Installation Manual - 20200606
Installation Manual - 20200606
IMPORTANT NOTE:
Original instructions
Thank you very much for purchasing our air conditioner.
Before using your air conditioner, please read this manual carefully and keep it for future reference.
The figure shown in this manual is for reference only and may be slightly different from the actual product.
CONTENTS
1 OVERVIEW 01
1.1 Meaning of Various Labels 01
1.2 What the Installation Operator Must Know 01
1.3 Important Information for User 03
6 CONFIGURATION
6.1 Overview 30
6.2 Dial Switch Settings 30
6.3 Digital Display and Button Settings 31
7 COMMISSIONING
7.1 Overview 35
7.2 Things to Note During Test Run 35
7.3 Checklist before Test Run 35
7.4 About Test Run 36
7.5 Test Run Implementation 36
7.6 Rectifications after Test Run is Completed with Exceptions 36
7.7 Operating This Unit 36
9 ERROR CODES 37
10 DISPOSAL 38
11 TECHNICAL DATA
11.1 Dimensions 38
11.2 Maintenance Space: Outdoor Unit 39
11.3 Component Layout and Refrigerant Circuits 41
11.4 Fan Performance 43
11.5 Outdoor Unit Ducting 44
1 OVERVIEW CAUTION
Please wear the appropriate personal
1.1 Meaning of Various Labels protective tools during installation,
maintenance or repair of the system
The precautions and things to note in this document (protective gloves, safety glasses, etc.).
involve very important information. Please read them
Do not touch the air inlet or aluminium fin of
carefully.
the unit.
All the activities described in the installation manual
must be performed by an authorized installation
personnel.
NOTE
WARNING The figure shown in this manual is for
reference only and may be slightly different
A situation that may lead to severe injury or from the actual product.
death.
Improper installation or connection of
equipment and accessories may cause
electric shocks, short circuits, leaks, fires, or
other damage to the equipment. Use only
CAUTION accessories, equipment and spare parts
made or approved by manufacturer.
A situation that may lead to mild or moderate
injury. Take appropriate measures to prevent small
animals from entering the unit. Contact
between small animals and electrical
components may cause system malfunction,
NOTE leading to smoke or fire.
Do not place any object or equipment on top
A situation that may cause damage to the of the unit.
equipment or loss of property.
Do not sit, climb, or stand on the unit.
Operation of this equipment in a residential
environment could cause radio interferece.
i INFORMATION
Indicates a useful hint or additional information.
1.2.2 Installation site
Provide sufficient space around the unit for
maintenance and air circulation.
1.2 What the Installation Operator Make sure the installation site can bear the weight of
Must Know the unit and vibrations.
Make sure the area is well ventilated.
Make sure the unit is stable and level.
1.2.1 Overview The units (8-20HP) are partial unit air conditioners,
If you are uncertain on how to install or run the unit, complying with partial unit requirements of this
please contact the agent. International Standard, and must only be connected
to other units that have been confirmed as complying
to corresponding partial unit requirements of this
WARNING International standard.
Make sure the installation, testing and Do not install the unit in the following locations:
materials used comply with the applicable An environment where there is a potential risk of
law. explosions.
Where there are equipment emitting electromagnetic
Plastic bags should be disposed of properly.
waves. Electromagnetic waves may disrupt the
Avoid contact by children. Potential risk:
control system, and cause the unit to malfunction.
Asphyxia.
Where there are existing fire hazards like leakage of
Do not touch the refrigerant piping, water flammable gases, carbon fibres, and combustible
piping or internal parts during operations, and dust (such as diluents or gasoline).
when the operation has just been completed. Where corrosive gases (such as sulphurous gases)
This is because the temperature may be too are produced. Corrosion of copper pipes or welded
high or too low. Let them recover to the parts may lead to refrigerant leakage.
normal temperature first. Wear protective
gloves if you must come in contact with 1.2.3 Refrigerant
these.
Do not touch any refrigerant that has WARNING
accidentally leaked.
During the test, do not exert a force greater
than the maximum allowed pressure on the
product (as shown on the nameplate).
01
WARNING 1.2.4 Electricity
02
WARNING WARNING
Make sure all terminals of the components To prevent electric shock or fire:
are firmly connected before you close the
Do not wash the electric box of the unit.
cover of the electric control box. Before you
power on and start the unit, check that the Do not operate the unit with wet hands.
cover of the electric control box is tight and
Do not place any items that contain water on
secured properly with [Link] not let any
the unit.
liquid spill into the electric control box, and do
not touch the components in the box with wet
hands.
The appliance shall be installed in NOTE
accordance with national wiring regulations.
Do not place any object or equipment on top
If the supply cord is damaged, it must be
of the unit.
replaced by the manufacturer or its service
agent or a similarly qualified person in order Do not sit, climb, or stand on the unit.
to avoid a hazard.
An all-pole disconnection switch having a
contact separation of at least 3mm in all
poles should be connected in fixed wiring.
The dimensions of the space necessary for 2 ABOUT THE PACKING BOX
correct installation of the appliance including
the minimum permissible distances to
adjacent structures.
2.1 Overview
The temperature of refrigerant circuit will be This chapter mainly introduces the subsequent
high, please keep the interconnection cable operations after the outdoor unit has been delivered to
away from the copper tube. site and unpacked.
This specifically includes the following information:
Unbox and handling the outdoor unit.
Take out the accessories of the outdoor unit.
NOTE Dismantle the transport rack.
Do not install the power cord near equipment Remember the following:
that is susceptible to electromagnetic
At the time of delivery, check the unit for any damage.
interference, such as TV, and radios to
Report any damage immediately to the carrier's claim
prevent interference.
agent.
Use a dedicated power supply cord for the
As far as possible, transport the packaged unit to its
unit. Do not share the same power source
final installation site to prevent damage during the
with other equipment. A fuse or circuit
handling process.
breaker must be installed, and these must
conform to the local law. Take note of the following items when transporting
the unit:
03
NOTE 2.4 Pipe Fittings
Use a leather belt that can adequately The schematic after the L-shaped pipe (from
support the weight of the unit, and has a accessories) is properly connected to the unit is
width ≤ 20 mm. shown below:
Images are for reference only. Please refer to Auto Gauge point
the actual product. (customization option)
Low pressure pipe
connection port (ΦA)
2.2 Unbox the Outdoor Unit High pressure pipe
connection port (ΦB)
Take the unit out from the packing materials: Liquid pipe
connection port (ΦC)
Be careful not to damage the unit when you use a
cutting tool to remove the wrapping film.
Remove the four nuts on the wooden back stand.
58
63
57
62 55
8-12HP
WARNING
Auto Gauge point
(customization option)
Plastic film should be disposed of properly.
Avoid contact by children. Potential risk: Low pressure pipe
Asphyxia. connection port (ΦA)
High pressure pipe
connection port (ΦB)
Liquid pipe
2.3 Taking Out Accessories of connection port (ΦC)
Outdoor Unit
76
62
To connect piping
90° socket elbow 1
(For 10-20HP)
04
3 ABOUT THE OUTDOOR UNIT 3.3 Recommended Outdoor Unit
COMBINATION Combination
HP Max. Qty. of
HP 8 10 12 14 16 18 20
3.1 Overview indoor units1
8 64
This chapter contains the following information:
10 64
List of branch joint fittings.
Recommended combination for outdoor unit. 12 64
14 64
3.2 Branch Joints 16 64
18 64
Description Model Name
20 64
TODK002HRU 22 64
Outdoor Unit Branch
Joint Assembly
TODK003HRU 24 64
26 64
TRDK057HRU
28 64
TRDK112HRU 30 64
32 64
TRDK242HRU
Indoor Unit Branch 34 64
Joint Assembly TRDK354HRU
36 64
TRDK573HRU 38 64
40 64
TRDK056HP
42 64
TRDK112HP 44 64
50 64
52 64
54 64
56 64
58 64
60 64
Note:
[Link] maximum quantity of connected indoor units
depend upon indoor unit type and total combination
ratio.
CAUTION
In the system where all indoor units are
running at the same time, the total capacity of
the indoor units should be less than or equal
to the combined capacity of the outdoor unit
to prevent overloading in bad working
conditions or narrow operating space.
If the system is applied in a cold region
(ambient temperature is -10°C and below) or
a very hot, heavy loading environment, the
total capacity of the indoor units should be
less than the combined capacity of the
outdoor unit.
05
4 PREPARATIONS BEFORE NOTE
INSTALLATION This is a class A product. This product may
cause radio interference in the home
4.1 Overview environment. The user may need to take the
necessary measures if such a situation does
This chapter mainly describes the precautions and arise.
things to note before the unit is installed at the site.
The unit described in this manual may cause
This mainly includes the following information: electronic noise generated by radio
Choose and Prepare the Installation Site. frequency energy. The unit conforms to the
design specifications and provides
Select and Prepare the Refrigerant Piping. reasonable protection to prevent such
Select and Prepare the Electrical Wiring. interference. However, there is no guarantee
that there will be no interference during a
specific installation process.
4.2 Choose and Prepare the Therefore, it is suggested that you install the
Installation Site units and wires at an appropriate distance
from devices like sound equipment and
4.2.1 Site requirements for installation of personal computers.
outdoor unit
Provide sufficient space around the unit for Do take into considerations adverse environmental
maintenance and air circulation. conditions such as strong winds, typhoons or
Make sure the installation site can bear the weight of earthquakes as an improper installation may cause
the unit and vibrations. the unit to overturn.
Make sure the area is well ventilated. Take precautions to make sure the water will not
damage the installation space and environment in
Make sure the unit is stable and level. the event of a water leakage.
Choose a place where the rain can be avoided as If the unit is installed in a small room, refer to section
much as possible. 4.2.3 “Safety measures to prevent refrigerant leak” to
The unit should be installed in a location where the make sure the refrigerant concentration does not
noise generated by the unit will not cause any exceed the permissible safety limit when there is a
inconveniences to any person. refrigerant leak.
Choose a site that will comply with the applicable Make sure the air inlet of the unit is not directed at
law. the main wind direction. Incoming wind will disrupt
the operations of the unit. If necessary, use a
Do not install the unit in the following locations: deflector as an air baffle.
An environment where there is a potential risk of Add water discharge piping on the base so that the
explosions. condensed water will not damage the unit, and
Where there are equipment emitting electromagnetic prevent the accumulation of water to form pits when
waves. Electromagnetic waves may disrupt the the works are in progress.
control system, and cause the unit to malfunction.
Where there are existing fire hazards like leakage of
4.2.2 Site requirements for installation of
flammable gases, carbon fibres, and combustible outdoor unit in cold regions
dust (such as diluents or gasoline).
Where corrosive gases (such as sulphurous gases)
NOTE
are produced. Corrosion of copper pipes or welded
Snow protection facilities must be installed in
parts may lead to refrigerant leakage.
areas with snowfall. Refer to the following figure,
Where mineral oil mist, spray, or steam may exist in (malfunctions are more common when there is
the atmosphere. Plastic parts may age, fall off or insufficient snow protection facilities). In order to
cause water leakage. protect the unit from accumulated snow,
increase the height of the rack, and install a
Where there is a high salt content in the air such as snow shield at the air inlets and outlets.
places near the sea.
CAUTION Snow shield for air inlet Snow shield for air outlet
06
NOTE 4.3 Select and Prepare the
Do not obstruct the air flow of the unit when you
Refrigerant Piping
install the snow shield.
4.3.1 Refrigerant piping requirements
07
4.3.3 Selecting piping diameters
Fig. 4-1. Selecting piping diameters
E n
N12
L9
g3 g2 g1 m N11 N10
L A C MS l
M L1 L5 L6 L8
G1 D j
First branch MS I
L7 N9
LEGEND L2 k
Branch joint
B
Indoor unit
MS box L4
L3
Header branch MS
N2 N5
N1 N3 N4 N6 N7 N8
NAME Designation
Main pipe L1
Notes:
1. When multiple mode selection (MS) boxes are used in a single system, they should be installed in parallel, never in series.
2. Header branch can only be installed downstream of MS box.
3. Branches and others header branches cannot be installed downstream of the initial head branch.
08
Table 4-2. Main pipe (L1) and first branch joint (A) Table 4-5. Indoor unit main pipes (L2 to L8) and indoor
unit branch joint kits
Pipe Diameter (mm OD)
Outdoor Unit
Total capacity Pipe Diameter (mm OD)
Capacity (HP) Liquid Low Pressure High Pressure Branch joint kit
pipe Gas Pipe Gas Pipe of downstream
Liquid Low Pressure High Pressure Branch joint kit
indoor units
8 Φ9.53 Φ19.1 Φ15.9 TRDK112HRU pipe Gas Pipe Gas Pipe
(× 100W)
10 Φ9.53 Φ22.2 Φ19.1 TRDK112HRU A < 168 Φ9.53 Φ15.9 Φ12.7 TRDK057HRU
12 Φ12.7 Φ28.6 Φ19.1 TRDK242HRU 168 ≤ A < 224 Φ9.53 Φ19.1 Φ15.9 TRDK112HRU
14-16 Φ12.7 Φ28.6 Φ22.2 TRDK242HRU 224 ≤ A < 330 Φ9.53 Φ22.2 Φ19.1 TRDK112HRU
18 Φ15.9 Φ28.6 Φ22.2 TRDK242HRU 330 ≤ A < 470 Φ12.7 Φ28.6 Φ19.1 TRDK242HRU
20-22 Φ15.9 Φ28.6 Φ28.6 TRDK242HRU 470 ≤ A < 710 Φ15.9 Φ28.6 Φ28.6 TRDK242HRU
24 Φ15.9 Φ34.9 Φ28.6 TRDK354HRU 710 ≤ A < 1040 Φ19.1 Φ34.9 Φ28.6 TRDK354HRU
26-34 Φ19.1 Φ34.9 Φ28.6 TRDK354HRU 1040 ≤ A Φ19.1 Φ41.3 Φ28.6 TRDK573HRU
Pipe Diameter (mm OD) 3. When the piping length between the farthest indoor
Pipes Outdoor unit unit and first branch joint (A) exceed 40 m, increase the
Liquid Low Pressure High Pressure
Capacity (HP) diameter of the indoor main liquid pipes (the piping
pipe Gas Pipe Gas Pipe
between the first branch joint and MS box) as Table
8 Φ9.53 Φ19.1 Φ15.9
4-12. If the increased liquid pipe size is larger than the
10 Φ9.53 Φ22.2 Φ19.1 pipe size of the main liquid pipe (L1), also increase the
size of the main liquid pipe. More details are explained in
12 Φ12.7 Φ28.6 Φ19.1 the part of “4.3.4 Permitted piping lengths and level
g1 to g3 differences”.
14-16 Φ12.7 Φ28.6 Φ22.2
Table 4-6. HT hydro modules pipes (L9, n, o) and branch
18 Φ15.9 Φ28.6 Φ22.2 joint kits (only hydro modules connected downstream)
20 Φ15.9 Φ28.6 Φ28.6
Total capacity Pipe Diameter (mm OD)
of downstream Branch joint kit
≤ 24 Φ15.9 Φ34.9 Φ28.6
hydro modules Liquid pipe Gas Pipe
(× 100W)
26-34 Φ19.1 Φ34.9 Φ28.6
G1 B < 168 Φ9.53 Φ12.7 TRDK057HRU
36 Φ19.1 Φ41.3 Φ28.6
168 ≤ B < 224 Φ9.53 Φ15.9 TRDK112HRU
≥ 38 Φ19.1 Φ41.3 Φ34.9
224 ≤ B < 330 Φ9.53 Φ19.1 TRDK112HRU
Table 4-4. Outdoor unit branch joint kits (L, M) 330 ≤ B < 470 Φ12.7 Φ19.1 TRDK242HRU
09
Table 4-7. Indoor unit auxiliary pipes (a to m) and branch Table 4-8
joint kits between MS box and downstream indoor units
Pipe Diameter Minimum thickness Temper grade
Capacity of Pipe Diameter (mm OD) (mm OD) (mm)
indoor units Gas Pipe Branch joint kit
Liquid pipe Φ6.35 0.80
(× 100W) (mm) (mm)
Φ9.53 0.80
A < 56 Φ6.35 Φ12.7 TRDK056HP
Φ12.7 1.00 M-type
56 ≤ A ≤ 160 Φ9.53 Φ15.9 TRDK056HP
Φ15.9 1.00
160 < A ≤ 224 Φ9.53 Φ19.1 TRDK056HP
Φ19.1 1.00
224 < A Φ9.53 Φ22.2 TRDK112HP
Φ22.2 1.00
Notes:
1. The branch joint kits are required only when two or Φ25.4 1.00
more indoor units are connected to 1 port of MS box.
Φ28.6 1.00
2. Indoor units with a capacity more than 16 kW should
be connected to 2 ports merged in a multi MS box using Φ31.8 1.25
branch joints (FQZHN-09A). Merged ports must start on
an odd number and with the next sequential even Φ34.9 1.25
Y2-type
number (i.e. 1, 2 or 3, 4 and so on). And if a single MS Φ38.1 1.50
box is used, the downstream indoor units can be up to a
maximum capacity of 32 kW. Φ41.3 1.50
The pipe thickness of the refrigerant piping shall comply Φ44.5 1.50
with the applicable legislation.
The minimal pipe thickness for R410A piping must be in Φ50.8 1.80
accordance with the Table 4-8.
Φ54.0 1.80
Notes:
1. Material: Only seamless phosphorus-deoxidized
copper piping that complies with all applicable
legislation should be used.
2. Thicknesses: Temper grades and minimum
thicknesses for different diameters of piping should
comply with local regulations.
[Link] pressure of R410 refrigerant is 4.0 MPa (40
bar).
Actual(Equivalent)
TVR indoor
units only 175 (200 m) 90 m 10 m 110 m / 110 m 30 m 1000 m
TVR indoor
units and HT 135 (160 m) 40 m 10 m 50 m / 40 m 30 m 600 m
hydro modules
10
A. Connection with only TVR indoor units
Fig. 4-2. Permitted refrigerant piping lengths and level differences (A)
MS
g3 g2 g1 L9 m N11 N10
L A C MS l
M L1 L5 L6 L8
G1
and outdoor unit ≤ 110 m
D j
First branch MS I
L7 N9
LEGEND L2 k
Maximum equivalent single piping length ≤ 200 m
Branch joint
B Maximum piping length from the first branch joint to
Indoor unit the farthest indoor unit ≤ 90 m
MS box L4 Maximum piping length from MS Box to
L3 downstream indoor unit ≤ 40 m
MS
Header branch
Header
MS f
i
a b c d e g
h
N2 N5
N1 N3 N4 N6 N7 N8
NAME Designation
Main pipe L1
Table 4-11. Summary of permitted refrigerant piping lengths and level differences
11
Notes:
1. The total length of piping in one refrigerant system should not exceed 1000m. When calculating the total length of piping, the
actual length of the indoor main pipes (the piping between the first branch joint and MS box, L2 to L9) should be doubled.
2. The piping between the farthest indoor unit (N8) and outdoor unit or the last multi-outdoor piping branch joint (L) should not
exceed 175 m (actual length) and 200 m (equivalent length). (The equivalent length of each branch joint is 0.5 m). When the
equivalent piping length from outdoor units to the farthest indoor unit is ≥ 90 m, the liquid pipe of the main pipe (L1) should be
increased as Table 4-12.
3. The piping between the farthest indoor unit (N8) and first branch joint (A) should not exceed 40 m in length (L2 + L4 + f +i ≤
40 m) unless the following conditions are met and the following measures are taken, in which case the permitted length is up
to 90 m:
Conditions:
a) The piping length from each indoor unit to the nearest MS box must be ≤ 40 m.
b) The difference in length between the outdoor unit to the farthest indoor unit and the outdoor unit to the nearest indoor unit is
≤ 40 m. Example: The farthest indoor unit is N8, the nearest indoor unit is N3, (L1 + L2 + L4 + f + i) - (L1 + L2 + L3 + c) ≤ 40 m.
Measures:
a) Increase the diameter of the indoor main liquid pipes ( the piping between the first branch joint and MS box, L2 to L9) as Table
4-12. If the increased liquid pipe size is larger than the pipe size of the main liquid pipe (L1), also increase the size of the main
liquid pipe.
4. If the outdoor unit is above and the level difference is greater than 50 m, the liquid pipe of the main pipe (L1) should be
increased as Table 4-12. And it is recommended that an oil return bend with dimensions as specified in Fig.4-3 is set every 10
m in the gas pipe of the main pipe.
5. If the outdoor unit is below and the level difference is more than 40 m, the liquid pipe of the main pipe (L1) should be
increased as Table 4-12.
6. The main liquid pipe (L1) and indoor main liquid pipes (L2 to L9) can only be sized once time if one or more of requirements
are met in note 2 to note 5.
9.53 to 12.7 12.7 to 15.9 15.9 to 19.1 19.1 to 22.2 22.2 to 25.4
300
or more
300
or more
E n
N12
Maximum level difference between Indoor unit and
L9
g3 g2 g1 m N11 N10
L A C MS l
M L1 L5 L6 L8
G1 D j
First branch MS I
L7 N9
LEGEND L2 k
outdoor unit ≤ 50 m
N2 N5
N1 N3 N4 N6 N7 N8
12
Table 4-13. Piping and Component Names
NAME Designation
Main pipe L1
Table 4-14. Summary of permitted refrigerant piping lengths and level differences
Notes:
1. The total length of piping in one refrigerant system should not exceed 600 m. When calculating the total length of piping, the
actual length of the indoor main pipes (the piping between the first branch joint and MS box or last branch joint connected to HT
hydro modules, L2 to L9) should be doubled.
2. The piping between the farthest TVR indoor unit (N8) or HT hydro module (N13) and outdoor unit or the last multi-outdoor
piping branch joint (L) should not exceed 135 m (actual length) and 160 m (equivalent length). (The equivalent length of each
branch joint is 0.5 m). When the equivalent piping length from outdoor units to the farthest TVR indoor unit or HT hydro module
is ≥ 90 m, the liquid pipe of the main pipe (L1) should be increased as Table 4-12.
13
C. Connection with TVR indoor units and AHUs
Fig. 4-5. Permitted refrigerant piping lengths and level differences (C)
L7
L A C MS
M L1 L5 L6
G1 j k
unit and outdoor unit ≤ 50 m
First branch N9
LEGEND L2
Maximum equivalent single piping length ≤ 200 m
Branch joint B Maximum piping length from the first branch joint to
Indoor unit the farthest indoor unit ≤ 40 m
L4
MS box L3
MS
Header branch Header
MS f
i
a b c d e g
h
N2 N5
N1 N3 N4 N6 N7 N8
NAME Designation
Main pipe L1
Table 4-16. Summary of permitted refrigerant piping lengths and level differences
Notes:
1. The total length of piping in one refrigerant system should not exceed 1000 m. When calculating the total length of piping,
the actual length of the indoor main pipes (the piping between the first indoor branch joint and MS box, L2 to L7) should be
doubled.
2. The piping between the farthest TVR indoor unit (N8) or AHU (N11) and outdoor unit or the last multi-outdoor piping branch
joint (L) should not exceed 175 m (actual length) and 200 m (equivalent length). (The equivalent length of each branch joint is
0.5 m). When the equivalent piping length from outdoor units to the farthest TVR indoor unit or AHU is ≥ 90 m, the liquid pipe of
the main pipe (L1) should be increased as Table 4-12.
14
4.3.5 Arrangement and layout of multiple NOTE
outdoor units
In systems with multiple outdoor units, the units
The piping between the outdoor units must be level or should be placed in order from largest capacity
slightly upwards. unit to smallest capacity unit. The largest
The piping connecting the outdoor units should be capacity unit must be placed on the first branch,
horizontal and must not be higher than the refrigerant and be set as the master unit, while the others
outlets. If necessary, to avoid obstacles the piping should be set as slave units. The capacity of
may be vertically offset below the outlets. When outdoor units A, B and C must meet the following
inserting a vertical offset to avoid an obstacle, the conditions: A ≥ B ≥ C.
whole outdoor piping should be offset, rather than just A B C
the section adjacent to the obstacle.
MS MS MS
Indoor Indoor Indoor
unit a unit b unit c
√ Correct
Fig. 4-6
× Incorrect
Fig. 4-7
√ Correct
Fig. 4-8
× Incorrect
Fig. 4-9
15
4.4 Select and Prepare the
Electrical Wiring
Table 4-18
10HP 380-415 50/60 342 456 22.0 25.5 25.0 - 16.5 0.92 1.5
12HP 380-415 50/60 342 456 24.0 27.7 25.0 - 17.2 0.92 1.7
14HP 380-415 50/60 342 456 28.0 31.7 30.0 - 20.1 0.92×2 1.7
16HP 380-415 50/60 342 456 34.0 37.9 35.0 - 24.5 0.92×2 1.9
18HP 380-415 50/60 342 456 36.0 40.2 40.0 - 29.7 0.92×2 2.2
20HP 280-415 50/60 342 456 36.0 40.2 40.0 - 29.7 0.92×2 2.2
i INFORMATION
Phase and frequency of power supply system: 3N~50/60 Hz, Voltage: 380-415 V
Abbreviations:
MCA: Minimum Circuit Amps; TOCA: Total Over-current Amps; MFA: Maximum Fuse Amps; MSC: Maximum Starting Current
(A); RLA: Rated Load Amps; FLA: Fan Load Amps
Notes:
1. Units are suitable for use on electrical systems where voltage supplied to unit terminals is not below or above listed range
limits. Maximum allowable voltage variation between phases is 2%.
2. Select wire size based on the value of MCA.
3. TOCA indicates the total overcurrent amps value of each OC set.
4. MFA is used to select overcurrent circuit breakers and residual-current circuit breakers.
5. MSC indicates the maximum current on compressor start-up in amps.
6. RLA is based on the following conditions: indoor temperature 27°C DB, 19°C WB; outdoor temperature 35°C DB.
16
5 OUTDOOR UNIT 5.2.2 Open the electric control box of
outdoor unit
INSTALLATION
Once the front panel is opened, you can access the
electric control box. Refer to section 5.2.2 on how to
5.1 Overview open the electric component box of the outdoor unit.
This chapter includes the following information: Remove the cover of electric control box: (1) Loosen
Open the unit the two screws (by turning counter-clockwise for 1 to
3 turns) from the cover of the electric control box; (2)
Outdoor unit installation lift the cover upwards for 7 to 8 mm, and then turn it
outwards for 10 to 20 mm; (3) slide down the cover to
Welding refrigerant piping
remove it.
Refrigerant piping check
Open and rotate the middle partition plate: (1)
Refrigerant charging Loosen the two screws (by turning counter-clockwise
for 1 to 3 turns) from the middle partition plate; (2) lift
Power on the unit
the partition plate upwards for 4 to 6 mm, and then
turn it outwards to open the partition plate; (3) slide
5.2 Open the Unit the hinge (which can slide up and down along a
sliding slot) at the bottom of the partition plate to the
5.2.1 Open the outdoor unit uppermost position to rotate the partition plate
completely.
To enter the unit, you need to open the front panel, as
shown below:
For 8-20HP, first dismantle the front left and right NOTE
pillars. Remove the screws, rotate and shift upwards
by about 2 mm to remove left and right pillars. Do not open the cover of electric control box until
the preparing of wiring is OK.
Dismantle upper panel: Each upper panel has 4
screws (8-20HP). After dismantling, lift it up by about The middle partition plate is used for
3 mm to take it out. maintaining. Do not open it when installation.
8-20HP
1
5~10°
2
3
(Pillar hook) (Panel hook)
4
Fig. 5-1
Fig. 5-2
17
CAUTION
Make sure the power supply is off before you
6 carry out any electric control installation and
maintenance work.
5
7 To remove the entire electric control box, first
discharge the refrigerant from the system,
8 disconnect the pipe connecting the
refrigerant radiator at the bottom of the
electric control box. At the same time,
remove all wiring connecting the electric
control box and the internal components of
the air conditioner.
The heat radiator piping of the refrigerant is connected to The images shown here are for illustrative
the system. purposes only and may differ from the actual
product due to reasons like model and
Fig. 5-3 product upgrade. Please refer to the actual
product.
(1)Main board
(2)AC filter board
(3)Terminal block
(4)Communication terminal block
(5)Compressor drive board
5.3 Outdoor Unit Installation
(6)Reatance 5.3.1 Prepare structure for installation
(7)DC fan drive board
(8)DC fan drive board (Only for 14-20HP) Make sure the base where the unit is installed is
strong enough to prevent vibrations and noise.
When there is a need to increase the installation
height of the unit, it is recommended that you use the
installation structure shown in the following figure.
Use a rack to support the four corners of the unit
where necessary.
The unit must be installed on a solid longitudinal
base (steel beam frame or concrete). Make sure the
base below the unit is larger than the area shaded in
grey.
Outdoor unit
Minimum Minimum
Φ10 Expansion bolt
turning angle turning angle
(degrees) (degrees) Shock-absorbing
rubber cushion
Solid ground
or roof
200mm
≥100mm
Fig. 5-5
Expansion bolt positioning (Unit: mm)
Fig. 5-4
B
A
D
C
15 x 23 U-shaped hole
Fig. 5-6
18
Use four ground bolts, M12, to secure the unit in 5.4 Pipe Welding
place. Best is to screw in the ground bolt until it is
embedded in the base surface by at least 3 threads. 5.4.1 Things to note when connecting the
refrigerant piping
At least 3 threads
CAUTION
During the test, do not exert a force greater
than the maximum allowed pressure on the
NOTE product (as shown on the nameplate).
The base of the outdoor unit must use the Take appropriate precautions to prevent
solid concrete surface as the cement base or refrigerant leakage. Ventilate the area
the steel beam frame base. immediately if the refrigerant leaks. Possible
risk (An excessively high concentration of
The base must be completely level to ensure refrigerant in an enclosed area can lead to
that every point of contact is even. anoxia (oxygen deficiency); the refrigerant
gas may produce a toxic gas if it comes in
During installation, make sure the base
contact with fire.)
supports the vertical folds of the front and
back under plates of the chassis directly as Refrigerant must be recovered. Do not
the vertical folds of the front and back under release it to the environment. Use
plates are unit where the actual support for professional fluorine extraction equipment to
the unit load is. extract the refrigerant from the unit.
No gravel layer is required when the base is
built on the roof surface, but the sand and
cement on the concrete surface must be
level, and the base should be chamfered
along the edge. A water drainage ditch NOTE
should be set around the base to drain the
water around the equipment. Potential risk: Make sure the refrigerant piping is installed in
slip. accordance with the applicable law.
Check the load-bearing capacity of the roof to Make sure the piping and connections are
make sure it can support the load. not placed under pressure.
When you choose to install the piping from Before brazing, the refrigerant piping
the bottom, the base height should be above should be flushed with nitrogen to remove
200 mm. dust, moisture and other particles.
After all the piping connections have been
completed, check to make sure there is no
Table 5-1 Unit: mm gas leak. Use nitrogen to conduct the leak
HP check for gas.
SIZE 8,10,12 14,16,18, 20
A 740 1090
5.4.2 Connect refrigerant piping
B 990 1340
Before the refrigerant piping is connected, make sure
C 723 723 the indoor units, MS boxes and outdoor units are
installed properly. Connecting refrigerant piping
D 790 790
include:
Connect refrigerant piping to outdoor unit.
Connect refrigerant piping to MS box (refer to the
installation manual of MS box).
Connect refrigerant piping to indoor unit (refer to the
installation manual of the indoor unit).
Connecting TVR piping assembly.
Assembly for connecting refrigerant piping branch
joint.
19
5.4.3 Outdoor refrigerant connecting pipe When there are multiple outdoor units, the branch joints
position must not be higher than the refrigerant piping as shown
below:
The outdoor refrigerant connecting pipe position is
shown in the following figure.
8~12HP 14~20HP
Fig. 5-7
Oxygen Nitrogen
5.4.5 Connecting TVR piping assembly
Copper pipe, Pipe interface High pressure
CAUTION fittings Copper pipe fittings for
nitrogen filling
hose for nitrogen
filling
20
Fastening torque Table 5-2
Maintenance access and Tightening torque / N.m
its valve lid (turn clockwise to close)
Stop valve
Stop valve lid size (mm) Axis
Valve body
Stop valve connection
tube Φ12.7 9~30
Φ15.9
12~30
Φ19.1
Fig. 5-11
Φ22.2 16~30
e d Φ25.4
a Sealing component 24~30
Φ28.6
b Axis
Φ31.8
c Hexagonal hole 25~35
Φ35.0
d Stop valve lid
a b c e Maintenance access
5.4.8 Connecting refrigerant piping to
Fig. 5-12 MS boxes
Using of stop valve MS boxes include solenoid valves which control
refrigerant flow through the individual indoor units so
1. Remove the stop valve lid. that unit operation (heating or cooling) matches the
2. Insert the hex wrench into the stop valve, and rotate comfort requirements set by the occupant.
the stop valve counter-clockwise. Field piping connections for the outdoor unit gas and
3. Stop turning when the stop valve cannot be rotated liquid pipes are provided on the right and left side of
further. the MS box. Only one side can be used. Piping
through the MS box to another MS box is not
Result: Valve is now open. allowed. Use the proper branch joint kit when
The fastening torque of the stop value is shown in table multiple mode selection boxes are connected.
5-2. Insufficient torque may cause the refrigerant to leak. Refrigerant piping connections to outdoor unit(s) and
indoor units are made with field braze connections.
2 SVP
3
1
SV1B-1
4 4
5
Fig. 5-13 T1C2 SV1A-1
4
Close stop valve
5
1. Remove the stop valve lid.
2. Insert the hex wrench into the stop valve, and rotate
the stop valve clockwise. 4
Heat 5
3. Stop turning when the stop valve cannot be rotated exchanger
further.
Result: Valve is now closed. SVnB-n
4
Direction to close: T1C2 EEVA 5
SVnA-n
Partial-open
1 2 3
in factory
MS box Fig. 5-15
Fig. 5-14
Strong charge (nitrogen pressure > 20 kPa)
21
1 Liquid pipe Flushing piping (a)
2 Low pressure gas pipe For outdoor unit, the liquid pipe, low pressure and high
3 High pressure gas pipe pressure gas pipe can be flushed simultaneously;
alternatively, one pipe can be flushed first and then
4 Indoor liquid pipe
Steps 1 to 5 repeated, for another pipe. The flushing
5 Indoor gas pipe procedure is as follows:
1. Attach a pressure reducing valve to a nitrogen
CAUTION cylinder.
The refrigerant piping must to be flushed before 2. Connect the pressure reducing valve outlet to the
connecting to MS boxes to prevent impurities corresponding stop valve of the outdoor unit.
from blocking the MS boxes. 3. Start to open the nitrogen cylinder valve and gradually
increase the pressure to 0.5 MPa.
Nitrogen gas braze protection on MS box 4. Allow time for nitrogen to flow as far as the outlet of
piping (a).
Always flow/purge nitrogen to avoid oxidation while
brazing. It is very important to charge nitrogen properly 5. Flush piping (a):
during brazing. a) Using suitable material, such as a bag or cloth, press
a) Normal charge from port ② while brazing port ④ and firmly against the outlet of piping (a).
strong charge (> 20 kPa) from port ② while brazing port b) When the pressure becomes too high to block with
⑤ as Fig.5-15. your hand, suddenly remove your hand allowing gas to
b) Normal charge (≤ 20 kPa) from port ② while brazing rush out.
port ① and normal charge from corresponding outdoor c) Repeatedly flush in this manner until no further dirt or
unit stop valve while brazing port ② and port ③ as moisture is emitted from the piping. Use a clean cloth to
Fig.5-15. check for dirt or moisture being emitted. Seal the outlet
*Solenoid valve can be opened while downstream gas once it has been flushed.
pressure is 20 kPa above that of upstream. 6. Once flushing is completed, seal all main pipes to
prevent dust and moisture from entering.
5.5 Pipe Flushing
Flushing piping (b)
The refrigerant piping should be flushed using nitrogen
The procedure for flushing piping (b) is similar to that for
to remove dust, other particles and moisture, which
piping (a). Flush nitrogen from one end of piping (b) . And
could cause compressor malfunction if not flushed out
repeat steps until all indoor pipes are flushed.
before the system runs.
1. First, the refrigerant piping should be flushed with
nitrogen before brazing.
2. And Pipe flushing should be performed before
Nitrogen gas
connecting refrigerant piping to MS boxes and indoor
units to prevent impurities from blocking the MS boxes
cylinder
Outdoor
and indoor units.
unit
a) Flush the refrigerant piping with nitrogen before
brazing. Piping (a)
b) Braze the refrigerant piping and branch joints between
MS
outdoor unit(s) and MS box (piping (a) in Fig. 5-16), but
not connect piping (a) to MS box. Piping (b)
Piping (b)
c) Flush piping (a) with nitrogen, and then connect piping
(a) to MS box according to the description of 5.4.8. Indoor Indoor
d) Braze the refrigerant piping and branch joints between unit A unit B
MS and indoor units (piping (b) in Figure 5.16), but not Fig. 5-16
connect piping (b) to MS box.
e) Flush piping (b) with nitrogen, and then connect piping
(b) to MS box according to the description of 5.4.8. 5.6 Gas Tightness Test
f) Flush all refrigerant piping from outdoor unit stop To prevent faults caused by refrigerant leakage, a gas
valves to ensure no impurities remain. tightness test should be performed before system
commissioning.
g) Finally, connect piping (b) to indoor units.
CAUTION CAUTION
Only dry nitrogen should be used for gas
Only use nitrogen for flushing. Using carbon
tightness testing. Oxygen, air, flammable
dioxide risks leaving condensation in the piping.
gases and toxic gases must not be used for
Oxygen, air, refrigerant, flammable gases and
gas tightness testing. Use of such gases may
toxic gases must not be used for flushing. Use of
result in fire or explosion.
such gases may result in fire or explosion.
Make sure that all the outdoor unit stop
valves are firmly closed.
22
The gas tightness test procedure is as follows: 5.7 Vacuum Drying
1. Once the piping system is completed and the indoor,
MS box and outdoor units have been connected, Vacuum drying should be performed in order to remove
vacuum the piping to -0.1 MPa. moisture and non-condensable gases from the system.
Removing moisture prevents ice formation and
2. Charge the indoor piping with nitrogen at 0.3 MPa oxidization of copper piping or other internal
through the needle valves on the liquid, high pressure components. The presence of ice particles in the system
and low pressure gas stop valves and leave for at least 3 would cause abnormal operation, whilst particles of
minutes (do not open the liquid or gas stop valves). oxidized copper can cause compressor damage. The
Observe the pressure gauge to check for large leakages. presence of non-condensable gases in the system would
If there is a large leakage, the pressure gauge will drop lead to pressure fluctuations and poor heat exchange
quickly. performance.
3. If there are no large leakages, charge the piping with Vacuum drying also provides additional leak detection
nitrogen at 1.5 MPa and leave for at least 3 minutes. (in addition to the gastightness test).
Observe the pressure gauge to check for small
leakages. If there is a small leakage, the pressure gauge CAUTION
will drop distinctly.
4. If there are no small leakages, charge the piping with Before performing vacuum drying, make sure
nitrogen at 4.0 MPa and leave for at least 24 hours to that all the outdoor unit stop valves are firmly
check for micro leakages. Micro leakages are difficult to closed.
detect. To check for micro leakages, allow for any Once the vacuum drying is complete and the
change in ambient temperature over the test period by vacuum pump is stopped, the low pressure in
adjusting the reference pressure by 0.01 MPa per 1°C of the piping could suck vacuum pump lubricant
temperature difference. Adjusted reference pressure = into the air conditioning system. The same
pressure at pressurization + (temperature at observation could happen if the vacuum pump stops
- temperature at pressurization) x 0.01 MPa. Compare unexpectedly during the vacuum drying
the observed pressure with the adjusted reference procedure. Mixing of pump lubricant with
pressure. If they are the same, the piping has passed the compressor oil could cause compressor
gas tightness test. If the observed pressure is lower than malfunction. Therefore a check valve should
the adjusted reference pressure, the piping has a micro be used to prevent vacuum pump lubricant
leakage. seeping into the piping system.
5. If the leakage is detected, refer to following part “Leak
detection”. Once the leak has been found and fixed, the
gas tightness test should be repeated. During vacuum drying, a vacuum pump is used to lower
the pressure in the piping to the extent that any moisture
6. If not continuing straight to vacuum drying once the present evaporates. At 5 mm Hg (755 mm Hg below
gas tightness test is complete, reduce the system typical atmospheric pressure) the boiling point of water is
pressure to 0.5 - 0.8 MPa and leave the system 0°C. Therefore a vacuum pump capable of maintaining a
pressurized until ready to carry out the vacuum drying pressure of -756 mm Hg or lower should be used. Using
procedure. a vacuum pump with a discharge in excess of 4 L/s and
a precision level of 0.02 mm Hg is recommended. The
Outdoor unit vacuum drying procedure is as follows:
1. Connect the vacuum pump through a manifold with a
pressure gauge to the service port of all stop valves.
2. Start the vacuum pump and then open the manifold
valves to start vacuuming the system.
Nitrogen Liquid pipe MS Indoor unit
A 3. After 30 minutes, close the manifold valves.
Nitrogen High pressure gas pipe B
4. After a further 5 to 10 minutes check the pressure
Nitrogen Low pressure gas pipe C
D gauge. If the gauge has returned to zero, check for
leakages in the refrigerant piping.
Fig. 5-17 5. Re-open the manifold valves and continue vacuum
drying for at least 2 hours and until a pressure difference
Leak detection of 0.1 MPa or more has been achieved. Once the
The general methods for identifying the source of a leak pressure difference of at least 0.1 MPa has been
are as follows: achieved, continue vacuum drying for 2 hours. Close the
manifold valves and then stop the vacuum pump. After 1
1. Audio detection: relatively large leaks are audible. hour, check the pressure gauge. If the pressure in the
piping has not increased, the procedure is finished. If the
2. Touch detection: place your hand at joints to feel for
pressure has increased, check for leakages.
escaping gas.
6. After vacuum drying, keep the manifold connected to
3. Soapy water detection: small leaks can be detected by
the master unit stop valves, in preparation for refrigerant
the formation of bubbles when soapy water is applied to
charging.
a joint.
23
Pressure gauge
Master unit Slave unit Slave unit
NOTE
3
2 Make sure all connected indoor units have
1
been identified.
Charge the refrigerant only after the system
Vacuum pump
has not failed the gas tightness tests and
Field piping
vacuum drying.
1 Low pressure gas pipe stop valve
2 High pressure gas pipe stop valve Volume of refrigerant charged must not
3 Liquid pipe stop valve exceed the designed amount.
Fig. 5-18
Calculating additional refrigerant charge
24
Note: The additional refrigerant charge amount (R3) is 5.10 Electrical Wiring
obtained by summing the additional charge
requirements for each of the outdoor and indoor liquid 5.10.1 Electrical wiring precautions
pipes, as in the following formula, where L1 to L8
represent the equivalent lengths of the pipes of different WARNING
WARNING
diameters. Assume 0.5 m for the equivalent pipe length
of each branch joint. Take note of the risk of electric shocks during
installation.
Additional refrigerant charge amount R3 (kg) = L1 (Φ
6.35) × 0.022 + L2 (Φ9.53) × 0.057 + L3 (Φ12.7) × All the electric wires and components must
0.110 + L4 (Φ15.9) × 0.170 + L5 (Φ19.1) × 0.260 + L6 be installed by an installation personnel with
(Φ22.2) × 0.360 + L7 (Φ25.4) × 0.520 + L8 (Φ28.6) × the proper electrician certification, and the
0.680 installation process must comply with the
applicable regulations.
Total additional refrigerant charge amount (R) is
Use only wires with copper cores for the
equal to the sum of R1, R2 and R3, calculate the
connections.
amount of refrigerant to be charged according to the
formula below: A main switch or safety device that can
disconnect all polarities must be installed,
R (kg) = R1 + R2 +R3.
and the switching device can be completely
disconnected when the corresponding
The procedure for adding refrigerant is as follows: excessive voltage situation arises.
1. Calculate additional refrigerant charge R (kg). Wiring must be carried out in strict
2. Place a tank of R410A refrigerant on a weighing accordance with what is stated in the product
scale. Turn the tank upside down to ensure refrigerant nameplate.
is charged in a liquid state. (R410A is a blend of two Do not squeeze or pull the unit connection,
different chemicals compounds. Charging gaseous and make sure the wiring is not in contact
R410A into the system could mean that the refrigerant with the sharp edges of the sheet metal.
charged is not the correct composition).
Make sure the grounding connection is safe
3. After vacuum drying, the manifold should still be and reliable. Do not connect the earth wire to
connected to the master unit stop valves. public pipes, telephone earth wires, surge
4. Connect the manifold from the pressure gauge to the absorbers and other places that are not
R410A refrigerant tank. designed for grounding. Improper grounding
may cause electric shock.
5. Open the valve where the hose (hose a) meet the
pressure gauge, and open the refrigerant tank slightly Make sure the fuses and circuit breakers
to let the refrigerant eliminate the air. installed meet the corresponding
specifications.
Caution: open the tank slowly to avoid freezing your
hand. Make sure an electric leakage protection
device is installed to prevent electric shocks
6. Set the weighing scale to zero. or fires.
7. Open the manifold valves to begin charging The model specifications and characteristics
refrigerant. (anti high-frequency noise characteristics) of
the electric leakage protection device are
8. When the amount charged reaches R (kg), close the
compatible with the unit to prevent frequent
manifold valves. If the amount charged has not
tripping.
reached R (kg) but no additional refrigerant can be
charged, close the manifold valves, run the outdoor Before power on, make sure the connections
units in cooling mode, and then open the manifold between the power cord and terminals of the
valve A, C and D. Continue charging from the service components are secure, and the metallic
port of low pressure stop valve until the full R (kg) of cover of the electric control box is closed
refrigerant has been charged, then close the manifold tightly.
valve A, C and D. Note: Before running the system, be If HT hydro module connects to the system,
sure to complete all the pre-commissioning checks and
please refer to the installation manual of the HT
be sure to open all stop valves as running the system
hydro module.
with the stop valves closed would damage the
compressor.
Pressure gauge NOTE
Master unit Slave unit Slave unit
Hose a A 3
2 If the power supply lacks N phase or there is
BC 1 an error in the N phase, the device will
R410A malfunction.
refrigerant tank Hose b
D
The N phase must connect to mark N of the
Weighing scale E
Hose d Field piping
Hose c terminal block, or the device will malfunction.
Fig. 5-19 Do not share the same power supply line with
other devices.
25
NOTE 5.10.3 About wiring layout
26
NOTE
Master The communication wiring P, Q, E must through
unit the magnetic ring from the main board to the MS
PQE box or HT hydro module.
PQE
MS box MS box
[Link] Communications wiring
PQE PQE PQE PQE
PQE PQE PQE PQE The communication wiring of the MS box must be
connected to the P, Q, E terminal on the PCB of the
Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit Indoor unit communication terminals block of the outdoor unit. The
The last indoor unit from the same port on the MS box,the communication wiring between outdoor units must be
communication wiring should not route back to the port as connected to the H1, H2, E terminals on the PCB of the
this will form a closed loop. communication terminals block of the outdoor unit.
Fig. 5-22
X Y E P Q E O A E H1 H2 E
NOTE
Three-core shielded cable should be used for
communication wiring. The cross-sectional area
of each core of the communication wiring is not To To MS or HT To To ODU
less than 0.75 mm2, and the length must not centralized hydro module kilowatthour communication
exceed 1200 m. A communication error may controller communication meter bus
result when the communication wiring exceeds bus
these limitations. Fig.5-24
communication connections
Terminals Connection
[Link] Place and fix communication wiring
OAE Connect to kilowatthour meter
Place the communication wiring along the front of the
unit, and secured with a corresponding tie. XYE Connect to centralized controller
Connect to MS box or HT hydro module
PQE
communication bus
H1 H2 E Connect to ODU communication bus
X Y E P Q E O A E H1 H2 E
a d c a
a Wire clamp
c Magnet ring
d Tie wrap
Fig. 5-23
27
Installation of a single outdoor unit is as below: 5.10.5 Connecting the power cord
ODU [Link] Fixing the power cord
P Q E H1 H2 E 8-12HP
MS
P Q E PQ E
PQ E PQ E P QE
Fig.5-25
MS
PQ E PQ E 14-20HP
Fig.5-26
NOTE
When there are multiple outdoor units in the
same system, the H1, H2, E of one unit must
be connected to the H1, H2, E of another
unit. Connection to the P, Q, E will cause a
system malfunction. Fig.5-27
In systems with multiple outdoor units, each
outdoor unit should be set address. Only the
master outdoor unit can communicate with
MS box or HT hydro module.
Before the performance test, set the number
of the indoor unit, the address of the outdoor
unit. After the test run is completed, you
cannot randomly change these DIP switches.
28
[Link] Power cord connections The size of the screws (power supply terminal
specifications) and recommended torque are as follows:
NOTE
Screw specification Tightening torque, N.m
Do not connect the power supply to the M8 5.5~7.0
communication terminal block. Otherwise,
the whole system may fail.
Steps to fix the power cord:
You must first connect the earth line (note
that you should use only the yellow-green 1. First, peel part of the skin of the outermost insulating
wire to connect to earth, and you must turn off layer (refer to the third point below for the specific
the power supply when you are connecting length). Connect the power cable to the terminal, and
the earth line) before you connect the power install the screws.
cord. Before you install the screws, you must 2. Position the wire clip. Be careful not to reverse the first
first comb through the path along the wiring step, or it will be difficult to install the screws.
to prevent any part of the wiring from
becoming exceptionally loose or tight 3. The wire clip has been fixed at a position on the sheet
because the lengths of the power cord and metal near the terminal of the electric control box. Put the
earth line are not consistent. power cable in the corresponding slot between the base
and upper cover. Select the appropriate slot based on
The wire diameter must comply with the the specific diameter of the cable. When the
specified specification, and make sure the cross-sectional area of the power cable is less than 10
terminal is screwed tight. At the same time, mm2, place the entire power cord inside the slot. At this
do not subject the terminal to any external time, make sure both the length of the peel and the
force. length of the terminal are less than 70 mm, as shown
Do tighten the terminal with an appropriate below.
screwdriver. Screwdrivers that are too small
may damage the terminal head, and cannot
tighten it.
Excessive tightening of the terminal may
cause the screw thread to deform and slip,
making it impossible to connect the
components securely.
Only use a ring terminal to connect the power
cord. Non-standard cable connection will
lead to poor contact which may in turn cause
exceptional heating and burning. The figure
below demonstrates both the correct and
wrong connections.
Fig.5-29
Power supply
When the cross sectional area of the power cable
exceeds 10 mm2, place the power cables separately in
L1 L2 L3 N the slot. When the skin is peeled, make sure the sum of
the length of the peel and the length of the terminal is
between 100 mm and 200 mm, as shown below.
L1 L2 L3 N
L1 L2 L3 N
L1 L2 L3 N
Fig.5-30
Then, use 3 pieces of M4 * 30 mm screws to secure the
upper cover. At the same time, be careful not to screw it
too tight. If you use excessive force to twist to the end,
you may destroy the protection layer of the power cable.
Fig.5-28
29
NOTE ON
S13 0 Reserved
Do not connect the power cables of multiple
1
outdoor units in series. The power cable of each
outdoor unit must be drawn out by the power
supply control box.
Outdoor unit address setting, Only
0, 1, 2 should be selected(default
ENC1 0-2
is 0), 0 is for master unit; 1, 2 are
for slave units.
6 CONFIGURATION Outdoor unit capacity setting,
6.1 Overview ENC2 0-5 Only 0 to 5 should be selected, 0
to 5 are for 8HP to 18 HP.
This chapter describes how the system configuration can Outdoor unit network address
be implemented once the installation is complete, and ENC4 0-7 setting, Only 0 to 7 should be
other relevant information. selected. (default is 0)
It contains the following information:
Implement field settings 0-F The number of indoor units is in
the range 0-15.
Energy-saving and optimized operation 0-9 on ENC3 indicate 0-9 indoor
ON units; A-F on ENC3 indicate
Using the Leak Check function
000 10-15 indoor units;
123
i INFORMATION
The installation personnel should read this 0-F The number of indoor units is in
chapter. the range 16-31.
0-9 on ENC3 indicate 16-25
ON indoor units; A-F on ENC3
001 indicate 26-31 indoor units.
6.2 Dial Switch Settings 123
means 0 means 1
0-F The number of indoor units is in
000 Zero static pressure (Factory default) ENC3 the range 32-47.
ON 001 Low static pressure mode (20Pa) &S12 0-9 on ENC3 indicate 32-41
ON indoor units; A-F on ENC3
S4 010 Medium static pressure mode (40Pa)
010 indicate 42-47 indoor units.
1 2 3 011 High static pressure mode (60Pa)
123
100 Super high static pressure mode (80Pa)
ON
S6-1 0 Reserved 0-F The number of indoor units is in
the range 48-63.
12 3 0-9 on ENC3 indicate 48-57
ON
ON 0 Only reverse cycle defrosting is indoor units; A-F on ENC3
allowed (default) 011
S6-2 indicate 58-63 indoor units.
Continuous heating and reverse cycle 123
12 3 1
defrosting are allowed
ON
0
S6-3 0 Reserved
12 3 The number of indoor units is 64.
ON
ON 100
S7 0 Reserved 123
1
ON 0 Night silent time is 6h/10h.
S8-1 0 Reserved 1 Night silent time is 6h/12h.
12 3 2 Night silent time is 8h/10h.
ON
0 Start-up time is 12 minutes (default)
3 Night silent time is 8h/12h.
S8-2 ENC5
1 Start-up time is 7 minutes 4 No silent mode.(default)
12 3
ON 8 Silent mode.
S8-3 0 Reserved
A Super silent mode.
12 3 Set silent mode via centralized
ON F
0 No automatic dedusting (default) controller.
S9
1 1 Auto dedusting(need customization)
ON 0 No forced commissioning(default)
S10
1 Force commissioning
1
30
6.3 Digital Display and Button CAUTION
Settings Operate the switches and push buttons with
an insulated stick (such as a closed ball-point
DSP1 DSP2 pen) to avoid touching of live parts.
Querying exteral parameters and setting
menu parameters are only allowed on the
auxiliary module.
The auxiliary module position is shown in the
following figure.
MENU DOWN UP OK
Parameters Parameters
Outdoor unit state displayed on displayed on DSP2
DSP1
Button Function
Press "menu"
SW3 (UP) In menu mode: previous and next buttons Press "up" or "down" to
for menu modes. choose "X" Press "OK" to confirm "Y"
SW4 Not in menu mode: previous and next
(DOWN) buttons for system check information.
SW5 Display "-nX"
Enter / exit menu mode.
(MENU)
SW6
Confirm to enter specified menu mode.
(OK) Press "menu"
Press “OK” to confirm "X"
6.3.3 Menu mode
Only master unit has the full menu functions, slaves units
only have error codes check and cleaning functions. Display "-nXY"
Confirm “-nXY”
31
MENU Description Note MENU Description Note
n11 Test operation 1 nC2=1:Remote shut down setting #2:
n14 Cooling test 1 nC2 System stops when the circuit (R-OFF1) 1
n15 Heating test 1 is 'open'
32
6.3.4 UP / DOWN system check button
Before pressing UP or DOWN button, allow the system to operate steadily for more than an hour. On pressing UP or DOWN
button, the parameters listed in below table will be displayed in sequence.
33
Dsp1 content Parameters displayed on DSP2 Remarks
50 Reserved
51 Last recorded fault protection code
-- --
34
7 COMMISSIONING 7.3 Checklist before Test Run
7.1 Overview Once this unit is installed, check the following items first.
After all the following checks have been completed, you
After installation, and once the field settings have been must shut down the unit. This is the only way to start the
defined, the installation personnel is obliged to verify the unit again.
correctness of the operations. Hence, you must follow
the steps below to perform the test run. Installation
Check if the unit is installed correctly to prevent
This chapter describes how the test run can be carried
strange noises and vibrations when the unit starts.
out once the installation is complete, and other relevant
information. Field wiring
Based on the wiring schematic and the relevant
The test run usually includes the following stages: regulations, make sure the field wiring is based on
1. Review the "Checklist Before Test Run". the instructions described in section 5.10 on
connecting wires.
2. Implement the test run. Earth line
3. If necessary, correct the errors before the test run Make sure the earth line is connected correctly,
completes with exceptions. and the grounding terminal is tight.
Insulation test of main circuit
4. Run the system
Use the megameter of 500V, apply a voltage of
500V DC between the power terminal and the
7.2 Things to Note During Test Run earth terminal. Check that the insulation
resistance is above 2 MΩ. Do not use the
WARNING megameter on the transmission line.
Fuses, circuit breakers, or protection devices
During the test run, the outdoor unit operates at Check that the fuses, circuit breakers, or locally
the same time with the MS boxes and indoor installed protection devices comply with the size
units connected to it. It is very dangerous to and type specified in section 4.4.2 on the
debug the MS boxes or indoor units during the requirements for safety devices. Make sure you
test run. use fuses and protection devices.
Internal wiring
Do not insert fingers, sticks, or other items into
Visually inspect if the connections between the
the air inlet or outlet. Do not remove the fan
electrical component box and the interior of the
mesh cover. When the fan rotate is set a high
unit is loose, or if the electrical components are
speed, it may cause bodily injury.
damaged.
Piping dimensions and insulation
NOTE Make sure the installation piping dimensions are
correct, and the insulation work can be carried out
Note that the required input power may be normally.
higher when this unit is run for the first time. This Stop valve
phenomenon is due to the compressor which Make sure the stop valve is open on both the
needs to run for 50 hours before it can achieve a liquid, low pressure and high pressure gas sides.
stable operating and power consumption state. Equipment damage
Make sure the power supply is turned on 12 Check for damaged components and extruded
hours before operations so that the crankcase piping inside the unit.
heater is properly energized. This is also to
Refrigerant leak
protect the compressor.
Check for refrigerant leaks inside the unit. If there
is a refrigerant leak, try to repair the leak. If the
repair is not successful, please call the local
i INFORMATION agent. Do not come in contact with the refrigerant
The test run can be carried out when the leaking from the refrigerant piping connections. It
ambient temperature is within the required range may cause frostbite.
as Fig.7-1. Oil leak
Check if there is oil leaking from the compressor.
Avg. indoor ambient If there is an oil leak, try to repair the leak. If the
repair is not successful, please call the local
Out of
temperature /°C
range
agent.
Air inlet/outlet
Test run Check for paper, cardboard or any other material
(cooling) that may obstruct the air inlet and outlet of the
equipment.
Test run Out of
(heating) range Add additional refrigerant
The amount of refrigerant to be added to this unit
-25 -5 5 30 48 Min. outdoor ambient should be marked on the "Confirmation Table”
temperature /°C which is placed at electrical control box front
Fig.7-1 cover.
Installation date and field settings
During the test run, the outdoor units, MS boxes and
Make sure the installation date is recorded on the
indoor units will start at the same time. Make sure all the
label of the electric control box cover, and the field
preparations for the outdoor units, MS boxes and indoor
settings are recorded as well.
units have been completed.
35
7.4 About Test Run 8 MAINTENANCE AND REPAIR
The following procedures describe the test run of the
whole system. This operation checks and determines the i INFORMATION
following items:
Arrange for the installation personnel or service
Check if there is a wiring error (with the agent to carry out one maintenance every year.
communication check of the indoor unit).
Check if the stop valve is open.
Determine the length of the pipe. 8.1 Overview
This chapter contains the following information:
i INFORMATION
Take electrical hazards preventive measures during
Before you start the compressor, it may take system maintenance and repair.
10 minutes to achieve a uniform cooling
state.
8.2 Safety Precautions for
During the test run, the sound of the cooling
mode in operation or the solenoid valve may
Maintenance
become louder, and there may be changes in
the displayed indicators. This is not a NOTE
malfunction.
Before you carry out any maintenance or repair
work, touch the metal parts of the unit to
dissipate static electricity and protect the PCB.
7.5 Test Run Implementation
1. Make sure all the settings you need to configure are 8.2.1 Prevent electrical hazards
completed. See section 6.2 on the implementation of the
When maintaining and repairing the inverter:
field settings.
1. Do not open the cover of the electrical component box
2. Turn on the power supply of the outdoor unit, MS box
within 5 minutes after the power is switched off.
and the indoor units.
2. Verify that the power supply is switched off before you
3. Use the menu mode "n11" to enter the test run
use the measuring instrument to measure the voltage
according to the method in section 6.3.3.
between the main capacitor and the main terminal
ensure that the capacitor voltage in the main circuit is
i INFORMATION less than 36 VDC. the position of main terminal have be
shown in the Wiring nameplate(The port of CN38 on the
Make sure the power supply is turned on 12
commpressor drive board).
hours before operations so that the crankcase
heater is properly energized. This is also to 3. Before you come in any contact with the circuit board
protect the compressor. or components (including the terminals), make sure that
static electricity in your own body is eliminated. You can
touch the sheet metal of the outdoor unit to achieve this.
If conditions permit, please wear anti-static bracelet.
7.6 Rectifications after Test Run is 4. During maintenance, pull out the plug connecting to
Completed with Exceptions the power cord of the fan to prevent the fan from rotating
when it is windy outside. The strong winds will cause the
The test run is considered complete when there is no fan to rotate and generate electricity which can charge
error code on the user interface or the outdoor unit the capacitor or terminals, leading to an electric shock.
display. When an error code is displayed, rectify the At the same time, do take note of any mechanical
operation based on the description in the error code damage. The blades of a high speed rotating fan are
table. Try to conduct the test run again to check that the very dangerous and cannot be operated by one person
exception has been corrected. alone.
36
9 ERROR CODES
Table 9-1: Error code table
Displayed
Error or protection definition Remarks
content
E0 Communication error between outdoor units Only displayed on the slave unit with
the error
E2 Communication error between MS and master unit Only displayed on the the master unit
E4 T3/T4 temperature sensor error Displayed on the unit with the error
E5 Abnormal power supply voltage Displayed on the unit with the error
E7 Discharge temperature sensor error (T7C1) Displayed on the unit with the error
E8 Outdoor unit address error Displayed on the unit with the error
E9 EEPROM mismatch of compressor Displayed on the unit with the error
F1 DC bus voltage error Displayed on the unit with the error
F3 T6B temperature sensor error Displayed on the unit with the error
F5 T6A temperature sensor error Displayed on the unit with the error
zF6 Electronic expansion valve connection error Displayed on the unit with the error
F9 T5 temperature sensor error Displayed on the unit with the error
FA T8 temperature sensor error Displayed on the unit with the error
Fb T9 temperature sensor error Displayed on the unit with the error
Fc TL temperature sensor error Displayed on the unit with the error
Fd T7 temperature sensor error Displayed on the unit with the error
H0 Communication error between main board and compressor drive board Displayed on the unit with the error
H2 Qty. of outdoor unit decreases error Only displayed on the the master unit
H3 Qty. of outdoor unit increases error Only displayed on the the master unit
H4 Compressor inverter module protection Displayed on the unit with the error
H5 Low pressure protection lock out (P2 3X in 60 minutes) Displayed on the unit with the error
H6 Compressor discharge temperature protection ( P4 3X in 100 minutes) Displayed on the unit with the error
H7 Qty. of indoor units mismatching Only displayed on the the master unit
H8 High pressure sensor error Displayed on the unit with the error
xH9 DC fan module protection ( P9 10X in 120 minutes) Displayed on the unit with the error
Hb Low pressure sensor error Displayed on the unit with the error
yHd Slave unit malfunction(y=1,2 ,1Hd stands for slave unit 1 error) Only displayed on the the master unit
C7 Compressor inverter module temperature protection ( PL 3X in 100 minutes) Displayed on the unit with the error
P1 High pressure protection Displayed on the unit with the error
P2 Low pressure protection Displayed on the unit with the error
P31 Primary current protection Displayed on the unit with the error
P32 Secondary current protection Displayed on the unit with the error
P4 Discharge temperature protection or discharge temperature switch protection Displayed on the unit with the error
In the event of S10=ON, a forced test operation is set. However, a test
U0 Displayed on the unit with the error
operation is not performed for 30 minutes after power-on
xP9 DC fan module protection Displayed on the unit with the error
PL Compressor inverter module temperature protection Displayed on the unit with the error
PP Compressor discharge insufficient superheat protection Displayed on the unit with the error
A0 Emergency stop Displayed on the unit with the error
A1w Refrigerant leakage protection Displayed on the unit with the error
CA2 The system is connected to TVR DX AHU control box only Displayed on the unit with the error
CA3 The system is connected only to the HT hydro module Displayed on the unit with the error
CA4 The system is only connected to TVR DX AHU control box + HT hydro module Displayed on the unit with the error
The system is simultaneously connected to TVR indoor + TVR DX AHU Displayed on the unit with the error
CA5
control box + HT hydro module
Cb1 TVR indoor is beyond the connection range Displayed on the unit with the error
Cb2 TVR DX AHU control box is beyond the connection range Displayed on the unit with the error
Cb3 The HT hydro module is beyond the connection range Displayed on the unit with the error
Cb4 The Qty. of IDUs connected to the system is beyond the connection range Displayed on the unit with the error
L0 Inverter compressor module error
L1 DC bus low voltage protection
37
Displayed
Error or protection definition Remarks
content
L2 DC bus high voltage protection
L3 Reserved
L4 MCE error
L5 Zero speed protection
L6 Motor parameter error
L7 Phase sequence error
L8 Compressor frequency hopping error
LA PED software verification failed
Note:
1. 'x' is a placeholder for the fan address, with 1 representing fan A and 2 representing fan B.
2. 'y' is a placeholder for the address (1 or 2) of the slave unit with the error.
3. 'z' is a number for the electronic expansion valve, with 1 representing electronic expansion valve A and 3 representing
electronic expansion valve C.
4. 'w' is a placeholder for the protection mode of refrigerant leakage, with 1 representing the system should force to shutdown
after the protection, 2 representing the system should force to shutdown after the protection in 12 hours and 3 representing the
system should force to shutdown after the protection in 24 hours.
10 DISPOSAL
The dismantling of the unit, and treatment of the refrigerant, lubricating oil and othercomponents must be carried out in
accordance with the applicable law.
11 TECHNICAL DATA
11.1 Dimensions
1635
1635
1340
990
825
790
38
11.2 Maintenance Space: Outdoor For multi-row installation
Unit
Make sure there is sufficient space around the unit for
1m
maintenance work, and the minimum space for air inlet
and air outlet is reserved (see below to select a feasible
method). 1m
NOTE
Ensure enough space for maintenance. The
1m
units in the same system must be at the same
height.
Outdoor units must be spaced such that
sufficient air may flow through each unit.
Sufficient airflow across heat exchangers is
essential for outdoor units to function
properly.
1m
Air-out
Air-out
Air-in
1m
Air-in
Air-in
800mm
Air-in
100-500 mm A
C
B
800mm
A A
B B
39
If the particular circumstances of an installation require a
unit to be placed closer to a wall. Depending on the
height of adjacent walls relative to the height of the units,
ducting may be required to ensure proper air discharge.
In the situation depicted, the vertical section height of
ducting should be at least H-h.
H- h
H
40
11.3 Component Layout and Refrigerant Circuits
8-12HP
EEVA T9 3
19 TL T5
T8 5
T6A
16 T4 T3 9 EEVC
E S C ST1
T6B 4
20
6
10 PH T7
7
Pressure relief value
21
SVC
2 14 12 PL
(customization option)
8
HPS
DTS
SV5
O/S SV7
SV8A
11 18
17 T7C1 13
1
ACC 15
9 10 11 12 13 14 15
16
1 Inverter compressor
2 Discharge temperature switch
17 3 Plate heat exchanger
4 Electronic expansion valve EEVC
18 5 Stop valve (liquid side)
6 Stop valve (high pressure gas side)
7 Stop valve (low pressure gas side)
Refrigerant charge solenoid valve(SVC)
8 (customization option)
9 Electronic expansion valve EEVA
10 High pressure sensor
8 7 6 5 4 3 2 1
11 Hot gas bypass solenoid valve(SV7)
12 Low pressure sensor
13 Oil separator
14 High pressure switch
19 15 Gas-liquid separator
16 Heat exchanger
17 Injection solenoid valve(SV8A)
18 Injection bypass solenoid valve(SV5)
19 Inverter fan A
20 4-way valve
21 Pressure relief value (customization option)
41
14-20HP
22 16
EEVA 3
TL T5 5
T8
T6A
15 T4 T3 8 EEVC
T6B 4
E S C ST1
20
6
9 PH
7
Pressure relief value
19
SVC
2 13 11 PL (customization option)
18
HPS
DTS
SV5
O/S SV7
SV8A
10 21
17 T7C1 12
1
ACC 14
8 9 10 11 12 13 14
1 Inverter compressor
2 Discharge temperature switch
3 Plate heat exchanger
15 4 Electronic expansion valve EEVC
5 Stop valve (liquid side)
6 Stop valve (high pressure gas side)
7 Stop valve (low pressure gas side)
8 Electronic expansion valve EEVA
9 High pressure sensor
10 Hot gas bypass solenoid valve(SV7)
11 Low pressure sensor
7 6 5 4 3 2 1
12 Oil separator
13 High pressure switch
14 Gas-liquid separator
22 16 15 Heat exchanger
16 Inverter fan B
17 Injection solenoid valve(SV8A)
Refrigerant charge solenoid valve(SVC)
18 (customization option)
17 19 Pressure relief value (customization option)
21 20 4-way valve
21 Injection bypass solenoid valve(SV5)
22 Inverter fan A
42
11.4 Fan Performance
8HP unit fan performance 14HP unit fan performance
120 120
40Pa
60 40Pa 60
40 40 20Pa
20Pa
0Pa 0Pa
20 20
9000(rated) 14000(rated)
0 0
7650 8150 8650 9150 9650 10150 11900 12900 13900 14900 15900
Air flow(m3/h) Air flow(m3/h)
80 60Pa 80
60Pa
60 40Pa 60
40Pa
40 40
20Pa 20Pa
0Pa 0Pa
20 20
9500(rated)
0 14900(rated)
0
8075 8575 9075 9575 10075 10575 13500 14500 15500 16500
Air flow(m3/h) Air flow(m3/h)
80 60Pa 80 60Pa
40Pa
60 40Pa 60
20Pa
40 20Pa 40
0Pa 0Pa
20 20
10000(rated)
15800(rated)
0 0
8500 9000 9500 10000 11000 11500 14000 15000 16000 17000
Air flow(m3/h) Air flow(m3/h)
43
11.5 Outdoor Unit Ducting Option B – Longitudinal ducting (unit: mm)
D
A
2. Each duct should contain no more than one bend. Radius
3. Vibration isolation should be added to the connection 750
90
between the unit and the ducting to avoid B
vibration/noise.
θ
4. Installing louvers is required as doing for safety, they
100
should be installed at an angle no greater than 15° to the
horizontal, to minimize the impact on airflow.
5. If more than one outdoor units need ducting, each Air outlet louver
outdoor unit should has independent ducting, it cannot
share one ducting for more than one outdoor units.
6. According to the actual static pressure of the outdoor
704
unit ducting, an appropriate static pressure mode should
be set through “S4” dial code.
8 × ST3.9
self-threading
Ducting for 8-12HP screws
Option A – Transverse ducting (unit: mm)
Support
750 C Radius E
D A
Radius
B 731 Remove
90
the steel
mesh first
θ
100
A A ≥ 300
Air outlet louver
B B ≥ 250
C C ≤ 3000
D D ≥ 750
E E = A + 750
θ θ ≤ 15°
8 × ST3.9
self-threading ESP(Pa) Remarks
screws
0Pa Factory default
0-20Pa Remove steel mesh and connect to duct<3m long
20-80Pa Dial switch S4 setting
Remove the
steel mesh first
A A ≥ 300
B B ≥ 250
C C ≤ 3000
D D ≥ 731
E E = A + 731
θ θ ≤ 15°
44
Ducting for 14-20HP Option B – Longitudinal ducting (unit: mm)
Option A – Transverse ducting (unit: mm)
Support
Support
Radius E C Radius E
1290 C
D A
Radius
D
630
A
90 B Radius
90
1290
θ B
100
100
Air outlet louver
12 × ST3.9
self-
threading
screws
Remove
the steel
meshes first
Remove
the steel
A A ≥ 300 meshes
first
B B ≥ 250
C C ≤ 3000
D D ≥ 630
E E = A + 630
θ θ ≤ 15° A A ≥ 300
B B ≥ 250
C C ≤ 3000
D D ≥ 1290
E E = A + 1290
θ θ ≤ 15°
ESP(Pa) Remarks
0Pa Factory default
0-20Pa Remove steel mesh and connect to duct<3m long
20-80Pa Dial switch S4 setting
45