Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

YZF155
B1P-F8199-20

[English (E)] DIC183

UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

EAU46094

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Introduction
EAU10103

Welcome to the Yamaha world of motorcycling!

As the owner of the YZF155, you are benefiting from Yamaha’s vast experience and newest technology regarding the de-
sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF155. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself
and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10032

WARNING
Please read this manual carefully and completely before operating this motorcycle.
UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Important manual information

EAU10134

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in

WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

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Important manual information

EAUE0011

YZF155
OWNER’S MANUAL
©2019 by India Yamaha Motor Pvt. Ltd.
1st edition, July 2018
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
India Yamaha Motor Pvt. Ltd.
is expressly prohibited.
Printed in India.
UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Tires .............................................. 7-18
checks ...............................................5-1 Cast wheels .................................. 7-19
Safety information............................ 2-1 Adjusting the clutch lever
Further safe-riding points ............... 2-5 Operation and important riding free play..................................... 7-20
points .................................................6-1 Checking the brake lever
Description ....................................... 3-1 Starting the engine..........................6-1 free play..................................... 7-21
Left view ......................................... 3-1 Shifting ............................................6-2 Brake light switches ..................... 7-21
Right view....................................... 3-2 Tips for reducing fuel Checking the front and rear
Controls and instruments ............... 3-3 consumption................................6-2 brake pads ................................ 7-22
Engine break-in ...............................6-3 Checking the brake fluid level ...... 7-23
Instrument and control functions... 4-1 Parking ............................................6-3 Changing the brake fluid .............. 7-24
Main switch/steering lock............... 4-1 Drive chain slack........................... 7-24
Indicator lights and warning Periodic maintenance and Cleaning and lubricating the
lights............................................ 4-2 adjustment ........................................7-1 drive chain................................. 7-26
Multi-function meter unit ................ 4-3 Owner’s tool kit ...............................7-1 Checking and lubricating the
Handlebar switches...................... 4-11 Periodic maintenance chart for the cables........................................ 7-27
Clutch lever .................................. 4-12 emission control system..............7-2 Checking and lubricating the
Shift pedal .................................... 4-12 General maintenance and throttle grip and cable end ........ 7-27
Brake lever.................................... 4-12 lubrication chart...........................7-3 Checking and lubricating the
Brake pedal .................................. 4-13 Removing and installing the brake and shift pedals............... 7-27
Fuel tank cap ................................ 4-13 cowling and panels......................7-7 Checking and lubricating the
Fuel............................................... 4-14 Checking the spark plug .................7-9 brake and clutch levers ............. 7-28
Catalytic converter ....................... 4-15 Engine oil and oil filter element .....7-10 Checking and lubricating the
Seats ............................................ 4-16 Why Yamalube ..............................7-13 sidestand................................... 7-29
Helmet holder ............................... 4-17 Coolant..........................................7-13 Lubricating the swingarm
Sidestand ..................................... 4-18 Cleaning the air filter element .......7-15 pivots......................................... 7-29
Ignition circuit cut-off system....... 4-18 Adjusting the engine idling Checking the front fork................. 7-29
speed.........................................7-16 Checking the steering................... 7-30
Adjusting the throttle grip Checking the wheel bearings ....... 7-30
free play .....................................7-17 Battery .......................................... 7-31
Valve clearance .............................7-17 Replacing the fuses ...................... 7-32
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Table of contents
Vehicle lights .................................7-33
Replacing a turn signal light
bulb ............................................7-33
Supporting the motorcycle............7-34
Front wheel....................................7-34
Rear wheel.....................................7-36
Troubleshooting ............................7-38
Troubleshooting charts .................7-39

Motorcycle care and storage ..........8-1

Matte color caution .........................8-1
Care .................................................8-1
Storage ............................................8-4

Specifications....................................9-1

Consumer information ...................10-1

Identification numbers...................10-1
Motorcycle noise regulation (for
Australia) ....................................10-2

Index ................................................11-1
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Location of important labels

EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.

ZAUE3504

1-1
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Location of important labels

1

1-2
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Safety information
EAU1028C
 Never operate a motorcycle with- pears to be very effective in reduc-
out proper training or instruction. ing the chance of this type of
Take a training course. Beginners accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized motorcycle dealer to find out • Use extra caution when you are
ation of your motorcycle. about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks to occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this motorcycle. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a motorcycle
 Obtain thorough instructions from an accident or equipment damage. without proper knowledge.
a competent source on all aspects See page 5-1 for a list of pre-operation Contact an authorized motorcy-
of motorcycle operation. checks. cle dealer to inform you on ba-
 Observe the warnings and mainte-  This motorcycle is designed to sic motorcycle maintenance.
nance requirements in this Own- carry the operator and a passen- Certain maintenance can only
er’s Manual. ger. be carried out by certified staff.
 Obtain qualified training in safe  The failure of motorists to detect
and proper riding techniques. and recognize motorcycles in traf-
 Obtain professional technical ser- fic is the predominating cause of
vice as indicated in this Owner’s automobile/motorcycle accidents.
Manual and/or when made neces- Many accidents have been
sary by mechanical conditions. caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
2-1
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Safety information
 Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur-  The posture of the operator and juries. The use of a safety helmet is the 2
rent motorcycle license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your mo- • The operator should keep both  Always wear an approved helmet.
torcycle to other qualified oper- hands on the handlebar and  Wear a face shield or goggles.
ators. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat  The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective
where there is no traffic until you with both hands and keep both in preventing or reducing abra-
have become thoroughly famil- feet on the passenger footrests. sions or lacerations.
iar with the motorcycle and all of Never carry a passenger unless  Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
 Many accidents have been feet on the passenger footrests. control levers, footrests, or wheels
caused by error of the motorcycle  Never ride under the influence of and cause injury or an accident.
operator. A typical error made by alcohol or other drugs.  Always wear protective clothing
the operator is veering wide on a  This motorcycle is designed for that covers your legs, ankles, and
turn due to excessive speed or un- on-road use only. It is not suitable feet. The engine or exhaust sys-
dercornering (insufficient lean an- for off-road use. tem become very hot during or af-
gle for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant-  A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
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Safety information
Avoid Carbon Monoxide Poisoning  Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing a building through openings such  Cargo and accessory weight
2 carbon monoxide can cause head- as windows and doors. should be kept as low and close to
aches, dizziness, drowsiness, nausea, the motorcycle as possible. Se-
confusion, and eventually death. Loading curely pack your heaviest items as
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle
less, tasteless gas which may be motorcycle can adversely affect stabil- as possible and make sure to dis-
present even if you do not see or smell ity and handling if the weight distribu- tribute the weight as evenly as
any engine exhaust. Deadly levels of tion of the motorcycle is changed. To possible on both sides of the mo-
carbon monoxide can collect rapidly avoid the possibility of an accident, use torcycle to minimize imbalance or
and you can quickly be overcome and extreme caution when adding cargo or instability.
unable to save yourself. Also, deadly accessories to your motorcycle. Use  Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that
for hours or days in enclosed or poorly that has added cargo or accessories. accessories and cargo are se-
ventilated areas. If you experience any Here, along with the information about curely attached to the motorcycle
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
MENT. The total weight of the operator, pas- • Properly adjust the suspension
 Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
 Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 167 kg (368 lb) fork, or front fender. These
such as barns, garages, or car- items, including such cargo as
ports. sleeping bags, duffel bags, or
2-3
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Safety information
tents, can create unstable han- Aftermarket Parts, Accessories, and steering travel or control opera-
dling or a slow steering re- Modifications tion, or obscure lights or reflec-
sponse. While you may find aftermarket prod- tors.
 This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the han- 2
pull a trailer or to be attached to genuine Yamaha accessories, recog- dlebar or the front fork area can
a sidecar. nize that some aftermarket accesso- create instability due to improp-
ries or modifications are not suitable er weight distribution or aerody-
Genuine Yamaha Accessories because of potential safety hazards to namic changes. If accessories
Choosing accessories for your vehicle you or others. Installing aftermarket are added to the handlebar or
is an important decision. Genuine products or having other modifications front fork area, they must be as
Yamaha accessories, which are avail- performed to your vehicle that change lightweight as possible and
able only from a Yamaha dealer, have any of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or seriously affect the stability of
Many companies with no connection death. You are responsible for injuries the motorcycle due to aerody-
to Yamaha manufacture parts and ac- related to changes in the vehicle. namic effects. Wind may at-
cessories or offer other modifications Keep the following guidelines in mind, tempt to lift the motorcycle, or
for Yamaha vehicles. Yamaha is not in as well as those provided under “Load- the motorcycle may become
a position to test the products that ing” when mounting accessories. unstable in cross winds. These
these aftermarket companies produce.  Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis-
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the

2-4
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Safety information
operator and may limit control  Remove all loose items from the EAU60590

ability, therefore, such accesso- motorcycle. Further safe-riding points

ries are not recommended.  Check that the fuel cock (if  Be sure to signal clearly when
2  Use caution when adding electri- equipped) is in the off position and making turns.
cal accessories. If electrical ac- that there are no fuel leaks.  Braking can be extremely difficult
cessories exceed the capacity of  Shift the transmission into gear on a wet road. Avoid hard braking,
the motorcycle’s electrical sys- (for models with a manual trans- because the vehicle could slide.
tem, an electric failure could re- mission). Apply the brakes slowly when
sult, which could cause a  Secure the motorcycle with tie- stopping on a wet surface.
dangerous loss of lights or engine downs or suitable straps that are  Slow down as you approach a
power. attached to solid parts of the mo- corner or turn. Once you have
torcycle, such as the frame or up- completed a turn, accelerate
Aftermarket Tires and Rims per front fork triple clamp (and not, slowly.
The tires and rims that came with your for example, to rubber-mounted  Be careful when passing parked
motorcycle were designed to match handlebars or turn signals, or cars. A driver might not see you
the performance capabilities and to parts that could break). Choose and open a door in your path.
provide the best combination of han- the location for the straps carefully  Railroad crossings, streetcar rails,
dling, braking, and comfort. Other so the straps will not rub against iron plates on road construction
tires, rims, sizes, and combinations painted surfaces during transport. sites, and manhole covers be-
may not be appropriate. See page 7-18  The suspension should be com- come extremely slippery when
for tire specifications and for informa- pressed somewhat by the tie- wet. Slow down and cross them
tion on servicing and replacing your downs, if possible, so that the mo- with caution. Keep the vehicle up-
tires. torcycle will not bounce exces- right, otherwise it could slide out
sively during transport. from under you.
Transporting the Motorcycle  The brake pads or linings could
Be sure to observe following instruc- get wet when you wash the vehi-
tions before transporting the motorcy- cle. After washing the vehicle,
cle in another vehicle. check the brakes before riding.

2-5
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Safety information
 Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap), and
a brightly colored jacket. 2
 Do not carry too much luggage on
the vehicle. An overloaded vehicle
is unstable. Use a strong cord to
secure any luggage to the carrier
(if equipped). A loose load will af-
fect the stability of the vehicle and
could divert your attention from
the road. (See page 2-3.)

2-6
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Description
EAU10411

Left view

ZAUE3505

1. Headlight (page 7-33) 9. Shift pedal (page 4-12)

2. Auxiliary light 10.Idle adjusting screw (page 7-16)
3. Fuel tank cap (page 4-13) 11.Coolant reservoir (page 7-13)
4. Air filter (page 7-15)
5. Battery (page 7-31)
6. Fuse (page 7-32)
7. Owner’s tool kit (page 7-1)
8. Sidestand (page 4-18)

3-1
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Description
EAU10421

Right view

ZAUE3506

1. Rear turn signal light (page 7-33)

2. Tail/brake light
3. Front brake fluid reservoir (page 7-23)
4. Front turn signal light (page 7-33)
5. Engine oil filter element (page 7-10)
6. Dipstick (page 7-10)
7. Brake pedal (page 4-13)
8. Rear brake fluid reservoir (page 7-23)

3-2
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Description
EAU10431

Controls and instruments

1 2 3 4 5 6 7

SH
PU
LOCK
ZAUE3507

1. Clutch lever (page 4-12)

2. Left handlebar switches (page 4-11)
3. Multi-function meter unit (page 4-3)
4. Main switch/steering lock (page 4-1)
5. Right handlebar switches (page 4-11)
6. Throttle grip (page 7-17)
7. Brake lever (page 4-12)

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Instrument and control functions

EAU10462
To lock the steering
Main switch/steering lock TIP
The headlight comes on automatically
when the engine is started and stays
on even if engine stop switch turn
to “ ”. The headlight will turn off when
the key is turned to “ ”.

EAU54301
4
(off)
All electrical systems are off. The key
can be removed.
EWA16371 1. Turn the handlebars all the way to
The main switch/steering lock controls the left or right.
WARNING
the ignition and lighting systems, and is 2. With the key in the “OFF” position,
used to lock the steering. The various Never turn the key to “ ” or “LOCK”
while the vehicle is moving. Other- push the key in and turn it to
positions are described below. “LOCK”.
wise the electrical systems will be
EAUE3340 switched off, which may result in 3. Remove the key.
(on) loss of control or an accident. TIP
All electrical circuits are supplied with If the steering will not lock, try turning
power. The meter lighting, taillight, li- EAU10696
the handlebars back to the right or left
cense plate light and auxiliary lights LOCK
slightly.
come on, and the engine can be start- The steering is locked and all electrical
ed. The key cannot be removed. systems are off. The key can be re-
moved.

4-1
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Instrument and control functions

To unlock the steering EAU4939G EAU11081

Indicator lights and warning High beam indicator light “ ”

lights This indicator light comes on when the
high beam of the headlight is switched
on.
4
EAUM3300
Coolant temperature warning
light “ ”
4 3 5
2 6 This warning light comes on if the en-
1 gine overheats. If this occurs, stop the
engine immediately and allow the en-
From the “LOCK” position, push the ZAUE3341
gine to cool.
key and turn it to “OFF”. 1. Engine trouble warning light “ ” The electrical circuit of the warning
2. Coolant temperature warning light “ ” light can be checked by turning the key
3. Neutral indicator light “ ” to “ ”. The warning light should come
4. Shift timing indicator light on for a few seconds, and then go off.
5. Turn signal indicator light “ ” If the warning light does not come on
6. High beam indicator light “ ” initially when the key is turned to “ ”,
or if the warning light remains on, have
EAU11022
Turn signal indicator light “ ” a Yamaha dealer check the electrical
This indicator light flashes when a turn circuit.
ECA10022
signal light is flashing.
NOTICE
EAU11061 Do not continue to operate the en-
Neutral indicator light “ ” gine if it is overheating.
This indicator light comes on when the
transmission is in the neutral position.

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Instrument and control functions

er gear. (See page 4-8 for a more de- EAU80723
TIP Multi-function meter unit
tailed explanation of this indicator light
If the engine overheats, see page 7-40
and on how to set it.) 7 6
for further instructions.
The electrical circuit of the indicator
EAU68540
light can be checked by turning the key
Engine trouble warning light “ ” to “ ”. The indicator light should
5
This warning light comes on or flashes come on for a few seconds, and then 4
8
if a problem is detected in the electrical go off.
If the indicator light does not come on 4
circuit monitoring the engine. If this oc-
curs, have a Yamaha dealer check the initially when the key is turned to “ ”, 1 2 3
self-diagnosis system. or if the indicator light remains on, have ZAUE3342

The electrical circuit of the warning a Yamaha dealer check the electrical 1. “SELECT” button
light can be checked by turning the key circuit. 2. “RESET” button
to “ ”. The warning light should come 3. Speedometer
4. Fuel meter
on for a few seconds, and then go off.
5. VVA (variable valve actuation) indicator
If the warning light does not come on
6. Tachometer
initially when the key is turned to “ ”, 7. Transmission gear display
or if the warning light remains on, have 8. Multi-function display
a Yamaha dealer check the electrical
circuit. The multi-function meter unit can be
adjusted for the brightness screen.
EAU62470
Shift timing indicator light To adjust the brightness screen
This indicator light can be set to come 1. Turn the key to “ ”.
on and go off at the desired engine 2. Push and hold the “SELECT” but-
speeds and is used to inform the rider ton.
when it is time to shift to the next high- 3. Turn the key to “ ” and then re-
lease the “SELECT” button after
five seconds.
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Instrument and control functions

4. Push the “RESET” button to select Speedometer The fuel meter indicates the amount of
the desired brightness level. fuel in the fuel tank. The display seg-
EWA12423
ments of the fuel meter disappear to-
WARNING wards “E” (empty) as the fuel level
Be sure to stop the vehicle before decreases. When the last segment
making any setting changes to the start flashing, refuel as soon as possi-
multi-function meter unit. Changing ble.
settings while riding can distract the When the key is turned to “ ”, the dis-
4 operator and increase the risk of an play segments of the fuel meter will
accident. ZAUE3343 1 sweep once across the fuel level range
1. Speedometer and then return to the current amount
The multi-function meter unit is
in order to test the electrical circuit.
equipped with the following: The speedometer shows the vehicle’s
 a speedometer traveling speed. VVA indicator
 a fuel meter
 a VVA indicator Fuel meter
 a tachometer
 a transmission gear display
 a multi-function display
 a shift timing indicator light 1
 a self diagnosis device

1 ZAUE3345

1. VVA (variable valve actuation) indicator

ZAUE3344

1. Fuel meter This model is equipped with variable

valve actuation (VVA) for good fuel
economy and acceleration in both the
low-speed and high-speed ranges.
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Instrument and control functions

The VVA indicator comes on when the Transmission gear display The multi-function display is equipped
variable valve actuation system has with the following:
switched to the high-speed range. 2  an odometer
 two tripmeters
Tachometer  a fuel reserve tripmeter
1  a clock
1 2  an instantaneous fuel consump-
tion display
 an average fuel consumption dis- 4
ZAUE3347
play
1. Neutral indicator light “ ”  an average speed display
2. Transmission gear display  welcome screen display
Push the “SELECT” button to switch
ZAUE3346 This display shows the selected gear. the display between the odometer
The neutral position is indicated by “ ” mode “ODO”, tripmeters mode “TRIP
1. Tachometer
and by the neutral indicator light. 1” and “TRIP 2”, clock mode “ _ _:_ _ ”,
2. Tachometer red zone
instantaneous fuel consumption mode
The tachometer allows the rider to Multi-function display “km/L” or “L/100 km”, average fuel
monitor the engine speed and keep it consumption mode “AVE_ _._ km/L” or
within the ideal power range. “AVE_ _._ L/100 km” and average
ECA23050
speed mode “AVE_ _._ km/h” in the
NOTICE
following order:
Do not operate the engine in the ta-
chometer high-r/min zone. ODO → TRIP 1 → TRIP 2 → CLOCK →
High-r/min zone: 11500 r/min and km/L or L/100 km → AVE_ _._ km/L or
above 1 AVE_ _._ L/100 km → AVE_ _._ km/h →
ZAUE3348
ODO
1. Multi-function display

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Instrument and control functions

If you do not reset the fuel reserve trip- Tripmeters mode
Push the “RESET” button to switch meter manually, it resets itself auto-
display backward. matically and the display returns to the
If the last segment of the fuel meter prior mode after refueling and traveling
starts flashing, the display automati- 5 km.
cally changes to the fuel reserve trip-
meter mode “TRIP F” and starts Odometer mode
counting the distance traveled from
4 that point. In that case, push the “SE-
LECT” button to switch the display be- 1
ZAUE3350
tween the various tripmeter, odometer, 1. Tripmeter
clock, instantaneous fuel consump-
tion, average fuel consumption, and The tripmeters shows the total dis-
average speed modes in the following tance traveled since they were last re-
order: set.
1
ZAUE3349 To reset a tripmeter, push the “RESET”
TRIP F → CLOCK → km/L or L/100 km 1. Odometer
button for one second.
→ AVE_ _._ km/L or AVE_ _._ L/100 km TIP
→ AVE_ _._ km/h → ODO → TRIP 1 → The odometer shows the total distance
 The odometer will lock at 999999
TRIP 2 → TRIP F traveled by the vehicle. It cannot be re-
and cannot be reset.
set.
 The tripmeters will reset and con-
To reset a tripmeter, select it by push- tinue counting after 9999.9 is
ing the “SELECT” button and then reached. To reset the tripmeters,
push the “RESET” button for at least while it is being displayed, press
one second. the “RESET” button for at least
one second.

4-6
UB1P20E0.book Page 7 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

Clock mode 6. Push the “SELECT” button to start  “L/100 km”: The amount of fuel
the clock. necessary to travel 100 km under
the current riding conditions is
Instantaneous fuel consumption shown.
mode
TIP
 If traveling at speeds under 10
km/h, “_ _._” is displayed.
 The instantaneous fuel consump- 4
1 tion function should be used for
ZAUE3351
general reference only. Do not use
1. Clock L

this figure to estimate the distance

The clock uses a 12-hour time system. that can be traveled on the current
ZAUE3352 1 tank of fuel.
To set the clock
1. Instantaneous fuel consumption display
1. Switch the display to the clock Average fuel consumption mode
mode. Shows the current fuel consumption
2. With the display in the clock when the vehicle is traveling at least 10
mode, push and hold the “SE- km/h.
LECT” and “RESET” button to- There are two display modes: “km/L”
gether. and “L/100 km”
3. When the hour digits start flash- To switch the instantaneous fuel con- L

ing, use the “RESET” button to set sumption display between “km/L” and
the hours. “L/100 km”, push the “SELECT” but-
4. Push the “SELECT” button and ton for one second.
ZAUE3353 1
the minutes will start flashing.  “km/L”: The distance that can be 1. Average fuel consumption display
5. Use the “RESET” button to set the traveled on 1.0 L of fuel under the
minutes. current riding conditions is shown. Show the average fuel consumption
since it was last reset.

4-7
 UB1P20E0.book Page 8 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

There are two display mode: “AVE_ _._ Average speed mode Shift timing indicator light
km/L” and “AVE_ _._ L/100 km”.
1
To switch the average fuel consump-
tion display between “AVE_ _._ km/L”
and “AVE_ _._ L/100 km”, push the
“SELECT” button for one second.
 “AVE_ _._ km/L”: The average dis-
tance that can be traveled on 1.0 L
4 of fuel is shown. ZAUE3354 1 2
 “AVE_ _._ L/100 km”: The average ZAUE3355
amount of fuel necessary to travel 1. Average speed display 1. Shift timing indicator light
100 km is shown. 2. Brightness level display
To reset the average fuel consumption Shows the vehicle’s traveling speed
display, push and hold the “RESET” since it was last reset. The shift timing indicator light has four
button. To reset the average speed display, settings which can be adjusted.
push and hold the “RESET” button un-  Flashing pattern: this function al-
TIP til the average speed flashes, and then lows you to choose whether or not
 After resetting the average fuel push the button again . the indicator light will come on and
consumption, “_ _._” will be whether it should flash or stay on
shown until the vehicle has trav- when activated.
eled 1 km.  Activation point: this function al-
The average fuel consumption lows you to select the engine
function should be used for gener- speed at which the indicator light
al reference only. Do not use this is activated.
figure to estimate the distance  Deactivation point: this function
that can be traveled on the current allows you to select the engine
tank of fuel. speed at which the indicator light
is deactivated.

4-8
UB1P20E0.book Page 9 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

 Brightness: this function allows  Off: the indicator light is deac- 2. Push the “SELECT” button to con-
you to adjust the brightness of the tivated; in other words, it firm the selected engine speed.
indicator light. does not come on or flash. The control mode changes to the
(This setting is selected when deactivation point setting mode.
To adjust the shift timing indicator light the indicator light flashes
1. Turn the key to “ ”. once every two seconds.) To set the deactivation point
2. Push and hold the “SELECT” but- 2. Push the “SELECT” button to con-
TIP
ton. firm the selected flashing pattern.
 The shift timing indicator light de- 4
3. Turn the key to “ ”, and then re- The shift timing indicator light
activation point can be set be-
lease the “SELECT” button after changes to the activation point
tween 9000 r/min and 13000
five seconds. After that push the setting mode.
r/min. The indicator light can be
“SELECT” button again. The shift
set in increments of 250 r/min.
timing indicator light can now be The tachometer will show the current
 Be sure to set the deactivation
adjusted. setting r/min for the activation point
point to a higher engine speed
and deactivation point setting modes.
than for the activation point, other-
To set the flashing pattern
wise the shift timing indicator light
1. Push the “RESET” button to select To set the shift activation point
will not come on.
one of the following flashing pat-
TIP
tern settings: 1. Push the “RESET” button to select
The shift timing indicator light activa-
 On: the indicator light stays the desired engine speed for de-
tion point can be set between 9000
on when activated. (This set- activating the indicator light.
r/min and 13000 r/min. The indicator
ting is selected when the indi- 2. Push the “SELECT” button to con-
light can be set in increments of 250
cator light stays on.) firm the selected engine speed.
r/min.
 Flash: the indicator light The control mode changes to the
flashes when activated. (This 1. Push the “RESET” button to select brightness setting mode.
setting is selected when the the desired engine speed for acti-
indicator light flashes four vating the indicator light.
times per second.)

4-9
 UB1P20E0.book Page 10 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

To adjust the brightness 4. When the first character starts If a problem is detected in any of those
1. Push the “RESET” button to select flashing, push the “SELECT” but- circuits, the engine trouble warning
the desired shift indicator light ton to change the character in the light will come on and the display will
brightness level. following order. indicate an error code.
2. Push the “SELECT” button to con- ECA11591

firm the selected brightness level. NOTICE

The display exits the shift timing A B C Y Z If the display indicates an error
light control mode and returns to code, the vehicle should be checked
4 the standard multi-function dis- 9 2 1 0 as soon as possible in order to avoid
play mode. engine damage.
- (HYPHEN) SPACE
Welcome screen
The welcome screen greets the rider
when the key is turned to “ ” with the
messages “Hi Buddy” and “see you” 5. Push and hold the “SELECT” but-
when the key is turned to “ ”. The ton to confirm the selected char-
user name “Buddy” is set as the facto- acter. The second character will
ry default, but it can be set to your start flashing. Repeat this process
name. for all six characters. After the
sixth character is set, all charac-
To set the user name ters will flash twice and the setting
1. Turn the key to “ ”. mode will automatically end.
2. Push and hold the “RESET” but-
ton. Self-diagnosis device
3. Turn the key to “ ”, and then re- This model is equipped with a self-di-
lease the “RESET” button after agnosis device for various electrical
four seconds circuits.

4-10
UB1P20E0.book Page 11 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

EAU1234M EAUE3630 EAU12663

Handlebar switches Dimmer/Pass switch “ / /PASS” Engine stop switch “ / ”

Set this switch to “ ” for the high Set this switch to “ ” (run) before
Left beam and to “ ” for the low beam. starting the engine. Set this switch
To flash the high beam, push the to “ ” (stop) to stop the engine in case
switch down towards “PASS” while the of an emergency, such as in the event
headlights are on low beam. of an overturn or if the throttle is stuck.
1
TIP EAU12713
When the switch is set to low beam, Start switch “ ” 4
2 the inner two headlights come on. Push this switch to crank the engine
When the switch is set to high beam, all with the starter. See page 6-1 for start-
3
ZAUE3356 four headlights come on. ing instructions prior to starting the en-
1. Dimmer/Pass switch “ / /PASS” gine.
2. Turn signal switch “ / ” EAU12461

3. Horn switch “ ” Turn signal switch “ / ”

To signal a right-hand turn, push this
Right switch to “ ”. To signal a left-hand
1 turn, push this switch to “ ”. When
released, the switch returns to the cen-
ter position. To cancel the turn signal
lights, push the switch in after it has re-
turned to the center position.

EAU12501
Horn switch “ ”
ZAUE3357
2
3 Press this switch to sound the horn.
1. Engine stop switch “ / ”
2. Start switch “ ”

4-11
 UB1P20E0.book Page 12 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

EAU31642 EAU12875 EAU12892

Clutch lever Shift pedal Brake lever

1 1

3
ZAUE3358 ZAUE3359 1 ZAUE3360

1. Clutch lever 1. Shift pedal 1. Brake lever

The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right
side of the handlebar. To disengage side of the motorcycle. To shift the side of the handlebar. To apply the
the clutch, pull the lever toward the transmission to a higher gear, move front brake, pull the lever toward the
handlebar grip. To engage the clutch, the shift pedal up. To shift to the trans- throttle grip.
release the lever. The lever should be mission to a lower gear, move the shift
pulled rapidly and released slowly for pedal down. (See page 6-2.)
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system.

4-12
UB1P20E0.book Page 13 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

EAU12944 EAUE1481

Brake pedal Fuel tank cap TIP

The fuel tank cap cannot be installed
2 unless the key is in the lock. In addi-
1 tion, the key cannot be removed if the
cap is not properly installed and
locked.
EWA11142

WARNING 4
Make sure that the fuel tank cap is
ZAUE3361 1 ZAUE3362 properly installed before riding.
1. Brake pedal 1. Fuel tank cap lock cover Leaking fuel is a fire hazard.
2. Unlock.
The brake pedal is located on the right
side of the motorcycle. To apply the
To remove the fuel tank cap
rear brake, press down on the brake
1. Open the fuel tank cap lock cover.
pedal.
2. Insert the key into the lock and
turn it 1/4 turn clockwise. The lock
will be released and the fuel tank
cap can be removed.

To install the fuel tank cap

1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
3. Close the lock cover.
4-13
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Instrument and control functions

EAU13213
ately. If gasoline spills on your skin,
Fuel 2 wash with soap and water. If gaso-
Make sure there is sufficient gasoline in 1 line spills on your clothing, change
the tank. your clothes.
EWA10882

WARNING
EAU53073

Gasoline and gasoline vapors are

extremely flammable. To avoid fires
4 and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow ZAUE0019 Regular unleaded gasoline only
1. Fuel tank filler tube Fuel tank capacity:
these instructions. 11 L (2.9 US gal, 2.4 Imp.gal)
2. Maximum fuel level
1. Before refueling, turn off the en- Fuel reserve amount:
3. Wipe up any spilled fuel immedi- 1.9 L (0.50 US gal, 0.42 Imp.gal)
gine and be sure that no one is sit-
ting on the vehicle. Never refuel ately. NOTICE: Immediately
ECA11401
wipe off spilled fuel with a clean,
while smoking, or while in the vi- NOTICE
cinity of sparks, open flames, or dry, soft cloth, since fuel may
deteriorate painted surfaces or Use only unleaded gasoline. The use
other sources of ignition such as of leaded gasoline will cause severe
the pilot lights of water heaters plastic parts. [ECA10072]
4. Be sure to securely close the fuel damage to internal engine parts,
and clothes dryers. such as the valves and piston rings,
2. Do not overfill the fuel tank. Stop tank cap.
EWA15152 as well as to the exhaust system.
filling when the fuel reaches the WARNING
bottom of the filler tube. Because Your Yamaha engine has been de-
fuel expands when it heats up, Gasoline is poisonous and can signed to use regular unleaded gaso-
heat from the engine or the sun cause injury or death. Handle gaso- line with a research octane number of
can cause fuel to spill out of the line with care. Never siphon gasoline 91 or higher. If knocking (or pinging)
fuel tank. by mouth. If you should swallow occurs, use a gasoline of a different
some gasoline or inhale a lot of gas- brand or premium unleaded fuel. Use
oline vapor, or get some gasoline in of unleaded fuel will extend spark plug
your eyes, see your doctor immedi- life and reduce maintenance costs.
4-14
UB1P20E0.book Page 15 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

Gasohol EAU13434 ECA10702

There are two types of gasohol: gaso- Catalytic converter NOTICE

hol containing ethanol and that con- This model is equipped with a catalytic Use only unleaded gasoline. The use
taining methanol. Gasohol containing converter in the exhaust system. of leaded gasoline will cause unre-
EWA10863
ethanol can be used if the ethanol con- pairable damage to the catalytic
WARNING
tent does not exceed 10% (E10). Gas- converter.
ohol containing methanol is not The exhaust system is hot after op-
recommended by Yamaha because it eration. To prevent a fire hazard or
can cause damage to the fuel system burns: 4
or vehicle performance problems.  Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
 Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has cooled down before
doing any maintenance work.
 Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

4-15
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Instrument and control functions

EAUE3430
2. Install the passenger seat by in-
Seats stalling the nut.
3. Install the plastic cover.
Passenger seat
1 Rider seat
To remove the passenger seat
1. Remove the plastic cover. To remove the rider seat
1. Insert the key into the seat lock,
4 and then turn it clockwise.
1 ZAUE3364
1. Nut
1
To install the passenger seat
1. Insert the projections on the front 2
of the passenger seat into the seat
ZAUE3363
holders as shown, and then place
the seat in the original position.
1. Plastic cover
1
2. Remove the nut and then slide in ZAUE3366

forward direction to remove the 1. Rider seat lock

passenger seat as shown. 2. Unlock.

2. While holding the key in the posi-

tion “2”, lift from rear of the rider
seat and pull it backward.

ZAUE3365 2
1. Projection
2. Seat holder

4-16
UB1P20E0.book Page 17 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

To install the rider seat EAU14326

1. Insert the projection on the front of Helmet holder 1

the rider seat into the seat holder
as shown, place the seat in the
original position.
1
1
2 4
ZAUE3508
1. Rider seat
ZAUE3368 2. Helmet
1. Helmet holder

The helmet holder is located under the To release the helmet from the hel-
ZAUE3367 2 rider seat. met holder
1. Projection Remove the rider seat, remove the hel-
2. Seat holder To secure a helmet to the helmet met from the helmet holder, and then
holder install the seat.
2. Remove the key.
1. Remove the rider seat. (See page
TIP 4-16.)
Make sure that the seats are properly 2. Hook the helmet onto the helmet
secured before riding. holder, and then securely install
the seat. WARNING! Never ride
with a helmet attached to the
helmet holder, since the helmet
may hit objects, causing loss of
control and possibly an acci-
dent. [EWA10162]

4-17
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Instrument and control functions

EAU15306
this system regularly and have a EAU44895

Sidestand Yamaha dealer repair it if it does not Ignition circuit cut-off system
The sidestand is located on the left function properly. This system prevents in-gear engine
side of the frame. Raise the sidestand starts unless the clutch lever is pulled
or lower it with your foot while holding and the sidestand is up. Also, it will
the vehicle upright. stop the running engine should the
sidestand be lowered while the trans-
TIP
mission is in gear.
The built-in sidestand switch is part of
4 Periodically check the system via the
the ignition circuit cut-off system,
following procedure.
which cuts the ignition in certain situa-
tions. (See the following section for an TIP
explanation of the ignition circuit cut-  This check is most reliable if per-
off system.) formed with a warmed-up engine.
EWA10242  See pages 4-1 and 4-11 for switch
WARNING operation information.
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check

4-18
UB1P20E0.book Page 19 Thursday, July 5, 2018 9:11 AM

Instrument and control functions

With the engine turned off: WARNING

1. Move the sidestand down. If a malfunction is found, have the vehicle
2. Set engine stop switch to run position. inspected before riding.
3. Turn main switch to on position.
4. Shift transmission into neutral.
5. Push the start switch.
Does the engine start?
4
YES NO

With the engine still running:

The neutral switch may not be working.
6. Move the sidestand up.
The motorcycle should not be ridden until
7. Pull the clutch lever.
checked by a Yamaha dealer.
8. Shift transmission into gear.
9. Move the sidestand down.
Does the engine stall?

YES NO
The sidestand switch may not be working.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Pull the clutch lever.
12. Push the start switch.
Does the engine start?

YES NO The clutch switch may not be working.

The motorcycle should not be ridden until
The system is OK. The motorcycle can be ridden. checked by a Yamaha dealer.

4-19
 UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

For your safety – pre-operation checks

EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5 ITEM CHECKS PAGE

• Check fuel level in fuel tank.

Fuel • Refuel if necessary. 4-14
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-22, 7-23
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

5-1
UB1P20E0.book Page 2 Thursday, July 5, 2018 9:11 AM

For your safety – pre-operation checks

ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-22, 7-23
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Clutch 7-20
• Check lever free play.
• Adjust if necessary.
5
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-17, 7-27
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble end and grip housing.
• Make sure that operation is smooth.
Control cables 7-27
• Lubricate cable ends if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-24, 7-26
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-18, 7-19
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-27
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-28
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-29
• Lubricate pivot if necessary.

5-2
 UB1P20E0.book Page 3 Thursday, July 5, 2018 9:11 AM

For your safety – pre-operation checks

ITEM CHECKS PAGE

• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-18
• If system is not working correctly, have Yamaha dealer check vehicle.

5-3
UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Operation and important riding points

EAU15952 EAUM2327
dicator light remains on, see page
Starting the engine 4-2 for the corresponding warning
Read the Owner’s Manual carefully to In order for the ignition circuit cut-off and indicator light circuit check.
become familiar with all controls. If system to enable starting, one of the
there is a control or function you do not following conditions must be met: 2. Shift the transmission into the
understand, ask your Yamaha dealer.  The transmission is in the neutral neutral position. The neutral indi-
EWA10272
position. cator light should come on. If not,
WARNING  The transmission is in gear with ask a Yamaha dealer to check the
Failure to familiarize yourself with the clutch lever pulled and the electrical circuit.
the controls can lead to loss of con- sidestand up. 3. Start the engine by pushing the
trol, which could cause an accident See page 4-18 for more informa- start switch.
or injury. tion. If the engine fails to start, release
1. Turn the key to “ON” and make the start switch, wait a few sec-
sure that the engine stop switch is onds, and then try again. Each 6
set to “ ”. starting attempt should be as
The following warning lights and short as possible to preserve the
indicator light should come on for battery. Do not crank the engine
a few seconds, then go off. more than 10 seconds on any one
 Neutral indicator light attempt.
ECA11043
 Turn signal indicator light
NOTICE
 High beam indicator light
 Coolant temperature warning For maximum engine life, never ac-
light celerate hard when the engine is
 Engine trouble warning light cold!
ECA11834

NOTICE
If a warning or indicator light does
not come on initially when the key is
turned to “ON”, or if a warning or in-
6-1
 UB1P20E0.book Page 2 Thursday, July 5, 2018 9:11 AM

Operation and important riding points

EAU16674 ECA10261 EAU16811

Shifting NOTICE Tips for reducing fuel con-

 Even with the transmission in sumption
the neutral position, do not Fuel consumption depends largely on
6 coast for long periods of time your riding style. Consider the follow-
5 with the engine off, and do not ing tips to reduce fuel consumption:
4  Shift up swiftly, and avoid high en-
3 tow the motorcycle for long dis-
2 tances. The transmission is gine speeds during acceleration.
2 N properly lubricated only when  Do not rev the engine while shift-
1 the engine is running. Inade- ing down, and avoid high engine
1
ZAUE3370 quate lubrication may damage speeds with no load on the en-
1. Shift pedal the transmission. gine.
2. Neutral position  Always use the clutch while  Turn the engine off instead of let-
6
changing gears to avoid dam- ting it idle for an extended length
Shifting gears lets you control the of time (e.g., in traffic jams, at traf-
amount of engine power available for aging the engine, transmission,
and drive train, which are not fic lights or at railroad crossings).
starting off, accelerating, climbing hills,
etc. designed to withstand the
The gear positions are shown in the il- shock of forced shifting.
lustration.
TIP
To shift the transmission into the neu-
tral position ( ), press the shift pedal
down repeatedly until it reaches the
end of its travel, and then slightly raise
it.

6-2
UB1P20E0.book Page 3 Thursday, July 5, 2018 9:11 AM

Operation and important riding points

EAU16831
500–1000 km (300–600 mi) EAU17214

Engine break-in Avoid prolonged operation above 7500 Parking

There is never a more important period r/min. When parking, stop the engine, and
in the life of your engine than the period Rev the engine freely through the then remove the key from the main
between 0 and 1000 km (600 mi). For gears, but do not use full throttle at any switch.
this reason, you should read the fol- time. NOTICE: After 1000 km (600 mi)
EWA10312

lowing material carefully. WARNING

of operation, the engine oil must be
Since the engine is brand new, do not changed, the oil filter cartridge or el-  Since the engine and exhaust
put an excessive load on it for the first ement replaced, and the oil strainer system can become very hot,
1000 km (600 mi). The various parts in cleaned. [ECA10322] park in a place where pedestri-
the engine wear and polish themselves ans or children are not likely to
to the correct operating clearances. 1000 km (600 mi) and beyond touch them and be burned.
During this period, prolonged full-throt- The vehicle can now be operated nor-  Do not park on a slope or on soft
tle operation or any condition that ground, otherwise the vehicle 6
mally.
might result in engine overheating ECA10311 may overturn, increasing the
must be avoided. NOTICE risk of a fuel leak and fire.
 Keep the engine speed out of  Do not park near grass or other
EAU16983
the tachometer red zone. flammable materials which
 If any engine trouble should oc- might catch fire.
0–500 km (0–300 mi) cur during the engine break-in
Avoid prolonged operation above 5000 period, immediately have a
r/min. Yamaha dealer check the vehi-
After every hour of operation, stop the cle.
engine, and then let it cool for five to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.

6-3
 UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Periodic maintenance and adjustment

EAU17246 EWA15123 EAU17362

WARNING Owner’s tool kit

Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the  A running engine has moving
vehicle owner/operator. The most im- parts that can catch on body
portant points of vehicle inspection, parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or 1
plained on the following pages. fires.
The intervals given in the periodic  Running the engine while ser- ZAUE3371
maintenance charts should be simply vicing can lead to eye injury, 1. Owner’s tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The owner’s tool kit is located under
poisoning – possibly leading to
pending on the weather, terrain, geo- the rider seat. (See page 4-16.)
death. See page 2-3 for more in-
7 graphical location, and individual use, The service information included in this
formation about carbon monox-
the maintenance intervals may need to manual and the tools provided in the
ide.
be shortened. owner’s tool kit are intended to assist
EWA10322 EWA15461
you in the performance of preventive
WARNING WARNING maintenance and minor repairs. How-
Failure to properly maintain the vehi- Brake discs, calipers, drums, and ever, additional tools such as a torque
cle or performing maintenance ac- linings can become very hot during wrench may be necessary to perform
tivities incorrectly may increase use. To avoid possible burns, let certain maintenance work correctly.
your risk of injury or death during brake components cool before
TIP
service or while using the vehicle. If touching them.
If you do not have the tools or experi-
you are not familiar with vehicle ser- ence required for a particular job, have
vice, have a Yamaha dealer perform a Yamaha dealer perform it for you.
service.

7-1
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Periodic maintenance and adjustment

EAU71021

TIP
 The annual checks must be performed every year, except if a distance-based maintenance is performed in-
stead.
 From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAU71040

Periodic maintenance chart for the emission control system

ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check fuel hoses for cracks or 7

1 * Fuel line damage. √ √ √ √ √
• Replace if necessary.
• Check condition.
√ √
2 * Spark plug • Adjust gap and clean.
• Replace. √ √
3 * Valve clearance • Check and adjust. √ √ √ √
• Check and adjust engine idle
4 * Fuel injection √ √ √ √ √ √
speed.
• Check for leakage.
5 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket if necessary.

7-2
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Periodic maintenance and adjustment

EAU71342

General maintenance and lubrication chart

ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Perform dynamic inspection us-

Diagnostic system
1 * ing Yamaha diagnostic tool. √ √ √ √ √ √
check
• Check the error codes.
• Clean. √ √
2 * Air filter element
• Replace. √ √
Air filter case check
3 • Clean. √ √ √ √ √
hose
• Check operation.
4 Clutch √ √ √ √ √
• Adjust.
• Check operation, fluid level, and
7 5 * Front brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check operation, fluid level, and
6 * Rear brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check for cracks or damage. √ √ √ √ √
7 * Brake hoses
• Replace. Every 4 years
8 * Brake fluid • Change. Every 2 years
• Check runout and for damage.
9 * Wheels √ √ √ √
• Replace if necessary.
• Check tread depth and for dam-
age.
10 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.

7-3
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Periodic maintenance and adjustment

ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check bearing for looseness or

11 * Wheel bearings √ √ √ √
damage.
• Check operation and for exces-
√ √ √ √
Swingarm pivot sive play.
12 *
bearings • Lubricate with lithium-soap-
Every 24000 km (14000 mi)
based grease.
• Check chain slack, alignment and
condition.
Every 1000 km (600 mi) and after washing the motorcycle, riding in the rain or
13 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
• Check bearing assemblies for
√ √ √ √
looseness.
14 * Steering bearings 7
• Moderately repack with lithium-
√
soap-based grease.
• Make sure that all nuts, bolts and
15 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
16 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-
17 √ √ √ √ √
shaft based grease.
Clutch lever pivot • Lubricate with lithium-soap-
18 √ √ √ √ √
shaft based grease.
Shift pedal pivot • Lubricate with lithium-soap-
19 √ √ √ √ √
shaft based grease.

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Periodic maintenance and adjustment

ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check operation.
20 Sidestand • Lubricate with lithium-soap- √ √ √ √ √
based grease.
• Check operation and replace if
21 * Sidestand switch √ √ √ √ √ √
necessary.
• Check operation and for oil leak-
22 * Front fork age. √ √ √ √
• Replace if necessary.
• Check operation and for oil leak-
Shock absorber as-
23 * age. √ √ √ √
sembly
• Replace if necessary.
Rear suspension re- • Check operation. √ √ √ √
lay arm and con-
7 24 * • Lubricate with lithium-soap-
necting arm √ √
pivoting points based grease.

• Change (warm engine before

draining).
25 Engine oil √ √ √ √ √ √
• Check oil level and vehicle for oil
leakage.
Engine oil filter ele-
26 • Replace. √ √ √
ment
• Check coolant level and vehicle
√ √ √ √ √
27 * Cooling system for coolant leakage.
• Change. Every 3 years
Front and rear
28 * • Check operation. √ √ √ √ √ √
brake switches
Moving parts and
29 * • Lubricate. √ √ √ √ √
cables
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Periodic maintenance and adjustment

ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 6000 km 12000 km 18000 km 24000 km CHECK
(600 mi) (3500 mi) (7000 mi) (10500 mi) (14000 mi)

• Check operation and free play.

• Adjust the throttle cable free play
Throttle grip hous-
30 * if necessary. √ √ √ √ √
ing and cable
• Lubricate the throttle grip housing
and cable.
Lights, signals and • Check operation.
31 * √ √ √ √ √ √
switches • Adjust headlight beam.

EAU72750

TIP
 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
 Hydraulic brake service 7
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.

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Periodic maintenance and adjustment

EAU18724
2. Remove the bolts, quick fasteners To install the cowling
Removing and installing the and screw, and then pull the cowl- 1. Connect and place the turn signal
cowling and panels ing outward and take it off. light leads on it's original position.
The cowling and panels shown need to 2. Fit the projection on the cowling
be removed to perform some of the into the hole, and then push the
maintenance jobs described in this 1 cowling inward.
chapter. Refer to this section each time
the cowling or a panel needs to be re- 3
moved and installed. 4

3 2 1 3
ZAUE3528 2 3 2 2
1. Cowling A 3
2. Bolt 1
3. Quick fastener ZAUE3380
7 4. Screw 1. Cowling A
2. Projection
3. Disconnect the turn signal light
ZAUE3509 4 3. Hole
lead and unhook from cowling.
1. Panel A
2. Panel B
3. Install the screw, quick fasteners
3. Panel C and bolts.
4. Cowling A 4. Install panels A and B. (See page
7-7.)
EAUE3441
Cowling 1
To remove the cowling
1. Remove panels A and B. (See
ZAUE3379
page 7-7.)
1. Turn signal light lead
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Periodic maintenance and adjustment

EAUE3520
Panel B

To remove the panel

Panel A
1. Remove the rider seat. (See page
4-16.) 1
To remove the panel
Remove the four quick fasteners and
2 3
one bolt for the panel, and then remove 2
4
4
the panel.
ZAUE3376

1. Panel B
2. Projection
3. Hole

3 1 2. Install the rider seat. (See page

ZAUE3510 3
4-16.)
1. Quick fastener
7
1 2 2. Screw
Panel C
3. Panel B
ZAUE3374 4. Bolt
1. Quick fastener To remove the panel
2. Panel A 2. Remove the quick fasteners, bolt, 1. Remove the passenger seat. (See
3. Bolt and screws, and then pull the pan- page 4-16.)
el outward and take it off. 2. Remove the bolts and screw, and
To install the panel then remove the panel.
Place the panel in the original position, To install the panel
and then install the bolt and quick fas- 1. Fit the projection on the panel into
teners. the hole, push the panel inward,
and then install the screws, bolt,
and quick fasteners.

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Periodic maintenance and adjustment

EAU19607

Checking the spark plug

1 The spark plug is an important engine
1
component, which is easy to check.
3 Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic main-
ZAUE3377 2 tenance and lubrication chart. In addi-
tion, the condition of the spark plug ZAUE3511
1. Screw 1. Spark plug wrench
can reveal the condition of the engine.
2. Bolt
3. Panel C To check the spark plug
To remove the spark plug
1. Remove the spark plug cap. 1. Check that the porcelain insulator
To install the panel around the center electrode of the
1. Install the panel by installing the spark plug is a medium-to-light
7
screw and bolts. tan (the ideal color when the vehi-
1
2. Install the passenger seat. (See cle is ridden normally).
page 4-16.)
TIP
If the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
ZAUE3382
diagnose such problems yourself. In-
1. Spark plug cap stead, have a Yamaha dealer check
the vehicle.
2. Remove the spark plug as shown,
with the spark plug wrench includ-
ed in the owner’s tool kit.

7-9
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Periodic maintenance and adjustment

2. Check the spark plug for electrode To install the spark plug EAUE3451

erosion and excessive carbon or 1. Clean the surface of the spark Engine oil and oil filter ele-
other deposits, and replace it if plug gasket and its mating sur- ment
necessary. face, and then wipe off any grime The engine oil level should be checked
from the spark plug threads. before each ride. In addition, the oil
Specified spark plug: 2. Install the spark plug with the must be changed and the oil filter ele-
NGK/MR8E9 spark plug wrench, and then tight- ment replaced at the intervals specified
en it to the specified torque. in the periodic maintenance and lubri-
3. Measure the spark plug gap with a cation chart.
wire thickness gauge and, if nec- Tightening torque:
essary, adjust the gap to specifi- Spark plug: To check the engine oil level
cation. 13 N·m (1.3 kgf·m, 9.6 lb·ft) 1. Place the vehicle on a level sur-
face and hold it in an upright posi-
TIP tion. A slight tilt to the side can
If a torque wrench is not available result in a false reading.
when installing a spark plug, a good 2. Start the engine, warm it up for 7
estimate of the correct torque is 1/4– several minutes, and then turn it
1/2 turn past finger tight. However, the off.
spark plug should be tightened to the 3. Wait a few minutes until the oil set-
specified torque as soon as possible. tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
3. Install the spark plug cap.
1. Spark plug cap into the oil filler hole (without
screwing it in), and then remove it
Spark plug gap: again to check the oil level.
0.8–0.9 mm (0.031–0.035 in) NOTICE: Do not operate the ve-
hicle until you know that the en-
gine oil level is sufficient. [ECA10012]

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Periodic maintenance and adjustment

4. If the engine oil is below the mini- 4. Remove the engine oil filler cap,
mum level mark, add sufficient oil then the drain bolt along with the
of the recommended type to raise O-ring, compression spring, and
it to the correct level. engine oil strainer, to drain the oil
5. Install and tighten the oil filler cap. from the crankcase. NOTICE:
When removing the engine oil
To change the engine oil drain bolt, the O-ring, compres-
1. Start the engine, warm it up for sion spring, and oil strainer will
ZAUE0033
1 several minutes, and then turn it fall out. Take care not to lose
1. Engine oil filler cap off. these parts. [ECA11002]
2. Remove the under cover by re-
moving the bolts, screw and quick
4
TIP
The engine oil should be between the fastener.
3
minimum and maximum level marks.
2
7
1 1

2 ZAUE0672 5
2
3 1 1. Engine oil drain bolt
2. O-ring
ZAUE3527 4 3 3. Compression spring
1. Cover 4. Strainer
ZAUE1300 2. Bolt 5. Oil pan
1. Dipstick 3. Screw
5. Clean the engine oil strainer with
2. Maximum level mark 4. Quick fastener
solvent.
3. Tip of the engine oil dipstick
3. Place an oil pan under the engine 6. Remove the oil filter element cover
to collect the used oil. by removing the bolts.

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Periodic maintenance and adjustment

8. Install the oil filter element cover 10. Refill with the specified amount of
by installing the bolts, then tight- the recommended engine oil, and
2 ening them to the specified then install and tighten the oil filler
torque. cap.
1
Tightening torques: Recommended engine oil:
Oil filter element cover bolt: See page 9-1.
10 N·m (1.0 kgf·m, 7.4 lb·ft) Oil quantity:
Oil change:
ZAUE1217 0.85 L (0.90 US qt, 0.75 Imp.qt)
TIP With oil filter removal:
1. Bolt
2. Oil filter element cover
Make sure that the O-ring is properly 0.95 L (1.00 US qt, 0.84 Imp.qt)
seated.
ECA11621
7. Remove and replace the oil filter
element and O-ring.
9. Install the engine oil strainer, com- NOTICE
pression spring, O-ring and the  In order to prevent clutch slip-
engine oil drain bolt, and then page (since the engine oil also 7
tighten it to the specified torque.
1 lubricates the clutch), do not
NOTICE: Before installing the mix any chemical additives. Do
engine oil drain bolt, do not for- not use oils with a diesel speci-
get to install the O-ring, com- fication of “CD” or oils of a high-
pression spring, and oil strainer er quality than specified. In
in position. [ECA10422]
2 addition, do not use oils labeled
“ENERGY CONSERVING II” or
ZAUE0104 Tightening torques:
1. Oil filter element Engine oil drain bolt: higher.
2. O-ring 32 N·m (3.2 kgf·m, 24 lb·ft)  Make sure that no foreign mate-
rial enters the crankcase.

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Periodic maintenance and adjustment

11. Start the engine, and then let it idle EAU85450 EAU20071

for several minutes while checking Why Yamalube Coolant

it for oil leakage. If oil is leaking, YAMALUBE oil is a Genuine YAMAHA The coolant level should be checked
immediately turn the engine off Part born of the engineers’ passion before each ride. In addition, the cool-
and check for the cause. and belief that engine oil is an impor- ant must be changed at the intervals
12. Turn the engine off, and then tant liquid engine component. We form specified in the periodic maintenance
check the oil level and correct it if teams of specialists in the fields of me- and lubrication chart.
necessary. chanical engineering, chemistry, elec-
13. Install the under cover by installing tronics and track testing, and have EAUE3460
To check the coolant level
the bolts, screw and quick fasten- them develop the engine together with
1. Place the vehicle on a level sur-
er. the oil it will use. Yamalube oils take full
face.
advantage of the base oil’s qualities
2. Remove cowling A of left side.
and blend in the ideal balance of addi-
(See page 7-7.)
tives to make sure the final oil clears
3. Hold the vehicle in an upright po-
our performance standards. Thus, Ya-
sition.
7 malube mineral, semisynthetic and
synthetic oils have their own distinct TIP
characters and value. Yamaha’s expe-  The coolant level must be
rience gained over many years of re- checked on a cold engine since
search and development into oil since the level varies with engine tem-
the 1960’s helps make Yamalube the perature.
best choice for your Yamaha engine.  Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
4. Check the coolant level in the
coolant reservoir.

7-13
UB1P20E0.book Page 14 Thursday, July 5, 2018 9:11 AM

Periodic maintenance and adjustment

coolant, have a Yamaha dealer
TIP
check the antifreeze content of
The coolant should be between the
the coolant as soon as possible,
minimum and maximum level marks. 1 otherwise the effectiveness of
the coolant will be reduced.
[ECA10473]

1 Coolant reservoir capacity (up to

the maximum level mark):
ZAUE3513 0.15 L (0.16 US qt, 0.13 Imp.qt)
1. Coolant reservoir cap
FULL 7. Install the cowling.
2 LOW 6. Add coolant to the maximum level
3
mark, and then install the coolant EAU33032
ZAUE3512
reservoir cap. WARNING! Re- Changing the coolant
1. Coolant reservoir
2. Maximum level mark
move only the coolant reservoir The coolant must be changed at the in-
3. Minimum level mark cap. Never attempt to remove tervals specified in the periodic main- 7
the radiator cap when the en- tenance and lubrication chart. Have a
5. If the coolant is at or below the gine is hot. [EWA15162] NOTICE: If Yamaha dealer change the coolant.
minimum level mark, remove the coolant is not available, use dis- WARNING! Never attempt to remove
coolant reservoir cap. tilled water or soft tap water in- the radiator cap when the engine is
stead. Do not use hard water or hot. [EWA10382]
salt water since it is harmful to
the engine. If water has been
used instead of coolant, replace
it with coolant as soon as possi-
ble, otherwise the cooling sys-
tem will not be protected
against frost and corrosion. If
water has been added to the
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Periodic maintenance and adjustment

EAUE3640
5. Remove the fuel hose holder from
Cleaning the air filter element air filter case cover by pulling it
The air filter element should be cleaned outward.
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
wet or dusty areas. 1
1. Remove the rider seat. (See page
ZAUE3386
4-16.)
1. Air filter element
2. Remove the panel B. (See page
7-7.) 8. Lightly tap the air filter element to
3. Remove the fuel tank bolts from ZAUE3514
remove the most of the dust and
1. Fuel hose holder
both side. dirt, and then blow the remaining
2. Air filter case cover
dirt out with compressed air as
7 6. Remove the air filter case cover by shown. If the air filter element is
removing the screws. damaged, replace it.

1 1

ZAUE3422

1. Bolt
1
4. Disconnect the fuel pump lead,
ZAUE3515 ZAUE3387
fuel pump coupler, fuel hose and
1. Screw 1. Air filter element
fuel drain hose, and then remove
the fuel tank. 7. Pull the air filter element out.
7-15
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Periodic maintenance and adjustment

9. Insert the air filter element into the EAU34302
Engine idling speed:
air filter case. NOTICE: Make Adjusting the engine idling
1300–1500 r/min
sure that the air filter element is speed
properly seated in the air filter The engine idling speed must be
checked and, if necessary, adjusted as TIP
case. The engine should never
follows at the intervals specified in the If the specified idling speed cannot be
be operated without the air filter
periodic maintenance and lubrication obtained as described above, have a
element installed, otherwise the
chart. Yamaha dealer make the adjustment.
piston(s) and/or cylinder(s) may
become excessively worn. The engine should be warm before
[ECA10482] making this adjustment.
10. Install the air filter case cover by Check the engine idling speed and, if
installing the screws. necessary, adjust it to specification by
11. Install the fuel hose holder on it's turning the idle adjusting screw. To in-
original position. crease the engine idling speed, turn
the screw in direction (a). To decrease
TIP the engine idling speed, turn the screw 7
If dust or water collects in the air filter in direction (b).
check hose, remove the clamp, and
then remove the plug to drain the hose.
12. Connect the fuel hose, fuel pump
coupler, fuel pump lead and fuel
drain hose. (a) (b)
13. Install the fuel tank and tighten the
bolts.
14. Install the panel B.
15. Install the rider seat. ZAUE3388 1
1. Idle adjusting screw

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Periodic maintenance and adjustment

EAUE1572
3. To increase the throttle grip free EAU21403

Adjusting the throttle grip free play, turn the throttle grip free play Valve clearance
play adjusting nut in direction (a). To The valves are an important engine
decrease the throttle grip free component, and since valve clearance
play, turn the adjusting nut in di- changes with use, they must be
rection (b). checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
1 improper air-fuel mixture, engine
noise, and eventually engine damage.
(a) To prevent this from occurring, have
ZAUE3389
3 your Yamaha dealer check and adjust
the valve clearance at regular intervals.
1. Throttle grip free play
1
2 (b) TIP
The throttle grip free play should mea- ZAUE3390
This service must be performed when
7 sure 3.0–5.0 mm (0.12–0.20 in) at the
1. Locknut the engine is cold.
inner edge of the throttle grip. Periodi-
2. Adjusting nut
cally check the throttle grip free play
and, if necessary, adjust it as follows. 4. Tighten the locknut.
TIP 5. Slide the rubber cover back to its
original position.
The engine idling speed must be cor-
rectly adjusted before checking and
adjusting the throttle grip free play.
1. Slide the rubber cover at the throt-
tle cable.
2. Loosen the locknut.

7-17
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Periodic maintenance and adjustment

EAU69760
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model. 2
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Tire air pressure (measured on cold
small area of road contact. Therefore, it tires):
is essential to maintain the tires in good 1 person:
condition at all times and replace them Front: 1
at the appropriate time with the speci- 200 kPa (2.00 kgf/cm2, 29 psi)
Rear:
fied tires. 225 kPa (2.25 kgf/cm2, 33 psi) ZAUE0044
2 persons:
1. Tire sidewall
Tire air pressure Front:
200 kPa (2.00 kgf/cm2, 29 psi) 2. Tire tread depth
The tire air pressure should be
checked and, if necessary, adjusted Rear:
The tires must be checked before each
225 kPa (2.25 kgf/cm2, 33 psi)
before each ride. Maximum load*: ride. If the center tread depth reaches
EWA10504
167 kg (368 lb) the specified limit, if the tire has a nail 7
WARNING * Total weight of rider, passenger, or glass fragments in it, or if the side-
Operation of this vehicle with im- cargo and accessories wall is cracked, have a Yamaha dealer
proper tire pressure may cause se- EWA10512
replace the tire immediately.
vere injury or death from loss of WARNING
control. Minimum tire tread depth (front and
 The tire air pressure must be Never overload your vehicle. Opera- rear):
checked and adjusted on cold tion of an overloaded vehicle could 1.5 mm (0.06 in)
tires (i.e., when the temperature cause an accident.
of the tires equals the ambient TIP
temperature). The tire tread depth limits may differ
 The tire air pressure must be from country to country. Always com-
adjusted in accordance with the ply with the local regulations.
riding speed and with the total
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 UB1P20E0.book Page 19 Thursday, July 5, 2018 9:11 AM

Periodic maintenance and adjustment

EWA10472
ageing. Old and aged tires shall be EAU21963

WARNING checked by tire specialists to ascertain Cast wheels

 Have a Yamaha dealer replace their suitability for further use. To maximize the performance, durabil-
excessively worn tires. Besides EWA10462 ity, and safe operation of your vehicle,
being illegal, operating the vehi- WARNING note the following points regarding the
cle with excessively worn tires The front and rear tires should be of specified wheels.
decreases riding stability and the same make and design, other-  The wheel rims should be
can lead to loss of control. wise the handling characteristics of checked for cracks, bends, warp-
 The replacement of all wheel the vehicle may be different, which age or other damage before each
and brake-related parts, includ- could lead to an accident. ride. If any damage is found, have
ing the tires, should be left to a a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
Yamaha dealer, who has the
ed below have been approved for this smallest repair to the wheel. A de-
necessary professional knowl-
model by Yamaha. formed or cracked wheel must be
edge and experience to do so.
 Ride at moderate speeds after replaced.
Front tire:  The wheel should be balanced
7 changing a tire since the tire Size:
surface must first be “broken 100/80-17M/C 52P whenever either the tire or wheel
in” for it to develop its optimal Manufacturer/model: has been changed or replaced. An
characteristics. MRF/NYLOGRIP ZAPPER-FX1 unbalanced wheel can result in
Rear tire: poor performance, adverse han-
Size: dling characteristics, and a short-
Tire information 140/70-17M/C 66H
Manufacturer/model: ened tire life.
This model is equipped with tubeless
tires and rubber tire air valves. MRF/NYLOGRIP ZAPPER-S
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

7-19
UB1P20E0.book Page 20 Thursday, July 5, 2018 9:11 AM

Periodic maintenance and adjustment

EAU22047
3. To increase the clutch lever free 6. To increase the clutch lever free
Adjusting the clutch lever free play, turn the clutch lever free play play, turn the clutch lever free play
play adjusting bolt in direction (a). To adjusting nut in direction (a). To
Measure the clutch lever free play as decrease the clutch lever free decrease the clutch lever free
shown. play, turn the adjusting bolt in di- play, turn the adjusting nut in di-
rection (b). rection (b).
2 (a)
3 1 7. Tighten the locknut at the crank-
TIP
case.
If the specified clutch lever free play
8. Tighten the locknut at the clutch
4 could be obtained as described above,
lever and then slide the rubber
(b) skip steps 4–7.
cover to its original position.
4. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
ZAUE3391 en the clutch cable.
1. Rubber cover 5. Loosen the locknut at the crank-
2. Clutch lever free play adjusting bolt case. 7
3. Locknut
4. Clutch lever free play
(a)
Clutch lever free play:
10.0–15.0 mm (0.39–0.59 in)

Periodically check the clutch lever free 1

(b)
play and, if necessary, adjust it as fol- 2
lows.
1. Slide the rubber cover back at the ZAUE3392

clutch lever. 1. Locknut

2. Loosen the locknut. 2. Clutch lever free play adjusting nut

7-20
 UB1P20E0.book Page 21 Thursday, July 5, 2018 9:11 AM

Periodic maintenance and adjustment

EAU37914
braking performance, which may re- EAU22275

Checking the brake lever free sult in loss of control and an acci- Brake light switches
play dent. The brake light is activated by switches
connected to the brake lever and brake
pedal. Check that the brake light
comes on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows.

UPPER

LOWER

ZAUE3425
1. No brake lever free play

There should be no free play at the

7 brake lever end. If there is free play,
have a Yamaha dealer inspect the ZAUE3426
brake system. 1. Brake light switch
EWA14212
2. Rear brake light switch adjusting nut
WARNING
A soft or spongy feeling in the brake Turn the rear brake light switch adjust-
lever can indicate the presence of ing nut while holding the rear brake
air in the hydraulic system. If there is light switch in place. To make the
air in the hydraulic system, have a brake light come on earlier, turn the ad-
Yamaha dealer bleed the system be- justing nut in direction (a). To make the
fore operating the vehicle. Air in the brake light come on later, turn the ad-
hydraulic system will diminish the justing nut in direction (b).

7-21
UB1P20E0.book Page 22 Thursday, July 5, 2018 9:11 AM

Periodic maintenance and adjustment

EAU22393
indicator grooves have almost disap-
TIP Checking the front and rear peared, have a Yamaha dealer replace
The front brake light switch should be brake pads the brake pads as a set.
serviced by a Yamaha dealer. The front and rear brake pads must be
checked for wear at the intervals spec- EAU36721

ified in the periodic maintenance and Rear brake pads

lubrication chart.

EAU22433
Front brake pads

ZAUE3526

1. Brake pad wear indicator groove 7

Each rear brake pad is provided with
ZAUE3393
wear indicator grooves, which allow
1. Brake pad wear indicator groove you to check the brake pad wear with-
out having to disassemble the brake.
Each front brake pad is provided with To check the brake pad wear, check
wear indicator grooves, which allow the wear indicator grooves. If a brake
you to check the brake pad wear with- pad has worn to the point that the wear
out having to disassemble the brake. indicator grooves have almost disap-
To check the brake pad wear, check peared, have a Yamaha dealer replace
the wear indicator grooves. If a brake the brake pads as a set.
pad has worn to the point that the wear

7-22
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Periodic maintenance and adjustment

EAUV0530
Rear brake  Use only the specified brake flu-
Checking the brake fluid level id; otherwise, the rubber seals
Before riding, check that the brake fluid may deteriorate, causing leak-
is above the minimum level mark. 1
age.
Check the brake fluid level with the top UPPER
 Refill with the same type of
of the reservoir level. Replenish the LOWER
brake fluid. Adding a brake fluid
brake fluid if necessary. other than DOT 3 or DOT 4 may
Front brake result in a harmful chemical re-
ZAUE3396
action.
 Be careful that water does not
1. Minimum level mark enter the brake fluid reservoir
when refilling. Water will signifi-
Specified brake fluid: cantly lower the boiling point of
DOT 3 or DOT 4 the fluid and may result in vapor
EWA15981
lock.
7
WARNING ECA17641
ZAUE3395
Improper maintenance can result in NOTICE
1. Minimum level mark
loss of braking ability. Observe Brake fluid may damage painted
these precautions: surfaces or plastic parts. Always
 Insufficient brake fluid may al- clean up spilled fluid immediately.
low air to enter the brake sys-
As the brake pads wear, it is normal for
tem, reducing braking
the brake fluid level to gradually go
performance.
down. A low brake fluid level may indi-
 Clean the filler cap before re-
cate worn brake pads and/or brake
moving. Use only DOT 3 or DOT
system leakage; therefore, be sure to
4 brake fluid from a sealed con-
check the brake pads for wear and the
tainer.
brake system for leakage. If the brake

7-23
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Periodic maintenance and adjustment

fluid level goes down suddenly, have a EAUM1362 EAU22762

Yamaha dealer check the cause before Changing the brake fluid Drive chain slack
further riding. Have a Yamaha dealer change the The drive chain slack should be
brake fluid at the intervals specified in checked before each ride and adjusted
the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the brake
hose replaced every four years and EAUE1413
To check the drive chain slack
whenever it is damaged or leaking.
1. Support the motorcycle according
to the procedure on page 7-34.
TIP
When checking and adjusting the drive
chain slack, there should be no weight
on the motorcycle.
2. Shift the transmission into the
neutral position. 7
3. Measure the drive chain slack as
shown.

Drive chain slack:

30.0–40.0 mm (1.18–1.57 in)

7-24
 UB1P20E0.book Page 25 Thursday, July 5, 2018 9:11 AM

Periodic maintenance and adjustment

TIP
Using the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.

1
2
ZAUE3517
(b)
ZAUE3516

1. Drive chain slack 1. Axle nut

2
2. Locknut 1
4. If the drive chain slack is incorrect,
adjust it as follows. 2. To tighten the drive chain, turn the
(a)
drive chain slack adjusting bolt on 3
EAU3431A each side of the swingarm in di-
To adjust the drive chain slack ZAUE3518
7 rection (a). To loosen the drive
Consult a Yamaha dealer before ad- 1. Locknut
chain, turn the adjusting bolt on
justing the drive chain slack. 2. Drive chain slack adjusting bolt
each side of the swingarm in di- 3. Alignment marks
1. Loosen the axle nut and the lock-
rection (b), and then push the rear
nut on each side of the swingarm.
wheel forward. NOTICE: Improp- 3. Tighten the axle nut, then the lock-
er drive chain slack will over- nuts to their specified torques.
load the engine as well as other
vital parts of the motorcycle and Tightening torques:
Axle nut:
can lead to chain slippage or
59 N·m (5.9 kgf·m, 44 lb·ft)
breakage. To prevent this from Locknut:
occurring, keep the drive chain 16 N·m (1.6 kgf·m, 12 lb·ft)
slack within the specified limits.
[ECA10572]

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Periodic maintenance and adjustment

4. Make sure that the drive chain EAUE0141
3. Thoroughly lubricate the drive
pullers are in the same position, Cleaning and lubricating the chain with a special O-ring chain
the drive chain slack is correct, drive chain lubricant.
and the drive chain moves The drive chain must be cleaned and
smoothly. lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
ECA10584

NOTICE
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.
7
1. Clean the drive chain with soap
water to remove the accumulated
dust & mud and then dry off.
2. Apply the cleaning spray on all the
links and plates of chain, then
wipe the chain. NOTICE: To pre-
vent damaging the O-rings, do
not clean the drive chain with
steam cleaners, high-pressure
washers or inappropriate sol-
vents. [ECA11122]

7-26
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Periodic maintenance and adjustment

EAUE1151 EAUE1191 EAU44276

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable end brake and shift pedals
The operation of all control cables and The operation of the throttle grip The operation of the brake and shift
the condition of the cables should be should be checked before each ride. In pedals should be checked before each
checked before each ride, and the ca- addition, the cable end should be lubri- ride, and the pedal pivots should be lu-
ble ends should be lubricated if neces- cated by a Yamaha dealer at the inter- bricated if necessary.
sary. If a cable is damaged or does not vals specified in the periodic
Brake pedal
move smoothly, have a Yamaha dealer maintenance chart.
check or replace it. WARNING! Dam- The throttle cable is equipped with a
age to the outer housing of cables rubber cover. Make sure that the cover
may result in internal rusting and is securely installed. Even though the
cause interference with cable move- cover is installed correctly, it does not
ment. Replace damaged cables as completely protect the cable from wa-
soon as possible to prevent unsafe ter entry. Therefore, use care not to
7 conditions. [EWA10712] pour water directly onto the cover or
cable when washing the vehicle. If the ZAUE3400
Recommended lubricant: cable or cover becomes dirty, wipe
Lithium-soap-based grease clean with a moist cloth. Shift pedal

ZAUE3401

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Periodic maintenance and adjustment

EAU23144
Recommended lubricant: Checking and lubricating the Recommended lubricants:
Lithium-soap-based grease Brake lever:
brake and clutch levers Silicone grease
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever

7
ZAUE3402

Clutch lever

ZAUE3403

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Periodic maintenance and adjustment

EAU23203 EAUM1653 EAU23273

Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the
front fork must be checked as follows
UPPER

LOWER

at the intervals specified in the periodic

maintenance and lubrication chart.

To check the condition

Check the inner tubes for scratches,
damage and excessive oil leakage.

ZAUE3404
To check the operation
ZAUE3405
1. Place the vehicle on a level sur-
The operation of the sidestand should The swingarm pivots must be lubricat- face and hold it in an upright posi-
be checked before each ride, and the ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury,
7 sidestand pivot and metal-to-metal specified in the periodic maintenance securely support the vehicle so
contact surfaces should be lubricated and lubrication chart. there is no danger of it falling
if necessary. over. [EWA10752]
EWA10732 Recommended lubricant: 2. While applying the front brake,
WARNING Lithium-soap-based grease
push down hard on the handle-
If the sidestand does not move up bars several times to check if the
and down smoothly, have a Yamaha front fork compresses and re-
dealer check or repair it. Otherwise, bounds smoothly.
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

7-29
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Periodic maintenance and adjustment

EAU23285 EAU23292

Checking the steering Checking the wheel bearings

Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
ZAUE3519
1. Raise the front wheel off the
ground. (See page 7-34.)
ECA10591 WARNING! To avoid injury, se- ZAUE3408
NOTICE curely support the vehicle so
If any damage is found or the front there is no danger of it falling The front and rear wheel bearings must
fork does not operate smoothly, over. [EWA10752] be checked at the intervals specified in
have a Yamaha dealer check or re- 2. Hold the lower ends of the front the periodic maintenance and lubrica-
pair it. fork legs and try to move them for- tion chart. If there is play in the wheel 7
ward and backward. If any free hub or if the wheel does not turn
play can be felt, have a Yamaha smoothly, have a Yamaha dealer
dealer check or repair the steer- check the wheel bearings.
ing.

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Periodic maintenance and adjustment

EAU23377
working near batteries. In case To charge the battery
Battery of contact, administer the fol- Have a Yamaha dealer charge the bat-
lowing FIRST AID. tery as soon as possible if it seems to
• EXTERNAL: Flush with plenty have discharged. Keep in mind that the
of water. battery tends to discharge more quick-
• INTERNAL: Drink large quan- ly if the vehicle is equipped with op-
1 tities of water or milk and im- tional electrical accessories.
mediately call a physician. ECA16522

• EYES: Flush with water for 15 NOTICE

minutes and seek prompt To charge a VRLA (Valve Regulated
ZAUE3409 medical attention. Lead Acid) battery, a special (con-
1. Battery  Batteries produce explosive hy- stant-voltage) battery charger is re-
drogen gas. Therefore, keep quired. Using a conventional battery
This model is equipped with a VRLA
sparks, flames, cigarettes, etc., charger will damage the battery.
(Valve Regulated Lead Acid) battery.
away from the battery and pro-
7 There is no need to check the electro-
vide sufficient ventilation when To store the battery
lyte or to add distilled water. However,
charging it in an enclosed 1. If the vehicle will not be used for
the battery lead connections need to
space. more than one month, remove the
be checked and, if necessary, tight-
 KEEP THIS AND ALL BATTER- battery, fully charge it, and then
ened.
EWA10761
IES OUT OF THE REACH OF place it in a cool, dry place.
WARNING CHILDREN. NOTICE: When removing the
 Electrolyte is poisonous and ECA10621 battery, be sure to turn the main
dangerous since it contains sul- NOTICE switch off, then disconnect the
furic acid, which causes severe Never attempt to remove the battery negative lead before discon-
burns. Avoid any contact with cell seals, as this would permanently necting the positive lead. [ECA16304]
skin, eyes or clothing and al- damage the battery. 2. If the battery will be stored for
ways shield your eyes when more than two months, check it at
least once a month and fully
charge it if necessary.
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Periodic maintenance and adjustment

3. Fully charge the battery before in- EAU53044
Specified fuses:
stallation. NOTICE: When install- Replacing the fuses
Main fuse:
ing the battery, be sure to turn 15.0 A
the main switch off, then con- Accessory fuse:
nect the positive lead before 2.0 A
1
connecting the negative lead.
3 3. Turn the main switch on and turn
[ECA16842]
2 on the electrical circuit in question
4. After installation, make sure that
to check if the device operates.
the battery leads are properly con-
4. If the fuse immediately blows
nected to the battery terminals.
ECA16531
again, have a Yamaha dealer
ZAUE3410
NOTICE check the electrical system.
1. Main fuse
Always keep the battery charged. 2. Accessory fuse
Storing a discharged battery can 3. Spare fuse
cause permanent battery damage. The fuse box is located under the rider 7
seat. (See page 4-16.)
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn
off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15132]

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Periodic maintenance and adjustment

EAUN2261 EAU24205

Vehicle lights Replacing a turn signal light

This model is equipped with LED lights bulb
for headlights, auxiliary lights and 1. Remove the turn signal light lens
brake/tail light. If a light does not come by removing the screw.
on, check the fuse and then have a 1
Yamaha dealer check the vehicle.

ZAUE3328

2 1. Bulb

3 1 3 1 3. Insert a new bulb into the socket,

push it in, and then turn it clock-
2
ZAUE3327 wise until it stops.
1. Turn signal light lens 4. Install the lens by installing the
7 ZAUE3534 2. Screw screw. NOTICE: Do not over-
1. Headlight (low beam) tighten the screw, otherwise the
2. Headlight (high beam) 2. Remove the burnt-out bulb by lens may break. [ECA11192]
3. Auxiliary light pushing it in and turning it coun-
terclockwise.
ECA16581

NOTICE
Do not affix any type of tinted film or
stickers to the headlight lens.

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Periodic maintenance and adjustment

EAU24351
a jack either under each side of the EAU24361

Supporting the motorcycle frame in front of the rear wheel or under Front wheel
Since this model is not equipped with a each side of the swingarm.
centerstand, follow these precautions EAUN0582

when removing the front and rear

wheel or performing other mainte-
To remove the front wheel
nance requiring the motorcycle to EWA10822
stand upright. Check that the motorcy- WARNING
cle is in a stable and level position be-
To avoid injury, securely support the
fore starting any maintenance. A
vehicle so there is no danger of it
strong wooden box can be placed un-
falling over.
der the engine for added stability.
1. Loosen the front wheel axle nut
To service the front wheel and the brake caliper bolts.
1. Stabilize the rear of the motorcy-
cle by using a motorcycle stand 7
or, if an additional motorcycle
stand is not available, by placing a
jack under the frame in front of the
rear wheel.
2. Raise the front wheel off the 2
ground by using a motorcycle ZAUE3411
stand. 1
1. Axle nut
To service the rear wheel 2. Brake caliper bolt
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing

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Periodic maintenance and adjustment

2. Lift the front wheel off the ground brake calipers have been re- Tightening torques:
according to the procedure in the moved, otherwise the brake Wheel axle:
previous section “Supporting the pads will be forced shut. [ECA11052] 38 N·m (3.8 kgf·m, 28 lb·ft)
motorcycle”. Brake caliper bolt:
3. Remove the brake hose holder by To install the front wheel 35 N·m (3.5 kgf·m, 26 lb·ft)
removing the bolt. 1. Lift the wheel up between the fork
7. Push down hard on the handlebar
4. Remove the brake caliper by re- legs.
several times to check for proper
moving the bolts. 2. Insert the wheel axle and install
fork operation.
the wheel axle nut.
3. Lower the front wheel so that it is
1 2
3 on the ground.
4. Install the brake caliper by install-
ing the bolts.

5 TIP
4
7 Make sure that there is enough space
between the brake pads before install-
ZAUE3412
ing the brake caliper onto the brake
1. Brake hose holder disc.
2. Bolt
3. Brake caliper 5. Install the brake hose holder by in-
4. Brake caliper bolt stalling the bolt.
5. Wheel axle 6. Tighten the wheel axle and brake
caliper bolts to the specified
5. Remove the front wheel axle nut.
torques.
6. Pull the wheel axle out, and then
remove the wheel. NOTICE: Do
not apply the brake after the

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Periodic maintenance and adjustment

EAU25081

Rear wheel
(a)
EAUE3620

To remove the rear wheel

EWA10822

WARNING 1 1
3 2
To avoid injury, securely support the ZAUE3524 2 ZAUE3521
vehicle so there is no danger of it 1. Axle nut 1. Locknut
falling over. 2. Washer 2. Drive chain slack adjusting bolt
3. Drive chain puller
1. Remove the drive chain case by 7. Remove the drive chain from the
removing the bolts along with the 3. Lift the rear wheel off the ground rear sprocket.
collar. according to the procedure on
page 7-34. 7
1
1 4. Remove the axle nut along with
the washer and drive chain puller.
5. Fully loosen the drive chain slack
adjuster locknut on each side of
2
2 the swingarm.
6. Turn the drive chain slack adjust-
ing bolts fully in direction (a) and ZAUE3522
1
1
ZAUE3520
push the wheel forward. 1. Drive chain
1. Drive chain case
2. Bolt

2. Loosen the axle nut.

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Periodic maintenance and adjustment

TIP
 If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
 The drive chain does not need to
be disassembled in order to re- 1
move and install the wheel. ZAUE3523 ZAUE3419 2 1
1. Wheel axle 1. Retainer
8. While supporting the brake caliper 2. Slot
bracket, pull the wheel axle out To install the rear wheel
along with the washer and chain 2. Install the drive chain onto the rear
1. Install the wheel and the brake cal-
puller, and then remove the wheel. sprocket.
iper bracket by inserting the wheel
NOTICE: Do not apply the brake 3. Install the drive chain puller and
axle along with the washer and
7 after the wheel and brake disc axle nut along with the washer,
drive chain puller from the left-
have been removed, otherwise and then adjust the drive chain
hand side.
the brake pads will be forced slack. (See page 7-24.)
shut. [ECA11073] TIP 4. Lower the rear wheel so that it is
 Be sure to insert the retainer on on the ground, and then put the
the brake caliper bracket into the sidestand down.
slot in the swingarm. 5. Tighten the axle nut, and then
 Make sure that there is enough tighten the chain adjuster locknuts
space between the brake pads to the specified torques.
before installing the wheel.

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Periodic maintenance and adjustment

Tightening torques:
EAU25872
heaters or furnaces. Gasoline or
Troubleshooting gasoline vapors can ignite or ex-
Axle nut:
59 N·m (5.9 kgf·m, 44 lb·ft) Although Yamaha motorcycles receive plode, causing severe injury or prop-
Locknut: a thorough inspection before shipment erty damage.
16 N·m (1.6 kgf·m, 12 lb·ft) from the factory, trouble may occur
during operation. Any problem in the
6. Install the drive chain case by in- fuel, compression, or ignition systems,
stalling the bolts along with the for example, can cause poor starting
collar. and loss of power.
The following troubleshooting charts
Tightening torques: represent quick and easy procedures
Drive chain case bolt:
7 N·m (0.7 kgf·m, 5.2 lb·ft) for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and 7
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15142

WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
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Periodic maintenance and adjustment

EAU42136

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over

The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

7
3. Ignition Wipe off with a dry cloth and correct the
Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.

There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

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Periodic maintenance and adjustment

Engine overheating
EWA10401

WARNING
 Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
 After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hiss-
ing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator. 7
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

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Motorcycle care and storage

EAU37834 EAU57020
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15193
While the open design of a motorcycle axles. Always rinse the dirt and
NOTICE reveals the attractiveness of the tech- degreaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10773

advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts  Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a mo- cleaners, especially on spoked
cleaning compounds when cleaning torcycle. Frequent and proper care wheels. If such products are
these parts will scratch or damage does not only comply with the terms of used on hard-to-remove dirt, do
their surface. Wax also should not the warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its fected area any longer than in-
ished parts. life and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
8
plastic bag after the engine has  Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and cov- panels, windshields, headlight
ers as well as all electrical cou- lenses, meter lenses, etc.) and
plers and connectors, including the mufflers. Use only a soft,
the spark plug cap, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
UB1P20E0.book Page 2 Thursday, July 5, 2018 9:11 AM

Motorcycle care and storage

off any detergent residue using shield. Test the product on a
TIP
plenty of water, as it is harmful small hidden part of the wind-
Salt sprayed on roads in the winter
to plastic parts. shield to make sure that it does
may remain well into spring.
 Do not use any harsh chemical not leave any marks. If the wind-
products on plastic parts. Be shield is scratched, use a quality 1. Clean the motorcycle with cold
sure to avoid using cloths or plastic polishing compound af- water and a mild detergent, after
sponges which have been in ter washing. the engine has cooled down.
contact with strong or abrasive NOTICE: Do not use warm wa-
cleaning products, solvent or After normal use ter since it increases the corro-
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild sive action of the salt. [ECA10792]
movers or inhibitors, brake fluid, detergent, and a soft, clean sponge, 2. Apply a corrosion protection spray
antifreeze or electrolyte. and then rinse thoroughly with clean on all metal, including chrome-
 Do not use high-pressure wash- water. Use a toothbrush or bottlebrush and nickel-plated, surfaces to pre-
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt vent corrosion.
they cause water seepage and and insects will come off more easily if
deterioration in the following ar- the area is covered with a wet cloth for Cleaning the windshield
eas: seals (of wheel and swing- a few minutes before cleaning. Avoid using any alkaline or strong acid
arm bearings, fork and brakes), cleaner, gasoline, brake fluid, or any 8
electric components (couplers, After riding in the rain, near the sea or other solvent. Clean the windshield
connectors, instruments, on salt-sprayed roads with a cloth or sponge dampened with
switches and lights), breather Since sea salt or salt sprayed on roads a mild detergent, and then wash it off
hoses and vents. during winter are extremely corrosive thoroughly with water. For additional
 For motorcycles equipped with in combination with water, carry out cleaning, use Yamaha Windshield
a windshield: Do not use strong the following steps after each ride in Cleaner or another high-quality wind-
cleaners or hard sponges as the rain, near the sea or on salt- shield cleaner. Some cleaning com-
they will cause dulling or sprayed roads. pounds for plastics may leave
scratching. Some cleaning scratches on the windshield. Before
compounds for plastic may using such cleaners, test an area of the
leave scratches on the wind-
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 UB1P20E0.book Page 3 Thursday, July 5, 2018 9:11 AM

Motorcycle care and storage

windshield which does not affect your EWA11132

WARNING TIP
visibility and which cannot be easily
 Consult a Yamaha dealer for ad-
recognized. Contaminants on the brakes or tires
vice on what products to use.
can cause loss of control.
 Washing, rainy weather or humid
After cleaning  Make sure that there is no oil or
climates can cause the headlight
1. Dry the motorcycle with a chamois wax on the brakes or tires.
lens to fog. Turning the headlight
or an absorbing cloth.  If necessary, clean the brake
on for a short period of time will
2. Immediately dry the drive chain discs and brake linings with a
help remove the moisture from the
and lubricate it to prevent it from regular brake disc cleaner or
lens.
rusting. acetone, and wash the tires with
3. Use a chrome polish to shine warm water and a mild deter-
chrome, aluminum and stainless- gent. Before riding at higher
steel parts, including the exhaust speeds, test the motorcycle’s
system. (Even the thermally in- braking performance and cor-
duced discoloring of stainless- nering behavior.
steel exhaust systems can be re- ECA10801
moved through polishing.) NOTICE
8 4. To prevent corrosion, it is recom-
 Apply spray oil and wax spar-
mended to apply a corrosion pro-
ingly and make sure to wipe off
tection spray on all metal,
any excess.
including chrome- and nickel-plat-
 Never apply oil or wax to any
ed, surfaces.
rubber and plastic parts, but
5. Use spray oil as a universal clean-
treat them with a suitable care
er to remove any remaining dirt.
product.
6. Touch up minor paint damage
 Avoid using abrasive polishing
caused by stones, etc.
compounds as they will wear
7. Wax all painted surfaces.
away the paint.
8. Let the motorcycle dry completely
before storing or covering it.
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Motorcycle care and storage

EAU43204
2. Fill up the fuel tank and add fuel e. Remove the spark plug cap
Storage stabilizer (if available) to prevent from the spark plug, and then
the fuel tank from rusting and the install the spark plug and the
Short-term fuel from deteriorating. spark plug cap.
Always store your motorcycle in a cool, 3. Perform the following steps to 4. Lubricate all control cables and
dry place and, if necessary, protect it protect the cylinder, piston rings, the pivoting points of all levers and
against dust with a porous cover. Be etc. from corrosion. pedals as well as of the side-
sure the engine and the exhaust sys- a. Remove the spark plug cap stand/centerstand.
tem are cool before covering the mo- and spark plug. 5. Check and, if necessary, correct
torcycle. b. Pour a teaspoonful of engine the tire air pressure, and then lift
ECA10811
oil into the spark plug bore. the motorcycle so that both of its
NOTICE
c. Install the spark plug cap onto wheels are off the ground. Alterna-
 Storing the motorcycle in a the spark plug, and then place tively, turn the wheels a little every
poorly ventilated room or cover- the spark plug on the cylinder month in order to prevent the tires
ing it with a tarp, while it is still head so that the electrodes are from becoming degraded in one
wet, will allow water and humid- grounded. (This will limit spark- spot.
ity to seep in and cause rust. ing during the next step.) 6. Cover the muffler outlet with a
 To prevent corrosion, avoid d. Turn the engine over several plastic bag to prevent moisture 8
damp cellars, stables (because times with the starter. (This will from entering it.
of the presence of ammonia) coat the cylinder wall with oil.) 7. Remove the battery and fully
and areas where strong chemi- WARNING! To prevent dam- charge it. Store it in a cool, dry
cals are stored. age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
Long-term spark plug electrodes while cessively cold or warm place [less
Before storing your motorcycle for sev- turning the engine over. than 0 °C (30 °F) or more than 30
eral months: [EWA10952] °C (90 °F)]. For more information
1. Follow all the instructions in the on storing the battery, see page
“Care” section of this chapter. 7-31.

8-4
 UB1P20E0.book Page 5 Thursday, July 5, 2018 9:11 AM

Motorcycle care and storage

TIP
Make any necessary repairs before
storing the motorcycle.

8-5
UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Specifications
Dimensions: Engine oil: Drivetrain:
Overall length: Recommended brand: Gear ratio:
1990 mm (78.3 in) 1st:
Overall width: 2.833 (34/12)
725 mm (28.5 in) 2nd:
Overall height: 1.875 (30/16)
1135 mm (44.7 in) 3rd:
SAE viscosity grades:
Seat height: 1.364 (30/22)
10W-40
815 mm (32.1 in) 4th:
Recommended engine oil grade:
Wheelbase: 1.143 (24/21)
API service SG type or higher, JASO
1325 mm (52.2 in) 5th:
standard MA
Ground clearance: 0.957 (22/23)
Engine oil quantity:
170 mm (6.69 in) 6th:
Oil change:
Minimum turning radius: 0.840 (21/25)
0.85 L (0.90 US qt, 0.75 Imp.qt)
2.8 m (9.19 ft) Front tire:
With oil filter removal:
Weight: 0.95 L (1.00 US qt, 0.84 Imp.qt)
Type:
Curb weight: Tubeless
Coolant quantity:
138 kg (304 lb) Size:
Coolant reservoir (up to the maximum level
Engine: mark):
100/80-17M/C 52P
Combustion cycle: Manufacturer/model:
0.15 L (0.16 US qt, 0.13 Imp.qt)
4-stroke MRF/NYLOGRIP ZAPPER-FX1
Radiator (including all routes):
Cooling system:
0.49 L (0.52 US qt, 0.43 Imp.qt)
Rear tire:
Liquid cooled Type:
Fuel:
Valve train: Tubeless 9
Recommended fuel:
SOHC Size:
Regular unleaded gasoline only
Number of cylinders: 140/70-17M/C 66H
Fuel tank capacity:
Single cylinder Manufacturer/model:
11 L (2.9 US gal, 2.4 Imp.gal)
Displacement: MRF/NYLOGRIP ZAPPER-S
Fuel reserve amount:
155 cm3 Loading:
1.9 L (0.50 US gal, 0.42 Imp.gal)
Bore × stroke: Maximum load:
58.0 × 58.7 mm (2.28 × 2.31 in)
Fuel injection:
167 kg (368 lb)
Throttle body:
Starting system: (Total weight of rider, passenger, cargo
ID mark:
Electric starter and accessories)
B1P1 00

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 UB1P20E0.book Page 2 Thursday, July 5, 2018 9:11 AM

Specifications
Front brake:
Type:
Hydraulic single disc brake
Rear brake:
Type:
Hydraulic single disc brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm (link suspension)
Electrical system:
System voltage:
12 V
Battery:
Model:
YTZ6V
Voltage, capacity:
12 V, 5.0 Ah (10 HR)
Bulb wattage:
Headlight:
LED
9 Brake/tail light:
LED
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
Auxiliary light:
LED
License plate light:
5.0 W

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UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Consumer information
EAU53562 EAU26401 EAU26442

Identification numbers Vehicle identification number Engine serial number

Record the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts xxxxxxx
from a Yamaha dealer.
ZAUE3420
1 ZAUE3421 1
VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped

stamped into the steering head pipe. into the crankcase.
Record this number in the space pro-
vided. EAU26471
Model label
ENGINE SERIAL NUMBER:
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
MODEL LABEL INFORMATION: area. 10

ZAUE3525
1. Model label

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 UB1P20E0.book Page 2 Thursday, July 5, 2018 9:11 AM

Consumer information
The model label is affixed to the frame EAU26571

under the rider seat. (See page 4-16.) Motorcycle noise regulation
Record the information on this label in (for Australia)
the space provided. This information TAMPERING WITH NOISE CON-
will be needed when ordering spare TROL SYSTEM PROHIBITED:
parts from a Yamaha dealer. Owners are warned that the law may
prohibit:
a. The removal or rendering inopera-
tive by any person other than for
purposes of maintenance, repair
or replacement, of any device or
element of design incorporated
into any new vehicle for the pur-
pose of noise control prior to its
sale or delivery to the ultimate pur-
chaser or while it is in use; and
b. The use of the vehicle after such
device or element of design has
been removed or rendered inoper-
ative by any person.

10

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UB1P20E0.book Page 1 Thursday, July 5, 2018 9:11 AM

Index
A Engine trouble warning light .................. 4-3 S
Air filter element, cleaning .................... 7-15 F Safe-riding points ................................... 2-5
B Front and rear brake pads, checking ... 7-22 Safety information................................... 2-1
Battery .................................................. 7-31 Front fork, checking ............................. 7-29 Seats..................................................... 4-16
Brake and clutch levers, Fuel ...................................................... 4-14 Shifting.................................................... 6-2
checking and lubricating .................... 7-28 Fuel consumption, tips for reducing ...... 6-2 Shift pedal............................................. 4-12
Brake and shift pedals, Fuel tank cap........................................ 4-13 Shift timing indicator light....................... 4-3
checking and lubricating .................... 7-27 Fuses, replacing................................... 7-32 Sidestand.............................................. 4-18
Brake fluid, changing............................ 7-24 H Sidestand, checking and lubricating .... 7-29
Brake fluid level, checking.................... 7-23 Handlebar switches ............................. 4-11 Spark plug, checking.............................. 7-9
Brake lever............................................ 4-12 Helmet holder....................................... 4-17 Specifications ......................................... 9-1
Brake lever free play, checking ............ 7-21 High beam indicator light ....................... 4-2 Starting the engine ................................. 6-1
Brake light switches ............................. 7-21 Horn switch .......................................... 4-11 Start switch........................................... 4-11
Brake pedal .......................................... 4-13 I Steering, checking ................................ 7-30
C Identification numbers ......................... 10-1 Storage ................................................... 8-4
Cables, checking and lubricating ......... 7-27 Ignition circuit cut-off system .............. 4-18 Supporting the motorcycle ................... 7-34
Care ........................................................ 8-1 Indicator lights and warning lights ......... 4-2 Swingarm pivots, lubricating ................ 7-29
Catalytic converter ............................... 4-15 L T
Clutch lever........................................... 4-12 Labels, location ...................................... 1-1 Throttle grip and cable,
Clutch lever free play, adjusting ........... 7-20 M checking and lubricating .................... 7-27
Coolant ................................................. 7-13 Main switch/steering lock ...................... 4-1 Throttle grip free play, adjusting ........... 7-17
Coolant temperature warning light ......... 4-2 Maintenance and lubrication, periodic... 7-3 Tires ...................................................... 7-18
Cowling and panels, Maintenance, emission control Tool kit .................................................... 7-1
removing and installing ........................ 7-7 system ................................................. 7-2 Troubleshooting.................................... 7-38
D Matte color, caution ............................... 8-1 Troubleshooting charts......................... 7-39
Dimmer/Pass switch............................. 4-11 Model label........................................... 10-1 Turn signal indicator light ....................... 4-2
Drive chain, cleaning and lubricating ... 7-26 Multi-function meter unit........................ 4-3 Turn signal light bulb, replacing............ 7-33
Drive chain slack .................................. 7-24 N Turn signal switch................................. 4-11
E Neutral indicator light............................. 4-2 V
Engine break-in ...................................... 6-3 Noise regulation (for Australia) ............. 10-2 Valve clearance..................................... 7-17 11
Engine idling speed .............................. 7-16 P Vehicle identification number ............... 10-1
Engine oil and oil filter element............. 7-10 Vehicle lights......................................... 7-33
Parking ................................................... 6-3
Engine serial number............................ 10-1 Part locations ......................................... 3-1 W
Engine stop switch ............................... 4-11 Wheel bearings, checking .................... 7-30

11-1
 UB1P20E0.book Page 2 Thursday, July 5, 2018 9:11 AM

Index
Wheel (front)..........................................7-34
Wheel (rear)...........................................7-36
Wheels ..................................................7-19
Y
Yamalube..............................................7-13

11

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 B1P-F8199-20

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