Pilot Operated Directional Valve

DG3V-5-10 Design
Solenoid Controlled Pilot Operated Directional Valve
DG5V-5-10 Design

General description Features and Benefits

DG*V-5 valves are used All spools have been de- • High pressure and flow • Optional mainstage spool
primarily for controlling the signed to provide good capability for maximum position monitoring switch
starting, stopping and direc- low shock, fast response cost-effectiveness. (CE marked)
tion of fluid flow. characteristics which can be • Low headloss to minimize
Two series of valves, DG5V enhanced by optional stroke power wastage.
solenoid controlled, pilot and/or pilot choke adjust-
ments. • Low shock characteristics
operated and DG3V pilot to maximize machine life.
operated models are avail- Models include spring offset,
able with a wide selection of spring centered and detented • Facility to change solenoid
spools. These include meter- versions. coils without disturbing the
in and meter-out spools and hydraulic envelope.
a regeneration type that can • The many optional fea-
obviate extra valves essential tures, particularly for DG5V
in traditional circuit arrange- valves, permit matching
ments. to virtually every applica-
tion within the valve’s
power capacity.

Typical Section

H DG5V-5-2C

H-2 EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015

Model Codes

For pilot operated valves:

(F3-)DG3V-5- ** * (-*)-1*

1 2 3 4 14

For solenoid controlled, pilot operated valves:

(F6-)DG5V-5-** ** (**) (- P**) (-E) (-T) (*) - (V) M - ***** (L) ** - * -* -10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 F6 – Viton 5 Main Stage Spool 7 Pilot Drain 10 Flag Symbol
Blank – Buna Nitrile/ Monitoring Switch Arrangement M – Electrical options and
High CAN Blank – None T – Valve configured for features
PCA – Center sensing switch internal pilot valve drain
2 Spool Type on “A” port end (port “Y” must be blanked 11 Solenoid Type/
See “Functional Symbols” PCB – Center sensing switch off, e.g. at the valve Connection(s)
section on pages 5-6. on “B” port end mounting face, when U – ISO4400, DIN43650 connector
PDA – Double offset sensing using internal drain) U1 – ISO4400 fitted with PG11
3 Spool Spring switch on “A” port Omit for external drain plug
Arrangement end U6 – ISO4400 with fitted DIN plug
from port “Y”.
A – Spring offset, end-to-end PDB – Double offset sensing with lights
 See 15 for pressure limits. KU – Top exit flying lead (150mm)
AL – Same as “A” but left switch on “B” port
KUP4 – Junior timer (Amp)
hand build end
8 Pilot Valve Manual connector
B – Spring offset, end-to- PCD – Center sensing switch
Override Option KUP5 – Integral Deutsch
on “A” port end and
center 
double offset sensing Blank – Plain override(s) on
connector H
FW – Flying lead with 1/2” NPT
BL – Same as “B” but left switch on “B” port solenoid end(s) thread wiring housing
hand build  end  only.  FTW – Fly. lead wired terminal
C – Spring centered  PPA – Offset sensing W – Twist & lock override in block & 1/2” NPT thread
proximity switch “A” solenoid ends DC only wiring housing
N – No-spring detented  H – Water-resistant FPA3W – Fly. lead, 3 Pin
port end connector & 1/2” NPT
 Not available for DG3V-5 PPB – Offset sensing override(s) on solenoid thread wiring housing
proximity switch “B” end(s)  FPA5W – Fly. lead, 5 pin connector
4 Spool Control port end Z – No override at either end & 1/2” NPT thread
1 – Stroke adjustments, both PPD – Offset sensing wiring housing
 No overide in non solenoid end of
ends  proximity switch both single solenoid valve.
2 – Pilot choke (dual) ends  12 Indicator Lights
adjustments * The spool position monitoring switch 9 Solenoid Identity Blank – None
27 – Dual pilot choke and shown on this technical document is CE Method L – Solenoid indicator lights•
stroke adjustment “A” marked and certified and complies to •Flying lead coil type only
V – Solenoid “A” at port “A”
port end only  European Standard EN 61000-6-4: 2001
(Emissions) for Class A and European end of pilot valve body
28 – Dual pilot choke and
Standard EN 61000-6-2: 2001 (Immunity). and/or solenoid “B” at
stroke adjustment “B”
Not applicable for spool 8 model port “B” end of pilot valve
port end only 
body, independent of
3 – Pilot choke and stroke
6 Pilot Pressure Supply main-stage port locations
adjustments 
E – Valve configured for and spool type.
7 – Stroke adjustment “A”
external pilot supply to Omit (except as noted
port end only 
port “X” below) for US ANSI
8 – Stroke adjustment “B”
Omit for internal pilot supply B93.7 standard requiring
port end only 
(port “X” must be blanked solenoid “A” energization
 Not applicable to DG5V-5-*B(L) models.
off, e.g. at the valve mounting to connect main ports P
 Not applicable to models shown in the and A and/or solenoid “B”
“Spring offset, end-to-center, opposite face, when using internal pilot
hand” section on page 6 supply) energization to connect
P and B, independent of
 Not applicable for spool “8”
solenoid location.
models
Note: The “V” code is always used for
valves with type “8” spool as the solenoid
identity is the same for both methods of
identification.

EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015 H-3

 Model Codes (Contd.)

13 Surge Suppressor/
15 Port T or Y Maximum
damper Pressure†
D1 – Diode positive bias 6 – 160 bar (2300 psi), for AC
D2 – Negative bias solenoids only
D7 – Transorb type 7 – 210 bar (3000 psi), for DC
solenoids only
See Page12 for circuit details
† This pressure rating (determined by the
pilot valve drain port) is applicable to:
14 Coil Rating

1. Port T when using internal drain (“T” at
B – 110V AC 50Hz/120V AC position 6)
60 Hz
2. Port Y when using external drain (no
BL – 110V 50 Hz/120V 60 Hz
symbol at position 6)
D – 220V AC 50 Hz/240V
AC 60 Hz
16 Design Number
DS – 28V DC 30 watt
G – 12V DC
GL – 12V DC
H – 24V DC
HL – 24V DC
HM – 24V DC 8 watt

Application Notes
Pilot Pressure
a. Pilot pressure must in the last selected ends of the main-stage valve if held shifted under
always exceed tank position, provided for adjusting the stroke in pressure for long periods
line pressure by at least that pilot pressure is one or both directions. One of time, may stick and
the requisite minimum maintained. If pilot use of stroke adjusters is not move readily due to
pilot pressure. This also pressure fails, or falls for controlling the metering fluid residue formation.
applies when combining below the minimum, the characteristics of “X*” or It may therefore need
open center spools (0, 1, main spool will spring “Y*”- type spools. (See to be cycled periodically
8, 9 and 11) with internal center. model code #4.) to prevent this from
pilot pressure, but they Caution: Because of this in-built Pilot Choke Adjustment happening.
should be used only with feature the flow conditions of the Options b. Surges of fluid in a
externally drained valves. center position must be selected common drain line
These provide a meter-out
b. Internally drained valves with care, for the effect on both flow control system to the serving two or more
may be used only when the direction of flow and the pilot fluid in the pilot chambers valves can be of
surges in the tank pressure. of main-stage valves. It sufficient magnitude
line cannot possibly allows the velocity of the to cause inadvertent
overcome the minimum Stroke Adjustment Options mainstage spool to be shifting of the spools.
pilot pressure differential These control the maximum controlled, thereby reducing It is recommended that
referred to above. opening of the main spool/ transient shock condition. For circuit protection be
When the possibility of body passages by adjusting optimum results, a constant used, such as separate
pressure surges in the the limits of spool stroke. By reduced pilot pressure is drain lines.
tank line exist, externally this means, the response recommended. c. Control by stroke
drained valves are time and the pressure drop adjusters, pilot chokes
Control Data, General
recommended. across the valve for any and minimum-pilot-
a. Dependent on the
c. When DG5V-7-*N valves particular flow rate can be pressure generator
application and the
are de-energized the pilot controlled. Stroke adjusters options is described on
system filtration, any
and main spools remain can be fitted at either or both this page.
sliding spool valve,

H-4 EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015

Functional Symbols

Spool Types Notes:

Shown in 3-position form, plus 2 transients. 1. In certain 2-position valves,
the “o” position becomes an
b o a additional transient, i.e. in
b o a DG5V-5-**A(L) and
0 DG5V-5-**N valves.
521
 Only 35A available.
1
X2

2
Y2

3
X33

6
Y33

9
8

11
 35

31
H
33
52

DG3V-5 Pilot Operated Models

Comprehensive and simplified symbols.
Spring Centered, DG3V-5-**C Models with Pilot Choke DG3V-5-2C DG5V-5-3C-2-E-T
DG3V-5-**C Module
p
Spool types: All Obtained by specifying “2” at Model
Code position 4 2
4 A B

P T
3
1

b o a
1 B
o a A
b X P T Y B A
X P T Y B A
T
X P T Y B A Note that for clarity pilot lines (dotted
lines in illustrations) are omitted from X P T Y B A
B A the main-stage nameplate.
B A
X b o a Y X b o a Y

P T
“a” and “b” interchanged for spool type 8 P T

Symbols on Nameplates
Typical illustrations for:
Control elements (i.e. nameplates including model Referring to the examples, 2. On cover plate (DG3V-5)
solenoid pilot valve, choke code and symbols. The main nameplates are located as 3. On pilot choke module
module, cover plate) used stage carries the model code follows: (DG5V-5)
with size 5 main stage valves of the 2-stage valve and the 1. On main stage (DG3V- 5/
are standard Eaton units functional symbol of the 4. On pilot stage valve
DG5V-5) (DG5V-5)
complete with their individual main stage spool.

EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015 H-5

 1

Functional Symbols
b o a
b o a b o a
b o a b o a 2 3

X P T Y B A X X P PT T Y Y BB A
A
X P T Y B A X P T Y B A
B A B A
B A B A A B
DG5V-5, Solenoid Controlled, Pilot Operated Models 
b a b a
b a b a
Comprehensive and simplified symbols shown configured for b o a
external pilot supply and internal drain P T Y
P T Y
P T Y P T Y

Spring Offset, End-to-End, Spring Offset, End-to-End, Opposite Spring Offset, End-to-Center Spring
X POffset,
T End-to-Center,
Spring Offset, End-to-Center Spring Offset, End-to-Center,
DG5V-5-**A Hand, DG5V-5-**AL Models Spool types Opposite Hand
Models Spool types Opposite Hand
DG5V-5-**B 0, 2, 52 Models Spool types
Spool types: 0, 2, 6,
DG5V-5-**B 0, 35, 52
2, 52 Models
Spool types: 0, 2, 6,Spool
52 types DG5V-5-*BL 8 DG5V-5-*B 8
DG5V-5-*BL 8 DG5V-5-*B 8
DG5V-5-**BL 0, 2, 52
DG5V-5-**BL 0, 2, 52
1

b o a
b o a b o a b o a 2 b o a3
b o a b o a
X P T Y B A
X P T Y B A X P T Y B A X P Y B A X P T Y B A
X P Y B A X P T Y B A
B A B A A B A A B B
A B A B
b a b a b o o a
b o o a b o a

P T Y P T Y P T Y P T Y
P T Y P T Y
Spring Centered, DG5V-5-**C Detented, DG5V-5-**N
Spring Offset,
Spring Centered, DG5V-5-**C
End-to-Center Detented,
Spring DG5V-5-**N
Offset, End-to-Center,
DG5V-5 Options X P T
Spring Offset, End-to-End, Spring Offset, End-to-End, Opposite Spool types: All Spool types: 0, 2, 6, 52
Spool types: All Spool types
Models Spool types:
Opposite 0, 2, 6, 52
DG5V-5-**A Hand, Hand
DG5V-5-**AL The following are shown in a
DG5V-5-**B 0, 2, 52 Models Spool types
Spool types: 0, 2, 6, 35, 52
DG5V-5-*BL 8 Spool types: 0,82, 6, 52
DG5V-5-*B DG5V-5-**C example:
H DG5V-5-**BL 0, 2, 52
1. Pilot choke module 1
2. External pilot connection
3. Internal drain
o b o a
b a
b o a b o a

bP o a
X P T Y B A X T Y B A
X P
T Y B A X P T Y B A
bA o ba B o a A B 2 A B 3
bA ob aBo a

b o a X P
b aT Y B A
X b P o aP YT a
X BY AB A X X Pb PT TY YB BA A
A B B A A B B A A B
P T Y P T Y
P T Y P T Y
b o b a o ab a
o a
b
 Subject to availability of pilot pressure.
P TP TY Y P PT TY Y
 All main-stage assemblies are spring-centered. The conditions described
Spring Centered, DG5V-5-**C Detented, DG5V-5-**N
depend on the
SpoolSpring
availability of pilot pressure
Offset, End-to-Center
types: All
in excess
SpoolSpring
of 4.5 bar
types: Offset,
(65 psi) to
End-to-Center,
0, 2, 6, 52
X P T
moveModels
the spools against these
Spool springs. This isOpposite
types particularly
Handimportant when
usingDG5V-5-**B
external pilot pressure
0, 2, 52 supply Models Spool types
DG5V-5-*BL 8 DG5V-5-*B 8
DG5V-5-**BL 0, 2, 52
Solenoid Identification (refers to installation drawing, page 10 - 12)
For model code variants:
Position 3, spool spring arrangement
b o a b o a
Position 8, solenoid identity method
Solenoid Identify Solenoid Identify
X P T Y B A X P T Y B A Main Port Main Port
Model Spool Types A End B End
A b Bo a A B
b o a
DG5V-5-*A/B(-2)(-E)(-T)(-**)-M All except “8” - B
b o a a b
DG5V-5-*A/B(-2)(-E)(-T)(-**)-VM
X P Y B A XAllPexcept
T Y“8” B
“ A - A
A B “8”
A only B B -
P T Y P T Y
DG5V-5-*AL/BL(-2)(-E)(-T)(-**)-M All except “8” A -
b o o a
DG5V-5-*AL/BL(-2)(-E)(-T)(-**)-VM All except “8” B -
“8” only - A
P T Y P T Y
DG5V-5-*C/N(-2)(-E)(-T)(-**)-M All except “8” A B
Spring Centered, DG5V-5-**C Detented, DG5V-5-**N
DG5V-5-*C/N(-2)(-E)(-T)(-**)-VM
Spool types: All
All spools
Spool types: 0, 2, 6, 52
B A
Note : For information on pilot valves please refer segment B of the catalog.

H-6 EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015

Operating Data

MAXIMUM PRESSURES:

DG3V-5 valves; ports:

P, A, B, X and Y 315 bar (4500 psi)
T 315 bar (4500 psi)
DG5V-5-**(L)(-*)(-E)(-*) valves, (externally drained); ports:
P, A, B, T and X 315 bar (4500 psi) 
Y with AC solenoid 160 bar (2300 psi)
Y with DC solenoid 210 bar (3000 psi)
DG5V-5-**(L)(-*)(-E)-T(-*) valves, (internally drained)u; ports:
P, A, B and X 350 bar (5000 psi) 
T with AC solenoid 160 bar (2300 psi)
T with DC solenoid 210 bar (3000 psi)
Maximum flow (for both DG3V-5 and DG5-V5) 160 L/min (42Usgpm)
Pilot pressures refer segment B for pilot valve data
 The DG5V, 50 design two-stage valves have been designed to satisfy the needs of most applications.
Consult your Eaton representative about an alternative model if:
a) Valves are required to remain pressurized for long periods without frequent switching, and /or
b) Back pressure on the drain port of externally drained models (or the tank port of internally drained models) is required to rise above 210 bar (3000 psi).

ELECTRICAL INFORMATION

Voltage ratings, DG5V valves See 14 in “Model Code” on page 4

Voltage limits, DG5V valves: H
Maximum voltage See “Temperature limits”, on page 8
Minimum voltage 90% of rated voltage
Power consumption, DG5V valves with AC solenoids: Initial VA rms Holding VA rms
Dual-frequency coils at 50 Hz, types “B” and “D” 280 61
Dual-frequency coils at 60 Hz, types “B” and “D” 300 58
Power consumption, DG5V valves with DC solenoids 30W at rated voltage and 20 C (68 F)
Relative duty factor, DG5V valves Continuous; ED = 100%
Type of protection, DG5V valves:
ISO 4400 coils with plug fitted correctly IEC 144 class IP65
Junction box IEC 144 class IP65 (NEMA 4)
Coil winding Class H
Lead wires (coil types “F****”) Class H
Coil encapsulation Class F

EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015 H-7

 Operating Data

TEMPERATURE LIMITS:

Fluid temperature limits See appendix

Ambient temperature limits: See appendix
Minimum ambient, all valves -20°C (-4°F)
Maximum ambients, DG5V valves with coils listed in 12 in “Model Code” two pages back, and under conditions stated below:
Dual-frequency coils:
at 50 Hz and 107% of rated voltage 65°C (150°F)
at 50 Hz and 110% of rated voltage 65°C (150°F)
at 60 Hz and 107% of rated voltage 65°C (150°F)
at 60 Hz and 110% of rated voltage 65°C (150°F)
Single-frequency (50 Hz) coils at 50 Hz and 65°C (150°F)
110% of rated voltage
DC coils at 110% of rated voltage 70°C (158°F)

INSTALLATION DIMENSIONS:

Valves See page 11, 12, 13

Mass (weight), basic models: kg (lb) approx.
DG3V-5-*A(L) 10,0 (22.0) 
DG3V-5-*/*B(L)/*C 7,3 (16.1) 
DG5V-5-*A/B (AC voltages) 8,4 (18.5) 
DG5V-5-*A/B (DC voltages) 8,5 (18.7) 
DG5V-5-*C/N (AC voltages) 8,7 (19.2) 
DG5V-5-*C/N (DC voltages) 9,1 (20.0) 
H  Add 1,1 kg (2.4 lb) when pilot chock adjustment is fitted.

Note : For information on pilot valves please refer segment B of the catalog.

H-8 EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015

 Performance Data

Pilot Pressures DG5V-5-**N

Differential pressure, i.e. pilot All main stages are spring The spool of the pilot valve The system designer
pressure at port P (or port X) centered. Selection of spool of this model is detent-held should ensure that under
minus pilot drain pressure at offset positions “a” or “b” in its last selected position, these conditions the flow
port T (or port Y). requires pilot pressure equal and the spool will remain condition at center position
Maximum to or in excess of the above  in this position after the “o” is appropriate for the
315 bar (4567 psi) minimums to move the spool solenoid has been de- application.
against the spring force. This energized.  See comment in “Mounting
Minimum (for max. flow): is particularly important when
For spool types 0, 1, 8 , 11 The main stage is spring- Attitude”.
using external pilot pressure centered and requires at
4,5 bar (65 psi) supply. least minimum pilot pressure Pilot Choke Module
For spool type 6  When using a type 8 spool with to hold the spool in its offset
8 bar (116 psi) This allows the velocity of
the valve configured for internal (“detent-held”) position. the main-stage spool to be
For spool types 2, 3, 31, 33, pilot supply, flow through the valve When pilot pressure falls controlled, thereby reducing
52 should be at least 80 L/min (21 below the recommended transient shock conditions.
10 bar (145 psi) USgpm) to generate 4,5 bar (65 psi) minimum, the main-stage For best results a constant,
pressure drop when the spool is in spool will move to position low pilot pressure is
the center position (flow P to T). “o” under the action of recommended.
the centering springs.

Based on petroleum oil at 36 cSt (168 SUS) and at

50 C (122 F).
psi bar
H
7 6 5
175 12

150 10 4

125 3
Pressure drop

8 2
100 1
6
75
4
50
2
25

0
0 25 50 75 100 125 150 L/min
160

0 10 20 30 40 USgpm
Flow rate

FOR POSITIONS “A” OR “B” FOR POSITION “O”:

SPOOL TYPE PA B T PB A T A T B T P T

0 4 4 1 4 1 3 5
1 1 4 1 4 3 - 6
2 1 2 1 5 - - -
3 2 3 1 4 5 - -
6 1 2 1 3 - - -
8 4 2 2 6 - - 7
11 4 1 3 4 - 7 5
31 3 3 3 4 - 4 -
33 2 2 3 4 - - -
35A See page 14
52 2 3 3 5 - - -

EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015 H-9

 Installation Dimensions
Millimeters (inches)

Solenoid Controlled Models with ISO 4400 (DIN 43650) Electrical Connections
and Optional Pilot Choke 3rd angle
projection
DG5V-5-**(L)(-2)(-E)(-T)(-*)-(V)M-U example
For solenoid identification see previous page.

Main port P

Main port A Main port B

4 holes for mounting bolts,
Ø7,02 (0.27 dia) through,
Pilot port X Pilot port Y spotfaced Ø11,0 (0.43 dia).
Recommended bolt torques:
Up to 210 bar (3000 psi): 12–14 Nm (9-10 lbf ft)
Up to 315 bar (4500 psi): 18–21 Nm (14-16 lbf ft)
46,0
(1.81)

Main port T A Main port T B (Usable with Eaton

SystemStak valves and some subplates,
50,8 see catalog 2022 and 2425 respectively)
Mounting bolt centers
(2.0)

For DG5V5-C/N For coil removal: AC models: 45 (1.8)

AC solenoids: 200,0 (7.87) DC models: 61 (2.4)
13 (0.5) min. DC solenoids: 220,0 (8.66)
for plug removal For DG5V5-A/B
AC solenoids: 146,0 (5.8)
H DC solenoids: 156,0 (6.2)
For DG5V5-AL/BL
AC solenoids: 146,0 (5.8)
DC solenoids: 156,0 (6.2) 48
(1.9)
For plug options
see page A.10.

51 (2.0)
With pilot B A
choke fitted: Locknut
214,0 (8.5) 40 (1.57) Plain m anual override or no
manual override; for type “H”
Without pilot
manual override see next page.
choke:
174,0 (6.9)
87,0
(3.43)

30,0 (1.18)

90,0 70,6
(3.86) (2.72)
190,0 72,7
(7.5) (2.86)
Pilot choke adjusters fitted when Model Code 4 = 2. Mounting surface.
To adjust, turn locknut counter-clockwise, then turn Sealing rings supplied.
screw clockwise to slow down rate of spool travel, or
counter-clockwise to increase the rate.
Re-tighten locknut to 25-30 Nm (18-22 lbf ft).
 May vary according to plug  Cable entry can be positioned
source. at 900 either way from position
 Alternative plug positions by shown, by re-assembling
loosening knurled nut counter- the contact holder into the
clockwise, turning coil and appropriate position inside the
re-tightening nut. plug connector housing.

H-10 EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015

Installation Dimensions

Solenoid Controlled Models with Junction Box

having Optional Terminal Strip and Indicator Lights
Ground connection
DG5V-5-***(L)(-2)(-E)(-T)(-*)-(V)M-F****(L) example Ø4,0 (0.16 dia) 50 (2.0) max. over
93 self-tapping screw conduit box cover
For solenoid identification see page A.7. (3.7)
Available also with other options shown on previous and
following pages.

M20-6H x 1,5 thread for F(T)J options, or 68,75 (2.71)

1/ NPT for F(T)W options, at both ends. Closure plug
2
fitted at one end.
For other options see 10 & 11 in “Model Code” on page
A.5 and under “NFPA Connector--- ” and “Terminal Strip
and Lights”, on pages A.10 and A.11.

 Ref. “Model Code” : 2 lead wires for each solenoid,

Codes “FJ” and “FW” 10 approx. 150 (6.0) long. M3 (#6) With pilot choke fitted: 218,0 (8.6)
Codes “FTJ” and “FTW”: terminals provided for customer Without pilot choke: 178,0 (7.0)
connection. Valve supplied with
lead wires connected into terminal
strip suitable for M3 (#6) terminals
provided for customer connection.

Pilot Operated Models with Optional Pilot Choke

H
DG3V-5-** C(-2) example

Pilot choke adjusters, 168 (6.6)

when fitted

With pilot choke fitted:

152,0 (6.0)
Without pilot choke:
112,0 (4.4)

Water-Resistant Manual Override

DG5V-5---M-*****(L)-H valves 220,0 (8.66) for double-solenoid models
or
156,0 (6.2) for single-solenoid models
Manual actuation must be 15 (0.6) (see previous page)
Application: applied within this diameter:
approximately 20 (0.8).
General use where finger operation is required Spacer prevents actuation by
(standard manual overrides can only be larger device.
operated by using a small tool).

Spacer

Note: “H” feature is not field convertible from other models;

specify with order.

EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015 H-11

 Installation Dimensions
DG5V-5 with Main Stage Spool Monitoring Switch
“PCA”, “PCB”, “PDA”, “PDB or “PCD” Models (LVDT style)

Millimeters (inches) 416,0 (16.38)

220,0 (8.66)

138, 9
(5.47)

34,6
(1.36)

A Port Side B Port Side

M12 Thre ad
Conne ction
181,0 (7.13)
212.0 (8.35)

DG5V-5 with Main Stage Spool Monitoring Switch

“PPA”, “PPB”, “PPD” Models (Proximity Switch)
Millimeters (inches)
11.46 (2 9 1.0)

83.0 (3.27)

138. 9 (5.47)
H 34.6 (1.36)

A Port Side B Port Side

M12 Thre ad
Conne ction

118.5 (4.66)
236.0 ( 9 .2 9 )

Valve for Safety

Circuit Application (35A Spool)

Main Stage Hydraulic Symbol

AB

PT

A
B
C
D

DG5V with PPA Switch Option Shown

MODEL A B C D LEAKAGE P-A FLOW CURVE

mm (in) mm (in) mm (in) mm (in) cc/min (in3/min)

DG5V5-35A 118.5 (4.67) 234.7 (9.24) 262.1 (10.32) Available upon request Available upon request

H-12 EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015

Electrical Information
Mainstatge Spool Monitoring Switch
[LVDT Style] Specification

SPECIFICATIONS

Supply Voltage (Vs) 24VDC ± 20%

(Full Wave Bridge with Capacitor) Reverse Polarity Protection MAX. 300 V INSTALLED
Ripple Voltage 10%
Current Consumption 40 mA APPROX
Outputs NC CONTACT POSITIVE
Sensing Distance (offset position) 9.36 to 9.65 mm
Sensing Distance (from center position) ± 0.35 to 0.65 mm
Hysteresis 0.06mm
Output Voltage (NO SHORT CIRCUIT PROTECTION)
Signal 1 Vs – 2.5 V
Signal 0 < 1.8 V
Output Current < 400 mA AT INPUT + 20%
Environmental Protection IP65 (WITH MOUNTED PLUG)
Operating Temp Range -20° C to +85° C
Maximum Operating Pressure 315 bar (4500 psi)
CE Declaration of Conformity No. 00 02 002 9 93

ATTENTION: EMC ONLY ENSURED WHEN USING SCREENED CABLES AND SCREENED PLUG CASING!

TYPICAL "PCA/PCB" OUTPUT TYPICAL "PDA/PDB" OUTPUT TYPICAL "PCD" OUTPUT

(FOR SENSING CENTER POSITION) (FOR FULL SHIFT SENSING) (FOR CENTER SENSING 'A' PORT END,
FULL SHIFT SENSING 'B' PORT END) H
Sign al 1 Sign al 1 Sign al 1

Sign al 0 Sign al 0 Sign al 0 Sign al 0 Sign al 0 (Full Sh ift Sens ing) Sign al 0
Sw itch Po int

(Center Sens ing)

Sw itch Po int

(Center Sens ing)

Sw itch Po int

(Full Sh ift Sens ing)

Sw itch Po int
Full Stroke

Center

Full Stroke
Full Stroke

Sw itch Po int
Center
Sw itch Po int

Full Stroke

Full Stroke
Sw itch Po int

Center

Sw itch Po int
Full Stroke

Signal 0 = Volt age at pin 2/4 < 1.8V Signal 0 = Volt age at pin 2/4 < 1.8V Signal 0 = Volt age at pin 2/4 < 1.8V
Signal 1 = Volt age at pin 2/4 > (Vs – 2.5V) Signal 1 = Volt age at pin 2/4 > (Vs – 2.5V) Signal 1 = Volt age at pin 2/4 > (Vs – 2.5V)

Electrica l Schem atic and M ating Connector Det ai l Conne ctor Det ai l
PIN #3 PIN #2
Input 1
Common S ign al
=
st ab
24V ±20%
=
=
=
Output 4
R L1
Output
=
2
=
R L2 PIN #1
OSZILATOR DEMO- OVERLOAD PIN #4
S ign al +24VDC±20%
DULATOR PROTECTED
OUTPUT Ground 3

R L1,RL2 = e.g. Coil Resistance of the switch relay >/= 60 OHMS

EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015 H-13

 Electrical Information
Mainstatge Spool Monitoring Switch
[Priority Switch] Specification

SPECIFICATIONS

Supply Voltage (Vs) 10 to 30 Vdc

Supply Current (ls) 8 mA at 24 Vdc (plus load current)
Supply Over-voltage Rating: 35 Vdc continuous
Supply Reverse Polarity Rating -35 Vdc (with no shorts)
Short Circuit Tolerance: Continuous short between any two pins
High Potential Test, Pin to Case: 300 Vdc
Electronmagnetic Compatiblity: ISO 7637 Parts O and I worst case and
Immunity to Radiated Electromagnetic
Fields, 10 KHZ to 1 GHZ per SAE J1113/25
Sep 95
Pins to Case Resistance 50 Megohms
Load Dump Tolerance: 80 Vdc Peak, 400 ms Decay, with 1.5 Ohm
Source Impedance
Switching Frequency: 0 to 3K Hz
Ouput: Open collector PNP sourcing, normally open
Sensing Distance: 1.27 mm ± 0.25mm (.050” ± .010”)
Hysteresis: 0.35 mm (.010”) Max.
Rise/Fall Time: 6.5/1.5 microsec R1=820 Ohm,
C1=20 pF @ 8Vdc
Ouput Leakage Current 10μa Max.
Output Voltage High: +Vs – 2.2 Vdc minimum
Output Load Current: 200 mA Max.
Operating Pressure: 350 bar (5000 psi)
Operating Temperature: -40° to -110°C
Humidity: 0 to 100%

H Electrical information shown is for offset sensing,

Proximity Switch “PPA”, “PPB” or “PPD” Models

Functional Diagram - Spring Offset Output Circuit Wiring Instruction Connector Detail
center cond ition (re f.)
1 PIN 1 PIN #4 PIN #3
Power Supply S ign al
p in 4 Common
0 sensor at "A" port side 10K
(if appl icable) PIN 4 S ign al Output
1 PIN 3
p in 4 Common
sensor at "B" port side
0 (if appl icable)
SENSOR
PIN #2
PIN #1 Not Used
+24VDC±20%
+full spool stroke
-full spool stroke 0
.050
.000
from full spool stroke
typ ical

0=voltage at pin 4 0.5V min.

1=voltage at pin 4 (Input-2.2V) min.

H-14 EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015

Notes

EATON DG3V-5 10 & DG5V-5 10 Design E-VLVI-SS001-E1 October 2015 H-15

Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges 4th Floor, No.7 Lane280 Linhong Rd.
USA Switzerland Changning District
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 Shanghai 200335
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China
www.eaton.com/hydraulics Tel: (+86 21) 5200 0099
Fax: (+86 21) 2230 7240

© 2015 Eaton
All Rights Reserved
Printed in USA
Document No.: E-VLVI-SS001-E1
October 2015