer button. This is the amount of time
once the DISCARD NOW prompt is displayed and bypassed before
□ DISPOSE DELAY TIMER
the DISCARD NOW message returns. (Default is: 30 minutes.
Minimum value is :00 = DISABLED, maximum value is 4:00 hours.)

67. Press the hour’s box to enter a delay time in hours.

68. Using the key pad, enter the time in hours.

69. Press the minute’s box to enter a delay time in minutes.

70. Using the key pad enter the time in minutes.

71. Press the √ (check) button to save the value.

72. Press the √ (check) button inside the SETUP COMPLETE box.
SETUP COMPLETE

73. Press the Home button.

74. Press the Crew Mode button.

CREW MODE

75. Press and hold the reset switch inside the left door for thirty (30)
seconds.

76. The system reboots in approximately 45 seconds and returns to

off/standby mode.

4-11
4.8 Fryer (Manager) Settings Programming
It is necessary upon initial power up or when changing out a controller to configure these local manager settings for
the fryer. The setup includes language, date and time, temperature scale, sound settings, filter settings, energy
savings, lane assignments and screen brightness. These settings should ONLY be changed by a manager or
technician.
DISPLAY ACTION

1. With the controller at the off/standby position, press the Home button.

2. Press the Settings button.

3. Press the Manager button.

1234 4. Enter 1234

5. Press the √ (check) button.

□ LANGUAGE 6. Press the Language button.

7. Press the Primary Language button.

□ ENGLISH 8. Select the primary language desired.

9. Press the Secondary Language button.

□ SPANISH 10. Select the secondary language desired.

11. Press the Back button.

□ DATE & TIME 12. Press the Date & Time button.

13. Press the Set Time button

14. Press the hour’s box.

15. Using the key pad, enter the time in hours.

16. Press the minute’s box.

17. Using the key pad enter the time in minutes.

18. Press the AM, PM or 24HR button.

19. Press the √ (check) button.

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 DISPLAY ACTION
SETUP COMPLETE 20. No action.

21. Press the smaller √ (check) button inside the SETUP COMPLETE box.

22. Press the Set Date button

23. Press the Date Format box to toggle between MM-DD-YY or DD-MM-YY.

24. At the top of the screen, the year is shown. Press the left or right arrow
2014 to select the year.
25. Below the year is the month. Press the left or right arrow to select the
MARCH month.

26. Select the date using the numbered keys and press the √ (check)
button.
SETUP COMPLETE 27. No action.

28. Press the smaller √ (check) button inside the SETUP COMPLETE box.

29. Press the DST (DAYLIGHT SAVINGS TIME) SETUP button.

□ DST ON/OFF 30. Press the DST ON/OFF button.

31. Select ON to enable DST or OFF to disable DST.

SETUP COMPLETE 32. No action.

33. Press the smaller √ (check) button inside the SETUP COMPLETE box.

□ DST SETTINGS 34. Press the DST SETTINGS button.

35. Select any of these and use the keypad to modify. The default settings
□ DST START MONTH for the US are:
□ DST START SUNDAY DST START MONTH -3
□ DST END MONTH DST START SUNDAY -2
□ DST END SUNDAY DST END MONTH -11
DST END SUNDAY -1

36. Press the √ (check) button when complete.

SETUP COMPLETE 37. No action.

38. Press the smaller √ (check) button inside the SETUP COMPLETE box.

39. Press the Back button three (3) times.

40. Press the F° TO C° or F° TO C° button.

□ F° TO C°
NOTE: F is used for Fahrenheit, C is used for Celsius

YES NO 41. Select YES to toggle the temperature scale.

CONFIRM
COMPLETED SUCCESSFULLY
42. Press the √ (check) button when complete.

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DISPLAY ACTION
□ SOUND 43. Press the Sound button.
44. Use the up down arrows to change the volume level and tone. Volume
has nine levels with 1 being the softest and 9 the loudest. Tone has
three frequencies from 1-3. Use different frequencies to distinguish
protein or French fry stations.

45. Press the √ (check) button when complete.

SETUP COMPLETE 46. No action.

47. Press the smaller √ (check) button inside the SETUP COMPLETE box.

48. Press the Down button.

49. Press the Filter Attributes button.

The auto filtration mode uses two measures before prompting to filter.
One checks for cook cycles which is adjusted in the FILTER AFTER
□ FILTER ATTRIBUTES setting and the other checks for time which is adjusted in the following
section FILTER TIME setting. The prompt for filtration is initiated by
whichever occurs first; either the number of cycles elapsed or time
elapsed.
50. Press the Filter After button.
□ FILTER AFTER The FILTER AFTER option is used to set the number of cooking cycles
which occur before the filtration prompt is displayed.
51. Press the √ (check) button to continue or press the number button and
enter the number of cooks and press the √ (check) button. (By default,
the full vat is set to 12 cooks and the split vat is set to 6 cooks.)

52. Press the √ (check) button.

SETUP COMPLETE 53. No action.

54. Press the smaller √ (check) button inside the SETUP COMPLETE box.

55. Press the Filter Time button.

The Filter Time option is used to set the elapsed time before a filtration
□ FILTER TIME
prompt. This option is useful in lower volume stores, where filtration is
desired more often than the amount the cook cycles would generate.
56. Press the √ (check) button to continue or press the number button and
enter the number of hours in between filter prompts. (ex. after every
two hours, enter as 2) and press the √ (check) button. (By default, the
time is set to 0 hours.)

57. Press the √ (check) button.

SETUP COMPLETE 58. No action.

59. Press the smaller √ (check) button inside the SETUP COMPLETE box.

60. Press the Filter Lockout button.

□ FILTER LOCKOUT The Filter Lockout option is used to set the times in which the filter
prompt is disabled (ex. noon rush).
61. Select ON to enable FILTER LOCKOUT. Select OFF to disable FILTER
LOCKOUT.

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 DISPLAY ACTION
62. Press the Filter Lockout Time button.
The Filtration Lockout Time option is used to set the times in which the
□ FILTRATION LOCKOUT TIME filter prompt is disabled (ex. noon rush).
NOTE: If FILTER LOCKOUT is disabled (OFF), this option is grayed
out and not available.
63. Use the up down arrows to scroll between M-F 1 thru SUN 4. There are
a total of 12 periods which can be programmed for filter prompt
lockout. Select the field to edit the start and stop times of when the
filter prompt should be suspended. Select AM/PM. Once the times are
selected press the check button to save the setting. (The example at the
left shows on Monday – Friday no filtering is desired during a lunch
rush from 11:00 AM until 1:00 PM.)

64. Once the times are selected press the √ (check) button.

SETUP COMPLETE 65. No action.

66. Press the smaller √ (check) button inside the SETUP COMPLETE box.

67. Press the √ (check) button inside the SETUP COMPLETE box.
SETUP COMPLETE

68. Press the Back button.

69. Press the Energy Savings button.

□ ENERGY SAVINGS The Energy Savings option is used during idle periods to lower the
frypot temperature to save energy.

70. Press the Enable button to toggle the Energy Saving option on or off.

71. Press the Set Back Temp button to change the setpoint of the Energy
Saving option. Use the number pad to enter the Energy Saving setpoint
temperature and press the √ (check) button.
72. Press the Idle Time button to change the amount of time in minutes the
vat sits idle before automatically entering the Energy Saving mode. Use
the number pad to enter the Energy Saving setpoint temperature and
press the √ (check) button.

73. Press the √ (check) button.

SETUP COMPLETE 74. No action.

75. Press the smaller √ (check) button inside the SETUP COMPLETE box.

76. Press the Lane Assignments button.

□ LANE ASSIGNMENTS This is used to set the number of lanes or baskets each vat will use.
(Default is 4.)

77. Press the number 4 button.

78. Press the icon below each lane and choose the associated product to
cook in that lane.

79. Press the save button.

SETUP COMPLETE RESET THE SYSTEM 80. No action.

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DISPLAY ACTION
81. Press the smaller √ (check) button inside the SETUP COMPLETE RESET
THE SYSTEM box.
82. Press the Brightness button.
□ BRIGHTNESS This is used to set the brightness of the screen. Use the up down
arrows to adjust. (Default is 100.)

83. Press the √ (check) button.

SETUP COMPLETE 84. No action.

85. Press the smaller √ (check) button inside the SETUP COMPLETE box.

86. Press the Screen Saver button.

This is used to set the amount of time, after the controller is turned off,
□ SCREEN SAVER
before going into a screen saver mode. Use the up down arrows to
adjust time. (Default is 15 minutes.)
87. Use the up down arrows to change the brightness of the screen.
Brightness has nine levels with 100 being the brightest and 10 the
darkest.

88. Press the √ (check) button when complete.

SETUP COMPLETE 89. No action.

90. Press the smaller √ (check) button inside the SETUP COMPLETE box.

91. Press the Back button.

92. Press the Home button.

93. Press the Crew Mode button.

CREW MODE

94. Press and hold the reset switch inside the left door for thirty (30)
seconds.

95. The system reboots in approximately 45 seconds and returns to

off/standby mode.

4-16
4.9 Adding or Editing Existing Products
This function is used to add additional products or edit existing products.
DISPLAY ACTION

1. Press the Home button.

2. Press the Recipes button.

1234 3. Enter 1234

4. Press the √ (check) button.

5. Choose the product icon to edit or press the + to add a new

product.

6. Press the pencil icon at the bottom of the screen to edit an

existing product.

7. Enter or change the name of the product using the keyboard.

8. Press the √ (check) button.

9. This screen displays the current setpoint, cook time, load

compensation or sensitivity, quality timer, shake timers and
filter settings. To edit a parameter, press the item to edit.

10. To edit temperature, press the temp button.

11. Use the keypad to enter or edit the cook temperature for the
product.

12. Press the √ (check) button.

13. Press the cook time button.

4-17
DISPLAY ACTION

14. Use the keypad to enter or edit the cook time in minutes and
seconds.

15. Press the √ (check) button.

16. Press the load compensation or sensitivity button.

17. Use the up and down arrows to change the load compensation
or sensitivity setting recommended for this product.
This setting allows the product compensation (sensitivity) to be
changed. Some menu items may need an adjustment,
depending on their cooking characteristics. NOTE: It is highly
recommended to NOT adjust this setting, as it could have
an adverse effect on the products cooking cycles.
The default setting for product compensation is set to four.

18. Press the √ (check) button.

19. Press the Quality Timer button.

20. Enter the time in minutes and seconds for the product hold
time.

21. Press the √ (check) button.

22. Press the Shake Timer 1 button.

23. Enter the time in minutes and seconds for the first shake to be
performed.

24. Press the √ (check) button.

25. Press the down arrow to scroll to more settings.

26. Press the Shake Timer 2 button if an additional shake is needed,

otherwise skip to step 30.

4-18
DISPLAY ACTION

27. Enter the time in minutes and seconds for the seconds shake to
be performed.

28. Press the √ (check) button.

29. Press the Filter button.

30. Ensure that the filter button is ON to enable auto filtration for
this product. This setting is used to prevent co-mingling of
product specific oils. For products such as FISH, select NO to
prevent auto filtration.

31. Press the √ (check) button.

32. Choose the icon to associate with the product recipe that is
being entered or edited.

33. Press the √ (check) button.

34. Choose the menu(s) to associate with the product recipe that is
being entered or edited.

35. Press the √ (check) button.

36. The controller displays SAVED.

37. Press the √ (check) button.

38. Select another product to edit or press the + key to add

additional products. If finished press the home button.

39. Press the Crew Mode button to return to main screen.

CREW MODE

4-19
4.10 Adding or Editing Menus
This function is used to add or edit menus. Menus allow the operator to group certain products together. For
example, setting up a breakfast menu allows grouping of breakfast only products. This is helpful when switching
products by narrowing the number of products to choose from.
DISPLAY ACTION

1. Press the Home button.

2. Press the Menus button.

1234 3. Enter 1234

4. Press the √ (check) button.

5. Select a menu by pressing the button above the ON/OFF button

to edit products (highlighted in green) or press the + button to
add a new menu. If adding a new menu, enter name of menu
on next screen and press the √ (check) button. If deleting a
menu, highlight the menu and press the trash can at the
bottom of the screen.

6. Press the pencil icon at the bottom of the screen to edit an

existing menu.

7. Select the desired products by pressing their icons to be added

to the chosen menu. The selected products will be highlighted
in green. To unselect a product, press the icon and the highlight
will change from green to gray.

8. Press the √ (check) button when finished to save selected

products to menu.
9. Press the Back button to edit additional menus starting with
step 5, otherwise advance to the next step

10. Press the Home button.

11. Press the Crew Mode button.

CREW MODE

4-20
4.11 Changing from Breakfast Menu to Changeover or Lunch Menu

If separate menus are created for Breakfast, Changeover and Lunch, pressing the MENU button from the main
screen shall display menu change options. Pressing the desired menu shall switch the menus.
DISPLAY ACTION
1. Press the Menu button.

2. Press the ON/OFF button under Changeover or Lunch to switch

menus.

NOTE: Only one menu can be selected at a time.

3. Once the desired menu is selected, “ON” is highlighted under the

menu.

4. Press the back button to return to the main screen.

5. Press the product icon to switch products.

6. Display returns to main screen.

4.12 Changing from Lunch Menu to Changeover or Breakfast Menu

If separate menus are created for Breakfast, Changeover and Lunch, pressing the MENU button from the main
screen shall display menu change options. Pressing the desired menu shall switch the menus.

DISPLAY ACTION
1. Press the Menu button.

4-21
 DISPLAY ACTION
2. Press the ON/OFF button under Breakfast or Changeover to
switch menus.

NOTE: Only one menu can be selected at a time.

3. Once the desired menu is selected, “ON” is highlighted under the

menu.

4. Press the back button to return to the main screen.

5. Press the product icon to switch products.

6. Display returns to main screen.

4.13 Service Tasks

Covered in this section are crew and manager service tasks used in stores such as High Limit Test, E-Log (error log),
password setup, and functions to copy menus to and from the fryer from USB using menu connect.

4.13.1 High Limit Test

The high-limit test mode is used to test the high limit circuit. The high-limit test will destroy the oil. It should only be
performed with old oil. Shut the fryer off and call for service immediately if the temperature reaches 460°F (238°C)
without the second high-limit tripping and the controller displays HIGH LIMIT FAILURE DISCONNECT POWER with an
alert tone during testing.

The test is cancelled at any time by turning the fryer off. When the fryer is turned back on, it returns to the
operating mode and displays the product.

DISPLAY ACTION

1. With the controller at the off/standby position, press the Home button.

2. Press the Service button.

3. Press the Crew button.

4-22
 DISPLAY ACTION

4. Select LEFT VAT or RIGHT VAT for split vats.

PRESS AND HOLD 5. Press and hold the Press and Hold button to begin high limit test.
6. While pressing and holding the button the vat begins to heat. The controller
displays the actual vat temperature during the test. When the temperature
reaches 410°F ± 10° F (210°C ± 12°C)*, the controller displays HOT HI-1 (ex.
RELEASE
410F) and continues heating.
*NOTE: In controllers used in the European Union (those with the CE mark),
the temperature is 395°F (202°C) when the controller displays HOT HI-1.
7. While continuing to press and hold the button, the fryer continues heating
until the high limit opens. Generally, this happens once the temperature
HOT HI-1
reaches 423°F to 447°F (217°C to 231°C) for non-CE high limits and 405°F to
426°F (207°C to 219°C) for CE high limits.
8. Release the button. The vat stops heating and the controller displays the
HELP HI-2 current temperature setting until the temperature cools below 400°F (204°C).
Press the power button to cancel the alarm.
HIGH LIMIT FAILURE 9. If the controller displays this message, disconnect power to the fryer and
DISCONNECT POWER immediately call for service.
10. After a high limit test, once the vat cools below 400°F (204°C), dispose of the
oil.

4.13.2 Manager Functions

4.13.2.1 E-Log
The E-LOG function is used to view the ten (10) most recent error codes encountered on the fryer. These codes are
displayed with the most recent errors displayed first. The error code, time and date are displayed.

If no errors exist, the controller is blank in this function. Errors are displayed with the side of the error if a split vat,
error code, time and date. An error code displaying an “L” indicates left side of a split vat while an “R” indicates right
side of a split vat where the error occurred (R E19 06:34AM 04/22/2014). An error code displaying a “G” indicates
this was a global error not specifically linked to a particular vat. Error codes are listed in section 7.6 of this manual.

DISPLAY ACTION

1. Press the Home button.

2. Press the Service button.

3. Press the Manager button.

4321 4. Enter 4321

5. Press the √ (check) button.

6. Press the E-LOG button. The three most recent errors are
□ E-LOG
shown.

7. Press the Down button. The next three errors are shown.
Continue pressing the down arrow to view additional errors.

8. Press the Back button to return to menu or press the Home

button to exit.

4-23
 DISPLAY ACTION

9. Press the Crew Mode button.

CREW MODE

4.13.2.2 Passcode Setup

The password mode allows a restaurant manager to change passwords for various modes.

DISPLAY ACTION

1. Press the Home button.

2. Press the Service button.

3. Press the Manager button.

4321 4. Enter 4321

5. Press the √ (check) button.

□ PASSCODE SETUP 6. Press the PASSCODE SETUP button.

7. Select the desired passcode to modify. Use the down arrow to
scroll to additional setting.
□ MENUS
Defaults are:
□ RECIPES
MENUS 1234
□ SETTINGS MANAGER
RECIPES 1234
□ DIAGNOSTICS MANAGER
SETTINGS MANAGER 1234
DIAGNOSTICS MANAGER 4321

8. Use the keypad to enter new passcode for the selected item.

9. Press the √ (check) button.

RETYPE PASSWORD 10. Use the keypad to enter the new passcode again to verify.

11. Press the √ (check) button.

PASSCODE SETUP SUCCESSFUL

12. Press the √ (check) button.

□ MENUS
□ RECIPES
□ SETTINGS MANAGER 13. Press the Back button to return to menu or press the Home
□ DIAGNOSTICS MANAGER button to exit.

14. Press the Crew Mode button.

CREW MODE

4-24
4.13.2.3 USB – Menu Operation
This option allows the ability to upload menus to the controller. This allows products to be created in MenuSync to
be saved to a USB drive and uploaded to the fryer.
DISPLAY ACTION

1. Press the Home button.

2. Press the Service button.

3. Press the Manager button.

4321 4. Enter 4321

5. Press the √ (check) button.

□ USB – MENU OPERATION 6. Press the USB – MENU OPERATION button.

□ COPY MENU FROM USB TO FRYER 7. Press the COPY MENU FROM USB TO FRYER button.
8. Insert the USB drive into the connector behind the far-left fryer
INSERT USB…
door.
IS USB INSERTED? YES NO 9. Press YES once the USB drive is inserted.
READING FILE FROM USB
PLEASE DO NOT REMOVE USB WHILE 10. No action required.
READING
UI-UI MENU DATA TRANSFER IN
11. No action required while the file is loading.
PROGRESS
MENU UPGRADE IN PROGRESS 12. No action required while the upgrade is in progress.
UPGRADE COMPLETE? YES 13. Press YES.
14. Remove the USB drive and power cycle the entire fryer battery
MENU UPGRADE COMPLETED, REMOVE using the reset switch behind the far-left fryer door below the
THE USB AND RESTART THE SYSTEM. USB connector. NOTE: Ensure the switch is pressed and held
for at least 30 seconds.

4.14 Information Statistics

4.14.1 Filter Statistics
The filter statistics function is used to view the number of cooks remaining until the next filter, the number of cooks
per vat, the number of filters per vat, the number of skipped or bypassed filters per vat and the average number of
cook cycles per filter per day.

DISPLAY ACTION

1. Press the Information button.

2. Press the Filter button.

□ DAY 1
□ DAY 2
□ DAY 3
3. Select and press the desired day. Press
□ DAY 4
the down arrow to scroll back additional
days.

4-25
 DISPLAY ACTION
1. DAY AND DATE (Day and date of filter statistics displayed)
2. COOKS REMAINING UNTIL NEXT FILTER (Number of times
cooks that remain until the next filter prompt.)
3. DAILY NUMBER OF COOKS (Number of cooks that day) 4. Press the down arrow to scroll to more
4. DAILY NUMBER OF FILTERS (Number of times vat filtered for a statistics.

particular day)
5. DAILY NUMBER OF SKIPPED FILTERS (Number of times filter
was bypassed that day.)
6. AVERAGE COOKS PER FILTER - (Average number of cook cycles
per filter that day) 5. Press the up arrow to scroll up or the
7. FILTRATION – (Displays if filtration is enabled or disabled. back button to return to select another
Diagnostic tool to determine status of FIB board.) day.

6. Press the back button to return to menu

or the home button to exit.

4.14.2 Oil Statistics

The oil statistics function is used to view the date of last dispose, the number of cooks since last dispose, filters
since last dispose, skipped filters since last dispose, current oil life and average number of cooks over the oil life.
DISPLAY ACTION

1. Press the Information button.

2. Press the Oil button.

1. LAST DISPOSE DATE

2. COOKS SINCE LAST DISPOSE
3. FILTERS SINCE LAST DISPOSE
4. SKIPPED FILTERS SINCE LAST DISPOSE 3. Press the down arrow to scroll to more statistics.

5. CURRENT OIL LIFE

6. AVERAGE COOKS OVER OIL LIFE
4. Press the up arrow to scroll up; the back button to return to
menu or the home button to exit.

4-26
4.14.3 Life Statistics
The life statistics function is used to view the commission date of the fryer which is automatically set once the fryer
has completed 25 cooks, the serial number of the controller, the total time the fryer has operated in hours and the
total heat cycle count of the fryer (the amount of times the controller has turned the heat on/off).

DISPLAY ACTION

1. Press the Information button.

2. Press the Life Stats button.

1. COMMISSION DATE
2. UNIT SERIAL NUMBER
3. CONTROLLER SERIAL NUMBER
3. Press the back button to return to
4. TOTAL ON TIME (HOURS)
menu or the home button to exit.

5. TOTAL HEAT CYCLE COUNT

4.14.4 Usage Statistics

The usage statistics displays total cook cycles per vat, number of cook cycles per vat, number of cook cycles exited
prior to completion, the number of hours the vat(s) have been on and the date of last usage reset.
DISPLAY ACTION

1. Press the Information button.

2. Press the Usage Stats button.

1. USAGE START DATE

2. TOTAL NUMBER OF COOK CYCLES 3. Press the back button to return
3. TOTAL NUMBER OF QUIT COOK CYCLES to menu or the home button to
exit.

4. TOTAL VAT ON TIME (HOURS)

4.14.5 Recovery Time

Recovery is used to determine if the fryer is operating correctly. Recovery is the time required for the fryer to raise
the temperature of the oil 50°F (28°C) between 250°F (121°C) and 300°F (149°C). Maximum recovery time should
not exceed 1:40 for electric or 3:15 for gas.
DISPLAY ACTION

1. Press the Information button.

2. Press the Recovery button. The time is displayed in

minutes and seconds.
1. LAST RECOVERY TIME
3. Press the back button to return to menu or the home
button to exit.

4-27
4.14.6 Last Load Statistics
The last load statistics provides data for the last cook cycle.
DISPLAY ACTION

1. Press the Information button.

2. Press the Last Load button.

1. LAST COOKED PRODUCT

2. LAST LOAD START TIME
3. LAST LOAD COOK TIME

3. Press the down arrow to scroll

4. LAST LOAD PROGRAM TIME to more statistics.
5. LAST LOAD MAX VAT TEMP
6. LAST LOAD MIN VAT TEMP
7. LAST LOAD AVG VAT TEMP 4. Press the down arrow to scroll
to more statistics.

8. % OF COOK TIME, HEAT IS ON

5. Press the up arrow to scroll
up; the back button to return
to menu or the home button
9. VAT TEMP BEFORE COOK STARTS to exit.

4.14.7 Software Version

The software version function provides the software versions of the controller and circuit boards.in the fryer
system; the values of the temperature probe, the AIF RTD probe and the ATO RTD probe.
DISPLAY ACTION

1. Press the Information button.

2. Press the down arrow button.

3. Press Software Version button.

1. UIB SOFTWARE VERSION 4. Press the down arrow to scroll

2. SIB SOFTWARE VERSION to additional software
3. VIB SOFTWARE VERSION versions, probe temperatures
4. FIB SOFTWARE VERSION and information. NOTE: Split
vats will have an SIB2 and
left and right vat AIF, and
ATO temperatures.
5. OQS SOFTWARE VERSION
6. ACTUAL VAT TEMP
7. AIF RTD TEMP
8. ATO RTD TEMP 5. Press the down arrow to scroll
9. BOARD ID to additional software versions
and information.

4-28
 DISPLAY ACTION
10. GATEWAY SOFTWARE VERSION
11. GATEWAY IP ADDRESS
6. Press the up arrow to scroll
12. GATEWAY LINK QUALITY
up; the back button to return
13. GATEWAY SIGNAL STRENGTH AND NOISE
to menu or the home button
to exit.

4.14.8 Reset Usage Statistics

The reset function resets all usage data in the usage statistics.
DISPLAY ACTION

1. Press the Information button.

2. Press the down arrow button.

3. Press Reset Usage button.

4321 4. Enter 4321

5. Press the √ (check) button.

ALL USAGE DATA HAS BEEN RESET 6. Press the √ (check) button.

7. Press the up arrow to scroll up; the back button to

return to menu or the home button to exit.

4.14.9 Fresh Oil Statistics

The fresh oil statistics function is used to view information on the current fresh oil.
DISPLAY ACTION

1. Press the Information button.

2. Press the down arrow button.

3. Press the Fresh Oil button.

1. NUMBER OF COOKS SINCE LAST DISPOSE

2. DISPOSE COUNT COOKS SINCE LAST RESET
3. FRESH OIL COUNTER RESET DATE 4. Press the back button to return to menu or the home
4. FRESH OIL COUNTER button to exit.

4-29
4.14.10 Fresh Oil Reset Usage Statistics
The reset function resets all fresh oil data in the fresh oil statistics.

DISPLAY ACTION

1. Press the Information button.

2. Press the down arrow button.

3. Press Fresh Oil Reset button.

4321 4. Enter 4321.

5. Press the √ (check) button.

FRESH OIL DATA HAS BEEN RESET

6. Press the √ (check) button.

7. Press the back button to return to menu or the home

button to exit.

4.14.11 Filter Reset Statistics

The reset function resets all filter statistics.

DISPLAY ACTION

1. Press the Information button.

2. Press the down arrow button.

3. Press Filter Reset button.

4321 4. Enter 4321.

5. Press the √ (check) button.

FILTER RESET HAS BEEN DONE

6. Press the √ (check) button.

7. Press the back button to return to menu or the home

button to exit.

4-30
4.14.12 TPM (Total Polar Material) Statistics
The TPM statistics provides data from the OQS (Oil Quality Sensor). The same data can be accessed by pressing the
TPM button on the front of the controller when the TPM button is solid.

DISPLAY ACTION

1. Press the Information button.

2. Press the down arrow.

3. Press the TPM Statistics button. The TPM values for the
previous valid thirty (30) days are listed.

4. Press the up arrow to scroll up; the back button to return

to menu or the home button to exit.

4-31
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
CHAPTER 5: FILTRATION MENU INSTRUCTIONS
5.1 Introduction
The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other
frypots in a battery remain in operation.

Section 5.2 covers preparation of the filter system for use. Operation of the system is covered in Section 5.3.

WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of
operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning
procedures.

WARNING
The filter pad or paper MUST be replaced daily.

5.2 Preparing the Filter for Use

1. Pull the filter pan out from the cabinet slightly

Crumb
and wait until the dripping stops before Tray
completely removing the pan (shown below).
Remove the crumb tray, hold-down ring, filter
pad (or paper), and filter screen (See Figure 1). Hold‐Down
Clean all metal parts with a solution of All Ring
Purpose Concentrate and hot water then dry Filter Pad or
thoroughly.
Paper
Screen
Pre‐Filter Screen
Filter
Pan

Figure 1

2. Inspect the filter pan connection fitting to Inspect the filter

ensure that both O-rings are in good condition connection fitting
(See Figure 2). Ensure the pre-filter screen is O-rings.
installed, clean and tight.

Figure 2
3. Then in reverse order, place the metal filter screen in the center of the bottom of the pan, then lay a filter pad
over the screen, ensuring that the rough side of the pad is up. Make sure that the pad is in between the
embossed ridges of the filter pan. Then position the hold down ring on top of the pad. If using filter paper, lay a
sheet of filter paper over the top of the pan overlapping on all sides. Position the hold down ring over the filter
paper and lower the ring into the pan, allowing the paper to fold up and around the ring as it is pushed to the
bottom of the pan. Then sprinkle 1 packet (8-ounces) of filter powder over the filter paper.

5-1
4. Reinstall the crumb tray at the front of the pan. (See Figure 1)
DO NOT USE FILTER POWDER WITH THE PAD!
5. Push the filter pan back into the fryer, positioning it under the fryer. Ensure “P” is not displayed in the top right
corner of any controller. The filtration system is now ready for use.

DANGER
Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of
hot oil that may cause severe burns, slipping and falling.

DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the
end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain
shortening material.

WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint
between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip,
adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.

5.3 Filtration Menu

The filtration menu selections are used for filtering, draining, filling, disposing and cleaning the vats.
The filtration menu is listed below:
 Auto Filtration page 5-2
 Auto Demand Filtration page 5-3
 Maintenance Filter page 5-5
 Maintenance Filter with OQS (OQS only) page D-1
 OQS Filter (OQS only) page D-4
 Dispose Oil (Non-Bulk Systems) page 5-6
 Dispose Oil (Bulk Systems) page 5-8
 Drain Oil page 5-9
 Fill Vat from Drain Pan page 5-10
 Fill Vat from Bulk (Bulk Only) page 5-11
 Oil Pan to Waste (Bulk Only) page 5-11
 Deep Clean (Non-Bulk Systems) page 5-12
 Deep Clean (Bulk Systems) page 5-15

5.3.1 Auto Filtration

Auto Filtration is a feature that, after a number of preset cook cycles or time, will automatically prompt to filter the
frypots. This function can also be performed on demand as well and is covered in the next section. Note:
Simultaneous filtering of multiple vats does not occur. If CLOSE DISPOSE VALVE is displayed, close the dispose valve.
DISPLAY ACTION
1. Press the √ (check) button to start filtration. If the X button is
selected, filtering is cancelled, and the fryer resumes normal
FILTRATION REQUIRED - FILTER NOW? operation. The filter button will turn yellow until the fryer is
filtered. The controller will prompt again soon to filter the oil.
This sequence repeats until a filter is completed.
2. Displayed if the oil level is too low. Press the √ (check) button to
acknowledge issue and return to idle cook mode. Check to see
OIL LEVEL TOO LOW
if the JIB is low on oil. If JIB is not low and this continues to
occur, contact your FAS.

5-2
 DISPLAY ACTION
3. Skim the crumbs from the oil with a front to back motion,
SKIM DEBRIS FROM VAT - removing as many crumbs as possible from each vat. This is
PRESS CONFIRM WHEN COMPLETE critical to optimizing usable oil life and quality in the oil. Press
the √ (check) button when complete.
4. Push the filter pan fully into place. Displayed if the filter pan is
INSERT PAN
not fully engaged.
DRAINING IN PROGRESS 5. No action required.
WASHING IN PROGRESS 6. No action required.
FILLING IN PROGRESS 7. No action required.
PREHEAT 8. No action required. Displayed until the fryer reaches setpoint.
START 9. Fryer is ready for use. Displayed once fryer reaches setpoint.

The complete filtering process takes roughly four minutes.

If during filtration the oil isn’t completely returned the system will proceed to an incomplete filtration function.
See section 7.3.1.

NOTE: If during filtration the filter pan is removed, the filtration process stops and resumes once pan is reseated
into place.

DANGER
Keep all items out of drains. Closing actuators may cause damage or injury.

5.3.2 Auto Demand Filtration

Auto demand filtration is used to manually start an auto filtration. Note: Simultaneous filtering of multiple vats does
not occur. If CLOSE DISPOSE VALVE is displayed, close the dispose valve.
DISPLAY ACTION

1. The fryer MUST be at setpoint temperature. Press the filtration

menu button.

2. Select LEFT VAT or RIGHT VAT for split vats.

3. Select AUTO FILTRATION.

5-3
 4. Press the √ (check) button to start filtration. If the X button is
selected, filtering is cancelled, and the fryer resumes normal
AUTO FILTRATION?
operation.

5. Displayed if the oil level is too low. Press the √ (check) button to
acknowledge issue and return to idle cook mode. Check to see
OIL LEVEL TOO LOW
if the JIB is low on oil. If JIB is not low and this continues to
occur, contact your FAS.
6. Skim the crumbs from the oil with a front to back motion,
SKIM DEBRIS FROM VAT - removing as many crumbs as possible from each vat. This is
PRESS CONFIRM WHEN COMPLETE critical to optimizing usable oil life and quality of the oil. Press
the √ (check) button when complete.
7. Push the filter pan fully into place. Displayed if the filter pan is
INSERT PAN
not fully engaged.
DRAINING IN PROGRESS 8. No action required as oil drains into filter pan.
WASHING IN PROGRESS 9. No action required as debris is flushed from the vat.
FILLING IN PROGRESS 10. No action required as the vat refills.
PREHEAT 11. No action required as the fryer heats to setpoint.
START 12. Fryer is ready for use. Displayed once fryer reaches setpoint.

The complete filtering process takes roughly four minutes.

NOTE: If during filtration the filter pan is removed, the filtration process stops and resumes once pan is reseated
into place.

DANGER
Keep all items out of drains. Closing actuators may cause damage or injury.

Should the auto filtration procedure fail an error message is generated. Follow the instructions on the controller to
clear the error.

When FILTER BUSY is displayed the FIB board is waiting on another vat to be filtered or waiting on another issue to
clear. Press the √ (check) button and wait 15 minutes to see if problem is corrected. If not, call your local FAS.

DANGER
Do not drain more than one frypot at a time into the built-in filtration unit to avoid overflow and spillage of
hot oil that may cause severe burns, slipping and falling.

WARNING
The filter motor is equipped with a manual reset switch in case the filter motor overheats or an electrical
fault occurs. If this switch trips, turn off power to the filter system and allow the pump motor to cool 20
minutes before attempting to reset the switch (see photo on the following page).

WARNING
Use caution and wear appropriate safety equipment when resetting the filter motor reset switch. Resetting
the switch must be accomplished with care to avoid the possibility of a serious burn from careless
maneuvering around the drain tube and frypot.

Filter Motor Reset Switch

5-4
5.3.3 Maintenance or End of Day Filter
NOTICE
Ensure that the filter pad or paper is replaced daily to keep the
The filter pad or paper must be replaced
system operating correctly. For proper operation in high volume
daily.
or 24-hour stores, the filter pad or paper must be changed twice
a day.
WARNING
If CLOSE DISPOSE VALVE is displayed, close the dispose valve. Do not drain more than one frypot at a time
Press the X button to exit. into the built-in filtration unit to avoid
overflow and spillage of hot oil that may
cause severe burns, slipping and falling.

DISPLAY ACTION

1. The fryer MUST be at setpoint temperature. Press the filtration menu

button.

2. Select LEFT VAT or RIGHT VAT for split vats.

3. Select MAINTENANCE FILTER.

4. Press the √ (check) button to start filtration. If the X button is selected,

MAINTENANCE FILTRATION?
filtering is cancelled, and the fryer resumes normal operation.
WEAR PROTECTIVE GLOVES – PRESS 5. Press the √ (check) button once all personal protection equipment
CONFIRM WHEN COMPLETE including heat resistant gloves are in place.
ENSURE OIL PAN AND COVER ARE IN PLACE 6. Press the √ (check) button if the oil pan and cover are in place.
DRAINING IN PROGRESS 7. No action required as oil drains into filter pan.
8. Scrub the vat. If electric clean in between the elements. Press the √
(check) button when complete.
SCRUB INSIDE VAT AND BETWEEN HEATERS
– PRESS CONFIRM WHEN COMPLETE DANGER
Keep all items out of drains. Closing actuators may cause
damage or injury.

9. (Gas Only) Clean the oil level sensor with a no scratch pad (see section
6.6.2 on page 6-4). (All Fryers) Clean around AIF and ATO sensors with
CLEAN SENSORS –
a screwdriver or similar object to remove any sediment from around
PRESS CONFIRM WHEN COMPLETE
the sensors (see section 6.2.4 on page 6-1) and press the √ (check)
button when complete.
WASH VAT? 10. Press the √ (check) button.

WASHING IN PROGRESS 11. No action required while the return valve opens, and the vat is flushed
with oil from the filter pan.

5-5
 DISPLAY ACTION
12. The filter pump shuts off. If the vat is clean of debris, press the X
button to continue. If crumbs are still present, press the √ (check)
WASH AGAIN?
button and the filter pump runs again. This cycle repeats until the X
button is pressed.
13. No action required while the drain valve closes, and the filter pump
RINSING IN PROGRESS
refills the vat. The drain valve opens and rinses the vat.
14. If the vat is clean of debris, press the X button to continue. If an
RINSE AGAIN? additional rinse is desired, press the √ (check) button and the rinse
repeats until the X button is pressed.
POLISH? 15. Press the √ (check) button to continue.
16. No action required while the drain and return valves are open and oil
POLISH IN PROGRESS
is pumped through the frypot for five minutes.
FILL VAT? 17. Press the √ (check) button to continue.
FILLING IN PROGRESS 18. No action required while the vat is refilled.
19. Press the X button to run the pump again if the oil level is below the
top oil level full line. * Press the √ (check) button once the oil level is
at the top oil level full line. If the vat oil level is not completely filled,
IS VAT FULL?
check the filter pan to see if most of the oil has returned. The pan
may have a small amount of oil.
Press the √ (check) button once no oil remains in the filter pan.

20. The controller switches off.

*NOTE: After a maintenance filtration it is normal to leave some oil in the pan and the level of oil may not
return to the level prior to starting maintenance filtration. Answering YES after two attempts at
refilling the vat enables auto top off to compensate for any loss of oil during filtration.

5.3.4 Dispose for Non-Bulk Oil Systems

This option is used to dispose of old oil into either a PMSDU or a METAL container.

When cooking oil is exhausted, dispose the oil into an appropriate container for transport to the waste oil container.
Frymaster recommends a McDonald’s Shortening Disposal Unit (PMSDU). Refer to the documentation furnished
with your disposal unit for specific operating instructions. NOTE: If using an MSDU built before January 2004 the
unit will not fit under the drain. If a shortening disposal unit is not available, allow the oil to cool to 100°F (38°C),
then drain the oil into a METAL container with a capacity of FOUR gallons (15 liters) or larger to prevent oil from
spilling.
DISPLAY ACTION

1. The fryer MUST be OFF.

2. Press the filtration menu button

3. Select LEFT VAT or RIGHT VAT for split vats.

5-6
 DISPLAY ACTION

4. Select DISPOSE OIL.

5. Press the √ (check) button to continue. If the X button is selected, the

user returns to the filtration menu.

DISPOSE OIL?
DANGER
Allow oil to cool to 100°F (38°C) before draining into an
appropriate METAL container for disposal.
6. Remove the filter pan and insert the disposal unit.

DANGER
INSERT DISPOSAL UNIT
When draining oil into a disposal unit, do not fill above the
maximum fill line located on the container.

7. Ensure the PMSDU or a METAL container with a capacity of FOUR

gallons (15 liters) or larger is in place. Press the √ (check) button to
continue.

IS DISPOSE UNIT IN PLACE? DANGER

When draining oil into an appropriate METAL container, make
sure the container will hold at least FOUR gallons (15 liters) or
more, otherwise hot liquid could overflow and cause injury.

DISPOSING 8. No action is required while the vat disposes the oil.

IS VAT EMPTY? 9. Once the vat is empty, press the √ (check) button to continue.
10. Clean the vat with a scrub brush and when complete press the √
CLEAN VAT COMPLETE?
(check) button to continue.
11. Carefully pour oil into the vat until it reaches the low-level fill line in
MANUALLY FILL VAT
the fryer. Press the √ (check) button once the vat is full.

12. The controller switches off.

5.3.5 Dispose for Bulk Oil Systems

WARNING
This option is used to dispose of old oil into a bulk waste oil Ensure a filter pad is in place prior to draining
system such as RTI. Bulk oil systems use a pump to move or disposing of oil. Failure to insert a filter
exhausted oil from the fryer to a holding tank. Additional pad may result in clogged lines and/or pump.
plumbing is used to connect the bulk oil systems to the fryers.
DISPLAY ACTION

1. The fryer MUST be OFF.

2. Press the filtration menu button

5-7
 DISPLAY ACTION

3. Select LEFT VAT or RIGHT VAT for split vats.

4. Select DISPOSE OIL.

5. Press the √ (check) button to continue. If the X button is selected, the

DISPOSE OIL?
user returns to the filtration menu.
6. This message is only displayed if the bull tank is full. Press the √
BULK TANK FULL? (check) button to acknowledge and call the bulk oil waste provider.
The display returns to OFF.
DRAINING IN PROGRESS 7. No action required as oil drains into filter pan.
VAT EMPTY? 8. Once the vat is empty, press the √ (check) button to continue.
9. Clean the vat with a scrub brush and when complete press the √
CLEAN VAT COMPLETE?
(check) button to continue.
OPEN DISPOSE VALVE

10. Open the left cabinet door and unlock the valve if necessary. Pull the
dispose valve completely forward to start disposal.

11. No action is required while the pump transfers the waste oil from the
DISPOSING
pan to the bulk oil waste tanks for four (4) minutes.
12. Carefully pull the filter pan from the fryer.
DANGER
REMOVE PAN
Open the filter pan slowly to avoid splashing of hot oil that
may cause severe burns, slipping and falling.
13. If the filter pan is empty press the √ (check) button. If the pan is not
IS PAN EMPTY? empty, press the X button and return to step 11 after inserting the
filter pan.
INSERT PAN 14. Insert the filter pan.
CLOSE DISPOSE VALVE

15. Close the dispose valve by pushing the valve handle toward the rear of
the fryer until it stops. Relock the valve if required by your manager.

16. The vat is ready to be refilled with oil. Press the √ (check) button to
FILL VAT FROM BULK?
continue otherwise press the X button to exit to step 20.
START FILLING? 17. Press and hold the button to fill the vat. The bulk oil refill pump uses a
PRESS AND HOLD momentary switch. It only pumps as long as the switch is depressed.
RELEASE BUTTON WHEN FULL 18. Release the button when the vat is filled to the lower fill line.

5-8
 DISPLAY ACTION
19. Press the √ (check) button to return to step 17 and continue filling.
CONTINUE FILLING? Otherwise press the X button once the vat is full to exit and return to
OFF.

20. The controller switches off.

5.3.6 Drain Oil to Pan

The drain to pan function drains the oil from the vat to the filter pan.
DISPLAY ACTION

1. The fryer MUST be OFF.

2. Press the filtration menu button

3. Select LEFT VAT or RIGHT VAT for split vats.

4. Select DRAIN OIL.

5. Press the √ (check) button to continue. If the X button is selected, the

DRAIN OIL TO PAN? controller goes to OFF. If no pan is detected, the controller displays
ENSURE OIL PAN AND COVER ARE IN PLACE until the pan is detected.
DRAINING IN PROGRESS 6. No action is required while the vat drains the oil into the filter pan.
IS VAT EMPTY? 7. Once the vat is empty, press the √ (check) button to continue.
FILL VAT FROM DRAIN PAN? 8. Press the √ (check) button to refill the vat, otherwise skip to step 10.
FILLING 9. No action is required while the vat is filling.
10. Press the X button to run the pump again if the oil level is below the
IS VAT FULL? top oil level full line. Press the √ (check) button once the vat is full and
skip to step 15 to return to OFF.
11. Carefully pull the filter pan from the fryer.

REMOVE PAN DANGER

Open the filter pan slowly to avoid splashing of hot oil that
may cause severe burns, slipping and falling.
12. NOTE: A small quantity of oil may remain in the pan after refilling. If
the filter pan is empty press the √ (check) button and skip to step 12.
IS PAN EMPTY? If the pan is not empty, press the X button and return to FILL VAT
FROM DRAIN PAN? in step 7. If the pan is not empty and the fryer is
using a bulk oil system, press the X button and continue to step 13.
INSERT PAN 13. Insert the filter pan and skip to step 14 to return to OFF.
14. Press the √ (check) button to dispose of the oil to the bulk oil waste
PAN TO WASTE?
tanks. Skip to section 5.3.10 OIL PAN TO WASTE step 6.

15. The controller switches off.

5-9
5.3.7 Fill Vat from Drain (Filter) Pan
The drain to pan function drains the oil from the vat to the filter pan.
DISPLAY ACTION

1. The fryer MUST be OFF.

2. Press the filtration menu button

3. Select LEFT VAT or RIGHT VAT for split vats.

4. Press the down arrow.

5. Select FILL VAT FROM DRAIN PAN.

6. Press the √ (check) button to continue. If the X button is selected, the

FILL VAT FROM DRAIN PAN? controller goes to OFF. If no pan is detected, the controller displays
INSERT PAN until the pan is detected.
FILLING 7. No action is required while the vat is filling.
8. Press the X button to run the pump again if the oil level is below the
IS VAT FULL? top oil level full line. Press the √ (check) button once the vat is full and
to return to OFF.

9. The controller switches off.

5.3.8 Fill Vat from Bulk

The drain to pan function drains the oil from the vat to the filter pan.
DISPLAY ACTION

1. The fryer MUST be OFF.

2. Press the filtration menu button

5-10
 DISPLAY ACTION

3. Select LEFT VAT or RIGHT VAT for split vats.

4. Press the down arrow.

5. Select FILL VAT FROM BULK.

6. Press the √ (check) button to continue. If the X button is selected, the

FILL VAT FROM BULK?
controller goes to OFF.
START FILLING? 7. Press and hold the button to fill the vat. The bulk oil refill pump uses a
PRESS AND HOLD momentary switch. It only pumps as long as the switch is depressed.
RELEASE BUTTON WHEN FULL 8. Release the button when the vat is filled to the lower fill line.
9. Press the √ (check) button to continue filling. Otherwise press the X
CONTINUE FILLING?
button once the vat is full to exit and return to OFF.

10. The controller switches off.

5.3.9 Oil Pan to Waste

Pan to waste selection is an option that allows bulk oil systems to pump excess oil in the pan to the bulk oil waste
tanks without draining the existing oil in the vat.
DISPLAY ACTION

1. The fryer MUST be OFF.

2. Press the filtration menu button

3. Select LEFT VAT or RIGHT VAT for split vats.

4. Press the down arrow.

5-11
 DISPLAY ACTION

5. Select OIL PAN TO WASTE.

6. Press the √ (check) button to continue. If the X button is selected, the

OIL PAN TO WASTE? user returns to the filtration menu. If no pan is detected, the controller
displays INSERT PAN until the pan is detected.
7. Press the √ (check) button to acknowledge and call the bulk oil waste
BULK TANK FULL?
provider. The display returns to OFF.
OPEN DISPOSE VALVE

8. Open the left cabinet door and unlock the valve if necessary. Pull the
dispose valve completely forward to start disposal.

9. No action is required while the pump transfers the waste oil from the
DISPOSING
pan to the bulk oil waste tanks for four (4) minutes.
10. Carefully pull the filter pan from the fryer.
DANGER
REMOVE PAN
Open the filter pan slowly to avoid splashing of hot oil that
may cause severe burns, slipping and falling.

11. If the filter pan is empty press the √ (check) button. If the pan is not
IS PAN EMPTY?
empty, press the X button and return to step 9.
INSERT PAN 12. Insert the filter pan.
CLOSE DISPOSE VALVE

13. Close the dispose valve by pushing the valve handle toward the rear of
the fryer until it stops. Relock the valve if required by your manager.

14. The controller switches off.

5.3.10 Deep Clean (Boil-Out) for Non-Bulk Oil Systems

The deep clean mode is used to remove carbonized oil from the frypot.

NOTE: Refer to Kay Chemical “Fryer Deep Clean Procedure” instructions to clean the LOV™ fryer.
DISPLAY ACTION

1. The fryer MUST be OFF.

5-12
DISPLAY ACTION

2. Press the filtration menu button

3. Select LEFT VAT or RIGHT VAT for split vats.

4. Press the down arrow.

5. Select DEEP CLEAN.

6. Press the √ (check) button to continue. If the X button is selected, the

DEEP CLEAN? user returns to the filtration menu. If no pan is detected, the controller
displays INSERT PAN until the pan is detected.
7. Press the X button if oil is in the vat. Press the √ (check) button if the
IS VAT OIL REMOVED?
vat is empty and skip to step 12.
8. Remove the filter pan and insert the disposal unit.
DANGER
INSERT DISPOSAL UNIT Ensure a PMSDU (McDonald’s Shortening Disposal Unit) or
suitable metal container is in place under the drain with a
capacity of FOUR (4) gallons (15 liters) or more.
9. Ensure the PMSDU or a METAL container with a capacity of FOUR
gallons (15 liters) or larger is in place. Press the √ (check) button to
continue.
DANGER
Allow oil to cool to 100°F (38°C) before draining into an
appropriate METAL container for disposal.

DANGER
IS DISPOSE UNIT IN PLACE? When draining oil into a disposal unit, do not fill above the
maximum fill line located on the container.

DANGER
When draining oil into an appropriate PMSDU or METAL
container, make sure the container will hold at least FOUR
gallons (15 liters) or more. Otherwise oil could overflow and
can cause injury.

5-13
DISPLAY ACTION
10. No action is required while the vat drains the oil into the disposal
DRAINING IN PROGRESS
container.
IS VAT EMPTY? 11. Once the vat is empty, press the √ (check) button to continue.
12. Fill the vat to be cleaned with water and cleaning solution mix. Press
the √ (check) button to start the cleaning procedure. Refer to the
SOLUTION ADDED? Deep Clean maintenance requirement card and Kay Chemical
provided instructions “Fryer Deep Clean Procedure” for McDonald’s
deep clean (boil-out) procedure.
13. Scrub the vat and then let the solution soak while the vat heats to 195°
DEEP CLEANING
F (91° C) for one hour.
14. After one hour, the heater shuts off. Press the √ (check)
CLEAN DONE
button to silence the alarm.
15. Remove the filter pan and remove crumb basket, hold-down ring, filter
pad and screen. Replace empty filter pan in fryer. Refer to Kay
Chemical provided instructions “Fryer Deep Clean Procedure” for
instructions on how to remove the cleaning solution.
IS SOLUTION REMOVED? Press the √ (check) button once the cleaning solution is removed.

DANGER
Allow deep-clean (boil-out) solution to cool to 100°F (38°C)
before disposal, otherwise hot liquid can cause injury.
SCRUB VAT COMPLETE? 16. Press the √ (check) button once the vat is scrubbed.
DRAINING IN PROGRESS 17. No action is required while the vat drains the small amount of residual
solution left in the vat.
18. Rinse excess solution from vat. Press the √ (check) button when the
RINSE COMPLETE?
vat is completely rinsed.
19. Remove the filter pan and dump the contents of the filter pan. Rinse
REMOVE PAN
the pan of any residual solution.
20. Ensure the vat and filter pan are completely dry.

DANGER
Ensure that the frypot and filter pan are completely dry and
VAT AND PAN DRY?
free of water before filling with oil. Failure to do so will cause
splattering of hot liquid when the oil is heated to cooking
temperature.

21. Reinstall screen, filter pad, hold down ring and crumb basket
INSERT PAN
removed in step 15. Insert the filter pan.
22. Carefully pour oil into the vat until it reaches the low-level fill line in
MANUALLY FILL VAT
the fryer. Press the √ (check) button once the vat is full.

23. The controller switches off.

5-14
5.3.11 Deep Clean (Boil-Out) for Bulk Oil Systems WARNING
The deep clean mode is used to remove carbonized oil from Ensure a filter pad is in place prior to draining
or disposing of oil. Failure to insert a filter pad
the frypot.
may result in clogged lines and/or pumps.
NOTE: Refer to Kay Chemical “Fryer Deep Clean
Procedure” instructions to clean the LOV™ fryer.
DISPLAY ACTION

1. The fryer MUST be OFF.

2. Press the filtration menu button

3. Select LEFT VAT or RIGHT VAT for split vats.

4. Press the down arrow.

5. Select DEEP CLEAN.

6. Press the √ (check) button to continue. If the X button is selected, the

user returns to the filtration menu. If no pan is detected, the controller
DEEP CLEAN?
displays INSERT PAN until the pan is detected.

7. This message is only displayed if the bull tank is full. Press the √
(check) button to acknowledge and call the bulk oil waste provider.
BULK TANK FULL?
The display returns to OFF.

8. Press the X button if oil is in the vat. Press the √ (check) button if the
IS VAT OIL REMOVED? vat is empty and skip to step 17.

9. No action required as oil drains into filter pan.

DRAINING IN PROGRESS

10. Once the vat is empty, press the √ (check) button to continue.

VAT EMPTY?

5-15
DISPLAY ACTION
OPEN DISPOSE VALVE

11. Open the left cabinet door and unlock the valve if necessary. Pull the
dispose valve completely forward to start disposal.

12. No action is required while the pump transfers the waste oil from the
DISPOSING
pan to the bulk oil waste tanks for four (4) minutes.
13. Carefully pull the filter pan from the fryer.
DANGER
REMOVE PAN
Open the filter pan slowly to avoid splashing of hot oil that may
cause severe burns, slipping and falling.

14. If the filter pan is empty press the √ (check) button. If the pan is not
IS PAN EMPTY?
empty, press the X button and return to step 9.
INSERT PAN 15. Insert the filter pan.
CLOSE DISPOSE VALVE

16. Close the dispose valve by pushing the valve handle toward the rear of
the fryer until it stops. Relock the valve if required by your manager.

17. Fill the vat to be cleaned with water and cleaning solution mix. Press
the √ (check) button to start the cleaning procedure. Refer to the
SOLUTION ADDED? Deep Clean maintenance requirement card and Kay Chemical
provided instructions “Fryer Deep Clean Procedure” for McDonald’s
deep clean (boil-out) procedure.
18. Scrub the vat and then let the solution soak while the vat heats to 195°
DEEP CLEANING
F (91° C) for one hour.
19. After one hour, the heater shuts off. Press the √ (check)
CLEAN DONE
button to silence the alarm.
20. Remove the filter pan and remove crumb basket, hold-down ring, filter
pad and screen. Replace empty filter pan in fryer. Refer to Kay
Chemical provided instructions “Fryer Deep Clean Procedure” for
instructions on how to remove the cleaning solution.
IS SOLUTION REMOVED? Press the √ (check) button once the cleaning solution is removed.
DANGER
Allow deep-clean (boil-out) solution to cool to 100°F (38°C)
before disposal, otherwise hot liquid can cause injury.
SCRUB VAT COMPLETE? 21. Press the √ (check) button once the vat is scrubbed.
DRAINING IN PROGRESS 22. No action is required while the vat drains the small amount of residual
solution left in the vat.
23. Rinse excess solution from vat. Press the √ (check) button when the
RINSE COMPLETE?
vat is completely rinsed.
24. Remove the filter pan and dump the contents of the filter pan. Rinse
REMOVE PAN
the pan of any residual solution.

5-16
 DISPLAY ACTION
25. Ensure the vat and filter pan are completely dry.

DANGER
Ensure that the frypot and filter pan are completely dry and
VAT AND PAN DRY?
free of water before filling with oil. Failure to do so will cause
splattering of hot liquid when the oil is heated to cooking
temperature.

26. Reinstall screen, filter pad, hold down ring and crumb basket
INSERT PAN
removed in step 15. Insert the filter pan.
27. Press the √ (check) button to continue. If the X button is selected, the
FILL VAT FROM BULK?
user returns to the filtration menu.
28. Press and hold the button to fill the vat. The bulk oil refill pump uses a
START FILLING?
momentary switch. It only pumps as long as the switch is depressed.
PRESS AND HOLD

29. Release the button when the vat is filled to the lower fill line.
RELEASE BUTTON WHEN FULL

30. Press the √ (check) button to continue filling. Otherwise press the X
CONTINUE FILLING?
button once the vat is full to exit and return to OFF.

31. The controller switches off.

5-17
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
CHAPTER 6: PREVENTATIVE MAINTENANCE

6.1 Fryer Preventive Maintenance Checks and Service

DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying
operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.

DANGER
Never attempt to clean the fryer during the frying process or when the frypot is filled with hot oil. If water comes in con-
tact with oil heated to frying temperature, it will cause spattering of the oil, which can result in severe burns to nearby
personnel.

WARNING
Use McDonald’s All-Purpose Concentrate. Read the directions for use and precautionary statements before use. Particu-
lar attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food-contact
surfaces.

6.2 DAILY CHECKS AND SERVICE

6.2.1 Inspect Fryer and Accessories for Damage
Look for loose or frayed wires and cords, leaks, foreign material in frypot or inside cabinet, and any other indications that the fryer
and accessories are not ready and safe for operation.

6.2.2 Clean Fryer Cabinet Inside and Out - Daily

Clean inside the fryer cabinet with dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulations
of oil and dust.

Clean the outside of the fryer cabinet with a clean, damp cloth soaked with McDonald’s All-Purpose Concentrate, removing oil,
dust, and lint from the fryer cabinet. Wipe with a clean, damp cloth.

6.2.3 Clean the Built-In Filtration System - Daily

WARNING
Never operate the filter system without oil in the system.

WARNING
Never use the filter pan to transport old oil to the disposal area.

WARNING
Never drain water into the filter pan. Water will damage the filter pump.

There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than
daily cleaning of the filter pan with a solution of hot water and McDonald’s All-Purpose Concentrate.
If you notice that the systems are pumping slowly or not at all, verify that the filter pan screen is on the bottom of the filter pan,
with the pad on top of the screen. Verify that the two O-ring(s) on the fitting at the right front of the filter pan are present and in
good condition.

6.2.4 Clean around AIF and ATO sensors

1. Clean the sediment from around the AIF and ATO sensors during maintenance filtration when
the oil is drained from the frypot.
2. Use a screwdriver or other similar object which allows access around the probe (see photo
right). Use caution to ensure that the probe is not damaged.
3. Return the oil once the maintenance filtration is complete.

6-1
6.3 WEEKLY CHECKS AND SERVICE

6.3.1 Clean Behind Fryers

Clean behind fryers in accordance with the procedure detailed in the maintenance requirement card. Shut off and disconnect the
gas. Use the manual gas shut-off valve to shut off the gas supply. The manual gas shut-off valve is located on the supply line be-
fore the quick disconnects. Then disconnect the gas line from the fryer via the quick disconnect.

WARNING
To ensure the safe and efficient operation of the fryer and hood, the electrical plug for the 120-volt line, which powers the
hood, must be fully engaged and locked in its pin and sleeve socket.

6.3.2 Cleaning the Frypot - Quarterly

DANGER
Never operate the appliance with an empty frypot. The frypot must be filled with water or oil before lighting the burners.
Failure to do so will damage the frypot and may cause a fire.

6.3.3 Clean Filter Pan, Detachable Parts and Accessories

As with the frypot, a deposit of carbonized oil will accumulate on the filter pan and detachable parts and accessories such as
baskets, sediment trays, or fishplates.

Wipe the filter pan and all detachable parts and accessories with a clean dry cloth. Use a cloth dampened with a solution of
McDonald’s All-Purpose Concentrate to remove accumulated carbonized oil. Rinse and thoroughly dry each part. DO NOT use
steel wool or abrasive pads to clean these parts. The scratches that result from such scrubbing make subsequent cleanings more
difficult.

6.4 BI-WEEKLY CHECKS AND SERVICE

6.4.1 Check M4000 Controller Set Point Accuracy
1. Insert a good-grade thermometer or pyrometer probe into the oil, with the end touching the fryer temperature-sensing
probe.

2. When the controller displays “START” (indicating that the frypot contents are within the cooking range), press the
button once to display the temperature and setpoint of the oil as sensed by the temperature probe.
3. Note the temperature on the thermometer or pyrometer. Actual temperature and Blower
pyrometer readings should be within ± 5ºF (3ºC) of each other. If not, contact a Factory Assembly Mounting Nuts
Authorized Servicer for assistance.
6.5 QUARTERLY CHECKS AND SERVICE

6.5.1 Clean Combustion Air Blower Assembly

1. Disconnect the blower wiring harness and remove the four Wiring connection
blower mounting nuts.
(See Figure 1)
2. Remove the blower from the fryer cabinet.
3. Remove the blower shield or shield assembly.
4. Remove the three fasteners that secure the blower motor assembly to the blower
housing, and separate the two components. (See Figure 2) Figure 1

Remove these fasteners.

Figure 2

6-2
5. Wrap the motor with plastic wrap to prevent water from entering it. Spray degreaser or detergent on the blower wheel and
the blower housing. Allow it to soak for five minutes. Rinse the wheel and housing with hot tap water, then dry with a clean
cloth. (See Figure 3)

Wrap the motor and wires

with plastic wrap or a
plastic bag.

Blower Housing
Blower Wheel

Figure 3
6. Remove the plastic wrap from the blower motor assembly. Reassemble the blower motor assembly and blower housing.
Reinstall the blower assembly in the fryer.
7. Reinstall the blower shield or shield assembly.
8. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1.2.
9. After the burners have been lit for at least 90 seconds, observe the flames through the burner viewing ports located on each
side of the combustion air blower. (See Figure 4)
Left Viewing
Port Right
Viewing
Port is
Behind
Motor

Figure 4
The air/gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 2-4
and the burners display a bright orange-red glow. If a blue flame is observed, or if there are dark spots on a burner face, the
air/gas mixture requires adjustment.
On the side of the blower housing opposite the motor is a plate with one or two locking nuts (see illustration on the following
page). Loosen the nut(s) enough to allow the plate to be moved, then adjust the position of the plate to open or close the air in-
take opening until a bright orange-red glow is obtained. Carefully hold the plate in position and tighten the locking nut(s).

TYPICAL BLOWER ASSEMBLY SOME CE BLOWER ASSEMBLIES

MAY BE CONFIGURED THIS WAY

6.5.2 Replace the O-rings

Refer to McDonald’s MRC cards for specific details on replacing the O-rings on the filter connection.

6-3
6.5.3 Deep Clean (Boiling Out) the Frypot
During normal usage of your fryer, a deposit of carbonized oil will gradually form on the inside of the frypot. This film should be
periodically removed by following the deep-clean (boil-out) procedure contained in Kay Chemical “Fryer Deep Clean Procedure”
instructions. Refer to pages 5-13 through 5-17 for specific details on setting up the controller for deep clean (boil-out) operation.

DANGER
Allow oil to cool to 100ºF (38ºC) or lower before draining to an appropriate container for disposal.

WARNING
Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF
position immediately.

DANGER
Ensure that the frypot is completely free of water before filling with oil. When the oil is heated to cooking temperature,
water in the frypot will cause splattering.

6.5.4 Pre-filter Maintenance

The pre-filter requires regular maintenance. Every 90 days, or more frequently if
the flow of oil slows, remove the cap and clean the attached screen.
1. Wearing protective gloves use the supplied wrench to remove the cap from the
pre-filter (Figure 1).
2. Use a small brush to clear debris from the attached screen (Figure 2).
3. Clean under a water tap and thoroughly dry.
4. Return the cap to the pre-filter housing and tighten.

WARNING Figure 1 Figure 2

DO NOT remove the pre-filter cap when a filter cycle is under way.
DO NOT operate the filter system with the cap removed. Wear protec-
tive gloves when handling the cap. The metal and the exposed oil are
hot.

6.6 SEMI-ANNUAL CHECKS AND SERVICE

6.6.1 Clean Gas Valve Vent Tube

NOTE: This procedure is not required for fryers configured for export to CE countries.

1. Set the fryer power switch and the gas valve to the OFF position.
2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal.

3. Pass a piece of ordinary binding wire through the tube to remove any obstruction.
4. Remove the wire and blow through the tube to ensure it is clear.
5. Reinstall the tube and bend it so that the opening is pointing downward.

6.6.2 Clean Oil Level Sensor

4. Drain the oil using the drain to pan option in the filter menu.
5. Use a no-scratch pad to clean carbonized oil off of the sensor (see photo right).
6. Return the oil using the fill vat from pan option in the filter menu.

6-4
6.7 Annual/Periodic System Inspection
This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen
maintenance program.
Frymaster recommends that a Factory Authorized Servicer inspect this appliance at least annually as follows:

6.7.1 Fryer
 Inspect the cabinet inside and out, front and rear for excess oil.
 Verify that debris or accumulations of solidified oil do not obstruct the flue opening.
 Verify that burners and associated components (i.e. gas valves, pilot assemblies, ignitors, etc.) are in good condition and func-
tioning properly. Inspect all gas connections for leaks and verify that all connections are properly tightened.
 Verify that the burner manifold pressure is in accordance with that specified on the appliance’s rating plate.
 Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that probe
guards are present and properly installed.
 Verify that component box components (i.e. controller, transformers, relays, interface boards, etc.) are in good condition and
free from oil and other debris. Inspect the component box wiring and verify that connections are tight and that wiring is in
good condition.
 Verify that all safety features (i.e. reset switches, etc.) are present and functioning properly.
 Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition.
 Verify that wiring harnesses and connections are tight and in good condition.

6.7.2 Built-In Filtration System

 Inspect all oil-return and drain lines for leaks and verify that all connections are tight.
 Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the crumb basket, advise the
owner/operator that the crumb basket should be emptied into a fireproof container and cleaned daily.
 Verify that all O-rings and seals are present and in good condition. Replace O-rings and seals if worn or damaged.
 Check filtration system integrity as follows:
 Verify that filter pan cover is present and properly installed.
 With the filter pan empty, place each vat into fill vat from drain pan selection (see section 5.3.7 on page 5-10, one at a
time. Verify proper functioning of each oil return valve by activating the filter pump using the fill vat from drain pan se-
lection. Verify that the pump activates and that bubbles appear in the cooking oil of the associated frypot.
 Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to 350°F (177°C) into the filter
pan by using the drain to pan selection (see section 5.3.6 on page 5-9). Now using the fill vat from pan drain pan selec-
tion (see section 5.3.7 on page 5-10), allow all oil to return to the frypot (indicated by bubbles in the cooking oil). Press
the check button when all oil is returned. The frypot should have refilled in approximately 2 minutes and 30 seconds.

6-5
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
CHAPTER 7: OPERATOR TROUBLESHOOTING

7.1 Introduction

This chapter provides an easy reference guide to some of the common problems that may occur during the
operation of your equipment. The troubleshooting guides that follow are intended to help you correct, or at least
accurately diagnose, problems with your equipment. Although the chapter covers the most common problems
reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services
staff will make every effort to help you identify and resolve the problem.

When troubleshooting a problem, always use a process of elimination starting with the simplest solution and
working through to the most complex. Most importantly, always try to establish a clear idea of why a problem has
occurred. Part of your corrective action involves taking steps to ensure that it doesn’t happen again. If a controller
malfunctions because of a poor connection, check all other connections. If a fuse continues to blow, find out why.
Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect
functioning of a more important component or system.

If you are in doubt as to the proper action to take, do not hesitate to call the Frymaster Technical Service
Department or your local Frymaster Factory Authorized Servicer for assistance.

Before calling a servicer or the Frymaster HOTLINE (1-800-551-8633):

 Verify that electrical cords are plugged in and that circuit breakers are on.
 Verify that gas line quick-disconnects are properly connected.
 Verify that any gas line cutoff valves are open.
 Verify that frypot drain valves are fully closed.
 Have your fryer’s model and serial numbers ready to give the technician assisting you.

DANGER
Hot oil will cause severe burns. Never attempt to move this appliance when filled with hot oil or to transfer
hot oil from one container to another.

DANGER
This equipment should be unplugged when servicing, except when electrical circuit tests are required. Use
extreme care when performing such tests.

This appliance may have more than one electrical power supply connection point. Disconnect all power
cords before servicing.

Inspection, testing, and repair of electrical components should be performed by an authorized service
agent only.

7-1
7.2 Troubleshooting Fryers
7.2.1 Controller and Heating Problems

PROBLEM PROBABLE CAUSES CORRECTIVE ACTION

A. Verify that the fryer is plugged in and that
No display on the A. No power to fryer.
the circuit breaker is not tripped.
controller. B. Failed controller or another component
B. Call your FAS for assistance.
A filter error has occurred due to dirty or
clogged filter pad or paper, clogged pre- Follow instructions on the screen to clear the
M4000 displays IS filter, improperly installed filter pan error. See section 5.2 for instructions to change
VAT FULL? YES NO components, worn or missing O-rings, the filter; section 6.5.4 to clean the pre-filter, or
after a filtration. cold oil or filter motor thermal tripped, 5.3.2 to locate filter motor overload. If problem
failed return valve or actuator, failed drain persists, call your FAS for assistance.
valve or actuator or clogged filter pump.
M4000 displays IS Clear drain with Fryers Friend and press √
Drain is clogged and oil failed to drain.
DRAIN CLEAR? button. Filtration will resume.
Filter error has occurred, filter pad Change the filter pad and ensure the filter pan
M4000 displays CHANGE clogged, 25-hour filter pad change prompt has been removed from the fryer for a
FILTER PAD? has occurred or change filter pad was minimum of 30 seconds. Do NOT ignore
ignored on a prior prompt. CHANGE FILTER PAD prompts.
A. Drain valve not fully closed. A. Check error log. Ensure that E33 is not
B. Gas valve is not turned on. displayed.
C. Manual gas shut off valve closed. B. Turn the gas valve knob to the ON position.
D. Improperly connected quick-disconnect C. Verify that any in-line manual shut off and
fitting on gas line. gas main valve is open.
E. Obstructed or failed combustion air D. Verify that the quick-disconnect fitting
Fryer does not heat. blower. on the flexible gas line is firmly connected
to the fryer.
E. Verify that combustion air blower is
running. If not, call FAS for service. If
combustion air blower is functional, clean
and adjust per instructions in Chapter 6
of this manual.
Fryer is operating
Clean and adjust per instructions in Chapter 6
normally, but recovery Dirty or obstructed combustion air blower.
of this manual.
is slow when cooking.
A.
Dirty or obstructed combustion air A. Clean and adjust per instructions in Chapter
Fryer is operating
blower. 6 of this manual.
normally, but produces
B. Dirty or obstructed gas valve vent tube B. Clean per instructions in Chapter 6 of this
a popping sound when
(non-CE fryers only). manual.
burners ignite.
C. Malfunctioning combustion air blower. C. Call your FAS.
Remove and restore power to the controller. If
Controller locks up. Controller error.
problem persists, call your FAS for assistance.
M4000 displays
Ensure that the fryer is configured properly for
MISCONFIGURED Energy type in fryer setup is incorrect.
the correct energy type.
ENERGY TYPE
M4000 displays VAT ID Ensure the 6-pin locator is connected to rear of
Controller locator missing or
CONNECTOR NOT controller and it properly grounded in control
disconnected.
CONNECTED box.

7-2
7.2.2 Error Messages and Display Problems

PROBLEM PROBABLE CAUSES CORRECTIVE ACTION

M4000 displays E65 Clean the OIB (Oil Level) sensor. See
Dirty OIB (Oil Level) sensor.
CLEAN OIB SENSOR section 6.6.2.
M4000 display OIL
Oil sensor may have failed. Call your FAS for assistance.
SENSOR FAIL.
It is normal for this message to appear
during startup if the lines have air in
Gas valve off, failed controller, failed
M4000 displays E19 or them. Check that the gas valve is on. If
transformer, contactor or open high-limit
E28 HEATING FAILURE. the gas is on and it continues shut the
thermostat.
fryer down and call your FAS for
assistance.
M4000 display shows Frypot temperature is more than 410ºF Shut the fryer down immediately and
HOT-HI-1. (210ºC) or, in CE countries, 395ºF (202ºC). call your FAS for assistance.
Clear error and silence the alarm by
M4000 displays
Recovery time exceeded maximum time pressing the check √ button. Maximum
RECOVERY FAULT and
limit. recovery time for gas is 3:15. If the error
alarm sounds.
continues call your FAS for assistance.
Toggle between F° to C° by entering
M4000 display is in Manager settings, temperature and
wrong temperature toggling the temperature scale. Turn
Incorrect display option programmed.
scale (Fahrenheit or the controller on to check temperature.
Celsius). If the desired scale is not displayed,
repeat.
M4000 displays HELP
Shut the fryer down immediately and
HI-2 or HIGH LIMIT
Failed high limit call your FAS for assistance.
FAILURE DISCONNECT
POWER.
M4000 displays Problem with the temperature measuring
Shut the fryer down and call your FAS
TEMPRATURE PROBE circuitry including the probe or damaged
for assistance.
FAILURE. controller wiring harness or connector.
M4000 displays
Press X to continue cooking and call your
SERVICE REQUIRED An error has occurred which requires a
FAS for assistance. In some cases,
followed by an error service technician.
cooking may not be allowed.
message.
M4000 displays NO
All menu groups have been deleted. NOTE: Create a new MENU group. Once a new
MENU GROUP
ALL RECIPES is not a group that can be used menu is created, add recipes to the
AVAILABLE FOR
to cook recipes. group (see section 4.10).
SELECTION

7.3 Troubleshooting the Auto Filtration

PROBLEM PROBABLE CAUSES CORRECTIVE ACTION

Change or overwrite the filter after setting
Fryer filters after each Filter after setting incorrect. by re-entering the filter after value in
cook cycle. Manager Settings, Filter Attributes in
section 4.8.

MAINTENACE FILTER Ensure fryer is at setpoint before starting

Temperature too low.
won’t start. Maintenance Filter.

7-3
 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION
A. Another filtration cycle or filter pad A. Wait until the previous filtration cycle
M4000 display shows change is still in process. ends to start another filtration cycle.
FILTER BUSY. B. Filter interface board has not cleared Change filter pad if prompted.
checking system. B. Wait 15 minutes and try again.

Drain valve or return A. Valve Interface Board has failed.

Call your FAS for assistance.
valve stays open. B. Actuator has failed.

A. Verify that the power cord is fully

plugged in and the circuit breaker is
not tripped.
A. Power cord is not plugged in or circuit
Filter pump won’t start B. If the motor is too hot to touch for
breaker is tripped.
or pump stops during more than a few seconds, the thermal
B. Pump motor has overheated causing
filtering. overload switch has probably tripped.
the thermal overload switch to trip.
Allow the motor to cool at least 45
C. Blockage in filter pump.
minutes then press the Pump Reset
Switch (see page 5-5).
C. Call your FAS for assistance.
A. Pull filter pan out and fully reinsert
into fryer. Ensure controller does not
display P.
A. Filter pan is not fully set into fryer. B. Ensure the filter pan magnet is in
M4000 displays INSERT
B. Missing filter pan magnet. place and replace if missing.
PAN.
C. Defective filter pan switch. C. If the filter pan magnet is fully against
the switch and controller continues to
display INSERT PAN, switch is possibly
defective.
A. Ensure oil level is at the top oil fill line
(at the top oil level sensor).
A. Oil level too low.
B. Ensure the oil temperature is at
B. Oil temperature is too low.
setpoint.
Auto filtration won’t C. Filter Pan out.
C. Ensure controller does not display P.
start. D. Filtration in recipe settings is set to
Ensure the filter pan is fully seated
OFF.
into fryer. Power cycle the fryer.
E. Filter relay has failed.
D. Set filtration in recipes to ON.
E. Call your FAS for assistance.
A. Remove the oil from the filter pan
and replace the filter pad, ensuring
that the filter screen is in place
A. Improperly installed or prepared filter under the pad.
Filter Pump runs, but
pan components. Verify, if using a pad, that the rough
oil return is very slow.
B. Pre-filter screen may be clogged. side is facing up.
Verify that O-rings are present and in
good condition on filter pan
connection fitting.
B. Clean pre-filter (see section 6.5.4).
Close the dispose valve by ensuring
the valve handle is fully pressed
towards the rear of the fryer as far
M4000 display shows
Dispose valve is open as possible. If the issue continues
CLOSE DISPOSE VALVE
after ensuring the dispose handle is
fully depressed, call your FAS for
assistance.

7-4
7.3.1 Incomplete Filtration

Should the auto filtration procedure fail an error message is generated. Follow the instructions on the screen to return
the oil and clear the error.

DISPLAY ACTION
1. Press the √ (check) button if the vat is full to continue. The
IS VAT FULL? controller returns to idle cook mode or . Press X if vat is not
filled completely.
FILLING IN PROGRESS 2. No action required as the pump runs.
3. Press the √ (check) button if the vat is full to continue. The
IS VAT FULL? controller returns to idle cook mode or . Press X if vat is not
filled completely.
FILLING IN PROGRESS 4. No action required as the pump runs.
5. Press the √ (check) button if the vat is full to continue. The

IS VAT FULL? controller returns to idle cook mode or . Press X if vat is not
filled completely. If this is the sixth consecutive sequence of
incomplete filtration skip to step 10.
6. Press the √ (check) button to continue. Pressing X advances to
CHANGE FILTER PAD?
.
REMOVE PAN 7. Remove the filter pan.
8. Change the filter pad and ensure the filter pan has been pulled
forward, out of the cabinet for at least 30 seconds. Once the pan
has been out for 30 seconds the controller returns to idle cook
CHANGE FILTER PAD
mode. Ensure the pan is dry and assembled correctly. Push the
filter pan back into the fryer. Ensure “P” is not displayed on the
controller.
9. Press the √ (check) button if the vat is full to continue. The
IS VAT FULL? controller returns to idle cook mode. Press X if vat is not full and
the controller advances to .
10. If a filtration error occurs six consecutive times, the return valve
SERVICE REQUIRED
closes. Press the √ (check) button to silence alarm and continue.
11. The system detects oil is not returning to the vat and service is
ERROR PUMP NOT FILLING required. Call an FAS.
12. Press the X button to continue cooking if possible. Call your FAS to
repair and reset the fryer. The error will be re-displayed every 15
SYSTEM ERROR FIXED?
minutes until the issue is repaired. Auto filtration and auto top
off are disabled until the fryer is reset.
ENTER CODE 13. FAS tech enters tech code to reset fryer.
14. Press the √ (check) button to fill the vat from filter pan to
FILL VAT FROM DRAIN PAN? continue. Follow prompts once the vat is full. Press X to skip
filling from drain pan.
REMOVE PAN 15. Remove the filter pan.
16. Press the √ (check) button if the filter pan is empty and continue
IS PAN EMPTY? to next step. Press X to continue filling the vat. Follow the
prompts once the vat is full.

17. The controller switches off.

7-5
7.3.2 Clogged Drain Error
The clogged drain error occurs during auto filtration when the oil level sensor detects that oil has not completely
drained from the frypot. This may be due to a clogged drain or an oil sensor failure. Follow the instructions on the
controller display to clear the error.

When this occurs the controller displays CLEAR DRAIN for 15 seconds changing to IS DRAIN CLEAR?.

1. Clear debris from the drain using the fryer’s friend and press the √ button to continue.
2. The controller displays DRAINING. Once the oil level sensor detects the oil has drained, normal auto filtration
operation resumes.

7.3.3 Filter Busy

When FILTER BUSY is displayed the filter interface board is waiting on another vat to be filtered or waiting on
another function to finish. Wait 15 minutes to see if problem is corrected. If not, call your local FAS.

7.4 Troubleshooting Auto Top Off Issues

PROBLEM PROBABLE CAUSES CORRECTIVE ACTION

Frypots top off cold. Incorrect setpoint. Ensure setpoint is correct.

A. Clear filter error properly. If problem

A. Filter error exists. persists call your FAS for assistance.
One vat doesn’t top off. B. Service required error exists B. Call your FAS for assistance.
C. Solenoid, pump, pin issue, RTD or ATO C. Call your FAS for assistance.
issue.
A. Fryer temperature must be at
setpoint.
B. Ensure that the oil in the top off
reservoir is above 70°F (21°C).
C. Ensure the top off reservoir is not
out of oil. Replace top off reservoir
A. Fryer temperature too low.
or fill from bulk and reset top off
B. Oil is too cold.
system.
C. Yellow top off oil indicator illuminated
Frypots won’t top off. If problem persists call your FAS for
D. Service required error exists
assistance.
E. Melting unit switch is off (only on solid
D. Call your FAS for assistance.
shortening units)
E. Ensure the switch on the melting unit
F. Blown fuse.
is in the ON position.
F. Check the fuse on the left of the ATO
box. If using a solid shortening
melting unit, check the fuse below
the melting unit switch.

7-6
7.5 Troubleshooting Bulk Oil System Problems

PROBLEM PROBABLE CAUSES CORRECTIVE ACTION

A. Power cycle fryer by disconnecting and
reconnecting 5-pin bulk oil control power
cord on rear of fryer.
B. If a filtration or any other filter menu
A. Incorrect setup procedure. function is in process or FILTER NOW?
Top off reservoir B. Another function is in process. YES/NO, CONFIRM YES/NO, or SKIM VAT are
won’t fill. C. Dispose valve not completely closed. displayed, wait until the process is
D. Bulk oil tank is empty. complete and try again.
E. Solenoid, pump or switch issue. C. Ensure the dispose valve handle is pushed
fully closed.
D. Call your bulk oil provider.
E. Call you FAS for assistance.
Top off reservoir A. Pump or line issues beyond the scope A. Contact your bulk oil provider.
or vat filling slow. of operator troubleshooting.
A. Power cycle fryer by disconnecting and
reconnecting 5-pin bulk oil control power
A. Incorrect setup procedure. cord on rear of fryer.
Frypot won’t fill. B. Dispose valve not completely closed. B. Ensure the dispose valve handle is pushed
C. Bulk oil tank is empty. fully closed.
D. RTI pump issue. C. Call your bulk oil provider.
D. Call you FAS for assistance.

7.6 Error Log Codes

See section 4.13.2.1 for instructions to access the Error Log.
Code ERROR MESSAGE EXPLANATION
E13 TEMPERATURE PROBE FAILURE Temperature probe reading out of range.
E16 HIGH LIMIT 1 EXCEEDED High limit temperature is past more than 410°F
(210°C), or in CE countries, 395°F (202°C).
E17 HIGH LIMIT 2 EXCEEDED High limit switch has opened.
E18 HIGH LIMIT PROBLEM Vat temperature exceeds 460°F (238°C) and the
DISCONNECT POWER high limit has failed to open. Immediately
disconnect power to the fryer and call service.
E19 HEATING FAILURE – XXX F or XXX C Heating Control latch circuit failed.
Heat Contactor failed to latch.
E25 HEATING FAILURE - BLOWER The air pressure switch(s) failed to close.
E27 HEATING FAILURE - PRESSURE SWITCH - CALL SERVICE The air pressure switch has failed closed.
E28 HEATING FAILURE – XXX F or XXX C The fryer has failed to ignite and has locked out
the ignition module.
E29 TOP OFF PROBE FAILURE - CALL SERVICE Auto Top Off Probe (ATO) RTD reading out of
range.
E32 DRAIN VALVE NOT OPEN - FILTRATION AND TOP OFF Drain valve was trying to open and confirmation is
DISABLED - CALL SERVICE missing
E33 DRAIN VALVE NOT CLOSED - FILTRATION AND TOP OFF Drain valve was trying to close and confirmation is
DISABLED - CALL SERVICE missing
E34 RETURN VALVE NOT OPEN - FILTRATION AND TOP OFF Return valve was trying to open and confirmation
DISABLED - CALL SERVICE is missing
E35 RETURN VALVE NOT CLOSED - FILTRATION AND TOP Return valve was trying to close and confirmation
OFF DISABLED - CALL SERVICE is missing

7-7
Code ERROR MESSAGE EXPLANATION
E36 VALVE INTERFACE BOARD FAILURE - FILTRATION AND Valve Interface Board connections lost or board
TOP OFF DISABLED - CALL SERVICE failure.
E37 AUTOMATIC INTERMITTENT FILTRATION PROBE AIF RTD reading out of range.
FAILURE - FILTRATION DISABLED - CALL SERVICE
E39 CHANGE FILTER PAD 25-hour timer has expired or dirty filter logic has
activated.
E41 OIL IN PAN ERROR The system detects that oil may be present in the
filter pan.
E42 CLOGGED DRAIN (Gas) Vat did not empty during filtration
E43 OIL SENSOR FAILURE - CALL SERVICE Oil level sensor may have failed.
E44 RECOVERY FAULT Recovery time exceeded maximum time limit.
E45 RECOVERY FAULT – CALL SERVICE Recovery time exceeded maximum time limit for
two or more cycles.
E46 SYSTEM INTERFACE BOARD 1 MISSING - CALL SERVICE SIB board 1 connection lost or board failure.

E51 DUPLICATE BOARD ID - CALL SERVICE Two or more controllers have the same location
ID.
E52 USER INTERFACE CONTROLLER ERROR - CALL SERVICE The controller has an unknown error.
E53 CAN BUS ERROR - CALL SERVICE Communications are lost between boards.
E54 USB ERROR USB connection lost during an update.
E55 SYSTEM INTERFACE BOARD 2 MISSING - CALL SERVICE SIB board 2 connection lost or board failure.

E61 MISCONFIGURED ENERGY TYPE The fryer is configured for the incorrect energy
type.
E62 VAT NOT HEATING – CHECK ENERGY SOURCE – XXXF The vat is not heating properly.
OR XXXC
E63 RATE OF RISE Rate of rise error occurred during a recovery test.
E64 FILTRATION INTERFACE BOARD FAILURE - FILTRATION Filtration Interface Board connections lost or
AND TOP OFF DISABLED - CALL SERVICE board failure.
E65 CLEAN OIB SENSOR – XXX F OR XXX C - CALL SERVICE Gas -The “Oil Is Back” (OIB) sensor does not detect
or OIL LEVEL NOT DETECTED oil. Clean oil sensor (see section 6.6.2) and follow
instructions on the screen. If issue continues
contact a FAS.
E66 DRAIN VALVE OPEN – XXXF OR XXXC Drain valve is opened during cooking.
E67 SYSTEM INTERFACE BOARD NOT CONFIGURED - CALL Controller is turned on when the SIB board is not
SERVICE configured.
E68 OIB FUSE TRIPPED – CALL SERVICE The “Oil Is Back” (OIB) thermal fuse on the VIB
board has tripped and didn’t reset.
E69 RECIPES NOT AVAILABLE – CALL SERVICE The controller has not been programmed with
product recipes. Replace controller with factory
programmed controller.
E70 OQS TEMP HIGH Oil temperature is too high for a valid OQS
reading. Filter at a temperature between 300ºF
(149ºC) and 375ºF (191ºC).
E71 OQS TEMP LOW Oil temperature is too low for a valid OQS reading.
Filter at a temperature between 300ºF (149ºC) and
375ºF (191ºC).
E72 TPM RANGE LOW The TPM is too low for a valid OQS reading. This
may also be seen with fresh new oil. The incorrect
oil type may be selected in the setup menu. The
sensor may not be calibrated for the oil type. See
oil type chart in instruction document 8197316. If
issue continues contact a FAS.

7-8
E73 TPM RANGE HIGH The TPM reading is too high for a valid OQS
reading. Dispose the oil.
E74 OQS ERROR The OQS has an internal error. If issue continues
contact a FAS.
E75 OQS AIR ERROR The OQS is detecting air in the oil. Check the O-
rings and check/tighten prescreen filter to ensure
no air is entering the OQS sensor. If issue
continues contact a FAS.
E76 OQS ERROR The OQS sensor has a communication error. Check
connections to the OQS sensor. Power cycle the
entire fryer battery. If issue continues contact a
FAS.

7-9
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
APPENDIX A: RTI (BULK OIL) INSTRUCTIONS

NOTE: The instructions in this manual for using a bulk oil system for filling and discarding oil are for
an RTI system. These instructions may not be applicable to other bulk oil systems.

A.1.1 Bulk Oil Systems

Bulk oil systems have large oil storage
tanks, typically located in the rear of the
restaurant, that are connected to a rear
manifold on the fryer. Waste oil is pumped
from the fryer, via the dispose fitting
located on the rear, to the disposal tanks Fresh Oil
and fresh oil is pumped from the tanks, Figure 1 Connection
thru the fresh fitting located on the rear, to
Waste Oil
the fryer (see Figure 1). Remove the plate Connection
RTI wiring
exposing the RTI connection and connect
connection
the RTI connection to the fryer (see Figure WARNING
(behind
2). Dispose tag). Do not add HOT or USED
It is necessary that the fryer system be Figure 2 oil to a top off reservoir.
completely power cycled after changing oil
system type from JIB to Bulk.
The LOV™ fryers, equipped for use with The momentary switch used to reset the top off reservoir
bulk oil systems, have an onboard fresh oil low indicator is also used to fill the jug in an RTI system.
jug supplied by RTI. Remove the cap and After pressing the button to reset the top off system,
insert the standard fitting into the jug with pressing and holding the momentary switch, located above
the metal cap resting on the lip of the jug. the top off reservoir, allows the operator to fill the jug from
The oil is pumped in and out of the jug the bulk oil storage tank (see Figure 4).
through the same fitting (see Figure 3).
To fill the jug, press and hold the
top off reset button until the jug
is full, then release. *

NOTE: Do NOT overfill the

jug.

For instructions on filling the vat

Figure 3 from bulk, see Section 5.3.9 page
5-15. Figure 4

* NOTE: It may take approximately twelve seconds from the time the top off reset button is pressed until
the RTI pump starts. It may take up to 20 seconds before the level in the top off reservoir begins
to rise. Typically, it takes approximately three minutes to fill the reservoir. It takes
approximately one minute to fill a split vat and two minutes to fill a full vat.

A–1
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
APPENDIX B: JIB Preparation with Solid Shortening Option

1. Open second or third door from the left of fryer and remove brace
in JIB cabinet.
2. Attach alignment bracket to bottom of ATO box brace with provided
nuts. See Figure 1.
3. Position melting unit in front of cabinet.
4. Slide the melting unit tabs into the alignment guide slots. See Figure
2.
5. With the melting unit inserted into the alignment guide bracket, Figure 1: Attach alignment bracket to bottom
insert the inner oil reservoir pan into the tray. See Figure 3. of ATO box brace.

6. Place the melting unit lid on the unit and slide the oil pickup tube
nipple into the female suction receptacle. See Figure 4.
7. Use the provided screws to attach the melting unit to the bottom
of the interior rails on both sides using the existing holes. See
Figure 5.
8. On the back side of the melter, attach the white two-pin
connectors and plug in the black connector to the outlet box
shown in Figure 6.
9. Ensure the melting unit power switch is in the “ON” position. See
Figure 7.
Figure 2: Position the melter in the cabinet and
insert tabs into alignment guide slots.

Figure 4: Place the lid on the pan

and slide the oil pickup tube into the
female suction receptacle. Figure 5: Attach the melting unit to
the rails on both sides.

Figure 3: Insert the inner oil

Orange button resets
reservoir pan into the melting
system after a low oil
unit.
display. Melting
unit
power
switch.

Figure 6: Attach the two-pin white connectors and plug the black
connector into the utility box as shown. * Note the position of
the black connection may differ from photo.

Figure 7: The assembled melting unit

B–1
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
APPENDIX C: Solid Shortening Melting Unit Use
Reset oil reservoir system

 Ensure shortening melting unit is on.

 Fill melting unit with shortening.

Melting
 Allow 2-3 hours for solid shortening to melt.
unit
DO NOT press the orange reset button until power
the shortening has had time to melt. The low switch
oil reservoir light will come on if the fryer
calls for oil before the shortening in the
melting unit is liquid.

 Once the shortening is fully melted, press

and hold the orange reset button to turn off
the light and reset the top off system.

 DO NOT ADD hot oil to the shortening

melter. The temperature of the oil reservoir Lift carefully
should not exceed 140°F (60°C). Add small to add
shortening.
amounts of solid shortening to the reservoir
to ensure it has sufficient oil to operate the
top-off system.

 For best results, DO NOT TURN OFF the solid

shortening melting unit overnight.

 The power switch for the melting unit is also

used as a reset switch if the system’s high limit
temperature is reached.

WARNING
The surfaces of the solid shortening heater are hot. Do not
touch with bare hands. Wear protective clothing when
adding shortening to the melting unit.

C–1
 BIGLA30-T SERIES GEN III LOV™ GAS FRYER
APPENDIX D: Using the Oil Quality Sensor (OQS)

D.1 Check TPM Value

DISPLAY ACTION

The TPM button, in the upper right corner, displays

the last TPM measurement. Pressing the TPM
button displays the last 30 days of TPM
measurements. Press the back-arrow button to
return to main screen.

D.2 Maintenance Filter with OQS or End of

Day Filter
NOTICE
Ensure that the filter pad or paper is replaced daily to keep the
The filter pad or paper must be replaced
system operating correctly. For proper operation in high volume
daily.
or 24-hour stores, the filter pad or paper must be changed twice
a day.
WARNING
If CLOSE DISPOSE VALVE is displayed, close the dispose valve. Do not drain more than one frypot at a time
Press the X button to exit. into the built-in filtration unit to avoid
overflow and spillage of hot oil that may
cause severe burns, slipping and falling.

DISPLAY ACTION

1. The fryer MUST be at setpoint temperature. Press the filtration menu

button.

2. Select LEFT VAT or RIGHT VAT for split vats.

D-1
 DISPLAY ACTION

3. Select MAINTENANCE WITH OQS FILTER.

4. Press the √ (check) button to start filtration. If the X button is selected,

MAINTENANCE FILTRATION?
filtering is cancelled, and the fryer resumes normal operation.
WEAR PROTECTIVE GLOVES – PRESS 5. Press the √ (check) button once all personal protection equipment
CONFIRM WHEN COMPLETE including heat resistant gloves are in place.
ENSURE OIL PAN AND COVER ARE IN PLACE 6. Press the √ (check) button if the oil pan and cover are in place.
DRAINING IN PROGRESS 7. No action required as oil drains into filter pan.
8. Scrub the vat. If electric clean in between the elements. Press the √
(check) button when complete.

SCRUB VAT COMPLETE? DANGER

Keep all items out of drains. Closing actuators may cause
damage or injury.

9. (Gas Only) Clean the oil level sensor with a no scratch pad (see section
6.6.2 in the IO manual). (All Fryers) Clean around AIF and ATO sensors
CLEAN SENSORS?
with a screwdriver or similar object to remove any sediment from
around the sensors (see section 6.2.4 in the IO manual) and press the
√ (check) button when complete.
WASH VAT? 10. Press the √ (check) button.
11. No action required while the return valve opens, and the vat is flushed
WASHING IN PROGRESS
with oil from the filter pan.
12. The filter pump shuts off. If the vat is clean of debris, press the X
button to continue. If crumbs are still present, press the √ (check)
WASH AGAIN?
button and the filter pump runs again. This cycle repeats until the X
button is pressed.
13. No action required while the drain valve closes, and the filter pump
RINSING IN PROGRESS
refills the vat. The drain valve opens and rinses the vat.
14. If the vat is clean of debris, press the X button to continue. If an
RINSE AGAIN? additional rinse is desired, press the √ (check) button and the rinse
repeats until the X button is pressed.
15. No action required while the drain and return valves are open and oil
POLISH IN PROGRESS
is pumped through the frypot for three minutes.
FILLING IN PROGRESS 16. No action required while the OQS sensor is filled.
17. No action required while the OQS sensor calculates the oil quality
MEASURING OIL QUALITY
value of the oil.
18. No action required while the drain and return valves are open and oil
POLISH IN PROGRESS
is pumped through the frypot for an additional two minutes.
FILLING IN PROGRESS 19. No action required while the vat is refilled.
20. Press the X button to run the pump again if the oil level is below the
top oil level full line. * Press the √ (check) button once the oil level is
at the top oil level full line. If the vat oil level is not completely filled,
IS VAT FULL?
check the filter pan to see if most of the oil has returned. The pan
may have a small amount of oil.
Press the √ (check) button once no oil remains in the filter pan.

D-2
 DISPLAY ACTION
TPM VALUE – ##.# 21. Press the √ (check - YES) button to continue. If the TPM is below the
OQS SETUP-DISCARD SOON and OQS SETUP – DISCARD limits proceed
to step 24. If the TPM is above OQS SETUP DISCARD SOON limits
proceed to step 22. If the TPM reading is above OQS SETUP – DISCARD
limits, proceed to step 23.
DISCARD SOON
22. Press the √ (check -YES) button to continue. Skip to step 24.

DISCARD NOW
23. Press the √ (check -YES) button to continue. Proceed to DISPOSE in
section 5.3.4/5. Press X (NO) to delay the DISPOSE.

24. The controller switches off.

25. If OQS = Text and if TPM reading is below OQS SETUP – DISCARD NOW
and DISCARD SOON limits, the TPM value is shown in the green TPM
box in upper right corner.
If OQS = Text and if TPM reading is below OQS SETUP – DISCARD NOW
but above DISCARD SOON limits, the TPM value is shown in the yellow
TPM box in upper right corner.
If OQS = Text and if TPM reading is above OQS SETUP – DISCARD NOW
limits; the TPM value is shown in the orange TPM box in upper right
corner. The oil needs to be discarded.

*NOTE: After a maintenance filtration it is normal to leave some oil in the pan and the level of oil may not
return to the level prior to starting maintenance filtration. Answering YES after two attempts at
refilling the vat enables auto top off to compensate for any loss of oil during filtration.

D-3
D.3 OQS (Oil Quality Sensor) Filter
The OQS filter is a function that filters the vat that takes an oil NOTICE
reading to test the TPM (Total Polar Materials) in the oil using the The filter pad or paper must be replaced
built in OQS sensor. This function is used to determine when the daily.
oil has reached the end of its life and when to dispose. Ensure
that the filter pad or paper is replaced daily to keep the system
operating correctly. For proper operation in high volume or 24- WARNING
hour stores, the filter pad or paper must be changed twice a day. Do not drain more than one frypot at a time
into the built-in filtration unit to avoid
If CLOSE DISPOSE VALVE is displayed, close the dispose valve. overflow and spillage of hot oil that may
Press the X (NO) button to exit. cause severe burns, slipping and falling.

DISPLAY ACTION

1. The fryer MUST be at setpoint temperature. Press the filtration menu

button.

2. Select LEFT VAT or RIGHT VAT for split vats.

3. Select OQS (Oil Quality Sensor) - FILTER.

4. Press the √ (check - YES) button to start filtration. If the X (NO) button
OQS – FILTER NOW? is selected, filtering is cancelled, and the fryer resumes normal
operation.
5. Displayed if the oil level in the frypot is too low. Press the √ (check -
YES) button to acknowledge issue and return to idle cook mode.
OIL LEVEL TOO LOW Ensure the frypot oil level is between the two-level lines at the rear of
the frypot. Check to see if the JIB is low on oil. If JIB is not low and this
continues to occur, contact your FAS.
6. Skim the crumbs from the oil with the skimmer using a front to back
motion, removing as many crumbs as possible from each vat. This is
SKIM DEBRIS FROM VAT
critical to optimizing usable oil life and quality of the oil. Press the √
PRESS CONFIRM WHEN COMPLETE
(check- YES) button when complete. Press the X button to cancel the
filter.
DRAINING IN PROGRESS 7. No action required as oil drains into filter pan.
8. No action required while the return valve opens, and the vat is flushed
with oil from the filter pan.
WASHING IN PROGRESS DANGER
Keep all items out of drains. Closing actuators may cause damage
or injury.

D-4
 DISPLAY ACTION
FILLING IN PROGRESS 9. No action required while the OQS sensor is filled.
10. No action required while the OQS sensor calculates the oil quality
MEASURING OIL QUALITY
value of the oil.
FILLING IN PROGRESS 11. No action required while the vat is refilled.
TPM VALUE- ##.# 12. Press the √ (check - YES) button to continue. If the TPM is below the
OQS SETUP-DISCARD SOON and OQS SETUP – DISCARD limits proceed
to step 15. If the TPM is above OQS SETUP DISCARD SOON limits
proceed to step 13. If the TPM reading is above OQS SETUP –
DISCARD limits, proceed to step 14.
DISCARD SOON
13. Press the √ (check -YES) button to continue. Skip to step 15.

DISCARD NOW
14. Press the √ (check -YES) button to continue. Proceed to DISPOSE in
section 5.3.4/5. Press X (NO) to delay the DISPOSE.

PREHEAT 15. No action required as the fryer heats to setpoint.

16. Fryer is ready for use. Displayed once fryer reaches setpoint.

17. If OQS = Text and if TPM reading is below OQS SETUP – DISCARD NOW
and DISCARD SOON limits, the TPM value is shown in the green TPM
box in upper right corner.
If OQS = Text and if TPM reading is below OQS SETUP – DISCARD NOW
but above DISCARD SOON limits, the TPM value is shown in the yellow
TPM box in upper right corner.
If OQS = Text and if TPM reading is above OQS SETUP – DISCARD NOW
limits; the TPM value is shown in the orange TPM box in upper right
corner. The oil needs to be discarded.

NOTE: If the oil isn’t completely returned during filtration, the system may proceed to an incomplete filtration
function.

D-5
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 FRYMASTER
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800‐551‐8633
318‐865‐1711
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*8197423* WWW.WELBILT.COM

Welbilt provides the world’s top chefs, and premier chain operators or growing independents with industry leading equipment and solutions.
Our cutting‐edge designs and lean manufacturing tactics are powered by deep knowledge, operator insights, and culinary expertise.
All of our products are backed by KitchenCare® – our aftermarket, repair, and parts service.

CLEVELAND DELFIELD® FRYMASTER® KOLPAK® MANITOWOC® MERRYCHEF®

CONVOTHERM® FITKITCHEN™ GARLAND LINCOLN MERCO® MULTIPLEX®

©2019 Welbilt Inc. except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications without
notice.
Part Number FRY_IOM_8197533 12/2019