KAR Electrical Power Production Trading FZE

Al-Rumailah Combined Cycle 730MW Gas Power Plant Project

IQ1050

Anlagenbild

SIEMENS AG

Frei verwendbar
 KAR KAR KAR KAR KAR

Al Rumailah Al Rumailah Al Rumailah Al Rumailah Al Rumailah

Operating M. Sys./Plant Operating M. Sys./Plant Operating M. Sys./Plant Operating M. Sys./Plant Operating M. Sys./Plant
Sec. Sec. Sec. Sec. Sec.

TO - Operating Manual TO - Operating Manual TO - Operating Manual TO - Operating Manual TO - Operating Manual
MA Steam Turbine MA Steam Turbine MA Steam Turbine MA Steam Turbine MA Steam Turbine
Package - UNIT 10 Package - UNIT 10 Package - UNIT 10 Package - UNIT 10 Package - UNIT 10
MA - Operating Manual MA - Operating Manual MA - Operating Manual MA - Operating Manual MA - Operating Manual
Steam Turbine - UNIT 10 Steam Turbine - UNIT 10 Steam Turbine - UNIT 10 Steam Turbine - UNIT 10 Steam Turbine - UNIT 10

TO.OPERATING MANUAL TO.OPERATING MANUAL TO.OPERATING MANUAL TO.OPERATING MANUAL TO.OPERATING MANUAL
MA.01+ MA.01+ MA.01+ MA.01+ MA.01+

Frei verwendbar
 File title sheet, user-information, table of contents (file)
TAB-Sheet
KAR Electrical Power Production Trading FZE 001 General Information
AL-RUMAILAH COMBINED CYCLE 730MW

TAB-Sheet

Technical Documentation 002 Description of the System/Plant Sec-

tion

Operating M. Sys./Plant
Sec.

File- TAB-Sheet

Name TO - Operating Manual MA 003 Operation of the System/Plant Sec-

Steam Turbine Package - tion
UNIT 10
MA - Operating Manual Steam
File ID Turbine - UNIT 10MANUAL
TO.OPERATING
MA.01+

TAB-Sheet
Department 004 Maintenance of the System/Plant
PG SU EUS OM DO Section
1

Originator Revision Issue Date

SIEMENS AG - 2014-06-13

Project Ident Document type UNID

IQ1050 &BDC020 511953604

Export Control
Export Control AL TAB-Sheet
ECCN
005 Fault Alarms Relating to Sys-
N EAR99
tem/Plant Section

Frei verwendbar
User Information
Identification Basics Document Documentation Sections Subdivided to
Classification
Manual Groups
Technical Customer Documentation T Design Documentation TD

Erection & Comm. Manauls TE

Engineering and Design Documentation Site Documentation TS

TD*

Operating & Maintenance Documentation TP Manual Group

Classification

Approval Documentation TA
1 General .TP1.

2 Steam Turbine,
Erection Manuals, Condenser .TP2.
TE
Commissioning, Manuals

3  Gas Turbine
 Gas Turbine Econopac .TP3.

Operating Manual (Overall Plant) TO

4 Generator .TP4.

Operating and Maintenance Documentation 5 Electrical System,

TP Components .TP5.
- Systems, Components

6 Process Engineering, I&C

Systems, Components .TP6.
Site Documentation TS
7 Civil Engineering
Plant Design .TP7.

Spare & Wear Parts Manual

TW 8 Mechanical Systems,
(for supplies "after" initial supply) Components; .TP8.

Classification Examples:
.TS3. = Site Documentation
--- Prepared acc. to scope of supply and contract Gas Turbine
* In manual form only, if contractually required .TE8. = Erection Instructions
Mechanical Components
.TEP5. = Combined Erection
and Oper. & Product
Manual, Electrical
Components

Volume status identification: File folder sequential No.

Preliminary file folders are identified as "Preliminary". .01+ (file followed by at least one more file)
File folders with no status identification shall be considered as "Final" .02+ (file followed by at least one more file)
.03+ (file followed by at least one more file)
.04+ (file followed by at least one more file)
.05 - (last file)
or
.01- (one file only)

Safety & Liability:

This information must be read prior to the performance of any activity related to construction, erection, initial commissioning, operation,
maintenance or repair. If the contents should appear unclear or incomplete to the reader, the Al Rumailah Project supplier must be
contacted prior to the performance of any such activity, and clarification must be obtained in writing. Revisions to this documentation
must only be made in writing by personnel duly authorized for this purpose by the Al Rumailah Project supplier .

These documents do not claim to constitute a complete description of all system or component details or to cover all conceivable
construction, initial commissioning, operating, maintenance or repair conditions in connection with the work to be performed. Such
activities must therefore only be planned or performed by sufficiently trained personnel and the work be carried out in strict compliance
with these documents. Non-observance of this requirement can result in damage to property or in personal injury. Use of a system or
component together with products supplied by other companies that do not comprise part of the system or component requires the
express prior approval of the Al Rumailah Project supplier.

Frei verwendbar Anl-4-Vers6-V-AW-P03-025.doc This page is subject to handling restrictions as stated on the title page or the
first page, respectively.
Siemens AG . Energy Sector
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH - COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
Table of Contents (File)

TAB-Sheet: 001 General Information

UNID Title Rev. Date of Issue
519701306 Preface A 2019-12-12
519701313 Identification System for Power Plants - A 2019-12-12
519701320 General Safety Information A 2019-12-12
TAB-Sheet: 002 Description of the System/Plant Section
TAB-Sheet: 002.001 LB/MA Steam/Steam Turbine Systems
UNID Title Rev. Date of Issue
511930797 Legend of Symbols A 2018-06-12
TAB-Sheet: 002.002 LB Steam Systems
UNID Title Rev. Date of Issue
511935372 P&ID CRH Non-Return Valve Actuator A 2018-07-27
511935365 P&ID HP Relief Valve Actuator A 2018-07-27
519700767 Main Steam Temperature Monitoring Equipment (HIGH) - Func- A 2019-12-12
tional Description
519700774 Temperature Monitoring Equipment for Hot Reheat Line (HIGH) A 2019-12-12
- Functional Description
519700781 Turbine Steam Dump - Functional Description A 2019-12-12
519700798 Cold Reheat Line - Actuation of Check Valve(s) - Functional A 2019-12-12
Description
TAB-Sheet: 002.003 MA Steam Turbine Plant
UNID Title Rev. Date of Issue
519701337 System Documentation - Introduction A 2019-12-12
519701344 Operation without Automatic Control A 2019-12-12
519701351 Operating Values for Steam Purity - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.004 MAA/MAB/MAC Steam Turbine
UNID Title Rev. Date of Issue
511930704 P&ID HP- IP- LP-Turbine F 2019-07-02
511932050 P&ID HP1 Stop Valve Actuator A 2018-07-30
511932265 P&ID IP1 Stop Valve Actuator A 2018-07-30
511932289 P&ID IP1 Control Valve Actuator A 2018-07-30
511932296 P&ID IP2 Control Valve Actuator A 2018-07-30
511932708 P&ID LP Stop Valve Actuator A 2018-07-27
511932715 P&ID LP Control Valve Actuator A 2018-07-27
511932722 P&ID LP Exhaust Spray Valve Actuator A 2018-07-18
512163910 P&ID Steam Regulating Valve Spin Injection A 2018-07-27
512163996 P&ID Valve Water Injection MAC A 2018-07-27
519701368 Turbine Stress Evaluation - Functional Description A 2019-12-12
519701375 Steam Turbine Controller: Introduction - Functional Description A 2019-12-12
519701382 Steam Turbine Controller: Trimming Controller - Functional A 2019-12-12
Description
519701399 Steam Turbine Controller: IP Valve position control - Functional A 2019-12-12
Description
519701405 Steam Turbine Controller: LP induction steam valve control - A 2019-12-12
Functional Description
519701412 Subgroup Control (SGC) Open Control Valves"" - Functional A 2019-12-12
Description
519701429 Temperature Criteria - Functional Description A 2019-12-12
519701436 Protection system for abrupt steam temperature drop - Func- A 2019-12-12
tional Description
Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 5
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
519701443 Reverse Power Protection - Functional Description A 2019-12-12
519701450 Over- and Underfrequency Monitoring - Functional Description A 2019-12-12
519701467 Monitoring Casing Deformation - Functional Description A 2019-12-12
519701474 Vibration Monitoring - Functional Description A 2019-12-12
519701481 Operating Data Shaft Position - Procedural Instruction A 2019-12-12
519701498 Actions to Prevent Unallowable Heatup Through Blade Wind- A 2019-12-12
age - Procedural Instruction
519701504 HP Ventilation Protection (temperature) - Functional Description A 2019-12-12
519701511 HP Ventilation Protection (pressure) - Functional Description A 2019-12-12
519701528 HP Exhaust Steam Temperature Protection MAX - Functional A 2019-12-12
Description
519701535 Pressure Ratio Trip Device (LOW) - Functional Description A 2019-12-12
519701542 HP exhaust thermal sleeve protection/monitoring system (tem- A 2019-12-12
perature) - Functional description
519701559 Saturated steam protection/ monitoring, HP exhaust - Function- A 2019-12-12
al Description
519701566 Monitoring IP Exhaust Steam Temperature - Functional De- A 2019-12-12
scription
519701573 Saturated steam protection/ monitoring, IP exhaust - Functional A 2019-12-12
Description
519701580 LP Exhaust Hood Spray System - System Description A 2019-12-12
519701597 LP Blading Temperature - Functional Description A 2019-12-12
519701603 LP Exhaust Steam Temperature Protection - Functional De- A 2019-12-12
scription
TAB-Sheet: 002.005 MAD Bearings
UNID Title Rev. Date of Issue
511932982 P&ID Bearings B 2018-07-26
519701610 Thrust Bearing Trip Device - Functional Description A 2019-12-12
519701627 Bearing Temperature Monitoring - Functional Description A 2019-12-12
519701634 Journal Bearing - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.006 MAG Condenser
UNID Title Rev. Date of Issue
511932999 P&ID Condensation C 2018-10-02
511933309 P&ID Vacuum Breaker Valve Actuator A 2018-07-27
519701641 Condenser - System Description A 2019-12-12
519701658 Condenser - Vacuum Breaker - Functional Description A 2019-12-12
519701665 Condenser Low Vacuum Trip - Functional Description A 2019-12-12
519701672 Trip initiation from external condenser protection - Functional A 2019-12-12
Description
TAB-Sheet: 002.008 MAL Drain System
UNID Title Rev. Date of Issue
511933453 P&ID Turbine Drain System B 2018-07-27
511933460 P&ID Drain Valve Actuators A 2018-07-23
519701689 Control of Drains - Functional Description A 2019-12-12
519701696 Control of Drains for HP Valves - Functional Description A 2019-12-12
519701702 Control of Drains for IP Valves - Functional Description A 2019-12-12
519701719 Control of Drains for Steam Turbine Casings - Functional De- A 2019-12-12
scription
519701726 Control of Drains in Steam System - Functional Description A 2019-12-12
TAB-Sheet: 002.009 MAM/MAW Gland-/ Seal Steam System
UNID Title Rev. Date of Issue
511934610 P&ID Gland- /Leak-Off-Steam System B 2018-07-27
511933491 P&ID Spindle Leak Off Steam B 2018-07-24
511934627 P&ID Gland Steam Condenser B 2018-07-27
511934634 P&ID Gland-/Leak-Off-Steam Valve Actuator A 2018-07-18
519701733 Stem Leakoff Steam System - System Description A 2019-12-12
519701894 Shaft Seal Steam System - System Description A 2019-12-12
519701900 Gland Sealing System Subgroup Control - Functional Descrip- A 2019-12-12
tion

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File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
519701917 Temperature-Dependent Interlocks of Shaft Seal Steam System A 2019-12-12
- Functional Description
TAB-Sheet: 002.010 MAN Bypass System
UNID Title Rev. Date of Issue
519701740 Significant Operating Events - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.011 MAV Oil System
UNID Title Rev. Date of Issue
511934450 P&ID Turning Gear A 2018-07-31
511934399 P&ID Pressure Oil / Return Flow B 2018-07-18
511934405 P&ID Oil Vapor Exhaust B 2018-07-18
511934474 P&ID Lube Oil Module C 2019-03-27
511934481 P&ID Purification Module B 2018-07-27
511934443 P&ID Lifting Oil C 2019-01-08
511934382 Data-sheet for adjustment of oil throttle valves A 2018-07-30
519701757 Lube Oil System - System Description A 2019-12-12
519701764 Lifting Oil System - System Description A 2019-12-12
519701771 Oil Vapor Exhaust System - System Description A 2019-12-12
519701788 Oil Conditioning - System Description A 2019-12-12
519701795 Oil Supply Emergency Operation - Functional Description A 2019-12-12
519701801 Lube Oil Pressure Trip Device - Functional Description A 2019-12-12
519701818 Main Oil Tank Level Protection - Functional Description A 2019-12-12
519701825 Operating the Turning Gear - Functional Description A 2019-12-12
519701832 Controls for Lube Oil Pumps - Functional Description A 2019-12-12
519701849 Control of Lifting Oil Pumps - Functional Description A 2019-12-12
519701856 Operating Variables - Procedural Instruction A 2019-12-12
519701863 Oil Supply Emergency Operation - Actions in the event of failure A 2019-12-12
of I & C
519701870 Special Operating Conditions during Turning Gear Operation - A 2019-12-12
Procedural Instruction
519701887 Faults in Turning Gear Operation - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.012 MAX/QFB Control Media Systems
UNID Title Rev. Date of Issue
511934795 P&ID Control Fluid System B 2018-07-24
511934818 P&ID Hydraulic Supply Unit B 2018-07-27
519701924 Control Fluid System - System Description A 2019-12-12
519701931 Control Fluid Maintenance System - System Description A 2019-12-12
519701948 Subgroup Control for the Control Fluid Supply - Functional De- A 2019-12-12
scription
TAB-Sheet: 003 Operation of the System/Plant Section
TAB-Sheet: 003.001 MA Steam Turbine Plant
UNID Title Rev. Date of Issue
519701955 Operating Instructions - Introduction A 2019-12-12
519701962 Operational Monitoring - Introduction A 2019-12-12
519701979 Starting Up Auxiliary Systems - Brief Description A 2019-12-12
519701986 Startup Program A 2019-12-12
519701993 Temperature Criterion X2 A 2019-12-12
519702006 Temperature Criterion X4 A 2019-12-12
519702013 Temperature Criterion X5 A 2019-12-12
519702020 Temperature Criterion X7 A 2019-12-12
519702037 Temperature Criterion X8 A 2019-12-12
519702044 Start-Up Profiles A 2019-12-12
519702051 Start-Up Profiles, Operating Mode SLOW A 2019-12-12
519702068 Start-Up Profiles, Operating Mode NORMAL A 2019-12-12
519702075 Start-Up Profiles, Operating Mode FAST A 2019-12-12
519702082 Shutdown program for auxiliary systems - Brief Description A 2019-12-12
TAB-Sheet: 003.002 MAA/MAB/MAC Steam Turbine
UNID Title Rev. Date of Issue
519702112 HP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction

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File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
519702129 IP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction
519702136 LP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction
TAB-Sheet: 003.006 MAL Drain System
UNID Title Rev. Date of Issue
519702143 Establishing Operational Readiness - Operating Instruction A 2019-12-12
TAB-Sheet: 003.007 MAM/MAW Gland-/ Seal Steam System
UNID Title Rev. Date of Issue
519702181 Shaft Seal Steam System - Establishing Operational Readiness A 2019-12-12
- Operating Instruction
TAB-Sheet: 003.009 MAV Oil System
UNID Title Rev. Date of Issue
519702150 Startup and shutdown - Brief Description A 2019-12-12
519702167 Establishing Operational Readiness - Operating Instruction A 2019-12-12
519702174 Operation - Operating Instruction A 2019-12-12
TAB-Sheet: 003.010 MAX/QFB Control Media Systems
UNID Title Rev. Date of Issue
519702198 Establishing Operational Readiness - Operating Instruction A 2019-12-12
TAB-Sheet: 004 Maintenance of the System/Plant Section
TAB-Sheet: 004.001 MA Steam Turbine Plant
UNID Title Rev. Date of Issue
519702204 Maintenance - Introduction A 2019-12-12
519702211 Types of Inspections and Inspection Intervals - Introduction A 2019-12-12
519702228 Maintenance Documents - Introduction A 2019-12-12
519702235 Maintenance of Safety Instrumented Systems (SIS) - Introduc- A 2019-12-12
tion
519702242 Inspection Plan for Turbine Sections - Inspection Plan A 2019-12-12
519702259 Inspection Plan for Bearings and Couplings - Inspection Plan A 2019-12-12
519702266 Inspection Plan for Turbine Valves (excl. Actuator) - Inspection A 2019-12-12
Plan
520702712 Summary of SIL-relevant Safety Loops A 2020-03-03
519702273 Instructions for Filling Out an STPR A 2019-12-12
519702280 STPR Form A 2019-12-12
519702297 Testing and Measurement - Test and Measurement Plan A 2019-12-12
519702303 Documentation of Operating Parameter - General Test Instruc- A 2019-12-12
tion
519702310 Acquisition and Archiving of Operating Data - Procedural In- A 2019-12-12
struction
519702327 Measuring Equipment Maintenance - General Test Procedure A 2019-12-12
519702334 Functional Test of Pressure Sensors - Test Instruction A 2019-12-12
519702341 Functional Test of Temperature Sensors - Test Instruction A 2019-12-12
519702358 Maintenance Schedule A 2019-12-12
519702365 Preservation and Shutdown Measures - Maintenance Schedule A 2019-12-12
519702372 Preservation with Dry Air - Maintenance Instruction A 2019-12-12
520702842 Preservation with Dry Air - Connection of Dehumidifiers A 2020-03-03
TAB-Sheet: 004.002 MAA/MAB/MAC Steam Turbine
UNID Title Rev. Date of Issue
519702389 Leaktightness of Turbine Valves - Test Instruction A 2019-12-12
519702396 Turbine Stress Monitoring - Test Instruction A 2019-12-12
519702402 Measurement of Internal Efficiency - Test Instruction A 2019-12-12
519702419 Functional Test of Disabling the Sensor Failure Detection Func- A 2019-12-12
tion of the Overspeed Protection System - Test Instruction
TAB-Sheet: 004.003 MAG Condenser
UNID Title Rev. Date of Issue
519702426 Condenser - Maintenance Schedule A 2019-12-12
TAB-Sheet: 004.005 MAL Drain System
UNID Title Rev. Date of Issue
519702440 Drain System - Maintenance Plan A 2019-12-12
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File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
519702433 Testing and Measurement - Test and Measurement Plan A 2019-12-12
TAB-Sheet: 004.006 MAM/MAW Gland-/ Seal Steam System
UNID Title Rev. Date of Issue
519702549 Shaft Seal Steam System - Maintenance Schedule A 2019-12-12
TAB-Sheet: 004.008 MAV Oil System
UNID Title Rev. Date of Issue
519702457 Testing and Measurement - Test and Measurement Plan A 2019-12-12
519702464 Oil Supply Emergency Operation - Test Instruction A 2019-12-12
519702471 Testing Oil Pumps - Test Instruction A 2019-12-12
519702488 Manual Testing of Lube Oil Pumps during Load Operation - A 2019-12-12
Test Instruction
519702495 Oil System - Maintenance Schedule A 2019-12-12
519702501 Turbine Oil - Maintenance Worksheet A 2019-12-12
519702518 Sample Label and Travel Card - Maintenance Instruction A 2019-12-12
519702525 Turbine Oil Care - Maintenance Instruction A 2019-12-12
519702532 Preservation - Maintenance Instruction A 2019-12-12
TAB-Sheet: 004.009 MAX/QFB Control Media Systems
UNID Title Rev. Date of Issue
519702556 Control Fluid System - Maintenance Schedule A 2019-12-12
519702563 Control Fluid Sampling - Maintenance Instruction A 2019-12-12
TAB-Sheet: 005 Fault Alarms Relating to System/Plant Section
UNID Title Rev. Date of Issue
519702099 Introduction - Annunciations A 2019-12-12
519702105 Comments on Annunciations - Annunciations A 2019-12-12

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 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 001 General Information

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519701306 Preface A 2019-12-12
519701313 Identification System for Power Plants - A 2019-12-12
519701320 General Safety Information A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 General Information
Operating Documentation Preface

Introduction turbine, and receive intense training during commissioning;

operating and maintenance personnel must, in all cases, re-
The Operating Manual for the Steam Turbine contains
ceive careful training.
information necessary for the operation and maintenance of
the plant. It is taken as read, that only specialized personnel are
assigned this work, that must be trained using the operating
This information must be read before operation and main-
manual and implemaentation documentation from the manu-
tenance. If the content seems unclear or incomplete, please
facturer. Specialized personnel must be physically and men-
contact Siemens AG before starting any work.
tally suitable and must be in possession of the requisite ex-
We are committed to supplying high quality documenta- pertise.
tion. However, should you notice any errors in one of the
It is absolutely essential to safe plant operation, that spe-
documents, please notify us in writing specifying the complete
cialized personnel have read, understood and follow the safe-
document number (e.g.: 2-1-M-017-M0001 0315E for this
ty instructions in this manual.
document).
Changes to software or hardware shall be performed ex- Structure of this Operating Manual
clusively in accordance with these documents or with prior
Each section of the operating manual consists of one or
written approval by Siemens AG, to avoid all personal injury
more separate, self-contained publications which can be
and damage to equipment.
identified by their document numbers (e.g.: 2-1-M-017-
Third-party products, which do not constitute part of the M0001 0315E for this document).
plant shall be used in the plant only with the express approval
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

of Siemens AG. Changes to this Operating Manual

Changes to this documentation may only be in written
Scope of this Operating Manual
form and shall only be performed by personnel authorized by
The operating manual for the overall plant is based on the Siemens AG. Any change in the content of this operating
operating manuals for the systems or plant sections (e.g. op- manual and any correction of documents performed without
Copyright © Siemens AG 2015 - All Rights Reserved

erating manual for steam turbine), which themselves are the written approval of Siemens AG shall resolve us of all re-
based on the user guides for the equipment. The next higher sponsibility for the correctness of this operating manual.
level in each case only contains the necessary information
(for example for operation and for troubleshooting) which Updates
goes beyond the corresponding information from the lower
All updates received by the manual owner supersede
level or results from the interaction of the equipment or sys-
previous editions and must be filed promptly.
design patent are reserved.

tems or plant sections.

Technical changes to the steam turbine do not necessa-
For this reason the specific types or handling of control
rily cause automatic updating of the operating manual. The
tiles or systems in the control room and the specific types or
updated documentation is provided to the plant operator with-
configurations or handling of the plant operations monitoring
in the framework of "Basic-Solutions (BSol)‟, “Specific-Solu-
facilities installed is described in the operating manual for the
tions (SSol)‟ und “Field Revision Requests (FRR)‟.
overall plant and the I & C documentation.
The information contained therein must be incorporated
Personnel / Target Groups in the existing operating manual (cf. Document 2-1-M-100
“General Safety‟, Section Organizational measures).
Proper operation and maintenance of the plant require
that personnel are familiar with the construction of the steam
Class: Restricted

Siemens AG MA &MAC010 2-1-M-017-M0001 / 1-1

Power and Gas 0315 EN
 General Information
Operating Documentation Identification System for Power Plants

Introduction Breakdown level 2 identifies the equipment unit

Breakdown level 3 identifies the component
KKS is the abbreviation for the German term "Kraftwerk-
Kennzeichensystem" which means "Identification System for The structure of an identifier is explained on the basis of
Power Plants". The KKS is used to identify and tag parts of the following example. The identifier here is for sensor A of a
power plants and their auxiliary systems. It was developed by temperature measurement in the steam turbine bearing of the
German power plant operators and manufacturers and ap- first unit of a power plant.
plies to all types of power plants.
This description only deals with those sections of the KKS 1 0MAD11 CT014A-B01
System which are of importance for the steam turbine and its
auxiliary systems. 1 Breakdown level 0
0MAD11 Breakdown level 1 (subdivided into 4 system
Structure of the Identifier levels + Function Key F 0=0)
The KKS system lays down the method by which the
CT014A Breakdown level 2 (subdivided into 3 equip-
identifier is built up. An identifier consists of letters and num-
ment levels)
bers and is subdivided into four breakdown levels as shown
below. -B01 Breakdown level 3 (subdivided into 2 compo-
nent levels). Is explained in a separate exam-
Breakdown level 0 identifies the overall plant ple below
Breakdown level 1 identifies the system
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Structure of Breakdown Level 0 and 1

1 (Function Key G) Designation of the unit in a power station possessing several blocks. This desig-
nation is omitted when the power station only has one unit. It appears in system
plans, lists and descriptions, etc.
Copyright © Siemens AG 2015 - All Rights Reserved

This is not specified in the KKS system but can be chosen at will.
0 (Function Key F0) Prefix number for numbering of similar systems and plants
M (Function Key F1) This letter identifies the main machine sets.
MA (Function Keys F1+F2) All parts of the steam turbine and its auxiliary systems are designated "MA" at
design patent are reserved.

function key 1+2.

D (Function Key F3) This letter designates the area to which the part belongs. "D" stands for the bear-
ings. See Table 1 for the letters.
11 (Function Key FN) This 2-digit number designates a system section. In this example the number "11"
stands for the first bearing of the steam turbine.

Table 1: Function Key F3 for MA (Steam Turbine) M Leak-off steam system

A HP-turbine N Turbine bypass station, incl. desuperheating
B IP-turbine spray system
C LP-turbine V Lubricant supply system
D Bearings W Sealing, heating and cooling steam system

G Condensing system X Non electric control and protection equip-

ment, incl. fluid supply system
J Air removal system
Y Electrical control and protection equipment,
K Transmission gear between prime mover
incl. fluid supply system
and driven machine, incl. turning gear
L Drain and vent system
Class: Restricted

Structure of Breakdown Level 2

CT (Equipment Unit Keys A1+A2) This combination of letters indicates the function of a part. See Table 2 for the
combinations of letters. In this example "CT" stands for a thermocouple.

Siemens AG MA &BDB020 2-1-M-019-M0001 / 1-4

Power and Gas 0215 EN
 General Information
Operating Documentation Identification System for Power Plants

014 (Equipment Unit Key AN) This 3-digit number is a serial number with which parts with the same function key
can be distinguished. Certain number ranges are allocated to certain functions,
for example fittings and measuring instruments (see Table 3). In this example
"014" stands for an analog measuring circuit.
A (Equipment Unit Key A3) In the case of measuring instruments with several sensors, the individual sensors
are distinguished by letters in equipment unit key 3. In this example "A" stands for
the first sensor of a triple thermocouple.

Table 2: Equipment Unit Keys A1 + A2 CT Temperature

A Mechanical Equipment CY Vibration, expansion
AA Valves, dampers, etc., incl. actuators, also manual, G Electrical Equipment
rupture disk equipment
GC Junction boxes for analog safety I&C (SILT) meas-
AC Heat exchangers, heat transfer surfaces ured data
AE Turning, driving, lifting and slewing gear (also ma- GF Junction boxes for operational I&C (BELT) meas-
nipulators) ured data
AH Heating, cooling and air conditioning units GQ Subdistribution/junction boxes for power sockets
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

AM Mixers, agitators GS Switchgear equipment if not identified under proc-

AN Compressor units, fans ess equipment

AP Pump units GT Transformer equipment

AS Adjusting and tensioning equipment for non-electri- H Subassemblies of Main and Heavy Machinery
cal variab HA Machine stationary assembly
Copyright © Siemens AG 2015 - All Rights Reserved

AT Cleaning, drying, filtering and separating equipment HB Machine rotating assembly

AX Test and monitoring equipment for plant mainte- HD Bearing assembly
nance
AZ Other equipment
design patent are reserved.

B Mechanical Equipment
BB Storage equipment (vessels, tanks)
BP Flow restrictors, limiters, orifices (not metering ori-
fices)
BQ Hangers, supports, racks, piping penetrations
BR Piping, ductwork, chutes
BS Silencers
BY Mechanical governor
BZ Other equipment
C Direct Measuring Circuits
CF Flow, rate
CG Distance, length, position, direction of rotation
CL Level (also for dividing line)
CM Moisture, humidity
Class: Restricted

CP Pressure
CQ Quality variables (analysis, material properties oth-
er than *CM*)
CS Velocity, speed, frequency (mechanical), accelera-
tion

Siemens AG MA &BDB020 2-1-M-019-M0001 / 2-4

Power and Gas 0215 EN
 General Information
Operating Documentation Identification System for Power Plants

Table 3: KKS Number Ranges for Valves, Pipes and Measuring Circuits
Number Valves: AA Pipes: BR Measuring circuits: C.
001-050 valves in main pipes valves, general main pipes binary and analog
measuring circuits
051-100
101-150 control valves /
dampers
151-190
191-199 safety valves suction and pressure re-
lief lines on safety valves
201-250 check valves not used automatic testing devi-
ces
251-299 hand operated valves
301-399 isolating equipment for measuring equip- pressure lines for meas- not used
ment urement
401-499 valves in drains and flushing pipes drains, flushing pipes, acceptance test
pressure suppression
pipes
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

501-599 valves for venting vents local measuring circuits

601-699 valves for sampling and proportioning sampling and proportion- not used
ing pipes
701-799 valves for internal controls internal instrument lines blocked
Copyright © Siemens AG 2015 - All Rights Reserved

801-899 not used not used

901-999 grouped measuring cir-
cuits (e. g. multipoint se-
lector switches, multi-
channel recorders)
design patent are reserved.

Example of a Typical KKS with Component Key (Level 3)

1 0MAX01 AP001 -M01

1 Breakdown level 0
0MAX01 Breakdown level 1 (subdivided into 4 system
levels + Function Key F 0=0)
AP001 Breakdown level 2 (subdivided into 3 equip-
ment levels)
-M01 Breakdown level 3 (subdivided into 2 compo-
nent levels).

The KKS identifier here is for the motor of the first control fluid
pump.
Class: Restricted

Siemens AG MA &BDB020 2-1-M-019-M0001 / 3-4

Power and Gas 0215 EN
 General Information
Operating Documentation Identification System for Power Plants

Structure of Breakdown Level 3

-M (Component Keys B1+B2) This combination of letters indicates the component of a part. See Table 4 for the
combinations of letters that are encountered. In this example "-M" stands for a
motor.
01 (Component Key BN) This 2-digit number is a serial number with which parts with the same component
key and the same letter combination in the functional key can be distinguished.

Table 4: Component Keys B1 + B 2 QS Condensation chambers (datum reservoir) in meas-

K Mechanical Components uring circuits

KA Gate valves, globe valves, dampers, cocks, rupture QT Thermowells and pockets for protection of sensors
disks, orifices X Signal origins
KC Heat Exchangers, Coolers XG Binary process signals conditioned by binary signal
KD Vessels/Tanks, pools, surge tanks (fluid systems) conditioning modules

KE Turning, driving lifting and slewing gear XH Binary limit signals derived from analog process
signals
KM Mixers, agitators
XK Equipment unit/component protection
KN Compressors, blowers, fans
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

XM Alarm signals
KP Pumps
XT Turbine generator I&C, binary signals
KT Cleaning machines, dryers, separators, filter
XV Signal gating (protective logic, alarm logic, etc.)
M Mechanical Components
- Electrical Components
MB Brakes
Copyright © Siemens AG 2015 - All Rights Reserved

-B Transducers for non-electrical to electrical variables

MG Gearboxes and vice versa
MK Clutches, couplings -D Binary elements, delay devices
MM Motors, not electrical -E Special components
MR Piping components, ductwork components
design patent are reserved.

-F Protective devices
MS Positioners, not electrical -G Generators, power supplies
MT Turbines -K Relays, contactors
Q Instrumentation and Control Components (non- -L Inductors
electrical)
-M Motors
QA Enclosures (for I&C component protection only)
-N Amplifiers, controllers
QB Sensors if not structually integral with *QP* meter-
ing orifices -Q Power switchgear

QH Signalling devices -S Switches, selectors

QN Controllers, flybolt governor -X Terminals, plugs, sockets

QP Measuring Instruments, testing equipment -Y Electrical positioners, e.g. solenoids (not motors)

QR Instrument piping
Class: Restricted

Siemens AG MA &BDB020 2-1-M-019-M0001 / 4-4

Power and Gas 0215 EN
 Steam Turbines
Safety Instructions General Safety Information

About this section - Safety Notices Regarding Certain Phases in the Service
Life of the Steam Turbine
This section is intended for the plant operator and for the
specialized personnel responsible for the installation, com- - Transporting and Lifting Loads
missioning, operation and maintenance of a steam turbine. It - Assembly and Erection
contains important information about the safe operation of a
- Commissioning
steam turbine.
- Operation
The steam turbine is designed to state-of-the-art technol-
ogy and complies with the applicable safety standards - Preventive Maintenance

For your own safety, carefully read through this section - Overhaul and corrective maintenance
and follow all instructions and regulations to the letter. This is - Shutdown
the only way to protect yourself against hazards and to pre- - Disassembly
vent damage to the steam turbine.
Please note that the safety information in this section is Terms and Definitions
general and applies to different types of turbine. More specific Technical documentation covers all the documents relating
safety instructions appear in the other sections of the techni- to installation, commissioning, operation and maintenance.
cal documentation and apply in addition to the information
presented here. The term steam turbine is used below to refer to the steam
turbine and its associated systems.
This section only includes hazards originating from the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

steam turbine. Please note that other hazards which may Specialized personnel are persons who are qualified to per-
arise from the interaction with other systems and other factors form a particular type of work at the power plant. The following
at the steam turbine installation site are not included here. are necessary for this purpose: suitable technical training,
experience, knowledge of the applicable codes, standards
The sequence of the hazards outlined in this section and and specifications, and training based on Siemens require-
of the protective measures associated with them does not ments. Specialized personnel must be physically and men-
Copyright © Siemens AG 2019 - All Rights Reserved

represent an order of priority. tally suitable for performing the task in hand. Specialized per-
Measures for the avoidance of general hazards apply to sonnel must perform their work independently and must be
all operating phases and are not repeated in the descriptions capable of making independent decisions in the event of mal-
of the individual phases. functions or detected deviations from specified conditions.
Depending on local regulations, it may be necessary for these
Contents Overview persons to have obtained special training for these activities
design patent are reserved.

from an officially recognized body and they may need to cer-

- Terms and Definitions
tify successful completion of this training.
- Safety Notice Structure
Safety instrumented systems (SIS) refer to protection sys-
- Signal Words tems of the steam turbine which are assigned a Safety Integ-
- Pictograms rity Level (SIL) in accordance with IEC 61508 / 61511.
- Proper Use of Steam Turbine
Safety Notice Structure
- Obligations of the Plant Operator
Various safety notices are used in the steam turbine tech-
- Obligations of Personnel nical documentation to indicate information of particular im-
- Organizational Measures portance. Safety notices always have the same structure.
- Spare Parts, Operating Media and Consumables
General Configuration
- General Hazards and Accident Prevention
- Hazards Posed by Steam
Signal word
- Hazards Posed by High Temperatures
Type of hazard!
- Hazards Posed by Electrical Energy
Description of hazard / cause of hazard
- Hazards Posed by Noise
Protection measures:
- Hazards Posed by Harmful Substances
Class: Restricted

Measures to avoid hazard

- Environmental Protection and Disposal of Used Parts,
Operating Materials and Auxiliary Materials - Each safety notice is identified by a symbol (pictogram)
- Modifications to Steam Turbine to the left of the safety notice.

Siemens AG MA &MQB030 2-1-M-100-M0012 / 1-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

- A signal word (e.g. CAUTION) indicates the level of dan-

ger which can result if the notice is not observed. The Caution!
signal word is located in the first line of the safety notice.
"Caution!" is used when damage to equipment
A warning triangle appears before the signal word (except
can result if the safety notice in question is ig-
for the word NOTICE and when there is a risk of equip-
nored or not sufficiently complied with. This time
ment damage), which appears on a colored background
it appears on a blue background.
(except for the word NOTICE).
- The nature of the hazard is then described (e.g. risk of
injury from suspended loads). Notice!
- Protective measures to avoid the hazard are indicated "Notice" is used to identify any important infor-
whenever possible. mation regarding particular procedures or the
The order in which hazards are listed is in no way indica- use of specific tools or materials, as well as any
tive of the degree of danger. information relevant to ensure maximum steam
turbine efficiency. The "Notice" signal word does
NOTICE not appear on a colored background.

Other manuals (e.g. operating manual) and out- Pictograms

side vendor documentation may in some cases
use other pictograms or signal words. To highlight the safety information contained in the text,
safety notices are combined with pictograms.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

For the sake of transparency, the full complement of safe- The meanings of the pictograms are explained below:
ty notices is not included in this document. Only prohibitions
and safety measures without a cause are listed. The form de- Danger to life and/or risk of injury, or risk of dam-
scribed here is not adhered to either. age to equipment

Signal Words
Copyright © Siemens AG 2019 - All Rights Reserved

All safety notices are introduced by means of a signal Hazard due to suspended loads
word. The signal words danger, warning, caution and notice
facilitate clear, prompt recognition of the meaning of the safe-
ty notices:
Warning about electrical energy
design patent are reserved.

Danger!
"Danger" is used when death or severe personal Warning about hot surfaces
injury will result if the safety notice in question
is ignored or not sufficiently complied with. It ap-
pears on a red background.
Risk of damage to environment

Warning!
"Warning" is used when severe personal injury NOTICE
can result if the safety notice in question is ig-
nored or not sufficiently complied with. It ap-
pears on an orange background.
Additional pictograms can be found in the technical doc-
umentation. The meaning of these pictograms can be deter-
Caution! mined from the brief description of the type of danger which
is presented at the beginning of the safety notice.
"Caution" is used when personal injury of minor
Several hazards often exist simultaneously. In such ca-
to intermediate severity can result if the safety
ses, only the pictogram for the more severe hazard (e.g. risk
Class: Restricted

notice in question is ignored or not sufficiently

of personal injury) is used in order to avoid excessive use of
complied with. It appears on a yellow back-
pictograms.
ground.
Safety notices that are output in the form of warnings and
alarms on the HMI do not contain any pictograms.

Siemens AG MA &MQB030 2-1-M-100-M0012 / 2-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

Irrespective of any safety notices and warnings issued it is the - Prepare operating procedures, work procedures and
responsibility of the operator/user to take all the requisite maintenance procedures, as well as inspection and main-
measures to avoid any personal injury or damage to equip- tenance plans, based on the technical documentation.
ment. Add information about plant-specific aspects (such as
work organization and work sequences) and locally ap-
Proper Use of Steam Turbine plicable stipulations.
The sole function of the steam turbine is to convert ther- - Operating procedures must also cover actions to be taken
mal energy supplied in the form of steam to mechanical en- in the event of injuries, fire, accidents and equipment
ergy for driving a machine (generator). damage. Ensure that sources of danger are eliminated/
secured as soon as possible.
Proper use also entails adherence to operating instruc-
tions and compliance with maintenance specifications. - Ensure that all the documentation required for operation
of the plant is always kept on hand in complete and read-
Use of the steam turbine for any other purpose or in a
able form at the work place of the operating and mainte-
manner which is not specified, e.g. the use of operating media
nance personnel and that it is readily accessible at all
other than those stipulated in the contract or non-compliance
times.
with specifications, constitutes improper use.
- Implement safety-related changes communicated to you
Siemens will assume no liability for injuries or damage by Siemens (e.g. in the form of "Service Bulletins" and
resulting due to improper use of the steam turbine. customer letters) within the time frame specified therein.
This applies both to technical changes and to changes in
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

the documentation.
Warning! In the case of documentation, this can be achieved, for
Risk of personal injury and risk of equipment example, by red entries/markups in all existing copies of
damage due to improper use! the manuals and by inserting comments in electronic ver-
Improper use of the steam turbine plant can ad- sions. Also make any necessary changes to procedures
versely affect the (operational) safety of the that are based on the changed documents. "Safety-rela-
Copyright © Siemens AG 2019 - All Rights Reserved

steam turbine plant and result in severe or even ted changes" in this context refer to changes made to
fatal injuries as well as equipment damage. avoid any risk of personal injury or damage to equipment.
Protection measures: - Ensure that only sufficiently qualified and reliable speci-
alized personnel are assigned to perform work on the
Follow the instructions in the operator manual!
steam turbine and that this work is performed under com-
design patent are reserved.

pliance with all the applicable laws, regulations, specifi-

Obligations of the Plant Operator
cations, codes and standards, including occupational
The following measures reduce or eliminate safety and health requirements. Where applicable, cor-
the risk of injury: responding verification of qualification must be performed
(e.g. check of welding certificates, crane and forklift op-
erator permits, etc.).
- Clearly mark hazardous areas as such and restrict or - Ensure that only authorized specialized personnel who
prevent access as appropriate. Identify hazardous areas have been duly trained and instructed are allowed to per-
using yellow/black markings or signs. Signs for additional form work on the steam turbine. Exception: Personnel
prohibitions must be erected where appropriate (e.g. "No who are receiving training or instruction, or who are in a
Smoking", "No Open Flame"). All prescriptive, prohibitive course of general apprenticeship training, may perform
and warning signs must be durable; post these at the rel- work on the steam turbine provided they are under con-
evant locations such that they are immediately visible. stant supervision by experienced specialized personnel.
The plant operator must ensure compliance with these
- Only assign hazardous work to personnel who are famil-
signs.
iar with the associated hazards.
- Ensure that all the hazardous materials in the power plant
- Clearly define the areas of competency for the personnel
are properly labeled and safely stored and handled. Also
performing the activities.
ensure that all persons who come into contact with these
materials are informed about the associated dangers as - Ensure that all the safety, protective and rescue equip-
well as the appropriate protection/safety and first aid ment is always fully operational and in the specified con-
Class: Restricted

measures. dition. Perform regular inspections to confirm this. Pro-

tective equipment also includes grounding connections.
- Only operate the steam turbine when it is in full working
It is prohibited to remove safety equipment or protective
order.
devices, to change them, take them out of service or ren-
der them ineffective by any other means.

Siemens AG MA &MQB030 2-1-M-100-M0012 / 3-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

- Ensure that the necessary protective equipment is avail- - Before performing work on the steam turbine, you must
able in the correct sizes and variants. appoint a staff member who will be responsible for the
- Ensure that the operating elements and final control ele- coordination and supervision of this work. This supervisor
ments can be operated freely. must ensure full compliance with all safety aspects rele-
vant to personnel and equipment. This includes ensuring
Obligations of Personnel that the appropriate protective apparel and equipment are
worn.
The following measures reduce or eliminate - The supervisor must also ensure that prior to the start of
the risk of injury: work on all systems containing or carrying hazardous
media, these systems are sufficiently washed/purged/in-
erted and that lockout/tagout procedures are followed,
- Only perform work for which you are sufficiently qualified when applicable. He/she must ensure that all the neces-
and which you are physically and mentally capable of sary safety measures are implemented for this purpose
performing safely. (see safety data sheets of medium/cleaning agent man-
- Use the stipulated/required personal protective equip- ufacturer).
ment. Always wear the correct sizes and variants. - Ensure that protective gear is always in good condition.
- Always conduct yourself such that risks are avoided or This also means that protective gear must be kept clean
reduced wherever possible. Check that all the necessary at all times and that the prescribed usage durations (e.g.
safety measures, including lockout/tagout measures, in the case of respirator filters) are not exceeded.
have been taken before performing work. Checking your
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

- Note that work on systems with interfaces to the steam

own work on completion. turbine may require protective measures for the steam
- Eliminate newly detected hazards (e.g. oil patches, leaks) turbine (e.g. during and after boiler repairs, you must im-
immediately. If this is not possible, secure the hazard area plement measures to prevent the ingress of foreign ob-
and inform the responsible party without delay. jects into the steam turbine and solid particle erosion).
- Any employee (not only the person performing the work) - Comply with all the applicable laws, regulations and spec-
Copyright © Siemens AG 2019 - All Rights Reserved

who discovers while performing work that associated ifications for the storage, transport and disposal of oper-
hazards are greater or are becoming greater than previ- ating media, cleaning agents and consumables.
ously assumed (e.g. loss of forced ventilation) must dis-
continue this work, secure the hazard area if appropriate,
and immediately consult the responsible party. Minimize the use of two-way radios and
design patent are reserved.

cell phones!
Organizational Measures
Minimize the use of two-way radios and cell
The following instructions must be followed to ensure safe phones in the vicinity of power plant com-
and reliable operation: ponents and their controls in order to avoid
possible disturbance to measurements and
The following measures reduce or eliminate interference with controls.
the risk of injury:
Spare Parts, Operating Media and
- Compliance must be ensured not only with the technical Consumables
documentation, but also with all the locally applicable
The following measures reduce or eliminate
statutory and other regulations, such as those pertaining
the risk of injury:
to occupational health, accident prevention, fire and en-
vironmental protection. The plant operator has sole re-
sponsibility for compliance with these regulations. - Only use OEM spare parts. This is the only way to ensure
- The "buddy system" must always be used when working that they comply with the technical requirements defined
in hazardous areas so that rescue measures can be ini- by Siemens and other suppliers.
tiated promptly if necessary. This also applies when work-
ing in confined spaces. The second person must be posi- The following measures reduce or eliminate
tioned such that he/she is not also directly at risk. the risk of equipment damage:
Class: Restricted

- Ensure that personnel have understood and comply with

all safety notices and warnings. This also includes occu- - Inspect and replace/regenerate desiccants which are en-
pational safety regulations and plant-specific require- closed in the packaging of a variety of parts (the frequen-
ments (e.g. a safety, health and environmental protection cy of desiccant inspection/replacement depends on local
program). conditions).

Siemens AG MA &MQB030 2-1-M-100-M0012 / 4-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

- Store spare parts such that their quality and functionality Hazards Posed by High Temperatures
are ensured and all other applicable requirements are
fulfilled (including warranty conditions). Danger!
- Note that seals, hydraulic hoses, operating media, etc. Do not touch hot surfaces. Should this be
are subject to aging and that their service life is reduced necessary, wear suitable protective gear.
as a result of storage. Dispose of these in a controlled Uninsulated piping, valve yokes and casing
manner if their remaining service life is less than the in- parts can reach temperatures well in ex-
tended period of use. cess of 100 °C and can cause burns.
- Inspect all parts for signs of transport damage upon re-
ceipt. Immediately report any damage to the transport
company and the supplier in writing. Hazards Posed by Electrical Energy
- If you open crates to check components and damage Warning!
protective sheeting, or the like, in the process, moisture
can ingress the crate and damage the spare parts. In this It is prohibited for persons with pacemakers
case, either store the entire crate/crate contents in a pro- to enter the turbine building during opera-
tected environment or have the original protective pack- tion. An operating generator creates strong
aging restored by competent personnel. electromagnetic fields in its vicinity which
can adversely affect the proper functioning
- If you remove shipping restraints in order to inspect parts, of a pacemaker. This can be life-threaten-
you must also replace these restraints. Do not remove the ing for the wearer.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

shipping restraints until immediately before installation of

the parts.
Hazards from High Noise Levels
Notice!
Note that spare parts for SIL protection cir- Hearing protection required!
Copyright © Siemens AG 2019 - All Rights Reserved

cuits require suitable certificates, as the SIL

Wear adequate hearing protection when in
certification for the steam turbine will oth-
the vicinity of loud components and tools
erwise be voided.
(e.g. angle grinders). Some components
and tools produce noise levels that are so
high that they can lead to hearing loss in the
General Hazards and Accident Prevention long run.
design patent are reserved.

Hazards Posed by Steam

The following measures reduce or eliminate Hazards Posed by Harmful Substances

the risk of injury:
The following measures reduce or eliminate
the risk of injury:
- Do not enter areas where there is a risk of escaping
steam. Superheated steam is invisible (!) and can cause
- Insulation products used by Siemens contains a class of
severe burns.
man-made fibers known as synthetic vitreous fibers
(SVF). Hygiene standards for this class of materials vary
Hazards due to rotating parts
from country to country. It is the operator's / user's re-
The following measures reduce or eliminate sponsibility to verify regulatory requirements and to com-
the risk of injury: ply with the control standards in your country. SVF con-
taining insulating materials can cause irritation to the skin,
eyes, mucous membranes and the respiratory system.
- Never touch rotating parts. It is often difficult to determine Use adequate personal protective equipment when work-
whether a part is rotating or stationary. ing with SVF to minimize contact with the material. Please
- Protect rotating parts against contact. If this is not possi- refer to the insulation manufacturers' recommended safe
ble, take special care when working in their vicinity. work practice guidelines specific for their products.
Class: Restricted

- Only start up the steam turbine when there is nobody - Dust containing nickel (Ni), chromium (Cr) or cobalt (Co),
working on the turbine or in the vicinity. Ensure that no either in compounds or in elemental form, can cause can-
persons are present in areas where there could be a risk cer. Use an approved industrial vacuum cleaner to extract
of injury due to startup/rotation. the dust when grinding materials containing Ni, Cr or Co.
Wear respirators (class "P2" or "P3" particle-filtering half

Siemens AG MA &MQB030 2-1-M-100-M0012 / 5-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

facepiece type) if dust extraction is not possible. Eating, - FIf activities such as grinding or insulating, welding or
drinking and smoking while grinding is prohibited. Avoid other chemical or mechanical activities need to be per-
skin contact with dust and avoid dust formation (e.g. formed on the affected components, these activities shall
caused by sweeping). Wash your hands thoroughly be- be performed in an area equipped with an air circulation
fore eating or smoking. system. The air circulation system should be equipped
with particulate filters (HEPA filters in accordance with EN
Hazards Posed by Yellowish or Whitish ISO 14644) and have an efficiency rating of no less than
Deposits of Steam Turbine Components 99% or provide other adequate dilution ventilation.

If e.g. yellowish or whitish deposits are visible during

Environmental Protection and Disposal of
checks of steam turbine components, these may contain
chromium(VI) (Cr(VI)). Cr(VI) is a form of the metallic element
Used Parts, Operating Materials and Auxiliary
chromium and has been classified as a human carcinogen Materials
(causing or promoting cancer). Cr(VI) is highly toxic and can
The following measures reduce or eliminate
damage the air passages, kidney and liver if inhaled or swal-
the risk of injury:
lowed and if contact is made with the skin it can cause skin
infections (skin irritation and/or allergic reactions) and severe
irritation of the eyes. Cr(VI) is hazardous to the environment - Put waste which cannot be immediately disposed of in
and poses a severe hazard to water (water hazard class 3). appropriately marked containers and store it temporarily
For these reasons special safety notices must be complied in such a way as to ensure that there is no danger of per-
with in handling this substance.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

sonal injury or harm to the environment.

The following measures reduce or eliminate - Store and dispose of used chemicals in accordance with
the risk of injury during removing deposits on the instructions provided in the material safety data
steam turbine components: sheets (MSDS).
- Clean spillages of operating materials, auxiliary materi-
- Wear a class P3 protective mask or a class P95 or P100 als, lubricants or cleaning agents immediately using suit-
Copyright © Siemens AG 2019 - All Rights Reserved

respiratory protection device. Wear such devices in com- able binding agents (e.g. special cloths) and dispose of
pliance with the country-specific labor protection laws. these in accordance with regulations and without damage
- Wear gloves made of nitrile or a similarly chemically re- to the environment.
sistant material.
The following measures reduce or eliminate
- Wear dust-protective eye protection.
design patent are reserved.

the risk of environmental damage:

- Wear a dust-protective disposable suit.
- Do not use flammable liquids in removing deposits. There
- Handle operating materials, auxiliary materials, cleaning
is a risk of explosion if deposits become mixed with flam-
agents, grease and oil with care.
mable substances.
- Make sure you have a supply of suitable binding agents
- Do not use water, as aqueous solutions of Cr(VI) are ex-
and use these immediately when required.
tremely caustic and are hazardous to water and the en-
vironment. - Prepare operating procedures for the handling of sub-
stances hazardous to water for all systems. These must
- Avoid stirring up the dust.
contain monitoring and alarm plans as well as details of
- To remove it use a suitable industrial vacuum cleaner fit- measures to be initiated in the event of damage. Ensure
ted with a HEPA filter in accordance with EN ISO 14644. compliance with these procedures. Operate separators in
- The deposits themselves, the filters and all contaminated accordance with statutory regulations.
personal protective equipment must be disposed of prop- - Carefully seal vessels containing operating materials,
erly in accordance with local regulations. auxiliary materials, lubricants and cleaning agents.
- In the event that components must be moved or trans- - When you need to dispose of waste products of any kind
ported before they are cleaned, all preventive measures (e.g. lubricants), comply with the applicable regulations
shall be taken to prevent contact with or release of the for waste disposal measures and routes. Aim for the most
Cr(VI) deposits: environmentally sustainable method of disposal (e.g. re-
- Pack the component in plastic bags or sheeting while
Class: Restricted

cycling).
using the required protective equipment.
- Dispose of empty containers in accordance with regula-
- Mark the components as possibly being contaminated
tions and without damage to the environment.
with Cr(VI).

Siemens AG MA &MQB030 2-1-M-100-M0012 / 6-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

Modifications to Steam Turbine - Secure cranks, handwheels with spokes or levers on

winches, hoisting and pulling equipment to prevent dis-
The following measures reduce or eliminate engagement, involuntary removal and recoil.
the risk of injury:
- Ensure that hoisting and pulling equipment are provided
with a self-acting safety device to prevent reverse motion
and that free fall lowering of the load is not possible.
- Modifications to the steam turbine, including the associ-
ated controls and protection systems, can adversely af- - Before transporting heavy components within buildings,
fect the (operational) safety of the steam turbine and can ensure that the building has a sufficient load-bearing ca-
result in injury or equipment damage. Unauthorized mod- pacity over the entire transport path and at the installation
ifications can void the warranty and/or invalidate other or storage site.
contractual stipulations. We recommend that you seek - Always use suitable lifting gear and/or transport equip-
approval for modifications from Siemens in advance, par- ment for lifting heavy objects.
ticularly in the case of protection systems.
- Take appropriate safety precautions when transporting
hazardous materials.
Safety Notices Regarding Certain Phases in
the Service Life of the Steam Turbine - Only use suitable or specified lifting gear and lifting ac-
cessories that are in good technical condition.
Transporting and Lifting Loads - Only use lifting gear, slings, hoist gear and lifting acces-
The following safety notices pertain to the safe transport sories that have adequate load carrying capacity.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

of loads: - Inspect lifting gear, slings, hoist gear and lifting accesso-
ries for damage (cracks, deformation) before use. Only
use lifting gear, slings, hoist gear and lifting accessories
Warning! that are in good condition.
It is prohibited to pass under suspended - Secure the items for transport to reliably prevent rolling,
loads.
Copyright © Siemens AG 2019 - All Rights Reserved

slipping and falling.

- Only allow cranes and forklifts to be operated by person-
nel who can provide the requisite qualifications (e.g.
The following measures reduce or eliminate
crane and forklift operator permits).
the risk of injury:
- Only allow experienced personnel to attach loads and in-
design patent are reserved.

struct crane operators. The instructor must always either

- It is prohibited to use wire rope clamps for rope end con- be in view of or have voice contact with the operator.
nections or synthetic fiber ropes and straps made of poly-
ethylene and natural fiber ropes made of cotton. The following measures reduce or eliminate
the risk of equipment damage:
- It is prohibited to route chains, ropes and straps/slings
across sharp edges and to tie knots in them.
- It is prohibited to attach loads by looping the hoisting rope - Do not remove packaging and protective coverings from
or chain around the load. items for transport. If necessary, protect items for trans-
port with suitable packaging and protective coverings.
- It is prohibited to move persons with the load or with the
lifting equipment. - Protect turbine shafts against rope-induced damage by
using suitable cushions at load attachment points.
- It is prohibited to bend ferrules on ropes.
- Only position supports for turbine components at the
- It is prohibited to use provisional equipment for lifting
specified locations and only attach the components to
loads.
lifting gear at these locations.
- Only use the prescribed load attachment points.
- Always use suitable lifting gear for lifting heavy objects. Notice!
- Observe the maximum leg angle of 60° for ropes, chains Please refer to the shipping documents for
and slings. information about the dimensions and
weights of turbine components.
Class: Restricted

- Use slings, hoist gear and lifting accessories such as to

preclude the risk of damage during use. Inspect all parts for signs of transport dam-
age upon receipt. Immediately report any
- Observe the safety clearances when using lifting equip-
damage to the transport company and the
ment and cordon off hazardous areas.
supplier in writing.

Siemens AG MA &MQB030 2-1-M-100-M0012 / 7-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

- If you open system sections to perform work, you must

cover these openings immediately. Covers used for this
Assembly and Erection purpose must be sufficiently close fitting and strong to re-
liably prevent the ingress of foreign objects. If there is a
The following measures reduce or eliminate danger that persons may step on these covers, barriers
the risk of injury: must also be erected.
- It is prohibited to stand on outer casings when the steam
turbine is in operation. This also applies during turning
- Observe all the safety notices and in the assembly and
gear operation. The party responsible for the power plant
erection manual.
must implement the necessary organizational and/or
The following measures reduce or eliminate technical safety measures to ensure that this is observed.
the risk of equipment damage: - When the plant is pressurized with steam do not stand in
the outflow area of the rupture diaphragms (e.g. on the
crane system or on a platform) unless the area is ade-
- Consult specialized Siemens personnel for assembly and quately shielded against escaping steam. On diaphragm
erection. rupture there is a sudden and unexpected release of
steam (at temperatures of up to around 100 °C) with the
Commissioning
resulting burn hazard in a radius of up to 10 meters
The following measures reduce or eliminate around the rupture diaphragm openings.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

the risk of injury: - During operation, you should remain within enclosures,
such as acoustic enclosures, for as short a time as pos-
sible, as the high temperatures inside acoustic enclo-
- During initial ignition, startup and synchronization of a sures and other enclosures can result in injury both during
turbine generator unit, only those personnel authorized to operation and after shutdown. Do not enter acoustic en-
perform these activities may remain within the turbine closures and other enclosures until they have cooled
Copyright © Siemens AG 2019 - All Rights Reserved

building. Any persons working on adjacent systems and down sufficiently.

components must interrupt their work and leave the tur-
- Only enter building and equipment areas protected by
bine building.
chemical or CO2 fire extinguishing systems if absolutely
- Never remove safety equipment or take it out of service. necessary when such systems are activate. After a
You may only ever remove/deactivate safety equipment chemical or CO2 fire extinguishing system has been trig-
as a temporary measure if this is absolutely necessa-
design patent are reserved.

gered, there is a danger that persons in the affected areas

ry in order to perform work, if it is described in the relevant
may lose consciousness or otherwise sustain injury. Be-
instructions and if the risk of any danger to persons can
fore starting work in areas protected by chemical or
be excluded. Immediately reinstall/reactivate any safety
CO2 fire extinguishing systems, notify a second person
equipment that has been removed once the work has
outside the hazard area who can immediately initiate res-
been completed and perform a check to ensure that it is
cue measures if they become necessary. Remain in such
working properly.
areas for as short a time as possible and leave the area
- Check all components and I&C equipment for visible ex- immediately after the completion of work.
ternal defects/anomalies, proper operation and settings
- Only use tools, erection aids and equipment for their in-
before commissioning - insofar as this is possible.
tended purpose. Observe load limits. Observe the dedi-
- Before commencing work on the steam turbine at stand- cated instructions for use, as well as the instructions for
still, ensure that the turning gear cannot start up. To do the task in hand.
this, close the throttle valve upstream of the hydraulic
- Before use, check all tools, erection aids and equipment
motor of the turning gear and secure it against reopening,
for safe condition, and particularly for any visible external
or shut down both shaft lift oil pumps and disconnect them
defects/anomalies.
from the power supply (lockout/tagout).
- Do not use damaged tools and equipment - these must
- Before commencing with component commissioning, en-
immediately be repaired or scrapped.
sure that nobody is exposed to any hazards due to the
startup procedure. - Do not make modifications to tools and equipment which
are not in line with their stipulated use. This is particularly
Class: Restricted

- Monitor the turbine during coastdown; injuries are possi-

relevant to any tampering with hoses, connections and
ble due to rotating parts.
other accessories which are pressurized during opera-
- Only ever turn the steam turbine in the operating direction tion.
of rotation. Turning the turbine in the opposite direction
- It is prohibited to use piping and valves as ladders or sup-
can result in damage to the seals.
ports - apart from the risk of injury, this could also cause

Siemens AG MA &MQB030 2-1-M-100-M0012 / 8-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

visible or invisible damage which may result in (subse- - Empty all pockets in clothing before starting any work on
quent) failure of the component or its connections. Only sensitive areas of the steam turbine and generator and
use suitable climbing aids. make a list of the tools and parts that you are taking into
- Observe all the rules for the correct use of ladders. the work area. After completion of work, check that you
have removed all tools and unused or defective parts from
- Protect work areas and transport routes against falling the work area.
objects.
- Only use the approved lubricants and operating media as
- Remove the preservation agent on individual items be- detailed in the manufacturer specifications. Only use lu-
fore installation using a suitable cleaning agent. Which bricants, sealants and auxiliary materials that are suitable
cleaning agent is suitable depends on the type of pre- for purpose. Also take into consideration the operating
servation and on the component to be cleaned. Use prod- media that are used and the operating conditions that ap-
ucts that are not hazardous to health and that are envi- ply. Contact Siemens in case of doubt.
ronmentally compatible whenever possible. Also consult
the manufacturer's documentation for the part or compo- - Note that work on systems with interfaces to the steam
nent. turbine may require protective measures for the steam
turbine (e.g. during and after boiler repairs, you must im-
- If you cannot completely rule out the risk of fire during the plement measures to prevent the ingress of foreign ob-
work, you must appoint a fire-fighting team equipped with jects into the steam turbine and solid particle erosion).
the appropriate fire-extinguishing equipment to monitor
the areas at risk and their surroundings. The areas at risk - Locking elements and seals are generally disposable (i.e.
and their surroundings must be checked repeatedly dur- the locking or sealing function cannot be guaranteed if
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ing and after the work. reused). This applies in particular to locking elements
which deform plastically (e.g. lock washers and locking
- If you are performing work on several systems at the strips for compressor and turbine blades) and to soft iron
same time, the work must be coordinated so as to prevent seals (e.g. manhole seals). Replace locking elements/
work on one system from creating a hazard to other sys- seals with new ones after a single use. Immediately dis-
tems or persons working on these systems. pose of used locking elements and seals in a controlled
Copyright © Siemens AG 2019 - All Rights Reserved

- Wear appropriate protective gear when working with sol- manner to prevent their reuse.
vents, products containing solvents or other hazardous - Do not remove the shipping restraints until immediately
substances. Observe the manufacturer's safety data before installation of the parts.
sheets as well as all locally-applicable laws, codes and
regulations. Use products that are not hazardous to - Align and secure connections marked "not secured" be-
health whenever possible. Consider environmental pro- fore commissioning.
design patent are reserved.

tection in addition to personal protection. - Ensure that all tools and any other foreign materials have
- Arrange for specialized electrical technicians to dis- been removed from the components before commencing
charge capacitors before commencing work in their vi- with the commissioning procedure.
cinity.
Operation
- Ensure that all shipping restraints have been removed
before commissioning. The following measures reduce or eliminate
the risk of injury:
The following measures reduce or eliminate
the risk of equipment damage:
- The steam turbine is operated from the control room. Re-
maining in the immediate vicinity of the steam turbine
- The shaft may only be turned using the turning gear/ when it is running is only permitted in the case of inspec-
manual turning gear without any additional aids. Any tion and maintenance work which requires steam turbine
other method for applying force to the shaft or for increas- operation.
ing the torque is not permitted. This is the only way to
- Perform and document any and all specified tests/inspec-
ensure adherence to the permitted forms of force appli-
tions during steam turbine operation.
cation.
- Pay attention to warnings and alarm annunciations and
- If the shaft train cannot be turned using the turning gear/
take immediate remedial action to rectify their causes.
manual turning gear without any additional aids, you
Follow the instructions provided in the comments on an-
Class: Restricted

must wait until cooldown and equalization of the temper-

nunciations and turbine generator unit documentation.
ature differences have allowed the casing or shaft distor-
tion to recover to such an extent that this is possible once - Check the steam turbine regularly for externally visible
more. Only then may you start up the steam turbine. signs of damage or defects/anomalies. Report any
changes that are noticed (including changes in operating
behavior) to the responsible office/person at once. Shut

Siemens AG MA &MQB030 2-1-M-100-M0012 / 9-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

down the steam turbine immediately if necessary and do - Inform the operating personnel and perform no work on
not restart it until the faults have been rectified. Contact the steam turbine until you have received authorization
Siemens in case of doubt. from the responsible party. Appoint a supervisor for the
- Only start up the steam turbine when there is nobody work.
working on the turbine or in the vicinity. Ensure that no - It is prohibited to permanently remove or deactivate
persons are present in areas where there could be a risk safety equipment. You may only ever remove/deactivate
of injury due to startup/rotation. safety equipment as a temporary measure if this is ab-
- Shut down the steam turbine immediately if there are solutely necessary in order to perform work, if it is de-
faults in the power supply system. This is particularly im- scribed in the relevant instructions and if the risk of any
portant in the case of controls/I&C equipment. danger to persons can be excluded. Immediately rein-
stall/reactivate any safety equipment that has been re-
- When the plant is pressurized with steam do not stand in moved once the work has been completed and perform
the outflow area of the rupture diaphragms (e.g. on the a check to ensure that it is working properly.
crane system or on a platform) unless the area is ade-
quately shielded against escaping steam. On diaphragm - Before use, check all tools, erection aids and equipment
rupture there is a sudden and unexpected release of for safe condition, and particularly for any visible external
steam (at temperatures of up to around 100 °C) with the defects/anomalies.
resulting burn hazard in a radius of up to 10 meters - Do not use damaged tools and equipment - these must
around the rupture diaphragm openings. immediately be repaired or scrapped.
- Do not make modifications to tools and equipment which
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The following measures reduce or eliminate

are not in line with their stipulated use. This is particularly
the risk of equipment damage:
relevant to any tampering with hoses, connections and
other accessories which are pressurized during opera-
- Operate the interfacing systems to the steam turbine such tion.
as to ensure compliance with the set conditions and limit - It is prohibited to use piping and valves as ladders or sup-
Copyright © Siemens AG 2019 - All Rights Reserved

values (e.g. as specified in the P&IDs and component di- ports - apart from the risk of injury, this could also cause
agrams) at the interfaces with the steam turbine. visible or invisible damage which may result in (subse-
- Depending on the boundary conditions, it may be neces- quent) failure of the component or its connections. Only
sary to initiate preservation measures immediately after use suitable climbing aids.
evacuation in order to prevent corrosion. - Observe all the rules for the correct use of ladders.
design patent are reserved.

- Arrange for specialized electrical technicians to dis-

Preventive Maintenance
charge capacitors before commencing work in their vi-
The following measures reduce or eliminate cinity.
the risk of injury: - Only enter building and equipment areas protected by
chemical or CO2 fire extinguishing systems if absolutely
necessary when such systems are activate. After a
- Adhere to the intervals for preventive maintenance and
chemical or CO2 fire extinguishing system has been trig-
the scope of maintenance work specified in the operating
gered, there is a danger that persons in the affected areas
instructions. This is particularly important for equipment
may lose consciousness or otherwise sustain injury. Be-
in protection circuits with a SIL rating (including their con-
fore starting work in areas protected by chemical or
trol and operating media).
CO2 fire extinguishing systems, notify a second person
- Preventive maintenance work must be carried out by spe- outside the hazard area who can immediately initiate res-
cialized personnel or under the supervision of specialized cue measures if they become necessary. Remain in such
personnel. Personnel assigned to maintenance work areas for as short a time as possible and leave the area
must be familiar with and understand the safety regula- immediately after the completion of work.
tions and the work orders and must be trained using the
operating and maintenance documentation from the - During operation, you should remain within enclosures,
manufacturer. such as acoustic enclosures, for as short a time as pos-
sible, as the high temperatures inside acoustic enclo-
- Before commencing any work on the steam turbine, iso- sures and other enclosures can result in injury both during
late the respective segments (deenergize, depressurize,
Class: Restricted

operation and after shutdown. Do not enter acoustic en-

inert, etc.). Lockout and tagout procedures must be fol- closures and other enclosures until they have cooled
lowed where applicable. down sufficiently.
- Before commencing work on the steam turbine at stand-
still, ensure that the turning gear cannot start up.

Siemens AG MA &MQB030 2-1-M-100-M0012 / 10-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

- It is prohibited to stand on outer casings when the steam - Only ever turn the steam turbine in the operating direction
turbine is in operation. This also applies to turning gear of rotation. Turning the turbine in the opposite direction
operation. The party responsible for the power plant must can result in damage to the seals.
implement the necessary organizational and/or technical - Note that work on systems with interfaces to the steam
safety measures to ensure that this is observed. turbine may require protective measures for the steam
- When the plant is pressurized with steam do not stand in turbine (e.g. during and after boiler repairs, you must im-
the outflow area of the rupture diaphragms (e.g. on the plement measures to prevent the ingress of foreign ob-
crane system or on a platform) unless the area is ade- jects into the steam turbine and solid particle erosion).
quately shielded against escaping steam. On diaphragm - Locking elements and seals are generally disposable (i.e.
rupture there is a sudden and unexpected release of the locking or sealing function cannot be guaranteed if
steam (at temperatures of up to around 100 °C) with the reused). This applies in particular to locking elements
resulting burn hazard in a radius of up to 10 meters which deform plastically (e.g. lock washers and locking
around the rupture diaphragm openings. strips for compressor and turbine blades) and to soft iron
- If you block traffic routes (temporarily) for the purposes of seals (e.g. manhole seals). Replace locking elements/
work, you must put up appropriate signs and barricades seals with new ones after a single use. Immediately dis-
in advance to alert personnel. pose of used locking elements and seals in a controlled
- Remove the preservation agent on individual items be- manner to prevent their reuse.
fore installation using a suitable cleaning agent. Which
Overhaul and corrective maintenance
cleaning agent is suitable depends on the type of pre-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

servation and on the component to be cleaned. Use prod- The following measures reduce or eliminate
ucts that are not hazardous to health and that are envi- the risk of injury:
ronmentally compatible whenever possible. Also consult
the manufacturer's documentation for the part or compo-
nent. - Adhere to the overhaul intervals and the scope of over-
- Wear appropriate protective gear when working with sol- haul work specified in the operating instructions. This is
Copyright © Siemens AG 2019 - All Rights Reserved

vents, products containing solvents or other hazardous particularly important for equipment in protection circuits
substances. Observe the manufacturer's safety data with a SIL rating (including their control and operating
sheets as well as all locally-applicable laws, codes and media).
regulations. Use products that are not hazardous to - Overhauls and corrective maintenance are such complex
health whenever possible. Consider environmental pro- activities that risk avoidance can only be guaranteed if the
design patent are reserved.

tection in addition to personal protection. work is performed or at least supervised by Siemens spe-
cialists. Selecting the wrong heating method for heated
The following measures reduce or eliminate bolts or executing the heating procedure in an incorrect
the risk of equipment damage: manner can, for example, result in degradation of bolt in-
tegrity and may cause their failure. This can result in leak-
ages of hot steam at high pressure, which can cause se-
- Only use the approved lubricants and operating media as
vere burns and injuries.
detailed in the manufacturer specifications. Only use lu-
bricants, sealants and auxiliary materials that are suitable - Safety instructions for the repair and maintenance of the
for purpose. Also take into consideration the operating steam turbine must be made available by the responsible
media that are used and the operating conditions that ap- party for the purposes of the work.
ply. Contact Siemens in case of doubt. - If you are performing work on several systems at the
- The shaft may only be turned using the turning gear/ same time, the work must be coordinated so as to prevent
manual turning gear without any additional aids. Any work on one system from creating a hazard to other sys-
other method for applying force to the shaft or for increas- tems or persons working on these systems.
ing the torque is not permitted. This is the only way to
The following measures reduce or eliminate
ensure adherence to the permitted forms of force appli-
the risk of equipment damage:
cation.
- If the shaft train cannot be turned using the turning gear/
manual turning gear without any additional aids, you - We recommend that you only perform welding work on
Class: Restricted

must wait until cooldown and equalization of the temper- the steam turbine or its components following prior au-
ature differences have allowed the casing or shaft distor- thorization from Siemens. Adhere to the relevant welding
tion to recover to such an extent that this is possible once procedure specifications.
more. Only then may you start up the steam turbine.

Siemens AG MA &MQB030 2-1-M-100-M0012 / 11-12

Gas and Power 0419 EN
 Steam Turbines
Safety Instructions General Safety Information

- You receive a warranty for work performed by specialized - Perform a risk assessment before commencing with dis-
Siemens personnel in accordance with the project-spe- assembly work.
cific contractual stipulations. Allowing other personnel to - Isolate the plant from all sources of energy.
perform work during the warranty period may void the
warranty. - Ensure that all residual energy (mechanical, kinetic, elec-
tric, thermal) is dissipated.
Shutdown - Inert and ventilate systems that contain gas.

The following measures reduce or eliminate - Empty all systems, drain off all operating media.
the risk of injury: - Install safeguards immediately at all locations which rep-
resent new fall and other hazards as a result of disas-
sembly work.
- Monitor the turbine during coastdown; injuries are possi-
- Maintain the prescribed distances from combustible ma-
ble due to rotating parts.
terials when performing welding and cutting work.
The following measures reduce or eliminate - Make sure that all cut and remaining items of plant equip-
the risk of equipment damage: ment are sufficiently stable and structurally safe during all
phases of disassembly.

- Allow the steam turbine to cool down sufficiently in turning - Determine the weights and dimensions of parts resulting
gear operation before shutting it down completely. from disassembly work, for the purpose of further han-
dling.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

- Depending on the boundary conditions, it may be neces-

sary to initiate preservation measures immediately after The following measures reduce or eliminate
evacuation in order to prevent corrosion. Adhere to the the risk of equipment damage:
preservation specifications from Siemens for the steam
turbine and to the preservation specifications from the
other manufacturers for components that are supplied - Depending on the existing conditions make sure that iso-
Copyright © Siemens AG 2019 - All Rights Reserved

with it. lating the plant from all sources of energy does not have
an effect on plant sections that are to remain in use.
Disassembly - Based on local conditions separate those plant sections
that are to remain in operation from the area of disas-
The following measures reduce or eliminate
sembly work, to prevent any negative effects due to dust
design patent are reserved.

the risk of injury:

and dirt.
Class: Restricted

Siemens AG MA &MQB030 2-1-M-100-M0012 / 12-12

Gas and Power 0419 EN
 TAB-Sheet
KAR Electrical Power Production Trading FZE 002.001 LB/MA Steam/Steam Turbine Systems
AL-RUMAILAH COMBINED CYCLE 730MW

TAB-Sheet
002.002 LB Steam Systems

TAB-Sheet
002.003 MA Steam Turbine Plant

TAB-Sheet
Technical Documentation 002.004 MAA/MAB/MAC Steam Turbine

TAB-Sheet
Operating M. Sys./Plant 002.00 MAD Bearings
5
Sec.
TAB-Sheet
002.00 MAG Condenser
6

TAB-Sheet
002.00 MAL Drain System
8

File- TAB-Sheet
name TO - Operating Manual MA 002.00 MAM/MAW Gland-/ Seal Steam System
9
Steam Turbine Package -
UNIT 10 TAB-Sheet
File ID MA - Operating Manual
TO.OPERATING MANUAL 002.01 MAN Bypass System
0
Steam Turbine - UNIT 10
MA.01
TAB-Sheet
002.01 MAV Oil System
1

TAB-Sheet
TAB- 002 Description of the Sys- 002.01 MAX/QFB Control Media Systems
2
Sheet tem/Plant Section
TAB-Sheet

TAB-Sheet

TAB-Sheet

TAB-Sheet

Frei verwendbar
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002 Description of the System/Plant Section

Table of Contents (Tab-Sheet)

TAB-Sheet: 002.001 LB/MA Steam/Steam Turbine Systems

UNID Title Rev. Date of Issue
511930797 Legend of Symbols A 2018-06-12
TAB-Sheet: 002.002 LB Steam Systems
UNID Title Rev. Date of Issue
511935372 P&ID CRH Non-Return Valve Actuator A 2018-07-27
511935365 P&ID HP Relief Valve Actuator A 2018-07-27
519700767 Main Steam Temperature Monitoring Equipment (HIGH) - A 2019-12-12
Functional Description
519700774 Temperature Monitoring Equipment for Hot Reheat Line (HIGH) A 2019-12-12
- Functional Description
519700781 Turbine Steam Dump - Functional Description A 2019-12-12
519700798 Cold Reheat Line - Actuation of Check Valve(s) - Functional A 2019-12-12
Description
TAB-Sheet: 002.003 MA Steam Turbine Plant
UNID Title Rev. Date of Issue
519701337 System Documentation - Introduction A 2019-12-12
519701344 Operation without Automatic Control A 2019-12-12
519701351 Operating Values for Steam Purity - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.004 MAA/MAB/MAC Steam Turbine
UNID Title Rev. Date of Issue
511930704 P&ID HP- IP- LP-Turbine F 2019-07-02
511932050 P&ID HP1 Stop Valve Actuator A 2018-07-30
511932265 P&ID IP1 Stop Valve Actuator A 2018-07-30
511932289 P&ID IP1 Control Valve Actuator A 2018-07-30
511932296 P&ID IP2 Control Valve Actuator A 2018-07-30
511932708 P&ID LP Stop Valve Actuator A 2018-07-27
511932715 P&ID LP Control Valve Actuator A 2018-07-27
511932722 P&ID LP Exhaust Spray Valve Actuator A 2018-07-18
512163910 P&ID Steam Regulating Valve Spin Injection A 2018-07-27
512163996 P&ID Valve Water Injection MAC A 2018-07-27
519701368 Turbine Stress Evaluation - Functional Description A 2019-12-12
519701375 Steam Turbine Controller: Introduction - Functional Description A 2019-12-12
519701382 Steam Turbine Controller: Trimming Controller - Functional A 2019-12-12
Description
519701399 Steam Turbine Controller: IP Valve position control - Functional A 2019-12-12
Description
519701405 Steam Turbine Controller: LP induction steam valve control - A 2019-12-12
Functional Description
519701412 Subgroup Control (SGC) Open Control Valves"" - Functional A 2019-12-12
Description
519701429 Temperature Criteria - Functional Description A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 3

File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
519701436 Protection system for abrupt steam temperature drop - A 2019-12-12
Functional Description
519701443 Reverse Power Protection - Functional Description A 2019-12-12
519701450 Over- and Underfrequency Monitoring - Functional Description A 2019-12-12
519701467 Monitoring Casing Deformation - Functional Description A 2019-12-12
519701474 Vibration Monitoring - Functional Description A 2019-12-12
519701481 Operating Data Shaft Position - Procedural Instruction A 2019-12-12
519701498 Actions to Prevent Unallowable Heatup Through Blade A 2019-12-12
Windage - Procedural Instruction
519701504 HP Ventilation Protection (temperature) - Functional Description A 2019-12-12
519701511 HP Ventilation Protection (pressure) - Functional Description A 2019-12-12
519701528 HP Exhaust Steam Temperature Protection MAX - Functional A 2019-12-12
Description
519701535 Pressure Ratio Trip Device (LOW) - Functional Description A 2019-12-12
519701542 HP exhaust thermal sleeve protection/monitoring system A 2019-12-12
(temperature) - Functional description
519701559 Saturated steam protection/ monitoring, HP exhaust - A 2019-12-12
Functional Description
519701566 Monitoring IP Exhaust Steam Temperature - Functional A 2019-12-12
Description
519701573 Saturated steam protection/ monitoring, IP exhaust - Functional A 2019-12-12
Description
519701580 LP Exhaust Hood Spray System - System Description A 2019-12-12
519701597 LP Blading Temperature - Functional Description A 2019-12-12
519701603 LP Exhaust Steam Temperature Protection - Functional A 2019-12-12
Description
TAB-Sheet: 002.005 MAD Bearings
UNID Title Rev. Date of Issue
511932982 P&ID Bearings B 2018-07-26
519701610 Thrust Bearing Trip Device - Functional Description A 2019-12-12
519701627 Bearing Temperature Monitoring - Functional Description A 2019-12-12
519701634 Journal Bearing - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.006 MAG Condenser
UNID Title Rev. Date of Issue
511932999 P&ID Condensation C 2018-10-02
511933309 P&ID Vacuum Breaker Valve Actuator A 2018-07-27
519701641 Condenser - System Description A 2019-12-12
519701658 Condenser - Vacuum Breaker - Functional Description A 2019-12-12
519701665 Condenser Low Vacuum Trip - Functional Description A 2019-12-12
519701672 Trip initiation from external condenser protection - Functional A 2019-12-12
Description
TAB-Sheet: 002.008 MAL Drain System
UNID Title Rev. Date of Issue
511933453 P&ID Turbine Drain System B 2018-07-27
511933460 P&ID Drain Valve Actuators A 2018-07-23
519701689 Control of Drains - Functional Description A 2019-12-12
519701696 Control of Drains for HP Valves - Functional Description A 2019-12-12
519701702 Control of Drains for IP Valves - Functional Description A 2019-12-12
519701719 Control of Drains for Steam Turbine Casings - Functional A 2019-12-12
Description
519701726 Control of Drains in Steam System - Functional Description A 2019-12-12
TAB-Sheet: 002.009 MAM/MAW Gland-/ Seal Steam System
UNID Title Rev. Date of Issue
511934610 P&ID Gland- /Leak-Off-Steam System B 2018-07-27
511933491 P&ID Spindle Leak Off Steam B 2018-07-24
511934627 P&ID Gland Steam Condenser B 2018-07-27
511934634 P&ID Gland-/Leak-Off-Steam Valve Actuator A 2018-07-18

Frei verwendbar Date of Issue: 2021-05-04 Seite 2 von 3

File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
519701733 Stem Leakoff Steam System - System Description A 2019-12-12
519701894 Shaft Seal Steam System - System Description A 2019-12-12
519701900 Gland Sealing System Subgroup Control - Functional A 2019-12-12
Description
519701917 Temperature-Dependent Interlocks of Shaft Seal Steam System A 2019-12-12
- Functional Description
TAB-Sheet: 002.010 MAN Bypass System
UNID Title Rev. Date of Issue
519701740 Significant Operating Events - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.011 MAV Oil System
UNID Title Rev. Date of Issue
511934450 P&ID Turning Gear A 2018-07-31
511934399 P&ID Pressure Oil / Return Flow B 2018-07-18
511934405 P&ID Oil Vapor Exhaust B 2018-07-18
511934474 P&ID Lube Oil Module C 2019-03-27
511934481 P&ID Purification Module B 2018-07-27
511934443 P&ID Lifting Oil C 2019-01-08
511934382 Data-sheet for adjustment of oil throttle valves A 2018-07-30
519701757 Lube Oil System - System Description A 2019-12-12
519701764 Lifting Oil System - System Description A 2019-12-12
519701771 Oil Vapor Exhaust System - System Description A 2019-12-12
519701788 Oil Conditioning - System Description A 2019-12-12
519701795 Oil Supply Emergency Operation - Functional Description A 2019-12-12
519701801 Lube Oil Pressure Trip Device - Functional Description A 2019-12-12
519701818 Main Oil Tank Level Protection - Functional Description A 2019-12-12
519701825 Operating the Turning Gear - Functional Description A 2019-12-12
519701832 Controls for Lube Oil Pumps - Functional Description A 2019-12-12
519701849 Control of Lifting Oil Pumps - Functional Description A 2019-12-12
519701856 Operating Variables - Procedural Instruction A 2019-12-12
519701863 Oil Supply Emergency Operation - Actions in the event of failure A 2019-12-12
of I & C
519701870 Special Operating Conditions during Turning Gear Operation - A 2019-12-12
Procedural Instruction
519701887 Faults in Turning Gear Operation - Procedural Instruction A 2019-12-12
TAB-Sheet: 002.012 MAX/QFB Control Media Systems
UNID Title Rev. Date of Issue
511934795 P&ID Control Fluid System B 2018-07-24
511934818 P&ID Hydraulic Supply Unit B 2018-07-27
519701924 Control Fluid System - System Description A 2019-12-12
519701931 Control Fluid Maintenance System - System Description A 2019-12-12
519701948 Subgroup Control for the Control Fluid Supply - Functional A 2019-12-12
Description

Frei verwendbar Date of Issue: 2021-05-04 Seite 3 von 3

 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.001 LB/MA Steam/Steam Turbine Systems

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511930797 Legend of Symbols A 2018-06-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

Legend of Symbols
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511930797 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MA MFB030 310074 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-06-12 TITLE:
K K
A Schmitz/2018-06-12 CREATOR:
Schmitz Legend of Symbols
Tatsch/2018-06-12 2018-06-12
REVIEWER:
Tatsch/2018-06-12 Tatsch
Creator 2018-06-12
RELEASER:
Tatsch
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-930000
L Siemens AG L
DPIVCS-7000406900 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

Piping Piping components Accessories

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Steam Flange with Blind Flange

Vent to atmosphere

B Blind cover general B

Oily steam

Vent Star

Circulating water Flange pair

Wall break
Nozzle, straight
Oily water
C C

Pipe cap, screwed Drain

Untreated water

screwed connection
Sludge water, Waste water Drain trap
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D Screwed Plug D
Solutions, Chemicals
Spray nozzle

Pipe cap, welded

Oil

Spray nozzle for pipe

Mechanical coupling
Liquid metal
E E

Mechanical coupling without counter part Trace heating, electrical

Air

Reducer
Combustible gases
Spectacle blind
F F
Reducer excentric
non Combustible gases
Blow-out disc

Flow limiter with baffle plate

Solid fuels

Sight glass
G Combustible wastes Metering Orifice G

Other media Gas bottle

Hose

Waste gases
Bellows Compensator
H Firing system; burner, general H

Compensator general

Horn (non-electrical)
Flow straightener

I I

Mixing section Scale, general

Silencer general
Protective grating, cover
J J

Strainer

Integrated electronic

UNID: PROJECT: QUALITY:

511930797 Al-Rumailah EIF
G Signal converter, with analog output signal PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MA MFB030 310074 A
K K
Siemens AG
TITLE:

Legend of Symbols

DRAWING NUMBER:
Copyright (C)
A-002337-930000
L Siemens AG L
DPIVCS-7000406900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Additional symbols for

A A

Valves Valves Actuators supplementary information

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

2-way shut-off valve Angle valve, with connectors for aspiration and drain
Hand
Valve position (default)
NO - normally open
B NC - normally closed B
Globe valve (general) 5-way valve NO NA - normally adjusted

Hand with locking device

Ball cock (general) Flow controller

fail position - open

Piston drive pneumatic
Butterfly valve (general) Shutter
C C

Gate valve Inlet guide vane / Variable guide vane Piston

fail position - closed

General 3-way valve Release box with pneumatic cylinder

WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

Drive by fluids

D D
3-way ball cock

Membrane fail position - stay

Angle valve

Magnet
Check valve, general
E E
fail position - stay, drift open

Straight way check valve Spring

Swing check valve

Weight loaded (KKS)
fail position - stay, drift close
F F

Pressure reducer straight-way valve

Drive by float M

Ball check valve

fast mode - open
M
Motor as Actuator (1AC)
G Ball float valve G

2-way safety valve (general) M

Motor as Drive (3AC) fast mode - close

Safety straight-way valve

M
H H

Angle safety valve fast mode - close / open

Control valve

I I
2-way control valve straight

Control butterfly valve

3-way control valve (general)

J J

Control angle valves, with connectors for aspiration and drain

UNID: PROJECT: QUALITY:

511930797 Al-Rumailah EIF
Control pressure reducer straight-way valve PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MA MFB030 310074 A
K K
Angle control valve Siemens AG
TITLE:

Legend of Symbols

DRAWING NUMBER:
Copyright (C)
A-002337-930000
L Siemens AG L
DPIVCS-7000406900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
Heat Exchangers Vessels Separators / Filters / Dryers Pumps
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Pump, general
Plate-type heat exchanger
Vessel, general Gas filter general, air filter general

B B
Rotary pump

Pipe bundle heat exchanger Vessel with conical heads Fluid filter, general

Gear pump

C C
Finned-type heat exchanger Vessel with dished heads Liquid filter
Screw spindle pump

Liquid jet pump

Vessel, double walled
Evaporative cooler
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

Cartridge filter

D D

Compressor, general

Basin, general
Heat exchange by mixing of media
Ion exchange filter
Reciprocating compressor

E E

Heat exchanger, general Liquid ring compressor

Screening device

Machines / Components Jet compressor

Heat exchanger, general, uncrossed flow

F F

Single Flow Steam Turbine

Separator, general Fan, general

Separator with heat exchange

Axial blower
Double Flow Steam Turbine
Centrifugal separator, rotary separator, cyclone
G G

Vessels for electrical heater Radial blower

Combustion chamber

Electrical heater Dryer, general

H H
E Exciter, general

G Generator, general Gas Dryer

I I
Compressor, general

Bundle, barrel

Bearing (Radial)

J J
Bearing (Combined Axial-Radial)

Droplet Separator

UNID: PROJECT: QUALITY:

Gears, general 511930797 Al-Rumailah EIF

PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MA MFB030 310074 A
K K
Clutch, general Siemens AG
TITLE:

Legend of Symbols

DRAWING NUMBER:
Copyright (C)
A-002337-930000
L Siemens AG L
DPIVCS-7000406900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 4/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
Fluidic valves Fluidic components Fluidic actuators
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Hydraulic pilot stage with external pilot supply Single-rod cylinder, close stroke by spring force, spring chamber with connection, single-acting
2/2 way valve

B Solenoid valve, effect line \\ B

Single-rod cylinder, close stroke by spring force, spring chamber with vented cap end, single-acting

3/2 way valve

Solenoid valve, effect line /

Solenoid valve, effect line \ Single-rod cylinder, return stroke by spring force, spring chamber without connection, single-acting

C C
4/2 way valves

Pilot control

Double-rod cylinder, double-acting

Spring
5/2 way valves
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D
Mechanical feedback Single-rod cylinder, double-acting

4/3 way valves

Booster Single-rod cylinder, close stroke by spring force, double-acting

E

E E

Active-control, directional control valve cartridge, poppet design, opened by pilot pressure
Air treatment unit

Steam Turbine Actuator

F
Pressure regulator valve, with internal reversible flow Fan, electrical driven (3AC) F

Directly controlled pressure relief valve, in which the opening pressure may be adjusted by means of a spring Filter Steam Turbine Induction Valve Actuator

G G

Fluidic flow-control valve Filter with dehumidifier

Check valve Steam Turbine Bypass Valve Actuator

Filter with separator with automatic drain

H Check valve with spring, free flow only possible in one direction, normally closed H

Fluidic flow-control valve, adjustable Cooler, general

I I
Flow-control valve, adjustable, with free flow in one direction Hydraulic pump, general

Variable displacement pump, pilot operated with pressure compensation with external drain

J J

Diaphragm-type accumulator UNID: PROJECT: QUALITY:

511930797 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MA MFB030 310074 A
K K
Siemens AG
Bladder-type accumulator TITLE:

Legend of Symbols

DRAWING NUMBER:
Copyright (C)
A-002337-930000
L Siemens AG L
DPIVCS-7000406900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 5/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
KKS- Flags and Boxes General information for P&IDs Others
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Media Infeed or Discharge

KKS Tag Number Format All components on P&IDs are shown in de-pressurized and de-energized state.
Sheet 4, Field 1/E
G F0 F1 F2 F3 Fn Fn A1 A2 An An An A3 Off sheet reference
10MBL20BR014
B B
N N A A A N N A A N N N A
Plant Code (Optional)
Field 13/C
Unit Code (Optional) 10MAV10BR001
System ID Code On Sheet Reference
System Area Seq. No. Field 13/B
Equipment ID Code 10MAV10BR001
Equipment Seq. No.
Equipment Reduncancy (Optional)
C CL1012-10MBA-MFB030-351001 C
Off document reference
Sheet 8, Field 7/F, 10MBL20BR014

P IRZ = Pressure; Indication; Regisration and

Measurement Binary control or actuation, safety instrumented

Function Key
PIRZ Customer Change Information
MAV10 Primary Variable Variable Modifiers
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

CP003 Equipment Unit Key

D A Analysis B Limitation A D

Dashed line type = Delivered by Customer Fixed-point

Normal line type = Delivered by Siemens B Thermal radiation D Difference

P D Density F Ratio Terminal points

MAV10
CP003
E Electrical Variable Q Integrate
E 001 Service Point: An interface, which has only to be connected temporarily E
P
Location of Signal Processing for maintenance reasons (e.g. tank drains, gas sample).
MAV10
CP003 Without line = Local or no Indication F Flow
Single line = Control System Direct Functions
Double line = Local Control System
P +Dashed line = Processing in Customer Distributed Control System SAG BOP

MAV10 +Solid line = Processing in Turbine Control System G Position I Indication 002 External Terminal Point: An interface, where a permanent connection
CP003 to the end customer or BOP is required.

P H Hand or Manual input R Registration / Recording

F MAV10 F
CP003
I Current 004 Internal Terminal Point: An interface, where a permanent connection
Functions between Siemens SC / PR business units or sub-segments is required.

J Power C Control

K Time K Measurement point of test

Component designation SAG CST Responsibility:
SAG - Siemens
G 003 G
MAV10 BOP - Balance of Plant
L Level X Spare CST - Third Party
AA051 a

M Humidity Y Calculation

Design section, displayed only if assigned.

Shows a "•", if the corresponding design section belongs to a connected document.
P Pressure Document Status / Quality
Conditional Actions
Pipe Section
INIT Preliminary
H Q Quality / Counter A Alarm H
MAV10
BR001 EIF External Interfaces Final
Indication of flow direction
Flow direction is always from close end to open end R Radiation O Local or remote status indication of binary signals
Both ends closed => bidirectional Flow

S Speed or Frequency S Binary control or actuation

Nominal pipe size

T Temperature Z Binary control or actuation, safety instrumented / Tripping
I I

U Combined and other values

Condition Modifiers

V Viscosity H Limit High

W Weight L Limit Low

J J

Y Vibration

UNID: PROJECT: QUALITY:

511930797 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MA MFB030 310074 A
K K
Siemens AG
TITLE:

Legend of Symbols

DRAWING NUMBER:
Copyright (C)
A-002337-930000
L Siemens AG L
DPIVCS-7000406900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 6/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.002 LB Steam Systems

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511935372 P&ID CRH Non-Return Valve Actuator A 2018-07-27
511935365 P&ID HP Relief Valve Actuator A 2018-07-27
519700767 Main Steam Temperature Monitoring Equipment (HIGH) - A 2019-12-12
Functional Description
519700774 Temperature Monitoring Equipment for Hot Reheat Line (HIGH) A 2019-12-12
- Functional Description
519700781 Turbine Steam Dump - Functional Description A 2019-12-12
519700798 Cold Reheat Line - Actuation of Check Valve(s) - Functional A 2019-12-12
Description

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID CRH Non-Return Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511935372 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10LBC MFB030 310044 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-27 TITLE:
K K
A Joshi/2018-07-27 CREATOR:
Joshi P&ID CRH Non-Return Valve
Final Issue. Anwar/2018-07-27 A-002337-986132 P&ID HP- IP- LP-Turbine 2018-07-27
Anwar/2018-07-27 A-002337-930000 Legend of Symbols
REVIEWER: Actuator
Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-27
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-989133
L Siemens AG L
DPIVCS-7000422500 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D 10LBC40 D
AA051A PI
10LBC40
AA501 10LBC40
CP501

Control Air

10LBC40 10LBC40
AA261 AT021
E E

GIRA
10LBC40
CG051C

10LBC40
F F
AA051

Used on PID:
A-002337-986132 - Sheet 5, Field 8/H

G G

10LBC40
AA052A PI
10LBC40
AA502 10LBC40
CP502

Control Air

H H

10LBC40 10LBC40
AA262 AT022

GIRA
10LBC40
CG052C
I I

10LBC40
AA052

Used on PID:
A-002337-986132 - Sheet 5, Field 9/H

J J

UNID: PROJECT: QUALITY:

511935372 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10LBC MFB030 310044 A
K K
Siemens AG
TITLE:

P&ID CRH Non-Return Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-989133
L Siemens AG L
DPIVCS-7000422500 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
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A A

P&ID HP Relief Valve Actuator

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D D

E E

F F

G G

H H

I I

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Siemens AG
2018-07-27 TITLE:
K K
A Joshi/2018-07-27 CREATOR:
Joshi P&ID HP Relief Valve Actuator
Final Issue. Anwar/2018-07-27 A-002337-986132 P&ID HP- IP- LP-Turbine 2018-07-27
REVIEWER:
Anwar/2018-07-27 A-002337-930000 Legend of Symbols Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-27
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-989131
L Siemens AG L
DPIVCS-7000422400 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

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B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E
10LBC41 10LBC41
AA051B AA051A

F F

10LBC41 10LBC41
GIR
AA051D AA051C PI
10LBC41
CG051B 10LBC41
CP501
G GIR G
Control Air
10LBC41
CG051C

10LBC41 10LBC41
AA261 AT021
10LBC41
AA051

Used on PID:
A-002337-986132 - Sheet 5, Field 6/B
H H

I I

J J

UNID: PROJECT: QUALITY:

511935365 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10LBC MFB030 310047 A
K K
Siemens AG
TITLE:

P&ID HP Relief Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-989131
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 Steam Piping System
Operating Documentation Main Steam Temperature Monitoring Equipment (HIGH)
Functional Description

Introduction 30
There are two functions for the main steam temperature limited to 80 h per year, 15 mi-
28
monitoring described below: nutes in individual cases

• Exposure of the turbine to inadmissibly high steam tem- V

peratures relative to component temperatures must be [ K]

prevented on startup.
• In steady-state operation, compliance with maximum 20
allowable Main Steam temperatures must be monitored
(as a rule, these correspond to IEC margins)

Turbine Startup limited to 400 h per year

14
On startup, the steam turbine components are exposed
to steam temperatures which are generally higher than their
own temperatures. The difference between heat input to and 10
unlimited duration provided that
heat removal from the component results in different mean 8 rated temperature is maintained
temperatures for thin- and thick-walled components. The dif- in the mean
ference between the mean simulated integral shaft tempera-
ture and the mean blading temperature is of particular signif-
icance here. While the blades rapidly take on the steam tem-
ϑV: temperature violation
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

perature, shaft response is slower. 0 N

ϑN: rated temperature
This results in the following behavior:
Blade length expands at temperatures close to steam tem- Fig. 1 Maximum values upstream of control valves as
perature, while the casing and rotors are still near their initial specified by IEC
temperatures. The differences in thermal expansion behavior
The described load cases are time restricted according
Copyright © Siemens AG 2016 - All Rights Reserved

increase as a function of the difference between steam and

to IEC, to prevent any influence on life time of the turbine
component temperatures. Two factors are determining for
components. The monitoring logic issues warnings on viola-
design:
tion of the temperature limits so as to prevent overloading or
• Expansion shall not result in bridging of clearances (rub- excessive life consumption of the turbine components. The
bing). protection equipment is not linked to a service life monitoring
• Free expansion of the blade assembly is prevented by the
design patent are reserved.

function. Therefore violation of the warning curve leads to a

cooler shaft. As a result, plastic deformation of the blade warning and violation of the first limit curve leads to an alarm
shrouds under the increased compressive stress must be in the control room. With reaching of the second limit curve a
ruled out, as this would cause loosening of the blade as- trip alarm will be initiated.
sembly in further operation.
Note on Steam Generator Temperature Control
The thermal loading described can be kept within design
limits by limiting maximum steam temperature. A control tolerance of ±5 K is allowed for the steam gen-
erator. A warning is issued if main steam temperature ex-
Steady-State Operation ceeds this limit by more than 8 K.
The international standard IEC 45-1 (1991-05) permits
limit violation of main steam temperatures above the design ~ + 5K
+8 K
temperatures (see Fig. 1). The international Standard IEC
considers the control behaviour and the thermal inertia of the
-10 K +10 K
steam generator and the operating conditions which are nor- N

mally occurring in power plants, such as isolation of extraction

points, main steam attemperation and deposits. The turbine Fig. 2 Control tolerance
design accounts for these temperature margins.
Process engineering function of the main
steam temperature monitoring equipment
The main steam temperature monitoring equipment has
Class: Restricted

the following process engineering functions:

• Annunciation of an alarm when the first alarm level is
reached
• Annunciation of an alarm when the second alarm level is
reached

Siemens AG LBA &MFE020 2-1-MA7-379-M0010 / 1-2

Gas and Power 0316 EN
 Steam Piping System
Operating Documentation Main Steam Temperature Monitoring Equipment (HIGH)
Functional Description

• Annunciation of an alarm when the third alarm level is Annunciations

reached
Different annunciations are issued by the main steam
temperature monitoring depending on the operating condi-
Description and function
tion. Comments and any necessary action by the operating
The monitoring equipment has a single-channel configu- personnel are described in the comments on annunciations.
ration. The steam temperature is measured by a thermocou-
ple in the main steam line upstream of the turbine stop valve.
The turbine components temperature is taken to be the
mean simulated shaft temperature for the HP turbine section.
In the event of a violation of the permissible upper limits, as
stipulated by a limit curve, an alarm signal is formed.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2016 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG LBA &MFE020 2-1-MA7-379-M0010 / 2-2

Gas and Power 0316 EN
 Steam Piping System
Operating Documentation Temperature Monitoring Equipment for Hot Reheat Line (HIGH)
Functional Description

Introduction 30
There are two functions for the hot reheat steam temper- limited to 80 h per year, 15 mi-
28
ature monitoring described below: nutes in individual cases

• Exposure of the turbine to inadmissibly high steam tem- V

peratures relative to component temperatures must be [ K]

prevented on startup.
• In steady-state operation, compliance with maximum 20
allowable hot reheat steam temperatures must be moni-
tored (as a rule, these correspond to IEC margins)

Turbine Startup limited to 400 h per year

14
On startup, the steam turbine components are exposed
to steam temperatures which are generally higher than their
own temperatures. The difference between heat input to and 10
unlimited duration provided that
heat removal from the component results in different mean 8 rated temperature is maintained
temperatures for thin- and thick-walled components. The dif- in the mean
ference between the mean simulated integral shaft tempera-
ture and the mean blading temperature is of particular signif-
icance here. While the blades rapidly take on the steam tem-
ϑV: temperature violation
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

perature, shaft response is slower. 0 N

ϑN: rated temperature
This results in the following behavior:
Blade length expands at temperatures close to steam tem- Fig. 1 Maximum values upstream of control valves as
perature, while the casing and rotors are still near their initial specified by IEC
temperatures. The differences in thermal expansion behavior
The described load cases are time restricted according
Copyright © Siemens AG 2016 - All Rights Reserved

increase as a function of the difference between steam and

to IEC, to prevent any influence on life time of the turbine
component temperatures. Two factors are determining for
components. The monitoring logic issues warnings on viola-
design:
tion of the temperature limits so as to prevent overloading or
• Expansion shall not result in bridging of clearances (rub- excessive life consumption of the turbine components. The
bing). protection equipment is not linked to a service life monitoring
• Free expansion of the blade assembly is prevented by the
design patent are reserved.

function. Therefore violation of the warning curve leads to a

cooler shaft. As a result, plastic deformation of the blade warning and violation of the first limit curve leads to an alarm
shrouds under the increased compressive stress must be in the control room. With reaching of the second limit curve a
ruled out, as this would cause loosening of the blade as- trip alarm will be initiated.
sembly in further operation.
Note on Steam Generator Temperature Control
The thermal loading described can be kept within design
limits by limiting maximum steam temperature. A control tolerance of ±5 K is allowed for the steam gen-
erator. A warning is issued if hot reheat steam temperature
Steady-State Operation exceeds this limit by more than 8 K.
The international standard IEC 45-1 (1991-05) permits
limit violation of hot reheat steam temperatures above the ~ + 5K
+8 K
design temperatures (see Fig. 1). The international Standard
IEC considers the control behaviour and the thermal inertia
-10 K +10 K
of the steam generator and the operating conditions which are N

normally occurring in power plants, such as isolation of ex-

traction points, main steam attemperation and deposits. The Fig. 2 Control tolerance
turbine design accounts for these temperature margins.
Process engineering function of temperature
monitoring equipment for hot reheat line
The temperature monitoring equipment for the hot reheat
Class: Restricted

line has the following process engineering functions:

• Annunciation of an alarm when the first alarm level is
reached
• Annunciation of an alarm when the second alarm level is
reached

Siemens AG LBB &MFE020 2-1-MA7-383-M0010 / 1-2

Gas and Power 0316 EN
 Steam Piping System
Operating Documentation Temperature Monitoring Equipment for Hot Reheat Line (HIGH)
Functional Description

• Annunciation of an alarm when the third alarm level is Annunciations

reached
Different annunciations are issued by the hot reheat
steam temperature monitoring depending on the operating
Description and function
condition. Comments and any necessary action by the oper-
The monitoring equipment has a single-channel configu- ating personnel are described in the comments on annunci-
ration. The steam temperature is measured by a thermocou- ations.
ple in the hot reheat line upstream of the turbine stop valve.
The turbine components temperature is taken to be the
mean simulated shaft temperature for the IP turbine section.
In the event of a violation of the permissible upper limits, as
stipulated by a limit curve, an alarm signal is formed.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2016 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG LBB &MFE020 2-1-MA7-383-M0010 / 2-2

Gas and Power 0316 EN
 Steam Turbine
Operating Documentation Turbine Steam Dump
Functional Description

Introduction level where there is no further risk to the HP blading

through windage or if an HP admission (HP steam stop
The HP turbine steam dump serves to prevent unallow-
and HP steam control valve) reopens.
able heatup of the HP blading through windage. An imper-
In the initial stages of startup of the turbine generator with
missible rise in temperature and/or an excessively high tem-
low steady-state speeds the differential pressure across
perature in the HP turbine blading occur particularly as a re-
the HP blading is lower than the minimum permissible dif-
sult of insufficient volumetric flow through the HP section at
ferential pressure calculated for rated speed, at which the
around rated speed with a high reheat pressure.
HP turbine dump valve opens. In order to avoid unnec-
During plant operation this situation can occur essary opening of the HP turbine dump valve during start-
• following a turbine trip, particularly upon activation of the up, the enabling signal for opening is not released until a
overspeed protection system set turbine speed has been reached. The speed selected
• through a fault in the reverse power protection equipment is so low, that no further risk of HP blading damage
• through spurious closing of the HP control or stop valves through windage exists when the HP turbine dump valve
with the IP valves open is closed.
• in the event that the ratio between main and reheat pres- • Solenoid valves
sure drops below the specified limit Solenoid valve 1 ............................ 10LBC41AA051A
• during coastdown of the turbine generator unit following Solenoid valve 2 ............................ 10LBC41AA051B
a turbine trip with the check valve in the cold reheat line The solenoid valves which are connected in a 1-out-of-2
leaking or not closed due to a fault logic and are CLOSED in the de-energized condition, are
• through a fault in the trimming device used to reduce the air pressure in the actuator of the HP
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

turbine dump valve and thus open the valve.

Process engineering functions of the HP
turbine steam dump Notes for operation
The HP turbine steam dump has the following process • With regard to the HP blading, opening of the HP turbine
engineering functions: dump valve at full load represents no risk.
Copyright © Siemens AG 2016 - All Rights Reserved

• To open the HP turbine dump valve • A facility is provided in the main control room for opening
• To open the drains at the HP turbine and the drain up- and closing the HP turbine dump valve manually.
stream of the check valve in the cold reheat line To protect the HP-Blading against non-permissible
stresses, the HP turbine dump valve should be opened
Dumping of the steam to the condenser prevents unal- manually only in the event of disturbances.
lowable heatup of the HP blading and during turbine coast- • Since evacuation of the HP-Turbine is considered a pro-
design patent are reserved.

down also prevents unnecessary stress on the blades. tective function, the HP-turbine dump valve must be tes-
ted regularly with the automatic turbine tester.
Components of the HP turbine steam dump • Erroneous non-opening of the HP turbine dump valve is-
In addition to piping, the following components are nec- sues an alarm message, "HP turbine dump valve NOT
essary: OPEN", in the control room. If this alarm is annunciated
the valve actuator must be checked or the valve must be
• HP turbine dump valve ........................ 10LBC41AA051
checked for freedom of movement.
• Solenoid valves
If this alarm message is present e.g. after turbine trip, the
Solenoid valve 1 ............................ 10LBC41AA051A
turbine-generator must not be restarted until the HP tur-
Solenoid valve 2 ............................ 10LBC41AA051B
bine dump valve opens properly again.
• Erroneous opening of the HP turbine dump valve gener-
Description and functions of the components ates an alarm message, "HP turbine dump valve NOT
of the HP turbine steam dump CLOSED", in the control room. If this alarm message is
The components of the HP turbine steam dump and their present, the HP turbine dump valve must be closed as
function are described in the following. quickly as possible. If this disturbance occurs during tur-
bine and bypass operation, a turbine trip must be actu-
• HP turbine dump valve ........................ 10LBC41AA051
ated manually in the event of a response of the bypass
The HP turbine dump valve is a pressure-reducing valve
trip (e.g. due to lack of injection water) to prevent steady
with pneumatic actuator. It is opened with the aid of a
admission of HP discharge steam into the condenser
spring and is closed using compressed air. The air is pro-
without cooling.
Class: Restricted

vided from a secured compressed air system.

• Erroneous opening of the HP turbine dump valve issues
The HP turbine dump valve opens upon initiation of tur-
an alarm message, "HP turbine dump Valve OPEN", in
bine trip and closes when the speed has dropped to a
the control room. The HP turbine dump valve must be
closed immediately.

Siemens AG LBC &MFE020 2-1-MA3-360-M0001 / 1-1

Power and Gas MA13283 0916 EN
 Steam Piping System
Operating Documentation Cold Reheat Line — Actuation of Check Valve(s)
Functional Description

Introduction pressure differential of approx. 100 kPa / 1 bar (14,5 PSI) is

not exceeded, so as to prevent HP turbine windage. However
A free-swinging cold reheat check valve is provided in the
if such a pressure differential occurs due to the HP steam flow
cold reheat line to allow the turbine to be isolated from the
at the cold reheat check valve, the valve is opened by the
steam line during standstill or no-load operation. The cold re-
steam force which counteracts the spring force.
heat check valve is arranged in the immediate vicinity of the
HP turbine to keep the volume of steam trapped in the turbine Above a certain turbine load point, the actuator opens and
to a minimum. the valve disk is released to allow the disk to move freely with
the flow. The opening angle is limited by a stop such that the
In turbines with HP and IP sections in a single cylinder,
valve disk remains in the flow. If the turbine falls below a cer-
closing the cold reheat check valve also prevents an imper-
tain load point, the spring in the actuator is enabled and sup-
missible increase in turbine speed in the event of load rejec-
ports closing of the cold reheat check valve. The cold reheat
tion / turbine trip caused by the energy stored in the reheater
check valve is closed by the reverse flow, the weight of the
and in the supply lines. Without these check valves the ener-
disk and the spring force.
gy-laden steam from the reheater could flow into the IP tur-
bine section through the intermediate partition provided in The cold reheat check valve is also closed in the event of
such turbines and accelerate the IP section to overspeed a turbine trip and the steam dump valve is opened at the same
even with the HP control valves closed. time, in order to dump steam from the HP turbine and to de-
pressurize it as quickly as possible. This actuation is per-
As the cold reheat check valves represent an engineered
formed by the turbine trip system. The cold reheat check valve
safety feature with regard to overspeed protection, two cold
is also closed if the HP stop or HP control valves are closed
reheat check valves are arranged in series in the HP exhaust
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

in all the HP admissions.

steam line. Only one non return valve is actuated by the I&C ,
but both are monitored by the I&C system. In the event of failure of the auxiliary energy (compressed
air), the cold reheat check valve is moved in the closing di-
Actuation of Cold Reheat Check Valve rection by the spring preload of the actuator and by its own
weight.
The free-swinging cold reheat check valve is equipped
Copyright © Siemens AG 2013 - All Rights Reserved

with a pneumatic actuator. The actuator is opened by com-

Notes for operation
pressed air and closed by spring force. Actuation is via a
spring-loaded solenoid valve. The actuator only opens if the An interrogation of the correct valve position is imple-
solenoid valve is actuated and the air supply is enabled (dee- mented in SGC Turbine for the purposes of a turbine restart.
nergize-to-trip principle). As soon as the solenoid valve The position check back signal CLOSED is transferred to
closes, the air supply is interrupted and the actuator closes, SGC Turbine for this purpose.
design patent are reserved.

i.e. the spring force acts on the valve disk.

The cold reheat check valve is kept closed by the closing
spring during startup. The spring is dimensioned such that a
Class: Restricted

Siemens AG LBC &MFE020 2-1-MA7-390-M0010 / 1-1

Power and Gas 0813 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.003 MA Steam Turbine Plant

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519701337 System Documentation - Introduction A 2019-12-12
519701344 Operation without Automatic Control A 2019-12-12
519701351 Operating Values for Steam Purity - Procedural Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Steam Turbine Generator Unit
Operating Documentation System Documentation
Introduction

Introduction • System diagrams

The system diagrams are required for plant operation.
The system documents provide information on the fol-
They contain all components of the systems and are used,
lowing:
for example, for isolating of subsystems during operation
• layout of the plant and its components or during shutdowns.
• limits for important operating parameters • Functional descriptions
• design of large components The functional descriptions include descriptions of the
• purpose and design of the systems and their components control and protection systems to the extent needed for
• purpose and function of the control and protection sys- plant operation and handling.
tems • Operating Parameters
• important operating data The documentation on Operating Parameters provides
• procedural and operating instructions data on the influencing factors for specific operating pa-
rameters and describes the actions to be taken when ac-
Document types tual conditions deviate from reference conditions.
• Technical Data • Procedural instructions
The documentation on Technical Data contains the plant The procedural instructions describe operating and tech-
design data and limits for important operating parameters. nical procedures. The procedural instructions supply
• Component descriptions background information for the operating instructions or
The component descriptions explain the mechanical de- replace them in cases where operating procedures can-
sign of components. not be described in the form of logic lists.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• System descriptions
The system descriptions provide information on the proc-
ess engineering requirements and the structure of system
groups and systems based on the system diagrams.
Copyright © Siemens AG 2002 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MA &MAC010 2-1-M-105-M0001 / 1-1

Energy Sector 0902 EN
 Steam Turbine Plant
Operating Documentation Operation without Automatic Control

Procedure for operation without automatic

control
If group controls, subgroup controls or subloop controls
are switched to manual mode prior to startup of the turbine
generator unit or during operation, all the switching operations
that are normally performed by these automatic controls must
be executed by means of manual commands while observing
the admissible limit values as per the specifications for the
automatic controls.
It is especially important to ensure that the flow and the
operating pressure in associated systems is maintained dur-
ing pump switchovers.
If a step program is in manual mode, the steps must be
performed manually so that the step criteria can be checked
by the automatic control. If steps are skipped, operational re-
liability is only ensured if all the step criteria are fulfilled.

Caution!
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Risk of equipment damage through use of

the TAGOUT function!
Using the TAGOUT function manually interferes
with automatic functions. This can result in mal-
functions and unstable conditions in automatic
Copyright © Siemens AG 2013 - All Rights Reserved

procedures and in equipment damage.

Protection measures:
The use of the TAGOUT function as well as any
changes in the parameter settings of existing
controls are prohibited, as these are not sup-
design patent are reserved.

ported by Siemens.

Operation on failure of the HMI (operator

interfaces)

Caution!
Risk of equipment damage due to failure of
all HMIs!
If a failure of all the HMIs (operator interfaces)
occurs that lasts longer than 15 minutes, safe
operation of the plant cannot be guaranteed.
Protection measures:
Initiate steam turbine trip if failure of the HMIs
lasts longer than 15 minutes. Steam turbine
startup without a functional HMI is prohibited.
Class: Restricted

Siemens AG MA &BDC020 2-1-MA-470-M0002 / 1-1

Gas and Power 0113 EN
 Steam Turbine Plant
Operating Documentation Operating Values for Steam Purity
Procedural Instruction

Steam purity is an important criterion for the service life of This is especially relevant:
your steam turbine. The presence of corrosive impurities in
• Before runup and loading of the steam turbine during in-
steam can cause damage to turbine components by corro-
itial commissioning
sion, stress corrosion cracking, corrosion fatigue and erosion-
• On restart following a unit outage
corrosion. It is important to keep the steam as pure as possi-
• During normal power operation
ble for this reason. All the relevant criteria, limit values and
• When connecting a second or third steam generator
permitted short-term violations on startup are defined and
described in Document 1.1.3-42100. During initial commissioning, the steam purity values
must be measured, checked for admissible levels and recor-
ded prior to every startup and also before connecting a sec-
Caution! ond or third steam generator.
Risk of equipment damage due to impurities It is also urgently recommended that the steam purity is
in the steam! checked and recorded during continued operation of the
If the steam purity limit values are exceeded, the steam turbine in the above mentioned operating conditions.
steam turbine will be damaged by the impurities
or the service life of the steam turbine will be re- References
duced.
Protection measures: 1.1.3-42100 Steam purity

Always observe the boundary conditions for

Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

steam purity outlined in the above mentioned

document, including the "action levels" defined
therein.
If the steam purity values deteriorate or ap-
proach these limit conditions during operation,
you must immediately initiate measures to keep
Copyright © Siemens AG 2015 - All Rights Reserved

steam purity within acceptable levels or to im-

prove it. If this is not possible within the time
periods defined in the "action levels", you must
shut down the turbine generator unit immediate-
ly. Steam purity must then be restored before
design patent are reserved.

restarting the turbine.

Class: Restricted

Siemens AG MA &BDC020 2-1-MA-485-M0002 / 1-1

Gas and Power 0515 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.004 MAA/MAB/MAC Steam Turbine

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511930704 P&ID HP- IP- LP-Turbine F 2019-07-02
511932050 P&ID HP1 Stop Valve Actuator A 2018-07-30
511932265 P&ID IP1 Stop Valve Actuator A 2018-07-30
511932289 P&ID IP1 Control Valve Actuator A 2018-07-30
511932296 P&ID IP2 Control Valve Actuator A 2018-07-30
511932708 P&ID LP Stop Valve Actuator A 2018-07-27
511932715 P&ID LP Control Valve Actuator A 2018-07-27
511932722 P&ID LP Exhaust Spray Valve Actuator A 2018-07-18
512163910 P&ID Steam Regulating Valve Spin Injection A 2018-07-27
512163996 P&ID Valve Water Injection MAC A 2018-07-27
519701368 Turbine Stress Evaluation - Functional Description A 2019-12-12
519701375 Steam Turbine Controller: Introduction - Functional Description A 2019-12-12
519701382 Steam Turbine Controller: Trimming Controller - Functional A 2019-12-12
Description
519701399 Steam Turbine Controller: IP Valve position control - Functional A 2019-12-12
Description
519701405 Steam Turbine Controller: LP induction steam valve control - A 2019-12-12
Functional Description
519701412 Subgroup Control (SGC) Open Control Valves"" - Functional A 2019-12-12
Description
519701429 Temperature Criteria - Functional Description A 2019-12-12
519701436 Protection system for abrupt steam temperature drop - A 2019-12-12
Functional Description
519701443 Reverse Power Protection - Functional Description A 2019-12-12
519701450 Over- and Underfrequency Monitoring - Functional Description A 2019-12-12
519701467 Monitoring Casing Deformation - Functional Description A 2019-12-12
519701474 Vibration Monitoring - Functional Description A 2019-12-12
519701481 Operating Data Shaft Position - Procedural Instruction A 2019-12-12
519701498 Actions to Prevent Unallowable Heatup Through Blade A 2019-12-12
Windage - Procedural Instruction
519701504 HP Ventilation Protection (temperature) - Functional Description A 2019-12-12
519701511 HP Ventilation Protection (pressure) - Functional Description A 2019-12-12
519701528 HP Exhaust Steam Temperature Protection MAX - Functional A 2019-12-12
Description
519701535 Pressure Ratio Trip Device (LOW) - Functional Description A 2019-12-12
519701542 HP exhaust thermal sleeve protection/monitoring system A 2019-12-12
(temperature) - Functional description
519701559 Saturated steam protection/ monitoring, HP exhaust - A 2019-12-12
Functional Description
519701566 Monitoring IP Exhaust Steam Temperature - Functional A 2019-12-12
Description
519701573 Saturated steam protection/ monitoring, IP exhaust - Functional A 2019-12-12
Description

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 2

File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10
519701580 LP Exhaust Hood Spray System - System Description A 2019-12-12
519701597 LP Blading Temperature - Functional Description A 2019-12-12
519701603 LP Exhaust Steam Temperature Protection - Functional A 2019-12-12
Description

Frei verwendbar Date of Issue: 2021-05-04 Seite 2 von 2

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID HP- IP- LP-Turbine

a max. allowable working 60 °C 40 bar
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

b max. allowable working 60 °C 16 bar

c No Load Operation 1 h/event, 400 h/a, 10,000 h/lifetime 480 °C 34 bar B
No Load Operation 1 min/event, 1,000 events/lifetime 510 °C 40.4 bar
No Load Operation 15 min/event, 40 h/a, 1,000 h/lifetime 510 °C 34 bar B
B B
maximum longterm 435 °C 34.7 bar B
maximum shortterm 435 °C 40.4 bar B Content
d No Load Operation 1 h/event, 400 h/a, 10,000 h/lifetime 480 °C 17 bar B
Description Sheet
No Load Operation 1 min/event, 1,000 events/lifetime 510 °C 20.2 bar
HP Turbine 2
No Load Operation 15 min/event, 40 h/a, 1,000 h/lifetime 510 °C 17 bar B
IP Turbine 3
maximum longterm 435 °C 17.5 bar B
LP Turbine 4
C maximum shortterm 435 °C 20.2 bar B C
HP Cold Reheat 5
e maximum longterm 565 °C 137 bar
Spin Injection System 6
maximum shortterm 583 °C 155 bar
f maximum longterm 300 °C 3.62 bar
maximum shortterm 320 °C 3.62 bar
h maximum longterm 200 °C 20.2 bar
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

k maximum longterm 565 °C 31.2 bar

D D
maximum shortterm 584 °C 40.7 bar
o maximum longterm 252 °C 6.55 bar
maximum shortterm 253 °C 8.05 bar

E E

F F

G G

H H

A Tatsch/2018-06-12 A-002337-989138 P&ID LP Exhaust Spray Valve Actuator

Preliminary issue Tapprich/2018-06-12 A-002337-989133 P&ID CRH Non-Return Valve Actuator
I Tapprich/2018-06-12 A-002337-989131 P&ID HP Relief Valve Actuator I

B Updated design sections (see table on sheet Goldinger/2018-07-26 A-002337-986131 P&ID Condensation
1). For all other changes see clouded areas. Tatsch/2018-07-27 A-002337-985130 P&ID Turbine Drain System
UNID: PROJECT: QUALITY:
Tatsch/2018-07-27 A-002337-984132 P&ID Spindle Leak Off Steam
511930704 Al-Rumailah EIF
C Tatsch/2018-10-02 A-002337-980133 List of Piping Connections PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:

Change see cloud Vetter/2018-10-02 A-002337-931785 P&ID Valve Water Injection MAC IQ1050 (2x1) 10MAA MFB030 310013 F
US and EU Export Controls
Vetter/2018-10-02 A-002337-931784 P&ID Steam Regulating Valve Spin Injection
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
D Tatsch/2019-01-15 A-002337-931591 P&ID LP Control Valve Actuator This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
Change see cloud. Schmidt/2019-01-15 A-002337-931582 P&ID IP2 Control Valve Actuator regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.
Schmidt/2019-01-15 A-002337-931581 P&ID IP1 Control Valve Actuator

E Tatsch/2019-04-16 A-002337-931551 P&ID HP1 Control Valve Actuator

Changes see clouds. Tapprich/2019-04-16 A-002337-931541 P&ID LP Stop Valve Actuator Siemens AG
Tapprich/2019-04-16 A-002337-931532 P&ID IP2 Stop Valve Actuator - For pipe calculation the max. shortterm temperature TITLE:
K
2018-06-12 K
F Tatsch/2019-07-02 A-002337-931531 P&ID IP1 Stop Valve Actuator and the max. shortterm pressure and the max. CREATOR:
Tatsch P&ID HP- IP- LP-Turbine
Changes see clouds. Moser/2019-07-02 A-002337-931501 P&ID HP1 Stop Valve Actuator longterm temperature and the max. longterm pressure 2018-06-12
REVIEWER:
Moser/2019-07-02 A-002337-930000 Legend of Symbols have to be considered. Tapprich
Creator A-002337-004770 List of Electrical Consumers The max. shortterm conditions are only allowed for brief 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices swings of 15 min. or less, provided that the total Tapprich
Revision Description Reviewer DRAWING NUMBER:
operating time does not exceed 80 hours during any 12 Copyright (C)
Document Number Description A-002337-986132
Releaser month operating period.
L Siemens AG L
DPIVCS-7000405200 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

TIRA
A 10LBA21 A

HP Main Steam

HP Main Steam
CT001A
TIRAS TX
TX
10MAA11 10MAA11
10LBA21
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

CT021A CT021B Detail:

CT001B 10MAA11 10MAA11
Warming Up Line A-002337-931551 - Sheet 2
AA322 AA321 10MAA11 BOP SAG
TK PK BR301 e TK
D200 GIRAS
10LBA21 10MAA11 10MAA11
CT401 NPS 1/4" BOP SAG BOP CT421 10MAA12
CP421 NC NC
A-002337-985130 CG152
F100 F9 SAG BOP SAG BOP
T T Sheet 2, Field 5/B, 10MAL11BR001
B GIRAS SAG D1 GIRAS B
11LBA10 12LBA10 C285
CT002 CT002 BOP SAG 10MAA11 10MAA12
CG051 A-002337-985130 CG151 A-002337-984132
C281 Sheet 2, Field 2/B, 10MAL09BR001 Sheet 2, Field 3/E, 10MAM10BR002

A-002337-984132 TIRAS TX
Sheet 2, Field 3/B, 10MAM10BR001 10MAA12 10MAA12 10MAA12
10MAA11 F25
AA151 CT021A CT021B
AA051
To HP Bypass System

To HP Bypass System

Detail: BOP SAG

A-002337-931501 - Sheet 2
C D9 C
10MAL15
BR001 •
A-002337-985130
Sheet 3, Field 2/B, 10MAL15BR001 NPS 1"

NPS 1/2"

NPS 1/2"

NPS 1/2"

NPS 1/2"

NPS 1/2"
10MAA50

10MAA50

10MAA50

10MAA50

10MAA50
BR006 e

BR005 e

BR004 e

BR303 e

BR302 e
NO NO
NO NO NO
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAA50 10MAA50 10MAA50 10MAA50 10MAA50

AA315 AA313 AA311 AA303 AA301
D D
10MAA50 10MAA50 10MAA50 10MAA50 10MAA50
AA316 AA314 AA312 AA304 AA302
NO NO NO NO NO
PDIRAZ PDIRAZ PDIRAZ PIR PIR

10MAA50 10MAA50 10MAA50 10MAA50 10MAA50

CP013 CP012 CP011 CP002 CP001

A-002337-984132
10LBA20 10LBA20 Sheet 2, Field 3/J, 10MAM20BR005
E BOP E
AA301 AA302
PIRC C200
10LBA20 SAG
NO NO CP004
TIRACZ TIRA TIRACZ
10LBA20 10LBA20 10MAA50 10MAA50 10MAA50
AA303 AA304 CT021A CT051A CT011A
PIRC
TX TX TX
10LBA20
NO NO CP005 10MAA50 10MAA50 10MAA50
F CT021B CT051B CT011B F

TIRACZ TIRACZ HP-Turbine IP-Turbine

Sheet 4, Field 1/I, 10MAL28BR001

10MAA50 10MAA50
CT022A CT012A 10MAA50 10MAB50
TX TX HA001 HA001

10MAA50 10MAA50
CT022B CT012B

TIRACZ TIRA TIRACZ

A-002337-985130
G 10MAA50 10MAA50 10MAA50 G
CT023A CT052A CT013A
TX TX TX
10MAA50 10MAA50 10MAA50
CT023B CT052B CT013B

BOP SAG

D13 C201
SAG BOP

SAG
A-002337-984132
H Sheet 2, Field 3/J, 10MAM20BR004 H
G1
BOP
A-002337-985130
Sheet 3, Field 3/B, 10MAL16BR001
NO NO NO
10LBC40 10LBC40 10LBC40 D10
AA333 AA332 AA331 SAG BOP

10LBC40 10LBC40 10LBC40

AA313 AA312 AA311
I NO NO NO I
Sheet 5, Field 2/H

J J

UNID: PROJECT: QUALITY:

511930704 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAA MFB030 310013 F
K K
Siemens AG
TITLE:

P&ID HP- IP- LP-Turbine

DRAWING NUMBER:
Copyright (C)
A-002337-986132
L Siemens AG L
DPIVCS-7000405200 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

SAG BOP
TIRA

Hot Reheat Steam

Hot Reheat Steam

A 10LBB51 D5 A
CT001A PIR
TX SAG BOP A-002337-985130
10MAB50
10LBB51 D204 Sheet 2, Field 8/B, 10MAL23BR001 CP001
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

CT001B
Warming Up Line SAG BOP
A-002337-985130 TX TIRAS 10MAB11 10MAB11
H100 AA321 AA322
TK Sheet 2, Field 11/B, 10MAL26BR001 10MAB11 10MAB11 10MAB11 10MAB50
10LBB51 CT021B CT021A BR301 k PK AA302
CT401 BOP
10MAB11 NO
BOP SAG NPS 1/4" 10MAB50
T T TK H9 NC NC CP421
B GIRAS AA301 B
11LBB40 12LBB40 C293
10MAB11 SAG GIRAS NO
CT002 CT002 10MAB12 Detail: CT421 SAG BOP

BR301 k
CG151 10MAB11

10MAL31

NPS 1/2"
A-002337-984132 A-002337-931581 - Sheet 2 C289
CG051
Sheet 2, Field 3/F, 10MAM30BR002
A-002337-984132
10MAB12 10MAB11 Sheet 2, Field 3/C, 10MAM30BR001
AA151 H34 Detail: 10MAL31
AA051
A-002337-931531 - Sheet 2
To IP-Bypass System

To IP-Bypass System

BR001 •
TIRAS A-002337-985130
NPS 1" Sheet 3, Field 11/B, 10MAL31BR001
C 10MAB12 C
CT021A
TX D59
SAG BOP 10MAC11

Sheet 2, Field 2/J, 10MAM20BR003

10MAB12
CT021B BR001
Sheet 4, Field 2/B
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

A-002337-984132
D D

10MAC11
TK
BR321 f
10MAB50
PK NC NPS 1/4" CT423

10MAB50 10MAB50 TK
CP421 AA322 H200
10MAB50
BOP BOP SAG CT422
E 10LBB50 10LBB50 E
AA301 AA302 C204 TK
PIRC
SAG
10MAB50
10LBB50 CT421
NO NO CP004
TIRAZ
TIRACZ
10MAB50
10LBB50 10LBB50 10MAB50 CT021A
AA303 AA304 CT011A
PIRC TX
TX
10LBB50 10MAB50
NO NO 10MAB50 CT021B
CP005 CT011B
F F

HP-Turbine IP-Turbine TIRACZ TIRAZ

10MAB50 10MAB50
10MAA50 10MAB50 CT012A CT022A
HA001 HA001 TX TX
10MAB50 10MAB50
CT012B CT022B

TIRACZ TIRAZ

G 10MAB50 10MAB50 G
CT013A CT023A
TX TX
10MAB50 10MAB50
SAG BOP
CT013B CT023B
D112
SAG
A-002337-985130
C205
Sheet 4, Field 2/G, 10MAL35BR001
BOP

H H
Sheet 2, Field 2/J, 10MAM20BR002
A-002337-984132

SAG BOP

D60

I I

TX
10MAB22
CT021B
TIRAS
10MAB22
SAG BOP
CT021A
C290
10MAB21 Detail:
A-002337-985130 10MAB22 A-002337-931532 - Sheet 2
J H35 AA051 J
Sheet 3, Field 11/B, 10MAL32BR001 AA151 A-002337-984132
Sheet 2, Field 3/C, 10MAM30BR003

A-002337-984132 Detail:
GIRAS
Sheet 2, Field 3/G, 10MAM30BR004 A-002337-931582 - Sheet 2
GIRAS TK 10MAB21
10MAB22 SAG CG051 10MAB21 UNID: PROJECT: QUALITY:
C294 10MAB21
TK CG151 CT421 H10
BR301 k PK 511930704 Al-Rumailah EIF
10LBB52 BOP SAG 10MAB21 PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
BOP NPS 1/4" NC NC
CT401
TX TIRAS
CP421 IQ1050 (2x1) 10MAA MFB030 310013 F
10MAB21 10MAB21
K Warming Up Line A-002337-985130 10MAB21 10MAB21 H101 K
TX Sheet 2, Field 11/H, 10MAL27BR001 CT021B CT021A SAG BOP
AA321 AA322
Siemens AG
10LBB52 A-002337-985130
CT001B D205 TITLE:
Sheet 2, Field 8/H, 10MAL24BR001
TIRA
10LBB52
SAG BOP P&ID HP- IP- LP-Turbine
D6
CT001A
SAG BOP

DRAWING NUMBER:
Copyright (C)
A-002337-986132
L Siemens AG L
DPIVCS-7000405200 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PIRAZ PIRAZ PIRAZ

A 10MAC11 10MAC11 10MAC11 A
CP001 CP002 CP003
NO NO NO
10MAC11 10MAC11 10MAC11
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

AA301 AA302 AA303

10MAC11

10MAC11

10MAC11
BR301 f

BR302 f

BR303 f
NPS 1/4"

NPS 1/4"

NPS 1/4"
B B
BOP BOP BOP

10MAC11 M95 H211 H212 H213

BR001 SAG SAG SAG
Sheet 3, Field 14/C
SAG

H56 TX
BOP 10MAC11
CT001B
TIR

10MAC46
C C

BR001 f

NPS 20"
BOP SAG 10MAC11 SAG BOP
TK CT001A
M200 M204
10MAC01 10MAC01
10MAC11
BR110 b CT401 BR120 b
Detail:
A-002337-931591 - Sheet 2 BOP NPS 1/2" NPS 1/2"
H55 TIRAZ TIRAZ
GIRAS
SAG
10MAC10 10MAC10
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAC46 BOP SAG SAG BOP

CG151 CT071A CT073A
10MAC46 M202 TIRA TX TX M206
D 10MAC01 10MAC01 D
AA151
BR111 b 10MAC10 10MAC10 10MAC10 BR121 b
Control Air SAG CT011A CT071B CT073B
H52 NPS 1/2" TX TX TX NPS 1/2"
BOP 10MAC10 10MAC10 10MAC10
T861 A-002337-985130 CT011B CT071C CT073C
BOP SAG
Sheet 4, Field 10/I, 10MAL70BR001 10MAC10
BOP SAG SAG BOP
HA001
M201 TIRA TIRA TIRAZ M205
BR001 o
10MAC45

NPS 20" 10MAC01 10MAC01

BR112 b 10MAC10 10MAC10 10MAC10 BR122 b
F CT012A CT013A CT072A
E E
NPS 1/2" TX TX TX NPS 1/2"
10MAC10 10MAC10 10MAC10
CT012B CT013B CT072B
BOP
BOP SAG TX SAG BOP
GIRAS H54
M203 10MAC10 M207
10MAC45 SAG 10MAC01 F CT072C 10MAC01
CG051 BR113 b BR123 b
10MAC45
AA051 NPS 1/2" NPS 1/2"
Control Air
F F
SAG SAG SAG
T860
H51 M441 M442
Detail: BOP SAG
A-002337-931541 - Sheet 2 BOP BOP BOP
Warming Up Line

Sheet 6, Field 15/C

Sheet 6, Field 13/C
PIRC PIRC

10MAC04BR012
10MAC04BR011
10LBA90 10LBA90
CP004 CP005
G G
TIR TX

TK TK 10LBA90 10LBA90
10LBA90 10LBA90 CT001A CT001B
10LBA90 10LBA90 10LBA90 AA304 AA305
LP Main Steam AT001 CT401 CT402
NO NO

BR100 b

BR200 b
10MAC01

10MAC01
H H

NPS 1"

NPS 1"
H49 H50
BOP SAG SAG BOP

To LP-Bypass System

PI
10MAC01
I CP501 I
GIR
10MAC01 10MAC01
CG001B AA311
3 mm
mesh size GIR 10MAC01 NO
10MAC01 10MAC01 10MAC01 AA252 10MAC01
BR001 a CG001C BR002 a BR010 b
Main condensate
NPS 2" NPS 1 1/2" NPS 1 1/2"
NA
10MAC01
J M250 M251 J
AA001
BOP SAG SAG BOP
Detail:
10MAC01 A-002337-989138 - Sheet 2
AT001

UNID: PROJECT: QUALITY:

511930704 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:

Sheet 6, Field 3/I IQ1050 (2x1) 10MAA MFB030 310013 F

10MAC05BR001
K K
Siemens AG
TITLE:

P&ID HP- IP- LP-Turbine

DRAWING NUMBER:
Copyright (C)
A-002337-986132
L Siemens AG L
DPIVCS-7000405200 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 4/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Control Air GIR

A A
BOP 10LBC41
CG051B
T840
GIR
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

SAG
10LBC41 10LBC41 10LBC41
CG051C
BR001 c BR002 d
A-002337-986131
NPS 2 1/2" NPS 6" Sheet 2, Field 4/E, 10LBC41BR002

G23 10LBC41 G24

B AA051 B
BOP SAG SAG BOP
Detail:
A-002337-989131 - Sheet 2

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

PIRAZ PIRAZ PIRAZ

10LBC40 10LBC40 10LBC40 Detail: Detail:
CP001 CP002 CP003 A-002337-989133 - Sheet 2 A-002337-989133 - Sheet 2
Control Air Control Air
NO NO NO TX
10LBC40 10LBC40 10LBC40 10LBC40
BOP
G AA321 AA322 AA323 CT001B BOP
G
TIR TK TK T810 T811
10LBC40 10LBC40 10LBC40
10LBC40 10LBC40 10LBC40 SAG SAG
AA301 AA302 AA303 CT001A CT401 CT402 GIRA GIRA
NO NO NO 10LBC40 10LBC40
10LBC40 10LBC40
AA051 CG051C CG052C
AA052
Sheet 2, Field 5/I To Boiler
LIRAS
10MAL65
CL011 G9 G13 G10 G14
H BOP SAG SAG BOP BOP SAG SAG BOP Sheet 6, Field 6/E H
LIRAS
10MAC04BR001
A-002337-985130 10MAL65
Sheet 3, Field 8/B, 10MAL65BR001 SAG SAG
CL012
D25 D26
BOP BOP
Drain Boiler Side Drain Boiler Side

I I

J J

UNID: PROJECT: QUALITY:

511930704 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAA MFB030 310013 F
K K
Siemens AG
TITLE:

P&ID HP- IP- LP-Turbine

DRAWING NUMBER:
Copyright (C)
A-002337-986132
L Siemens AG L
DPIVCS-7000405200 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 5/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
980290
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

Sheet 4, Field 12/F

Sheet 4, Field 9/F
10MAC04BR011

10MAC04BR012
C C

Measurements shall be arranged as close as possible

BR011 h

BR012 h
10MAC04

10MAC04
to the branch line MAC04BR011

NPS 4"

NPS 4"
(maximum allowed distance is 3 m)
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D PIRACZ PIRACZ PIRACZ D

Detail: 10MAC04 10MAC04 10MAC04
A-002337-931784 - Sheet 2 CP011 CP012 CP013 TIRACZ TIRACZ TIRACZ
PIRC TIRC
SAG BOP 10MAC04 10MAC04 10MAC04
10MAC04 10MAC04 CT011A CT012A CT013A
CP001 CT001A 10MAC04

NO

NO

NO
T701 TX TX TX
AA151 Control Air
10MAC04 10MAC04 10MAC04 10MAC04

NO
CT011B CT012B CT013B
AA301 GIR
10MAC04 10MAC04 10MAC04 10MAC04 10MAC04
E 10MAC04 CG151 AC001 10MAC04 10MAC04 AA311 AA312 AA313 E
BR001 c BR002 d BR005 h
Sheet 5, Field 10/H
10MAC04BR001 NPS 4" NPS 6" NPS 6"

x 400 mm
M411

NPS 4"
10MAC04
M412

BR102 h
x 400 mm
BOP SAG SAG BOP
max. 20 x d

NPS 4"
10MAC04
BR101 h
Design section d only in the
SAG SAG mixing section, which has to
D455 M413 be constructed 10 x d straight
F BOP BOP
line downstream TP M412 F
A-002337-985130 A-002337-985130
Sheet 4, Field 9/D, 10MAL99BR003 Sheet 4, Field 10/D, 10MAL99BR005

A-002337-985130
Sheet 4, Field 8/D, 10MAL99BR001

G G

BR002 a
10MAC05

NPS 1"
H H

BOP SAG BOP SAG

GIR
T702 10MAC05 T703
10MAC05
CG051B CF001 Control Air
BOP SAG SAG BOP
Control Air GIR GIR
10MAC05 M417 M418 10MAC05
10MAC05
CG051C CG151
BR001 a
Sheet 4, Field 4/K
10MAC05BR001 NPS 1"
I I
NO

NO

M415 M416 M421 M422

BOP SAG SAG BOP 10MAC05 10MAC05 BOP SAG SAG BOP
10MAC05 AA341 AA342
10MAC05
AA051 AA151

Detail: Detail:
A-002337-931785 - Sheet 3 FIRC A-002337-931785 - Sheet 2
10MAC05
J CF001 J

UNID: PROJECT: QUALITY:

511930704 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAA MFB030 310013 F
K K
Siemens AG
TITLE:

P&ID HP- IP- LP-Turbine

DRAWING NUMBER:
Copyright (C)
A-002337-986132
L Siemens AG L
DPIVCS-7000405200 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 6/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID HP1 Stop Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932050 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAA MFB030 310001 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-30 TITLE:
K K
A Joshi/2018-07-30 A-002337-986132 P&ID HP- IP- LP-Turbine CREATOR:
Joshi P&ID HP1 Stop Valve Actuator
Final Issue. Anwar/2018-07-30 A-002337-983130 P&ID Control Fluid System 2018-07-30
REVIEWER:
Anwar/2018-07-30 A-002337-930000 Legend of Symbols Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-30
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-931501
L Siemens AG L
DPIVCS-7000424100 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

10MAA11 10MAA11
C AA014 AA013 C

10MAA11
AA011
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

10MAA11
AT021
E 10MAA11 10MAA11 E
PDI
AA024 AA023
10MAA11
CP521

F F
10MAA11 10MAA11
BP020 BP006
GIRAS
10MAA11
FC
CG051

GIR
10MAA11 10MAA11
G AA051 CG051B G
GIR
10MAA11
CG051C

Used on PID:
A-002337-986132 - Sheet 2, Field 8/B
H H
A-002337-983130 - Sheet 2, Field 9/B
Control Fluid System A-002337-983130

I I

J J

UNID: PROJECT: QUALITY:

511932050 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAA MFB030 310001 A
K K
Siemens AG
TITLE:

P&ID HP1 Stop Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-931501
L Siemens AG L
DPIVCS-7000424100 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID IP1 Stop Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932265 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAB MFB030 310008 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
A-002337-986132 P&ID HP- IP- LP-Turbine
2018-07-30 TITLE:
K K
A Joshi/2018-07-30 A-002337-983130 P&ID Control Fluid System CREATOR:
Joshi P&ID IP1 Stop Valve Actuator
Final Issue. Anwar/2018-07-30 A-002337-931532 P&ID IP2 Stop Valve Actuator 2018-07-30
REVIEWER:
Anwar/2018-07-30 A-002337-930000 Legend of Symbols Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-30
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-931531
L Siemens AG L
DPIVCS-7000423700 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

10MAB11 10MAB11
C AA014 AA013 C

10MAB11
AA011
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

10MAB11
AT021
E 10MAB11 10MAB11 E
PDI
AA024 AA023
10MAB11
CP521

F F
10MAB11 10MAB11
BP020 BP006
GIRAS
10MAB11
FC
CG051

GIR
10MAB11 10MAB11
G AA051 CG051B G
GIR
10MAB11
CG051C

Used on PID:
A-002337-986132 - Sheet 3, Field 9/B
H H
A-002337-983130 - Sheet 2, Field 12/B
Control Fluid System A-002337-983130

I I

J J

UNID: PROJECT: QUALITY:

511932265 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAB MFB030 310008 A
K K
Siemens AG
TITLE:

P&ID IP1 Stop Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-931531
L Siemens AG L
DPIVCS-7000423700 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID IP1 Control Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932289 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAB MFB030 310010 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-30 TITLE:
K K
A Joshi/2018-07-30 A-002337-986132 P&ID HP- IP- LP-Turbine CREATOR:
Joshi P&ID IP1 Control Valve
Final Issue. Anwar/2018-07-30 A-002337-983130 P&ID Control Fluid System 2018-07-30
Anwar/2018-07-30 A-002337-930000 Legend of Symbols
REVIEWER: Actuator
Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-30
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-931581
L Siemens AG L
DPIVCS-7000424300 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

10MAB12 10MAB12
C AA014 AA013 C

10MAB12
AA012
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

10MAB12 10MAB12
AT022 AT021
E 10MAB12 10MAB12 E
PDI PDI
AA024 AA023
10MAB12 10MAB12
CP522 CP521

F F
10MAB12 10MAB12
BP020 BP006
GIRAS
10MAB12
FC
CG151

10MAB12
G AA151 G

Used on PID:
A-002337-986132 - Sheet 3, Field 5/B
H H
A-002337-983130 - Sheet 2, Field 12/B
Control Fluid System A-002337-983130

I I

J J

UNID: PROJECT: QUALITY:

511932289 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAB MFB030 310010 A
K K
Siemens AG
TITLE:

P&ID IP1 Control Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-931581
L Siemens AG L
DPIVCS-7000424300 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID IP2 Control Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932296 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAB MFB030 310011 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-30 TITLE:
K K
A Joshi/2018-07-30 A-002337-986132 P&ID HP- IP- LP-Turbine CREATOR:
Joshi P&ID IP2 Control Valve
Final Issue. Anwar/2018-07-30 A-002337-983130 P&ID Control Fluid System 2018-07-30
Anwar/2018-07-30 A-002337-930000 Legend of Symbols
REVIEWER: Actuator
Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-30
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-931582
L Siemens AG L
DPIVCS-7000424400 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

10MAB22 10MAB22
C AA014 AA013 C

10MAB22
AA012
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

10MAB22 10MAB22
AT022 AT021
E 10MAB22 10MAB22 E
PDI PDI
AA024 AA023
10MAB22 10MAB22
CP522 CP521

F F
10MAB22 10MAB22
BP020 BP006
GIRAS
10MAB22
FC
CG151

10MAB22
G AA151 G

Used on PID:
A-002337-986132 - Sheet 3, Field 5/J
H H
A-002337-983130 - Sheet 2, Field 12/G
Control Fluid System A-002337-983130

I I

J J

UNID: PROJECT: QUALITY:

511932296 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAB MFB030 310011 A
K K
Siemens AG
TITLE:

P&ID IP2 Control Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-931582
L Siemens AG L
DPIVCS-7000424400 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID LP Stop Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932708 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAC MFB030 310051 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-27 TITLE:
K K
A Joshi/2018-07-27 CREATOR:
Joshi P&ID LP Stop Valve Actuator
Final Issue. Anwar/2018-07-27 A-002337-986132 P&ID HP- IP- LP-Turbine 2018-07-27
REVIEWER:
Anwar/2018-07-27 A-002337-930000 Legend of Symbols Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-27
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-931541
L Siemens AG L
DPIVCS-7000422600 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

10MAC45 10MAC45 PI
AA014 AA013 10MAC45
CP501

F Control Air F

10MAC45 10MAC45
AA031 AA032
10MAC45 10MAC45
AA261 AT021
10MAC45
AA211
10MAC45
10MAC45 AA262
G AA011 G

GIRAS
10MAC45
CG051

10MAC45
AA051

H H
Used on PID:
A-002337-986132 - Sheet 4, Field 4/F

I I

J J

UNID: PROJECT: QUALITY:

511932708 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAC MFB030 310051 A
K K
Siemens AG
TITLE:

P&ID LP Stop Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-931541
L Siemens AG L
DPIVCS-7000422600 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID LP Control Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932715 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAC MFB030 310052 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-27 TITLE:
K K
A Joshi/2018-07-27 CREATOR:
Joshi P&ID LP Control Valve
Final Issue. Anwar/2018-07-27 A-002337-986132 P&ID HP- IP- LP-Turbine 2018-07-27
Anwar/2018-07-27 A-002337-930000 Legend of Symbols
REVIEWER: Actuator
Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-27
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-931591
L Siemens AG L
DPIVCS-7000422700 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

10MAC46 10MAC46 PI
AA014 AA013 10MAC46
E CP501 E

Control Air

10MAC46 10MAC46
AA031 AA032
10MAC46 10MAC46
AA261 AT021

10MAC46
F
10MAC46 F
AA060
10MAC46 10MAC46 AA262
BP061 AA204
E

10MAC46
BP062
10MAC46
BP063
G 10MAC46 10MAC46 G
AA151 AA151T

GIRAS
10MAC46
CG151

Used on PID:
A-002337-986132 - Sheet 4, Field 4/D
H H

I I

J J

UNID: PROJECT: QUALITY:

511932715 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAC MFB030 310052 A
K K
Siemens AG
TITLE:

P&ID LP Control Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-931591
L Siemens AG L
DPIVCS-7000422700 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID LP Exhaust Spray Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511933309 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAC MFB030 310056 A
US and EU Export Controls
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Siemens AG
2018-07-16 TITLE:
K K
A Goldinger/2018-07-16 CREATOR:
Goldinger P&ID LP Exhaust Spray Valve
Final issue Romero/2018-07-18 A-002337-986132 P&ID HP- IP- LP-Turbine 2018-07-18
Romero/2018-07-18 A-002337-930000 Legend of Symbols
REVIEWER: Actuator
Romero
Creator A-002337-004770 List of Electrical Consumers 2018-07-18
RELEASER:
A-002337-004760 List of Measurement Devices Romero
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A A
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B B

C C
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D D

GV
10MAC01
CG001B
E E
GV
10MAC01
CG001C

10MAC01
AA001
Used on PID:
A-002337-986132 - Sheet 4, Field 4/J
F F

G G

H H

I I

J J

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511933309 Al-Rumailah EIF
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K K
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TITLE:

P&ID LP Exhaust Spray Valve Actuator

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A A

P&ID Steam Regulating Valve Spin

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Injection
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is marked "Yes" then US reexport regulations apply. Diversion contrary to those
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Siemens AG
2018-07-27 TITLE:
K K
A Joshi/2018-07-27 CREATOR:
Joshi P&ID Steam Regulating Valve
Final Issue. Anwar/2018-07-27 A-002337-986132 P&ID HP- IP- LP-Turbine 2018-07-27
Anwar/2018-07-27 A-002337-930000 Legend of Symbols
REVIEWER: Spin Injection
Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-27
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
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B B

PI
C 10MAC04 10MAC04 C
10MAC04
CP501 AA261 AT021

Control Air
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

10MAC04 10MAC04
AA013 AA014

E E

10MAC04
AA151T
10MAC04
AA053

F 10MAC04 F
AA061

10MAC04 10MAC04
AA054 AA151A
G G

E
GIR
10MAC04
CG151

H 10MAC04 H
AA151

Used on PID:
A-002337-986132 - Sheet 6, Field 8/E

I I

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TITLE:

P&ID Steam Regulating Valve Spin Injection

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A A

P&ID Valve Water Injection MAC

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E E

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G G

H H

I I

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J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-27 TITLE:
K K
A Joshi/2018-07-27 CREATOR:
Joshi P&ID Valve Water Injection
Final Issue. Anwar/2018-07-27 A-002337-986132 P&ID HP- IP- LP-Turbine 2018-07-27
Anwar/2018-07-27 A-002337-930000 Legend of Symbols
REVIEWER: MAC
Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-27
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
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L Siemens AG L
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B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

10MAC05 PI
AA151A 10MAC05
10MAC05 AT021
CP501
E E E
Control Air

GIR
10MAC05
10MAC05 AA261
CG151

F F

10MAC05
AA151
G G
Used on PID:
A-002337-986132 - Sheet 6, Field 7/I

H H

I I

J J

UNID: PROJECT: QUALITY:

512163996 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAC MFB030 310558 A
K K
Siemens AG
TITLE:

P&ID Valve Water Injection MAC

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D D

10MAC05
10MAC05
AA014
AA013

E E

10MAC05 10MAC05
AA054 AA053 PI
F F
GIR 10MAC05
CP502
10MAC05
CG051B
Control Air
GIR
10MAC05
CG051C 10MAC05 10MAC05
AA262 AT022

G 10MAC05 G
AA051

Used on PID:
A-002337-986132 - Sheet 6, Field 4/I

H H

I I

J J

UNID: PROJECT: QUALITY:

512163996 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAC MFB030 310558 A
K K
Siemens AG
TITLE:

P&ID Valve Water Injection MAC

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 Steam Turbine
Operating Documentation Turbine Stress Evaluation
Functional Description

General Requirements the steam flow and the speed. Good heat transfer (saturated
steam, high steam flow or speed) causes the component sur-
In the event of non-steady-state operating conditions
face to react faster to changes in steam temperature.
(startup, loading and unloading, temperature changes), tur-
bine components are subjected to thermal stresses which, It should be noted here that restrictions are most probably
given a certain magnitude and frequency, can result in such to be expected in the event of increases or decreases in load
a high level of material fatigue that cracks can form over time. and steam temperature simultaneously. In the event of non-
The affected components are carefully monitored for this rea- steady-state operating conditions, it is generally recommen-
son. ded to change first the load and then the steam temperature.

Matching of the steam temperatures to the casing tem-

Temperature margin calculation
peratures to the extent possible on the basis of unit charac-
teristics is an important precondition for cost- and stress-op- Since there is a linear dependency between thermal
timized turbine operation. The component surfaces exposed stresses and temperature changes occurring in the compo-
to steam are heated or cooled directly. The midwall temper- nent during non-steady-state operating conditions, tempera-
atures of the casing and shafts react with a delay determined ture differences can be regarded as suitable measured vari-
by the component dimensions. Temporary temperature dif- ables for thermal stresses. In other words, the thermal stress-
ferences occur which result in tensile or compressive stress es are measured in the form of temperature differences within
due to restrained expansion until such time as a new steady- the components. The wall temperatures on the surface ex-
state condition is established in which the temperatures on posed to steam and the midwall temperatures of casing and
the surfaces and in the midwall of the components are largely valve body components are measured for this purpose. Two
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

identical. The turbine stress evaluation (TSE) function serves temperature measuring points are implemented immediately
to prevent the thick-walled components of the turbine (casing, adjacent to each other but at different wall depths.
valve bodies and/or shafts) from being subjected to excessive In case of shafts only the surface temperatures on rep-
thermal stresses as a result of steam temperature changes. resentative parts of the casing can be measured. The mean
The resulting component fatigue can be minimized by temperature and the centerline temperature are then calcu-
means of appropriate operations management. In addition to lated.
Copyright © Siemens AG 2016 - All Rights Reserved

steam temperature, heat transfer is another important physi- Temperature difference dT is calculated for each compo-
cal variable which affects the temperature differences. Heat nent based on the measured or calculated temperatures.
transfer between steam and components depends on the
steam condition (saturated steam, superheated steam), on
design patent are reserved.
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-310-M0052 / 1-5

Power and Gas MA13283 0316 EN
 Steam Turbine
Operating Documentation Turbine Stress Evaluation
Functional Description

Exhaust Temperature,
TSE Margin Influence on
Wet Steam Influence on
Setpoint Control
Setpoint Control

Further Monitored Com-

HP Rotor IP Rotor HP/IP Exhaust Superheat
ponents
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authorization are prohibited. Offenders will be held liable for payment of
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Copyright © Siemens AG 2016 - All Rights Reserved

Figure 1 Block diagram of TSE influence on turbine controller

design patent are reserved.

dT Temperature Difference T1 Casing Surface Temperature

dTpermt Permitted Temperature Difference Ta Shaft Surface Temperature
dTsat Saturated Steam Temperature Difference Texh Exhaust Temperature
ddT Temperature Margin Tm Midwall Casing Temperature / Mean Integral
Shaft Temperature
dP/dt Permitted Output Gradient Tsat Saturated Steam Temperature
dN/dt Permitted Speed Gradient

A material with its associated low-cycle strength can ac- Permitted temperature differences are specified in the
commodate a certain number of strain cycles, depending on form of limit curves relative to the absolute temperatures of
the strain involved, until the fatigue process has advanced to the components based on a postulated number of cycles. The
such an extent that cracks can occur in components. In the design features of the components (e.g. their shape and
case of a steam turbine, strain cycles primarily occur during notch effect) are taken into consideration in the limit curve
startup and shutdown as the result of heating and cooling. calculations. (see Limits and Settings in Chapter “Technical
Temperature changes can also occur during loading and un- Data").
loading of the unit depending on the operating mode. The
number of expected strain cycles can be estimated based on Turbine stress evaluation (TSE) functions with
statistics and based on the planned use of the turbine in the 4 operating modes
base load or peak load range. The permitted component
Three Curves for permitted positive temperature differ-
stresses which result in material fatigue given the specified
Class: Restricted

ences exist for the three modes SLOW, NORMAL and FAST
number of stress cycles can therefore be determined. Per-
for heating up the turbine. As well as a fourth curve for load
mitted temperature differences can therefore be calculated
changes LOAD OPERATION.
based on this information.
In addition there is one curve for permitted negative tem-
perature differences (for cooling down).

Siemens AG MA &MFE020 2-1-MA3-310-M0052 / 2-5

Power and Gas MA13283 0316 EN
 Steam Turbine
Operating Documentation Turbine Stress Evaluation
Functional Description

Classification of limit value curves according to operating penditure for every thermal process online and to make the
mode allows optimum matching of the steam generator to the current lifetime expenditure available on demand. The oper-
required load regimes. Startup in FAST mode is faster than ating parameters required for online calculation of fatigue ex-
startup in NORMAL operating mode but it results in greater penditure are listed in the I&C manual for the lifetime expen-
material fatigue (and consequently more EOH are calculated) diture monitor. Knowledge of fatigue expenditure is significant
than in NORMAL operating mode. In SLOW mode, on the for:
other hand, the turbine can accommodate a much larger
• Selection of modes
number of starts than in NORMAL mode. When the system
• Evaluation of startup, loading and unloading processes
is restarted, there is an automatic changeover to NORMAL
with respect to the thermal stresses caused by them and
mode in order to ensure safety-oriented operation. Change-
• Identification of times for checking components for cracks
over to FAST, SLOW or LOAD OPERATION mode is only
and for periodic testing of shaft bodies.
possible if a margin of at least 15 K (27 °R) is displayed for
each monitored component. When a component fatigue expenditure of 90 % is
reached, extensive checks of the component condition must
It is not possible to make fixed recommendations with re-
be scheduled within the framework of a major inspection and
spect to the choice of mode, as the intended overall use of
overhaul. The measures to be performed based on the find-
the plant ultimately determines how the steam turbine can be
ings are determined by state-of-the-art engineering methods
utilised in an optimum manner. By choosing different operat-
at the time of the inspection and overhaul.
ing modes the operator can influence when the EOH for the
inspection of the steam turbine (also in comparison to other Wet steam influence on TSE functions
components of the plant) will be reached. If the turbine load is increased to fast while steam tem-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

For typical load regimes it is recommended to use the perature is still low then the steam temperature at turbine ex-
start-up mode FAST for coldstarts and NORMAL for warm haust might drop to saturated steam temperature. Such an
and hotstarts. It is expected that the limits of NORMAL will not operating state is not desired, operator is informed by a warn-
be reached on hotstarts. The operating mode SLOW can be ing. In order to avoid this operating state, the difference be-
used to reduce the number of EOH per start even further. The tween measured turbine exhaust temperature and saturated
Copyright © Siemens AG 2016 - All Rights Reserved

online EOH counter provides an aid to decision-making. steam temperature is considered for calculation of the per-
missible load gradient. By this measure it is ensured that load
To reduce the life time consumption during load changes
is not increased any further if the exhaust temperature ap-
the start-up mode is switched to the LOAD OPERATION
proaches saturated steam temperature. Only if the steam
mode automatically after start-up. This is done 1 hour after
temperature was risen and exhaust temperature increased
reaching minimum load at the earliest, but only if the temper-
then load is picked up again.
design patent are reserved.

ature is equilised within all monitored components. It is pos-

sible to switch to a different operation mode at any time, under The difference between the actual temperature difference
this circumstances no further automatic swiched will be done. and the permitted temperature difference is referred to as
temperature margin (ddT) below.
In order to reduce the TSE influence on the controller, the
TSE margin is increased by 30 K (54 °R) if the mode LOAD
OPERATION is selected. This way an TSE influence on the
controller will become active after full margins have be used,
only. After closing the ESV the operating mode that was ac-
tive before will be activated for the next start. Starting on mode
LOAD OPERATION is not possible.
The mode LOAD OPERATION is designed such that the
number of additional EOH for load changes is small (about 3
EOH). Exceeding the TSE limits of mode LOAD OPERATION
means merely that additional EOH will be counted.
Only if the TSE Limits of the mode FAST are exceeded
notably, the turbine should be shut down (on upper TSE lim-
its) or turbine trip initiated (in case of lower TSE limits). See
corresponding comments on annunciations.
Class: Restricted

Component fatigue monitoring by the lifetime

expenditure monitor
Every process which causes thermal stress in compo-
nents results to some extent in component fatigue. The task
of the lifetime expenditure monitor is to calculate fatigue ex-

Siemens AG MA &MFE020 2-1-MA3-310-M0052 / 3-5

Power and Gas MA13283 0316 EN
 Steam Turbine
Operating Documentation Turbine Stress Evaluation
Functional Description

plying it by a factor. This product is then added to the current

margin. The resulting modified margin is then used to deter-
mine the load gradient.
This reference variable is input to the setpoint control of
the turbine controller, i.e. small margins result in a less sig-
nificant increase in the setpoint. Although a negative margin
decreases the gradient of the speed setpoint, a sufficient
speed gradient remains even in the case of negative margins,
in order to allow the turbine to pass through the critical speed
range. This prevents the startup procedure from being halted
in the critical speed range.
After loading has occurred, this margin then influences
turbine load. A negative margin now causes the output to be
kept constant.
All the measured and calculated temperatures are dis-
played as numeric values on the operation and monitoring
system. The calculated margins are displayed as green bars
and also as numeric values. If a margin becomes negative,
the color of the bar changes to yellow. Margins lower than -15
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as utilization of its contents and communication thereof to others without express
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K (-27 °R) are indicated by red bars. The minimum margins

are displayed without the influence of the weighting factors.
Figure 2 Calculation of temperature margin
The display immediately indicates which component is
dT temperature difference causing limitation and measures can be initiated to improve
dTpermt u upper permitted temperature differences the conditions affecting the limitation, e.g. steam temperature
Copyright © Siemens AG 2016 - All Rights Reserved

changes. The temperature transients occurring during non-

dTpermt l lower permitted temperature differences
steady-state operation give rise to variable stresses. The re-
ddTu upper temperature margin sulting component fatigue can be minimized by means of ap-
ddTl lower temperature margin propriate operations management. The prerequisite for this is
calculation of thermal stress on the turbine based on the
T1 casing surface temperature
measurement of metal temperatures.
design patent are reserved.

Tm midwall casing temperature / mean integral

shaft temperatur Cold start criterion
The temperature margins calculated for the monitored The fracture toughness of the materials used for shafts
turbine components are displayed. Optimum startup times decreases significantly at low temperatures. These materials
result if the turbine is started up with a margin of 0 K (0 °R). only attain their full fracture toughness from temperatures of
Increased lifetime expenditure results when the permitted about 100 °C (212 °F). The permitted temperature difference
temperature differences are exceeded (negative margin). If is also decreased relative to the temperature of the shaft cen-
the permitted temperature differences are significantly ex- terline so as to avoid spontaneous failure in the event of a
ceeded, turbine trip shall be initiated (see relevant comments cold start. For this purpose, another permitted temperature
on annunciation). The margin for each component is multi- difference which considers mechanical fracture in relation to
plied by a weighting factor and the minimum value from these the calculated temperature in the shaft centerline (Tax) is
weighted margins for loading and unloading is used as a ref- specified, i.e. the cold start criterion. As the temperature in-
erence variable for non-steady-state operation. creases in the shaft centerline, the downward adjustment im-
plemented by this criterion is steadily decreased until such
Experience has shown that it is not enough to use the time as the full fracture toughness of the shaft material is
actual margin to determine the current load transient, as oth- reached. The minimum value is selected from the permitted
erwise a significantly high decrease of the margins is not ob- temperature differences relative to midwall temperature and
viated. This is caused by a fast increase of the heat transfer centerline temperature for determining the temperature mar-
during the startup process in combination with a time delay in gin so as to give safety-oriented behavior.
the change of the margin depending on the wall thickness.
Class: Restricted

Large margins result in a higher load transient, which leads The cold start criterion is determined and displayed for
to a fast increase of the heat transfer. The margin is used up every shaft component monitored.
quickly, which can cause the TSE limits to be exceeded.
The modified margin is used instead. This is calculated
by determining the change in the current margin and multi-

Siemens AG MA &MFE020 2-1-MA3-310-M0052 / 4-5

Power and Gas MA13283 0316 EN
 Steam Turbine
Operating Documentation Turbine Stress Evaluation
Functional Description

Optimum Main Steam and Hot Reheat missible temperature differences of the turbine stress evalu-
Temperatures ation are used to define the maximum allowable steam tem-
perature without overstressing the components.
The monitoring and limitation of thermal stress on thick-
walled turbine components by means of margins and variable To avoid high steam temperatures at HP exhaust when
startup criteria (X criteria, Z criteria) constitute restrictive con- starting with full steam temperatures (on hot starts), steam
trol of (non-steady state) steam turbine-generator operation. temperature is limited till minimum load has been reached.
The steam parameters must be within allowable limits. Furthermore, an external setpoint is introduced as an in-
The basic idea which led to the development of a function terface to reduce steam temperatures for extensive part load
for calculating optimum main steam and hot reheat tempera- operation in a life time preserving way for the steam turbine.
tures was to calculate optimum steam temperatures which According to this setpoint the optimum steam tempera-
permit optimized startups of the steam turbine within the ture is reduced by taking the limits for cooling into account.
framework of restrictive limits. In this case an optimum startup Limits concerning wet steam within the steam turbine are also
is one which avoids delays due to unfavorable though per- considered.
missible steam temperature settings.
Keeping the limits for HP-exhaust temperatures is sup-
Main steam and hot reheat temperatures which permit an ported by the optimum steam temperature in addition to that.
optimum startup process should be calculated for the various The droop of the trimming controller is used to decide, if a
operating phases during startup based on the permitted ther- reduction of the steam temperature is necessary.
mal stress and the temperature margins of the monitored
components. Calculation of the optimum main steam and hot Notes for operation
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

reheat temperatures of the steam turbine is intended for fur-

ther use on the unit control level, in order to design a steam The operating modes are selected via the human-ma-
temperature control which is optimum for the unit. chine interface. Three modes are available: FAST, NORMAL
and SLOW. When the system is restarted, there is an auto-
In addition the maximum permissible steam temperature matic changeover to SLOW mode in order to ensure safety-
of the steam turbine is shown on the HMI screen. oriented operation.
Copyright © Siemens AG 2016 - All Rights Reserved

Because the steam temperature is set on the steam gen- A changeover from FAST to NORMAL or SLOW is only
erator, a temperature loss between the steam generator and possible if a minimum margin of 15 K (27 °R) can be antici-
the turbine is worked into the calculation. pated in each calculation channel.
In order to achieve a high degree of efficiency the steam In case of malfunction of a thermocouple this leads to the
temperature should be increased as fast as possible. The op- fault signal ( 10MAY01EP150 XT01). This (signal name in
design patent are reserved.

timum main steam and reheat steam temperature is calcula- controller: WTST) is used in the turbine controller to switch off
ted in accordance to the allowable thermal stress of the thick the TSE influence.
walled components of the turbine. For this purpose the per-
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-310-M0052 / 5-5

Power and Gas MA13283 0316 EN
 Steam Turbine
Operating Documentation Steam Turbine Controller: Introduction
Functional Description

Introduction generates steam for the steam turbine using the thermal en-
ergy contained in the gas turbine exhaust flow. Utilization of
The steam turbine controller regulates speed, load or the
the energy contained in the gas turbine exhaust flow increa-
pressure required from the steam generator depending on the
ses the electrical load and consequently the efficiency of the
operating condition. Lower-level limit controllers increase the
overall plant. This simultaneously reduces plant emissions
availability of the steam generator and steam turbine by sup-
(SO2, NOx, CO2) and heat dumped to the atmosphere per unit
porting compliance with operating limits.
of output. For thermodynamic reasons, different pressure lev-
The main tasks of the steam turbine controller are de- els within the heat recovery steam generator supply the steam
scribed below: turbine with main steam via HP control valves, hot reheat
• To increase the speed of the turbine generator unit to rat- steam via IP control valves, and LP (induction) steam via an
ed speed LP (induction steam) butterfly control valve. Further steam
• To synchronize the turbine generator unit with the grid sources (duct firing, additional steam generator, etc.) may al-
• To load and unload the turbine generator unit so be implemented.
• To control HP steam pressure The essential control task of the steam turbine controller
• To control IP (hot reheat) steam pressure during load operation is to maintain the pressure required by
• To control LP (induction) steam pressure the steam generator upstream of the valves.
• To handle full-load rejection (initiation of fast closure)
In a multi-shaft combined-cycle plant, the steam turbine with
The modular concept of the steam turbine controller al- generator is configured separate from the gas turbine. The
lows it to be adapted to plant-specific requirements. steam turbine controller can start load operation with both the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

admission controller and the load controller.

Technical specification
Steam turbine generator unit output depends on the Overview Steam Turbine Controller
steam power produced in the heat recovery steam generator The steam turbine control system comprises the following
(three-pressure process). The heat recovery steam generator modules:
Copyright © Siemens AG 2017 - All Rights Reserved

Speed/load/admission control Pressure control Trimming control

• Main steam • HP exhaust steam temperature
• Hot reheat steam • HP pressure ratio
• LP (induction) steam • HP blading steam pressure
design patent are reserved.

Admission setpoint formation

Valve position control

• HP valve
• IP valve
• LP (induction steam) valve

The output signals from the individual controllers are ga- Subloop control “Steam turbine maintenance
ted in the admission setpoint formation function and actuate key switch”
the corresponding position controls. Each position control po-
So that the turbine valves are able to be tested during
sitions its associated electrohydraulic actuator (EHA) via a
commissioning and maintenance via the operating and mon-
servo valve, which in turn actuates the corresponding control
itoring in spite of upcoming protection signals and without
valve.
simulation in the instrumentation and control and in accord-
The only exception to this rule is the LP (induction steam) ance with IEC 61508, speed interlocks and the subloop con-
butterfly control valve, the electropneumatic actuator (EPA) trol “Steam turbine maintenance key switch” are provided.
of which is positioned by means of setpoint input to an exter-
Failsafe steam turbine speed has to be below a low limit
nal position controller.
value and the subloop control “Steam turbine maintenance
A separate drive control interface module implemented key switch” must be activated to lock the turbine trip in the
Class: Restricted

for each control valve or butterfly control valve can be used steam turbine trip system. Hereby the sensor failure monitor-
to limit the positions of the individual valves. ing of the overspeed protection is locked and the actuation of
The signals from the turbine control system can be influ- the turbine start-up and limitation and the turbine control
enced by a turbine startup and lift limiter (TAB). valves via the manual control is released.

Siemens AG MA &MFE020 2-1-MA3-330-M0010 / 1-2

Power and Gas 0817 EN
 Steam Turbine
Operating Documentation Steam Turbine Controller: Introduction
Functional Description

Only the overspeed protection via the hardware trip path of the position limiters to one of position setpoint generators.
and steam turbine trip pushbutton actuation are still active. This permits the positions of all the control valves to be speci-
fied individually with no impact on the turbine control loop

Notice! Because the position limiters for the control valves are usually
in the 100% position (unlimited) following shutdown and on
The subloop control “Steam turbine mainte-
startup of the turbine, these limiting outputs are changed to
nance key switch” must only ever be activated
the 0% position once on activation of the key switches in order
for inspection/overhaul and commissioning pur-
to prevent unintentional opening of the control valves.
poses.
If the controller functions detect a criterion which requires
The operator must ensure that the activation of
temporary fast closure of the control valves without generat-
the subloop control “Steam turbine maintenance
ing an overall trip, binary fast closure commands are output
key switch” is done only by authorized personnel
to the solenoids of the valve actuators so as to ensure mini-
when all release conditions are fulfilled and the
mum valve closing times.
steam supply is shut off safely.
The fast closure signal of a valve is output via the fail-safe
As protection of the steam turbine and the condenser section (bus interface) and via the controller hardware in each
against impermissible startup of the steam turbine with acti- case so as to keep reaction times to a minimum in the event
vated subloop control “Steam turbine maintenance key of an individual trip (fast closure of control valve)
switch”, the locking of the protection system by the subloop
With FM458 the signals are output via two redundantly wired
control “Steam turbine maintenance key switch” is automati-
AddFEMs and with S7 CPU via two redundantly configured
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

cally overridden if
fail-safe ET200 modules
• the steam turbine speed is greater than an adjusted limit
The logic implemented in the S7 and the FM458 is identical
value or
and links are also implemented between them.
• the steam turbine speed is faulty or
• a pressure upstream of one of the turbine valves is great- If one AddFEM fails, a warning is generated and output. If
both AddFEMs fail, an alarm is generated and trip is gener-
Copyright © Siemens AG 2017 - All Rights Reserved

er than an adjusted limit value or

• the steam turbine startup control is switched on. ated in the S7.
If all the enabling conditions are fulfilled, a switchover in the
control structure of position controllers changes the function
design patent are reserved.
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-330-M0010 / 2-2

Power and Gas 0817 EN
 Steam Turbine
Operating Documentation Steam Turbine Controller: Trimming Controller
Functional Description

HP exhaust steam temperature controller system.) A second controller is therefore necessary in addi-
HATR tion to the HP exhaust steam temperature controller in order
to protect the HP turbine against windage. The HP pressure
In the event of non-steady-state processes, the steam
ratio controller acts on the HP control valves in the opening
temperature in the HP blading must not exceed a set maxi-
direction and on the IP valves in the closing direction.
mum value in order to limit both thermal stress in the blading
and differential expansion. Steam flow through the HP turbine Opening of the HP valves can remain overproportional
section can be manipulated appropriately to prevent the tem- until the IP valves are fully closed.
perature in the exhaust section from exceeding permissible As soon as the main steam pressure controller FDPR
values. controls the main steam valve position in inlet pressure mode,
The positions of the HP control valves are coordinated the trimming controller should have no further influence on
with those of the IP control valves and LP (induction steam) valve position and is deactivated with a set ramp.
butterfly control valve via the HP/IP trimming function so as If the limit pressure controller actively controls the HP
to ensure that the temperature in the HP turbine section re- valve position, the output of the trimming controller is limited
mains as low as possible during any of the non-steady-state upwards.
operating processes, such as load rejection or startup and
shutdown with any of the various main steam conditions or The HP pressure ratio controller is activated by SGC Tur-
condenser pressure levels active. bine. The HP pressure ratio controller is not enabled until a
defined minimum speed is reached.
The valve positions are trimmed using a limit controller
for HP exhaust steam temperature, which opens the HP con- The HP pressure ratio controller has a PI structure.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

trol valves and throttles the IP control valves accordingly

when a variable setpoint derived from the shaft temperature Actual value for HP blading steam pressure
is exceeded. Opening of the HP valves is overproportional to PHBD
closing of the IP valves to eliminate to the extent possible any HP blading steam pressure is measured using two pres-
influence on speed or load. sure transducers and is read directly into the steam turbine
Copyright © Siemens AG 2017 - All Rights Reserved

Moreover, trimming is limited according to the existing degree controller on two channels. In the event of non-coincident
of opening of the IP valves. If the IP valves are fully closed measured values, the lower of the two input values is always
then trimming cannot be increased any further. selected as the valid actual value in a MIN logic. It is then
filtered and output for further processing as the representative
As soon as the main steam pressure controller FDPR actual value for HP blading steam pressure.
controls the main steam valve position in inlet pressure mode,
In the event of a fault in one measuring channel, this logic
design patent are reserved.

the trimming controller should have no further influence on

valve position and is deactivated with a set ramp. is deactivated and only the unfaulted measuring channel is
used. Warnings are generated if single faults or deviations are
If the limit pressure controller actively controls the HP detected in the measuring channels and an alarm is output if
valve position, the output of the trimming controllers is limited both measuring channels fail. If both measuring channels fail
upwards. the HP blading steam pressure controller is immediately stop-
If the HP exhaust steam temperature increases despite ped and is bumplessly deactivated by the steam turbine con-
activation of the trimming controller, an alarm signal is issued trol.
via the turbine protection system as a first countermeasure.
In the event of a further increase in temperature, turbine trip HP blading steam pressure setpoint HBDS
is activated (see windage module) The HP blading steam pressure setpoint can either be set
HP exhaust steam temperature is acquired at the steam by the TSE function module or from the HMI system. On the
temperature measuring point in the exhaust section. HMI it is possible to switch between manual setting of the
setpoint and setting via the function module. A downcircuit
The limit controller for HP blading temperature is activa-
setpoint control limits the setpoint change rate for the HP
ted by SGC Turbine.
blading steam pressure controller.
The HP exhaust steam temperature controller has a PI
structure. HP blading steam pressure controller HBDPR
When a reheat steam turbine with a bypass system is
HP pressure ratio controller HVDR
started up, the HP control valves are opened first and the HP
Class: Restricted

In the event of very low steam flow through the HP turbine turbine shaft is subjected to steam flow. Initially, heating is the
section, the HP exhaust steam temperature measurement is result of condensation, while later it is the result of convection.
no longer representative of the actual temperature rise inside In the condensation phase, intense heat transfer takes place
the HP blading (as thermal striation occurs due to cooling at saturated steam temperature. The component surface at-
caused by the reverse flow of steam from the cold reheat tains the saturated steam temperature very quickly as a re-

Siemens AG MA &MFE020 2-1-MA3-335-M0004 / 1-2

Power and Gas 0817 EN
 Steam Turbine
Operating Documentation Steam Turbine Controller: Trimming Controller
Functional Description

sult. The saturated steam temperature depends on the asso- Activation of the limit controller causes a reduction in HP
ciated steam pressure. If, however, cold reheat steam pres- turbine output. The speed controller opens the IP control
sure (back pressure for the HP section) is already dispropor- valves to counteract any decrease in the power required for
tionately high (correspondingly high saturated steam temper- acceleration. The HP control valves may be throttled here in
ature), inadmissible temperature gradients can occur in the the case of a cold start with reduced main steam temperature
monitored components. To limit the associated change in sa- and low warmup speed. The HP blading is not subjected to
turated steam temperature, the warmup process requires a any excessive temperature increase due to windage as a re-
moderate pressure buildup via a limit controller. The HP blad- sult.
ing steam pressure controller is implemented for this purpose,
The HP blading steam pressure controller has a PI struc-
acting on the HP control valves via position setpoint formation
ture and is stopped with a higher priority in the event of failure
during initial steam admission to the HP turbine section and
of actual value acquisition and is finally deactivated via the
acceleration to warmup speed.
head station. This condition is indicated by means of a warn-
The pressure setpoint is formed as a function of the mean ing.
component temperature and the permissible wall tempera-
The limit pressure controller for a cold start is activated
ture differential. As the component temperature increases,
by SGC Turbine when the turbine speed is below warmup
the setpoint increases and the HP blading steam pressure
speed.
controller is deactivated. The position of the HP control valve
is no longer limited and HP turbine output therefore increases
to the value specified by the speed controller.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2017 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-335-M0004 / 2-2

Power and Gas 0817 EN
 Steam Turbine
Operating Documentation Steam Turbine Controller: IP Valve position control
Functional Description

Actual value for position of IP stop valve 1 The position controller implemented for the electrohy-
HAFS1 / Actual value for position of IP stop draulic actuator (EHA) has a P structure; its output limiting of
valve 2 HAFS2 current determines the maximum speed of the valve. It con-
trols the operating coils of the servo valve via analog current
The position of the IP stop valve is measured using an outputs. To increase availability, the two operating coils are
analog displacement transducer at the actuator stem and is permanently actuated and monitored for proper operation via
read into the steam turbine controller in the form of redundant separate modules.
signals by means of a direct electrical connection. The value
is output for further processing as the representative actual In addition to the actual position control function, control-
value. In addition, limit values are derived from the current led operation of the servo must be possible in the event of
valve position and made available to the turbine valve diag- failure of a position transmitter or individual trip mode of the
nostics TVD submodule. Transmitter failure is indicated by valve actuator. This ensures that, in the event of an invalid
means of an alarm. actual value for position, the affected valve actuator can be
closed slowly and that the servo valve can be controlled in the
Actual value for position of IP control valve 1 closing direction in the event of turbine trip or individual trip.
HAF1 / Actual value for position of IP control As a consequence, the control fluid supply for the valve ac-
tuator does not remain connected to the tank drain for too
valve 2 HAF2
long, thus providing pressure support in the supply unit for the
The position of the IP control valve is measured using an turbine valves. When the control fluid supply unit is taken out
analog displacement transducer at the actuator stem and is of operation or when emergency operation of the oil supply is
read into the steam turbine controller in the form of redundant activated, the servo valve must be actuated in the opening
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

signals by means of a direct electrical connection. The value direction so as to relieve control fluid pressure even if an in-
is output for further processing as the representative actual dividual trip has occurred. On startup of the control fluid sup-
value. In addition, limit values are derived from the current ply unit, on the other hand, no pressure support signal is re-
valve position and made available to the turbine valve diag- quired for pressure buildup, as the position controller setpoint
nostics TVD submodule. Transmitter failure is indicated by keeps the servo valve closed under these conditions.
means of an alarm and immediately initiates slow closure of
Copyright © Siemens AG 2017 - All Rights Reserved

If load rejection is detected in the controller, the turbine

the affected valve.
control valves must be closed very quickly to limit overspeed.
Because in this case the actuators cannot be closed suffi-
Position limiting of IP control valve 1 BAF1 /
ciently quickly using only the servo valves, a fast closure
Position limiting of IP control valve 2 BAF2
identification function is implemented in every position con-
During operation, the position of the IP control valve can troller. This activates an individual trip in the relevant actuator
design patent are reserved.

be limited manually via the HMI system or automatically by in the event of major negative control deviations. This fast
the actuator control. The target setpoints are transferred to closure function only takes effect in normal control operation
the downcircuit position controller function diagram for the IP and after a set minimum position of the associated final con-
control valve via a setpoint control. In normal operation, these trol element is reached. In order to ensure simultaneous ac-
either limit the position setpoint linearly or they are input di- tuation of the HP and IP control valves and of the LP (induc-
rectly to the controller under certain operating conditions tion steam) butterfly control valve even in the case of valve
(valve test, control valve operation via inspection key switch, sequencing (if implemented), fast closure of the associated
steam turbine forced cooling or preservation). IP control valve is also initiated when the fast closure criterion
is identified for the HP control valve.
Position controller for IP control valve 1 AF1R /
The changes in mass flow resulting from the valve test
Position controller for IP control valve 2 AF2R are detected and compensated by the actual value of the
The lower-level position controller for the IP control valve master controller during speed control operation.
serves to set the control valve position according to the steam
During control valve testing, activation of inspection key
turbine operating mode such that hot reheat steam mass flow
switches, steam turbine forced cooling or preservation, a
always meets the set requirements. In this case, the required
switchover in the control structure ensures that the position
position is specified by means of admission setpoint formation
limiting setpoint is used directly as a linear position setpoint
and downcircuit consideration of linearization of the IP control
for movement of the control valve. Since the admission set-
valve characteristic. It can be linearly influenced or directly
point is not used as a consequence, the position control de-
controlled by means of position limiting if necessary. The
viation must be used as a comparison criterion so as to avoid
Class: Restricted

higher the position setpoint, the more hot reheat steam is ad-
unintentional activation of fast closure.
mitted to the IP section and the greater the steam turbine
output.

Siemens AG MA &MFE020 2-1-MA3-339-M0003 / 1-1

Power and Gas 0817 EN
 Steam Turbine
Operating Documentation Steam Turbine Controller:
LP induction steam valve control
Functional Description

Actual value for position of LP (induction which also contains the fault of the external position control-
steam ) butterfly stop valve 1 HZDS1 ler, is calculated in addition for monitoring and alarm purpo-
ses.
The position of LP (induction steam) butterfly stop valve
is acquired using an analog displacement transducer at the In the event of failure of a position transmitter or individual
actuator stem and is read directly into the steam turbine con- trip mode of the valve actuator, control of the position setpoint
troller in the form of redundant signals. The value is output for must be inhibited. This ensures that, in the event of an invalid
further processing as the representative actual value. In ad- actual value for position, the affected valve actuator can be
dition, limit values are derived from the current valve position closed selectively and that the servo valve can be controlled
and made available to the turbine valve diagnostics TVD sub- in the closing direction in the event of turbine trip or individual
module. Transmitter failure is indicated by means of an alarm. trip, thus supporting the pressure in the supply unit for the
pneumatic control valve.
Actual value for position of LP (induction If load rejection is detected in the controller, the turbine
steam) control valve 1 HZD1 control valves must be closed very quickly to limit overspeed.
The position of the LP (induction steam) control valve is Because in this case the actuators cannot be closed suffi-
measured using an analog displacement transducer and is ciently quickly using only the servo valves, a fast closure
read into the steam turbine controller in the form of redundant identification function is implemented in every position con-
signals by means of a direct electrical connection. The value troller. This activates an individual trip in the relevant actuator
is output for further processing as the representative actual in the event of major negative control deviations. This fast
value. In addition, limit values are derived from the current closure function only takes effect in normal control operation
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

valve position and made available to the turbine valve diag- and after a set minimum position of the associated final con-
nostics TVD submodule. Transmitter failure is indicated by trol element is reached. In order to ensure simultaneous ac-
means of an alarm and immediately initiates slow closure of tuation of the HP, IP and LP control valves even in the case
the affected valve. of valve sequencing (if implemented), fast closure of the as-
sociated IP control valve or LP (induction steam) control valve
Position limiting of LP (induction steam) is also initiated when the fast closure criterion is identified for
Copyright © Siemens AG 2018 - All Rights Reserved

control valve 1 BZD1 the HP control valve.

During operation, the position of the LP (induction steam) A valve test is performed at regular intervals by the auto-
control valve can be limited manually via the HMI system or matic turbine tester. This includes testing the closing times of
automatically by the actuator control. The target setpoints are the butterfly stop and control valves. For this purpose, indi-
transferred to the downcircuit position controller function dia- vidual trips of the actuators assigned to the valves are initiated
design patent are reserved.

gram for the LP (induction) control valve via a setpoint control. by sequencer commands. Due to the stringent time require-
ments of the test, the resulting valve closing times are eval-
In normal operation, these either limit the position setpoint uated in the turbine valve diagnostics TVD submodule utiliz-
linearly or they are input directly to the controller under certain ing the hardware modules of the turbine controller. The de-
operating conditions (valve test, control valve operation via layed position limiting setpoint from the position limiting func-
subloop control “Steam turbine maintenance key switch”, tion diagram is used as the setpoint for actuation of the control
steam turbine forced cooling or preservation). valve in this case.

Position setpoint for LP induction steam The changes in mass flow resulting from the valve test
are detected and compensated by the actual value of the
control valve 1 ZD1HS
master controller during speed control operation.
The lower-level position controller for the LP (induction
Pressure control and the required mass flow compensa-
steam) control valve serves to set the control valve position
tion are performed by the LP bypass station so as to ensure
according to the steam turbine operating mode such that LP
that testing of the LP (induction steam) valve assembly only
(induction steam) mass flow always meets the set require-
has a minor influence on steam turbine output and steam
ments. In this case, the required position is specified by
generator control during load operation.
means of admission setpoint formation and downcircuit con-
sideration of linearization of the control valve characteristic. It During control valve testing, activation of the subloop control
can be linearly influenced or directly controlled by means of “Steam turbine maintenance key switch”, steam turbine
position limiting if necessary. The higher the position setpoint, forced cooling or preservation, a switchover in the control
the more LP (induction) steam is admitted to the LP section structure ensures that the position limiting setpoint is used
Class: Restricted

and the greater the steam turbine output. directly as a linear position setpoint for movement of the con-
The external position controller for pneumatic actuators trol valve. Since the admission setpoint is not used as a con-
obtains its calculated and limited position setpoint directly via sequence, the position control deviation must be used as a
redundant analog outputs. The position control deviation, comparison criterion so as to avoid unintentional activation of
fast closure.

Siemens AG MA &MFE020 2-1-MA3-340-M0004 / 1-1

Power and Gas 0718 EN
 Steam Turbine
Operating Documentation Subgroup Control (SGC) "Open Control Valves"
Functional Description

Process engineering function of SGC "Open a few seconds. If the trip solenoids of a turbine stop valve are
control valves" energized, preservation is therefore halted and any open con-
trol valves are closed.
To preserve the turbine, dry air is blown through the blad-
ing via the normal steam path (also refer to Documents 2-4- If faults occur during the preservation process, the proc-
MA-780 and 2-4-MA-781). ess is automatically aborted by SGC "Open control valves".

The air is introduced into the HP and IP turbines via noz-

zles located between the stop and control valves. Notice!
To open up the flow path through the turbine cylinders the If the SHUTDOWN program is halted due to a
control valves must be opened with the stop valves closed missing checkback signal, deactivate SGC
and with the turbine operating on the turning gear. This re- "Open Control Valves" ( 10MAY01EC010) man-
quires intervention in ually in the control room.
• the individual drive control for the turbine control valve,
• the turbine startup and lift limiter, Caution!
• the turbine trip system
Risk of equipment damage due to vacuum!
• and in the position setpoint formation function of the tur-
bine valves. If the condenser air removal system ( MAJ) is
switched on during the dry air preservation proc-
A subgroup control (SGC) is provided for these complex
ess, vacuum forces can damage the connecting
control actions, which coordinates the necessary control
hoses between the dehumidifier and the turbine
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

steps while simultaneously monitoring their implementation.

valves. In addition, small parts can be drawn
SGC Open Control Valves activates the override for the from the dehumidifier into the turbine. This can
lower speed limit in the overspeed protection system. This cause damage to the turbine plant.
cancels the active trip signal from the overspeed protection Protection measures:
system during turbine standstill and the turbine trip can be
Before activating dry air preservation, ensure
Copyright © Siemens AG 2013 - All Rights Reserved

reset by the startup and lift limiter.

that the condenser air removal system is switch-
To prevent an operator error causing turbine runup ed off and locked out and that it remains in this
through spurious opening of the stop and control valves, the condition until dry air preservation is complete.
SGC "Open control valves" may only be started when there
is no more steam upstream of the turbine admissions. The STARTUP Program
steam pressures upstream of the stop valves are interrogated
design patent are reserved.

for this reason. The enable signal for the STARTUP program The SGC "Open Control Valves" is switched on on man-
of SGC Open Control Valves is not issued until the steam ually, whereby the enabling signal for switching on the
pressures have dropped below a set value. STARTUP program is only issued, if

It must be ensured that the steam turbine cannot be star- • turbine trip has been initiated and
ted up with the control valves already open. Without the mon- • the pressure measurements are functioning properly and
itoring function of the speed governor, opening the stop • the steam pressures upstream of the following valves do
valves would result in the steam turbine startup up at a high not exceed a set value
torque (control valve wide open, no intervention by steam tur- - HP and IP stop valves
bine controller as safety controller (limiter) possible). In the - LP (induction steam) butterfly stop valve
event that sufficient steam is stored in the system upstream
of the steam turbine the turbine could reach overspeed within

Step 1 Lowering the control valve position limiters

To allow the control valves to be slowly opened using the manual setpoints at a later stage, the position limits must
be set to zero.
Step 2 Deactivation of actuator subloop controls
The actuator subloop controls for all the stop and control valve units are switched off to prevent the stop valves
opening automatically after resetting the turbine trip.
Class: Restricted

Step 3 Resetting turbine trip

Siemens AG MA &MFE020 2-1-MA3-344-M0023 / 1-2

Power and Gas MA13283 0513 EN
 Steam Turbine
Operating Documentation Subgroup Control (SGC) "Open Control Valves"
Functional Description

Initiation of the turbine trip system is reset using the startup and lift limiter (>12.5%).
The valve position controllers for the turbine valves are switched over to the position limiter. This switchover in the
turbine controller causes the output signal from “delayed position limiting for control valve‟ to be input to the position
controllers as the position setpoint.
The switchover signal is stored so that the control valves remain open for the entire period. The startup bypass for
the overspeed protection system, as well as the bypass (override) for protection circuits which are still active, are
activated from this memory.
Step 4 Energizing of trip solenoid valves
The trip solenoids for the the control valves are energized via the subloop controls of the individual actuator control.
This means a trip signal is no longer active at the control valves and these valves can be opened.
Step 5 Opening of control valves
The control valves are opened slowly via the position limiters until they are wide open.
Step 6 Opening of the HP steam dump (evacuation) valve
The HP steam dump valve is opened to maintain flow through the turbine.
Step 7 End of STARTUP program

SHUTDOWN program At the end of the preservation process the SHUTDOWN

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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

program is started manually. At the end of the SHUTDOWN

The SHUTDOWN program for SGC "Open Control
program the SGC "Open Control Valves" must be switched
Valves" is automatically initiated via PROTECTION OFF
off manually.
upon response of the runtime monitor or when one of the
steam pressures upstream of the stop valves rises above a
set level. This OFF signal is limited to 5 s.
Copyright © Siemens AG 2013 - All Rights Reserved

Step 51 De-energizing of trip solenoid valves

The trip solenoids for the control valves are switched off and the control valves closed.
Step 52 Activate the turbine trip system
Turbine trip is initiated via the startup and lift limiter (< 7.5%).
design patent are reserved.

Step 53 Resetting the control valve position limiters

The position limiters are moved back to their operating position (OPEN) in the fast mode. Storage of the criterion
for switchover of the lift controllers, as well as the startup bypass for the overspeed protection system from Step
3 is reset, when
• SGC "Open Control Valves" is MANUAL (switched off) or
• at least one trip solenoid for the dedicated stop valve is active.

This ensures that the stop valves are closed when starting up the turbine unit.
Following switchover, the setpoint for the speed/admissions controller (CLOSED) is again active at the valve lift
controllers.
Step 54 Activation of actuator subloop controls
To restore the turbine admission valves to their original status following preservation, the subloop controls for the
steam valve units are switched back to AUTO.
Step 55 Idle step
Step 56 End of SHUTDOWN program

References 2-4-MA-781 Preservation with Dry Air: Connection of De-

humidifiers
2-4-MA-780 Preservation with Dry Air
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-344-M0023 / 2-2

Power and Gas MA13283 0513 EN
 Steam Turbine
Operating Documentation Temperature Criteria
Functional Description

Introduction ϑmIPS Mean temperature of IP turbine shaft

Matching steam conditions to component temperatures (simulated)
allows the turbine generator to be started up within an opti- k Attenuation factor
mum time while remaining within the margins set for permis-
ϑperm u HP CV upper permitted component tempera-
sible temperature differences in thick-walled components.
ture of the HP control valves
The steam conditions for startup are determined in part by the
variable temperature criteria. Fixing of the variable tempera- ϑperm u HPS upper permitted component tempera-
ture criteria depending on certain parameters allows optimum ture of the HP shaft
matching of the startup procedure to the requirements of the
ϑperm u HPC upper permitted component tempera-
power plant and the turbine.
ture of the HP casing
The variable temperature criteria, the so called X-criteria,
ϑperm u IPS upper permitted component tempera-
show the correlation between material temperatures and
ture of the IP shaft
steam temperatures. Before enabling the next step in the
startup sequence it is first determined whether the desired pMS Main steam pressure
operating condition can be achieved at the end of this step. pRS Hot reheat steam pressure
The variable temperature criteria set forth matched steam
conditions for the following control actions:
Temperature Criterion X2
• opening of control valves for steam turbine rolloff
• turbine runup to rated speed
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Interroga- Prior to opening of emergency stop valves

• loading of generator
tion:
• passing through an area of restricted condenser pressure
Background: To avoid inadmissible loadings on the HP
The variable temperature criteria are divided into three
steam control valve body (a step temperature
functional groups:
increase for the saturated steam at the control
• stipulation of minimum steam temperatures to avoid un- valve causes high thermal stress).
Copyright © Siemens AG 2016 - All Rights Reserved

necessary cooling of warm components

Criterion: Set minimum temperature for HP control valve
• stipulation of minimum casing/rotor temperatures to com-
relative to main steam saturation temperature
ply with allowable non-steady-state thermal stresses at a
given steam temperature or max. steam temperatures Formula: ϑSatSt < ϑmCV + X2 where X2 = k*ϑperm u HP CV
compared to given casing/rotor temperatures
design patent are reserved.

• stipulation of superheating before turbine rolloff with When steam flow through the cold main steam line is in-
steam itiated, saturated steam temperature rises abruptly due to
The variable temperature criteria are optimized in line steam condensation. The heat transfer levels are very high in
with conditions at the plant (see 2-3-M-422 and further). They the condensation phase. An upper limit is defined for the sa-
provide an indication for the optimum plant operating mode. turated main steam temperature and consequently for the
main steam pressure. This serves to ensure that the permitted
The allowable TSE margins (see 1.1.3-20500 and further) temperature limits for the HP steam control valve body are
govern non-steady-state thermal stresses and have priority not violated.
over the variable temperature criteria.
Limitation of main steam pressure and of saturated steam
Definitions temperature are thus implemented with due account taken of
the permitted temperature limits for the HP steam control
valve body.
ϑMS Main steam temperature
The criterion can be achieved by opening the emergency
ϑSatSt Saturated steam temperature of main stop valves early.
steam
ϑRS Hot reheat steam temperature Temperature Criterion X4
ϑmCV Wall center temperature of main steam
valve body Interroga- Prior to opening of HP steam control valves
tion:
ϑmHPS
Class: Restricted

Mean temperature of HP turbine shaft

(simulated) Background: To avoid the presence of wet steam in the HP
turbine
ϑmHPC Wall center temperature of HP turbine
outer casing

Siemens AG MA &MFE020 2-1-MA3-347-M0036 / 1-3

Power and Gas 0216 EN
 Steam Turbine
Operating Documentation Temperature Criteria
Functional Description

Criterion: Set minimum degree of superheat for main Temperature Criterion X6

steam, measured upstream of the HP steam
emergency stop valves Interroga- Prior to opening of IP steam control valves
Formula: ϑMS > ϑSatSt + X4 tion:
Background: To avoid cooling of the IP turbine
This temperature criterion ensures an adequate degree
Criterion: Set minimum hot reheat temperature relative
of superheat for the main steam such as to rule out the pres-
to the temperature of the IP turbine
ence of wet steam in the final stages on acceleration to warm-
up speed. The main steam temperature is measured up- Formula: ϑRS > ϑmIPS + X6
stream of the HP steam emergency stop valves so as to ac-
count for the degree of heat soak for the main steam lines. Like the X5 temperature criterion, the X6 temperature cri-
The saturated steam temperature is calculated by means terion serves to avoid cooling of the IP turbine following roll-
of an approximation based on the pressure upstream of the off under steam.
turbine. The hot reheat steam temperature must exceed the initial
Warm-up of the main steam line is continued until such temperature of the IP turbine by a specific amount before roll-
time as an adequate degree of superheat is effective up- off under steam is initiated for the turbine-generator. This es-
stream of the turbine. The degree of superheat is defined rel- sentially rules out inadmissible cooling of the IP turbine fol-
ative to main steam pressure and amounts to between 30 K lowing roll-off under steam. In the event of high initial tem-
(54 °R) and 50 K (90 °R) for normal startup pressure levels. peratures, a limited amount of cooling is permitted so as to
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

A higher degree of superheat is required in the event of higher shorten the overall plant startup time.
main steam pressure levels, due to the related possibility of Temperature criterion X6 requires that the temperature of
throttling in the wet steam region. the hot reheat steam exceed that of the IP turbine by a specific
amount.
Temperature Criterion X5
The hot reheat steam temperature is measured upstream
Copyright © Siemens AG 2016 - All Rights Reserved

of the branch to the intermediate pressure bypass station.

Interroga- Prior to opening of HP steam control valves This ensures that steam temperature is measured in the sec-
tion: tion of the hot reheat line through which steam flows.
Background: To avoid cooling of the HP turbine In the event of high initial temperatures an intermixture of
Criterion: Set minimum main steam temperature relative steam flows upstream the turbine valves is taken into account,
design patent are reserved.

to temperature of the HP turbine. in order to shorten the overall plant startup time.
Formula: ϑMS > ϑmHPS + X5
Temperature Criterion X7
Warm-up of the main steam line is continued until such
time as the steam temperature upstream of the emergency Interroga- Prior to acceleration from warm-up speed to
stop valves exceeds the initial temperature of the HP turbine tion: rated speed
by a specific amount. This essentially rules out cooling of the Background: On acceleration from warm-up speed to rated
HP turbine following roll-off under steam. Simultaneously the speed the critical speed band should be
steam temperature needs to be limited due to windage heat- passed through quickly without exceeding the
ing at hot start conditions. Thus, in the event of high initial permitted temperature limits.
temperatures, a limited amount of component cooling is then
permitted so as to shorten the overall plant startup time. Criterion X7A:Minimum degree of heat soak for HP turbine,
matching of main steam temperature to degree
The steam temperature behind the control valves is the of heat soak for HP turbine
decisive value. It is calculated by taking the temperature drop
caused by throttling effects and the steam pressure in front of Criterion X7C:Minimum degree of heat soak for IP turbine,
the blading into account. With higher initial pressure a higher matching of hot reheat steam temperature to
temperature drop over valves is achieved. Therefore, a higher degree of heat soak for IP turbine
initial steam temperature is necessary. Formula: ϑMS < ϑX7A_max = f(ϑ perm u HPS and pMS)
The main steam temperature is measured upstream of ϑRS < ϑX7C_max = f(ϑ perm u IPS and pRS)
Class: Restricted

the emergency stop valves so as to account for the degree of

heat soak of the main steam line. Thereby ϑX7A_max is a function of the compo-
nent temperature and the main steam pres-
sure.

Siemens AG MA &MFE020 2-1-MA3-347-M0036 / 2-3

Power and Gas 0216 EN
 Steam Turbine
Operating Documentation Temperature Criteria
Functional Description

ϑX7C_max is a function of the component tem- ϑX8C_max is a function of the component tem-
perature and the hot reheat steam pressure. perature and the hot reheat steam pressure.
With a higher steam pressure, a higher tem- With a higher steam pressure, a higher tem-
perature drop, caused by the throttling effects, perature drop, caused by the throttling effects,
over valves is achieved. As a result, lower over valves is achieved. As a result, lower
component temperatures or higher steam tem- component temperatures or higher steam tem-
peratures are allowed. peratures are allowed.

The permitted temperature limits should be exploited ap- The permitted temperature limits should be exploited ap-
propriately to achieve optimum startup times. Temperature propriately to achieve optimum startup times. Temperature
criterion X 7 ensures an adequate degree of heat soak relative criterion X 8 ensures an adequate degree of heat soak relative
to steam temperature for the (leading) component under the to steam temperature for the (leading) component under the
greatest thermal stress on acceleration to rated speed. greatest thermal stress.
The steam temperature behind control valves is the de- The steam temperature behind the control valves is the
cisive value. It is calculated by taking the temperature drop decisive value. It is calculated by taking the temperature drop
caused by throttling effects and the steam pressure in front of caused by the throttling effects and the steam pressure in
the blading into account. front of the blading into account.
In order to achieve the criterion, either the steam turbine In order to achieve the criterion, either the steam turbine
has to be sufficiently heated-up before acceleration, or the has to be sufficiently heated-up before acceleration, or the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

steam temperature must be lowered. steam temperature must be lowered.

The steam temperature is measured upstream of the The steam temperature is measured upstream of the
branch to the bypass station and the turbine. The turbine branch to the bypass station and the turbine. The turbine
temperature is measured on the shafts. temperature is measured on the shafts.
This criterion is generated for HP shaft (X7A) and IP shaft This criterion is generated for HP shaft (X8A) and IP shaft
Copyright © Siemens AG 2016 - All Rights Reserved

(X7C). (X8C).

All criteria must be fulfilled. All criteria must be fulfilled.

The X7 criterion is calculated for each steam line sepa- The X8 criterion is calculated for each steam line sepa-
rately. rately.
design patent are reserved.

Temperature Criterion X8 References

Interrogation:Prior to loading the turbine-generator 2-3-M-422 Temperature Criterion X2

2-3-M-424 Temperature Criterion X4
Background: After the generator has been synchronized,
the generator is loaded to a minimum output 2-3-M-425 Temperature Criterion X5
so as to assure safe reliable operation of the 2-3-M-426 Temperature Criterion X6
turbine-generator on the power grid.
2-3-M-427 Temperature Criterion X7
Criterion X8A: Minimum degree of heat soak for HP turbine, 2-3-M-428 Temperature Criterion X8
matching of main steam temperature to de-
1.1.3-20500 Limit Curves / Main Steam
gree of heat soak for HP turbine
Stop Valve
Criterion X8C: Minimum degree of heat soak for IP turbine, 1.1.3-20510 Limit Curves / Main Steam
matching of hot reheat steam temperature to Control Valve
degree of heat soak for IP turbine
1.1.3-20530 Limit Curves / HP Shaft
Formula: ϑMS < ϑX8A_max = f(ϑ perm u HPS and pMS) 1.1.3-20540 Limit Curves / IP Shaft
ϑRS < ϑX8C_max = f(ϑ perm u IPS and pRS)

Thereby ϑX8A_max is a function of the compo-

Class: Restricted

nent temperature and the main steam pres-

sure.

Siemens AG MA &MFE020 2-1-MA3-347-M0036 / 3-3

Power and Gas 0216 EN
 Steam turbine
Operating Documentation Protection system for abrupt steam temperature drop
Functional Description

Process engineering function of protection The drop in temperature at the TSE measuring points that
system for abrupt steam temperature drop is associated with the ingress of water results in a steam tur-
bine trip by the protection system for an abrupt drop in steam
The protection system for abrupt steam temperature drop
temperature.
serves the following functions:
• To initiate steam turbine trip, in order to prevent damage
to the steam turbine as a result of an abrupt drop in main Caution!
steam or hot reheat steam temperature. Danger of machine damage due to the re-
• To initiate steam turbine trip, in order to prevent damage peated ingress of water into the steam tur-
to the steam turbine as a result of excessive cooling due bine!
to the admission of comparatively cold steam. Due to the long reaction time of the controlled
• To initiate steam turbine trip when water enters the steam system, isolated occurrences of water ingress
turbine. into the steam turbine cannot be avoided. An
isolated occurrence of water ingress does not
Description and Function represent an immediate hazard for the steam
turbine. If the water ingresses into the steam
Protection for abrupt drop in main steam or hot
turbine are repeated, however, this can result in
reheat steam temperature
increased life expenditure of the affected com-
A drop in main steam or hot reheat steam temperature ponents and to mechanical and thermal stress-
during steam turbine operation results in negative tempera- ing of the blading (especially in the final stages)
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ture gradients in thick-walled components or between thin- and the blade assembly even if the protection
walled and thick-walled components. circuit responds.
This can result both in increased lifetime expenditure and Protection measures:
(if it falls below the design-relevant temperature gradient) to
Determine the cause of repeated water ingress-
closure of clearances and consequent rubbing damage. Rub-
es and rectify.
bing damage can cause a loss of efficiency and even a forced
Copyright © Siemens AG 2015 - All Rights Reserved

shutdown due to damage to the shaft or casing. Method of operation of the protection circuits for
The protection system for an abrupt drop in steam tem- abrupt drop in steam temperature
perature protects the steam turbine against inadmissible tem- The admissible temperature gradients in the components
perature differentials in thick-walled components or between are monitored in the turbine stress evaluator (TSE). This does
thick-walled and thin-walled components that result from the not feature a protection function as standard. The tempera-
design patent are reserved.

admission of colder steam which contacts warm components ture protection circuit evaluates the temperature gradients
for too long a time. that are calculated in the TSE including their rate of change
and initiates steam turbine trip before a temperature gradient
Protection against excessive cooling that could damage the monitored component occurs.
Negative temperature gradients in the components can If the sum of the active temperature gradient and the rate
also be caused when colder steam contacts hot components. of change of the gradient weighted with a factor falls below
If the main steam or hot reheat steam temperature is not the allowable limit, steam turbine trip is initiated.
increased fast enough, this may result in inadmissible tem- To prevent the closure of clearances, the leading com-
perature gradients in the components. ponent - and therefore the component to be monitored - is the
The protection system for an abrupt drop in steam tem- turbine shaft. For this reason, the result of the TSE function
perature protects the steam turbine against inadmissible tem- for the turbine shaft is used as an input signal; this is based
perature differentials in thick-walled components or between on measurements in the inlet area.
thick-walled and thin-walled components that result from the The HP shaft and the IP shaft are monitored separately.
admission of colder steam which contacts warm components Separate protection systems for abrupt drop in steam tem-
for too long a time. perature are therefore implemented for the HP and IP sec-
tions of the steam turbine.
Protection in the event of water ingress
If water enters the steam turbine during operation, this Annunciations
can result in negative temperature gradients in the compo-
Class: Restricted

Various annunciations can be output by the protection

nents and consequently to increased lifetime expenditure. In
system for abrupt drop in steam temperature depending on
addition, the pulse which is generated due to the presence of
the operating status. Comments and any necessary action by
water in the turbine blade path imposes a mechanical load on
the operating personnel are described in the comments on
the blading (especially in the final stages).
annunciations.

Siemens AG MA &MFE020 2-1-MA3-381-M0001 / 1-1

Power and Gas 0215 EN
 Steam Turbine
Operating Documentation Reverse Power Protection
Functional Description

Process engineering function of the reverse

power protection Warning!
Reverse power protection serves to prevent an inadmis- Risk of injury due to missiles!
sible increase in the exhaust steam temperatures of the tur- If steam turbine trip is initiated and reverse pow-
bine cylinders as a result of generator motoring mode by er is not activated even after steam turbine trip,
opening the generator breaker. and the generator circuit breaker is opened with-
out the conditions given below being fulfilled,
then this can result in the faulted condition
Caution! where an uncontrolled amount of steam is ad-
Risk of equipment damage due to windage! mitted to the steam turbine causing it to accel-
If the generator is not disconnected from the grid erate. The steam turbine can rotate too quickly
promptly in the event of reverse power, windage as a result and material failure may occur on the
may occur, thus resulting in an inadmissible in- steam turbine rotor, causing parts to be ejected
crease in the exhaust steam temperatures of the from the steam turbine.
turbine cylinders. Protection measures:
Protection measures: If reverse power is not activated, under no cir-
Open the generator breaker and monitor the de- cumstances should you open the generator
crease in speed. If no significant decrease in breaker without the following conditions being
speed occurs, close the main isolation valve for fulfilled:
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

steam supply (boiler isolation valve) immedi- • Make sure that the HP turbine steam dump
ately and monitor the pressure reduction in the (evacuation) valve and the HP turbine
turbine cylinder(s). drains are open.
Check the cause and arrange for the fault to be • Close the main isolation valve for steam
remedied before the next startup. supply (boiler isolation valve) and monitor
Copyright © Siemens AG 2015 - All Rights Reserved

the pressure reduction in the turbine cylin-

der(s).
• Check the positions of the turbine inlet
valves in the control room - they should be
closed.
• Check the annunciation system for fault
design patent are reserved.

alarms from the unit protection which could

point to failures of the electrical generator
protection system (especially reverse power
protection).
Do not open the generator breaker until after
activation of reverse power and when all turbine
valves and non-return valves are reliably closed.
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-385-M0001 / 1-1

Power and Gas 0315 EN
 Steam Turbine
Operating Documentation Over- and Underfrequency Monitoring
Functional Description

Process engineering function of the over- and ation. The maximum period for which the LP blading may op-
underfrequency monitoring equipment erate outside this permitted speed range is given in the Tech-
nical Data.
The steam turbine is designed for continuous operation
under load in a frequency range that lies close to nominal fre- The operation time outside the permitted frequency range
quency. Operation of the steam turbine outside of the allow- will be accumulated and indicated.
able speed range is only permitted for a restricted period and In order to limit the time of stress for the LP blading at
this is therefore monitored and limited appropriately to pre- single events, then in case of exceeding or undershooting the
vent any detrimental effects to the turbine/generator. allowable speed range steam turbine will be initiated.

Description of the function of the over- and Annunciations

underfrequency monitoring equipment
Different annunciations are issued by the over- and un-
Speed and grid frequency are acquired using three-chan- derfrequency monitoring device depending on the operating
nel speed measurement implemented in the turbine control- condition. Comments and any necessary action by the oper-
ler. ating personnel are described in the comments on annunci-
Alarms are formed to annunciate any violation of the up- ations.
per or lower limits of this permitted range during power oper-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2014 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-387-M0004 / 1-1

Power and Gas 0714 EN
 Steam Turbine
Operating Documentation Monitoring Casing Deformation
Functional Description

Monitoring Casing Deformation The limits used in monitoring the allowable temperature
differences (see document 1.1.3-20400) depend on the op-
Temperature differences within components can cause
erating condition of the turbine.
their deformation. If a temperature difference exists between
the top and bottom sections of the turbine casing, casing de-
formation is the result. This deformation changes the position a)
G2
in relation to the rotor and thereby changes radial clearances.
Large deformations can result in closure of the radial clear-
ances between the rotor and casing. 2 3

G3
2 min

+ G1+ G2+
G3+

W1+ W2+ W3+

Casing Deformation as a Result of Higher Temper-
ature in the Top Section
The allowable temperature differences between the cas-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ing top and bottom sections vary for different operating con- W1- W2- W3-
ditions. The mechanical engineering department calculates
allowable radial clearances for the individual operating con- G3-
ditions based on the allowable temperature differences. G1- G2-

Flow to the outer casing and rotor varies during the vari- -
Copyright © Siemens AG 2011 - All Rights Reserved

ous phases of turbine startup. Limit generation from temperature difference

Phase Turbine operating con- Flow at components a) Use only for runup! 1 Turning gear opera-
dition tion
1 Turning gear operation None G Alarm 2 Warmup, warmup
design patent are reserved.

2 Warmup, warmup Moderate speed

speed W Warning 3 Load operation
3 Load operation Intensive
Cross-References
Differentiations must be made between the above phases
when evaluating the temperature differences. In Phases 1 1.1.3-20400 “Steam-, Casing- and Shaft-Temperatures”,
and 2 the fact that temperatures are in the process of being Chapter Technical Data
equalized must accounted for, which means that higher tem-
perature differences can be accepted when considering over-
all clearances. These higher temperature differences are ac-
commodated either by component standstill or by only mod-
erate flow to the components during warmup.
In Phase 3 the temperature differences must for the most
part have been equalized so that the allowable limits are also
lowered. Violation of the allowable temperature differences
indicates a fault.
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-389-M0001 / 1-1

Power and Gas 0811 EN
 Steam turbine
Operating Documentation Vibration Monitoring
Functional Description

Introduction Two vibration sensors (eddy-current sensors) on each

bearing housing perform analog measurement of relative
Vibration monitoring and vibration protection of the tur-
shaft vibrations. The sensors are usually arranged at an angle
bine generator unit are extremely important. The vibration
of +45° and -45° in the vertical direction. The angle between
protection system serves to ensure the integrity of the turbine
the sensors is 90° (as per DIN ISO 7919-1/2).
generator unit in the event of damage and to protect the im-
mediate vicinity against severe secondary damage. In addi- The values supplied by the vibration sensors are read into
tion, if interpreted properly, the vibration data can provide im- the vibration monitoring system (VM600) separately for each
portant information regarding the mechanical running behav- monitoring system, where they are compared by means of a
ior and condition of the turbine generator unit. MAX logic. This value is then read into the T3000 I&C system.
If the value exceeds an initial limit value, a pre-alarm
Absolute bearing vibration protection system (warning) is indicated in the control room. In the case of even
The 2oo2 absolute bearing pedestal vibration protection greater vibration values, an alarm is generated. Vibration
system forms an important part of the steam turbine vibration monitoring distinguishes between speeds less than 90% and
protection concept. The protection system configuration com- greater than 90% of rated speed. A higher vibration value (as
plies with the requirements of DIN ISO 10816-1 and 10816-2. per DIN ISO 7919-2) is monitored during turbine startup/shut-
Absolute bearing pedestal vibration is measured on two chan- down (n<90%) than during normal operation.
nels via two vibration sensors for each bearing housing.
These are located 45° apart on the outside of the bearing
pedestal cover. Bearing pedestal vibrations, measured as
Caution!
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

root-mean-square (r.m.s.) vibration velocity values, provide a Risk of damage to equipment!

measure of the energy-content of the vibration and allow The steam turbine can suffer vibration damage
statements to be made regarding dynamic forces between the if it is operated for extended periods at elevated
components of the turbine generator unit (bearing pedestal) shaft vibration levels (with warning and alarm
and the surrounding structure (foundation); their measure- annunciations). It is not possible to provide more
ment therefore serves to ensure the mechanical integrity of details here on which parts may be damaged
Copyright © Siemens AG 2014 - All Rights Reserved

the machine and to limit any restrictions on availability posed and to what extent as that depends on the cause
by spurious trips (initiation of protective trips for events not of the vibrations.
requiring protective action).
Protection measures:
Automated turbine protection with event-oriented initia-
If the relative shaft vibration values on one bear-
tion of turbine trip means that persons and the environment
ing exceed the limit value for a pre-alarm (warn-
design patent are reserved.

are protected at all times via fast and reliable countermeas-

ing), continuous turbine operation is prohibited.
ures. The measuring equipment itself has high availability due
to the redundant configuration: If one measuring circuit fails Contact a Siemens bearing expert and request
the system is reconfigured to a 1oo1 logic. A defective sensor a statement estimating how long and under what
can therefore be replaced while the unit continues to operate. conditions you may continue to operate the
Arrangement of the two sensors at the same location with the steam turbine in this state.
same measurement direction allows them to be used for mon- The decision with respect to continued operation
itoring non-coincidence. This ensures that any anomalies in must be based on this assessment. If the turbine
the instrumentation chain are detected and can be remedied. is not already synchronized, synchronization
If one of the measuring circuits indicates a value lower may be performed.
than the limit value at a speed greater than 50% of the rated If the relative shaft vibration values on one bear-
speed, this condition is evaluated as a sensor failure, the pro- ing exceed the limit value for alarm annuncia-
tection circuit is recognized as being faulted and this is an- tion, then you must shut down the steam turbine.
nunciated in the control room. As this condition can occur with
the machine running smoothly, no automatic trip is initiated.
Notice!
Monitoring of Relative Shaft Vibrations Relative shaft vibration during operation on the
turning gear serves as a measure of shaft dis-
The vibration protection concept for the steam turbine is
tortion. It is recommended not so start up the
supplemented by the equipment for monitoring relative shaft
steam turbine if the vibration value is > 60 µm.
vibrations. This additional, diverse monitoring system can be
Class: Restricted

However, there is no explicit requirement to hold

used primarily for machine condition monitoring.
the turbine at turning gear speed for a fixed pe-
A separate monitoring system is implemented for each riod.
bearing.

Siemens AG MA &MFE020 2-1-MA3-396-M0011 / 1-2

Power and Gas 0614 EN
 Steam turbine
Operating Documentation Vibration Monitoring
Functional Description

The vibration analysis electronics monitor the individual In addition, the relative shaft vibrations are used to form
signals from the vibration sensors. If one of the two vibration a disable for the STARTUP step program at warmup speed.
sensors of a measurement plane is faulted, a message is This prevents the turbine from being started up at elevated
output in the control room. shaft vibrations, this limit value is only active in the range
If one vibration sensor is faulted, the MAX logic switches ±2 s-1 of warmup speed (NWART). As the measuring principle
to the value of the remaining vibration sensor. itself can result in short disturbances (peaks) in the signal, the
disable is configured with an ON-delay via a timer element.
The MAX logic is then no longer active. When the STARTUP disable has been activated, the signal
The measurement method is based on the non-contact- is configured with a 10 minute OFF delay, i.e. the disable re-
ing eddy-current principle and a signal amplifier. Together mains active for a further 10 minutes after the value drops
these constitute a calibrated displacement measurement sys- below the limit value to reduce the vibration level still further,
tem. The system outputs a voltage which is proportional to so that the operator can assimilate the information, recognize
the distance between the amplifier and the shaft. the situation and take the requisite remedial action.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2014 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MFE020 2-1-MA3-396-M0011 / 2-2

Power and Gas 0614 EN
 Steam Turbine
Operating Documentation Operating Data Shaft Position
Procedural Instruction

Introduction Monitoring shaft position

Shaft position refers to the position of the shaft relative to The amount and direction of residual thrust determine the
the thrust bearing. During normal operation this dimension is position of the shaft in the thrust bearing.
smaller than the thrust bearing clearance set during erection.
This position is measured and indicated in a multi-chan-
nel configuration using non-contacting equipment. Usually
Function of the thrust bearing the equipment not only measures shaft displacement within
The thrust bearing is housed in the first bearing pedestal the thrust bearing clearance in the case of changes in thrust,
and forms the fixed point for the shaft. It accommodates axial but also records elastic deformation in damping and support-
shaft forces which cannot be fully compensated through de- ing equipment for this bearing. This elastic deformation must
sign measures or which occur under particular operating con- be taken into account when evaluating the effect of changes
ditions. in shaft position on the operational safety of the turbine. The
bearing metal temperatures for the thrust bearing must there-
Thrust fore be included as an additional criterion.
The direction of thrust depends on the operating condition
and may change as the result of particular boundary condi-
Thrust bearing trip
tions or as a function of output. Thrust is termed "positive" or A limit value derived from measurements by the thrust
"+" when residual thrust occurs in the direction of the power bearing trip device represents the setpoint for tripping the tur-
take-off end, in most cases in the direction of the generator. bine in the event of damage to the thrust bearing thereby pre-
It is deemed "negative" or "-" when it acts in the opposite di- venting damage to the turbine.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

rection.
Copyright © Siemens AG 1990 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MA &BDC020 2-1-MA3-460-M0001 / 1-1

Gas and Power 1090 EN
 Steam Turbine
Operating Documentation Actions to Prevent Unallowable Heatup Through Blade Windage
Procedural Instruction

Introduction General actions to prevent unallowable heatup

During startups and shutdowns, there can be long periods of the steam turbine due to windage
during which steam turbines are operated at very low volu- • Limitation of the period of "motoring" operation
metric flows. This operating mode can result in blade windage Blade windage can occur in expansion sections of a
in individual stages of multiple-stage turbines. steam turbine if volumetric flow drops to zero, resulting in
The direction of the energy conversion cycle at the affec- the turbine being driven by the generator, which acts as
ted blade stages is reversed. The mechanical energy trans- a motor driven by the public power system.
mitted by the turbine shaft is converted to thermal energy, - Activation of short-time reverse power protection fol-
which in turn results in an increase in the temperature of both lowing turbine trips
the steam and the turbine components. After a turbine trip, which can be initiated during any
operating mode of the turbine generator unit, the gen-
Unallowably high temperatures can occur as a result of
erator must be isolated from the public power system
blade windage, leading to loosening of the blade assembly of
after no more than four seconds through activation of
drum stages through plastic deformation.
the short-time reverse power protection, in order to
Turbine casings can undergo deformation due to the ef- prevent motoring of the generator at high speed be-
fects of high temperatures. yond this time period owing to the interruption in volu-
During steam turbine operation, the operating mode and metric flow and high steam pressure in one expansion
limiters and protective devices must be used to keep heatup section.
due to blade windage within the prescribed limits. - Activation of long-time reverse power protection
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

During a (scheduled) turbine generator shutdown, the

Thermodynamic and operating factors control valves of the turbine generator unit are closed,
affecting blade windage to allow the generator to be isolated from the public
power system through activation of the long-time re-
The following factors can lead to blade windage:
verse power protection.
• Volumetric flow The maximum time delay for activation of the long-
Copyright © Siemens AG 1998 - All Rights Reserved

Blade windage can occur as a result of insufficient volu- time reverse power protection specified in the Tech-
metric flow through a multistage expansion section of the nical Data must not be exceeded.
steam turbine. The long-time reverse power protection must be func-
The lower the volumetric flow through a blade stage, the tionally tested in conjunction with leak testing of the
lower the turbine efficiency will be. In the case of very low control valves each time the turbine generator unit is
volumetric flows, steam flow through the stage is not di-
design patent are reserved.

shut down.
rected and the steam has to be accelerated up to the
• Turbine trip after limit values have been reached
average speed of the rotating blades, which creates a de-
Blade windage causes temperature increases at certain
celeration effect.
exhaust-steam or casing-temperature measuring points.
As the volumetric flow decreases, and the turbine starts
The limit values for the temperatures at which turbine trip
to operate at zero load, blade windage results in transition
is to be initiated are specified in the Technical Data.
from power transfer from the blades to power transfer to
If, under particularly unfavorable conditions, these tem-
the blades.
peratures are reached, turbine trip must be initiated, either
Blade windage starts in the final blade stages of an ex-
manually from the control room, or automatically by trip-
pansion section, and extends towards the first stages as
ping of a protective device.
flow decreases.
• Steam density, steam pressure and turbine generator
Blade windage in the HP expansion section of
speed
The degree of windage-induced heatup which occurs as
a steam turbine
a result of low volumetric flow through an expansion sec- • Causes
tion of the steam turbine depends on the windage power. Blade windage can cause an increase in the temperature
The higher the steam density and the turbine speed to the at the measuring point for the inner casing of the HP ex-
third power, the greater will be the windage power, and pansion section if the main steam valves are closed - ei-
therefore the heatup, in one blade stage. ther due to the operating mode or as a result of a fault -
Owing to the proportional relationship between steam and LP induction steam is admitted to the turbine.
density and steam pressure, the steam pressures in ex- • Actions
Class: Restricted

pansion sections undergoing windage can be used to de- After the pretrip alarm "Inner casing temperature high"
termine the degree of heatup due to windage. has been issued, actions must be implemented immedi-
ately to prevent unallowable heatup in the HP expansion
section due to windage:

Siemens AG MA &BDC020 2-1-MA3-481-M0001 / 1-4

Gas and Power 0898 EN
 Steam Turbine
Operating Documentation Actions to Prevent Unallowable Heatup Through Blade Windage
Procedural Instruction

- increase the opening setpoint of the main steam con- For this reason, a dump line with a pneumatically-operat-
trol valves - this will cause the valves to open ed HP turbine dump valve is installed between the HP
- if the generator is connected to the public power sys- exhaust steam line and the condenser.
tem, increase the turbine load The HP turbine dump valve opens if turbine generator unit
speed is still above 47s-1 following a turbine trip, or when
Blade windage in the HP expansion section of the differential pressure across the HP turbine blading
a steam turbine with reheat drops below the representative value for volumetric flow
on coincident high exhaust steam pressure.
At low volumetric flows, blade windage can occur towards The HP turbine dump valve closes either after a certain
the exhaust end of the HP expansion section if the steam monitoring time has elapsed, during which a reduction in
pressure in or downstream of the HP turbine section is high. pressure and speed can be expected, or as a function of
Blade windage can occur during the following modes of reheat steam pressure and turbine generator speed,
operation: since blade windage no longer occurs at low reheat steam
pressures and turbine generator speeds.
• No-load or low-load operation during startup of the turbine
The I&C circuit arrangements, together with the interlock
generator unit
criteria which prevent spurious opening, opening for an
• No-load or auxiliary-power operation following load re-
excessive time period or repeated actuation, are shown
jection
in the I&C diagrams valid at the time of HP turbine dump
The risk of unallowable heatup due to windage is partic-
valve installation.
ularly high following load rejection, since this may coin-
Opening of the HP turbine dump valve is indicated by the
cide with a high reheat steam pressure, meaning that tur-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

annunciation "HP turbine dump valve open". If the posi-

bine generator speed temporarily exceeds rated speed.
tion of the HP turbine dump valve does not correspond
• Motoring operation prior to activation of the long-time re-
with the positioning command, this is indicated by the an-
verse power protection during shutdown of the turbine
nunciations "HP turbine dump valve not open" or "HP tur-
generator unit
bine dump valve not closed". If necessary, the HP turbine
• At overspeed during overspeed trip testing
dump valve can be opened or closed locally by hand using
Copyright © Siemens AG 1998 - All Rights Reserved

the associated control air solenoid or isolation valves.

Actions to be taken to prevent unallowable In the event of a loss of control air supply, the spring of
heatup of the HP turbine due to windage the control air valve will ensure that the valve fails to the
• Optimization of the volumetric flow through the HP turbine safe position.
by staggered operation of the main steam and reheat • Actions to be taken in the event of fault-induced closure
of the main steam stop and/or control valves
design patent are reserved.

control valves
By specifying a staggered control valve operating se- One particular fault which can arise occurs during power
quence in which the main steam control valves open be- operation when the volumetric flow through the HP turbine
fore the reheat control valves, the volumetric flow through approaches zero as a result of fault-induced closure of the
the HP turbine during no-load or low-load operation is op- main steam stop and/or control valves, but the turbine
timized so that unallowable heatup due to windage can generator unit continues to operate because the reheat
only occur under the most unfavorable conditions, e.g. if control valves are still open. In the event of such a fault,
the pressure downstream of the HP section is too high. further operation of the turbine generator unit is not al-
• Optimization of the volumetric flow through the HP turbine lowed, and must be stopped through remote manual ini-
by means of the trimming device tiation of a turbine trip.
During turbine operation at low volumetric flow, the trim- The occurrence of this type of fault is indicated by a load
ming device adjusts the staggered operating sequence of surge, opening of the HP bypass station and an increase
the main steam and reheat control valves on the basis of in the HP exhaust steam temperature.
the HP turbine exhaust steam temperature, thus ensuring • Actions to be taken in the event of backflow of steam
that the largest possible volume of steam flows through through the check valve(s) downstream of the HP turbine
the HP turbine. Blade windage can occur as a result of non-leaktightness
The limit conditions for reheat steam pressure can be es- or faulted operation of the check valve(s) downstream of
tablished on the basis of the setpoint values for the main the HP turbine if pressure in the reheater is high.
steam and IP/LP bypass controllers. Non-leaktightness or faulted operation of the check
• Draining the HP turbine by means of the HP turbine dump valve(s) occurs if the steam pressure downstream of the
valve HP turbine cannot be reduced to less than the reheat
Class: Restricted

Under unfavorable conditions, the cross section of the steam pressure downstream of the check valve(s) when
drains compared to the volume of the space constituted the main steam valves are closed. The check valve(s)
by the HP turbine and the HP exhaust steam lines up to must be subjected to regular checks for freedom of move-
the nonreturn valve(s) is not large enough to ensure suf- ment and leaktightness, in order to prevent adverse ef-
ficiently fast drainage of the HP turbine. fects in terms of blade windage.

Siemens AG MA &BDC020 2-1-MA3-481-M0001 / 2-4

Gas and Power 0898 EN
 Steam Turbine
Operating Documentation Actions to Prevent Unallowable Heatup Through Blade Windage
Procedural Instruction

• Actions to be taken in the event of a high steam temper- In the case of IP turbines, blade windage (which can result
ature downstream of the HP turbine in unallowable heatup of the blading) has a number of
If blade windage occurs in the HP turbine, there will be an causes, including excessively low volumetric flow across
increase in steam temperature at the measuring point the blading.
downstream of the HP turbine. • Actions
The limit value for maximum allowable exhaust steam If the annunciation "IP exhaust steam temperature high"
temperature specified in the Technical Data must not be is issued, or if the limit value for the temperature down-
exceeded. stream of the IP turbine specified for prolonged operation
After the alarm "HP exhaust temperature high" has been (see Technical Data) is exceeded, the load must be in-
issued, the following actions must be implemented im- creased.
mediately to prevent unallowable heatup due to windage:
- reduce steam pressure in the HP turbine by lowering Blade windage in LP turbines
the constant-pressure setpoint for the IP/LP bypass In the case of LP turbines, blade windage (which can re-
control system sult in unallowable heatup of the blading and the casing) is
- reduce the main steam temperature likewise caused by excessively low volumetric flow across the
blading.
- if the generator is connected to the public power sys-
tem, increase the turbine load
Actions to be taken to prevent unallowable
• Actions to be taken in the event of a high HP inner casing heatup of LP turbines due to windage
temperature
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The following actions can be implemented to prevent un-

Blade windage in the HP turbine causes the casing tem-
allowable heatup due to windage:
perature to rise at the measuring point for the HP inner
casing. • Increasing the turbine load
The limit value for maximum allowable inner casing tem- • Cooling by means of condensate injection
perature specified in the Technical Data must not be ex- After the alarm "LP casing temperature high" has been
ceeded. issued, the spray valve of the LP condensate injection
Copyright © Siemens AG 1998 - All Rights Reserved

After the alarm "HP casing temperature high" has been system must be opened, either automatically or by hand,
issued, the following actions must be implemented im- in order to prevent unallowable heatup due to windage.
mediately to prevent unallowable heatup due to windage: After the alarm "LP casing temperature high" has been
- reduce steam pressure in the HP turbine by lowering issued, the spray valve of the LP blading cooling equip-
the constant-pressure setpoint for the IP/LP bypass ment must be opened, either automatically or by hand, in
design patent are reserved.

control system order to prevent unallowable heatup due to windage.

- reduce the main steam temperature Settings and Tests

- if the generator is connected to the public power sys-
• Setting of the staggered operating sequence for main
tem, increase the turbine load
steam and reheat control valves in accordance with the
• Differential pressure trip device for HP turbine relevant setting diagram
The HP turbine is equipped with a differential pressure trip • Checking of the settings for staggered operation of the
device, which is activated when the actions described in main steam and reheat control valves following inspec-
this Procedural Instruction are not sufficient to prevent tions and overhauls
unallowable heatup of the HP turbine due to windage. The control valve opening signals and lifts are recorded
The differential pressure trip device is activated on the as a function of a common opening signal and the stag-
basis of the measured values for differential pressures gered operating sequence is checked on the basis of the
across the turbine blading and pressure downstream of curves generated.
the HP turbine. Since the trip device is only activated after • Functional testing of trimming device for main steam and
a set delay has elapsed, unnecessary initiation of a tur- reheat control valves after inspections and overhauls, on
bine trip is prevented. the basis of the I&C functional diagrams
In addition, the differential pressure trip device is provided • Functional testing of HP turbine dump valve after inspec-
with an interlock which prevents it from being activated at tions and overhauls, on the basis of the I & C functional
turbine generator speeds at which blade windage is no diagrams
longer likely to occur. • Testing for freedom of movement of HP turbine dump
Class: Restricted

valve at six-weekly intervals, by isolating the differential

Blade windage in IP turbines pressure transducer.
• Causes • On-line testing for freedom of movement of check
valve(s) downstream of HP turbine at six-weekly intervals

Siemens AG MA &BDC020 2-1-MA3-481-M0001 / 3-4

Gas and Power 0898 EN
 Steam Turbine
Operating Documentation Actions to Prevent Unallowable Heatup Through Blade Windage
Procedural Instruction

During turbine generator unit operation, interruption of the The turbine controller is used to reduce the steam turbine
control medium supply should result in a closure com- load so far that the turbine control valves close and the
mand being issued. The check valve(s) should leave the generator then acts as a motor, driving the turbine. This
fully open position. reverse power operation causes the reverse power pro-
• Leak testing of check valve(s) downstream of HP turbine tection to be activated, which isolates the generator from
during each shutdown of the turbine generator unit the public power system after a certain time delay has
The leaktightness of the check valve(s) downstream of elapsed.
the HP turbine must be checked each time the turbine • Testing of activation of short-time reverse power protec-
generator unit is shut down. The check valve(s) must tion during each shutdown of the turbine generator unit
close during shutdown and, if the main steam stop valves Isolation of the generator from the public power system
are closed, reclosure of the turbine drains must not result after four seconds must be monitored and recorded.
in an increase in HP turbine steam pressure while there • Testing and maintenance of protective devices in the
is still positive steam pressure in the reheater. event that a fault has resulted in a structure changeover
• Testing of activation of long-time reverse power protec- in the protection circuit (annunciation: "Protective device
tion in conjunction with leak testing of the turbine control faulted").
valves during each shutdown of the turbine generator unit
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 1998 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &BDC020 2-1-MA3-481-M0001 / 4-4

Gas and Power 0898 EN
 Steam Turbine
Operating Documentation HP Ventilation Protection (temperature)
Functional Description

Introduction protection device has two functions. Firstly it does not allow
the stationary steam temperature at the HP-exhaust to ex-
The drum blading in Siemens turbines is implemented as
ceed a maximum value corresponding to the resistive limit of
a prestressed ring assembly. The blades are fabricated as
the cold reheat line. This maximum limit is so low that at the
twisted blading. As a result, the contact surfaces on the
same time it does not allow stationary overheating of the HP-
shroud and at the root are prestressed on blade installation.
blading. Secondly during the rotational process the steam
The amount of prestressing must be set such as to ensure
temperature is not allowed to exceed a maximum value to
that a tight fit will be in force in the shroud and the root regions
limit the temperature gradients on the blading.
under all operating conditions. Temperature gradients give
rise to differential changes in circumference and consequent-
Description and function
ly to additional stresses in the shroud due to the varying rates
of expansion for the shrouds and the shaft (due the differing The maximum permitted temperature difference between
masses involved, the blade tips heat up faster than the blade the shroud and the turbine shaft is used as criterion for pro-
roots inserted in the shaft). The total amount of stress must tection of the HP turbine against damage to blading caused
be limited to ensure that no plastic deformation occurs. by windage. However, protection must be activated before
this limit is reached, as the temperature continues to increase
The blading is exposed to particularly high temperature
when the plant is shut down (overshoot). The protection must
gradients at the onset of windage. The energy flow direction
therefore shut down the turbine when the temperature rea-
then reverses in the affected turbine blades. The mechanical
ches a level equivalent to the maximum permitted tempera-
energy supplied by the turbine shaft is converted to thermal
ture minus the anticipated overshoot.
energy. The windage effect occurs especially in the case of
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

low steam mass flow through the HP turbine (e.g. in the case
of zero-load, low-load or operation at station load, load re- Annunciations
duction, faults in control components such as valves, control- Different annunciations are issued by the protection de-
lers, etc.). The higher the HP exhaust pressure and the great- vice depending on the operating condition. Comments and
er the main steam temperature, the higher the windage pow- any necessary action by the operating personnel are descri-
er. bed in the comments on annunciations.
Copyright © Siemens AG 2006 - All Rights Reserved

Process engineering function of the protection

device
In order to avoid superheating of the HP-Blading the HP
ventilation protection (temperature) circuit is installed. This
design patent are reserved.
Class: Restricted

Siemens AG MAA &MFE020 2-1-MA3-374-M0001 / 1-1

Power and Gas 1006 EN
 Steam Turbine
Operating Documentation HP Ventilation Protection (pressure)
Functional Description

Process engineering function of the protection The HP Pressure Protection Circuit is activated when the
device HP proportional pressure drops under a certain limit value.
On this time the pressure inside the HP Turbine is integrated.
The protection device has the following process engi-
Turbine trip is actuated, if the integrated value exceeds the
neering function:
allowed limit value.
• Initiation of turbine trip in the event of violation of the min-
imum permissible limit for the pressure gradient across Data Acquisition
the HP blading
This prevents impermissible overheating of the HP blad- The pressure upstream of the HP blading and in the HP
ing. exhaust steam line is in each case measured using three
• Alarm annunciation in the event of the alarm value being pressure transducers. The trip signals are connected in a 2-
reached out-of-3 logic.

Description and function Annunciations

In case the steam flow through the HP-Turbine is ex- Different annunciations are issued by the HP Ventilation
tremely low the measured HP-Exhaust temperature is not re- protection (pressure) device depending on the operating con-
pesentative any longer for the temperature behaviour inside dition. Comments and any necessary action by the operating
the turbine/blading (stratification, reverse flow of colder re- personnel are described in the comments on annunciations.
heat steam...). In this operation modus the turbine is protec-
ted additionally through the HP Pressure Protection Circuit.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2006 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAA &MFE020 2-1-MA3-377-M0001 / 1-1

Power and Gas 0406 EN
 Steam Turbine
Operating Documentation HP Exhaust Steam Temperature Protection MAX
Functional Description

Process engineering function of the protection The corresponding trip limit is activated (normative re-
device quirement) in the event of failure of measured value acquisi-
tion.
The mechanical/strength design of the CRH nozzle de-
termines the maximum permissible HP exhaust steam tem-
Annunciations
perature. HP exhaust steam temperature protection MAX
(2oo3) serves to protect this temperature limit. Different annunciations are issued in the control room on
activation of HP exhaust steam temperature protection MAX
Description and function and in the event of faults in HP exhaust steam temperature
protection MAX. Comments and any necessary action by the
HP exhaust steam temperature protection MAX (2oo3) is
operating personnel are described in the comments on an-
implemented in a 2oo3 standard configuration and in failsafe
nunciations.
design. This protection circuit uses the HP exhaust steam
temperature measured values and initiates turbine trip in the
Cross-References
event of violation of the maximum permissible limit.
As HP exhaust steam temperature protection MAX must IEC 61508 Functional Safety of Electrical/Electronic/
satisfy the SIL2 requirement in accordance with IEC 61508 / Programmable Electronic Safety-Related
IEC 61511, the protection circuit is implemented in a failsafe Systems
I&C configuration. IEC 61511 Functional Safety - Safety Instrumented Sys-
A warning is initiated in the control room at a set margin tems for the Process Industry Sector
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

before the level at which turbine trip is initiated.

Copyright © Siemens AG 2015 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAA &MFE020 2-1-MA3-378-M0001 / 1-1

Power and Gas 0215 EN
 Steam Turbine
Operating Documentation Pressure Ratio Trip Device (LOW)
Functional Description

Process engineering function of HP pressure The protection circuit is linked to a limit control device,
ratio trip device which try to prevent the final trip actuation. When the HP-
Proportion Pressure rises towards trip value the main steam
The HP pressure ratio trip device has the following proc-
control valves open a little bit more and the reheat control
ess engineering function:
valves close a little bit (Valve-Trimmimg). The enlarged mass
• Initiation of turbine trip in the event of violation of the min- flow through the HP-Turbine should rise the proportional pres-
imum permissible limit for the pressure gradient across sure.
the HP blading
The pressure upstream of the HP blading and in the HP
This prevents impermissible overheating of the HP blad-
exhaust steam line is in each case measured using three
ing.
pressure transducers. The relationship given by the limit pres-
• Alarm annunciation in the event of the alarm value being
sure characteristic determines the activation level. The trip
reached
signals are connected in a 2-out-of-3 logic.
• Storage of trip signal
Annunciations
Description and function
Different annunciations are issued by the HP pressure
If steam flows drop below a certain level the pressure ratio
ratio trip device depending on the operating condition. Com-
between the steam pressure upstream of the HP blading and
ments and any necessary action by the operating personnel
the pressure in cold reheat line before nonreturn valve can
are described in the comments on annunciations.
result in violation of a minimum permissible level and thus
pose a risk of damage to the HP blading.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2006 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAA &MFE020 2-1-MA3-379-M0002 / 1-1

Power and Gas 1006 EN
 Steam turbine
Operating Documentation HP exhaust thermal sleeve protection/monitoring system
(temperature)
Functional description

Introduction HP exhaust steam temperature limits are dictated by me-

chanical engineering considerations as a function of CRH
Impermissible stressing occurs at the CRH nozzle (ther-
pressure and IP exhaust steam temperature. These limits
mal sleeve) on the HP exhaust under certain operating con-
take the form of polygon-based interpolations and are each
ditions.
based on two IP exhaust steam temperatures. The maximum
These operating conditions primarily involve startup and permissible HP exhaust steam temperature for a measured
operation of the steam turbine with only one gas turbine (1- IP exhaust steam temperature is calculated by means of in-
to-1 operation). terpolation between the two specified IP exhaust steam tem-
The thermal sleeve is exposed to HP exhaust steam peratures. Higher IP exhaust steam temperatures are taken
pressure and HP exhaust steam temperature from the inside into consideration by means of extrapolation.
and to IP exhaust steam pressure and IP exhaust steam tem- A warning is issued 30 minutes after the permitted load
perature on the outside wall. has been exceeded.

Process engineering function of HP exhaust Annunciations

thermal sleeve monitoring system Various annunciations can be output in the event of faults
In order to protect the thermal sleeve from impermissible in HP exhaust steam thermal sleeve monitoring system and
stressing, an HP exhaust thermal sleeve monitoring system as a function of operating status. Comments and any neces-
(10MAA50FT001) is implemented. This issues a warning as sary action by the operating personnel are described in the
a function of HP exhaust steam pressure (CRH pressure) and comments on annunciations.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

IP exhaust steam temperature if the permitted HP exhaust

To avoid unnecessary disruption to the steam turbine
steam temperature is exceeded for longer than 30 minutes.
startup procedure, warning 10MAA50FT001 XH01 is inter-
locked with the setpoint for steam turbine output actual value.
Description and function of HP exhaust steam
temperature monitoring system
The permitted loading for the thermal sleeve depends on
Copyright © Siemens AG 2015 - All Rights Reserved

the load duration among other things.

design patent are reserved.
Class: Restricted

Siemens AG MAA &MFE020 2-1-MA3-393-M0004 / 1-1

Power and Gas MA13283 0815 EN
 Steam Piping System
Operating Documentation Saturated steam protection/ monitoring, HP exhaust
Functional Description

Introduction • Annunciation of an warning on approaching the steam

saturation line (wet steam region).
The occurrence of wet steam must be prevented in the
• Annunciation of an alarm, if the steam saturation line (wet
last stages of blading when the shaft is thoroughly heat
steam region) is further approached or even violated.
soaked. Wet steam would lead to an intense heat transfer and
deformation of the shaft seal area and therefore must be
Description and function
monitored.
The variable setpoint is calculated using an equation
The deformations due to saturated steam in the exhaust
which approximates the degree of saturation.
have a very strong effect on turbines where the outer surface
of the inner casing is exposed to wet exhaust steam. The in-
Annunciations
tensive heat transfer due to the moisture on the outer surface
of the inner casing, the integral temperature of the inner cas- Different annunciations are issued by the equipment de-
ing decreases where as the temperature of the shaft remains pending on the operating condition. Comments and any nec-
almost constant. This can result in reduction of the clearances essary action by the operating personnel are described in the
of the shaft seals between turbine rotor and casing. comments on annunciations.

Therefore a monitoring of the moisture in the exhaust

steam is provided for this design.

Process engineering function of saturated

steam monitoring
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The saturated steam monitoring equipment has the fol-

lowing process engineering functions:
Copyright © Siemens AG 2006 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAA &MFE020 2-1-MA7-376-M0001 / 1-1

Power and Gas 0406 EN
 Steam Turbine
Operating Documentation Monitoring IP Exhaust Steam Temperature
Functional Description

Process Engineering Functions of IP Exhaust • Annunciation of a pre-alarm when the warning limit is
Steam Temperature Monitoring reached

IP exhaust steam temperature monitoring serves the fol-

Description and Function
lowing functions:
The IP exhaust steam monitoring equipment prevents
• Annunciation of an alarm when the IP exhaust steam
any detrimental influence on the IP blading caused by an in-
temperature violates the maximum permissible limit.
admissibly high IP exhaust steam temperature.
The temperature monitoring equipment is of single-chan-
Caution! nel design. The steam temperature in the IP exhaust steam
Risk of equipment damage through over- area is measured by a thermocouple.
heating of the IP blading!
When the alarm 10MAB50CT021A XH01 is
Annunciations
issued, there is an immediate risk of over- Various annunciations can be output by the IP exhaust
heating of the IP blading, which will be dam- steam temperature monitoring depending on the operating
aged as a result. status. Comments and any necessary action by the operating
Protection measures: personnel are described in the comments on annunciations.

If alarm 10MAB50CT021A XH01 is issued, There is a 5 minute interlock for turbine speed less than
initiate manual steam turbine trip immedi- 66% of nominal speed to avoid unnecessary warnings and
alarms.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ately.
Copyright © Siemens AG 2016 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAB &MFE020 2-1-MA3-380-M0002 / 1-1

Power and Gas MA13283 0216 EN
 Steam Piping System
Operating Documentation Saturated steam protection/ monitoring, IP exhaust
Functional Description

Introduction • Annunciation of an warning on approaching the steam

saturation line (wet steam region).
The occurrence of wet steam must be prevented in the
• Initiation of turbine trip, if the steam saturation line (wet
last stages of blading when the shaft is thoroughly heat
steam region) is further approached or even violated.
soaked. Wet steam would lead to an intense heat transfer and
deformation of the shaft seal area and therefore must be
Description and function
monitored.
The variable setpoint is calculated using an equation
The deformations due to saturated steam in the exhaust
which approximates the degree of saturation.
have a very strong effect on turbines where the outer surface
of the inner casing is exposed to wet exhaust steam. Due to
Annunciations
the intensive heat transfer caused by the moisture on the out-
er surface of the inner casing, the integral temperature of the Different annunciations are issued by the equipment de-
inner casing decreases where as the temperature of the shaft pending on the operating condition. Comments and any nec-
remains almost constant. This can result in reduction of the essary action by the operating personnel are described in the
clearances of the shaft seals between turbine rotor and cas- comments on annunciations.
ing.
Therefore a protection against moisture in the exhaust
steam is provided for this design.

Process engineering function of saturated

Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

steam protection
The saturated steam protection equipment has the fol-
lowing process engineering functions:
Copyright © Siemens AG 2006 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAB &MFE020 2-1-MA7-381-M0002 / 1-1

Power and Gas 1006 EN
 Steam turbine
Operating Documentation LP Exhaust Hood Spray System
System Description

Also refer to: Description and functions of the components

P&ID A-002337-986132 of the LP exhaust hood spray system
HP, IP, LP TURBINE The functions of the components of the LP exhaust hood
spray system are described below:
Process engineering functions of LP exhaust • LP hood spray solenoid valve ............ 10MAC01AA001
hood spray system Spray water attemperation is controlled by means of a
Spray water attemperation equipment is installed in the solenoid valve. The solenoid valve is of the type “de-en-
LP turbines to prevent overheating due to LP windage. Con- ergize to CLOSE‟.
densate is admitted into the steam via atomizing nozzles that The solenoid valve is opened by the associated subloop
are installed in the end walls of the LP turbine casing. control based on temperature limit values in the LP blad-
ing and in the LP exhaust section. It closes when the LP
Cooling is achieved by single-stage injection of conden-
hood spray system is no longer required, i.e. as soon as
sate via 8 nozzles per LP turbine (4 nozzles per flow section).
lower temperature values are measured or, at the latest,
Spray water attemperation is activated via temperature when the turbine output reaches a defined value.
limit values in the LP blading and in the LP exhaust section. • Pressure-reducing valve upstream of LP hood spray sys-
Spray water attemperation is deactivated as soon as lower tem ..................................................... 10MAC01AA252
temperature values are measured or, at the latest, when the The system pressure of the condensate is set by means
turbine output reaches a defined value at which the flow of a reducing valve such that the necessary pressure is
through the LP turbine is so high that the turbine is adequately attained by the injection nozzles during normal operation
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

cooled by the mass steam flow. of the condensate pumps. A pressure gage is provided
LP inlet pressure is used as the criterion for turbine load. for checking that the setting of the reducing valve is cor-
rect.
The temperature of the exhaust steam is measured as • LP hood spray system filter .................10MAC01AT001
the casing temperature in the end walls of the LP turbine outer The filter retains dirt particles which could otherwise hin-
casing and in the LP blading (generator end). der proper functioning of the atomizing nozzles.
Copyright © Siemens AG 2014 - All Rights Reserved

The spray water attemperation is blocked within a certain

speed range to avoid the excitation of vibrations in the free- Notes for operation and maintenance
standing last-stage blades.
Spray water attemperation is also activated when the tur- Notice!
bine is in bypass mode and/or the gland sealing system is
As extended operation with hood spray attemp-
design patent are reserved.

active, in order to protect the LP turbine against thermal

eration is not advised, we recommend that you
stressing during turning gear operation.
initiate appropriate measures for its termination.

Components of the LP exhaust hood spray If the cooling is insufficient with otherwise constant oper-
system ating conditions, it is possible that either the filter or the atom-
Apart from piping, throttle valves and monitoring equip- izing nozzles are fouled. When the filter is fouled, the injection
ment, the following components are also of importance: condensate pressure downstream of the condensate injec-
tion valve is unusually low and the filter must be cleaned.
• LP hood spray solenoid valve ............ 10MAC01AA001 When the nozzles are fouled, the injection condensate pres-
• Pressure-reducing valve upstream of LP hood spray sys- sure is unusually high. The nozzles must be cleaned in this
tem ..................................................... 10MAC01AA252 case.
• LP hood spray system filter .................10MAC01AT001
Class: Restricted

Siemens AG MAC &MDB030 2-1-MA3-146-M0004 / 1-1

Power and Gas MA13283 0614 EN
 Steam Turbine
Operating Documentation LP Blading Temperature
Functional Description

Process engineering function of LP blading LP cylinders is the result of insufficient volumetric flow through
temperature monitoring the blading in certain operating modes, in some cases in con-
junction with low condenser vacuum.
The LP blading temperature monitoring serves the fol-
lowing process engineering function: To avoid any risk to the LP turbine through excessive
temperatures in the LP blading (steam temperature measur-
• Annunciation of an alarm when the permissible temper-
ing points TLe-0, located in outer ring of stationary blade ring
ature limit for the LP blading is reached.
Le-0) a time limit must be placed on operation in the temper-
ature range 180 °C (356 °F) < TLe-0< 230 °C (446 °F), to avoid
Caution! any degradation of service life as well as any additional risk
Risk of equipment damage through over- to the LP turbine through excessive differential expansion.
heating of the LP blading! The position of the shaft can also change which results in un-
stable running behavior and can, in certain circumstances,
When the alarm 10MAC10CT011A XH01 is
lead to rubbing of the rotor.
issued, there is an immediate risk of over-
heating of the LP blading, which will be dam- The temperature protection circuit for the LP blading is of
aged as a result. single channel design. If the steam temperature in the last
stages of the LP blading violates the maximum limit, an alarm
Protection measures:
signal is formed.
If alarm 10MAC10CT011A XH01 is issued,
initiate manual steam turbine trip immedi- Annunciations
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ately.
Various annunciations can be issued by LP blading tem-
This prevents inadmissible overheating of the LP blading. perature monitoring depending on the operating status. Com-
• Annunciation of a pre-alarm when the warning limit is ments and any necessary action by the operating personnel
reached. are described in the comments on annunciations.
Copyright © Siemens AG 2011 - All Rights Reserved

Description and Function

Windage in the LP blading can result in an inadmissible
temperature increase in the blading and casing. Windage in
design patent are reserved.
Class: Restricted

Siemens AG MAC &MFE020 2-1-MA3-383-M0004 / 1-1

Power and Gas MA13283 0811 EN
 Steam Turbine
Operating Documentation LP Exhaust Steam Temperature Protection
Functional Description

Process engineering function of LP exhaust Limits and measured data acquisition

steam temperature protection device Temperature changes in the turbine are monitored by
The LP exhaust steam temperature protection device temperature measuring equipment in the LP exhaust area as
10MAC10EZ210 has the following process engineering func- a standard feature. The LP exhaust steam temperature pro-
tions: tection device has a three-channel configuration. In the event
of violation of the permissible limit a trip signal is formed in
• Initiation of turbine trip in the event of violation of the
each channel. The three trip signals are connected in a 2-out-
maximum permissible limit for the LP exhaust steam tem-
of-3 logic.
perature
• Alarm annunciation in the event of the alarm level being The protection is realized in fail-safe technology, and com-
reached plies the requirement of Safety Integrity Level 2 (SIL2) in ac-
cordance with IEC61508 “Functional Safety of Electrical/
Description and function Electronic/ Programmable Electronic Safety-Related Sys-
tems”.
LP windage can lead to overheating of blading and cas-
ing. In low-pressure turbines LP windage can be traced back
to insufficient volumetric flow in the blading in certain operat-
Annunciations
ing modes, and this can coincide with high condenser pres- Different annunciations are issued by the control of LP
sure in certain cases. In case of fault or failure of the meas- exhaust steam temperature protection depending on the op-
urements the associated trip limit value is tripped. erating condition. Comments and any necessary operator in-
tervention are described in comments on annunciations.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Impermissibly high LP exhaust steam temperature can

lead to a change in shaft position. As a consequence this can
lead to increased vibration and rotor rubbing.
A suitable cooling system is used to prevent overheating.
The protection circuit ensures that steam turbine trip is initi-
ated when the cooling system fails or when the desired cool-
Copyright © Siemens AG 2014 - All Rights Reserved

ing effect is not obtained.

design patent are reserved.
Class: Restricted

Siemens AG MAC &MFE020 2-1-MA3-384-M0005 / 1-1

Power and Gas MA13283 1114 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.005 MAD Bearings

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511932982 P&ID Bearings B 2018-07-26
519701610 Thrust Bearing Trip Device - Functional Description A 2019-12-12
519701627 Bearing Temperature Monitoring - Functional Description A 2019-12-12
519701634 Journal Bearing - Procedural Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID Bearings
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932982 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MAD MFB030 310023 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

A Moser/2018-06-21
Strassenmeyer/2018-06-21 Siemens AG
Kuelske/2018-06-21
2018-06-21 TITLE:
K K
B Moser/2018-07-25 CREATOR:
Moser P&ID Bearings
Additional Speed Sensors added Strassenmeyer/2018-07-25 2018-06-21
REVIEWER:
Kroll/2018-07-26 A-002337-930000 Legend of Symbols Strassenmeyer

Creator A-002337-013355 P&ID Turning Gear 2018-06-21

RELEASER:
A-002337-004760 List of Measurement Devices Kuelske
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-013350
L Siemens AG L
DPIVCS-7000410400 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Turning Direction
A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Right

A-A

B B
To Generator

TIRAZ TIRAZ TIRAZ

MAD11 MAD11 MAD11
CT031A CT031B CT031C

TIRA TX TX
MAD11 MAD11 MAD11
CT012A CT012B CT012C

TIRA TX TX
C C
MAD11 MAD11 MAD11
CT011A CT011B CT011C

TIRAZ TIRAZ TIRAZ

MAD11 MAD11 MAD11
CT033A CT033B CT033C

YIRAZ YIRAZ YIRAZ YIRAZ

MAD11 MAD11 MAD12 MAD13
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

CY013 CY022 CY022 CY022

D YIRAZ YIRAZ YIRAZ YIRAZ D

MAD11 MAD11 MAD12 MAD13
CY012 CY021 CY021 CY021

YIRAZ YIRA YIRA YIRA

MAD11 MAD11 MAD12 MAD13
CY011 CY042 CY042 CY042

YK YIRA YIRA YIRA

MAD11 MAD11 MAD12 MAD13
CY045 CY041 CY041 CY041
E E

Detail:
A
A-002337-013355 - Sheet 2

MAA50 MAB50 MAC10

HA001 HA001 HA001

F F

A MAK01 MAD11 MAD12 MAD13

AE001 HD001 HD001 HD001

SIRAZ TIRAZ TIRAZ TIRAZ TIRAZ TIRAZ TIRAZ TIRAZ

G G
MYA01 MAD11 MAD11 MAD11 MAD12 MAD12 MAD13 MAD13
CS011 CT034A CT034B CT034C CT013A CT017A CT013A CT017A
TIRAZ TIRAZ TIRAZ TIRAZ
SIRAZ TIRAZ TIRAZ TIRAZ
MAD12 MAD12 MAD13 MAD13
MYA01 MAD11 MAD11 MAD11 CT013B CT017B CT013B CT017B
CS012 CT013A CT013B CT013C
TIRAZ TIRAZ TIRAZ TIRAZ
SIRAZ TIRAZ TIRAZ TIRAZ MAD12 MAD12 MAD13 MAD13
MYA01 MAD11 MAD11 MAD11 CT013C CT017C CT013C CT017C
CS013 CT014A CT014B CT014C
H SIRAC TIRAZ TIRAZ TIRAZ H

MYA01 MAD11 MAD11 MAD11

CS014 CT032A CT032B CT032C

SIRAC
MYA01
CS015

SIRAC
MYA01
CS016
I I

J J

UNID: PROJECT: QUALITY:

511932982 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MAD MFB030 310023 B
K K
Siemens AG
TITLE:

P&ID Bearings

DRAWING NUMBER:
Copyright (C)
A-002337-013350
L Siemens AG L
DPIVCS-7000410400 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 Steam Turbine
Operating Documentation Thrust Bearing Trip Device
Functional Description

Process engineering function of axial bearing the axial bearing. Thus, an operation with defective axial
displacement protection bearing is also avoided. The axial displacement protection will
protect the turbine against rubbing because of undercutting
The thrust bearing trip device has the following process
of the minimum axial clearance of the blading and sealing.
engineering functions:
The position is measured relative to the fixed bearing by
• Protection of the turbine against impermissible shaft dis-
means of three eddy current receivers. The measurement
placement
permits information over:

Description and function of the axial bearing • the thrust direction of the rotor
displacement protection 2 out of 3 • the displacement by wear of the axial bearing
• any flexible characteristics of the bearing
The axial bearing takes up the axial thrust of the rotor.
Depending on thrust direction the front or rear part of the axial With same operating conditions the same rotor situations
bearing is loaded. The movement possibility of the rotor is must always be indicated. Deviations from it suggest changes
given by the axial tolerance in the axial bearing. The axial in the flow part of the steam turbine or in the axial bearing.
bearing protection has the task of protecting the turbine The thrust direction is specified as follows: The positive thrust
against a very high axial displacement of the turbine shaft at always works towards LP.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2015 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAD &MFE020 2-1-MA3-373-M0002 / 1-1

Gas and Power 0215 EN
 Steam Turbine
Operating Documentation Bearing Temperature Monitoring
Functional Description

Introduction If a warning limit is exceeded at one thermocouple a re-

spective warning is annunciated. If the trip limit is exceeded
The plain bearings with a cast babbitt lining are designed
a turbine trip is initiated with a 2-out-of-3 voting.
such that a sufficient margin is maintained to the critical bab-
bitt metal temperature during non-faulted operating condi- An exception are the bearing temperatures in the upper
tions. Bearing temperature is monitored by thermocouples part of radial bearings. For these only one thermocouple is
arranged at those locations in a bearing which experience has connected to the I&C system. However here as well a triple
shown to supply sufficiently representative temperatures. thermocouple is installed. The two spares are connected to
junction boxes. If a warning limit is exceeded at these ther-
Process engineering function mocouples a respective warning is annunciated. These bear-
ing temperatures are not trip relevant.
The protection device has the following process engi-
neering function: There are different limit values for the temperature meas-
urements, depending on the status of the cooling water sys-
• Issueing of a warning in the control room at the event of
tem. If the cooling water system is not in operation the trip
the alarm value being reached.
value is 5 K (9 °R) lower than the value with running cooling
• Initiation of turbine trip in the event that the permissible
water system.
trip limit is exceeded.

Annunciations
Description and function
Different annunciations are issued by the protection de-
The bearing temperature is measured with triple thermo-
vice depending on the operating condition. Comments and
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

couples.
any necessary action by the operating personnel are descri-
Normally all three thermocouple elements are connected bed in the comments on annunciations.
to the I&C system.
Copyright © Siemens AG 2017 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAD &MFE020 2-1-MA3-398-M0004 / 1-1

Power and Gas 0917 EN
 Steam Turbine
Operating Documentation Journal Bearing
Procedural Instruction

Function of journal bearings Bearing metal temperatures are dependent on the

amount and direction of loading of the bearing by the shaft
The function of the journal bearings is to maintain the
journals. Measurements follow without an appreciable time
shafts in a central position with relation to the fixed casings.
delay and therefore immediately reflect all changed condi-
Their bearing surfaces are designed and arranged such that
tions.
the oil film between the bearing and the shaft for the most part
dampens free vibrations from shafts with low weight per unit In shafts with low weights per unit output dramatic
output. changes in bearing metal temperatures can be caused by
changes in loading conditions. Experience has shown that the
Lubrication and cooling of journal bearings same conditions result in the same bearing metal tempera-
tures. As long as they are attributable to load changes, these
The pressure-feed oil required for lubrication and cooling
can therefore be set forth in the form of tables and curves and
is supplied to the bearing via oil grooves and is distributed
during operation can be compared with the baseline values
through shaft rotation.
obtained during initial startup.
Once a particular circumferential speed has been
Bearing metal temperatures are also dependent on the
reached an oil film forms beneath the bearing journal the
oil inlet temperature. Changes in the oil inlet temperatures
pressure of which depends on the shaft weight. This oil film
result in a similar change in the bearing metal temperatures.
prevents metallic contact between the bearing and the shaft.
The oil inlet temperature must therefore remain uniform to al-
As speed increases, so does the pumping effect of the low evaluation of the bearing metal temperatures.
shaft. At rated speed the bearing therefore takes up more oil
Damage to bearings is in most cases preceded by a rise
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

than during shutdown or during turning gear operation.

in the corresponding bearing metal temperatures. An alarm
A large portion of the oil supplied to the bearing serves to is therefore annunciated when the alarm value is exceeded.
cool the bearing and the shaft. The oil removes not only the If the temperature continues to rise turbine trip must be initi-
heat arising through friction but also the heat transmitted to ated manually or by the protection equipment.
the shaft inside the turbine.
A rise in temperature which results from bearing damage
Copyright © Siemens AG 1990 - All Rights Reserved

The correct rate of oil feed is set during initial startup and may be only temporary. For this reason, immediately follow-
should not be changed unless absolutely necessary and only ing a large increase in temperature at a bearing, at the very
after consultation with the turbine supplier. least the oil strainer in the oil tank should be checked for de-
The pressure and temperature of the oil feed should as posits of bearing metal. However it is strongly recommended
far as possible be maintained at a constant level during op- that the bearing in question be examined.
eration. This simplifies monitoring the bearings and provides Changes in running behavior following a rise in temper-
design patent are reserved.

for more rapid detection of any irregularities. ature are also a sure sign of bearing damage.

Monitoring bearing metal temperature Alarm values and limit values

The temperature of the journal bearings is measured in The alarm and limit values for bearing metal temperatures
the bearing shell directly beneath the bearing lining. One or and heatup of the lube oil in the bearings are all set forth in
more thermocouples are provided for this purpose depending the "Technical Data".
on size and loading.
Class: Restricted

Siemens AG MAD &BDC020 2-1-MA3-464-M0001 / 1-1

Gas and Power 1090 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.006 MAG Condenser

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511932999 P&ID Condensation C 2018-10-02
511933309 P&ID Vacuum Breaker Valve Actuator A 2018-07-27
519701641 Condenser - System Description A 2019-12-12
519701658 Condenser - Vacuum Breaker - Functional Description A 2019-12-12
519701665 Condenser Low Vacuum Trip - Functional Description A 2019-12-12
519701672 Trip initiation from external condenser protection - Functional A 2019-12-12
Description

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Condensation
a max. allowable working 85 °C 0.6 bar
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

b (1) max. allowable working 510 °C 0.6 bar

c max. allowable working 60 °C 40 bar
d max. allowable working 60 °C 16 bar
f (1) max. allowable working 390 °C 0.9 bar B
B B
g max. allowable working 527 °C 0.26 bar B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511932999 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAG MFB030 310042 C
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
A Tatsch/2018-06-12 This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
Preliminary issue Tapprich/2018-06-12 A-002337-989134 P&ID Vacuum Breaker Valve Actuator regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.
Tapprich/2018-06-12 A-002337-986132 P&ID HP- IP- LP-Turbine

B Design sections updated (see table on sheet Goldinger/2018-07-26 A-002337-985130 P&ID Turbine Drain System
1). See clouded areas for all other changes. Tatsch/2018-07-27 A-002337-984133 P&ID Gland Steam Condenser Siemens AG
Tatsch/2018-07-27 A-002337-984132 P&ID Spindle Leak Off Steam
2018-06-12 TITLE:
K K
C Tatsch/2018-10-02 A-002337-984131 P&ID Gland-/Leak-Off-Steam System CREATOR:
Tatsch P&ID Condensation
Change see cloud Vetter/2018-10-02 A-002337-980133 List of Piping Connections - Only steam turbine connections are shown. 2018-06-12
REVIEWER:
Vetter/2018-10-02 A-002337-930000 Legend of Symbols Tapprich
Creator A-002337-004770 List of Electrical Consumers Operating Condition Section: 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices 1) The min. wallthickness shall be 9.53mm (0.375") Tapprich
Revision Description Reviewer DRAWING NUMBER:
and the minimum material quality 16Mo3 or ASTM A335 Copyright (C)
Document Number Description A-002337-986131
Releaser P1.
L Siemens AG L
DPIVCS-7000405900 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

PIRAZ PIRAZ PIRAZ PIR

10MAG10 10MAG10 10MAG10 10MAG10
CP002 CP003 CP004 CP012
SAG SAG SAG SAG

R201 R202 R203 R221

SAG BOP
BOP BOP BOP BOP GIR
T802 Hydraulic seal
B 10MAG10 B
CG051B

appr. 400 mm
GIR Control Air

10MAG10

NPS 1/2"
BR027 a
10MAG10 10MAG10

Sheet 2, Field 2/I, 10MAW80BR030

A-002337-984133
BR019 a CG051C BOP

NPS 6" T6
NO BOP

10MAG10
BR023 a
10MAG10 10MAG10
R103 R102 R101 R100

NPS 2"
AA251 AA051

10MAG10
BR021 a

NPS 1/2"
C Pipe sizing is finalized. BOP SAG SAG BOP BOP SAG SAG BOP C
The value of revision B remains unchanged. Detail:
A-002337-989134 - Sheet 2 GM
C
Sheet 2, Field 8/K, 10MAM20BR001

Sheet 2, Field 12/G, 10MAW50BR002

Sheet 5, Field 9/B, 10LBC41BR002

A-002337-984132

A-002337-984131

A-002337-986132
10LCW30 10LCW34
AA251 10LCW34 10LCW34 AA251

Sheet 3, Field 4/B

Sheet 3, Field 4/A
10MAG10BR111

10MAG10BR101
BR001 c BR002 c
LCW
NPS 1" NPS 1/2"
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

NO NA
D T1 D

NPS 1 1/2"
10MAW80
BR030 • 10LCW34
BOP BOP
10LCW34 AA257
BR004 c
A-002337-984133
NPS 1/2" Sheet 2, Field 5/K, 10LCW34BR004
NC

SAG BOP

E R9 E

F F

PK PK PK PK
10MAC10 10MAC10 10MAC10 10MAC10
CP431 CP432 CP433 CP434
10MAC10
HA001
PK PK PK PK 10MAG10
10MAC10 10MAC10 10MAC10 10MAC10 AC001
CP435 CP436 CP437 CP438
G G

H H

Sheet 3, Field 3/J

10MAG10BR103
Sheet 4, Field 9/K, 10MAL70BR002

Sheet 4, Field 5/F, 10MAL81BR005

Sheet 3, Field 3/K

I 10MAG10BR113 I
A-002337-985130

A-002337-985130

J J

UNID: PROJECT: QUALITY:

511932999 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAG MFB030 310042 C
K K
Siemens AG
TITLE:

P&ID Condensation

DRAWING NUMBER:
Copyright (C)
A-002337-986131
L Siemens AG L
DPIVCS-7000405900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

10MAG10
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

BR111 g
Sheet 2, Field 7/D
10MAG10BR111 NPS 32"

B 10MAG10 B
Sheet 2, Field 7/D BR101 f
10MAG10BR101 NPS 32" Design section change from b to g one meter
Design section change from b to f one meter above the water injection
above the water injection

C C

BR110 b
10MAG10
PI PI

NPS 32"
BR100 b
10MAG10
10MAG10 10MAG10

NPS 32"
CP512 CP513
NO NO
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAG10 10MAG10
For water injection unit information, see A-002337-986119.
AA311 AA312
D D

10MAG10 10MAG10
AC100 AC110

NA NPS 1 1/2"

NA NPS 1 1/2"
BR003 d

BR005 d
10MAG10

10MAG10
A-002337-985130
A-002337-985130 Sheet 2, Field 15/F, 10MAL02BR001
Sheet 3, Field 15/F, 10MAL03BR001
E E
10MAG10 10MAG10
AA252 AA253

A-002337-985130 A-002337-985130

NPS 1 1/2"

NPS 1 1/2"
Sheet 4, Field 6/H, 10MAL35BR003 Sheet 2, Field 11/K, 10MAL01BR001

10MAG10
BR002 c

10MAG10
BR004 c
F F
A-002337-985130
Sheet 4, Field 6/I, 10MAL35BR006

Mesh size 1,5 mm

A-002337-985130
Sheet 4, Field 6/K, 10MAL28BR009
10MAG10
G AT001 G
A-002337-985130
Sheet 4, Field 6/L, 10MAL28BR012
10MAG10
A-002337-985130 AA351
Sheet 4, Field 11/F, 10MAL05BR001 NO

10MAG10
BR001 c

NPS 2"
H H

BOP

N80
BOP
I I
10LCA36
M
AA001
10MAG10

NPS 8"
BR102 b

10MAG10

NPS 8"
BR112 b
LCA

J J
Sheet 2, Field 11/H Design change from a to b is at condenser level low.
10MAG10BR103
10MAG10

NPS 8"

The water drain line from the flash pipe must

BR103 a

include a loop seal with a minimum height of 0,6 m. UNID: PROJECT: QUALITY:
The Loop seal has to be relative to the minimum water level 511932999 Al-Rumailah EIF
in the condenser. PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAG MFB030 310042 C

10MAG10

NPS 8"
BR113 a
K K
Siemens AG
TITLE:
Sheet 2, Field 11/I
10MAG10BR113 The water drain line from the flash pipe must
P&ID Condensation
include a loop seal with a minimum height of 2,4 m.
The Loop seal has to be relative to the minimum water level
in the condenser. DRAWING NUMBER:
Copyright (C)
A-002337-986131
L Siemens AG L
DPIVCS-7000405900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID Vacuum Breaker Valve Actuator

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511933309 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAG MFB030 310048 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-27 TITLE:
K K
A Joshi/2018-07-27 CREATOR:
Joshi P&ID Vacuum Breaker Valve
Final Issue. Anwar/2018-07-27 A-002337-986131 P&ID Condensation 2018-07-27
Anwar/2018-07-27 A-002337-930000 Legend of Symbols
REVIEWER: Actuator
Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-07-27
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-989134
L Siemens AG L
DPIVCS-7000423000 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D 10MAG10 D
AA051A PI
10MAG10
AA501 10MAG10
CP501

Control Air

GIR
10MAG10
CG051B 10MAG10 10MAG10
AA261 AT021
E GIR E
10MAG10
CG051C

10MAG10
AA051

Used on PID:
A-002337-986131 - Sheet 2, Field 13/C
F F

G G

H H

I I

J J

UNID: PROJECT: QUALITY:

511933309 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAG MFB030 310048 A
K K
Siemens AG
TITLE:

P&ID Vacuum Breaker Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-989134
L Siemens AG L
DPIVCS-7000423000 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 Condensing Plant
Operating Documentation Condenser
System Description

Also refer to: On opening of the vacuum breaker, air is admitted into
System Diagram A-002337-986131 the condenser, thereby increasing the condenser pressure.
Condensation The windage in the blading slows down the line of shafting
and shortens the coastdown time.
Process Engineering Function of the For opening and closing the vacuum breaker see docu-
Condensing Plant ment 2-1-MA5-336.
The condensing plant (not in scope of steam turbine man- Air must not be drawn over the seat of the vacuum break-
ufacturer) serves to condense the steam exhausted by the er. Hence, the seal water valve for the vacuum breaker must
low pressure turbine(s) ( MAC) and from several other sour- always be open so far that some seal water flows out of the
ces and to establish and maintain a vacuum that is as low as overflow line.
possible to increase the enthalpy drop which can be utilized In the event of an operating air removal system and leak-
by the turbine. ing vacuum breaker, the water flows into the condenser via
The condensing plant has the following main functions: the vacuum breaker and does not emerge at the overflow.
• Condense the steam from the low-pressure turbines dur-
Isolation Valve downstream of the Vacuum
ing turbine operation
• Condense the steam from the bypass system during by-
Breaker
pass operation To rule out the need for shutdown of the turbine-generator
• Condensate deaeration to allow repairs on the vacuum breaker, an isolation valve is
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• Drain and vent the steam turbine systems provided downstream of each vacuum breaker.
• Recuperate water from condensate, thus maintaining a
closed steam, condensate and feedwater cycle Rupture Discs
(The bypass system is not in scope of steam turbine man- Fail safe closure of the turbine valves as well of the by-
ufacturer) pass valves represents the main protection measure against
overpressure.
Copyright © Siemens AG 2013 - All Rights Reserved

Components of the Condensing Plant As an additional measure, for safety reasons, each con-
The condensing plant has the following components: denser is equipped with rupture discs which protect the con-
denser and the LP turbine(s) against overpressure.
• Vacuum Breaker ................................ 10MAG10AA051
• Isolation Valve Downstream of Vacuum Breaker These rupture discs are located on the LP turbine outer
..............................................................10MAG10AA251 casing.
design patent are reserved.

Vacuum Breaker
During turbine operation boundary conditions can arise
under which the turbine generator coastdown time during
shutdown should be as short as possible.
Class: Restricted

Siemens AG MAG &MDB030 2-1-MA5-131-M0071 / 1-1

Gas and Power MA13283 0813 EN
 Condensing Plant
Operating Documentation Condenser — Vacuum Breaker
Functional Description

Introduction
Caution!
Breaking the vacuum has the task of significantly short-
Risk of damage to LP blading!
ening the duration of coastdown of the turbine generator unit
following turbine trip in critical operating conditions. The vac- Activating the vacuum breaker for a fast reduc-
uum breaker can minimize the extent of possible damage re- tion in speed to protect the turbine increases the
sulting from emergency situations. Vacuum breaking is only stresses on the LP blades and can result in in-
performed automatically as a result of the signal "Turbine oil creased lifetime expenditure.
supply emergency operation TRIP". Vacuum breaking can Protection measures:
also be started manually following a steam turbine trip.
Only activate vacuum breaking in critical oper-
The admission of air into the condenser, together with the ating conditions and restrict it to an absolute
steam which is introduced into the condenser through the by- minimum (e.g. faults in turbine oil supply emer-
pass stations, results in a faster increase in condenser pres- gency operation, excessive bearing tempera-
sure. This increases windage for the LP turbine, thereby ture or excessive absolute bearing pedestal vi-
causing the steam turbine to lose speed. brations).
To protect the final stages of the LP turbine against inad-
The subloop control for speed-dependent vacuum break-
missible windage on breaking of vacuum, condenser pres-
ing is automatically activated by the signal "Turbine oil supply
sure is limited as a function of steam turbine speed (speed-
emergency operation TRIP" and is automatically deactivated
dependent breaking of vacuum).
below a set speed.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The vacuum may only be broken up to a set maximum

One vacuum breaker per condenser steam space is im-
condenser pressure in order to protect LP blading. Speed-
plemented for the introduction of air into the condenser.
dependent vacuum breaking is limited to a fixed condenser
pressure for this reason. This permitted condenser pressure In the case of vacuum breaking during turning gear op-
is below the activation value for bypass trip via the condenser eration or at standstill, each vacuum breaker can also be
pressure protection (low vacuum trip). This ensures that the opened and closed manually in the control room using the
Copyright © Siemens AG 2014 - All Rights Reserved

bypass station also remains available when the steam turbine drive control for the vacuum breaker. No limiting of the max-
is shut down. imum admissible condenser pressure applies here.
In order to prevent frequent opening and closing of the On shutdown of the plant, the vacuum breaker(s) is/are
vacuum breaker(s), speed-dependent vacuum breaking is actuated in the OPEN and CLOSE directions by the subgroup
performed with separate setpoint characteristics and sepa- control Gland Sealing Steam Supply.
design patent are reserved.

rate fixed limit values for condenser pressure for opening and
closing (hysteresis). Notes for operation and maintenance
• Vacuum breaking is not allowable on normal shut-
Vacuum breaking down of the turbine generator unit.
The subloop control implemented for manual activation • The subloop control for the vacuum breaker must be
of speed-dependent vacuum breaking after steam turbine trip in manual mode during normal operation.
can be activated and deactivated manually from the control • In the event of spurious non-opening of a vacuum break-
room. This subloop control can only be activated after a steam er, a fault is annunciated in the control room.
turbine trip. It is automatically deactivated when steam turbine • In the event of spurious non-closure of a vacuum breaker,
speed falls below a set limit or when the steam turbine trip an alarm is annunciated in the control room.
signal is reset.
Class: Restricted

Siemens AG MAG &MFE020 2-1-MA5-336-M0007 / 1-1

Power and Gas 0314 EN
 Condensing plant
Operating Documentation Condenser Low Vacuum Trip
Functional Description

Process Engineering Function of Condenser No enable is implemented for the condenser low vacuum
Low Vacuum Trip (condenser pressure trip function via the MAX4 limit in the direction of the bypass
protection) 2oo3 (failsafe) stations, so that this must be implemented in the outside ven-
dor I&C system if required.
The task of the condenser low vacuum trip is to protect
the last stages of the LP blading against impermissible vibra- SIL Requirements
tions, impermissible windage and low condenser vacuums. It
The condenser low vacuum trip is configured in failsafe
also has the task of protecting the casing/shell of the LP tur-
technology and therefore satisfies the Safety Integrity Level
bine and condenser against an unallowable rise in pressure.
2 (SIL2) requirement according to IEC 61508 "Functional
Protection functions are implemented for each condenser Safety of Electrical / Electronic / Programmable Electronic
steam space, regardless of whether the condenser steam Safety Related Systems" / IEC 61511 "Functional Safety -
space connects one, two or three LP turbines. Safety-Instrumented Systems for the Process Industry Sec-
tor"
Description and Function
Staggered condenser low vacuum trip
Condenser pressure is recorded using three absolute
pressure transducers 10MAG10CP002, 10MAG10CP003 Staggered low vacuum trip equipment is broken down in-
and 10MAG10CP004. to separate 2oo3 standard circuits with fixed trip limits, pre-
trip alarm limits (warning limits) and the dedicated enables.
An additional absolute pressure transducer with a smaller
measuring range ( 10MAG10CP012) measures condenser Each pair of values formed by the trip limit and the pre-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

pressure during operation and this is used as a reference trip alarm limit is activated using an appropriate technological
measurement for the three absolute pressure transducers enable. The enable can consist of individual process-related
10MAG10CP002, 10MAG10CP003 and 10MAG10CP004. limits or logic gating and ensures that the condenser and the
turbine are adequately protected at all times. At the same
Generator motoring (reverse power) is limited to 4s on
times, these enable signals ensure that unwanted annuncia-
initiation of turbine trip due to condenser low vacuum.
tions can be suppressed during shutdowns and startup pro-
Copyright © Siemens AG 2018 - All Rights Reserved

The protection functions for each condenser steam space cedures, provided this is allowed by the overall plant condi-
are in each case divided up between two protection circuits. tion.
All trip criteria with fixed limits are compiled in the first Bypass trip and turbine trip at MAX4
protection circuit. All actuators which have to be controlled in
order to establish a safe condition are selected in a corre- The highest limit MAX4 primarily serves to protect the
condenser against excessive pressure and as a precaution-
design patent are reserved.

sponding logic. Violation of individual trip limits can therefore

result in bypass trip only, turbine trip only or in an overall trip ary measure against bursting of the rupture diaphragms in the
of the turbine and the bypass system. Every limit which results condenser. It acts on both the turbine trip and the bypass trip
in tripping is preceded by a warning limit (pre-alarm). systems.

The time delayed turbine condenser pressure protection The pre-trip alarm limit HIGH4 precedes the trip limit
is realized in a second protection circuit. This protection circuit MAX4. This pre-trip alarm informs the plant operator about
initiates a turbine trip depending on the steam pressure up- the critical condition before trip is initiated.
stream of the LP turbine. The warning preceding the trip ac- Trip initiation via limit MAX4 and the pre-trip alarm HIGH4
tuation is activated without time delay when the limit value for the turbine are enabled when the turbine exceeds a min-
curve is violated. The trip actuation is delayed by 5 minutes. imum speed greater than turning gear speed (RELS4). This
An enabling logic depending on process criteria is imple- ensures that a turbine trip is not permanently active when the
mented to ensure that the condenser pressure protection condenser is not evacuated. Damage to the rupture dia-
function is not permanently active during plant standstill and phragms in the condenser due to opening (also only brief
when the condenser is not evacuated. opening) of the turbine inlet valves is avoided as the speed
limit allows conclusions to be drawn regarding steam present
As the condenser low vacuum trip function must satisfy SIL2 upstream of the turbine inlet valves. Speed increases when
requirements, the limit value formation and enabling logic are steam enters the turbine. This is the case both when the
also implemented in failsafe technology. valves are closed with high pressure upstream of the valves
A failsafe steam turbine speed signal is used for formation and when the valves are impermissibly open. As the speed
of the limit values for speed (see steam turbine protection limit is only just above turning gear speed, any steam admis-
Class: Restricted

system). If the failsafe steam turbine speed signal fails, sion to the steam turbine results in an increase in speed and
speed-dependent enables are permanently activated . therefore to the enable being issued for this limit. Output of
the trip signals in the direction of external bypass stations is
performed without a process enable and only depending on

Siemens AG MAG &MFE020 2-1-MA5-372-M0009 / 1-3

Power and Gas MA13283 0818 EN
 Condensing plant
Operating Documentation Condenser Low Vacuum Trip
Functional Description

condenser pressure. An appropriate technological enable Trip initiation via the MAX2 limit for the bypass station is
must therefore be implemented in the outside vendor I&C enabled if this limit in the low vacuum trip function was re-
system if required. sponsible for initiating turbine trip and the turbine speed is
greater than 50% of the rated speed.
Bypass trip at MAX3
The next limit down MAX3 serves to protect the LP blad- Condenser low vacuum, turbine trip with limit curve
ing and acts solely on the bypass trip systems. The limit curve for low vacuum trip lies below the fixed low
It is designed to prevent the LP blading coasting down vacuum trip limit MAX2. On activation it initiates a turbine trip
against an excessive condenser pressure (backpressure). only.
However, it is selected such that there is no response when When the trip limit is triggered an annunciation is issued
the steam turbine is being operated with the allowable con- that turbine trip will be initiated with a 5 minute delay.
denser pressure range, i.e. below the pre-trip alarm limit
This curve is formed using the pressure in the crossover
HIGH2. If the turbine is operated above the pre-trip limit
line upstream of the LP turbine measured with the 3 pressure
HIGH2 the risk of a bypass trip with turbine trip increases with
transducers 10MAC11CP001, 10MAC11CP002 and
increasing condenser pressure. The reason being that on
10MAC11CP003.
changeover from turbine operation to bypass operation the
condenser pressure can rise to almost double the original Trip actuation via limit value curve is released when the
value. turbine speed is higher than 50% of nominal speed.

The pre-trip alarm limit HIGH3 precedes the trip limit Monitoring functions
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

MAX3. This pre-trip alarm informs the plant operator about

the critical condition before trip is initiated. Count of operating hours
Trip initiation via the limit MAX3 and the pre-trip alarm The time for which the last stage blades of the LP turbine
HIGH3 for the bypass stations are enabled via a memory may be operated at increased condenser pressures is re-
function when a defined minimum turbine speed RELS2 has stricted; the accumulated time of operation under such con-
been reached and condenser pressure is for the first time ditions is therefore monitored. Appropriate annunciations are
Copyright © Siemens AG 2018 - All Rights Reserved

lower than the pre-trip limit. The memory is reset when the issued at an early stage to provide the plant operator with
speed again falls below the set limit RELS2. timely information on accumulated time operated under these
conditions.
Turbine and bypass trip and MAX2
Bypass operation with high condenser pressures
The limit MAX2 serves to protect the LP blading and ini-
design patent are reserved.

tially acts solely on the turbine trip systems. Admission of steam to the condenser via the bypass sta-
tions is enabled as soon as condenser pressure has dropped
If condenser pressure is the cause responsible for trip-
below the HIGH3 warning limit. A fast reduction of condenser
ping the turbine at this limit then bypass trip is initiated parallel
pressure must be ensured. If steam is admitted to a condens-
to bypass trip.
er with inadequate vacuum for an extended period, this can
Response of the condenser low vacuum trip function at result in erosion in the condenser in the medium and long
MAX2 can only occur if another fault has already occurred term. The time spent under these conditions is monitored.
(e.g. failure of circulating water pumps). For this reason, by-
pass trip is initiated at an early stage to prevent the turbine Requirements in the event of a fault
from coasting down at an excessive condenser pressure Failure of one measuring point has no effect on proper
(backpressure). Immediate bypass trip initiation only pre- functioning of the protection circuits. A further failure in meas-
empts the inevitable trip, as the condenser pressure generally ured value acquisition for the protection or failure of all three
rises until the MAX3 limit responds. If the turbine coasts down measuring points causes immediate tripping of all the com-
against an excessive condenser pressure this can result in bined stop and control valve units admitting steam into the
increased service life consumption for the LP last-stage blad- condenser. The operating personnel are notified by corre-
ing. sponding pre-alarms (warning messages).
The pre-trip alarm limit HIGH2 precedes the trip limit The limit curve for the condenser low vacuum trip is set
MAX2. This pre-trip alarm informs the plant operator about to a fixed value corresponding to the minimum value of the
the critical condition before trip is initiated. limit curve if two or three malfunctioning measured value ac-
Trip initiation via the MAX2 limit for the turbine and the quisitions are detected in the crossover line upstream of the
Class: Restricted

HIGH2 pre-trip alarm are enabled when the turbine speed LP turbine ( 10MAC11CP001, 10MAC11CP002,
approaches the first critical speed range. 10MAC11CP003). This measure increases availability with-
out compromising safety as it means that failure of two or
three measurements required for the limit curve does not au-
tomatically result in turbine trip.

Siemens AG MAG &MFE020 2-1-MA5-372-M0009 / 2-3

Power and Gas MA13283 0818 EN
 Condensing plant
Operating Documentation Condenser Low Vacuum Trip
Functional Description

Annunciations The operating time at which the last-stage blades of the

LP turbine are subjected to elevated condenser pressure
Various annunciations can be output by the condenser
(backpressure) is monitored as this is restricted and an an-
low vacuum trip protection system depending on the operat-
nunciation is issued when the allowable total accumulated
ing status. Consequences and any necessary action by the
time is exceeded.
operating personnel are described in comments on annunci-
ations. Bypass operation with excessive condenser pressures
should be limited to prevent erosion damage to the condenser
Appropriate annunciations are issued in the control room
in the medium and long term. For this reason, annunciations
on violation of limits or faults in the condenser protection sys-
are issued at staggered intervals when operation at high con-
tem.
denser pressures is detected.
Trip initiation is always annunciated.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2018 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAG &MFE020 2-1-MA5-372-M0009 / 3-3

Power and Gas MA13283 0818 EN
 Condensing Plant
Operating Documentation Trip initiation from external condenser protection
Functional Description

Process Engineering Function The external condenser protection outputs three hard-
ware signals (non-tripping) for trip initiation of the steam tur-
The condenser and its open and closed-loop controls and
bine. These 3 signals initiate trip of the steam turbine via a 2-
protection systems are not included in the scope of supply
out-of-3 circuit.. This trip initiation is implemented in failsafe
and specification of the steam turbine manufacturer. The con-
technology.
denser pressure protection system for trip initiation of the
steam turbine is an exception to this rule, as this belongs to The processed trip signal is also made available for fur-
the scope of supply and specification of the steam turbine ther processing on bypass stations (not in the scope of supply
manufacturer. of the steam turbine manufacturer).

In order to protect the LP moving blades of the steam tur- The three trip signals from the external condenser pro-
bine against an ingress of water, an external condenser pro- tection are monitored for binary non-coincidence. An alarm is
tection initiates tripping of the steam turbine. The external output in the control room when this monitoring function re-
condenser protection performs the trip initiation so promptly sponds.
that no water enters the steam turbine even during coastdown
of the steam turbine. Annunciations
The condenser level protection forms part of the external An alarm is also output in the control room if the 2-out-
condenser protection. A temperature protection may also be of-3 circuit for trip initiation of the steam turbine is activated.
included in the external condenser protection.
Cross-References
Where a steam turbine ground-level arrangement is se-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

lected, the external condenser level protection and the trip

IEC 61508 Functional Safety of Electrical/Electronic/
initiation of the steam turbine are subject to the requirements
Programmable Electronic Safety-Related
of "Safety Integrity Level 2" (SIL2) in accordance with IEC
Systems
61508 / IEC 61511, as ingress of water into the steam turbine,
and with it the risk of damage to the LP moving blades during IEC 61511 Functional Safety - Safety Instrumented Sys-
coastdown of the steam turbine cannot be ruled out without tems for the Process Industry Sector
Copyright © Siemens AG 2017 - All Rights Reserved

appropriate countermeasures.
design patent are reserved.
Class: Restricted

Siemens AG MAG &MFE020 2-1-MA5-374-M0008 / 1-1

Power and Gas 0217 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.008 MAL Drain System

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511933453 P&ID Turbine Drain System B 2018-07-27
511933460 P&ID Drain Valve Actuators A 2018-07-23
519701689 Control of Drains - Functional Description A 2019-12-12
519701696 Control of Drains for HP Valves - Functional Description A 2019-12-12
519701702 Control of Drains for IP Valves - Functional Description A 2019-12-12
519701719 Control of Drains for Steam Turbine Casings - Functional A 2019-12-12
Description
519701726 Control of Drains in Steam System - Functional Description A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Turbine Drain System

a No Load Operation 1 h/event, 400 h/a, 10,000 h/lifetime 480 °C 34 bar B
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

No Load Operation 1 min/event, 1,000 events/lifetime 510 °C 40.4 bar

No Load Operation 15 min/event, 40 h/a, 1,000 h/lifetime 510 °C 34 bar B
maximum longterm 435 °C 34.7 bar B
maximum shortterm 435 °C 40.4 bar B
B B
b maximum longterm 300 °C 3.62 bar
maximum shortterm 320 °C 3.62 bar Content
c maximum longterm 565 °C 137 bar
Description Sheet
maximum shortterm 583 °C 155 bar
Drains via Lance MAL01/02 2
d maximum longterm 252 °C 6.55 bar
Drains via Lance MAL03 3
maximum shortterm 253 °C 8.05 bar
Drains to stand pipes and condenser 4
C e maximum longterm 565 °C 31.2 bar C

maximum shortterm 584 °C 40.7 bar

f maximum longterm 300 °C 2 bar
maximum shortterm 320 °C 2 bar
h maximum longterm 200 °C 20.2 bar B
j design case 200,000 h 340 °C 0.1 bar
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

single event 1 h/a 340 °C 8 bar B

D D
k maximum longterm 252 °C 3.5 bar
maximum shortterm 253 °C 4 bar
l design case 200,000 h 340 °C 0.1 bar
single event 1 h/a 340 °C 4 bar B
m (1) max. allowable working 584 °C 0.6 bar
o design case 200,000 h 440 °C 0.1 bar B
E single event 1 h/a 440 °C 8 bar B E

p max. allowable working 510 °C 2.5 bar B

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511933453 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAL MFB030 310038 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

A Tatsch/2018-06-11 A-002337-986132 P&ID HP- IP- LP-Turbine - The max. shortterm conditions are only allowed for
Preliminary issue Tapprich/2018-06-12 A-002337-986131 P&ID Condensation brief swings of 15 min. or less, provided that the total Siemens AG
Tapprich/2018-06-12 A-002337-985132 P&ID Drain Valve Actuators operating time does not exceed 80 hours during any 12 TITLE:
K
2018-06-11 K
B Added steam trap for MAL28, updated design Romero/2018-07-24 A-002337-984131 P&ID Gland-/Leak-Off-Steam System month operating period. CREATOR:
conditions.
Tatsch P&ID Turbine Drain System
Tatsch/2018-07-27 A-002337-980133 List of Piping Connections 2018-06-12
REVIEWER:
Tatsch/2018-07-27 A-002337-930000 Legend of Symbols Operating Condition Section: Tapprich
Creator A-002337-004770 List of Electrical Consumers 1) For drain collecting branches the min. wall thickness 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices shall Tapprich
Revision Description Reviewer DRAWING NUMBER:
be 9.53 mm and min. material quality 16Mo3 or ASTM Copyright (C)
Document Number Description A-002337-985130
Releaser A335P1.
L Siemens AG L
DPIVCS-7000405100 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet 2, Field 9/B, 10MAL09BR001

Sheet 2, Field 11/B, 10MAL11BR001

Sheet 3, Field 6/B, 10MAL26BR001

A-002337-986132

A-002337-986132

A-002337-986132
Sheet 3, Field 10/A, 10MAL23BR001
A-002337-986132
A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C

Detail: Detail: Detail: Detail:

A-002337-985132 - Sheet 2 A-002337-985132 - Sheet 2 A-002337-985132 - Sheet 2 A-002337-985132 - Sheet 2

Control Air BOP Control Air BOP Control Air BOP Control Air BOP
NPS 2"

NPS 2"

NPS 2"

NPS 2"
10MAL09

10MAL11

10MAL23

10MAL26
T920 T922 T932 T935

BR001 e

BR001 e
BR001 c

BR001 c
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

GV SAG GV SAG GV SAG GV SAG

10MAL09 SAG BOP 10MAL11 SAG BOP 10MAL23 SAG BOP 10MAL26 SAG BOP
D CG051B CG051B CG051B CG051B D
D218 D216 D222 D220
GV GV GV GV
10MAL09 NO 10MAL11 NO 10MAL23 NO 10MAL26 NO
CG051C 10MAL09 CG051C CG051C 10MAL23 CG051C
BR002 c BR002 e
10MAL09 10MAL11 10MAL23 10MAL26
AA051 10MAL09 NPS 1" AA051 10MAL11 AA051 10MAL23 NPS 1" AA051 10MAL26
AA251 10MAL09 AA251 AA251 10MAL23 AA251
SAG SAG SAG SAG
BOP AA252 c BOP AA252 e
D242 NO D240 D246 NO D244
E D805 D826 E
BOP BOP BOP BOP
SAG 10MAL09 SAG 10MAL23
SAG AA041 c SAG AA041 e
D806 D802
BOP 10MAL09 BOP 10MAL23
10MAL02 AA253 c AA253 e
BR001 m NO NO
A-002337-986131
NPS 12" Sheet 3, Field 11/E, 10MAL02BR001

F F

Sheet 3, Field 10/K, 10MAL24BR001

Sheet 3, Field 6/K, 10MAL27BR001

A-002337-986132

A-002337-986132
G G

H H

Detail: Detail:
A-002337-985132 - Sheet 2 A-002337-985132 - Sheet 2

Control Air BOP Control Air BOP

I I
NPS 2"

NPS 2"
10MAL24

10MAL27
T933 T936
BR001 e

BR001 e
GV SAG GV SAG
10MAL24 SAG BOP 10MAL27 SAG BOP
CG051B CG051B
D223 D221
GV GV
10MAL24 NO 10MAL27 NO
CG051C 10MAL24 CG051C
BR002 e
10MAL24 10MAL27
J AA051 10MAL24 NPS 1" AA051 10MAL27 J
AA251 10MAL24 AA251
SAG SAG
BOP AA252 e
D247 NO D245
D803
BOP BOP
SAG 10MAL24
UNID: PROJECT: QUALITY:
SAG AA041 e
511933453 Al-Rumailah EIF
D804 PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
BOP 10MAL24 IQ1050 (2x1) 10MAL MFB030 310038 B
10MAL01 AA253 e
K BR001 m NO K

NPS 12"
A-002337-986131
Sheet 3, Field 11/F, 10MAL01BR001
Siemens AG
TITLE:

P&ID Turbine Drain System

DRAWING NUMBER:
Copyright (C)
A-002337-985130
L Siemens AG L
DPIVCS-7000405100 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/4
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet 2, Field 5/C, 10MAL15BR001

Sheet 2, Field 12/H, 10MAL16BR001

Sheet 5, Field 6/H, 10MAL65BR001

Sheet 3, Field 15/C, 10MAL31BR001

Sheet 3, Field 4/J, 10MAL32BR001

Sheet 3, Field 2/J, 10MAL81BR001

A-002337-986132

A-002337-986132

A-002337-986132

A-002337-986132

A-002337-986132

A-002337-984131
A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

NPS 1"

NPS 1"

NPS 1"

NPS 1"
10MAL15

10MAL16

10MAL31

10MAL32
BR001 e

BR001 e
BR001 c

BR001 c

C C

Detail: Detail: Detail:

A-002337-985132 - Sheet 2 A-002337-985132 - Sheet 2 A-002337-985132 - Sheet 2

Control Air BOP Control Air BOP Control Air BOP

NPS 2"

NPS 2"

NPS 2"

NPS 1"
10MAL15

10MAL65

10MAL31

10MAL81
T925 T960 T940

BR002 e

BR001 o
BR002 c

BR001 a
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

GV SAG GV SAG GV SAG

10MAL15 SAG BOP 10MAL65 SAG BOP 10MAL31 SAG BOP
D CG051B CG051B CG051B D
D224 D232 D226
GV GV GV
10MAL81
10MAL15 NO 10MAL65 NO 10MAL31 NO BR003 o
CG051C CG051C CG051C 10MAL81
NPS 1" BR007 o
10MAL15 10MAL65 10MAL31
AA051 10MAL15 AA051 10MAL65 AA051 10MAL31
AA251 AA251 AA251 10MAL81
SAG SAG SAG
BOP AA252 o
D248 D256 D250 NO
E D262 E
BOP BOP BOP
SAG 10MAL81
SAG AA041 o
Diameter 8mm
D343
BP001 BOP 10MAL81
10MAL03 10MAL81 AA253 o
BR001 m NO
A-002337-986131
NPS 12" Sheet 3, Field 6/E, 10MAL03BR001

F F

G G

H H

I I

J J

UNID: PROJECT: QUALITY:

511933453 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAL MFB030 310038 B
K K
Siemens AG
TITLE:

P&ID Turbine Drain System

DRAWING NUMBER:
Copyright (C)
A-002337-985130
L Siemens AG L
DPIVCS-7000405100 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/4
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Sheet 3, Field 12/J, 10MAL81BR002

A-002337-984131
B B

Sheet 6, Field 7/F, 10MAL99BR001

Sheet 6, Field 11/F, 10MAL99BR003

Sheet 6, Field 14/F, 10MAL99BR005

A-002337-986132

A-002337-986132

A-002337-986132
C C

NPS 1"
10MAL81
BR002 j
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAL81
BR008 j
D D

NPS 1"

NPS 1"

NPS 1"
10MAL99

10MAL99

10MAL99
NPS 1"

BR001 a

BR003 h

BR005 h
NPS 1"
10MAL81
BR004 j

10MAL81
BOP AA254 j
Diameter 8mm NO
D263

10MAL81 SAG 10MAL81 10MAL99 10MAL99 10MAL99

BP002 SAG AA042 j BP001 BP002 BP003
D264 4 mm 10 mm 10 mm
E E
BOP 10MAL81
Sheet 3, Field 9/H, 10MAL35BR001
A-002337-986132

AA255 j

max. 400 mm
NO
NPS 1"
10MAL81
BR005 l

NPS 1"
10MAL81
BR009 l

10MAL05
BR001 p
A-002337-986131
NPS 3" Sheet 3, Field 6/G, 10MAL05BR001
A-002337-986131
F Sheet 2, Field 4/I, 10MAL81BR005 F
B

TIRS
G 10MAL35 G
CT001

TIRS
Sheet 2, Field 8/H, 10MAL28BR001
A-002337-986132

10MAL35 Detail:
CT002 A-002337-985132 - Sheet 2

Sheet 4, Field 5/E, 10MAL70BR001

A-002337-986132
SAG BOP
GV
10MAL35 T943
CG051B
NPS 3"
10MAL35
BR001 b

GV Control Air
H H
10MAL35
10MAL35 CG051C 10MAL35
BR002 b NO BR003 f
A-002337-986131
NPS 3" NPS 6" Sheet 3, Field 6/F, 10MAL35BR003
10MAL35 10MAL35
AA251 D230 AA051 D255
BOP SAG SAG BOP

BOP SAG SAG BOP

I D231 D254 I
NPS 1 1/2"
10MAL28

10MAL35 10MAL35 10MAL35

BR001 b

NO NO
BR004 b BR005 f BR006 f
A-002337-986131
NPS 1" NPS 1" NPS 2" Sheet 3, Field 6/F, 10MAL35BR006

NPS 1"
10MAL70
BR001 d
TIZ 10MAL35 10MAL35 10MAL35
10MAL28 AA253 b AA041 b AA252 b
CT001

TIZ
10MAL28 10MAL70
CT002 Detail:
J A-002337-985132 - Sheet 2 BOP AA251 d J
NO
GV SAG BOP D234

10MAL28 T937 SAG 10MAL70

CG051B SAG AA041 d
NPS 3"
10MAL28

D258
BR007 b

GV Control Air UNID: PROJECT: QUALITY:

10MAL28 BOP 10MAL70 511933453 Al-Rumailah EIF

10MAL28 CG051C 10MAL28 AA252 d PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
BR008 b NO BR009 f NO
A-002337-986131 IQ1050 (2x1) 10MAL MFB030 310038 B
NPS 3" NPS 6" Sheet 3, Field 6/G, 10MAL28BR009
K K
Siemens AG
NPS 1"
10MAL70

10MAL28 10MAL28
BR002 k

AA251 D235 AA051 D257

BOP SAG SAG BOP TITLE:
BOP SAG SAG BOP A-002337-986131
Sheet 2, Field 4/I, 10MAL70BR002
P&ID Turbine Drain System
D840 D841
10MAL28 10MAL28 10MAL28
BR010 BR011 f BR012 f
A-002337-986131 DRAWING NUMBER:
NPS 1" NPS 2" Sheet 3, Field 6/G, 10MAL28BR012 Copyright (C)
10MAL28 10MAL28 10MAL28
A-002337-985130
L Siemens AG L
B AA253 AA041 AA252 DPIVCS-7000405100 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 4/4
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID Drain Valve Actuators

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511933460 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAL MFB030 310039 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-20 TITLE:
K K
A Goldinger/2018-07-20 CREATOR:
Goldinger P&ID Drain Valve Actuators
Final issue Romero/2018-07-23 A-002337-985130 P&ID Turbine Drain System 2018-07-23
REVIEWER:
Romero/2018-07-23 A-002337-930000 Legend of Symbols Romero
Creator A-002337-004770 List of Electrical Consumers 2018-07-23
RELEASER:
A-002337-004760 List of Measurement Devices Romero
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-985132
L Siemens AG L
DPIVCS-7000419700 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

10MAL09 PI 10MAL31 PI
GV AA051A GV AA051A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

10MAL09 10MAL31
10MAL09 CP501 10MAL31 CP501
CG051B CG051B

GV GV
10MAL09 Control Air 10MAL31 Control Air
CG051C CG051C
B B

10MAL09 10MAL09 10MAL31 10MAL31

10MAL09 AA261 AT021 10MAL31 AA261 AT021
AA051 AA051

Used on PID: Used on PID:

A-002337-985130 - Sheet 2, Field 1/D A-002337-985130 - Sheet 3, Field 10/D

10MAL23 PI 10MAL35 PI 10MAL65 PI

GV AA051A GV AA051A GV AA051A
C 10MAL23 10MAL35 10MAL65 C
10MAL23 CP501 10MAL35 CP501 10MAL65 CP501
CG051B CG051B CG051B

GV GV GV
10MAL23 Control Air 10MAL35 Control Air 10MAL65 Control Air
CG051C CG051C CG051C

10MAL23 10MAL23 10MAL35 10MAL35 10MAL65 10MAL65

WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAL23 AA261 AT021 10MAL35 AA261 AT021 10MAL65 AA261 AT021

D AA051 AA051 AA051 D

Used on PID: Used on PID: Used on PID:

A-002337-985130 - Sheet 2, Field 7/D A-002337-985130 - Sheet 4, Field 4/H A-002337-985130 - Sheet 3, Field 7/D

10MAL11 PI 10MAL24 PI
GV AA051A GV AA051A
10MAL11 10MAL24
10MAL11 CP501 10MAL24 CP501
CG051B CG051B

E GV GV E
10MAL11 Control Air 10MAL24 Control Air
CG051C CG051C

10MAL11 10MAL11 10MAL24 10MAL24

10MAL11 AA261 AT021 10MAL24 AA261 AT021
AA051 AA051

Used on PID: Used on PID:

A-002337-985130 - Sheet 2, Field 4/D A-002337-985130 - Sheet 2, Field 7/J
F F

10MAL26 PI
GV AA051A
10MAL26
10MAL26 CP501
CG051B

GV
10MAL26 Control Air
CG051C

G G
10MAL26 10MAL26
10MAL26 AA261 AT021
AA051

Used on PID:
A-002337-985130 - Sheet 2, Field 10/D

10MAL15 PI 10MAL27 PI
GV AA051A GV AA051A
H 10MAL15 10MAL27 H
10MAL15 CP501 10MAL27 CP501
CG051B CG051B

GV GV
10MAL15 Control Air 10MAL27 Control Air
CG051C CG051C

10MAL15 10MAL15 10MAL27 10MAL27

10MAL15 AA261 AT021 10MAL27 AA261 AT021
AA051 AA051
I I
Used on PID: Used on PID:
A-002337-985130 - Sheet 3, Field 1/D A-002337-985130 - Sheet 2, Field 10/J

10MAL28 PI
GV AA051A
10MAL28
10MAL28 CP501
CG051B

GV
J J
10MAL28 Control Air
CG051C

10MAL28 10MAL28
10MAL28 AA261 AT021 UNID: PROJECT: QUALITY:
AA051 511933460 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
Used on PID:
A-002337-985130 - Sheet 4, Field 3/K IQ1050 (2x1) 10MAL MFB030 310039 A
K K
Siemens AG
TITLE:

P&ID Drain Valve Actuators

DRAWING NUMBER:
Copyright (C)
A-002337-985132
L Siemens AG L
DPIVCS-7000419700 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 Drain System
Operating Documentation Control of Drains
Functional Description

Introduction To open / close the drain valves manually, the subloop-

control "Turbine Drains" has to be switched off.
The task of the control system for the low-point drains is
to remove the condensate forming on casing or piping walls The subloop control is switched on via the subgroup con-
during heat soaking if their temperature is below the saturated trol (SGC) “Steam Turbine”, the subgroup control (SGC) for
steam temperature associated with the steam pressure. the gland sealing system or manually.

Inadequate draining can result in the following operation- Deactivation of the SLC is performed only manually.
al disturbances which, under certain circumstances, can re- Checkback signals from the drive interface modules func-
sult in damage to the steam turbine unit: tion as step criteria for the SGC "Steam Turbine". If a fault
• Distortion of the turbine casings due to cooling on one occurs the SGC "Steam Turbine" waits. A fault alarm is an-
side only when condensate collects in the casing bottom nunciated if the drains have not opened properly.
sections Several drain valves must be manually opened complete-
• Damage to piping and the associated supports/hangers, ly or partially during flushing of the turbine with saturated
as well as changes to steam turbine alignment due to steam.
water hammer
• Disturbance of gland sealing steam pressure control due All drain valves not implemented with automatic steam
to collection of condensate in the gland seal steam head- traps or orifices are opened briefly on steam turbine trip, to
er. prevent flash evaporation of collected condensate.

Subloop Control for Drains

Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The drain valves are controlled via the subloop control

(SLC) "Turbine Drains" 10MAL00EE001 as a function of di-
verse criteria, such as level, component temperature, over-
heating or position of the stop valves.
Copyright © Siemens AG 2014 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAL &MFE020 2-1-MA4-433-M0001 / 1-1

Power and Gas MA13283 0214 EN
 Drain System
Operating Documentation Control of Drains for HP Valves
Functional Description

Control of Drain Valves Drains upstream of HP Control Valve

• Drain valve upstream of HP control valve
Drains upstream of HP Stop Valve
.............................................................. 10MAL11AA051
• Drain valve upstream of HP stop valve
Actuation is performed with the SLC switched on and a
.............................................................. 10MAL09AA051
turbine speed greater than 95% of rated speed as a function
The drains are actuated as a function of superheating at of the position of the HP admission valves.
the stop valve, with the SLC switched on. Superheating
The drain closes when the combined HP stop and control
(10MAA11FT101) is derived from the inner surface (100%)
valve is open.
temperature measuring point in the HP stop valve
(10MAA11CT021A) and the upstream steam pressure Irrespective of the status of the SLC the drain is also ac-
( 10LBA20FP004). tuated directly by the subgroup control (SGC) ‟Turbine". If
both OPEN and CLOSE commands are active simultaneous-
Before start of the turbine it may occur that the steam
ly, the OPEN command has priority.
generator is still de-pressurized but the casing temperature
of the HP stop valve has a high temperature from the last Drains downstream of HP Control Valve
steam turbine operation. In this case the temperature criterion
to close the drain valve has to be interlocked. If the HP steam • Drain valve downstream of HP control valve
pressure is low before turbine start, the drain valve must not .............................................................. 10MAL15AA051
be closed by the temperature criteria. The drain valve is actuated as a function of superheating
If the steam generator is de-pressurized, the drain valve at the HP inner casing, with the SLC switched on.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

must not be opened by the temperature criteria, as otherwise The degree of superheating (10MAA50FT101) is derived
the evacuation unit will be disturbed. from the inner wall (100%) temperature measuring points of
Alternatively, in the event of a fault in calculation of the the HP inner casing (10MAA50FT011A) and the pressure up-
degree of superheating resulting from faulted temperature or stream of the HP blading ( 10MAA50CP001).
pressure measurements, the generator output can be used The drain opens when superheating is < MIN or when
Copyright © Siemens AG 2014 - All Rights Reserved

instead as a criterion for actuation. turbine speed is less than 66% of rated speed.
The drain opens when superheating is < MIN or, alterna- The drain closes when superheating is > MAX or, alter-
tively, when generator output is less than a set percentage natively, on failure of superheat control, when turbine speed
value of rated output. is greater than 66% of rated speed.
The drain closes when superheating is > MAX or, alter- Irrespective of the status of the SLC the drain is also
design patent are reserved.

natively, when generator output is greater than a set percent- opened directly via a PROTECTION OPEN command as
age value of rated output. soon as the HP turbine evacuation valve (HP steam dump)
Irrespective of the status of the SLC the drain is also ac- opens (without subsequent HMI acknowledgment).
tuated directly by the subgroup control (SGC) ‟Turbine". If
both OPEN and CLOSE commands are active simultaneous- Annunciations
ly, the OPEN command has priority. Different annunciations are issued by the control device
Irrespective of the status of the subloop control (SLC) the depending on the operating condition. Comments and any
drain must be closed via the protection CLOSE signal (must necessary action by the operating personnel are described in
be acknowledged) at the latest when the condenser low-vac- the comments on annunciations.
uum bypass trip is activated in order to prevent steam in-
gressing the condenser.
Class: Restricted

Siemens AG MAL &MFE020 2-1-MA4-434-M0003 / 1-1

Gas and Power MA13283 0414 EN
 Drain System
Operating Documentation Control of Drains for IP Valves
Functional Description

Control of Drain Valves • Drain valve upstream of IP control valve 2

.............................................................. 10MAL27AA051
Drains upstream of IP Stop Valves
Activation of the drains is particularly necessary when,
• Drain valve upstream of IP stop valve 1 due to a fault, one of the IP stop and control valve assemblies
.............................................................. 10MAL23AA051 closes and the plant continues to operate with one or more
• Drain valve upstream of IP stop valve 2 turbine admissions. The closed stop and control valve cools
.............................................................. 10MAL24AA051 down slowly and condensate may form. Due to backflow from
The drains are actuated as a function of superheating at the turbine the condensate level would rise.
the stop valve, with the SLC switched on. Superheating As cooldown of the stop and control valve assembly is
(10MAB11FT101, 10MAB21FT101) is derived from the inner only very slow, opening of the drains is delayed by 5 hours.
surface (100%) temperature measuring points in the IP stop This also prevents the drains opening in the event of brief
valves (10MAB11CT021A, 10MAB21CT021A) and the up- closure of the valve assembly in the course of testing using
stream steam pressure ( 10LBB50FP004). the automatic turbine tester. After opening, backflow through
Before start of the turbine it may occur that the steam the leaking control valve keeps the valve body warm.
generator is still de-pressurized but the casing temperature Actuation is performed with the SLC switched on and >
of the IP stop valve has a high temperature from the last 95% rated speed as a function of the position of the IP ad-
steam turbine operation. In this case the temperature criterion mission valves.
to close the drain valve has to be interlocked. If the IP steam
The drains open when the dedicated valve assembly is
pressure is low before turbine start, the drain valve must not
closed and close when the dedicated valve assembly is open.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

be closed by the temperature criteria.

Irrespective of the status of the SLC the drains ares also
If the steam generator is de-pressurized, the drain valve
actuated directly by the subgroup control (SGC) ‟Steam Tur-
must not be opened by the temperature criteria, as otherwise
bine". If both OPEN and CLOSE commands are active simul-
the evacuation unit will be disturbed.
taneously, the OPEN command has priority.
Alternatively, in the event of a fault in calculation of the
Copyright © Siemens AG 2014 - All Rights Reserved

degree of superheating resulting from faulted temperature or Drains downstream of IP Control Valves
pressure measurements, the generator output can be used • Drain valve downstream of IP control valves
instead as a criterion for actuation. .............................................................. 10MAL31AA051
The drains open when superheating is < MIN or, alterna- The drain valve is actuated as a function of superheating
tively, when generator output is less than a set percentage at the IP inner casing, with the SLC switched on. The degree
design patent are reserved.

value of rated output. of superheating (10MAB50FT101) is derived from the inner

The drains close when superheating is > MAX or, alter- wall (100%) temperature measuring points of the IP inner
natively, when generator output is greater than a set percent- casing (10MAB50FT011A) and the pressure upstream of the
age value of rated output. IP blading ( 10MAB50CP001).
Irrespective of the status of the SLC the drain is also ac- The drain opens when superheating is < MIN or when
tuated directly by the subgroup control (SGC) ‟Turbine". If turbine speed is less than a set percentage value of rated
both OPEN and CLOSE commands are active simultaneous- speed.
ly, the OPEN command has priority. The drain closes when superheating is > MAX or, alter-
Irrespective of the status of the subloop control (SLC) the natively, on failure of superheat control, when turbine speed
drains must be closed via the protection CLOSE signal (must is greater than a set percentage of rated speed.
be acknowledged) at the latest when the condenser low-vac-
uum bypass trip is activated in order to prevent steam in- Annunciations
gressing the condenser. Different annunciations are issued by the control device
depending on the operating condition. Comments and any
Drains upstream of IP Control Valves
necessary action by the operating personnel are described in
• Drain valve upstream of IP control valve 1 the comments on annunciations.
.............................................................. 10MAL26AA051
Class: Restricted

Siemens AG MAL &MFE020 2-1-MA4-435-M0003 / 1-1

Power and Gas MA13283 0414 EN
 Drain System
Operating Documentation Control of Drains for Steam Turbine Casings
Functional Description

Control of Drain Valves of superheating (10MAL10FT101) is derived from the tem-

perature measuring points outside on the pipe wall of the
Cold Reheat Line Sleeve Drain drain line for the outer casing (10MAL35CT001,
• Sleeve drain valve .............................. 10MAL28AA051 10MAL35CT002) and the pressure in the crossover piping
upstream of the LP turbine ( 10MAC11FP001).
The drain valve is actuated as a function of superheating
at the IP exhaust area, with the SLC switched on. Alternatively, in the event of a fault in calculation of the
degree of superheating resulting from faulted ressure meas-
The degree of superheating (10MAL10FT101) is derived urement (temperature measurements are of redundant de-
from the temperature measuring points at the pipe wall of the sign), the generator output is used as a criterion for actuation.
sleeve drain line for the HP/IP outer casing
(10MAL28CT001, 10MAL28CT002) and the pressure in the The drain opens when superheating is < MIN or, alterna-
crossover piping upstream of the LP turbine tively, when generator output is less than a set percentage
( 10MAC11FP001). value of rated output.

Alternatively, in the event of a fault in calculation of the The drain closes when superheating is > MAX or, alter-
degree of superheating resulting from faulted pressure meas- natively, when generator output is greater than a set percent-
urement (temperature measurements are of redundant de- age value of rated output.
sign), the generator output is used as a criterion for actuation. Irrespective of the status of the SLC the drain is also
The drain opens when superheating is < MIN or, alterna- opened directly via a PROTECTION OPEN command as
tively, when generator output is less than a set percentage soon as the HP turbine evacuation valve (HP steam dump)
opens (without subsequent acknowledgment).
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

value of rated output.

The drain closes when superheating is > MAX or, alter- On active turbine trip the drain is closed within a set steam
natively, when generator output is greater than a set percent- turbine speed range, when the casing temperature (MIN se-
age value of rated output. lection from 10MAA50CT051 and 10MAA50CT052) is great-
er than a specified temperature.
On active turbine trip the drain is closed within a set steam
Copyright © Siemens AG 2014 - All Rights Reserved

turbine speed range, when the casing temperature (MIN se- Annunciations
lection from 10MAA50CT051 and 10MAA50CT052) is great-
er than a specified temperature. Different annunciations are issued by the control device
depending on the operating condition. Comments and any
IP Turbine Casing Drain necessary action by the operating personnel are described in
the comments on annunciations.
• Drain valve for IP turbine casing ......... 10MAL35AA051
design patent are reserved.

The drain valve is actuated as a function of superheating

at the IP exhaust area, with the SLC switched on. The degree
Class: Restricted

Siemens AG MAL &MFE020 2-1-MA4-436-M0002 / 1-1

Power and Gas MA13283 0214 EN
 Drain System
Operating Documentation Control of Drains in Steam System
Functional Description

Control of Drain Valves In addition to the named criteria, the drain valve also
closes when the lower level sensor is not wetted. Closure is
Drain for Cold Reheat Non-Return Valve performed with a set ON delay.
• Drain valve upstream of cold reheat non-return valve 1 If the condensate level in the collecting line has risen to
.............................................................. 10MAL65AA051 a level where the upper level sensor is wetted with conden-
Actuation of the drain is performed with the SLC switched sate, or if both level sensors are malfunctioning, an alarm is
on, as a function of the position of the cold reheat non-return issued and the drain valve is actuated by the protection in the
valve. OPEN direction and is locked in this position until the fault is
no longer active and control room personnel have acknowl-
The drain opens as soon as a cold reheat check valve is edged the fault.
closed or not open. This is implemented with a set ON delay
to prevent unnecessary opening of the drain. In addition, opening of the drain valve is also monitored.
If the drain valve does not leave the CLOSED end position
The drain closes when the cold reheat check valve is within the specified time on actuation in the OPEN direction,
open or not closed. This is implemented with a set ON delay this is annunciated in the control room.
to prevent the drain closing when the cold reheat non-return
valve opens only briefly. Annunciations
• Level sensor 1 .....................................10MAL65CL011 Different annunciations are issued by the control device
• Level sensor 2 .....................................10MAL65CL012 depending on the operating condition. Comments and any
Actuation of the drain in the cold reheat line is not only necessary action by the operating personnel are described in
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

dependent on the position of the cold reheat non-return valve the comments on annunciations.
but also on two level sensors.
In addition to the named criteria, the drain valve also
opens when the lower level sensor is wetted or if the level
measuring equipment has failed.
Copyright © Siemens AG 2014 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAL &MFE020 2-1-MA4-437-M0014 / 1-1

Gas and Power MA13283 0214 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.009 MAM/MAW Gland-/ Seal Steam System

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511934610 P&ID Gland- /Leak-Off-Steam System B 2018-07-27
511933491 P&ID Spindle Leak Off Steam B 2018-07-24
511934627 P&ID Gland Steam Condenser B 2018-07-27
511934634 P&ID Gland-/Leak-Off-Steam Valve Actuator A 2018-07-18
519701733 Stem Leakoff Steam System - System Description A 2019-12-12
519701894 Shaft Seal Steam System - System Description A 2019-12-12
519701900 Gland Sealing System Subgroup Control - Functional A 2019-12-12
Description
519701917 Temperature-Dependent Interlocks of Shaft Seal Steam System A 2019-12-12
- Functional Description

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Gland-/Leak-Off-Steam System

a design case 200,000 h 440 °C 0.1 bar B
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

single event 1 h/a 440 °C 8 bar B

b design case 200,000 h 500 °C 0.1 bar B
single event 1 h/a 500 °C 8 bar B
c design case 200,000 h 340 °C 0.1 bar
B B
single event 1 h/a 340 °C 8 bar B
d design case 200,000 h 558 °C 0.1 bar
single event 1 h/a 558 °C 8 bar
e design case 200,000 h 350 °C 0.1 bar B
single event 1 h/a 350 °C 1.5 bar B
f design case 200,000 h 290 °C 0.1 bar B
C single event 1 h/a 290 °C 1.5 bar B C

g design case 200,000 h 350 °C 0.1 bar B

single event 1 h/a 350 °C 8 bar B
i design case 200,000 h 558 °C 0.1 bar B
single event 1 h/a 558 °C 4 bar B
j max. allowable working 400 °C 15 bar B
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D Pressure Loss (Mass flow) D

Pipe Sections Mass flow Spec. Volume Pressure Loss
Rev.

MAW21BR003 / BR002 / BR001 (1, 2, 4) 0.119 kg/s 2.901 m³/kg 6 mbar B

MAW22BR003 / BR002 / BR001 (1, 2, 4) 0.156 kg/s 2.371 m³/kg 7 mbar B
MAW23BR001 (1, 2, 4) -0.166 kg/s 2.597 m³/kg 18 mbar B
MAW24BR001 (1, 2, 4) -0.158 kg/s 2.634 m³/kg 16 mbar B
E MAW81BR001 (2, 3) 0.035 kg/s 2.098 m³/kg - B E

MAW82BR001 (2, 3) 0.082 kg/s 1.807 m³/kg - B

MAW83BR001 (2, 3) 0.064 kg/s 1.805 m³/kg - B
MAW84BR001 (2, 3) 0.062 kg/s 1.674 m³/kg - B

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934610 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAW MFB030 310033 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.
A-002337-986131 P&ID Condensation
A Tatsch/2018-06-12
A-002337-985130 P&ID Turbine Drain System
Preliminary issue Tapprich/2018-06-12
A-002337-984134 P&ID Gland-/Leak-Off-Steam Valve Actuator Pressure Loss Section: Siemens AG
Tapprich/2018-06-12
A-002337-984133 P&ID Gland Steam Condenser 1) The given pressure drop encloses all piping TITLE:
K B Design sections updated and massflow/pressure Goldinger/2018-07-26 2018-06-12 K
A-002337-984132 P&ID Spindle Leak Off Steam segments. CREATOR:
loss tables added (see sheet 1). MAW10 and Tatsch/2018-07-27 Tatsch P&ID Gland-/Leak-Off-Steam
MAW50 piping sizes finalized. For all other A-002337-980133 List of Piping Connections 2) Massflow directions: positive values = flow towards 2018-06-12
Tatsch/2018-07-27 REVIEWER: System
changes see clouded areas. A-002337-930000 Legend of Symbols header / negative values = flow from header. Tapprich
Creator A-002337-004770 List of Electrical Consumers 3) Maximum allowable pressure drop to comply with 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices STIM-06.002. Tapprich
Revision Description Reviewer DRAWING NUMBER:
4) Calculation based on pressure loss coefficient Copyright (C)
Document Number Description A-002337-984131
Releaser zeta=3.
L Siemens AG L
DPIVCS-7000404800 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

TX TX
BOP SAG
10LBG30 10LBG30 10MAW10
CT001B CT002B T915
B AA151 B
TIRAS TIRAS
GIRAS
10LBG30 10LBG30 Control Air
CT001A CT002A 10MAW10
CG151

10MAW10 10MAW10
BR001 j BR002 g
Sheet 3, Field 7/J
Auxiliary Steam
NPS 4" NPS 8" 10MAW10BR002

C C151 C152 C
NO NO B BOP SAG SAG BOP
B
10LBG30 10LBG30
AA311 AA312 Detail:
A-002337-984134 - Sheet 2

PIRAS PIRAS
10LBG30 10LBG30
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

CP011 CP012
Warming up line
D D

E E

BOP SAG
10MAW50
T917 AA151
F GIR F
Control Air
10MAW50
CG151
10MAW50 10MAW50
BR001 d BR002 i
Sheet 3, Field 6/J A-002337-986131
10MAW50BR001 NPS 8" NPS 8" Sheet 2, Field 3/E, 10MAW50BR002

C153 C154
BOP SAG SAG BOP
G G

Detail:
Sheet 2, Field 10/E, 10MAM10BR008

Sheet 2, Field 10/F, 10MAM30BR008

A-002337-984134 - Sheet 2
A-002337-984132

A-002337-984132

H H

I I

J J

UNID: PROJECT: QUALITY:

511934610 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAW MFB030 310033 B
K K
Siemens AG
TITLE:

P&ID Gland-/Leak-Off-Steam System

DRAWING NUMBER:
Copyright (C)
A-002337-984131
L Siemens AG L
DPIVCS-7000404800 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A Design change A
10MAW80 from e to f 10MAW80
BR002 e BR001 f
A-002337-984133
NPS 10" NPS 10" Sheet 2, Field 8/B, 10MAW80BR001
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

NA NA
NA NA

10MAW83 10MAW84
B 10MAW81 10MAW82 B
AA251 AA251
AA251 AA251

10MAW83

10MAW84
BR001 f

BR001 f
Gland Steam Condenser

NPS 3"

NPS 3"
10MAW81

10MAW82
BR001 e

BR001 e
NPS 4"

NPS 4"
C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

BOP BOP BOP BOP

C271 C274 C275 C276

SAG SAG SAG SAG

10MAA50 10MAB50 10MAC10

E HA001 HA001 HA001 E
SAG SAG SAG SAG SAG SAG
C255 C256 C262 C261 C263 C264
BOP BOP BOP BOP BOP BOP

F F
10MAW21

10MAW21

10MAW22

10MAW22
BR003 a

BR002 a

BR002 a

BR003 a
NPS 4"

NPS 4"

NPS 4"

NPS 4"

10MAW23

10MAW24
BR001 c

BR001 c
NPS 4"

NPS 4"
G G

PIRAC PIRAC
10MAW20 10MAW20
CP001 CP002

TX
TX
10MAW20
CT001B 10MAW20
H H

10MAW20
CT003B

BR006 c
TIRAC
10MAW21

10MAW22

T-Piece MAW20BR002 has

BR001 a

BR001 a

TIRAC

NPS 3"
10MAW20 to be Design Section d
NPS 6"

NPS 6"

CT001A 10MAW20
10MAW20 CT003A
BR002

10MAW20 10MAW20 10MAW20 10MAW20 10MAW20

BR001 a BR001 a BR003 b BR004 c BR005 c

NPS 10" NPS 10" NPS 8" NPS 8" NPS 4"

I Pipe passage through condenser see STIM-06.001 I

Design section change
10MAW10
BR003 b
10MAW50

at temperature measuring
BR001 d

PK
NPS 8"

PK device
NPS 8"
NPS 6"

NPS 4"
10MAW20

10MAW20
10MAW20

BR102 c
BR101 a

10MAW20 CP402
CP401

Design section changes

Sheet 2, Field 2/G
10MAW50BR001

Sheet 4, Field 4/C, 10MAL81BR002

A-002337-985130
from (g) to (b) within
Sheet 3, Field 13/B, 10MAL81BR001
A-002337-985130

1.5 meters of the gland steam header.

Sheet 2, Field 11/C

J J
10MAW10BR002

UNID: PROJECT: QUALITY:

511934610 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAW MFB030 310033 B
K K
Siemens AG
TITLE:

P&ID Gland-/Leak-Off-Steam System

DRAWING NUMBER:
Copyright (C)
A-002337-984131
L Siemens AG L
DPIVCS-7000404800 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Spindle Leak Off Steam

a (1) design case 200,000 h 537 °C 4 bar B
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

single event 1 h/a 537 °C 8 bar B

b (1) design case 200,000 h 559 °C 4 bar B
single event 1 h/a 559 °C 8 bar B
c maximum longterm 300 °C 4.6 bar B
B B
maximum shortterm 320 °C 4.6 bar B

Pressure Loss (Mass flow)

Pipe Sections Mass flow Spec. Volume Pressure Loss
Rev.

MAM10BR001 / BR010 (2, 3) 0.203 kg/s 2.504 m³/kg 4 bar B

MAM10BR002 / BR008 (2, 3) 0.142 kg/s 2.797 m³/kg 4 bar B
C MAM30BR002 / BR008 / BR004 (2, 3) 0.160 kg/s 2.795 m³/kg 4 bar B C

MAM30BR003 / BR001 / BR010 (2, 3) 0.160 kg/s 2.889 m³/kg 4 bar B

WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511933491 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAM MFB030 310034 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

A Tatsch/2018-06-11
Preliminary issue Tapprich/2018-06-12
A-002337-986132 P&ID HP- IP- LP-Turbine Siemens AG
Tapprich/2018-06-12
A-002337-986131 P&ID Condensation
Goldinger/2018-07-23 2018-06-11 TITLE:
K B Design sections updated, see rev. column. K
A-002337-984131 P&ID Gland-/Leak-Off-Steam System Operating Condition Section: CREATOR:
Massflow sections added. Pipe sizes for HP Tatsch/2018-07-24 Tatsch P&ID Spindle Leak Off Steam
valve spindle updated, see clouded areas for A-002337-980133 List of Piping Connections 1) Failure mode 1: 9 bar abs, max. 1 hour, once a year. 2018-06-12
Tatsch/2018-07-24 REVIEWER:
changes. A-002337-930000 Legend of Symbols Tapprich
Creator A-002337-004770 List of Electrical Consumers Pressure Loss Section: 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices 2) Max. allowable pressure at valve connection (valve Tapprich
Revision Description Reviewer DRAWING NUMBER:
inlet). See also STIM-03.015. Copyright (C)
Document Number Description A-002337-984132
Releaser 3) Conditions shown are for total pipework.
L Siemens AG L
DPIVCS-7000404900 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

HP Stop Valve 10MAM10 10MAM10

BR001 a BR010 a
A-002337-986132
LCM Tank
Sheet 2, Field 6/C, 10MAM10BR001 NPS 1" NPS 2"

B B B

IP Stop Valve 1 10MAM30 10MAM30

BR001 b BR010 b
A-002337-986132
LCM Tank
Sheet 3, Field 10/C, 10MAM30BR001 NPS 3/4" NPS 2"
C C
IP Stop Valve 2 10MAM30
BR003 b
A-002337-986132
Sheet 3, Field 10/J, 10MAM30BR003 NPS 3/4"
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

HP Control Valve 10MAM10 10MAM10

BR002 a BR008 a
A-002337-986132 A-002337-984131
E Sheet 2, Field 13/B, 10MAM10BR002 NPS 1" NPS 2" Sheet 2, Field 3/G, 10MAM10BR008 E

F IP Control Valve 1 10MAM30 10MAM30 F

BR002 b BR008 b
A-002337-986132 A-002337-984131
Sheet 3, Field 5/B, 10MAM30BR002 NPS 3/4" NPS 2" Sheet 2, Field 4/G, 10MAM30BR008

IP Control Valve 2 10MAM30

BR004 b
A-002337-986132
Sheet 3, Field 4/J, 10MAM30BR004 NPS 3/4"

G G

H H
Sheet 3, Field 4/H, 10MAM20BR002

Sheet 3, Field 4/E, 10MAM20BR003

Sheet 2, Field 12/H, 10MAM20BR004

Sheet 2, Field 12/E, 10MAM20BR005

A-002337-986132

A-002337-986132

A-002337-986132

A-002337-986132

I I

J J

TIRA
UNID: PROJECT: QUALITY:
NPS 1/2"

NPS 1/2"

NPS 1/2"

NPS 1/2"
10MAM20

10MAM20

10MAM20

10MAM20
BR002 c

BR003 c

BR004 c

BR005 c

10MAM20
CT001 511933491 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAM MFB030 310034 B
10MAM20
K BR001 c K

NPS 2"
A-002337-986131
Sheet 2, Field 2/E, 10MAM20BR001
Siemens AG
TITLE:

P&ID Spindle Leak Off Steam

DRAWING NUMBER:
Copyright (C)
A-002337-984132
L Siemens AG L
DPIVCS-7000404900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Gland Steam Condenser

a life time 200,000 h 100 °C 0 bar
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

single event 10,000 h 100 °C 0.5 bar

b life time 200,000 h 350 °C 0 bar
single event 10,000 h 350 °C 0.5 bar
c life time 200,000 h 100 °C 18 bar B
B B
single event 10,000 h 100 °C 18 bar B
d life time 200,000 h 120 °C 0 bar
single event 10,000 h 120 °C 0.5 bar
e life time 200,000 h 60 °C 0 bar
single event 10,000 h 60 °C 0.5 bar
f life time 200,000 h 60 °C -1 bar
C single event 10,000 h 60 °C -1 bar C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934627 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAW MFB030 310035 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

A Tatsch/2018-06-11
Preliminary issue Tapprich/2018-06-12 Siemens AG
Tapprich/2018-06-12 A-002337-986131 P&ID Condensation
2018-06-11 TITLE:
K K
B Design section c updated. Inlet connection size Goldinger/2018-07-26 A-002337-984131 P&ID Gland-/Leak-Off-Steam System CREATOR:
is now 10".
Tatsch P&ID Gland Steam Condenser
Romero/2018-07-27 A-002337-980133 List of Piping Connections 2018-06-12
REVIEWER:
Romero/2018-07-27 A-002337-930000 Legend of Symbols Tapprich
Creator A-002337-004770 List of Electrical Consumers 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices Tapprich
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-984133
L Siemens AG L
DPIVCS-7000405000 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet 3, Field 13/A, 10MAW80BR001

A-002337-984131
A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

To atmospere

B B

M
Volume flow 0.3 m³/s

10MAW80
BOP
10MAW80

NPS 8"
BR105
C270 BR061 d Density 0.956 kg/m³
SAG
NPS 6" PK
10MAW80
10MAW80 10MAW80 CP421

NPS 10"
10MAW80
BR050 b
C AN002 d AA202 d SAG BOP
C
C11
10MAW80 10MAW80 10MAW80
BR060 d BR063 d BR103

NPS 6" NPS 6" NPS 6" 10MAW80

BR107
B
NPS 2"
M
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAW80 min. 500 mm

D BR062 d D

NPS 6"

10MAW80
10MAW80 AA201 d
PK PK AN001 d
10MAW80 10MAW80
CP411 CP401

E E

10MAW80
BR080 c

NC NPS 1"

10MAW80
BR081 c
10MAW80

NPS 1"
AA501 c

NPS 1"
10MAW80
10MAW80

BR082 e
BR058 e

NPS 3/8"
F BOP SAG SAG BOP
F

C16 10MAW80 C17

AC001

Cooling Water Inlet Cooling Water Outlet

NPS 1"

NPS 1"
10MAW80

10MAW80
BR071 c

BR070 c
BOP SAG

NPS 1/2"
10MAW80
G G

BR091 d
C22
10MAW80 10MAW80 10MAW80
BR112 e BR072 e BR072 e

NPS 1" NPS 1" NPS 1" NC

10MAW80

NPS 6"
10MAW80
AA401 c

BR053 a

NPS 1/2"
10MAW80
BR090 d
BOP SAG
H H
C210
10MAW80 10MAW80 10MAW80
BR030 f BR056 f BR054 e

NPS 1 1/2" NPS 1 1/2" NPS 1 1/2"

NO NO
10MAW80 10MAW80 10MAW80
AA258 f AA051 f AA253 e
Sheet 2, Field 4/D, 10MAW80BR030
A-002337-986131

BOP SAG 10MAW80

I I
C14 BR090 d
10MAW80
BR111 e NPS 1/2"

NPS 6"

10MAW80
J J
BR052 e

NPS 6"
10MAW80
BR040 e

NPS 1/2"

UNID: PROJECT: QUALITY:

511934627 Al-Rumailah EIF
to GMM System PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
to GMM System SAG
IQ1050 (2x1) 10MAW MFB030 310035 B
C15
K K
BOP
Siemens AG
TITLE:
A-002337-986131
Sheet 2, Field 14/D, 10LCW34BR004 P&ID Gland Steam Condenser

DRAWING NUMBER:
Copyright (C)
A-002337-984133
L Siemens AG L
DPIVCS-7000405000 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID Gland-/Leak-Off-Steam Valve

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Actuator
B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934634 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAW MFB030 310036 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

Siemens AG
2018-07-16 TITLE:
K K
A Goldinger/2018-07-16 CREATOR:
Goldinger P&ID Gland-/Leak-Off-Steam
Final issue Romero/2018-07-18 A-002337-984131 P&ID Gland-/Leak-Off-Steam System 2018-07-18
Romero/2018-07-18 A-002337-930000 Legend of Symbols
REVIEWER: Valve Actuator
Romero
Creator A-002337-004770 List of Electrical Consumers 2018-07-18
RELEASER:
A-002337-004760 List of Measurement Devices Romero
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-984134
L Siemens AG L
DPIVCS-7000419800 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

10MAW10
E
AA151B

C C

10MAW10
BP001
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

GIRAS
D D
10MAW10
CG151

PI

10MAW10 10MAW10
CP501
AA151T

Control Air

E E

10MAW10 10MAW10 10MAW10

AA151 AA091 AT021

Used on PID:
A-002337-984131 - Sheet 2, Field 8/C

F F

G G

10MAW50
E
AA151B

H H

10MAW50
BP001

GIR
10MAW50
CG151
I I
PI

10MAW50 10MAW50
CP501
AA151T

Control Air

10MAW50 10MAW50
10MAW50
AA091 AT021
J AA151 J

Used on PID:
A-002337-984131 - Sheet 2, Field 8/G
UNID: PROJECT: QUALITY:
511934634 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAW MFB030 310036 A
K K
Siemens AG
TITLE:

P&ID Gland-/Leak-Off-Steam Valve Actuator

DRAWING NUMBER:
Copyright (C)
A-002337-984134
L Siemens AG L
DPIVCS-7000419800 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 Condensing Plant
Operating Documentation Stem Leakoff Steam System
System Description

Also refer to: Leakoff steam extraction at Valves

P&ID A-002337-984132 The stem leakoff steam extracted from the turbine valves
U-ring / Stem leakoff steam listed below is routed to the clean drains tank (LCM).
extraction
Components of the steam turbine that are
Process engineering function of the stem connected to the stem leakoff steam system
leakoff steam system The following steam valves that do not form part of the
stem leakoff steam system are connected to the stem leakoff
The stem leakoff steam system serves to extract the stem
steam system:
leakoff steam from steam valves during steam turbine oper-
ation. • HP stop valve .................................... 10MAA11AA051
• HP control valve ................................ 10MAA12AA151
Leakoff steam extraction at U-ring seals • IP stop valve 1 ................................... 10MAB11AA051
• IP control valve 1 ............................... 10MAB12AA151
Leakoff steam from the U-ring seals of the flange at the
• IP stop valve 2 ................................... 10MAB21AA051
turbine inlets is routed directly to the condenser.
• IP control valve 2 ............................... 10MAB22AA151
The temperature of the leakoff steam is monitored. If it
increases above a set limit value (>max), a warning is issued.

Notice!
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

A temperature increase is caused due to a leak

and the resulting leakoff steam mass flow. You
must then check/replace the U-ring seal during
the next inspection.
Copyright © Siemens AG 2013 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAM &MDB030 2-1-MA5-134-M0035 / 1-1

Power and Gas MA13283 1013 EN
 Condensing Plant
Operating Documentation Shaft Seal Steam System
System Description

Also refer to: On violation of the allowable limits, this excessively hot /
System Diagram A-002337-984131 or cold steam is discharged over the leak steam valve in the
Gland sealing system condenser and, at the same time, auxiliary steam is dis-
charged through the seal steam valve in the header. In this
way, the pressure variations in the seal steam header are
Process Engineering Task of the Seal Steam
compensated by the pressure controller. Auxiliary steam at
System
the correct temperature flows from the auxiliary steam header
By the nature of the design, at the points where the tur- through the seal steam valve into the seal steam header and
bine shaft penetrates the turbine casing there are air gaps. cools the hot seal steam down or heats up the cool seal
Through these air gaps air can penetrate into the steam, feed steam. For the temperature engaging it is a requirement that
water and condensate cycle or steam can escape in normal the auxiliary steam is present upstream of the valve with seal-
turbine or bypass operation. ing steam required steam parameters. The steam must be in
The primary task of the seal steam system is to reliably the superheated condition, otherwise the sealing steam valve
prevent the undesired ingress of air and the escape of steam remains closed, while the temperature engaging at the leak
under all steam turbine operating conditions. steam valve suppressed.

In addition, it is intended to protect the bearing housing The gland steam exiting the suction chamber of the shaft
from hot steam and thus prevent contamination of the bearing glands is routed to the gland steam header. From there, it is
oil. The seal steam system also provides for heating of the extracted by an exhauster to the gland steam condenser
shaft before startup of the turbine and keeping the shaft heat- (GSC), where the steam condenses and the air is discharged
to the atmosphere.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ed during operation on the turning gear after turbine shut-

down. The control valves for sealing steam and leakoff steam
For this purpose sealing steam is fed into the shaft glands are equipped with an electro-pneumatic actuator.
and maintained at a constant controlled pressure. There is a subgroup control for fully automatic start up
On turbine startup and in low-load operation this requires and shutdown of the seal steam system.
Copyright © Siemens AG 2015 - All Rights Reserved

auxiliary steam from the LP auxiliary steam line of the power A continuously operating PI controller is provided to main-
plant, which is supplied to the seal steam header of the seal tain pressure in the seal steam header; this controls the seal
steam system through the seal steam control valve. The seal or leak-off steam control valve depending on the operating
steam system ensures that only steam with allowable condi- case.
tions for the turbine (pressure, temperature, degree of super-
The individual subsections of the seal steam system and
heat) is routed to the header.
their functions are described below:
design patent are reserved.

If the temperature at the seal steam temperature meas-

• Seal steam and leakoff steam system
urement 10MAW20CT001A or 10MAW20CT003A is lower
than a limit value, the pressure control signal will be limited to - Removal of leakoff steam from the shaft glands and
30%. the valve stem seals

On load rejection and when steadily reducing the load, a - Supply of sealing steam to the shaft glands
sufficient flow of steam can no longer be guaranteed for self- - Supply of steam in case of inadequate seal steam
sealing so that a supply of auxiliary steam becomes neces- supply
sary. It takes around 3 minutes to heat the auxiliary steam to
- Removal of excess leakoff steam to the condenser
the required parameters. During these 3 minutes admission
of auxiliary steam with a minimum 5 K (9 °R) superheated • Gland steam exhaust system
steam temperature is allowed. After 3 minutes the auxiliary - Extraction of air and steam mixture from the suction
steam temperature is again monitored using the lower tem- chambers of the shaft glands
perature limit curve. (see document 1.1.3-24600)
- Condensation in the gland steam condenser of the
No auxiliary steam is required at larger load or full-load steam contained in the air/steam mixture
operation, as the steam flow exiting from the HP and IP tur- - Discharge of gland exhaust steam to atmosphere in
bine section glands is adequate for shaft seal steam supply. the event the gland steam condenser is faulted
The excess steam not required is routed to the condenser
( MAG) through the leakoff steam control valve. As the steam - Removal of drains
exiting from the HP and IP turbine section glands may be
Class: Restricted

hotter in this case than is allowable for the downstream shaft Components of Seal Steam System
seals, the temperature of this leakoff steam is monitored at Apart from piping, monitoring equipment and manual
two measuring points. One at the hot end and one at the cold valves, the following components are important for operation
end of the header (next to LP turbine section). Each measur- of the seal steam system:
ing point has its own limit value.

Siemens AG MAW &MDB030 2-1-MA5-135-M0063 / 1-2

Gas and Power MA13283 1015 EN
 Condensing Plant
Operating Documentation Shaft Seal Steam System
System Description

Seal steam supply system Leakoff steam control valve has the task of diverting sur-
• Seal steam control valve ................ 10MAW10AA151 plus or excessively hot steam to the condenser. The valve
Leakoff steam system is driven by a electropneumatic actuator. The actuator is
• Leakoff steam control valve ........... 10MAW50AA151 blocked in the event of failure of the control air supply. Any
leaks result in slow closure of the valve. If the power sup-
Gland steam exhaust system ply fails, the leakoff steam control valve is closed.
• Vapor suction throttle valve for ST casing 1 front
......................................................... 10MAW81AA251 Gland steam exhaust system
• Vapor suction throttle valve for ST casing 1 rear
• Vapor suction throttle valve for ST casing 1 front
......................................................... 10MAW82AA251
............................................................ 10MAW81AA251
• Vapor suction throttle valve for ST casing 2 front
• Vapor suction throttle valve for ST casing 1 rear
......................................................... 10MAW83AA251
............................................................ 10MAW82AA251
• Vapor suction throttle valve for ST casing 2 rear
• Vapor suction throttle valve for ST casing 2 front
......................................................... 10MAW84AA251
............................................................ 10MAW83AA251
• Vapor suction throttle valve for ST casing 2 rear
Description and tasks of the components of
............................................................ 10MAW84AA251
the seal steam system These throttle valves are arranged in the gland steam ex-
The components of the seal steam system and their tasks haust lines of the shaft glands.
are described below: Butterfly throttle valves are used to set the pressure in the
outboard shaft gland chamber (suction chamber) such
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Seal steam supply system that no gland exhaust steam escapes from the shaft
• Seal steam control valve ................... 10MAW10AA151 glands to the atmosphere and only small amounts of air
Seal steam control valve has the task of controlling the are drawn into the gland from outside the turbine. The
auxiliary steam mass flow which is routed to the seal butterfly throttle valves are adjusted once during commis-
steam system. The valve is driven by an electropneumatic sioning and remain in this permanent position during op-
actuator. The actuator is blocked in the event of failure of eration.
Copyright © Siemens AG 2015 - All Rights Reserved

the control air supply. Any leak results in slow closure of

the valve. If the power supply fails, the seal steam control Cross-References
valve is closed.
1.1.3-24600 Limits and Settings "Interlock of Gland
Leakoff steam system Steam Valve"
design patent are reserved.

• Leakoff steam control valve .............. 10MAW50AA151

Class: Restricted

Siemens AG MAW &MDB030 2-1-MA5-135-M0063 / 2-2

Gas and Power MA13283 1015 EN
 Condensing Plant
Operating Documentation Gland Sealing System Subgroup Control
Functional Description

Introduction steam control valve is closed. The saturated steam temper-

ature is formed as a function of the pressure upstream of the
If the turbine is to be operated under optimal conditions,
seal steam control valve. The seal steam control valve is also
the turbine system must be completely sealed off from the
interlocked if a minimum seal steam temperature is not
atmosphere. Shaft glands are fitted at the points where the
reached under hot start conditions. The minimum tempera-
turbine shaft penetrates the different turbine casings for this
ture depends on the mean shaft temperature. This additional
reason.
temperature criterion is gated with the criterion for the satu-
The shaft glands provide optimal sealing when they are rated steam temperature in a MAX logic. The upper temper-
supplied with steam whose pressure is maintained at a con- ature limit also depends on the mean shaft temperature.
stant level. This value is calculated such that no steam can
The opening interlock for the seal steam control valve is
escape into the atmosphere. All the shaft glands are supplied
implemented with 2 redundant measuring points, in order to
via a common header where this pressure is measured
improve plant availability. The steam temperature upstream
In order to maintain the desired pressure level, steam of the seal steam control valve is measured using two dual-
must be supplied to the header via a seal steam control valve element thermocouples and the pressure upstream of the
in certain operating conditions. In other operating conditions, seal steam control valve is measured using two pressure
steam must be removed via a leakoff steam control valve. transducers, so as to determine the saturated steam temper-
The quality of the seal steam is permanently monitored ature. For availability reasons, a switchover to the available
with respect to pressure and temperature. The seal steam channel is performed in the event of a fault in one of the two
control valve can be locked in the closed position if necessary channels.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

to protect the turbine from steam not having the requisite pa-
Gland Sealing Steam Pressure Controller
rameters.
( 10MAW20DP001)
All the components that form part of the gland sealing The task of the gland sealing steam pressure control is to
system can be started up and shut down automatically. This prevent the escape of steam to the atmosphere under all op-
guarantees low-stress operation with good coordination be- erating conditions, and likewise to prevent the ingress of air
tween the individual components. into the turbines and thereby into the condenser.
Copyright © Siemens AG 2018 - All Rights Reserved

SGC Gland Sealing Steam Supply A seal steam header which is connected to all the shaft
( 10MAW10EC001) glands is implemented for this purpose. A pressure controller
activates the seal steam control valve and the leakoff steam
The function of the subgroup control (SGC) is to assure control valve, in order to maintain the pressure in the seal
the supply of suitably conditioned seal steam to the shaft steam header, and consequently in the shaft glands, at the
design patent are reserved.

glands at all times. The automatic control is designed such defined setpoint. The seal steam control valve serves to admit
that the relevant components can also be operated manually additional steam to the seal steam header. The leakoff steam
when the automatic control is switched off. control valve is used for dumping excess steam from the seal
The SGC for the gland sealing system is started and steam header (as appropriate for the operating conditions).
stopped by the SGC Steam Turbine Auxiliary Systems. In order to enhance the control response during the tran-
The shaft must also be turning. The enabling condition for sition from seal steam supply to leakoff valve operation, the
the STARTUP program is therefore "NOT standstill", transition is implemented with an adjustable overlap of 5%.
(10MYA01CS901 XH01), turbine speed > MIN. If the seal steam temperature is too low or too high, open-
Similarly, the gland sealing steam supply may only be ing of the seal steam control valve is blocked by the interlock.
deactivated when the condenser air removal system is A manual control is provided which is automatically selected
switched off, i.e. when the turbine is no longer evacuated. in the event of faults in the electrical part of the gland sealing
steam pressure control, so as to increase availability. Con-
Seal Steam Control Valve Opening Interlock stant tracking is performed for the inactive manipulated vari-
(10MAW20FT901) able (controller output signal or manual control signal), so as
An interlock is implemented for the seal steam control to ensure a bumpless switchover.
valve, in order to protect the turbine shaft and shaft glands
from seal steam which is too hot or too cold.
If the steam temperature upstream of the seal steam con-
Class: Restricted

trol valve is only slightly above saturated steam temperature,

or if the pressure upstream of the seal steam control valve is
below a set minimum pressure, or if the seal steam temper-
ature exceeds a maximum value, opening the seal steam
control valve is blocked by an interlock or, if open, the seal

Siemens AG MAW &MFE020 2-1-MA5-325-M0004 / 1-2

Gas and Power MA13283 0818 EN
 Condensing Plant
Operating Documentation Gland Sealing System Subgroup Control
Functional Description

Monitoring of pressure in the seal steam header

Caution! (pressure too low 10MAW20EG001)
Risk of equipment damage due to rubbing! Air could pass the seals in the turbine if pressure in the
If cold air is allowed to ingress via the shaft seal steam header is too low. If the allowable low pressure
glands for an extended period due to failure of (10MAW20CP901 XH54) is violated for one minute, a warn-
the gland sealing steam supply, this can result ing is issued.
in rotor bowing and consequently to damage
due to rubbing.
Note!
Protection measures:
Repeated shut down with increased condenser
Terminate condenser air removal and break the pressure may lead to exceeded life time con-
vacuum if alarm 10MAW20EG001 ZV02 is is- sumption of LP blades.
sued.
Monitoring of pressure in the seal steam header
In order to rule out the ingress of cold air to the turbine (pressure too high 10MAW20EG002)
casing via the shaft glands for an extended period in the event The seal steam header is monitored for positive seal
of failure of the gland sealing steam supply, a warning (pre- steam pressure when the turbine is shut down (no condenser
alarm) is issued if the pressure in the seal steam header falls air removal). If the pressure increases above a maximum val-
below a set limit. ue (10MAW20CP901 XH13), a warning is issued.
Hot steam entering the cold gland sealing steam header The seal steam header continues to be monitored for ex-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

(e.g. following a long shutdown period) when the seal steam cessive seal steam pressure. If the pressure increases above
control valve is suddenly opened can result in condensation- a maximum value (10MAW20CP901 XH01), a warning is is-
induced water hammer, which imposes stress on the piping sued.
system. To minimize this effect, the position of the seal steam
control valve is limited as a function of the temperature in the
header. Warning!
Copyright © Siemens AG 2018 - All Rights Reserved

To enhance availability of the pressure control, actual Danger of burns due to the escape of hot seal
value acquisition for the seal steam header is implemented in steam!
a two-channel configuration. If the pressure in the seal steam header is high
and alarm 10MAW20EG002 ZV11 is active, hot
Temperature Limit Controller
seal steam may escape into the turbine building
design patent are reserved.

To rule out admission of excessively hot steam to the LP under certain conditions and cause injury to per-
shaft glands under all service conditions (e.g. process steam sonnel.
extraction, part-load operation), a temperature limit control is
Protection measures:
provided to monitor temperature against a maximum limit
(temperature high). If the setpoint is exceeded, this control Check the area of the shaft glands carefully for
causes the seal steam control valve to open regardless of the leaks if the pressure in the seal steam header
signal output by the gland sealing steam pressure control remains high. In the event of leaks, cordon off
(MAX logic). This causes the hot steam from the HP shaft the area immediately, determine the cause of
gland to be mixed with colder steam from the auxiliary steam the high pressure and have this rectified as soon
system. as possible.

If seal steam admission is initiated by the temperature Follow the instructions in the comments on an-
limit control, the gland sealing steam pressure control opens nunciations.
the leakoff steam valve so as to maintain the correct pressure
in the seal steam header. Annunciations
Besides the temperature limit control, the steam temper- Various annunciations can be issued by above men-
atures at the rear (LP turbine) and at the front (HP turbine) of tioned controls depending on the operating status. Comments
the header are monitored for violation of an additional maxi- and any necessary action by the operating personnel are de-
mum/minimum limit (set even higher than the HIGH and even scribed in the comments on annunciations.
lower than the LOW setpoint for the temperature limit control).
Class: Restricted

In the event of violation of one of these limits, a warning is

issued. If this warning is output, turbine output can be in-
creased (if the grid can accept this increased output) or re-
duced (if actuation of the seal steam control valve by the gland
sealing steam pressure control is operational).

Siemens AG MAW &MFE020 2-1-MA5-325-M0004 / 2-2

Gas and Power MA13283 0818 EN
 Condensing Plant
Operating Documentation Temperature-Dependent Interlocks of Shaft Seal Steam System
Functional Description

Introduction The interlock to prevent excessively hot or cold seal

steam upstream of the seal steam control valve is required to
To protect the turbine shaft and the shaft seals the tem-
prevent turbine damage.
perature of the seal steam upstream of the seal steam control
valve must not be allowed to violate permissible upper and
Annunciations
lower limits. These limits can be assigned different values
depending on the casing temperature. Different annunciations are issued by the protection de-
vice depending on the operating condition. Comments and
Process engineering function of the any necessary action by the operating personnel are descri-
temperature-dependent interlock for operation bed in the comments on annunciations.
of the seal steam control valve
Cross-References
This temperature-dependent interlock for the seal steam
control valve prevents the shaft seals being supplied with
1.1.3-24600 Limits and Settings "Interlock of Gland
steam which is too cold or too hot. If the steam temperatures
Steam Valve"
violate the upper or lower setpoints the interlock prevents
opening of the seal steam control valve. If during operation
steam temperatures drop below or rise above the permissible
values, the seal steam control valve is closed. The limit curves
can be found in the document 1.1.3-24600.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2015 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAW &MFE020 2-1-MA5-385-M0001 / 1-1

Power and Gas 0815 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.010 MAN Bypass System

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519701740 Significant Operating Events - Procedural Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Bypass System
Operating Documentation Significant Operating Events
Procedural Instruction

Introduction steam generator, the safety valves and the supply of makeup
water for the boiler. A further consideration is the possible
Steam which cannot be accommodated by the steam tur-
noise pollution to the environment in the event the safety
bine, particularly during transient operating conditions, is rout-
valves are operated.
ed into the condenser via the bypass equipment.
No degradation occurs to the turbine with regard to unal-
If faults occur at the bypass valves, these must be rem-
lowable stressing of components.
edied as soon as possible to allow uninterrupted operation of
the steam turbine and the entire plant. The following de-
One or more bypass valves remain open due
scribes the two most significant incidents and their effects on
operation of the steam turbine.
to a fault
In this case, the upstream expansion section of the tur-
One or more bypass valves remain closed due bine or the upstream turbine section could be subjected to
to a fault excess loading owing to an impermissibly high pressure dif-
ferential and could be damaged if operation is prolonged.
In this case the steam turbine can be operated under a
Moreover, turbine output drops as a portion of the steam is
loading condition during which the bypass valves are normally
dumped directly into the condenser.
closed. In the event of a turbine trip, load rejection or normal
shutdown, the steam which cannot be accommodated by the This operating event should be terminated as quickly as
steam turbine must be routed via the safety valves of the possible by normal shutdown of the steam turbine or by man-
steam generator. The length of time for which the steam can ual turbine trip.
be routed via these valves, depends on the design of the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 1990 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAN &BDC020 2-1-MA6-480-M0001 / 1-1

Gas and Power 1090 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.011 MAV Oil System

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511934450 P&ID Turning Gear A 2018-07-31
511934399 P&ID Pressure Oil / Return Flow B 2018-07-18
511934405 P&ID Oil Vapor Exhaust B 2018-07-18
511934474 P&ID Lube Oil Module C 2019-03-27
511934481 P&ID Purification Module B 2018-07-27
511934443 P&ID Lifting Oil C 2019-01-08
511934382 Data-sheet for adjustment of oil throttle valves A 2018-07-30
519701757 Lube Oil System - System Description A 2019-12-12
519701764 Lifting Oil System - System Description A 2019-12-12
519701771 Oil Vapor Exhaust System - System Description A 2019-12-12
519701788 Oil Conditioning - System Description A 2019-12-12
519701795 Oil Supply Emergency Operation - Functional Description A 2019-12-12
519701801 Lube Oil Pressure Trip Device - Functional Description A 2019-12-12
519701818 Main Oil Tank Level Protection - Functional Description A 2019-12-12
519701825 Operating the Turning Gear - Functional Description A 2019-12-12
519701832 Controls for Lube Oil Pumps - Functional Description A 2019-12-12
519701849 Control of Lifting Oil Pumps - Functional Description A 2019-12-12
519701856 Operating Variables - Procedural Instruction A 2019-12-12
519701863 Oil Supply Emergency Operation - Actions in the event of failure A 2019-12-12
of I & C
519701870 Special Operating Conditions during Turning Gear Operation - A 2019-12-12
Procedural Instruction
519701887 Faults in Turning Gear Operation - Procedural Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID Turning Gear

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934450 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MAV MFB030 310024 A
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: No J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

A-002337-982131 P&ID Lifting Oil Siemens AG

A-002337-981131 P&ID Pressure Oil / Return Flow
2018-07-30 TITLE:
K K
A Glagla/2018-07-30 A-002337-980133 List of Piping Connections CREATOR:
Glagla P&ID Turning Gear
Spieker/2018-07-30 A-002337-930000 Legend of Symbols 2018-07-30
REVIEWER:
Spieker/2018-07-31 A-002337-013350 P&ID Bearings Spieker
Creator A-002337-004770 List of Electrical Consumers 2018-07-31
RELEASER:
A-002337-004760 List of Measurement Devices Spieker
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-013355
L Siemens AG L
DPIVCS-7000423900 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Sheet 2, Field 3/G, MAV42BR021

A-002337-981131
B B

Sheet 2, Field 2/F, MAV66BR021

A-002337-982131
C C

BOP

A200
SAG
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

MAV51
AA251

E E
MAV51
AA012

MAV51 MAV51 MAV51

F
BP004 BP002 BP001 F

PK PK
MAV51
MAV51 MAV51
AA201 CP402 CP401

G G

H H

I I

MAK01
AE001

Used on PID:
A-002337-013350 - Sheet 2, Field 3/F

J J

UNID: PROJECT: QUALITY:

511934450 Al-Rumailah INIT
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) MAV MFB030 310024 A
K K
Siemens AG
TITLE:

P&ID Turning Gear

DRAWING NUMBER:
Copyright (C)
A-002337-013355
L Siemens AG L
DPIVCS-7000423900 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Pressure Oil / Return Flow

a (1) max. allowable working 80 °C 8 bar
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

b (2) max. allowable working 80 °C 0 bar

c (1) max. allowable working 80 °C 0 bar
d max. allowable working 80 °C 8 bar
e max. allowable working 80 °C 2.5 bar
B B
Pressure Loss (Volume flow)
Pipe Sections Volume flow Pressure Loss
Rev.

MAV42BR007 / BR014 / BR015 (3, 4) 4.81 l/s 0.8 bar

MAV42BR010 / BR011 / BR005 (3, 4) 7.34 l/s 0.8 bar
MAV42BR012 / BR013 / BR006 (3, 4) 4.81 l/s 0.8 bar
C MAV44BR013 / BR003 / BR023 (3, 4) 3.16 l/s 0.8 bar C

MAV44BR014 / BR024 / BR004 (3, 4) 3.16 l/s 0.8 bar

MAV46BR025 / BR005 / BR015 (3, 4) 0.66 l/s 0.8 bar
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT:
Operating Condition Section: QUALITY:
511934399 Al-Rumailah EIF
1) Safety margin on piping wall thickness shall be PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:

considered with 16 bar (cold) required for other IQ1050 (2x1) 10MAV MFB030 310017 B
US and EU Export Controls
stresses than design parameters.
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
2) Safety margin on piping wall thickness shall be This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
A-002349-AUX0231T-H P&ID Seal oil system considered with 2.5 bar (cold) required for other regulations is prohibited. In case of doubt, Export Compliance Department must

A-002349-AUX0211T-H P&ID Generator stresses than design parameters. be contacted.

A Tatsch/2018-06-07 A-002337-981139 P&ID Purification Module

Preliminary issue Schmidt/2018-06-12 A-002337-981136 P&ID Lube Oil Module Pressure Loss Section: Siemens AG
Schmidt/2018-06-12 A-002337-981132 P&ID Oil Vapour Exhaust 3) Maximum pressure loss as pure flow losses of the
2018-06-07 TITLE:
K
Tatsch/2018-07-12 A-002337-980133 List of Piping Connections designed pipe from oilmodule outlet A100 to each CREATOR: K
B Tatsch P&ID Pressure Oil / Return
Changes see clouds. Schmidt/2018-07-18 A-002337-930000 Legend of Symbols bearing inlet (without pressure loss of oil 2018-06-12
throttle/strainer and geodetical hight). REVIEWER: Flow
Schmidt/2018-07-18 A-002337-013355 P&ID Turning Gear Schmidt
Creator A-002337-004770 List of Electrical Consumers 4) The pressure loss also includes the corresponding 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices main header piping (MAV42BR003/BR004) from the Schmidt
Revision Description Reviewer DRAWING NUMBER:
lube oil module (A100) up to the beginning of the Copyright (C)
Document Number Description A-002337-981131
Releaser branch to the respective bearing.
L Siemens AG L
DPIVCS-7000404200 SHEET:
All Rights Reserved
Revisions Reference Documents Remarks PROTECTION CLASS: Restricted 1/3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A-002337-981132 A
Sheet 2, Field 4/B, 10MAV81BR003

10MAV71 10MAV71 10MAV71

BR003 b BR002 b BR001 b
A-002337-981136 Sheet 3, Field 1/A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Sheet 2, Field 3/E, 10MAV71BR003 NPS 12" NPS 10" NPS 8" 10MAV71BR001

PK

Lube Oil Module 10MAV42

10MAV42 CP401
Sampling Point
AA292 10MAV42 10MAV42
B B
BR003 a BR004 a
A-002337-981136 Sheet 3, Field 2/B
Sheet 4, Field 15/D, 10MAV42BR003 NPS 6" NPS 4" 10MAV42BR004

B B

10MAV42

10MAV42
NPS 2"

NPS 2"
BR005 b

BR006 b

BR007 b
BR006 a

BR007 a
10MAV42

10MAV71

10MAV71

10MAV71
NPS 2 1/2"
BR005 a

NPS 10"

NPS 10"
NPS 8"
Sheet 2, Field 8/K, 10MAV91BR001
A-002337-981136

Sheet 2, Field 12/J, 10MAV91BR007

B
C C

BOP
BOP
PK A637 PK
A633
A-002337-981136

10MAV42 SAG 10MAV42

SAG
CP413 CP417
BOP PK 10MAV42 TK
TK 10MAV42 TK
10MAV42 AT805
A631 10MAV71 AT803 10MAV71 10MAV71
CP409 SAG CT405
CT401 CT403
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

SAG SAG
A638
D 10MAV42 A634 D
BOP Note 1)
AT801 BOP
Note 1) Note 1) Note 1) Strainer insert is installed during commissioning temporarily.
SAG (Please refer to commissioning instruction)
10MAV42

NPS 3/4"
BR021 a

A632
BOP
NPS 1 1/2"

10MAV42

10MAV42
NPS 2"

NPS 1 1/2"
BR010 a

BR014 a
10MAV91

NPS 1 1/2"

BR007 d
BR001 e

10MAV91

10MAV42

NPS 1 1/2"
BR012 a
B

BOP BOP BOP

B
E A231 NA A233 NA A237 NA E
B SAG 10MAV42 SAG 10MAV42 SAG 10MAV42
SAG AA251 SAG AA253 SAG AA255
A232 A234 A238
BOP BOP BOP

PK PK PK
10MAV42 10MAV42 10MAV42
Sheet 2, Field 10/E, 10MAV91BR001
A-002337-981139

CP410 CP414 CP418

10MAV42

10MAV42

10MAV42
NPS 3"

NPS 3"

NPS 3"
Sheet 2, Field 10/I, 10MAV91BR007

BR011 a

BR013 a

BR015 a
F F

BOP BOP BOP BOP BOP BOP

A201 A216 A205 A220 A207 A222

SAG SAG SAG SAG SAG SAG
A-002337-981139

Sheet 2, Field 6/C, 10MAV42BR021

A-002337-013355

G G

10MAD11 10MAD12 10MAD13

HD001 10MAA50 10MAB50 HD001 10MAC10 HD001
Purification Modul
HA001 HA001 HA001

H H

ST Turning Gear

I I

J J

UNID: PROJECT: QUALITY:

511934399 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310017 B

Siemens AG
K K

TITLE:

P&ID Pressure Oil / Return Flow

DRAWING NUMBER:
Copyright (C)
A-002337-981131
L Siemens AG L
DPIVCS-7000404200 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

10MAV71
A-002337-981132
BR017 c

min 0.15 m
A Sheet 3, Field 6/B, 10MAV81BR004 A-002349-AUX0231T-H A
10MAV71 Sheet 2, Field 1/H, 10MAV71BR017 A-002349-AUX0231T-H
NPS 8"
BR001 b Sheet 3, Field 4/B, 10MKW01BR015
Sheet 2, Field 15/A
MKW: Generator Seal Oil System 10MAV72
10MAV71BR001 NPS 8"

min 2.5 m
BR003 c
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

A-002349-AUX0231T-H

BR016 c
10MAV71
Sheet 2, Field 5/G, 10MAV72BR003 NPS 8"

NPS 2"
10MAV42

10MAV71

NPS 3"
BR401 c
BR004 a 10MAV71
Sheet 2, Field 15/B
B BR402 c B
10MAV42BR004 NPS 4"
NPS 1"
NC
10MAV71

Sheet 3, Field 1/B, 10MAV71BR016

AA402

A-002349-AUX0231T-H
A38

C C

10MAV44

10MAV44

10MAV46
NPS 1 1/2"

NPS 1 1/2"

NPS 3/4"
BR008 b
BR003 a

BR004 a

BR005 a
10MAV73

NPS 3"
B B
B
10MAV72
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

BR001 b
D NPS 8" D

10MAV72
BR002 b

NPS 8"

E E
PK
10MAV46
PK PK CP413
10MAV44 10MAV44
CP410 CP412

B
BOP BOP BOP
TK B TK
A656 A658 A697 Note 1)
Note 1) Note 1) Note 1)
10MAV72 10MAV72 Strainer insert is installed during commissioning temporarily.
F SAG 10MAV44 SAG 10MAV44 SAG 10MAV46 F
CT401 CT402 (Please refer to commissioning instruction)
SAG AT801 SAG AT802 SAG AT801
A657 A659 A698
BOP BOP BOP
10MAV44

10MAV44

10MAV46
NPS 1 1/2"

NPS 1 1/2"

NPS 3/4"
BR013 a

BR014 a

BR015 a
TK
PK
10MAV73
CT401 10MAV46
CP410

Sheet 3, Field 10/F, 10MAV81BR012

G G
BOP BOP BOP

A256 NA A258 NA A297 NA

SAG 10MAV44 SAG 10MAV44 SAG 10MAV46

SAG AA251 SAG AA253 SAG AA251
A257 A259 A298

A-002337-981132
BOP BOP BOP
B
B

H PK PK PK H

10MAV44 10MAV44 10MAV46

CP411 CP413 CP411
10MAV44

10MAV44

10MAV46
NPS 1 1/2"

NPS 1 1/2"

NPS 3/4"
BR023 a

BR024 a

BR025 a
B B
I I
Sheet 3, Field 3/C, 10MAV44BR023

Sheet 3, Field 11/C, 10MAV44BR024

Sheet 3, Field 14/C, 10MAV46BR025

A-002349-AUX0211T-H

A-002349-AUX0211T-H

A-002349-AUX0211T-H
Sheet 3, Field 14/C, 10MAV73BR008
Sheet 2, Field 5/G, 10MAV72BR001

Sheet 2, Field 6/G, 10MAV72BR002

J J

10MKD11 10MKD12
A-002349-AUX0231T-H

A-002349-AUX0231T-H

A-002349-AUX0211T-H

HD001 G HD001 C
10MKD15
HD001
UNID: PROJECT: QUALITY:
511934399 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310017 B
10MKA10 10MKC10

Siemens AG
K HA001 HA001 K

TITLE:

P&ID Pressure Oil / Return Flow

DRAWING NUMBER:
Copyright (C)
A-002337-981131
L Siemens AG L
DPIVCS-7000404200 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Oil Vapour Exhaust

a (1) max. allowable working 80 °C 0 bar
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934405 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310018 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

A Tatsch/2018-06-07
Preliminary issue Schmidt/2018-06-12 Siemens AG
Schmidt/2018-06-12 A-002337-981136 P&ID Lube Oil Module
2018-06-07 TITLE:
K K
Status changed from INIT to EIF. No further Tatsch/2018-07-12 A-002337-981131 P&ID Pressure Oil / Return Flow CREATOR:
B
changes
Tatsch P&ID Oil Vapour Exhaust
Schmidt/2018-07-18 A-002337-980133 List of Piping Connections 2018-06-12
REVIEWER:
Schmidt/2018-07-18 A-002337-930000 Legend of Symbols Schmidt
Creator A-002337-004770 List of Electrical Consumers Operating Condition Section: 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices 1) Safety margin on piping wall thickness shall be Schmidt
Revision Description Reviewer DRAWING NUMBER:
considered with 2,5 bar (cold), required for other Copyright (C)
Document Number Description A-002337-981132
Releaser stresses than design parameters.
L Siemens AG L
DPIVCS-7000404300 SHEET:
All Rights Reserved
Revisions Reference Documents Remarks PROTECTION CLASS: Restricted 1/3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

A-002337-981131
Sheet 2, Field 5/A, 10MAV81BR003

NA
10MAV81
C AA271 C

10MAV81

NPS 1 1/2"
BR003 a

10MAV81
BR001 a Sheet 3, Field 4/D
NPS 4" 10MAV81BR001
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

NA NA NA
10MAV81 10MAV81 10MAV81
E AA251 AA253 AA255 E
NPS 1 1/2"

NPS 1 1/2"

NPS 1 1/2"
BR005 a

BR006 a

BR007 a
10MAV81

10MAV81

10MAV81
F F

BOP BOP BOP

A266 A268 A270

SAG SAG SAG

G G

10MAD11
HD001 10MAD12 10MAD13
System Responsibility BOP 10MAA50 10MAB50 HD001 10MAC10
HD001
HA001 HA001 HA001

H H
Vmax = 0.09 m³/s
rho = 1.029 kg/m³
(p = 1.013 bar; T = 70 °C)

to atmosphere

I I
BR008 a
10MAV82

A-002337-981136
Sheet 6, Field 3/E, 10MAV81BR001

Lube Oil Module

10MAV82
BR007 a
A-002337-981136
Sheet 6, Field 13/D, 10MAV82BR007
J J
10MAV82
BR009 a

UNID: PROJECT: QUALITY:

511934405 Al-Rumailah EIF
10MAV82 PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
CF501 IQ1050 (2x1) 10MAV MFB030 310018 B

Siemens AG
K NC K
10MAV82
AA401
TITLE:

P&ID Oil Vapour Exhaust

DRAWING NUMBER:
Copyright (C)
A-002337-981132
L Siemens AG L
DPIVCS-7000404300 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

10MAV81
BR004 a A-002337-981131
NPS 1 1/2" Sheet 3, Field 10/A, 10MAV81BR004
B B

NA
10MAV81
AA272

C C

10MAV81 10MAV81
Sheet 2, Field 12/D BR001 a BR002 a
10MAV81BR001 NPS 4" NPS 2"
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

NA
10MAV81
AA291
E E

NPS 1 1/2"
BR012 a
10MAV81
F F

A-002337-981131
Sheet 3, Field 8/H, 10MAV81BR012

G G

10MKD11 10MKD12
HD001 G HD001 C
10MKD15
HD001

10MKA10 10MKC10
H H
HA001 HA001

I I

J J

UNID: PROJECT: QUALITY:

511934405 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310018 B

Siemens AG
K K

TITLE:

P&ID Oil Vapour Exhaust

DRAWING NUMBER:
Copyright (C)
A-002337-981132
L Siemens AG L
DPIVCS-7000404300 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Lube Oil Module

a (1) max. allowable working 80 °C 8 bar
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

b (1) max. allowable working 80 °C 4 bar

c (2) max. allowable working 80 °C 0 bar
d (1) max. allowable working 80 °C 2.5 bar
e (1) max. allowable working 80 °C 0 bar
B B
f (1) max. allowable working 80 °C 12 bar
g (3) max. allowable working 80 °C 200 bar Content
Description Sheet

Lube Oil Pumps and Tank 2

Oil Cooler 3
Oil Filter 4
C C
Lifting Oil 5
Oil Vapour 6
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934474 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310026 C
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
A Tatsch/2018-06-07 - Pipe sizes will be defined during detail engineering of This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
Preliminary issue Schmidt/2018-06-12 the Lube Oil Module. regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.
Schmidt/2018-06-12

B Tatsch/2018-07-24 A-002337-982131 P&ID Lifting Oil Operating Condition Section:

Final version. Changes see clouds. Knuesting/2018-07-27 A-002337-981139 P&ID Purification Module 1) Safety margin on piping wall thickness shall be Siemens Inc.
Knuesting/2018-07-27 A-002337-981132 P&ID Oil Vapour Exhaust considered with 16 bar (cold) required for other TITLE:
K
2018-06-07 K
C Emergency drains added. See clouds on page Tatsch/2019-03-27 A-002337-981131 P&ID Pressure Oil / Return Flow stresses than design parameters. CREATOR:
2.
Tatsch P&ID Lube Oil Module
Schmidt/2019-03-27 A-002337-980133 List of Piping Connections 2) Safety margin on piping wall thickness shall be 2018-06-12
REVIEWER:
Schmidt/2019-03-27 A-002337-930000 Legend of Symbols considered with 2.5 bar (cold) required for other Schmidt
Creator A-002337-004770 List of Electrical Consumers stresses than design parameters. 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices 3) Safety margin on piping wall thickness shall be Schmidt
Revision Description Reviewer DRAWING NUMBER:
considered with 250 bar (cold) required for other Copyright (C)
Document Number Description A-002337-981136
Releaser stresses than design parameters.
L Siemens Inc. L
DPIVCS-7000404400 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

Sheet 4, Field 2/D

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

10MAV83
BR001 d

PK

C 10MAV21 10MAV21 C
BP001 CP480 TI

NA 10MAV21
10MAV21 CT501
10MAV24 BR001 a
AA251 Sheet 3, Field 2/B

Sheet 2, Field 3/A, 10MAV71BR003

A-002337-981131

10MAV85
BR033 a
BR003 a

BR003 a
10MAV24

10MAV21
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D 10MAV24 10MAV21 10MAV21 D

Sheet 4, Field 7/B

Sheet 4, Field 2/J
AA401 AA401 AA402

NC NC NC
Sheet 4, Field 2/G

Sheet 3, Field 4/D

10MAV85

10MAV85

10MAV85
PIRAS

BR003 a

BR001 a

BR002 a
10MAV24 10MAV21 10MAV21 10MAV21
AA201 AA201 AA202 10MAV21 AA321
CP001 NA

E E

BOP 10MAV83 10MAV83 10MAV83

A101 BP003 BP004 BP005
SAG
10MAV71

10MAV83

10MAV83

10MAV83
BR020 e

BR010 a

BR011 a
BR009 b
PI PI PI
10MAV83 10MAV83
F 10MAV24 10MAV21 10MAV21 F
BP002 BP001
CP501 CP505 CP506
BR001 b
10MAV24

M M M
10MAV83

A108
BR008 d

10MAV83
BR004 d

10MAV24 10MAV21 10MAV21

AP001 AP021 AP022 10MAV10
G TIRAS BR006 G
10MAV10
AT001 10MAV10
CT001B
PK TIRAS LIRAZ LIRAZ LIRAZ LI
10MAV10 10MAV10 10MAV10 10MAV10 10MAV10 10MAV10 10MAV10
CP480 Sheet 5, Field 7/I CT001A CL021 CL022 CL023 CL521 AA605
NC

10MAV10
BB001
Sampling Point
H H

10MAV10
10MAV10
BR021 a

BR020 d
10MAV10

10MAV10
BR011 d

BR008 d
10MAV91
GI AH010 GI
10MAV10 10MAV10
CG262B CG261B

NC
I NO NO 10MAV91 I
10MAV10 10MAV10 10MAV10 AA251
NC
AA262 AP010 AA261
10MAV10
AA410
SAG
10MAV10
10MAV10 A16
AA253
BR010 d BOP

NC
J SAG SAG J

Sheet 2, Field 2/D, 10MAV91BR007

A801 A800
BOP BOP SAG BOP
10MAV10
A15
AA255 10MAV10 Emergency Drain
Emergency Drain BR013 d UNID: PROJECT: QUALITY:
A-002337-981131
511934474 Al-Rumailah EIF

A-002337-981131
Sheet 2, Field 1/D, 10MAV91BR001
NC PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
C
IQ1050 (2x1) 10MAV MFB030 310026 C
C 10MAV10
K K
AA258
NC
Siemens Inc.
TITLE:
A21
P&ID Lube Oil Module

DRAWING NUMBER:
Copyright (C)
A-002337-981136
L Siemens Inc. L
DPIVCS-7000404400 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

TIRAC
PK 10MAV42 PK
10MAV41 CT001B 10MAV42
CP481 M TI TIRAC CP480

B 10MAV41 10MAV42 10MAV42 B

10MAV21 CT501 CT001A 10MAV42
AA101 BR001 a
BR001 a
Sheet 2, Field 15/C Sheet 4, Field 2/F

10MAV42

10MAV41
AA605

BR001 a
NC

C C
Sampling Point

10MAV83
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

BR003 a
Sheet 2, Field 2/E
D D

NO NO
10MAV41 10MAV41
AA501 AA502

10MAV41
AA275
BR002 a
10MAV83
BOP SAG SAG BOP

A4 NC A5
E E
10MAV41 10MAV41
BR013 a NA BR014 a
Cooling Water Outlet Cooling Water Outlet

10MAV41 10MAV41 10MAV41

AC001 AA271 AC002

F F

10MAV41 10MAV41
BR011 a BR012 a

NA
NC NC
10MAV41 10MAV41
G G
AA401 AA402
A37 A47
Oil Drain

Oil Drain

PK
H 10MAV41 H
CP480

10MAV41
BR003 a

BOP SAG SAG BOP

A1 A2
I I

Cooling Water Inlet Cooling Water Inlet

NC NC
10PGB01 10PGB01
AA401 f AA402 f
A7 A8

J J
Cooling Water Drain

Cooling Water Drain

UNID: PROJECT: QUALITY:

511934474 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310026 C
K K
Siemens Inc.
TITLE:

P&ID Lube Oil Module

DRAWING NUMBER:
Copyright (C)
A-002337-981136
L Siemens Inc. L
DPIVCS-7000404400 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Sheet 2, Field 4/E

B 10MAV42 B
AA322 10MAV85
BR031 a

NA

PS
10MAV42
CP012

C C

10MAV42
AA329 10MAV85
BR032 a

NA
PK
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

PIRAS 10MAV42
CP481
D 10MAV42 D
CP019 A106
10MAV42
BR002 a
Sheet 2, Field 6/B A-002337-981131
Sheet 2, Field 3/B, 10MAV42BR003

A100
SAG BOP

E E
NO NO NO
Sheet 5, Field 10/A 10MAV42 10MAV42 10MAV42
NO AA316 AA317 AA318
10MAV30
10MAV30
AA251
BP001 PIRAZ PIRAZ PIRAZ
10MAV42 10MAV42 10MAV42
CP016 CP017 CP018

F NA F
Sheet 3, Field 14/B 10MAV42
AA270

PK
10MAV42
CP483
10MAV83 10MAV83
BR005 a BR005 a
G Sheet 2, Field 1/E 10MAV42 G
AA201
BR006 a
10MAV83

NO NA NO
10MAV42 10MAV42
H AA501 AA502 H

10MAV42
AA271
PDIRA
10MAV42 10MAV42
AT001 10MAV42 AT002
Filter Drain, dirty side

Filter Drain, dirty side

CP013

I NC NC I
10MAV42 10MAV42
AA411 AA412
10MAV85
BR021 d

10MAV85
J BR022 d J
Sheet 2, Field 4/E

10MAV42
Filter Drain, clean side AA275
NC
UNID: PROJECT: QUALITY:
511934474 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310026 C
K K
NA
Siemens Inc.
TITLE:

P&ID Lube Oil Module

DRAWING NUMBER:
Copyright (C)
A-002337-981136
L Siemens Inc. L
DPIVCS-7000404400 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 4/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Sheet 2, Field 2/C, 10MAV35BR006

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Sheet 4, Field 2/E

A-002337-982131
PIRAS
10MAV35
B CP001 B
NO
10MAV35
AA312
NO
10MAV35
AA302

BOP
PA
A103
C C
10MAV31 SAG
BR001 g P

NO
10MAV31
AA251
10MAV32
BR001 g P
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAV32 NO
D AA251 D

NO NA

10MAV30
10MAV35
BR001 g

BR001 g

BR002 a
10MAV31

10MAV32
10MAV35 AA151
AA303

10MAV35
AA313 NC
PIRAS PIRAS
10MAV35
10MAV32 NO NC
10MAV31 AA272

10MAV30
PDIRA

BR003 a
E CP001 E
CP001 10MAV35
NO 10MAV35 10MAV35
NO AA251
10MAV31 10MAV32 CP016 Filter Drain AA271 Filter Drain
AA311 AA311

10MAV31 10MAV32 NO
10MAV35 10MAV35

BR002 g
10MAV35
AA301 AA301 10MAV35
AT001 AT002
NO NO AA314

10MAV35
10MAV32 AA304
F 10MAV31 F
AA201 NO NA
AA201
10MAV31 10MAV32
AA001 AA001

10MAV31 10MAV32 Y T
G AA191 AA191 G

10MAV31 10MAV32
AA202 AA202

M M
10MAV85
BR006 d

H H

10MAV31 10MAV32
AP001 AP001

10MAV85
I Pipe is routed inside the tank into the rising chamber BR005 d I
Sheet 2, Field 5/H

10MAV10
BB001
J J

UNID: PROJECT: QUALITY:

511934474 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310026 C
K K
Siemens Inc.
TITLE:

P&ID Lube Oil Module

DRAWING NUMBER:
Copyright (C)
A-002337-981136
L Siemens Inc. L
DPIVCS-7000404400 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 5/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

ambient air
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B
10MAV82
AT010

10MAV82
AN002

NA
10MAV82 M
AA252 10MAV82 10MAV82
AA204 AA202
C C

10MAV82
BR014 c

BR004 c
10MAV82
PK
PI
10MAV82
10MAV82 CP482 SAG BOP
CP502
A14
10MAV82
BR005 c
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

A-002337-981132
10MAV82
Sheet 2, Field 2/J, 10MAV82BR007
D 10MAV82 AN001 D

BR002 c
10MAV82
AT001
M

10MAV82
10MAV82 10MAV82

BR003 c
AA203 AA201

BOP SAG PIRAS PI

A102 10MAV82 10MAV82
10MAV82 CP001 CP501
BR006 c
A-002337-981132
E Sheet 2, Field 4/I, 10MAV81BR001 E

10MAV82 10MAV82 10MAV82

AA253 AA403 AA404

NO

NO

NO
F F

G G

10MAV82

10MAV82

10MAV82
BR011 c

BR012 c

BR013 c
BR001 c
10MAV82

H H
NA

10MAV82
AA251

I I

J J

10MAV10
BB001
UNID: PROJECT: QUALITY:
511934474 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310026 C
K K
Siemens Inc.
TITLE:

P&ID Lube Oil Module

DRAWING NUMBER:
Copyright (C)
A-002337-981136
L Siemens Inc. L
DPIVCS-7000404400 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 6/6
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID Purification Module

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934481 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310027 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.

A Tatsch/2018-06-07
Preliminary issue Schmidt/2018-06-12 Siemens AG
Schmidt/2018-06-12 A-002337-981136 P&ID Lube Oil Module
2018-06-07 TITLE:
K K
B Final version. No technical changes to Tatsch/2018-07-27 A-002337-981131 P&ID Pressure Oil / Return Flow CREATOR:
preliminry version.
Tatsch P&ID Purification Module
Knuesting/2018-07-27 A-002337-980133 List of Piping Connections 2018-06-12
REVIEWER:
Knuesting/2018-07-27 A-002337-930000 Legend of Symbols Schmidt
Creator A-002337-004770 List of Electrical Consumers 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices Schmidt
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-981139
L Siemens AG L
DPIVCS-7000404500 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A
exhaust vacuum pump A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

10MAV93
AT001

PI

M 10MAV93
CP011
B 10MAV93 10MAV93 B
AT011 AP011

10MAV93
AA405

C drain vaccum pump C

NC

ambient air
MI LI
10MAV93 10MAV93
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

CM501 CL001
10MAV93
D D
AT012
TI LI
10MAV93 10MAV93 10MAV93 SAG BOP
CT001 10MAV93 CL501
AA701 10MAV93
BB001 A114
NA AA251
10MAV93 A-002337-981131
AA012 Sheet 2, Field 1/F, 10MAV91BR001
NO

E E

F F

G G

H PDI H
M 10MAV93
10MAV93 CP021
AP002
SAG BOP

A115
10MAV93 10MAV93
AA202 AT021 A-002337-981131
Sheet 2, Field 2/F, 10MAV91BR007
I I

10MAV93
AA192
NC
10MAV93
AA402

J J

UNID: PROJECT: QUALITY:

511934481 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310027 B
K K
Siemens AG
TITLE:

P&ID Purification Module

DRAWING NUMBER:
Copyright (C)
A-002337-981139
L Siemens AG L
DPIVCS-7000404500 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Lifting Oil

a (1) max. allowable working 80 °C 200 bar
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Pressure Loss (Volume flow)

Pipe Sections Volume flow Pressure Loss
Rev.

MAV66BR001 (3, 2) 1.785 l/s 1.5 bar C

B B
MAV66BR002 (3, 2) 0.224 l/s 1.5 bar C
MAV66BR003 (3, 2) 0.159 l/s 1.5 bar C
MAV67BR001 (3, 2) 0.149 l/s 1.5 bar C
MAV67BR002 (3, 2) 0.149 l/s 1.5 bar C

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934443 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310022 C
US and EU Export Controls
J Operating Condition Section: Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
A Tatsch/2018-06-07 1) Safetey margin on piping wall thickness shall be This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
Preliminary issue Schmidt/2018-06-12 considered with 250 bar, required for other stresses regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.
Schmidt/2018-06-12 than design parameters.
B Tatsch/2018-07-12
Change see cloud. Schmidt/2018-07-18 A-002349-AUX0211T-H P&ID Generator Pressure Loss Section: Siemens AG
Schmidt/2018-07-18 A-002337-981136 P&ID Lube Oil Module 2) The pressure loss also includes the corresponding TITLE:
K
2018-06-07 K
C Tatsch/2019-01-08 A-002337-980133 List of Piping Connections main header piping (MAV35BR006) from the lube oil CREATOR:
Tatsch P&ID Lifting Oil
Change see cloud. Schmidt/2019-01-08 A-002337-930000 Legend of Symbols module up to the beginning of the branch to the 2018-06-12
REVIEWER:
Schmidt/2019-01-08 A-002337-013355 P&ID Turning Gear respective bearing. Schmidt
Creator A-002337-004770 List of Electrical Consumers 3) Maximum pressure loss as pure flow losses of the 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices designed pipe from oilmodule outlet A103 to each Schmidt
Revision Description Reviewer DRAWING NUMBER:
bearing inlet (without pressure loss of oil Copyright (C)
Document Number Description A-002337-982131
Releaser throttle/strainer and geodetical hight).
L Siemens AG L
DPIVCS-7000404600 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

10MAV35
BR006 a
A-002337-981136 Sheet 3, Field 4/C
Sheet 5, Field 13/B, 10MAV35BR006 NPS 1 1/2" 10MAV35BR006

C C C
Oil Module
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

NPS 1"

NPS 1/2"

NPS 1/2"
10MAV66

10MAV66

10MAV66
BR001 a

BR002 a

BR003 a
D D

BOP BOP BOP

A277 A281 A283

SAG SAG SAG

E E

NA NA NA NA NA NA

10MAV66 10MAV66 10MAV66 10MAV66 10MAV66 10MAV66

AA251 AA252 AA255 AA256 AA259 AA260

NC NC NC NC NC NC
10MAV66 10MAV66 10MAV66 10MAV66 10MAV66 10MAV66
F AA201 AA202 AA205 AA206 AA209 AA210 F

PI PI PI PI PI PI
Sheet 2, Field 11/D,
A-002337-013355

10MAV66 10MAV66 10MAV66 10MAV66 10MAV66 10MAV66

CP501 CP502 CP505 CP506 CP509 CP510

G G

10MAD11 10MAA50 10MAB50 10MAD12 10MAC10 10MAD13

HD001 HA001 HA001 HD001 HA001 HD001

H H

Hydraulic Turning Gear

I I

J J

UNID: PROJECT: QUALITY:

511934443 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAV MFB030 310022 C
K K
Siemens AG
TITLE:

P&ID Lifting Oil

DRAWING NUMBER:
Copyright (C)
A-002337-982131
L Siemens AG L
DPIVCS-7000404600 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/3
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

L
F
E
A

C
B

K
H
G
D

1
1

2
2

3
3

10MAV35BR006
Sheet 2, Field 16/C

4
4

10MAV67
BR001 a

HD001
A-002349-AUX0211T-H
Sheet 3, Field 3/C, 10MAV67BR001

10MKD11
NPS 1/2"

5
5

6
6

HA001
10MKA10
10MAV35
BR006 a

NPS 1 1/2"

7
7

10MAV67
BR002 a

HD001
A-002349-AUX0211T-H
10MKD12 Sheet 3, Field 11/C, 10MAV67BR002 NPS 1/2"

8
8

HA001
10MKC10

9
9

HD001

10
10

10MKD15

11
11

12
12

13
13

PC:
UNID:

TITLE:
511934443
IQ1050 (2x1)

Siemens AG
Copyright (C)
P&ID Lifting Oil

All Rights Reserved

OBJECT:
PROJECT:

14
14

10MAV
DCC:

DRAWING NUMBER:

PROTECTION CLASS:
MFB030
15

Al-Rumailah

COMOS
Siemens AG

A-002337-982131

Restricted
DPIVCS-7000404600
REGISTER NO.:
310022
16

THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
DIN A1
C
QUALITY:
EIF

3/3
SHEET:
PROJECT-REV.:
I

L
F
E
B

K
A

H
D

G
 Einstellung der Drosseln im Schmierölsystem und der Wellen-Anhebeöldrücke
Adjustment of throttle valves in the lube-oil system and the lifting-oil pressures of the shaft

Datum Name Abteilung Maßstab / Scale: -- Spezifikation / Specification: KUN 351.00

Date Name Department
bearb. 201-07-30 Kanngiesser Benennung / Title
Rev. Datum Seite Beschreibung der Änderung Namen coord. PG SC EMEA COE
Date Page Description of chance Names geprüft 201-07-30 Tatsch
bearb. geprüft freigeg. checked
FS LS2
Öldrossel-Einstelldatenblatt
freigeg. 201-07-30 Tatsch
coord. checked released released Data-sheet for adjustment of oil throttle valves
Handhabung Intern Form. Z-Sy. Spra. Zeichnungs-Nr. / drawing no. Index Blatt / page
handling restricted 33 06
DPPPG-70166902 A 1–2
A-002337-981119
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts
nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu
Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder Maße nicht
Siemens AG GM-Eintragung. abgreifbar
The reproduction, transmission or use of this document or its contents is not permitted Not to scale
Copyright: 2018 without express written authority. Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model or design, are reserved.
 Einstellung der Drosseln im Schmierölsystem und der Wellen-Anhebeöldrücke
Adjustment of throttle valves in the lube-oil system and the lifting-oil pressures of the shaft
Schmier- und Kühlöl / lube oil and cooling oil Anhebeöl / lifting oil
KKS DN Einstellwert bei sauberem Filter Anhebeöldrücke bei h = 0,07 mm (70 λm)
Wellenstrang

setting value at clean filter lifting oil pressure at h = 0,07 mm (70 λm)
No. PP-Oil
Nr. PP-Öl
shaft

Lagerstelle Lager Messstelle Drossel Druck vor Lager Ölmenge minimale Ölmenge bei peo pe
verschmutztem Filter
journal area Bearing Gage-point throttle pressure before oil volume minimum oil volume
bearing at polluted filter
1 Komb. Radial- und Axiallager HD / combined MAD11 MAV42CP410 2” 1,70 bar (25.7-26.4 m 3/h) 24.1 m3/h 93 bar 61 bar
K
thrust and journal bearing HP

2 Lager ND1 vorne / LP1 journal bearing TE MAD12 MAV42CP414 1 ½“ – 17.3 m3/h – 122 bar 59 bar
ND 3
3 Lager ND1 hinten / LP1 journal bearing GE MAD13 MAV42CP418 1 ½“ – 17.3 m /h – 86 bar 68 bar

4 Radiallager vorn (DT-Seite) / journal bearing MKD11 MAV44CP411 1 ½“ – 11.4 m3/h – 149 bar 73 bar
TE
5 Radiallager hinten (Erregerseite) / journal MKD12 MAV44CP413 1 ½“ – 11.4 m3/h – 149 bar 73 bar
Geno
bearing EE
6 Erregerlager / journal bearing exciter MKD15 MAV46CP411 ¾“ 1,03 bar (2.3-2.4 m 3/h) 2.3 m3/h – –

Bemerkungen Notes
∂ Die Zahl in der Spalte »Nr. PP-Öl« ist eine interne Referenznummer der Siemens Power Generation. ∂ The number shown in column »No. PP-Oil« is an internal reference of Siemens Power Generation only.
∂ Alle Einstellwerte beziehen sich auf eine Öltemperatur am Lagereintritt von 52° ∂ All setting values refer to an oil temperature at bearing inlet of 52°C
∂ Das Druckbegrenzungsventil (Anhebeöl) darf nur auf max. 155 bar eingestellt werden. ∂ The pressure relief valve (lifting oil) shall only be adjusted to a maximum pressure of 155 bar.
∂ Ist für Schmier- und Kühlöl bei »Einstellwert bei sauberem Filter« der Druck angegeben, so ist dieser das führende Kriterium. Der Volumenstrom ist ∂ If in the column »setting value at clean filter« only a pressure value is given for the lue oil and cooling oil, than this value is the determinating
dann zu Kontrollzwecken in Klammern vermerkt. Eine Optimierung der Schmierölmenge (anhand der Rücklauftemperatur, Metalltemperatur, etc.) criteria. In this case, the oil flow rate is given in brackets for verification. It is not allowed to optimize (using the return flow temperature, metal
ist bei diesen Lagern nicht zulässig. temperature, etc.) the lube oil flow rate for this bearings.
∂ Ist nur der Volumenstrom angegeben, so erfolgt die Einstellung entsprechend der Durchflusskennlinien : ∂ If only a flow rate is given, than the adjustment of the throttle shall be done according to the flow rate diagrams:
Fabrikat ARAKO: Durchflusskennlinien gemäß Zeichnungen 1252250 – 1252253 Make ARAKO flow rate diagrams acc. to drawings 1252250 – 1252253

∂ peo = Anhebeöldruck kurz vor Anheben der Welle. ∂ peo = lifting oil pressure with rotor not lifted just before lifting.
∂ pe = Zuführdruck bei angehobener Welle. ∂ pe = pressure at lifted shaft.
∂ Es ist angenommen, dass sich der Druck vor Lager bei verschmutztem Filter um ca. 0,36 bar verringert (Warnwert). ∂ It is assumed that the pressure in front of the bearing will decrease by approx. 0,36 bar in case of a dirty filter (warning value).
Der max. erlaubte Filterdruckverlust darf 0,8 bar nicht überschreiten. The maximum allowable pressure drop of the main oil filter should not exceed 0,8 bar.

Datum Name Abteilung Maßstab / Scale: -- Spezifikation / Specification: KUN 351.00

Date Name Department
bearb. 201-07-30 Kanngiesser Benennung / Title
coord. PG SC EMEA COE
geprüft 201-07-30 Tatsch
checked
FS LS2
Öldrossel-Einstelldatenblatt
freigeg. 201-07-30 Tatsch
released Data-sheet for adjustment of oil throttle valves
Handhabung Intern Form. Z-Sy. Spra. Zeichnungs-Nr. / drawing no. Index Blatt / page
handling restricted 33 06
DPPPG-70166902 A 2–2
A-002337-981119
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts
nicht gestattet, soweit nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu
Schadenersatz. Alle Rechte vorbehalten, insbesondere für den Fall der Patenterteilung oder Maße nicht
Siemens AG GM-Eintragung. abgreifbar
The reproduction, transmission or use of this document or its contents is not permitted Not to scale
Copyright: 2018 without express written authority. Offenders will be liable for damages. All rights, including
rights created by patent grant or registration of a utility model or design, are reserved.
 Oil System
Operating Documentation Lube Oil System
System Description

Also refer to: Shutoff valve for venting lube oil filter 1
System diagram A-002337-013355 .......................................................... 10MAV42AA501
Turning gear Shutoff valve for venting lube oil filter 2
.......................................................... 10MAV42AA502
System diagram A-002337-981131
Isolating valve for sampling upstream of lube oil filter
Pressure feed oil/return
...........................................................10MAV42AA605
System diagram A-002337-981136
Oil module • Lube oil supply to bearings
Lube oil throttle valve upstream of bearing 1 of steam
Oil throttle A-002337-981119
turbine ............................................. 10MAV42AA251
settings data sheet
Lube oil throttle valve upstream of turbine bearing n
.......................................................................see P&ID
Process engineering tasks of lube oil system Lube oil throttle valve upstream of generator bearing n
The lube oil system has the following process engineering .......................................................................see P&ID
tasks:
• Turning Gear
• Lubricating and cooling the turbine and generator bear- Turning gear with hydraulic motor
ings with turbine oil which is pumped from the main oil ...........................................................10MAK01AE001
tank by the oil pumps and routed to the bearings via cool- Motive oil valve of hydraulic motor
ers and filters; Oil pressures and oil flows are set by .......................................................... 10MAV51AA012
means of throttle valves.
• Piping systems
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• Supplying the hydraulic turning gear with motive oil

• Return flow of turbine oil to main oil tank
Description and tasks of the components of
Components of the lube oil system the lube oil system
The components of the lube oil system and their tasks are
In addition to piping, manual valves and monitoring equip-
described below:
ment the following vessels, tanks, pumps, drives, coolers, fil-
Copyright © Siemens AG 2014 - All Rights Reserved

ters and valves are of significance to operation of the lube oil • Main oil tank ....................................... 10MAV10BB001
system: The main oil tank contains the oil required for lubrication
and cooling of the turbine and for lifting the shaft. The oil
• Main oil tank and oil pumps
is deaerated and stored in the tank. The tank volume shall
Main oil tank ................................... 10MAV10BB001
provide sufficient residence time of the oil to allow sepa-
Isolating valve for sampling at the main oil tank
design patent are reserved.

ration of the entrained air and deposition of residues from

...........................................................10MAV10AA605
aging oil.
Lube oil continious flow heater ........ 10MAV10AH010
The tank has a longitudinal partition and is provided with
Lube oil continious flow heater pump
a riser in the inlet area. The oil returning from the system
.......................................................... 10MAV10AP010
is introduced into the tank beneath the oil level in the riser
Lube oil pump 1 ............................... 10MAV21AP021
space, where it rises and initial air separation takes place.
Lube oil pump 2 ............................... 10MAV21AP022
From the riser the oil falls through strainers and flows lon-
Throttle for venting the lube oil supply line
gitudinally through the tank and is drawn off at the oppos-
...........................................................10MAV21BP001
ing end by the oil pumps. No vertical deflection of the oil
Emergency oil pump ........................ 10MAV24AP001
takes place except in the riser. The two main oil pumps
• Lube oil throttle valve ..........................10MAV42AA270 are at the end of the tank in the direction of flow.
• Oil temperature control valve ............. 10MAV41AA101 The tank bottom is inclined and has one drain each at the
• Lube oil cooler lowest point in the riser as well as in the main section.
Lube oil cooler 1 .............................. 10MAV41AC001 The main oil tank is essentially closed off airtight. A slight
Lube oil cooler 2 .............................. 10MAV41AC002 negative pressure is generated in the tank through a con-
Directional control valve 1 for switchover of lube oil nection to the oil vapor exhausters, where oil vapor and
cooler ................................................10MAV41AA271 separated air are extracted.
Shutoff valve for venting lube oil cooler 1 The level in the main oil tank is monitored by 3 level
.......................................................... 10MAV41AA501 measuring points in order to account for both safety as
Shutoff valve for venting lube oil cooler 2 well as availability aspects.
Class: Restricted

.......................................................... 10MAV41AA502 The oil strainers installed in the tank are designed as bas-
ket strainers. They are equipped with a stainless steel
• Lube oil filter
mesh and can be replaced or cleaned after opening the
Lube oil filter 1 ................................. 10MAV42AT001
tank cover.
Lube oil filter 2 ..................................10MAV42AT002
Double directional control valve .......10MAV42AA271

Siemens AG MAV &MDB030 2-1-MA1-131-M0040 / 1-3

Gas and Power MA13283 0814 EN
 Oil System
Operating Documentation Lube Oil System
System Description

• Isolating valve for sampling at the main oil tank The lube oil throttle throttles the flow volume from the lube
..............................................................10MAV10AA605 oil pumps to such an extent as to provide the flow volume
A sampling point is provided to allow sample extraction required by the turbine/generator. The valve is installed
from the suction space of the main oil tank. downstream of the lube oil filter.
• Lube oil continious flow heater ........... 10MAV10AH010 • Oil temperature control valve ............. 10MAV41AA101
• Lube oil continious flow heater pump The oil temperature control valve ensures that the lube oil
............................................................. 10MAV10AP010 is supplied at the required temperature. The temperature
This heater has the task of maintaining oil temperature at control valve is a three-way valve with an electric actuator.
a minimum level during turbine standstill. As the viscosity It mixes cold oil coming from the cooler with hot oil which
increases at low temperatures, there is a risk of damage bypasses the cooler. The position of the valve used to
to the equipment. The heater is started up below a preset control the mixing ratio is governed by the temperature
temperature with the turbine oil supply in operation in or- measuring point downstream of the valve.
der to ensure cooling of the bearings with an adequate The oil temperature control valve has an integrated posi-
volume flow. tion controller, which get the setpoint from the lube oil
The main oil tank heating is manually activated and de- temperature controller, located in the steam turbine con-
activated in the control room or as a function of tempera- trol system
ture by the SLC “Oil Tank Heating”. The SLC “Oil Tank • Lube oil cooler1 .................................. 10MAV41AC001
Heating” is activated by the SGC “Turbine Oil Supply” or • Lube oil cooler 2 ................................. 10MAV41AC002
manually activated and deactivated in the control. An The lube oil is cooled with two full-capacity coolers (one
alarm is issued in the control room if temperature in the duty cooler and one on standby).
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

oil tank falls below an adjustable limit while this SLC is • Directional control valve 1 for switchover of lube oil cool-
switched off. An alarm is issued in the control room if tem- er .........................................................10MAV41AA271
perature in the oil tank exceeds an adjustable limit while The coolers are switched over via a manually-operated
this SLC is switched one. double directional control valve.
• Lube oil pump 1 .................................. 10MAV21AP021 • Shutoff valve for venting lube oil cooler 1
• Lube oil pump 2 .................................. 10MAV21AP022 ............................................................. 10MAV41AA501
Copyright © Siemens AG 2014 - All Rights Reserved

The lube oil module has two full-capacity lube oil pumps • Shutoff valve for venting lube oil cooler 2
of redundant design (one duty pump and one on standby). ............................................................. 10MAV41AA502
They are mounted on the cover of the main oil tank with The shutoff valves serve to vent the lube oil coolers. They
their body immersed in the oil. The oil enters from below are permanently open during operation.
through the intake nozzle and is pumped through the • Lube oil filter 1 .................................... 10MAV42AT001
design patent are reserved.

pressure feed pipes to the bearing oil distribution system. • Lube oil filter 2 .....................................10MAV42AT002
The pumps are driven via the vertical pump shafts by Two full-capacity oil filters are implemented downstream
electric motors which are bolted to the cover plate. of the oil temperature regulating valve. One filter in the
• Emergency oil pump .......................... 10MAV24AP001 switchable duplex filter is in operation at a time to protect
In the event of loss of offsite power or on failure of the the bearings against the ingress of foreign objects. The
main oil pumps, the emergency oil pump connected to the degree of fouling of the duplex filter is monitored using
battery network pumps oil directly to the bearing oil line, differential pressure measuring point ( 10MAV42CP013).
bypassing the coolers and filters, and ensures the oil sup- Oil pressure is monitored by further measuring points in
ply to the bearings during coastdown of the turbine gen- the pressure oil line downstream of the filter.
erator. • Double directional control valve ..........10MAV42AA271
The emergency oil pump has the same design as the Filter switchover is performed as required using the two
main oil pumps. However, as it pumps directly into the three-way valves arranged one over the other. Operation
header, bypassing the coolers and filters, it has a lower is switched over from one filter chamber to the other in a
pump head. This minimizes the required battery power continuous transition without interruption of flow. A pres-
and ensures reliable turbine/generator shutdown in the sure balancing line with manual valve 10MAV42AA275 is
event of a fault. provided for this.
• Throttle for venting the lube oil supply line • Shutoff valve for venting lube oil filter 1
..............................................................10MAV21BP001 ............................................................. 10MAV42AA501
The vent valve is set to allow permanent air discharge • Shutoff valve for venting lube oil filter 2
without adversely affecting the system pressure. The vent ............................................................. 10MAV42AA502
Class: Restricted

lines are routed to the main oil tank to prevent any loss of The shutoff valves are used to vent the lube oil filters be-
oil. fore filter changeover.
• Lube oil throttle valve ..........................10MAV42AA270 • Isolating valve for sampling upstream of lube oil filter
..............................................................10MAV42AA605

Siemens AG MAV &MDB030 2-1-MA1-131-M0040 / 2-3

Gas and Power MA13283 0814 EN
 Oil System
Operating Documentation Lube Oil System
System Description

A sampling point is provided upstream of the lube oil filters - Shaft lift oil piping
for taking oil samples. - Bearing return oil system
• Lube oil throttle valve upstream of bearing 1 of steam tur- - Oil vapor exhaust lines
bine .................................................... 10MAV42AA251
• Lube oil throttle valve upstream of turbine bearing n The oil piping connects and routes the oil between the
..........................................................................see P&ID lube oil module and the consumers (bearings and shaft
• Lube oil throttle valve upstream of generator bearing n turning gear). All lines are installed with a downward pitch
..........................................................................see P&ID from the consumers to the lube oil module.
Bearing oil throttles are installed in the lube oil lines up- The lube oil system also includes drain and vent lines.
stream of each bearing (designation as per P&ID). These These are small-bore pipes (generally ≤ DN50). Drains
valves are used to set the lube oil volume flow required are installed at all of the low points in the system, both on
for each bearing in line with the guide values in the "Oil the pipes as well as on the components. All of the drains
throttle settings data sheet" in the course of initial startup have an isolation valve directly at the drain point. Vents
(commissioning) and these values are documented. are installed at all of the high points in the system, on both
piping as well as on the components. The vents serve to
• Turning gear with hydraulic motor .......10MAK01AE001 prevent air pockets and their consequences in the sys-
The hydraulic motor is driven by lifting oil during operation tem. Vents on the pipes are equipped with a fixed orifice
of the turning gear. The hydraulic motor is supplied with as continuous vent. The vents on the components are
lube oil as soon as the lifting oil system is depressurized. equipped with isolation valves. Air and oil vapor are ex-
During operation of the turbine generator at rated speed, tracted from the return lines.
the hydraulic motor is turned slowly using lube oil. A non-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

return valve prevents lifting oil from entering the lube oil Passive turbine fire protection
system.
• Motive oil valve of hydraulic motor The main oil tank, oil pumps, lube oil coolers, lube oil fil-
............................................................. 10MAV51AA012 ters and the important valves in the oil system are installed in
The motive oil valve of the hydraulic motor is controlled a separate compartment in the turbine building, which is de-
signed to collect any leaking oil in a drip pan. The drip pan is
Copyright © Siemens AG 2014 - All Rights Reserved

by the dedicated solenoid valve and supplies the hydraul-

ic motor with the lift oil to be used as drive oil. designed to contain the entire oil volume of the main oil tank.
• Piping systems
- Lube oil pressure lines
design patent are reserved.
Class: Restricted

Siemens AG MAV &MDB030 2-1-MA1-131-M0040 / 3-3

Gas and Power MA13283 0814 EN
 Oil System
Operating Documentation Lifting Oil System
System Description

Also refer to: motive oil valve of hydromatic gear motor

Component Diagram A-002337-013355 .......................................................... 10MAV51AA012
Hydromotor motive oil inlet control valve for set turning gear speed
.......................................................... 10MAV51AA251
System Diagram A-002337-981136
Oilmodule
Description and function of components of the
System Diagram A-002337-982131 lifting oil system
Lifting Oil
The components of the lifting oil system and their function
are described in the following:
Process engineering functions of the lifting oil
system • Lifting oil pumps
lifting oil pump 1 .................................. 10MAV31AP001
The lifting oil system has the following functions:
lifting oil pump 2 ...................................10MAV32AP001
• Supplying the bearings with lifting oil The lifting oil pumps are positive displacement pumps.
During shutdown of the line of shafting or at low turbine The pumps draw turbine oil directly from the main oil tank
generator speed a hydrostatic lubricating film is built up and forwards it through an oil filter to the bearings as long
by the running lifting oil pump between every shaft journal as turbine generator speed is less than approx. 9 s-1 (540
and bearing. This film protects against metal-to-metal rpm).
contact between the bearing and shaft journal and re- One pump is used as the duty pump, while the other one
duces friction until a hydrodynamic lubricating film builds is in standby.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

up itself at higher circumferential velocity of the shaft jour- For control of the lifting oil pumps please see functional
nal and assumes this task. The lifting oil system is not description 2-1-MA1-394
longer in operation at a speed above approx. 9 s -1 (540 • Pressure relief valves
rpm). pressure relief valve for lifting oil pump 1
• Supplying the hydromatic gear motor of the steam turbine ...............................................................10MAV31AA191
(ST) turning gear with motive oil during turning gear op- pressure relief valve for lifting oil pump 2
Copyright © Siemens AG 2013 - All Rights Reserved

eration. ...............................................................10MAV32AA191
This pressure relief valve is a safety valve which opens
Components of the lifting oil system when the set allowable pressure is exceeded (e.g. if the
In addition to piping, valves, and monitoring equipment, the lines downstream of the lifting oil pump are blocked). With
following equipment, filters, and valves are necessary for op- the pressure relief valve open the pump discharges di-
rectly back to the tank which prevents pipe bursts.
design patent are reserved.

eration of the lifting oil system:

During initial plant startup the pressure relief valve is set
• Lifting Oil System to the maximum system pressure and does not therefore
lifting oil pump 1 .............................. 10MAV31AP001 open under normal operating conditions.
lifting oil pump 2 ...............................10MAV32AP001 • Filling valves
pressure relief valve of lifting oil pump 1 filling valve for lifting oil pump 1 ...........10MAV31AA001
...........................................................10MAV31AA191 filling valve for lifting oil pump 2 ...........10MAV32AA001
pressure relief valve of lifting oil pump 2 The filling valve is arranged downstream of the lube oil
...........................................................10MAV32AA191 filter together with the filling line and provides a connec-
filling valve for lifting oil pump 1 ........10MAV31AA001 tion to the lifting oil pump to supply this pump with oil so
filling valve for lifting oil pump 2 ........10MAV32AA001 that it is not started up dry even after extended down-
isolating check valve ........................10MAV31AA201 times.
isolating check valve ........................10MAV32AA201 The filling valve must therefore be opened with the lube
lifting oil filter 1 ................................. 10MAV35AT001 oil pumps running before starting up the lifting oil pumps.
lifting oil filter 2 ................................. 10MAV35AT002 • Duplex lifting oil filter
double multiport butterfly valve .........10MAV35AA271 lifting oil filter 1 .................................... 10MAV35AT001
pressure relief valve ........................ 10MAV35AA151 lifting oil filter 2 .................................... 10MAV35AT002
lifting oil throttle valve upstream of bearing 1 One filter element of the switchable duplex lifting oil filter
.......................................................... 10MAV66AA251 is always in operation for protecting the turbine and gen-
lifting oil throttle valve upstream of bearing n erator bearings against solid contaminants.
......................................................................see below The differential pressure on the lifting oil filter in operation
Class: Restricted

Throttle valves are located in the lifting oil lines up- is a measure of the filter clogging.
stream of the turbine and generator bearings and are • Double multiport butterfly valve ...........10MAV35AA271
coded in accordance with the system diagram. The double multiport butterfly valve is used for switching
• ST turning gear supply between lifting oil filter elements.
hydromatic gear motor .....................10MAK01AE001 • Pressure relief valve ........................... 10MAV35AA151

Siemens AG MAV &MDB030 2-1-MA1-132-M0018 / 1-2

Power and Gas MA13283 0913 EN
 Oil System
Operating Documentation Lifting Oil System
System Description

The oil pressure in the lifting oil system is regulated and sure. During turbine generator operation at rated speed
held constant with the relief valve. The oil pressure nec- the hydromatic gear motor is turned slowly with lubricating
essary for lifting oil system operation can be adjusted by oil.
changing the spring load of the relief valve. A check valve prevents lifting oil from entering the lubri-
• Lifting oil throttle valve upstream of bearings, e.g., cating oil system.
lifting oil throttle valve upstream of bearing 1 • Motive oil valve of hydromatic gear motor
.............................................................. 10MAV66AA251 ............................................................. 10MAV51AA012
The bearing-specific lifting oil pressures are set using the The motive oil valve of the hydromatic gear motor is ac-
throttle valves in the lifting oil lines upstream of the bear- tuated by the associated solenoid valve. The motive oil
ings. valve supplies the hydromatic gear motor with lifting oil,
Lifting oil is supplied to small bearings through one lifting which serves as motive oil.
oil line and to large bearings through two separate lifting • Motive oil control valve ....................... 10MAV51AA251
oil lines. Adjustment of turning gear speed is set during commis-
The lifting oil pressures of the bearings are set and docu- sioning.
mented during initial commissioning.
• Hydromatic gear motor ........................10MAK01AE001 Information for operation and maintenance
The hydromatic gear motor is driven with motive oil from
• Switching between elements of the duplex oil filter
the lifting oil system during turning gear operation.
The standby oil filter must be filled and vented before
The hydromatic gear motor is supplied with lubricating oil
switchover.
as soon as the lifting oil system is no longer under pres-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2013 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAV &MDB030 2-1-MA1-132-M0018 / 2-2

Power and Gas MA13283 0913 EN
 Oil System
Operating Documentation Oil Vapor Exhaust System
System Description

Also refer to: Oil vapor exhauster 1 ...................... 10MAV82AN001

Oil vapor exhauster 2 ...................... 10MAV82AN002
System diagram A-002337-981132
Non-return valve downstream oil vapor exhauster 1
Oil vapor exhaust system
...........................................................10MAV82AA201
System diagram A-002337-981136 Non-return valve downstream oil vapor exhauster 2
Oil module ...........................................................10MAV82AA202
Non-return valve upstream oil vapor exhauster 1
Process engineering task of oil vapor exhaust ...........................................................10MAV82AA203
system Non-return valve upstream oil vapor exhauster 2
...........................................................10MAV82AA204
One of the two oil vapor exhausters in the oil vapor ex-
haust system removes the oil vapor that results due to swirling For reasons of availability, 2x100 %-capacity oil vapor
of the turbine oil in the bearing housings and due to air sep- exhausters are provided, of which one runs as the duty
aration in the oil return flow lines and in the main oil tank. exhauster and the other serves as the standby exhauster.
The oil vapor exhausters are located on the main oil tank.
The negative gauge pressures established above the oil
The non-return valves prevent circulation and the duty fan
surfaces in the bearing housings, in the oil return lines and in
from drawing in air via the standby fan.
the main oil tank prevent turbine oil or oil vapor from escaping
• Oil separator ........................................10MAV82AT001
to the atmosphere.
Most of the turbine oil in the oil mist is removed in the oil
Turbine oil is separated from the oil vapor in the oil sep- separator. If oil separation does not in line with specifica-
arator belonging to the oil vapor exhausters so that the air tions this generally means that the oil vapor volume flow
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

discharged to the atmosphere is essentially free from oil. The is too large. It must therefore be ensured that the throttle
separated oil is returned to the main oil tank. valves are not too wide open and that the covers of the
main oil tank are tightly sealed.
Components of the oil vapor exhaust system • Make-up Air Flap with Filter ................ 10MAV82AT010
Apart from the piping, the following components are im- The make-up air flap is used during initial startup/com-
missioning to set the required negative pressure and re-
Copyright © Siemens AG 2018 - All Rights Reserved

portant for operation of the oil vapor exhaust system:

quired volumetric flow for the oil separator. A filter is ar-
• Oil vapor exhausters and oil separator ranged upstream of the make-up air flap to prevent any
Oil vapor exhauster 1 ...................... 10MAV82AN001 contamination in the ambient air from ingressing the oil
Oil vapor exhauster 2 ...................... 10MAV82AN002 separator.
Non-return valve downstream oil vapor exhauster 1 • Adjustable throttle valves in the oil vapor exhaust lines
design patent are reserved.

...........................................................10MAV82AA201 The adjustable throttle valves in the oil vapor exhaust

Non-return valve downstream oil vapor exhauster 2 lines are used to set the oil vapor volumetric flows such
...........................................................10MAV82AA202 that negative pressures are produced in the bearing hous-
Non-return valve upstream oil vapor exhauster 1 ings. The negative pressures in the oil return flow lines
...........................................................10MAV82AA203 and in the main oil tank must be matched such that oil
Non-return valve upstream oil vapor exhauster 2 separation in the oil separator is not adversely affected by
...........................................................10MAV82AA204 an excessively high volumetric flow.
Oil separator .....................................10MAV82AT001 If the pressure in a bearing housing or in the main oil tank
Make-up Air Flap with Filter ............. 10MAV82AT010 is too low, there is a danger that either moist air laden with
Throttle valve for main oil tank ........ 10MAV82AA251 dust or steam from the atmosphere can enter the oil sys-
• Throttle valves downstream of bearing housings tem.
Throttle valve 1 ................................ 10MAV81AA251 During initial startup/commissioning, the throttle valves
Throttle valve 2 ................................ 10MAV81AA253 are adjusted and the negative pressures in the bearing
Throttle valve 3 ................................ 10MAV81AA255 housings, in the oil return flow lines and in the main oil
Throttle valve for exciter bearing ..... 10MAV81AA291 tank are recorded.

• Throttle valves for oil return lines Note on operation of oil vapor exhaust system
Throttle valve ................................... 10MAV81AA271
Throttle valve ................................... 10MAV81AA272 • Activating the duty exhauster
The duty exhauster is activated either manually in the
Description and tasks of the components of control room or by the subgroup control (SGC) "Turbine
Class: Restricted

the oil vapor exhaust system Oil Supply" ( 10MAV10EC001). The subloop control
(SLC) "Oil Vapor Exhaust" ( 10MAV82EE001) is activated
The components of the oil vapor exhaust system and their for this purpose. The SLC "Oil Vapor Exhaust" and the
tasks are described below: duty exhauster are deactivated either by the SGC Turbine
• Oil vapor exhausters Oil Supply or manually. The duty exhauster is deactivated

Siemens AG MAV &MDB030 2-1-MA1-133-M0058 / 1-2

Power and Gas MA13283 0118 EN
 Oil System
Operating Documentation Oil Vapor Exhaust System
System Description

via the drive control of the exhauster. Manual deactivation

of the SLC "Oil Vapor Exhaust" is possible only during Warning!
plant standstill. This rules out operator error. Fire hazard due to leakage oil droplets!
If the duty exhauster is unable to establish the requisite
On failure of the oil vapor exhaust system,
vacuum by the time a set period has elapsed, the standby
oil vapor escapes from the turbine bearings
exhauster is activated. On outage of the duty exhauster,
and can ignite.
initial activation is immediately followed by switchover to
the standby exhauster as a function of requisite pressure. Protection measures:
The pressure is acquired by means of a pressure monitor Monitor the turbine bearings for the genera-
upstream of the oil vapor exhausters. tion of leakage oil droplets and shut down
There is a switchover if thermal overload protection for the the turbine generator as soon as this occurs.
exhauster motor is actuated (feeder fault) in addition to
the switchover criterion from the pressure monitor. Pres- • Preselection pushbuttons are provided in the control
sure and feeder-dependent switchovers to the standby room to give equal usage of the oil vapor exhausters in
exhauster are interlocked by the SLC "Oil Vapor Ex- terms of operating hours. The preselection pushbutton
haust". can be used to preselect which of the two oil vapor ex-
An annunciation ( 10MAV82EE001 XA45) is issued in the hauster is to run as the duty exhauster.
control room on actuation of switchover to the standby • Parallel operation of the oil vapor exhausters is indicated
exhauster. in the control room (10MAV82EG002 XV01). One of the
If a pump in the lube oil or shaft lift oil system is running, oil vapor exhausters must then be deactivated manually.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

it is also monitored whether the pressure monitor has Parallel operation of the two oil vapor exhausters must be
been actuated for more than a set time or if both oil vapor as short as possible.
exhausters are deactivated. If this is the case, an annun- • The oil vapor exhausters are actuated by SGC "Oil Pump
ciation ( 10MAV82EE001 XV42) is issued in the control Test" for a function check of the standby exhauster, in-
room. cluding pressure-dependent switchover.
• Failure of oil vapor exhaust system
Copyright © Siemens AG 2018 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAV &MDB030 2-1-MA1-133-M0058 / 2-2

Power and Gas MA13283 0118 EN
 Oil System
Operating Documentation Oil Conditioning
System Description

Also refer to: • Oil pump filling oil purification unit .......10MAV93AP001
• Oil pump discharge oil purification unit
Component Diagram A-002337-981139
..............................................................10MAV93AP002
Oil Purification
• Vacuum pump vacuum tank ................10MAV93AP011
• Vacuum tank .......................................10MAV93BB001
Process engineering function of the oil
purification unit Purification Operation
Turbine oil is subject to stringent requirements in terms The oil purification unit is designed as stationary unit.
of purity, since the properties of the turbine oil and the con-
dition and proper functioning of the turbine generator compo- Due to the various manual actions and visual monitoring
nents which come into contact with that oil can be adversely activities involved, the oil purification unit can only be activa-
affected by solid or liquid contaminants. ted manually from a local control station. This prevents oper-
ator error (such as could result in loss of oil) and damage to
The oil purification unit serves for the following tasks: the oil purification unit.
• Filtration of oil and separation of water from oil (purifica- The oil is pumped with the aid of circulating pumps which
tion operation) draw oil from the main oil tank, pass this through the oil puri-
• Purification of oil to remove contamination from the sys- fication unit and then return it to the main oil tank. In the course
tem of this process, the oil is purified with separation of any water
contained in it.
Components of the oil conditioning system
The oil purification unit can be deactivated manually ei-
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• Oil purification unit (vacuum design) ther from a local control station or from the control room.
..............................................................10MAV93AT001
The oil purification unit is deactivated automatically if the
• Isolating valve oil inlet .........................10MAV93AA251
oil supply emergency operation was initiated.
• Oil separator upstream vacuum pump
..............................................................10MAV93AT011 A fault in the oil purification unit or local operation of the
emergency STOP pushbutton causes issue of a group alarm
Copyright © Siemens AG 2015 - All Rights Reserved

• Filter in air suction line vacuum tank

..............................................................10MAV93AT012 in the control room that the oil maintenance system is faulted.
• Fine mesh filter oil outlet .................... 10MAV93AT021 The oil purification unit must be checked if this alarm is active.
design patent are reserved.
Class: Restricted

Siemens AG MAV &MDB030 2-1-MA1-140-M0015 / 1-1

Power and Gas MA13283 0215 EN
 Oil System
Operating Documentation Oil Supply Emergency Operation
Functional Description

Introduction An emergency operation pushbutton is provided in the

control room for manual actuation of oil supply emergency
To lower the risk of fire design measures must be taken
operation ( 10MAV00GS021). Further emergency operation
such as partitioning off hot turbine components, laying piping
pushbuttons can also be arranged at suitable locations in the
in separate ducts and the provision of drip pans under critical
turbine building (e.g. 10MAV00GS022, 10MAV00GS023,
components. However it cannot be completely ruled out that
10MAV00GS024). The emergency operation pushbuttons in
leaks in systems containing flammable liquids can cause
the turbine building are provided with a memory function
fires. Oil supply emergency operation is implemented in order
(latching emergency-off pushbutton) to prevent incorrect can-
to group together the requisite control measures as well as
cellation of the measures for emergency operation. As the
shutdown of the turbine-generator in the event of a fire hazard
emergency operation pushbutton in the control room does not
or fire. This is initiated manually by the control room personnel
have a memory function, activation of the pushbutton causes
at their own discretion and under the appropriate conditions
a memory to be set. This memory can be reset via an ac-
or automatically by a fire alarm system.
knowledge pushbutton if no signals are incoming from the
This functional description describes purpose, function emergency operation pushbuttons.
and handling of the oil supply emergency operation system.
The control fluid supply is interrupted by switching off all
Shift personnel must be familiar with the function of the the drives for the control fluid pumps and for the fans.
oil supply emergency operation and the local arrangement of
If it is clear that a leak has occurred in the control fluid
the oil supply emergency operation buttons as well as with
system the turbine generator unit cannot continue operation,
the criteria for activating the oil supply emergency operation.
but in this situation it is not necessary to initiate emergency
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

coastdown of the turbine.

Purpose and function of the turbine oil supply
emergency operation system Table 1 details the measures for oil supply emergency
operation. Through these measures the turbine generator is
If a leak occurs in the oil system or a fire (e.g. due to a
brought to a standstill (no turning gear operation) using the
leakage) the turbine must be tripped immediately and the
emergency oil supply. Shutting down the turbine generator
coastdown time for the turbine generator unit must be short-
using the emergency oil pump bypasses the oil coolers and
Copyright © Siemens AG 2017 - All Rights Reserved

ened by raising the condenser pressure.

oil filters and therefore reduces the probability that lube oil will
The oil supply emergency operation equipment performs escape via a leak.
all the requisite control actions to implement emergency
In addition, opening the vacuum breaker shortens the
coastdown of the turbine and if necessary for interrupting the
coastdown time of the turbine generator unit.
control fluid supply quickly, to the required extent and in the
In order to allow the control room personnel to decide in
design patent are reserved.

required sequence, to reduce the burden on shift personnel

in the critical situation caused by the leak. the event of a fire whether the emergency oil pump must be
switched off, the pump is only switched on with an impulse.
Due to these two main tasks the oil supply emergency
operation is subdivided into two appropriate operation modes
to take into account the respective requirements. The mode Caution!
“oil supply emergency operation 1” is always executed once Risk of equipment damage by mixed friction!
the oil supply emergency operation is activated. This mode
initiates turbine trip and shortens the coastdown time of the As with the oil supply emergency operation sig-
turbine generator unit by raising the condenser pressure. Fur- nal the lifting oil pumps are switched off semi-
ther oil supply emergency operation measures halt the flow fluid lubrication can occur in the bearings, par-
of leaking turbine oil or the amount of oil leaking is reduced ticularly in the lower speed range.
without causing total breakdown of the lube oil supply to the Protection measures:
bearings during coastdown. To allow turbine generator coastdown without
The mode “oil supply emergency operation 2” serves in any detrimental effect on the bearings, it is suf-
addition for interruption of the control fluid supply of the tur- ficient to operate the emergency oil pump.
bine valves.
However, the mode “oil supply emergency operation 2” is
not executed, if the oil supply emergency operation has been
initiated by means of the main oil tank level protection TOO
Class: Restricted

LOW.
If a leak occurs in the oil system or a fire (e.g. due to a
leakage) the oil supply emergency operation shall be initiated
manually, if this is not automatically carried out by means of
a fire detection system.

Siemens AG MAV &MFE020 2-1-MA1-334-M0077 / 1-6

Power and Gas MA13283 0217 EN
 Oil System
Operating Documentation Oil Supply Emergency Operation
Functional Description

• Level in main oil tank low

Warning! • Level in control fluid tank of the supply unit low
Risk of personal injury! • Smoke in turbine building

People may be injured if a fire breaks out and A local check must be carried out immediately to ascertain
hot or burning lube oil sprays out of a leak. whether there has been a turbine oil or control fluid leak and
from which system.
Protection measures:
Switch off the emergency oil pump in such an Criterion for activation of the oil supply
event! Considerable damage to the steam tur- emergency operation system
bine/generator must then be anticipated.
Oil supply emergency operation must be activated imme-
Whether the operation personnel decides to switch on diately following the occurrence of a leak in the lube oil sys-
again the lifting oil pumps, for example because a wrong ac- tem.
tivation of the oil supply emergency operation has been de- Activation of oil supply emergency operation is also nec-
tected, the operation personnel can reset the activating sig- essary if it is not clear whether the leak is in the oil or control
nals like pushbuttons or fire detection system, if there is no fluid system.
more criteria preventing this automatically. Afterwards the
software memory in the I&C system and the protection off Oil fire caused by dripping oil
signals of the lifting oil pumps has to be resetted via Operating
Monitor before the lifting oil pumps can be switched on again. Occasionally, fires can break out as a result of dripping
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Moreover, if the operation personnel decides to coastdown oil being absorbed by insulation material and catching fire. In
turbine generator in turning gear operation instead of stand- this case, activation of the oil supply emergency operation
still, for example in order to prevent a longer standstill of 5 to system is not a suitable method of containing the fire. In cases
8 days due to curvature of the shafting line, switching on the where the turbine generator unit has to be shut down, this can
lifting oil pumps is necessary first. be implemented with the aid of the turbine controller or the
turbine startup and lift limiter, or by initiation of a remote tur-
If oil supply emergency operation is faulted and as a result
Copyright © Siemens AG 2017 - All Rights Reserved

bine trip.
not all the oil supply emergency measures have not been au-
tomatically implemented, an alarm is annunciated stating that Leaks in the lifting oil system
the oil supply emergency operation measures are incomplete.
Oil supply emergency operation measures, which have not In the event of a major leak developing in the lifting oil
been implemented, must be initiated by hand when this alarm system while the turbine generator unit is in operation, the
design patent are reserved.

is displayed. turbine generator unit must be shut down immediately. The

coastdown time must be shortened by increasing the pres-
The level in the main oil tank is monitored via multiple sure in the condenser.
channels. As soon as the level drops below a set value, steam
turbine trip is initiated. In addition, the measures for emer- The lifting oil system must remain out of operation. The
gency operation are also initiated (activation Oil Supply Emer- subloop controls for the lifting oil pumps and the turning gear
gency Operation), whereby the control fluid supply to the must be switched off.
electro-hydraulic actuators remains in operation.
The level in the control fluid supply unit is monitored via Caution!
multiple channels. An EMERGENCY OFF command is given Risk of equipment damage!
for the supply unit when the level in the control fluid tank drops
If the turbine coasts down without lifting oil, there
to a set level.
is a risk that metal-to-metal contact between the
All the drives for the control fluid pumps and the fans of shaft and the bearings will result in bearing dam-
the control fluid supply unit are then switched off and steam age. One indication of this can be elevated bear-
turbine trip is initiated. ing metal temperatures.
Protection measures:
Detection and localization of an oil or control
fluid leak If the temperature limits are reached, a check
must be carried out on the bearings concerned.
As soon as the oil or control fluid pressure in a particular
Class: Restricted

system drops and/or one of the following alarms is annunci- Even if there is no significant temperature increase during
ated in the control room: coastdown of the line of shafting without lifting oil, the bearing
• Accumulation of turbine oil or control fluid in piping ducts metal temperatures arising during restart and subsequent op-
or drip pans eration must be compared with the values measured previ-
• Drop in the oil or control fluid pressure ously. In the event of discrepancies, a check should be carried
out on the bearings concerned.

Siemens AG MAV &MFE020 2-1-MA1-334-M0077 / 2-6

Power and Gas MA13283 0217 EN
 Oil System
Operating Documentation Oil Supply Emergency Operation
Functional Description

Operating condition of the turbine generator This entails matching the reference conditions signalled
unit following activation of the oil supply to actual conditions resulting from activation of the turbine oil
emergency operation system supply emergency operation system using the pushbuttons
on the control tiles for the control interfaces.
Leak outside of lubricating oil system
The turning gear remains in operation. Following repair
Fire extinguishing equipment
of the leak, the turbine generator unit can be restarted. If the plant is equipped with fire extinguishing equipment
in the area of the turbine and bypass valves of the steam tur-
Leak in the lubricating oil system bine, it must be ensured that the valves are closed prior to the
The emergency oil pump can be switched off after the line start of spraying. Otherwise there is a risk that the extinguish-
of shafting has come to a standstill. The lifting oil supply to ing medium may cause deformation of the hot valve stems
the bearings should remain in operation to allow the line of through one-sided cooling and that the valves will not close
shafting to be turned by hand, so as to avoid shaft bowing properly.
during shutdown. Therefore when opening up the extinguishing equipment
After the leak has been repaired, the turning gear can be all the measures for emergency operation must be initiated
put into operation and the turbine generator unit started up. automatically. An enabling signal for the extinguishing equip-
ment should not be provided via the signal "Turbine trip INI-
If there is increased vibration of the shaft and bearings
TIATED, as the lack of an enabling signal would prevent fire
during runup to rated speed, the turbine generator unit must
fighting measures from being implemented. This is permissi-
be operated for a sufficient period at warming speed until the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ble, as if a valve should block, the situation will not become

shaft temperatures have equalized, after which the line of
more dangerous because water is being sprayed on the dam-
shafting may once more be run up to rated speed.
aged valve.

Alarms Fire in other power plant areas

• Oil supply emergency operation was initiated
The turbine generator unit should also be shut down in
Copyright © Siemens AG 2017 - All Rights Reserved

( 10MAV00EY021 XK01)
the case of a fire in other power plant areas, particularly if the
• Emergency operation pushbutton or fire detection system
fire involves the switchgear or cable ducts and there is a risk
was actuated ( 10MAV00EY021 XK02)
of the emergency oil pump not being operable if shutdown of
• Measures for emergency operation are not complete
the turbine generator unit is initiated too late.
(10MAV00EG001 XV01)
This alarm is annunciated when not all the measures (Ta-
design patent are reserved.

ble 1) have been implemented. When this alarm is dis-

played the measures which have not been implemented
for emergency operation must be performed directly by
hand. If the measures for emergency operation cannot be
completed via the I&C equipment (Manual OFF), the
pump(s) must be switched off at the switchgear.

Repair and prevention of leaks

Repair of a leak will depend on its type and cause. If leaks
are repaired by welding, care must be taken to avoid fire and
contamination of the system. The cause of the leak must be
determined and appropriate measures implemented to pre-
vent recurrence of such leaks.

Leak test
A leak test is to be performed following repair of a leak.

Resetting switching actions

The switching actions initiated by activation of the turbine
Class: Restricted

oil supply emergency operation system must be reset follow-

ing repair of the leak or after it has been determined that the
pumps energized can be put back into operation.

Siemens AG MAV &MFE020 2-1-MA1-334-M0077 / 3-6

Power and Gas MA13283 0217 EN
 Oil System
Operating Documentation Oil Supply Emergency Operation
Functional Description

Table 1 Measures for oil supply emergency

operation
Aim: Turbine trip, implementation of turbine oil emergen-
cy coastdown mode and interruption of the control fluid supply

Measures after activation of oil supply emergency operation 1

Step, loca- Component Control action, condition ID code Check
tion
+ Turbine trip initiated annunciation 10MAY01EZ001
+ Oil supply emergency operation activated annunciation 10MAV00EY021
+ Subgroup control “Turbine oil supply” MANUAL mode 10MAV10EC001
+ Full-load oil pump 1 protection off 10MAV21AP021
+ Full-load oil pump 2 protection off 10MAV21AP022
+ Subloop control “Full-load oil pumps 1/2” MANUAL mode 10MAV21EE001
+ Emergency oil pump protection on 10MAV24AP001
+ Subloop control “Emergency oil pump” MANUAL mode 10MAV24EE001
+ Lifting oil pump 1 protection off 10MAV31AP001
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

+ Lifting oil pump 2 protection off 10MAV32AP001

+ Subloop control “Lifting oil pumps” MANUAL mode 10MAV31EE001
+ Solenoid valve upstream of turning gear energized (=closed) 10MAV51AA012
+ Subloop control “Turning gear” MANUAL mode 10MAV51EE001
+ Subloop control vacuum breaker AUTOMATIC mode 10MAG10EE001
Copyright © Siemens AG 2017 - All Rights Reserved

+ Vacuum breaker open 10MAG10AA051

The subloop control for vacuum breaker is not activated and the vacuum breaker
is not opened until the signal “Generator breaker OFF” is active.
+ Oil tank heating off 10MAV10AH010
design patent are reserved.

+ Pump for oil tank heating off 10MAV10AP010

+ Subloop control “oil tank heating” MANUAL mode 10MAV10EE001
+ Oil maintenance system not on 10MAV93AT001
+ Oil supply emergency operation measures in- no annunciation 10MAV00EG001
complete
Step, location Component Control action, condition ID code Check

Measures after activation of oil supply emergency operation 2

Step, location Component Control action, condition ID code Check
+ Control fluid supply unit for turbine valves EMERGENCY STOP 10MAX01
+ Owing to the protective logics provided in the
I&C, upon initiation of Oil Supply Emergency
Operation 2, the signals from Oil Supply
Emergency Operation 1 (see above) are also
activated.
Class: Restricted

Siemens AG MAV &MFE020 2-1-MA1-334-M0077 / 4-6

Power and Gas MA13283 0217 EN
 Oil System
Operating Documentation Oil Supply Emergency Operation
Functional Description

Table 2 Actions to be taken when actual conditions deviate from reference conditions
Fault Cause Actions
• Boundary conditions
Oil or control fluid leak
• Leak not localized Activate turbine oil supply emergency op-
eration system;
localize leak
• Leak localized after activation of tur- Leak in oil system Shut down line of shafting;
bine oil supply emergency operation switch off emergency oil pump;
repair leak in oil system;
perform leak test;
start up turbine generator unit
Leak in control fluid system Reset all oil supply emergency operation
measures for the lubricating oil system;
start up turning gear;
repair leak in control fluid system;
start up control fluid system;
start up turbine generator unit
• Leak localized before initiation of oil Leak in oil system Activate turbine oil supply emergency op-
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

supply emergency operation meas- eration system;

ures shut down line of shafting;
switch off emergency oil pump;
repair leak in oil system;
perform leak test;
Copyright © Siemens AG 2017 - All Rights Reserved

start up turning gear;

start up turbine generator unit
Leak in control fluid system Shutdown of control fluid supply unit in the
control room via Subgroup control for con-
trol fluid supply of the valves;
start up turning gear;
design patent are reserved.

repair leak in control fluid system

start up control fluid system;
start up turbine generator unit
Automatic activation of turbine oil
supply emergency operation system
• Level in main oil tank very low Oil leak or normal oil loss Check whether activation of oil supply
emergency operation system is result of
leak or normal oil loss
Leak in oil system Shut down line of shafting;
switch off emergency oil pump;
repair leak in oil system;
perform leak test;
start up turning gear;
start up turbine generator unit
Normal oil loss Reset all oil supply emergency operation
measures;
top up turbine oil
Fault Cause Actions
Class: Restricted

Siemens AG MAV &MFE020 2-1-MA1-334-M0077 / 5-6

Power and Gas MA13283 0217 EN
 Oil System
Operating Documentation Oil Supply Emergency Operation
Functional Description

Fault Cause Actions

• Boundary conditions
Automatic activation of the EMER-
GENCY STOP pushbutton for the
control fluid supply unit
• Level in supply system very low Control fluid leak or normal control fluid Check whether automatic activation is re-
loss sult of control fluid leak or of normal con-
trol fluid loss
Control fluid leak Start up turning gear;
repair leak in control fluid system;
start up control fluid system;
start up turbine generator unit
Normal control fluid loss Top up control fluid
Annunciation "Oil supply emergency
operation measures incomplete"
• following activation of turbine oil Check which of the oil supply emergency
supply emergency operation system operation measures has not been imple-
mented;
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

initiate by hand any oil supply emergency

operation measures which have not been
implemented
Oil supply emergency operation system Determine cause of fault and rectify
controls faulted
Fault Cause Actions
Copyright © Siemens AG 2017 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAV &MFE020 2-1-MA1-334-M0077 / 6-6

Power and Gas MA13283 0217 EN
 Oil System
Operating Documentation Lube Oil Pressure Trip Device
Functional Description

General Requirements Measurement of lube oil pressure is performed by three

pressure transducers arranged in the lube oil system, which
The lube oil supply for the turbine bearings is provided by
initiate turbine trip in the event of an insufficient supply of lube
one of the two full-load oil pumps during startup and shutdown
oil. Trip initiation is performed via a 2-out-of-3 logic.
as well as during operation of the turbine-generator. Turbine
trip is initiated on loss of both full-load oil pumps if lube oil The pressure transducers are arranged downstream of
pressure drops below an adjustable level. Turbine trip initia- the lube oil filter and therefore monitor the entire lube oil sys-
tion is delayed by an adjustable time so as to prevent spurious tem, as this is the point with the lowest oil pressure due to the
actuation of the protection during full-load oil pump switch- throttling effect of the filter.
over. An emergency oil pump takes over the lube oil supply A shutdown interlock as a function of turbine speed
on loss of both full-load oil pumps to prevent bearing damage (speed below turning speed) is provided to prevent actuation
during coastdown of the turbine-generator. of lube oil pressure protection when the pumps are deactiva-
ted.
Process engineering function of the lube oil
pressure trip device Annunciations
The lube oil pressure trip device has the following process Different annunciations are issued by the lube oil pres-
engineering functions: sure trip device depending on the operating condition. Com-
• Annunciation of a pressure “LOW” alarm in the event of ments and any necessary action by the operating personnel
the alarm value being reached. are described in the comments on annunciations.
• Initiation of turbine trip during normal operation in the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

event that the lube oil pressure drops below the permis-
sible limit.
If the lube oil pressure drops below the permissible limit
proper lubrication of the turbine generator unit bearings is no
longer guaranteed. Damage to the bearing is then possible.
Copyright © Siemens AG 2005 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAV &MFE020 2-1-MA1-370-M0001 / 1-1

Power and Gas 0905 EN
 Oil System
Operating Documentation Main Oil Tank Level Protection
Functional Description

A main oil tank is fitted to provide the requisite oil flow for the Process engineering function of the main oil
lube oil supply and lifting oil supply with turning gear. This tank tank level protection TOO HIGH
is monitored for too low and too high level by means of dedi-
The allowable level in the main oil tank must be such that
cated protection circuits.
overflowing is not possible in normal operation or at standstill
Measurement of oil tank level is performed by three level with turbine oil supply deactivated.
transducers arranged in the main oil tank. Trip initiation is
A main oil tank level protection circuit for TOO HIGH is
performed via a 2-out-of-3 logic.
provided for limiting the level in the main oil tank to an allow-
During various working conditions in the turboset and subse- able level. This protection initiates turbine trip on its actuation.
quently in the lube oil system, large fluctuations in the oil tank
Ingress of water into the oil in connection with damage to
level appear although the “absolute” oil amount remains the
the oil cooler can also lead to an unallowable increase in level.
same. With static level protection system, it would lead to a
As the water preferentially collects at the bottom of the tank
substantially delayed response of oil tank level protection
due to the fact that it has a higher density than oil (separation),
system during a failure, resulting in the risk of oil escaping,
this can lead to intake of water by the oil pumps
depending on system fill level at time of failure. To reduce
possible fire loads during a failure in the oil system in which On steam turbine standstill and with the turbine oil supply
oil escapes, the introduction of a speed-dependent oil tank deactivated, the level in the main oil tank will increase to
level protection has been deemed to be necessary. above the limit for turbine trip and will reach a shutdown level.
To prevent a static trip signal at standstill, an enabling signal
Process engineering function of the main oil is derived as a function of lube oil pressure protection not ac-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

tank level protection TOO LOW tuated. An ON delay must also be implemented for this ena-
ble, so that the system waits until the level has at least drop-
The task of the level protection circuit for TOO LOW is to ped below that of the warning limit signal following activation
actuate turbine trip in the event of major oil losses and also of the oil pumps (lube oil pressure protection circuit no longer
to bring the turbine-generator to a standstill through emer- active).
gency coastdown by actuation of oil supply emergency oper-
ation. This starts the emergency oil pump and switches off all
Copyright © Siemens AG 2012 - All Rights Reserved

Annunciations
main lube oil and lifting oil pumps. In case the “level too low”
status was reached due to a leakage close to main lube oil Different annunciations are issued by the lube oil level trip
pumps, the start of the emergency lube oil pump would lower device depending on the operating condition. Comments and
the probability of spilling oil into the turbine building. any necessary action by the operating personnel are descri-
bed in the comments on annunciations.
If the level LOW alarm is active following shutdown of the
design patent are reserved.

turbine-generator and deactivation of the turbine oil supply,

automatic startup of the turbine oil supply is no longer possi-
ble.
Class: Restricted

Siemens AG MAV &MFE020 2-1-MA1-376-M0002 / 1-1

Power and Gas 0812 EN
 Oil System
Operating Documentation Operating the Turning Gear
Functional Description

Process engineering function of the turning

gear with hydraulic gear motor Notice!
(10MAK01AE001) You must lock the latching mechanism for the
manual turning gear in the idle position after
The function of the turning gear is to prevent deformation
halting manual turning.
of turbine rotors during warmup or cooldown by continuously
turning the rotor train.
Subloop control (SLC) for shaft turning gear
10MAV51EE001
Description and function of the turning gear
The turning gear is activated by a manual command, by
The shaft turning gear comprises a hydraulic motor and
the subgroup control for the turbine oil supply and by the sub-
an overrunning clutch. During turning gear operation the
loop control (SLC) for the shaft turning gear
clamping elements of the overrunning clutch engage provid-
10MAV51EE001. This switches the turning gear on and off
ing a force fit between the hydraulic motor and the turbine
as a function of speed via the transfer valve
rotors. The hydraulic motor is supplied with motive oil from
10MAV51AA012.
the shaft lift oil system.
When a fixed steam turbine shaft temperature setpoint is
Operation of the shaft lift oil system is a prerequisite for
exceeded, monitoring equipment checks whether or not the
starting up and operating the shaft turning gear and for oper-
subloop control is switched on. If this signal is activated, the
ating the manual turning gear.
alarm ‟subloop control for the shaft turning Gear NOT AUTO”
A hydrodynamic film of lubricating oil does not build up is annunciated in the control room. When this alarm is active,
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

during operation in the lower speed range. The bearings are the subloop control must be activated by a manual command.
therefore initially supplied with high-pressure feed oil to float In order to prevent operator errors, the subloop control can
the shaft and reduce friction when starting to turn the shaft only be switched off via a manual command if the plant is at
train. The hydrostatic lubricating film provided by the lift oil is standstill. Furthermore it is only permissible for speed de-
also intended to protect the bearings against metal-to-metal pendent actuation of the transfer valve to be active, if the
contact with the shaft during operation on the turning gear and steam turbine is ready for operation.
Copyright © Siemens AG 2017 - All Rights Reserved

when setting down the shaft train.

Turning gear operation can only commence after switch-
After steam turbine runup and consequent separation of ing on the shaft lift oil pump if the seal oil supply to the hy-
the hydraulic motor from the turbine shaft and after switching drogen-cooled generator is in operation. This interlocking
off the shaft lift oil pump, the hydraulic motor is left to idle to function for turning gear operation is not required for turbine
prevent any standstill damage. Turning is performed at a re- coastdown.
design patent are reserved.

duced speed through connection to the lube oil supply.

An electrically-operated transfer valve Control of turning gear during operation of oil
( 10MAV51AA012) and a throttle valve ( 10MAV51AA251) in emergency supply system
the motive oil supply to the hydraulic motor allow turning gear If the turbine oil supply emergency operation is activated
operation to be halted while the shaft lift oil pump remains in the subloop control for the turning gear and the turning gear
operation. itself is switched off through actuation of the transfer valve.
To prevent the transfer valve from being switched on per-
manently during turning gear operation, when the turning gear Notes for operation and maintenance
is "ON" the transfer valve is "OFF" and when the turning gear The short descriptions for startup and shutdown and the
is "OFF" the transfer valve is "ON". The transfer valve is also operating instructions for the turbine-generator unit and the
switched off when the shaft lift oil pumps are switched off. oil system describe the switching operations necessary for
The speed of rotation during turning gear operation is set starting up and shutting down the turning gear.
at around 1 s-1 (60 rpm) via the throttle valve • Startup before starting up the turbine-generator
10MAV51AA251 in the oil supply line to the hydraulic motor. • Shutdown during runup of the turbine-generator to rated
The hydraulic motor is not restarted until steam turbine speed
speed drops below 2 s-1 (120 rpm). • Startup after shutting down the turbine generator
• Shutdown after the turbine has cooled down
For tuning gear operation both lifting oil pumps must be
available. Special or faulted operating conditions are described in
Class: Restricted

the process procedurs for the oil system.

Manual Turning gear
A manual turning gear is provided in addition to the hy-
draulic turning gear for the steam turbine to enable manual
turning of the steam turbine unit.

Siemens AG MAV &MFE020 2-1-MA1-390-M0010 / 1-2

Power and Gas MA13283 0817 EN
 Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or
design patent are reserved.
Class: Restricted Copyright © Siemens AG 2017 - All Rights Reserved

Power and Gas

Annunciations

Siemens AG
Operating Documentation

are described in the comments on annunciations.

ments and any necessary action by the operating personnel
the turning gear depending on the operating status. Com-
Various annunciations can be issued by the controls for

MAV &MFE020
Oil System

Functional Description
Operating the Turning Gear

MA13283
2-1-MA1-390-M0010 / 2-2
0817 EN
 Oil System
Operating Documentation Controls for Lube Oil Pumps
Functional Description

Process engineering function of the lube oil The subloop control can only be switched off manually
pumps and their dedicated controls when the plant is shut down. This prevents any operator
errors.
The process engineering function of the lube oil pumps is
In addition to the switchover criterion governed by the oil
to provide the turbine/generator bearings with lubricating oil.
pressures, switchover is also performed if the power sup-
In order to guarantee a continuous supply of lubricating ply to the operating oil pump fails or if the overload trip for
oil, two full-load pumps with three-phase motors and an emer- the drive motor of the operating oil pump is activated
gency oil pump with a DC motor are provided. Of the two full- (breaker trip).
load oil pump units, one runs as the operating oil pump and • Oil supply emergency operation
the other remains on standby. In the event both full-load oil If the oil supply emergency operation system is activated,
pumps fail, the emergency oil pump takes over the supply of the subloop controls for the full-load oil pumps and the
lubricating oil for turbine generator unit coastdown. operating oil pump are switched off by the control inter-
face.
The controls for the lube oil pumps perform the necessary
To be on the safe side, the standby oil pump also receives
control actions on the basis of set criteria. They are only active
a switchoff command.
when the corresponding subloop controls are switched on.
The switch-on signals for the full-load oil pumps are stored
in the motor control center. In order to switch off the full-
Lube oil supply using full-load oil pumps
load pumps manually if the controls fail, the correspond-
The full-load oil pumps take suction from the main oil tank ing OFF pushbutton must be pressed at the switchgear or
and route the oil to the bearings via coolers and filters. the switchgear plug-in unit must be extracted.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• Preselection of full-load oil pumps • Parallel operation

In order to distribute the operating hours more evenly be- Operation of the full-load pumps in parallel is permissible
tween the full-load oil pumps, before starting up the lube only for a limited period. When the full-load oil pumps op-
oil supply it is possible from the control room to select erate in parallel, after a set period the alarm "Full-load
which of the two full-load oil pumps is to function as the pumps 1 & 2 ON" is annunciated in the control room.
operating oil pump. When this alarm is displayed one of the full-load oil pumps
Copyright © Siemens AG 2009 - All Rights Reserved

• Recording the oil pressures for the full-load oil pumps must be switched off manually.
For switchover of the full-load oil pumps the oil pressure • Alarms
in the header downstream of the pumps and the lube oil A protective logic links the following alarms to a set limit
pressure downstream of the oil filter are measured: for turbine generator unit speed, to prevent their annun-
ciation when the plant is shut down:
- Pressure in header ....................... 10MAV21CP001
design patent are reserved.

- The equipment monitors whether the subloop control

- Pressure downstream of lube oil filter
for the full-load oil pumps is switched on. If this mon-
....................................................... 10MAV42CP019
itoring equipment is activated, the alarm "Subloop
• Switching on full-load oil pumps and subloop control control for the full-load oil pumps NOT ON" is annun-
The preselected full-load oil pump is started up by switch- ciated in the control room. When this alarm is dis-
ing on the subloop control for the full-load oil pumps, ei- played, the subloop control for the full-load pumps
ther via a manual command in the control room or by the must be switched on manually.
subgroup control for the oil supply.
- Upon initiation of switchover to the standby oil pump
If the requisite pressure is not attained within a set time
the alarm "Full-load oil pumps switchover criteria AC-
after switching on the preselected pump, the subloop con-
TIVATED" is displayed in the control room. When this
trol for the full-load oil pumps starts up the standby oil
alarm is displayed the operating oil pump must be
pump. If the pressure drops below the limit value at one
checked.
of the pressure measuring points with the operating oil
pump switched on, immediate switchover to the standby - Monitoring equipment checks for violation of a mini-
oil pump is initiated, and, for safety reasons, also startup mum setpoint for the pressure in the header. When
of the emergency oil pump. Once the standby oil pump this equipment is activated an alarm is annunciated
has successfully taken over the supply of lube oil, the indicating that the pressure in the lube oil header is
emergency oil pump must be switched off by a manual below the set limit. When this alarm is activated the
command. lube oil system must be checked.
• Switching off the subloop control for the full-load oil - Differential pressure monitoring equipment is provi-
Class: Restricted

pumps and the operating oil pump ded to monitor the degree of fouling of the filters. If
Switching off the subloop control for the full-load oil pumps this equipment is activated the alarm "Differential
and the operating oil pump is performed by the subgroup pressure lube oil filter HIGH" is annunciated. When
control for the oil supply or by a manual command. this alarm is annunciated switchover to the second
filter must be performed manually.

Siemens AG MAV &MFE020 2-1-MA1-392-M0005 / 1-3

Power and Gas MA13283 0809 EN
 Oil System
Operating Documentation Controls for Lube Oil Pumps
Functional Description

The emergency oil pump takes suction directly from the

Notice! main oil tank and routes the oil in the lube oil system bypass-
If switchover of the lube oil filter is not ing the coolers and filters.
prompt, the lube oil pressure drops to The lube oil pressure obtained when using the emergen-
such an extent as to cause spurious cy oil pump is lower than with operation of a full-load pump
switchover to the full-load oil pump and and is below the trip level of the lube oil pressure trip device.
the lube oil pressure trip device is acti- This ensures that load operation using only the emergency oil
vated. pump is not possible.

• Functional test of full-load oil pumps The emergency oil pump has a DC motor connected to a
To allow functional testing of the standby oil pump includ- secured power supply system. This means that the emergen-
ing the pressure-dependent switchover function, the full- cy oil pump remains available in the event of loss of offsite
load oil pumps are switched on by the subgroup control power.
"Testing oil pumps”. • Monitoring oil pressures for the emergency oil pump
• Monitoring the temperature in the main oil tank For switching on the emergency oil pump the lube oil
During turbine generator unit shutdown, the oil tempera- pressure is measured downstream of the oil filter by one
ture in the main oil tank is monitored for violation of a set pressure instrument:
minimum. Pressure downstream of lube oil filter
This temperature must be monitored because if the oil ............................................................. 10MAV42CP012
temperature is too low it is not possible to guarantee prop- In order to ensure that the emergency oil pump is switch-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

er lubrication of the bearings which means that a rapid ed on in the event of failure of the control interface, the
turbine start would then not be possible. pressure instrument is configured such as to initiate start-
The monitoring equipment comprises a minimum temper- up directly via the DC power supply.
ature open-loop control device which switches a full-load This direct startup function is provided with an interlock
oil pump on and off depending on the temperature. This via a memory relay. The memory relay is switched on and
equipment forms a part of the subgroup control for the oil off by the subloop control for the emergency oil pump,
Copyright © Siemens AG 2009 - All Rights Reserved

supply. Should the oil temperature drop below the set whereby the enabling signal for switching off the memory
alarm level in spite of the fact that the subgroup control is relay is only given during plant shutdown.
active, the alarm "Oil temperature in main oil tank TOO • Switching on the emergency oil pump and subloop control
LOW" is annunciated in the control room. When this alarm The emergency oil pump is switched on by issuing a man-
is displayed the minimum temperature open-loop control ual command in the control room or as a function of the
device must be checked.
design patent are reserved.

lube oil pressure downstream of the filter.

Oil tank heating equipment is provided to prevent the In addition to the signal from the lube oil pressure moni-
temperature of the oil in the main oil tank dropping below toring equipment, the emergency oil pump also receives
a set limit. The heating equipment is switched on and off a startup command in the event of activation of the switch-
either via a manual command in the control room or as a over function for the full-load oil pumps. A protective logic
function of temperature by the subloop control "oil tank is provided via the subloop control for the emergency oil
heater". pump which controls startup of the emergency oil pump
The subloop control for the oil tank heater is activated by as a function of lube oil pressure, or in the event of an end
subgroup control for the oil supply. Provisions are made position fault or branch faults for a full load oil pump, as
for manual activation and deactivation in the control room. well as startup via the switchover function of the full-load
If the subloop control is switched off and the temperature oil pumps.
in the oil tank drops below a set limit, the alarm "Subloop The subloop control for the emergency oil pump is switch-
control oil tank heater NOT ON" is annunciated in the ed on either by a manual command or by the subgroup
control room. When this alarm is annunciated the control control for the oil supply system.
room personnel must switch on the subloop control. • Switching off the subloop control and the emergency oil
If the heater is switched on and the temperature in the oil pump
tank rises above a set limit, the alarm "oil tank heater NOT The subloop control is switched off by the subgroup con-
OFF" is annunciated in the control room. If this alarm is trol for the oil supply system or via a manual command.
annunciated the oil tank heating equipment must be The subloop control can only be switched off manually
switched off by hand. when the plant is shut down. This prevents any operator
Class: Restricted

errors.
Lube oil supply using emergency oil pump The emergency oil pump can only be switched off by is-
In the event of failure of all full-load oil pumps the lube oil suing a manual command in the control room.
pressure trip device responds by initiating turbine trip. At the • Oil supply emergency operation
same time the emergency oil pump is switched on to supply In the event the oil supply emergency operation system
lubricating oil to the bearings during turbine coastdown. is activated, the subloop control for the emergency oil

Siemens AG MAV &MFE020 2-1-MA1-392-M0005 / 2-3

Power and Gas MA13283 0809 EN
 Oil System
Operating Documentation Controls for Lube Oil Pumps
Functional Description

pump is switched off and the emergency oil pump is - Owing to the considerable importance of the emer-
switched on. However, the subloop control is not switched gency oil pump as the last chance to maintain the
off until the emergency oil pump has been switched on. supply of lube oil, the motor may not be cut off auto-
The memory relay is also not switched off until the pump matically in the event of an overload. For this reason,
is running. when the motor protection equipment is activated,
• Alarms this merely results in the alarm "Emergency oil pump
A protective logic links the following alarms to a set limit faulted" being displayed in the control room.
for turbine generator unit speed, to prevent their annun- - In the event of failure of the DC supply for the emer-
ciation when the plant is shut down: gency oil pump the alarm "Emergency oil pump power
- The equipment monitors whether the subloop control supply FAULTED" is annunciated. When this alarm is
for the emergency oil pump is switched on. If this displayed immediate action must be taken to restore
monitoring equipment is activated, the alarm "Sub- the DC power supply. If the power supply cannot be
loop control for the emergency oil pump NOT ON" is reestablished within a very short time, the turbine
annunciated in the control room. When this alarm is generator unit must be shut down.
displayed, the subloop control for the emergency oil
pump must be switched on manually.
Caution!
- The equipment also monitors whether the memory
Risk of equipment damage!
relay is switched on. If the alarm "Memory relay NOT
ON" is displayed, the subloop control for the emer- In the event of loss of DC supply to the emer-
gency oil pump must be switched on manually or the gency oil pump, there is no further supply of lu-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

switchgear section affected must be subsequently bricating oil.

checked. Protection measures:
Further alarms, which are not interlocked with the speed It is not permissible to continue operation of the
limit: turbine generator unit or to start it up.
- After switchover between the full-load pumps has
Copyright © Siemens AG 2009 - All Rights Reserved

been successfully completed, the emergency oil • Functional test of the emergency oil pump
pump can be switched off again. This is indicated by To allow functional testing of the emergency oil pump in-
the alarm "Emergency oil pump NOT OFF". When this cluding the pressure dependent startup function, the
alarm is displayed, the emergency oil pump must be emergency oil pump is activated by the subgroup control
switched off manually. "Testing oil pumps".
design patent are reserved.
Class: Restricted

Siemens AG MAV &MFE020 2-1-MA1-392-M0005 / 3-3

Power and Gas MA13283 0809 EN
 Oil System
Operating Documentation Control of Lifting Oil Pumps
Functional Description

Process engineering function of lifting oil Parallel operation of lifting oil pumps
pumps The shaft lift oil system is designed for maximum flow.
The lifting oil pumps force oil at a high pressure into the The pumps are switched on with the relief valves open. The
bearings beneath the shaft, so that these float on a film of oil. standby pump can therefore be switched on without any delay
This facilitates startup of the entire shaft line and allows it to and without any pressure loss at the requisite oil pressure.
be turned at low torque.
Subloop control of lifting oil pumps
With the turbine generator unit turning at low speed, sem-
ifluid lubrication can occur between journal and bearing even Startup and shut down of the operating pump as a func-
with the lubricating oil pumps in operation, thereby posing a tion of turbine speed, and switchover to the standby pump
risk of damage to the bearing. For this reason the lifting oil depending on pressure or as a result of breaker trip can only
system remains in operation during turning gear operation or be effected if the subloop control for the lifting oil pumps is
is switched on during turbine-generator coast down. switched on. This subloop control is switched on and off by
hand in the main control room or by the subgroup control for
In addition to lifting the line of shafting the lifting oil pumps
the oil supply system. The subloop control can only be switch-
also supply motive oil to the hydromatic gear motor of the
ed off manually when the plant is shut down, to prevent any
turning gear.
operator error.
In order to protect the bearings against contamination the
lifting oil is cleaned in a duplex filter. Notes for operation
• Alignment work on the turbine/generator
Control of lifting oil pumps
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

During alignment work on the turbine/generator only the

The lifting oil system is provided with two full-capacity lift- lifting oil supply is switched on. This causes the oil tem-
ing oil pumps, one serving as the operating pump and one as perature to rise. As damage can occur to the lifting oil
standby. The lifting oil pumps are suction pumps and draw pumps if the oil temperature is too high, the oil tempera-
the requisite lifting oil directly from the main oil tank. ture in the main oil tank is used as a criterion for switching
off the lifting oil supply. The alarm "Temperatur lifting oil
Copyright © Siemens AG 2012 - All Rights Reserved

In order to ensure equal distribution of the operating

hours between the two lifting oil pumps, the oil pump to be TOO HIGH" is also annunciated.
used as the operating oil pump can be selected in the main The pumps are not switched off until the shaft is at stand-
control room. still and the shaft temperature is <100 °C (212 °F).

The selected operating pump is switched on when the Annunciations

turbine generator unit speed drops below a set limit.
design patent are reserved.

Different annunciations are issued by the control of the

If the operating pump fails to build up the required lifting lifting oil pumps depending on the operating condition. Com-
oil pressure within a set time, the standby pump is switched ments and any necessary action by the operating personnel
on. In the event of failure of the operating pump switchover to are described in the comments on annunciations.
the standby pump performed immediately as a function of the
lifting oil pressure. In addition the standby pump is also acti-
vated in the event of a breaker trip at the motor of the oper-
ating pump.
The lifting oil pressure downstream of the filter and the
individual pressures downstream of the pumps are recorded
using pressure transducers.
Class: Restricted

Siemens AG MAV &MFE020 2-1-MA1-394-M0017 / 1-1

Power and Gas 0812 EN
 Oil System
Operating Documentation Operating Variables
Procedural Instruction

Introduction During turbine generator operation at rated speed, the

lubricating oil temperature should be kept constant at the inlet
The following operating variables can be used to check
to the turbine and generator bearings by means of the oil
and evaluate the operating behavior of the components of the
temperature regulating valve 10MAV41AA101.
hydraulic oil and lube oil systems, as well as the lift oil system
during plant operation at rated speed or during turning gear The actual temperature can deviate from the reference
operation: temperature under the following boundary conditions:
• Operation at rated speed or on the turning gear • oil temperature regulating valve faulted
• cooling water side of oil cooler not vented
- Oil pressure downstream of the duty oil pump
• cooling water temperature upstream of oil cooler too high
- Lube oil pressure downstream of the lube oil filter • cooling water pressure upstream of oil cooler too low, re-
- Pressure drop across the lube oil filter sulting in insufficient mass flow of cooling water
• fouling of oil cooler
- Lube oil temperature
- Level in main oil tank Level in main oil tank
• Turning gear operation
Local level measuring point for main oil tank
- Turning gear speed ................................................................. 10MAV10CL521
- Oil pressure downstream of the lifting oil filter Level measurement in main oil tank ...... 10MAV10CL021
Level measurement in main oil tank ...... 10MAV10CL022
- pressure drop across lift oil filter
Level measurement in main oil tank ...... 10MAV10CL023
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

- Bearing lifting oil pressures

The level in the main oil tank can be monitored at the local
The following notes and the information contained in Ta- measuring point on the tank.
ble 1 of the list of actions must be observed for rectifying typ-
The manufacturer's documentation for the component Oil
ical faults which can occur during operation of the oil system.
Module ( MAV) should be consulted for the required level
during standstill / turning gear operation of the steam turbine.
Copyright © Siemens AG 2013 - All Rights Reserved

Oil pressure downstream of the duty oil pump

Three level monitors are arranged in the main oil tank for
Pressure measuring point for lube oil
level measurement.
................................................................ 10MAV21CP001
The main oil tank level is monitored by the main oil tank
The oil pressure occurring downstream of the full-load oil
level protection equipment. On violation of upper and lower
pump is the result of the characteristic curves of the oil pump
limits the corresponding messages and alarms are output in
design patent are reserved.

and the system. The oil pump characteristic describes the re-
the alarm sequence display.
lation between the pressure and the mass flow of the oil
pump, the system characteristic describes pressure-depend-
Turning gear speed
ent oil consumption of the system which occurs through the
passage of turbine oil across the throttling cross-sections. Measuring point for turbine generator unit speed
.................................................................10MYA01CS901
Lube oil pressure Under constant boundary conditions a set turbine speed
Pressure measurement for lube oil pressure downstream is established during turning gear operation.
of lube oil filter to bearing of steam turbine Turning gear speed increases when the pressure in the
................................................................ 10MAV42CP019 condenser drops during evacuation of the condenser or when
The lube oil pressure downstream of the lube oil filter is the turbine stop valves are opened.
dependent on the oil pressure downstream of the duty oil Turning gear speed can drop due to a fault and/or the
pump and on the degree of fouling of the lube oil filter. shaft train can come to a standstill if the following occurs:

Pressure drop across the lube oil filter • Lifting oil pressure downstream of the lifting oil filter is
TOO LOW
Differential pressure measuring point lube oil filter 1/2 • Lifting oil pressures of all or individual bearings are TOO
................................................................ 10MAV42CP013 LOW to allow lifting of the shaft journal
The degree of fouling of the lube oil filter can be evaluated • Rotor rubbing in the casing
Class: Restricted

based on the pressure drop across the duty lube oil filter.
Oil pressure downstream of the lifting oil filter
Lube oil temperature Pressure downstream of lifting oil filter
Temperature measuring downstream of the oil temperature ................................................................ 10MAV35CP001
regulating valve ......................................10MAV42CT901

Siemens AG MAV &BDC020 2-1-MA1-480-M0004 / 1-5

Gas and Power MA13283 0813 EN
 Oil System
Operating Documentation Operating Variables
Procedural Instruction

The oil pressure downstream of the lift oil filter is kept

constant by means of the proportional safety valve.
The lift oil pressure can drop if the following occurs:
• Failure of lift oil pump
• Proportional safety valve is defective
• Relief valve for the proportional safety valve is spuriously
open
• Lifting oil filter fouled

Pressure drop across lift oil filter

Differential pressure measuring point downstream of lift oil
filter ........................................................10MAV35CP016

The pressure drop across the lift oil filter is a measure of

filter fouling

Bearing lifting oil pressures

e.g. Pressure of lift oil downstream of adjusting valve up-
stream of steam turbine bearing 1 ........ 10MAV66CP501
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The individual lift oil pressures in the bearings must cor-

respond to the specific bearing load and are set using throttle
valves in the lift oil lines upstream of the bearings.
During initial setting and for later checks the individual lift
oil pressure of each bearing is properly set when the shaft
Copyright © Siemens AG 2013 - All Rights Reserved

journal is lifted around 0.05-0.08 mm in the bearing. Shaft lift

is measured using a dial indicator.
Once the individual lift oil pressures for the bearings have
been properly set it must be possible to turn the shaft train
easily using the manual turning gear.
design patent are reserved.

The individual lifting oil pressures of the bearings are

subject to the following influencing factors:
• Lifting oil pressure downstream of the lifting oil filter
If the lift oil pressure downstream of the lift oil filter is too
low it is not possible to build up the lift oil pressure required
to float the shaft journal.
• Condition of the lifting oil lines in the bearing housings
Leaks in the lift oil lines within the bearing housing mean
that the lift oil pressure does not build up in the bearing.
• Alignment of the line of shafting
If shaft train alignment changes over the course of time,
it becomes necessary to correct the lift oil pressures.
• Condition of bearing
If it is suspected that the condition of the bearing has
changed, a bearing check must be performed. The meas-
ures to be implemented are determined based on the in-
spection findings.
Class: Restricted

Siemens AG MAV &BDC020 2-1-MA1-480-M0004 / 2-5

Gas and Power MA13283 0813 EN
 Oil System
Operating Documentation Operating Variables
Procedural Instruction

Table 1 Catalog of Actions for Deviations between Required/Actual Conditions

Fault Cause Action
• Boundary conditions
Oil pressure downstream of duty oil
pump LOW
• During operation of the turbine gen- Duty full-load oil pump faulted When the message "oil pressure LOW" is
erator unit at rated speed or on the displayed, the standby full-load oil pump
turning gear is simultaneously switched on via the sub-
loop control;
Check that the standby full-load oil pump
has been switched on;
Perform measures as per section "full-
load oil pump faulted"
Nonreturn valve downstream of the stand- Switch the oil pump on and off again in
by full-load oil pump or downstream of the order to restore nonreturn valve operabil-
emergency oil pump is leaking: ity and to flush the valve;
- The affected oil pump is rotating in the where necessary overhaul the defective
opposite direction to normal nonreturn valve
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

- Oil pressure builds up between the af-

fected oil pump and the nonreturn
valve
Open the drain valve Check the drain valves;
If necessary, close the drain valve(s)
Oil pressure downstream of duty oil
Copyright © Siemens AG 2013 - All Rights Reserved

pump is unstable
• During operation of the turbine gen- High air content of turbine oil, if unusual Determine the air release value and com-
erator unit at rated speed air bubbles form when taking an oil sam- pare with the limit,
ple. if necessary, consult the turbine manufac-
turer and oil supplier in order to determine
design patent are reserved.

the cause for the degraded air release ca-

pability of the turbine oil;
The turbine oil must be exchanged if the
air release capability has degraded to the
extent that it may have a detrimental effect
on turbine generator unit operation.
On occasion, high air entrainment levels Measures to reduce the oil mass flow to
in the turbine oil can be due to excessive the bearing or to the other oil consumers
oil circulation rate should only be implemented by the tur-
bine manufacturer.
Lube oil pressure downstream of lube
oil filter LOW
• During oil system operation, where- Lube oil filter fouled Switchover lube oil filter and clean the
by the oil pressure downstream of fouled filter element
the duty oil pump is normal
• During oil system operation, where- Hydraulic oil system is faulted Determine and remedy the cause of the
by the oil pressure downstream of fault in the hydraulic oil system also in line
the duty oil pump is LOW with the section "Oil pressure downstream
of duty oil pump LOW".
Class: Restricted

Pressure drop across lube oil filter

HIGH
Fault Cause Action

Siemens AG MAV &BDC020 2-1-MA1-480-M0004 / 3-5

Gas and Power MA13283 0813 EN
 Oil System
Operating Documentation Operating Variables
Procedural Instruction

Fault Cause Action

• Boundary conditions
• During oil system operation Lube oil filter fouled Switchover lube oil filter and clean the
fouled filter element
Lube oil temperature HIGH
• During operation of the turbine gen- Oil temperature controller is faulted Check the oil temperature controller;
erator unit at rated speed Determine and remedy the cause of the
fault in the oil temperature controller
Duty oil cooler is not vented on the tube Vent the duty oil cooler on the tube side
side
Cooling water temperature upstream of oil Check the service water cooling system
cooler HIGH
If necessary also startup the standby oil
cooler
Cooling water pressure upstream of oil Check the service water cooling system
cooler LOW
If necessary close the cooling water valve
upstream of the standby oil cooler
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Duty oil cooler is contaminated Switch over the oil cooler

Level in main oil tank LOW
• During operation of the turbine gen- Oil is escaping via a leak in the oil system Check the oil system locally;
erator unit at rated speed Implement fire protection measures, if tur-
bine oil is escaping at a leak and there is
Copyright © Siemens AG 2013 - All Rights Reserved

a risk of fire
Strainer for main oil tank is fouled Check the strainer for the main oil tank
and insert the cleaned spare strainer, if
the level in the main oil tank riser is HIGH;
Clean the fouled strainers
design patent are reserved.

Drop in level is in line with the oil loss to Re-establish the required fill level in the
be expected over a set operating period main oil tank by topping up with turbine oil
Level in main oil tank HIGH
• During operation of the turbine gen- Oil return pump (not part of SIEMENS AG Refer to manufacturer's instructions;
erator unit at rated speed scope of supply) is still in operation al- Drain off turbine oil from the main oil tank
though the normal level has been excee- until the required fill level has been
ded reached
Collection of water at the bottom of the Drain off the water using the main oil tank
main oil tank drain valve;
Determine and remedy the cause of the
water
Turbine generator unit speed drops
• During turning gear operation Lifting Oil Pressure LOW Perform measures as per Section "Lift oil
pressure downstream of lift oil filter LOW"
Turbine rotor rubs in the casing This fault is not directly connected to a
fault in the oil system
Oil pressure upstream of the hydraulic Check the throttle valve upstream of the
motor LOW hydraulic motor
Class: Restricted

Lifting oil pressure downstream of

the lifting oil filter is LOW
• During turning gear operation Relief valve for the proportional safety Close relief valve of overflow valve
valve is open
Fault Cause Action

Siemens AG MAV &BDC020 2-1-MA1-480-M0004 / 4-5

Gas and Power MA13283 0813 EN
 Oil System
Operating Documentation Operating Variables
Procedural Instruction

Fault Cause Action

• Boundary conditions
Proportional safety valve is defective Restore freedom of movement of propor-
tional safety valve by opening and closing
the relief valve
Lifting oil filter fouled Switchover lift oil filter and clean the foul-
ed filter element
Lift oil pump has failed Determine and remedy the cause of the
fault in the lift oil pump
Perform measures as per section "Lift oil
pump faulted"
Pressure drop across lift oil filter
HIGH
• During lift oil system operation Lifting oil filter fouled Switchover lift oil filter and clean the foul-
ed filter element
Bearing lifting oil pressures LOW
• During turning gear operation Lifting oil pressure downstream of the lift- Perform measures as per Section "Lift oil
ing oil filter is LOW pressure downstream of lift oil filter LOW"
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Duty full-load oil pump faulted

• Duty full-load oil pump fails due to The oil requirement of the hydraulic and Check whether the oil consumption in the
excessive current consumption of lube oil system is too high when the cur- oil system is elevated e.g. due to spurious/
the oil pump motor; rent consumption of the motor for the erroneous opening of drain valves or oth-
The standby full-load oil pump is standby full-load oil pump is also unusu- er causes;
switched on via the subloop control ally high Include the nonreturn valve of the standby
Copyright © Siemens AG 2013 - All Rights Reserved

emergency oil pump in the check, as ex-

cessive oil consumption in the system
may also be caused by leaking at the non-
return valve
The faulted full-load oil pump is defective, Switch off, open up and inspect the full-
design patent are reserved.

as the current consumption of the standby load oil pump;

full-load oil pump is normal and unusual Perform repair measures according to
noises or vibrations occur during a trial run findings
of the faulted full-load oil pump
• Duty full-load oil pump has failed Fault in the AC supply Determine and remedy the cause of the
fault in the AC supply
Lift oil pump faulted
• Lift oil pump has failed due to exces- Lift oil pressure is TOO HIGH due to a Check and, where necessary restore op-
sive current consumption of the lift malfunctioning proportional safety valve erability of, proportional safety valve
oil pump motor
Fault Cause Action
Class: Restricted

Siemens AG MAV &BDC020 2-1-MA1-480-M0004 / 5-5

Gas and Power MA13283 0813 EN
 Oil System
Operating Documentation Oil Supply Emergency Operation
Actions in the event of failure of I & C

Introduction The following sequence must be observed to ensure a

sufficient supply of lubricating oil to the bearings:
A switch-on command issued by the I & C equipment for
a drive, e.g. for an oil pump, is stored in the switchgear until • Emergency oil pump .................................................ON
an active switch-off command is issued. This means that in • Full-load oil pump 1 ................................................OFF
the event of a fault in or failure of the I & C the plant continues • Full-load oil pump 2 ................................................OFF
to operate in the state it was in when the fault occurred. ON • Lifting oil pump 1 ....................................................OFF
or OFF commands can therefore not be issued in this state. • Lifting oil pump 2 ....................................................OFF
• Manual valve upstream of hydromatic gear motor
Activation of oil supply emergency operation ..........................................................................CLOSED
following failure of I & C The plant should remain in this condition until the line of
In the event that the oil supply emergency operation is shafting has come to a halt, unless fire fighting measures re-
activated following failure of the I & C equipment, the operat- quire that the emergency oil pump is switched off. In this case
ing full-load oil pump cannot be switched off by the fire pro- maintenance personnel must assess the situation, also with
tection equipment or by a manual command in the control regard to possible damage.
room. Neither can the emergency oil pump be switched on Switchoff must be performed at the switchgear if the I &
via the I & C equipment. C has failed.
While remedying the fault in the I&C it must be ensured
Notice! that none of the full-load oil pumps and the lifting oil pumps
which have been switched off start up causing oil to be forced
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

During oil supply emergency operation after fail-

ure of the I&C equipment the operating main out at a possible leak.
lube oil and lifting oil pump can not be switched
off by the fire protection equipment or by a man-
ual command in the control room. Nor can the
emergency oil pump be switched on via the I&C
Copyright © Siemens AG 2012 - All Rights Reserved

equipment.
In this event, which is highly unlikely due to the
redundant design of the I & C equipment, all
control actions required by the fire protection
concept must be performed by hand at the
design patent are reserved.

switchgear.
Class: Restricted

Siemens AG MAV &BDC020 2-1-MA1-482-M0002 / 1-1

Gas and Power 0912 EN
 Oil System
Operating Documentation Special Operating Conditions during Turning Gear Operation
Procedural Instruction

Start and end of turning gear operation on Shutting down the turning gear by hand
shutdown
After shutdown of the turbine generator unit, the line of Warning!
shafting must be turned until the turbine temperature has
Danger of personnel injury up to death due
dropped below 100 °C (212 °F). The shaft temperature is
to unexpected rolling of the rotor train!
used for criterion formation.
Operating conditions can occur which require
The following boundary conditions must be observed
that the turning gear is shut down but that the
here:
shaft lift oil supply system remains in operation
• At shaft temperatures of > 400 °C (> 752 °F), continuous (e.g. for alignment work / blading checks).
operation on the turning gear should be ensured as short-
This means that the rotor train can re-start un-
term shaft standstills can cause the shaft to seize. On
expectedly in the course of the work.
failure of the automatic turning gear, this should be en-
sured by using the manual turning gear. Rotation of the rotor train can result in personnel
• A hot shaft with shaft temperatures of > 300 °C to 400 °C working in the area being caught up and trapped
(> 572 °F to 752 °F) should be continuously turned. The in rotating components causing the severest in-
shaft should be turned manually through 180° at the latest juries.
one minute after shaft standstill. Continuous turning gear Protection measures:
operation should resume at the latest 10 minutes after the
Create working procedure “Permit to work” (ac-
first standstill.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

cording to ISO 21789:2009) for proceeding ac-

• A warm shaft with shaft temperatures of > 180 °C to 300
curately.
°C (> 356 °F to 572 °F) should also be continuously
turned. The shaft should be turned manually through 180° Before starting work take the appropriate meas-
at the latest five minutes after shaft standstill. Continuous ures to ensure that the turning gear can under
turning gear operation should resume at the latest 10 mi- no circumstances start up inadvertently.
nutes after the first standstill. • This requires that you energize turning gear
Copyright © Siemens AG 2018 - All Rights Reserved

• At shaft temperatures of > 100 °C to 180 °C (> 212 °F bis solenoid valve 10MAV51AA012 to take the
356 °F) the shaft should be turned by 180° every half turning gear out of operation.
hour. • Use the TAGOUT mode in the T3000 for the
• At shaft temperatures of < 100 °C (212 °F) the shaft can solenoid valve 10MAV51AA012 to prevent
be set down permanently. an operator inadvertently actuating the
design patent are reserved.

valve 10MAV51AA012 in the control room.

• Simply energizing the solenoid valve
Notice! 10MAV51AA012 alone does not provide ad-
Place temporary markings on the shaft to iden- equate protection against restarting. There-
tify the shaft position (e.g. using a marker with- fore in addition, close the throttle valve
out corrosion-promoting substances). 10MAV51AA251, manually.
• Use appropriate measures; for example
safety tag P031*) or a mechanical lock, to
ensure that throttle valve 10MAV51AA251
is not opened for as long as the work is in
process.
After completing the work on the rotor train, the
TAGOUT mode for solenoid valve
10MAV51AA012 must be deactivated, the safe-
ty tag or mechanical lock on throttle valve
10MAV51AA251 must be removed and the
valve 10MAV51AA251 must be returned to its
original position.
Check the turbine speed when it has resumed
Class: Restricted

operation on the turning gear.

Siemens AG MAV &BDC020 2-1-MA1-493-M0003 / 1-3

Gas and Power MA13283 0918 EN
 Oil System
Operating Documentation Special Operating Conditions during Turning Gear Operation
Procedural Instruction

*)
Safety tag (P031 acc. ISO7010):
Caution!
Switching prohibited Risk of damage to equipment due to rubbing
between shaft and casing!
If heatup of the steam turbine is not uniform due
Prerequisites for re-start from operation on the to the boundary conditions described above,
turning gear distortion of the inner casing can result in shaft
rubbing and even blockage in extreme cases
Prior to re-starting the turbine, the shaft train must be ro-
(shaft standstill). This will result in damage to the
tated using the turning gear to equal out any sagging from
components involved.
standstill. The shaft must be turned for quarter of an hour for
each hour it was at standstill with a shaft temperature < 100 Protection measures:
°C, before restarting the turbine: To prevent any rubbing between casing and
ton turning gear = 0.25 * tat standstill shaft during turning gear operation under vac-
uum conditions, the gland sealing steam supply
The time for operation on the turning gear is independent of must comply with the following conditions:
speed and direction of rotation (forward or reverse) and is • After closing the bypass stations, operate
limited to a maximum of 6 hours. Therefore, if the shaft has the steam turbine for 10 hours at a seal
been at standstill for more than 24 hours at a shaft tempera- steam supply temperature within the allow-
ture < 100 °C, the steam turbine must be operated on the able limits.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

turning gear for 6 hours. • After 10 hours, the set-point of the auxiliary
This time on the turning gear can be utilized for evacuating steam temperature will be automatically re-
the condenser including providing sealing steam to the shaft duced to 225 °C (437 °F) by the control unit.
glands. Commencement of bypass operation is also permis- • The temperature in the seal steam header
sible. ( 10MAW20CT003) should settle at be-
tween 200 °C (392 °F) and 225 °C (437 °F).
Copyright © Siemens AG 2018 - All Rights Reserved

Reduction of the temperature of the auxiliary

Notice! steam superheater must remain within the
Starting the turbine before this time has elapsed, temperature margins so to prevent inter-
can result in elevated shaft vibrations on pass- locking of the seal steam control valve.
ing through critical speeds which in turn can • After that, the turbine can remain in turning
design patent are reserved.

cause automatic shutdown or tripping of the tur- gear operation with a seal steam tempera-
bine. ture between 200 °C (392 °F) and 225 °C
(437 °F) for unlimited time.
Conditions for Seal Steam Temperature during • In the event the temperature < MIN (225 °C
Turning Gear Operation with Gland Sealing (437 °F)) is not reached in the shaft sealing
Steam and under Vacuum steam header, the gland sealing system
must be operated with the lowest tempera-
During operation of the turbine on the turning gear with ture which is technically possible.
gland sealing steam and under vacuum conditions, but with- • In this special case particular attention must
out bypass steam admission to the condenser, the small be given to the turbine speed! If the turbine
gland sealing steam mass flow warms up only the top half of speed decreases this is a sign that the rotor
the LP turbine inner casing. Non-uniform heatup can lead to is rubbing in the casing.
inner casing deformation. Due to the close tolerances in the • If the turbine speed drops, stop the con-
clearances at the shaft glands in the LP turbine cylinders, this denser air removal system first.
can lead to clearances between the casing and shaft closing • If the turbine speed drops, stop the gland
up resulting in rubbing. Shaft standstill cannot be ruled out in sealing steam supply immediately! (using
the case of rubbing. SGC Gland Sealing Steam Supply)

Seal steam supply at turbine speeds < 5 s-1

(300 rpm) and shaft temperatures > 250 °C (482
Class: Restricted

°F)
The following must be observed to prevent rubbing at the
casing and shaft:

Siemens AG MAV &BDC020 2-1-MA1-493-M0003 / 2-3

Gas and Power MA13283 0918 EN
 Oil System
Operating Documentation Special Operating Conditions during Turning Gear Operation
Procedural Instruction

As soon as the steam turbine reaches a speed < 5 s-1 Annunciations

(300 rpm), seal steam supply must commence (at the re-
Various annunciations can be issued by the controls for
quired temperature) within 60 minutes.
the turning gear depending on the operating status. Com-
If this is not possible (e.g. due to failure of the electric ments and any necessary action by the operating personnel
superheater or of the seal steam control valve are described in the comments on annunciations.
10MAW10AA151), the condenser pressure must be raised to
ambient pressure by opening the vacuum breaker.
Bypass operation must cease before opening the vacuum
breaker.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2018 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAV &BDC020 2-1-MA1-493-M0003 / 3-3

Gas and Power MA13283 0918 EN
 Oil System
Operating Documentation Faults in Turning Gear Operation
Procedural Instruction

Faults in turning gear operation Impermissibly low shaft lift oil pressure
The following notes and the information contained in Ta- If the shaft train is hard to turn, this is generally due to
ble 1 of the list of actions must be observed for rectifying typ- incorrect setting of the shaft lift oil pressures at the bearings
ical faults in turning gear operation. or to an excessively low shaft lift oil pressure downstream of
the shaft lift oil pump.
Distortion of turbine shafts and casings
Shaft train coastdown without shaft lift oil
Failure of the turning gear during warmup or cooldown
can result in distortion of the turbine shafts as a result of dif- The shaft lift oil system must remain in operation until the
ferences in thermal expansion. shaft train has come to a standstill after shutting down the
turning gear in order to protect the bearings.
The reason being temperature differences as a result of
differences in thermal expansion in the shaft. If, by way of an exception, the shaft train coasts down
without lift oil, then a critical eye must be given to the bearing
Rotor deformation results in shifting of the center of mass
temperatures which arise during coastdown of the shaft train
relative to the shaft axis and thus increased vibration as the
and on re-starting the turbine.
turbine generator unit runs up to rated speed.
If unusually high bearing temperatures are registered
If clearances close up then rotating parts rub against sta-
during coastdown and if the bearing temperatures are raised
tionary parts. Loss of clearances between rotating and sta-
during operation, then the bearings must be checked.
tionary turbine parts can also be caused by casing distortions
which are the result of temperature differentials between cas- Failure of the oil system including turning gear
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ing top and bottom sections. operation

The shaft train then comes to a standstill and can be The following actions must be taken by operating per-
turned with the manual turning gear with only great difficulty sonnel:
or can no longer be turned at all.
• The automatic controls for the subgroup control (SGC) of
Fears that turbine rotors can become permanently dis- the turbine oil supply 10MAV10EC001 must be switched
Copyright © Siemens AG 2013 - All Rights Reserved

torted as a result of short-term temperature differentials are on as quickly as possible and the STARTUP program
unfounded. started in order to ensure startup of the lube oil supply
It is sufficient to wait until cooldown and equalization of and to ensure the requisite preconditions for turning gear
the temperature differences cause the casing or shaft distor- operation.
tion to recover to the extent that the shaft train can again be • Measures must be taken to ensure that the preselected
pumps (lift oil, lube oil) and one oil vapor exhauster are
design patent are reserved.

turned.
operating properly.
• If operation on the hydraulic turning gear does not start
Caution! automatically, then the subloop control (SLC) for the shaft
Risk of equipment damage due to forced turning gear 10MAV51EE001 must be switched off and
turning of the shaft! the hydraulic turning gear deactivated by closing transfer
valve 10MAV51AA012. This prevents inadvertent turning
Forcing a seized or sluggish shaft to turn can
using the hydraulic turning gear.
result in severe damage to the seal strips in the
blading and in the shaft glands.
Protection measures: Warning!
If the shaft train cannot be turned using the Danger due to startup of turning gear!
turning gear/manual turning gear without any When the hydraulic turning gear starts up, force
additional aids, you must wait until cooldown is also exerted on the manual turning gear. If you
and equalization of the temperature differences are turning the shaft using the manual turning
have allowed the casing or shaft distortion to re- gear at this time, the turning gear can be
cover to such an extent that this is possible once wrenched out of your hand and cause injury to
more. you or other persons.
The shaft may only be turned using the turning Protection measures:
gear/manual turning gear without any addi-
Ensure that the SLC for the shaft turning gear
Class: Restricted

tional aids. Any other method for applying force

10MAV51EE001 is switched off and that trans-
to the shaft or for increasing the torque is not
fer valve 10MAV51AA012 is closed before
permitted. This is the only way to ensure adher-
turning the shaft using the manual turning gear.
ence to the permitted forms of force application.

Siemens AG MAV &BDC020 2-1-MA1-494-M0002 / 1-3

Gas and Power MA13283 0813 EN
 Oil System
Operating Documentation Faults in Turning Gear Operation
Procedural Instruction

• The manual turning gear should then be used to try and If the vibration level is significantly higher than normal, the
turn/release the rotor (with the shaft lift oil pumps in op- shaft is still bowed. It is recommended that warmup operation
eration). at low speed be continued until temperatures have equalized.
• As soon as it is possible to turn the shaft manually, auto-
matic turning gear operation must be activated immedi- Annunciations
ately.
Various annunciations can be issued by the controls for
• The latching mechanism for the manual turning gear must
the turning gear depending on the operating status. Com-
be re-locked in the idle position.
ments and any necessary action by the operating personnel
• Operation on the turning gear must then be continued to
are described in the comments on annunciations.
several hours to allow the shaft to recover from any dis-
tortion which may already have occurred and to avoid in-
creased vibrations on startup.
• The steam turbine can then be started up in the normal
manner.

Actions to be taken after standstill of the shaft train

Following every spurious standstill of the still warm shaft
train, the vibration level of the shafts and bearings must be
monitored carefully during subsequent startup.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Table 1: Catalog of actions in event of deviations between required/actual conditions

Fault Cause Action
• Boundary conditions
Copyright © Siemens AG 2013 - All Rights Reserved

Shaft train is hard to turn

• The shaft train does not start to turn Turning gear does not generate sufficient Check whether the shaft train can still be
on starting up the turning gear torque for rotating the line of shafting turned using the manual turning gear.
Temperature differences which have re-
sulted in shaft distortion through differ-
design patent are reserved.

ential thermal expansion

Lift oil pressures in the bearings do not Check lift oil pressures in bearings and
correspond to the recorded lift oil pres- correct in accordance with records where
sures required.
or
check shaft journal lift (required lift: 0.07
mm (-0.01 mm / +0.03 mm) / 0.0027 in
(-0.0004 in / +0.0012 in) using a dial
gauge and, if necessary, correct lift oil
pressures.

Notice!
If the shaft journal lift is too
low or too high, please con-
tact Siemens AG.
Lift oil pressure of one bearing is too low Check lift oil hose and threaded connec-
although the throttle valve is open tions for leaks inside the bearing pedestal;
if necessary, replace lift oil hose
or
Class: Restricted

tighten threaded connections until leak-

tight
Fault Cause Action

Siemens AG MAV &BDC020 2-1-MA1-494-M0002 / 2-3

Gas and Power MA13283 0813 EN
 Oil System
Operating Documentation Faults in Turning Gear Operation
Procedural Instruction

Fault Cause Action

• Boundary conditions
Lubricating oil temperature upstream of Lower the lube oil temperature
oil cooler is unusually high
• The shaft train does not start to turn Oil pressure in the lift oil system is too low Check for:
on starting up the turning gear - proper operation of the overflow valve
or
turbine-generator unit speed drops - pressure drop across lift oil filter
during operation on the turning gear - operating behavior of the shaft lift oil
or pump
shaft train comes to a standstill during
operation on the turning gear
Pressure in the lifting oil system is too low Close relief valve of overflow valve
due to the spurious opening of the relief
valve of overflow valve
Pressure in the lift oil system is too low Restore freedom of movement of propor-
due to a defective overflow valve tional safety valve by opening and closing
the relief valve several times
Oil pressure in lift oil system too low due Switchover shaft lift oil filter and clean filter
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

to fouling of lift oil filter (pressure drop element

across filter too high)
Oil pressure in lift oil system too low due Switch on standby lift oil pump; determine
to failure of lift oil pump the cause of failure of the duty lift oil pump
and rectify
Copyright © Siemens AG 2013 - All Rights Reserved

Oil pressure in lift oil system too low due Switch off duty lift oil pump,
to drop in oil pressure downstream of lift switch on standby lift oil pump;
oil pump determine the cause of malfunction of the
duty lift oil pump and rectify
Casing distortion due to differential ther- Wait until the temperature differences
design patent are reserved.

mal expansion have evened out to the extent that the

shaft train can be easily turned using the
manual turning gear;
casing distortion due to excessive differ- Wait until the temperature differences be-
ence in temperature between casing top tween the casing top and bottom sections
and bottom section. have evened out to the extent that the
shaft train can be easily turned using the
manual turning gear;
Other causes for a sluggish shaft can be: In these cases appropriate checks must
- canting in the bearings due to ther- be made and corrective action taken
mal or mechanical effects
- changes to the alignment of the shaft
train
- bearing damage
Fault Cause Action
Class: Restricted

Siemens AG MAV &BDC020 2-1-MA1-494-M0002 / 3-3

Gas and Power MA13283 0813 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 002.012 MAX/QFB Control Media Systems

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

511934795 P&ID Control Fluid System B 2018-07-24
511934818 P&ID Hydraulic Supply Unit B 2018-07-27
519701924 Control Fluid System - System Description A 2019-12-12
519701931 Control Fluid Maintenance System - System Description A 2019-12-12
519701948 Subgroup Control for the Control Fluid Supply - Functional A 2019-12-12
Description

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Absolute pressures are always indicated with “abs” (e.g. “bar abs” for absolute, “bar” for gage or differential pressure)

Design Section according to ASME B31.1 power piping under PED

A Section Load Case Temperature Pressure A
Rev.

P&ID Control Fluid System

a max. allowable working 70 °C 180 bar B
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

b max. allowable working 70 °C 25 bar B

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934795 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAX MFB030 310029 B
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
A-002337-983140 P&ID Hydraulic Supply Unit This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
A-002337-980133 List of Piping Connections regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.
A-002337-931582 P&ID IP2 Control Valve Actuator

A Tatsch/2018-06-07 A-002337-931581 P&ID IP1 Control Valve Actuator

Preliminary issue Schmidt/2018-06-12 A-002337-931551 P&ID HP1 Control Valve Actuator Siemens AG
Schmidt/2018-06-12 A-002337-931532 P&ID IP2 Stop Valve Actuator
2018-06-07 TITLE:
K K
B Goldinger/2018-07-20 A-002337-931531 P&ID IP1 Stop Valve Actuator CREATOR:
Tatsch P&ID Control Fluid System
Final issue Tatsch/2018-07-24 A-002337-931501 P&ID HP1 Stop Valve Actuator 2018-06-12
REVIEWER:
Tatsch/2018-07-24 A-002337-930000 Legend of Symbols Schmidt
Creator A-002337-004770 List of Electrical Consumers 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices Schmidt
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-983130
L Siemens AG L
DPIVCS-7000404700 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

BOP SAG BOP SAG

A B240 B248 A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B210 B218

NPS 1"

NPS 1"
10MAX01

10MAX01
BR012 b

BR017 b
BR002 a

BR007 a
10MAX01

10MAX01
10MAA11 10MAB11

NPS 3/4"

NPS 3/4"
BOP SAG AA051 BOP SAG AA051

BOP SAG 10MAA12 BOP SAG 10MAB12

B B
B241 AA151 B249 AA151

SAG SAG

B211 B219
BOP BOP
C C

NPS 1"

NPS 1"
10MAX01

10MAX01
BR011 b

BR016 b
BR001 a

BR006 a
10MAX01

10MAX01
NPS 3/4"

NPS 3/4"
10MAX01
BR200 b
A-002337-983140
Sheet 3, Field 8/C, 10MAX01BR200 NPS 2 1/2"
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAX01
D BR100 a D
A-002337-983140
Sheet 3, Field 4/C, 10MAX01BR100 NPS 2"

BR018 b
10MAX01

NPS 3/4"
10MAX01
BR008 a
NPS 1"
E E

BOP

B223
SAG
F F

NPS 3/4"
10MAX01
BR009 a
B253
BOP SAG 10MAB22
AA151

BOP SAG
G 10MAB21 G
B222
AA051
10MAX01
BR019 b

NPS 1"

B252
BOP SAG

H H

I I

J J

UNID: PROJECT: QUALITY:

511934795 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAX MFB030 310029 B
K K
Siemens AG
TITLE:

P&ID Control Fluid System

DRAWING NUMBER:
Copyright (C)
A-002337-983130
L Siemens AG L
DPIVCS-7000404700 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/2
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A

P&ID Hydraulic Supply Unit

ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

E E

F F

G G

H H

I I

UNID: PROJECT: QUALITY:

511934818 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAX MFB030 310031 C
US and EU Export Controls
J Technology Classification: ECCN: EAR99 AL: N US-Content: Yes J
A Joshi/2018-06-12 This document is subject to national export control regulations. If US- Content
is marked "Yes" then US reexport regulations apply. Diversion contrary to those
Preliminary Issue. Anwar/2018-06-12 regulations is prohibited. In case of doubt, Export Compliance Department must
be contacted.
Anwar/2018-06-12

B Joshi/2018-07-17
See Revision Clouds for changes. Anwar/2018-07-17 Siemens AG
Anwar/2018-07-17
2018-06-12 TITLE:
K K
C Joshi/2018-07-27 A-002337-983130 P&ID Control Fluid System CREATOR:
Joshi P&ID Hydraulic Supply Unit
Block No. 10 added in all KKS. Anwar/2018-07-27 A-002337-980133 List of Piping Connections 2018-06-12
REVIEWER:
Anwar/2018-07-27 A-002337-930000 Legend of Symbols Anwar
Creator A-002337-004770 List of Electrical Consumers 2018-06-12
RELEASER:
A-002337-004760 List of Measurement Devices Anwar
Revision Description Reviewer DRAWING NUMBER:
Document Number Description
Copyright (C)
Releaser A-002337-983140
L Siemens AG L
DPIVCS-7000407000 SHEET:
Revisions Reference Documents Remarks All Rights Reserved PROTECTION CLASS: Restricted 1/4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

D D

NC
E 10MAX01 E
AA602

10MAX01
AT015 10MAX01
AA277

NO
NO
F
10MAX01 F
AA279
NC

10MAX01
AA402
10MAX01 10MAX01 10MAX01 10MAX01
10MAX01
AA221 AN011 AA222 AN012
AA206

G G

NC PIRA
10MAX01
AA306 10MAX01
10MAX01 CP006
NO
AA276
10MAX01 10MAX01 PI
PIRA PIRA 10MAX01 PIRA
AA516 AA028 10MAX01
AA356
10MAX01 10MAX01 NO CP506 10MAX01
CP013 CP016 CP014
NC
H H
10MAX01 10MAX01
10MAX01 AP011 10MAX01 10MAX01 10MAX01 AP012
AT013 AT016 AA190 AT014
10MAX01 10MAX01 M M
AA101 BP001

Control Air

T864
I 10MAX01 I
BOP SAG AA200
10MAX01
10MAX01 AA199
AA601

NC
10MAX01 10MAX01
AA211 AA212

J J

10MAX01
AA401 UNID: PROJECT: QUALITY:
511934818 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
NC
IQ1050 (2x1) 10MAX MFB030 310031 C
K K
Siemens AG
TITLE:
10MAX01
BB001 P&ID Hydraulic Supply Unit

DRAWING NUMBER:
Copyright (C)
A-002337-983140
L Siemens AG L
DPIVCS-7000407000 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 2/4
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

Sheet 2, Field 3/D, 10MAX01BR200

A-002337-983130
B B

Sheet 2, Field 3/D, 10MAX01BR100

A-002337-983130
C C

BOP BOP

B410 B420
SAG SAG
B
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

10MAX01 10MAX01 NO 10MAX01

D D
AA313 AA303 AA291
PIRAS
10MAX01
CP003 NO NO
Sheet 4, Field 2/F

10MAX01
AT011

E E

PDIRA
10MAX01
CP011

F F
10MAX01
AT001

G G

10MAX01 10MAX01
AA201 AA202

NC
10MAX01 10MAX01 10MAX01
AA208 AA209 AA278
H H
10MAX01 10MAX01
AA051 AA052

M M

I I
TIRAS LIRAS LI
10MAX01 10MAX01 10MAX01
CT001A CL001A CL501
TIRAS LIRAS
10MAX01 10MAX01 10MAX01
AP001 CT001B CL001B
10MAX01 LIRAS
10MAX01 10MAX01
AP002
AA061 AA062 10MAX01
CL001C
J J

UNID: PROJECT: QUALITY:

511934818 Al-Rumailah EIF
10MAX01 PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
AH001 IQ1050 (2x1) 10MAX MFB030 310031 C
K K
Siemens AG
10MAX01 TITLE:
BB001 P&ID Hydraulic Supply Unit

DRAWING NUMBER:
Copyright (C)
A-002337-983140
L Siemens AG L
DPIVCS-7000407000 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 3/4
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

A A
ANY INFORMATION GIVEN IN THIS DOCUMENT IS PROPERTY OF SIEMENS AG. TRANSMITTAL, REPRODUCTION, DISSEMINATION AND/OR EDITING OF THIS DOCUMENT AS WELL AS UTILIZATION OF ITS CONTENTS AND COMMUNICATION THEREOF TO OTHERS WITHOUT EXPRESS AUTHORIZATION ARE PROHIBITED. OFFENDERS

B B

C C
WILL BE HELD LIABLE FOR PAYMENT OF DAMAGES. ALL RIGHTS CREATED BY PATENT GRANT OR REGISTRATION OF A UTILITY MODEL OR DESIGN PATENT ARE RESERVED.

PI
D 10MAX01 D
CP511 B
PK
10MAX01 NO
CP411 10MAX01
AA381
10MAX01 NO
BB011 10MAX01
AA371

E E
NO NC
10MAX01 10MAX01
AA251 AA191

10MAX01
AA261

F F
Sheet 3, Field 5/E

G G

H H

I I

J J

UNID: PROJECT: QUALITY:

511934818 Al-Rumailah EIF
PC: OBJECT: DCC: REGISTER NO.: PROJECT-REV.:
IQ1050 (2x1) 10MAX MFB030 310031 C
K K
Siemens AG
10MAX01 TITLE:
BB001 P&ID Hydraulic Supply Unit

DRAWING NUMBER:
Copyright (C)
A-002337-983140
L Siemens AG L
DPIVCS-7000407000 SHEET:
All Rights Reserved PROTECTION CLASS: Restricted 4/4
THIS DOCUMENT IS SUBJECT TO THE HANDLING RESTRICTIONS SET FORTH ON THE TITLE PAGE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 COMOS DIN A1
 Control Media System
Operating Documentation Control Fluid System
System Description

Also refer to: Pressure limiting valves are provided to keep the pressure
downstream of the control fluid pumps below a maximum
P&ID A-002337-983130
permissible limit.
Control fluid system
The discharge pressure in the header downstream of filter
Turbine valves
is acquired by a pressure transducer.
Component diagram A-002337-983140 • Control fluid tank ................................10MAX01BB001
Hydraulic supply unit The control fluid tank is manufactured from stainless steel
Turbine valves and is equipped with level monitoring equipment as well
as filters for ventilation and venting.
Process engineering functions of control fluid A collecting tank is arranged beneath the control fluid
system tank.
• Hydraulic accumulators
The actuators for the turbine valves are provided with
Hydraulic accumulator 1 .................... 10MAX01BB011
control fluid via control fluid supply unit 10MAX01. This unit
Hydraulic accumulators are provided to prevent a break-
supplies the following valves with control fluid:
down in pressure downstream of both pumps in the event
• HP valve unit of rapid control movements in the electrohydraulic actua-
HP stop valve .................................... 10MAA11AA051 tors. Accumulator capacity is designed to allow the elec-
HP control valve ................................ 10MAA12AA151 trohydraulic actuators to perform the required stroking ac-
• IP valve units tions during transient control functions, without causing
IP stop valve 1 ................................... 10MAB11AA051 the pressure in the accumulator system to drop below
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

IP control valve 1 ............................... 10MAB12AA151 12000 kPa /120 bar (1740.5 PSI).
IP stop valve 2 ................................... 10MAB21AA051 • Duplex filter in header downstream of control fluid pumps
IP control valve 2 ............................... 10MAB22AA151 ..............................................................10MAX01AT011
A duplex filter is fitted in the header downstream of the
Components of the control fluid system control fluid pumps to protect the components of the elec-
Apart from piping, monitoring equipment and valves, the trohydraulic actuators for the turbine valves.
Copyright © Siemens AG 2017 - All Rights Reserved

following components are also important to operation of the • Heater ................................................10MAX01AH001

control fluid system: The heater in the control fluid tank is intended to ensure
that the control fluid temperature does not drop below a
• Control fluid pumps set minimum value of 15 °C (59 °F) when the control fluid
Control fluid pump 1 .......................... 10MAX01AP001 supply unit is switched off. This means that the control
Control fluid pump 2 .......................... 10MAX01AP002 fluid supply unit is available for operation at any time and
design patent are reserved.

• Control fluid tank ................................10MAX01BB001 will not result in any damage to equipment.
• Hydraulic accumulators • Maintenance system for control fluid supply unit
Hydraulic accumulator 1 .................... 10MAX01BB011 The maintenance system is used to purify and cool the
• Duplex filter in header downstream of control fluid pumps control fluid.
..............................................................10MAX01AT011
• Heater ................................................10MAX01AH001 Notes on operation and maintenance
• Maintenance system for control fluid supply unit
The duty pump is switched on manually in the control
Description and function of the components of room or by the subgroup control (SGC) "control fluid supply
unit". For this purpose the automatic switchover block (DCO)
the control fluid system
"control fluid pumps" is switched on. The auto switchover
The components of the control fluid system and their block (DCO) "control fluid pumps" and the duty pump are
functions are described below: switched off by the SGC "control fluid supply unit" or by hand.
• Control fluid pumps If the temperature of the control fluid drops below the mini-
Control fluid pump 1 .......................... 10MAX01AP001 mum permissible temperature during shaft turning gear op-
Control fluid pump 2 .......................... 10MAX01AP002 eration or standstill the control fluid pumps are switched off to
Each supply unit of the control fluid system is provided prevent damage to equipment.
with two full-capacity control fluid pumps, one of which Switchover to the standby pump is performed if the sys-
acts as the duty pump while the other is on standby. The tem pressure drops to a preset limit after switching on the
pumps are pressure-controlled. control fluid supply unit.
Class: Restricted

The mechanical-hydraulic pressure control equipment

In addition to criterion-based switchover based on the sy-
maintains the fluid pressure constant at a set value of
tem pressure, switchover is also initiated by the thermal over-
16000 kPa / 160 bar (2320.6 PSI) and controls the fluid
load protection for the pump motor (breaker trip).
supply in line with demand.

Siemens AG MAX &MDB030 2-1-MA2-134-M0015 / 1-2

Power and Gas MA13283 0317 EN
 Control Media System
Operating Documentation Control Fluid System
System Description

An interlock is provided in the automatic device change- room. When this alarm is annunciated perform switchover to
over (DCO) of control fluid pumps for pressure-based and the filled and vented standby filter and clean or replace the
motor breaker-based changeover to the standby pump. polluted filter element.
The level in the control fluid tank is monitored for violation
Notice! of preset minimum limits via a float level switch. When this
monitoring equipment is activated the alarm "LOW control
In order to ensure that the control fluid pumps
fluid tank level" or "LOW LOW control fluid tank level" is an-
are in service for approximately the same num-
nunciated in the main control room. At the "LOW LOW" level
ber of hours, control elements are provided in
all actuators for the control fluid supply unit are switched off
the control room for preselecting the duty pump.
and the fault alarm "Control fluid supply unit EMERGENCY
This allows you to preselect which of the two
OFF" is annunciated in the control room.
control fluid pumps is to run as the duty pump.
During a fault changeover to the standby pump At the same time, this level monitoring equipment for the
the alarm "control fluid pumps C/O" is annunci- control fluid tank for the turbine valves also initiates turbine
ated in the main control room. Check the duty trip.
pump when this annunciation is present. To prevent spurious trips, the monitoring equipment for
the LOW LOW level is configured in a 2-out-of-3 logic. Shut-
Differential pressure monitoring equipment is provided for
down of the control fluid supply unit is also performed when
the duplex filter downstream of the control fluid pumps. Acti-
two of the three contacts are malfunctioning.
vation of this differential pressure monitoring device causes
Shutdown of the control fluid pumps at the LOW LOW
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

the alarm "HIGH differential pressure for filter downstream of

control fluid pump" to be annunciated in the main control level also provides protection against the pumps running dry.
Copyright © Siemens AG 2017 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAX &MDB030 2-1-MA2-134-M0015 / 2-2

Power and Gas MA13283 0317 EN
 Control Media System
Operating Documentation Control Fluid Maintenance System
System Description

Also refer to: A fan is installed in each circulation loop to cool the control
fluid. The fans are switched on and off according to the
Component diagram A-002337-983140
temperature in the control fluid tank and according to
Hydraulic supply unit
which of the two circulating pumps is in operation.
Fan startup and shutdown is enabled via the automatic
Process engineering functions of the control changeover block (DCO) "control fluid cooling".
fluid maintenance system for the turbine The temperature in the control fluid tank is acquired using
valves a double resistance thermometer.
To ensure system availability a redundant maintenance • Fine-mesh filter
system is provided for the control fluid supply unit. The main- Fine-mesh filter downstream of cooler 1
tenance system is used to purify and cool the control fluid. ...............................................................10MAX01AT013
Fine-mesh filter downstream of cooler 2
Two full-capacity circulating pumps and two full-capacity
...............................................................10MAX01AT014
coolers with fan are provided.
A fine-mesh filter is connected downstream of each con-
This redundant configuration is necessary on account of trol fluid cooler.
the high sensitivity to heat of the fire-resistant fluid (FRF) used • FRF conditioning .................................10MAX01AT015
in the control fluid supply unit. The maintenance system for the control fluid supply unit
is equipped with a system for conditioning the FRF. For
Components of the Control Fluid Maintenance this purpose a second circulating pump with a separate
System circulation loop is mounted on the motor shaft of each cir-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

culating pump. The second circulating pump on the motor

Apart from piping, monitoring equipment and valves, the
shaft of the first circulating pump is used to continuously
following components are important for operation of the con-
circulate the control fluid through an FRF conditioner
trol fluid maintenance system:
which is shared by both circulating pumps. Hence, when
• Circulating pumps the circulating pump is started up for purifying the control
Circulating pump 1 ............................. 10MAX01AP011 fluid, the FRF conditioner also comes into operation.
Copyright © Siemens AG 2016 - All Rights Reserved

Circulating pump 2 ............................. 10MAX01AP012 A pressure switch is located upstream of the FRF condi-
• Control fluid cooler tioner to allow fracturing of the motor shaft between the
Cooler with fan 1 ................................10MAX01AN011 two circulating pumps to be detected.
Cooler with fan 2 ................................10MAX01AN012 A pressure limiting valve is provided to limit the maximum
• Fine-mesh filter pressure in this circulation system.
Fine-mesh filter downstream of cooler 1 • Filter downstream of FRF conditioner
design patent are reserved.

...............................................................10MAX01AT013 ..............................................................10MAX01AT016
Fine-mesh filter downstream of cooler 2 A filter is installed downstream of the FRF conditioner.
...............................................................10MAX01AT014 This filter serves to remove suspended particles from the
• FRF conditioning FRF conditioning system so that they cannot enter the
FRF conditioning ..................................10MAX01AT015 control fluid tank.
Filter downstream of FRF conditioner
...............................................................10MAX01AT016 Notes on operation and maintenance
The duty pump is switched on manually in the control
Description and function of the components of
room or by the subgroup control (SGC) of the control fluid
the control fluid maintenance system supply unit. For this purpose the automatic changeover block
The components of the maintenance system and their (DCO) for cooling is switched on. The DCO for cooling and
functions are described below: the duty pump are switched off by the subgroup control "con-
trol fluid supply unit" or by hand.
• Circulating pumps
Circulating pump 1 ............................. 10MAX01AP011 The standby pump is switched on if the temperature in
Circulating pump 2 ............................. 10MAX01AP012 the control fluid tank rises above an adjustable limit.
To purify the control fluid, the circulating pump continu-
The temperature in the control fluid tank is acquired using
ously circulates the control fluid through a fine-mesh filter
a double resistance thermometer.
and a cooler each. One of the two circulating pumps op-
erates as the duty pump while the other remains on stand- In addition to criterion-based switchover based on the
Class: Restricted

by. Pressure limiting valves are provided to limit the max- temperature in the control fluid tank, switchover is also initi-
imum pressure in the circulation systems. ated by the thermal overload protection for the pump motor
• Control fluid cooler (breaker trip). An interlock is provided in the DCO "cooling"
Cooler with fan 1 ................................10MAX01AN011 for temperature-based and motor-breaker based switchover
Cooler with fan 2 ................................10MAX01AN012 to the standby pump.

Siemens AG MAX &MDB030 2-1-MA2-137-M0032 / 1-2

Power and Gas MA13283 0816 EN
 Control Media System
Operating Documentation Control Fluid Maintenance System
System Description

The temperature in the control fluid tank is monitored for

Notice! violation of preset limits. When this monitoring equipment is
In order to ensure that the circulating pumps are activated the alarm "HIGH temperature for control fluid tank"
in service for approximately the same number of or "HIGH HIGH temperature for control fluid tank" is annun-
hours, control elements are provided in the con- ciated in the main control room. The control fluid supply unit
trol room for preselecting the duty pump. Using must be checked if the alarm "HIGH" is annunciated.
the preselection elements on the HMI allows you Furthermore the alarm "Temperature of control fluid tank
to preselect which of the two circulating control STILL TOO HIGH" is annunciated if the temperature in the
fluid pumps is to run as the duty pump. control fluid tank does not fall below a preset limit within a
defined time following failover to the standby circulating
Before switchover to the standby pump the annunciation
pump.
"criterion based switchover of circulating pumps ACTIVA-
TED" is displayed in the main control room. The duty pump
must be checked if this alarm is annunciated. Notice!
Differential pressure monitoring equipment is provided for This faulted condition must be remedied within
the filter in the maintenance system with cooler. Activation of 8 hours, as operation beyond this time will ad-
the differential pressure monitoring circuits causes the alarm versely affect the control fluid.
"HIGH differential pressure for filter downstream of control
fluid cooler" to be annunciated in the main control room. When Differential pressure monitoring equipment is provided for
these alarms are annunciated switchover must be performed the filter in the FRF conditioner cycle. Activation of these dif-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

to the standby unit and the corresponding filter for the control ferential pressure monitoring devices causes the alarm
fluid supply unit must be changed out. "HIGH differential pressure for filter downstream FRF condi-
tioner" to be annunciated in the main control room. When
The DCO for cooling is monitored as a function of the
these alarms are annunciated the corresponding filter must
temperature in the control fluid tank. If this temperature ex-
be changed out in the control fluid supply unit.
ceeds a preset limit with the subloop control switched off, the
Copyright © Siemens AG 2016 - All Rights Reserved

alarm "DCO for cooling NOT ON" is annunciated in the control Chemical regeneration of the control fluid can only be
room. When this alarm is annunciated the control room per- dispensed with for a limited time if the regeneration unit fails.
sonnel must switch on the DCO.
design patent are reserved.
Class: Restricted

Siemens AG MAX &MDB030 2-1-MA2-137-M0032 / 2-2

Power and Gas MA13283 0816 EN
 Control Media System
Operating Documentation Subgroup Control for the Control Fluid Supply
Functional Description

Process engineering function of the subgroup tors and the electrohydraulic actuators of the stop valves are
control for the control fluid supply vented. For this purpose the electrohydraulic actuators of the
stop valves are used to generate a “hydraulic short-circuit”
A subgroup control is provided for starting up and shutting
and both control fluid pumps are switched on. A “hydraulic
down the control fluid supply unit.
short circuit” via the control valves’ electrohydraulic actuators
This subgroup control switches the subloop controls or is non-permissible since this could result in insufficient vent
device changeover function blocks (DCO) for the control fluid pressure. In addition the electrohydraulic actuators of control
pumps and cooling equipment of the supply unit on and off as valves are partially opened to vent the drives, but also make
well as switching off all drives when taken out of operation. sure the venting pressure is sufficient.
After a set time has elapsed and after reaching a specific
Description and function of the subgroup control fluid temperature one control fluid pump is switched
control for the control fluid supply off, the “hydraulic short-circuit” stopped and the electrohy-
The startup program for the subgroup control for the con- draulic actors of control valves closed. The system pressure
trol fluid supply is started automatically by the subgroup con- can then be established.
trol for the turbine auxiliary systems or manually from the The shutdown program is activated either by the EMER-
control room. GENCY-OFF signal of the supply unit or by hand.
The subgroup control can be started up as soon as the In order for the unit to be switched off the following con-
following conditions have been fulfilled: ditions must be fulfilled:
- The turbine startup and lift limiter has been shut down - Turbine trip initiated
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

- The temperature of the control fluid is above the minimum - The turbine startup and lift limiter has been shut down
permissible value
When the supply unit is taken out of operation the control
To allow subsequent startup of the subgroup control fluid pumps are switched off and the “hydraulic short-circuit”
where the supply unit has been started up manually, the sig- via the stop and control valves is used to relieve the pressure.
nal "supply unit for control fluid ready for operation" is used
Copyright © Siemens AG 2016 - All Rights Reserved

as the enabling signal.

When starting up the supply unit and before pressurizing
the system, the hydraulic lines to the electro-hydraulic actua-
design patent are reserved.
Class: Restricted

Siemens AG MAX &MFE020 2-1-MA2-380-M0016 / 1-1

Power and Gas 0816 EN
 TAB-Sheet
KAR Electrical Power Production Trading FZE 003.00 MA Steam Turbine Plant
AL-RUMAILAH COMBINED CYCLE 730MW 1

TAB-Sheet
003.00 MAA/MAB/MAC Steam Turbine
2

TAB-Sheet

Technical Documentation 003.00 MAL Drain System

6

Operating M. Sys./Plant
Sec. TAB-Sheet
003.00 MAM/MAW Gland-/ Seal Steam System
7

TAB-Sheet
003.00 MAV Oil System
9

File- TAB-Sheet

name TO - Operating Manual MA 003.01 MAX/QFB Control Media Systems

0
Steam Turbine Package -
UNIT 10
MA - Operating Manual
Steam Turbine - UNIT 10 TAB-Sheet

File ID TO.OPERATING MANUAL

MA.01

TAB-Sheet

TAB- 003 Operation of the Sys-

Sheet tem/Plant Section

TAB-Sheet

TAB-Sheet

Frei verwendbar
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 003 Operation of the System/Plant Section

Table of Contents (Tab-Sheet)

TAB-Sheet: 003.001 MA Steam Turbine Plant

UNID Title Rev. Date of Issue
519701955 Operating Instructions - Introduction A 2019-12-12
519701962 Operational Monitoring - Introduction A 2019-12-12
519701979 Starting Up Auxiliary Systems - Brief Description A 2019-12-12
519701986 Startup Program A 2019-12-12
519701993 Temperature Criterion X2 A 2019-12-12
519702006 Temperature Criterion X4 A 2019-12-12
519702013 Temperature Criterion X5 A 2019-12-12
519702020 Temperature Criterion X7 A 2019-12-12
519702037 Temperature Criterion X8 A 2019-12-12
519702044 Start-Up Profiles A 2019-12-12
519702051 Start-Up Profiles, Operating Mode SLOW A 2019-12-12
519702068 Start-Up Profiles, Operating Mode NORMAL A 2019-12-12
519702075 Start-Up Profiles, Operating Mode FAST A 2019-12-12
519702082 Shutdown program for auxiliary systems - Brief Description A 2019-12-12
TAB-Sheet: 003.002 MAA/MAB/MAC Steam Turbine
UNID Title Rev. Date of Issue
519702112 HP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction
519702129 IP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction
519702136 LP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction
TAB-Sheet: 003.006 MAL Drain System
UNID Title Rev. Date of Issue
519702143 Establishing Operational Readiness - Operating Instruction A 2019-12-12
TAB-Sheet: 003.007 MAM/MAW Gland-/ Seal Steam System
UNID Title Rev. Date of Issue
519702181 Shaft Seal Steam System - Establishing Operational Readiness A 2019-12-12
- Operating Instruction
TAB-Sheet: 003.009 MAV Oil System
UNID Title Rev. Date of Issue
519702150 Startup and shutdown - Brief Description A 2019-12-12
519702167 Establishing Operational Readiness - Operating Instruction A 2019-12-12
519702174 Operation - Operating Instruction A 2019-12-12
TAB-Sheet: 003.010 MAX/QFB Control Media Systems
UNID Title Rev. Date of Issue
519702198 Establishing Operational Readiness - Operating Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 003.001 MA Steam Turbine Plant

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519701955 Operating Instructions - Introduction A 2019-12-12
519701962 Operational Monitoring - Introduction A 2019-12-12
519701979 Starting Up Auxiliary Systems - Brief Description A 2019-12-12
519701986 Startup Program A 2019-12-12
519701993 Temperature Criterion X2 A 2019-12-12
519702006 Temperature Criterion X4 A 2019-12-12
519702013 Temperature Criterion X5 A 2019-12-12
519702020 Temperature Criterion X7 A 2019-12-12
519702037 Temperature Criterion X8 A 2019-12-12
519702044 Start-Up Profiles A 2019-12-12
519702051 Start-Up Profiles, Operating Mode SLOW A 2019-12-12
519702068 Start-Up Profiles, Operating Mode NORMAL A 2019-12-12
519702075 Start-Up Profiles, Operating Mode FAST A 2019-12-12
519702082 Shutdown program for auxiliary systems - Brief Description A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Steam Turbine Generator Unit
Operating Documentation Operating Instructions
Introduction

Introduction Table 1 Operating positions of manually operated valves

The step programs in the operating instructions contain Primary isolation valve for pressure,
in chronological order the switching operations necessary for flow, and level measurements
startup, shutdown, and operation of the turbine generator unit, - operational pressure measurement open
system groups, and systems. - test pressure measurement closed
The operating instructions include short descriptions of Instrument isolation valve open
the operating sequences and position lists for manually op-
Isolation valve for repair work
erated valves.
- upstream/downstream of an item open
(e.g., pumps)
Short descriptions
- upstream/downstream of control open
The short descriptions supplement the step programs
valve or actuator
and contain information on operational relationships.
- upstream/downstream of drain open
Position of manually operated valves valve
- in bypass line closed
The manually operated valves should be in the positions
as defined in the system diagrams. The valve position indi- Isolation valve in drain line closed
cated in the system diagram applies both for normal operation Isolation valve in vent line
and also for startup and shutdown, as long as no changes to - startup vent line closed/open
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

circuits are required due to faults or other reasons.

- operational vent line open
The valve position depends on the respective valve func- Valve in filling line
tion:
- for intermittent filling closed/open
• NO ........................................................= normally open
- for continuous filling open
• NC ......................................................= normally closed
Valve in sampling line closed
Copyright © Siemens AG 2017 - All Rights Reserved

• NA ...................................................= normally adjusted

Cooling water valve upstream/down-
Please also refer to the Legend of Symbols
stream of cooler
A-002337-930000
- cooler in operation open
All valves whose positions need never or only rarely be
- standby cooler * closed/thrott *
changed should be fixed in operating position with a locking
design patent are reserved.

wire and lead seal. *Exception: trickle flow through cooler for preservation pur-
Then, only manually operated valves which have not poses
been locked or whose locking wires are damaged or missing
have to be checked. Operating instructions: Establishing
Extremely important valves should be locked in operating operational readiness
position by suitable means to prevent unauthorized or erro- Before any system group or system is started up, it must
neous operation. be made ready for operation as described in the step pro-
grams entitled Establishing Operational Readiness.
Operating instructions: Filling prior to startup
General requirements for operational readiness include:
These operating instructions describe filling operations
• Completion of all work on systems and components
which have to be repeated occasionally.
which cannot be isolated for the purposes of repair work
This section does not deal with once-only filling opera- • All preservation equipment and all equipment for run-
tions to be performed prior to initial commissioning. down to cold condition (e.g., dry air blowers, hoses) re-
moved
• All manholes, handholes, and flanges for the connection
of preservation equipment and equipment for rundown to
cold condition closed
• Operating fluid level established in tanks, vessels, con-
denser, and syphon loops
Class: Restricted

• Filters and strainers cleaned

• Power supply on for
- mechanical units (pumps, blowers, etc.)
- closed-loop controllers

Siemens AG MA &MAC010 2-3-M-405-M0003 / 1-3

Power and Gas MA13283 0617 EN
 Steam Turbine Generator Unit
Operating Documentation Operating Instructions
Introduction

- open-loop control equipment group or subgroup control. The operating condition of me-
- protection equipment chanical units, the position of valves, or the condition of
specific equipment listed.
- instrumentation • Switching on and/or starting the program for functional
- operational monitoring equipment group or subgroup controls
• Status display and alarm systems checked, lamp check Program progress can be checked against the chrono-
performed if necessary logical list of switching operations. Transfer to MANUAL
• I&C equipment cabinets closed operation is thus always possible in the event of a fault in
• Rooms containing high-voltage equipment closed the program sequence.
• All other activities for the protection of personnel and • Commands
equipment performed. Each switching operation is represented as a single step
in the form of a command. The result expected is listed
The procedures for Establishing Operational Readiness under the command.
described in the operating instructions can only be performed • Holding steps
after all these basic conditions have been fulfilled. Holding steps indicate that a longer, usually unspecified
This generally involves manual activities on site, e.g., time must elapse before fulfillment of a specific criterion.
checking and correcting the valve positions. In addition,
switching operations must be performed in the control room Operating instructions: Normal operation
to set closed-loop controllers to the operating mode (AUTO/ The operating instructions for normal operation contain
MANUAL) needed for operation or to set open-loop control information in the form of step programs for manual or auto-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

equipment to a specific position (on/off). matic switching operations.

The relevant switching operations should even be carried
out if a control command is issued from the associated func- Operating instructions: Operating data
tional group control during startup. These operating instructions contain specific operating
It is pointed out in the Establishing Operational Readiness data needed to evaluate the performance of a system group,
Copyright © Siemens AG 2017 - All Rights Reserved

section of the operating instructions that the turbine-internal a system, or a component.

or turbine-external system groups or systems must be ready
to operate before the startup procedure can begin. The rela- Operating instructions: Required actions
tions to turbine-internal or turbine-external system groups or These operating instructions contain in the form of step
systems are given in the associated references. programs specific actions to be taken as required.
design patent are reserved.

Operating instructions: Startup Operating instructions: Shutdown

The operating instructions for the startup of system The arrangement of operating instructions for shutdown
groups or systems are divided into the following steps: is similar to that of the operating instructions for startup.
• Check of operational readiness
Conventions
- turbine-external system groups or systems
The conventions used in the operating instructions, which
- turbine-internal system groups or systems
also apply to other step programs, are shown in Table 2.
• Definition of the initial condition for startup
As a rule, the initial condition assumed is system shut-
down or the start of the program for higher-level functional
Class: Restricted

Siemens AG MA &MAC010 2-3-M-405-M0003 / 2-3

Power and Gas MA13283 0617 EN
 Steam Turbine Generator Unit
Operating Documentation Operating Instructions
Introduction

Table 2 Conventions used in operated instructions

Checkback
Type: upper and lower case characters
Step, Location Component; operational value Control action, condition ID Code Check
+ available in control room criterion KKS
= available at local control station criterion KKS
- available locally criterion KKS

Active switching operation with step number

Type: upper case characters only
Step, Location Component; operational value Control action, condition ID Code Check
(NN) + SWITCHING OPERATION IN CONTROL COMMAND KKS
ROOM
(NN) = SWITCHING OPERATION AT LOCAL CON- COMMAND KKS
TROL STATION
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

(NN) - LOCAL SWITCHING OPERATION COMMAND KKS

Active checkback with step number

Type: upper case characters only
Copyright © Siemens AG 2017 - All Rights Reserved

Step, Location Component; operational value Control action, condition ID Code Check
(NN) + INTERROGATION IN CONTROL ROOM COMMAND KKS
(NN) = INTERROGATION AT LOCAL CONTROL COMMAND KKS
STATION
(NN) - LOCAL INTERROGATION COMMAND KKS
design patent are reserved.

Holding step
Type: upper case characters only
Step, Location Component; operational value Control action, condition ID Code Check
(NN) + (in control room) WAIT KKS
(NN) = (at local control station) WAIT KKS
(NN) - (locally) WAIT KKS

Reference

A-002337-93000 Legend of Symbols

Class: Restricted

Siemens AG MA &MAC010 2-3-M-405-M0003 / 3-3

Power and Gas MA13283 0617 EN
 Steam Turbine Generator Unit
Operating Documentation Operational Monitoring
Introduction

Introduction Measures for the prevention of inadmissible

System groups and individual systems are equipped with operating conditions
numerous measuring and monitoring facilities, with the aid of The specific measures for operating parameter values
which deviations of actual values for operating parameters are given in the system-specific instructions.
from their setpoints can be identified.
Monitoring of the respective operating parameter must
When actual values for operating parameters deviate always be intensified immediately after an actual value devi-
from their setpoints, the operating personnel can initiate coun- ates from the reproducible normal value, and at the latest
termeasures in the control room or locally in time to avoid when the alarm value is reached.
plant outages or damage.
Monitoring, testing, and assessment must also include
The cause of disturbance can be identified by means of the governing and dependent parameters. Decisions on
the operating parameters recorded or alarm annunciations. measures to be taken can normally be made based on the
Protection equipment protects the turbine against imper- results of this intensified monitoring.
missable operating conditions. It normally initiates turbine trip If reaching of the limit value cannot be avoided in spite of
or system trip of steam turbine systems, when the limits for the initial actions taken, the measures specified for this par-
specific, safety-related operating parameters are exceeded ticular case - if need be, shutdown of the plant - must be im-
plemented.
Type of monitoring facilities
For important operating parameters, alarm and limit val-
The type of monitoring facilities are i.g. the scale ranges ues for the protection trip are specified in chapter “Technical
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

from locally readable instruments, analog displays with and Data”.

without recording in the control room to sophisticated com-
Should the occasion arise, operation may even have to
puter-assisted monitoring systems.
be interrupted if one of the operating parameters changes
Binary signals for alarm and protective functions are ini- particularly rapidly from the normal value toward the limit val-
tiated by both mechanical/hydraulic and electrical measuring ue and it is to be expected that the limit value will be excee-
Copyright © Siemens AG 2011 - All Rights Reserved

equipment or derived from electrical analog signals. Impor- ded.

tant analog or binary signals are implemented with multichan-
nel circuitry. Investigation of abnormal system behavior
following occurrence of a fault
Personnel / Target Groups
The cause of a fault can, in most cases, be identified with
Where complex operational monitoring systems are
design patent are reserved.

sufficient accuracy with the aid of recorded or stored meas-

used, the operating personnel must be familiar with their han- ured values and the alarm sequence, by means of which de-
dling and must be trained using the operating documentation cision-making aids for the continued operation of the plant
from the manufacturer. can be gained.
The specialized personnel of the supplier must also be
Operating parameters
consulted, if need be, to help to rectify the fault.
The operating parameters which serve to assess the sys-
tem behavior during steady-state and transient operating Alarm Annunciations
modes are dealt with in the instructions Operational Values
Alarm annunciations must be noted under all circumstan-
(see documents 2-4-MA-607 and 2-4-MA-608). The following
ces and the necessary actions initiated.
terms are defined:
• Normal value
Defined as the value for an operating parameter repro- Notice!
ducible under identical boundary conditions. Take remedial measures immediately on an-
• Alarm value or signalling value nunciation of an alarm, as the simultaneous ac-
Value for an operating parameter deviating from the re- tivation of several alarms can degrade turbine
producible normal value, with the limit value being ap- generator availability due to the initiation of tur-
proached; reaching the alarm value generally involves a bine trip.
visual and audible alarm for the deviant operating state.
If there is good reason to suspect that an alarm
• Limit value
Class: Restricted

circuit is malfunctioning, eliminate the fault in the

Value for an operating parameter characteristic upon ex-
alarm equipment immediately.
ceeding which, the plant, its system groups, or compo-
nents are being operated under inadmissible boundary
conditions.

Siemens AG MA &MAC010 2-3-M-406-M0001 / 1-2

Power and Gas 1111 EN
 Steam Turbine Generator Unit
Operating Documentation Operational Monitoring
Introduction

Inspection tour of the plant Cross References

During the inspection tour of the plant it must be checked
whether irregularities such as leakages, pipe vibrations, un- 2-4-MA-607 "Documentation of Operating Parameter"
steady running of units, and the like not identifiable in the 2-4-MA-608 "Acquisition and Archiving of Operating Da-
control room occur locally. ta"

Notice!
Carry out the periodic inspection tours of the
plant, even where there is a high degree of au-
tomation and an extended scope of monitoring
equipment, because it plays an important role in
operational monitoring.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2011 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MAC010 2-3-M-406-M0001 / 2-2

Power and Gas 1111 EN
 Steam Turbine Generator Unit
Operating Documentation Starting Up Auxiliary Systems
Brief Description

Introduction for operation. Operational readiness of the systems con-

tained in Siemens AG's scope of supply is illustrated in
The subgroup control (SGC) "Automatic startup control
the documents ”Establishing Operational Readiness” for
for auxiliary systems" 10MAY20EC001 has the task of auto-
the individual systems.
matically starting up the following systems:
• For internal steam turbine systems not included in the
• Steam turbine oil supply Siemens AG scope of supply it is presumed that these
• Seal steam system are also ready for operation prior to starting up the auxil-
• Control fluid supply to the turbine valves iary systems.
This brings the steam turbine and the bypass station into • Auxiliary steam system in operation
a state which allows turning gear operation of the steam tur- • Circulating water system in operation
bine and bypass operation and allows the steam turbine to • Service cooling water system in operation
then move from turning gear operation to load operation (see • Closed cooling water system in operation
document “Startup Program”). • Clean drains system in operation
• Generator seal oil pump in operation
Prerequisites for starting up auxiliary systems
Auxiliary system startup
The following conditions must be met before starting up
the auxiliary systems: The automatic startup control is started before startup of
the Gas Turbine and the Heat Recovery Steam Generator
• It must be ensured that the condition of the turbine oil is (HRSG) is initiated. The "STARTUP" step program is started
in line with the Technical Data. from the unit control level. The enable signal required for pro-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

For this purpose the oil conditioning system must be op- gram start is only issued if the turbine was shut down as
erated for a sufficient period before starting up the auxil- specified.
iary systems.
• Before the startup program is started, the shutdown pro- The master control program activates auxiliary systems
gram should have been running to ensure a reset of rel- via associated Sub Group Controls and Sub Loop Controls or
evant controls. performs switching operations on controllers.
Copyright © Siemens AG 2016 - All Rights Reserved

• Internal turbine systems (e.g. oil system, control fluid sys-

tem, turning gear and condensing plant) must be ready

Step 1 Switch on Voltage Supply of Tank Heater for Control Oil

Interrogation Circulating Cooling Water in Operation
design patent are reserved.

Interrogation Closed Cooling Water in Operation

Interrogation Seal Oil System in Operation
The voltage supply of tank heater for control oil is switched on.
The status of chosen auxiliary systems as a precondition for turning gear operation is checked.
Step 2 Activate Turbine Oil Supply
The SGC Turbine Oil Supply is being started.
Step 3 Interrogation Turbine Oil Supply in Operation
Interrogation Control Air Supply in Operation
The status of chosen auxiliary systems is being checked.
Step 4 Start Evacuation
The SGC waits in this step until the evacuation system is started.
Step 5 Start Seal Steam Operation
The Subgroup control Seal Steam Supply is started to prepare seal steam operation.
Step 6 Start Control Fluid Supply Unit
The Subgroup control Fluid Supply for turbine valves is started.
Step 7 Interrogation Seal Steam Supply in Operation
Interrogation Evacuation in Operation
Class: Restricted

An adequate condenser vacuum must be generated and seal steam supply in operation before HRSG are being
put into service.
Activation of seal steam supply also activates the SLC Turbine Drains.
Details regarding gas turbine and HRSG operation can be found in the applicable descriptions and operating
documentation.

Siemens AG MA &BDC020 2-3-M-408-M0066 / 1-2

Gas and Power MA13283 0216 EN
 Steam Turbine Generator Unit
Operating Documentation Starting Up Auxiliary Systems
Brief Description

Step 8 Interrogation Condensate System in Operation

The status of the condensate system is being checked.
Step 9 Idle Step

Step 10 Idle Step

Step 11 Idle Step

Step 12 End of STARTUP Step Program

With auxiliary systems in operation and bypass station(s) in automatic mode, the turboset is ready for bypass
operation.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2016 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &BDC020 2-3-M-408-M0066 / 2-2

Gas and Power MA13283 0216 EN
 Steam Turbine Generator Unit
Operating Documentation Startup Program

Introduction order to achieve the required decrease in steam temperature

and to avoid a resulting inadmissible step increase in satura-
The task of the automatic startup control SGC "Turbine"
ted steam temperature, i.e. an excessive temperature differ-
is to implement transition of the steam turbine-generator from
ence in the HP control valve on opening the HP stop valve
turning gear operation to power operation. The turbine com-
(X2 criterion) with reduced main steam pressure.
ponents are selectively warmed up and monitored. The aux-
iliary systems are made ready for operation either manually Warm-/hot start steam turbine
or by the SGC "Turbine Auxiliary Systems".
Mean temperature HP control valve > 230 °C (446 °F).
Selected status signals are input in the function logics and
processed to support the operating staff at the execution of When the steam turbine has been shut down for only a
the turbine start. short time, the mean temperatures of the components are still
high, thus fulfilling the criteria for a hot start. SGC “Turbine”
A faultless functionality of the control and therefore also the is structured appropriately to avoid cooldown of the steam
safe operation of the steam turbine presuppose that all power turbine to the maximum possible extent under hot start con-
plant systems are in a proper condition. This has to be guar- ditions. The warmup loop is not passing through.
anteed by the operating staff so that the status signals are
always informative. Steam generator output is also limited during warm and
hot start conditions so that the HP turbine is not started up
Initial Condition of Plant on Startup against cold reheat rated pressure (risk of windage).

In combined-cycle power plants, the heat recovery steam Variable Temperature Criteria for Warmup of
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

generator for 1 or 2 gas turbines supplies the steam to drive Steam Turbine
the steam turbine. The turbine unit is equipped with its own
auxiliary systems and a generator. The turbine master control Mode changes such as opening of the stop valves, ac-
program can start up the steam turbine regardless of the initial celeration to warmup speed or rated speed, and likewise the
condition of the gas turbine and the heat recovery steam gen- turbine loading process impose stresses on the turbine due
erator. to a fast increase in heat transfer. Criteria are required for
these operating conditions which provide information as to
Copyright © Siemens AG 2016 - All Rights Reserved

The initial temperature of the steam turbine has only mi- whether the desired steam conditions are admissible. The
nor impact on component stress, as the maximum fatigue variable X temperature criteria limit thermal stressing for the
during start-up is limited by the turbine stress evaluator TSE. turbine and ensure that the specified TSE limits are not ex-
The startup process is always be made by the same se- ceeded (X criteria, TSE margins, optimal steam tempera-
quence, only warming up of the thick-walled HP valves has tures; see 2-1-MA3-347).
design patent are reserved.

to be provided at cold starts (passing through the warmup

loop). Interrogation for fulfillment of X-criteria is performed in
various steps of the automatic startup control. Plant condi-
In the turbine master control program are various different tions do not allow continuation of the startup process until the
initial conditions possible, which differ from those defined in appropriate criterion has been fulfilled.
VGB Guideline VGB-R 127 M. The initial conditions con-
cerned as follows: Turbine Deceleration only to Warmup Speed
Cold start steam turbine following Turbine Trip
Mean temperature HP control valve < 230 °C (< 446 °F) Following a turbine trip, the fastest possible restart of the
turbine generator may be desired in cases where the cause
When the overall power plant unit is started up from the of the trip is not critical (e.g. temporary fault, spurious trip-
cold state the steam turbine is either at standstill or in turning ping). For this purpose, the subgroup control is designed such
gear operation. The unit coordination starts the turbine master that the turbine is automatically decelerated to warmup speed
control program before starting the steam generator. The when the SGC is restarted. This is achieved by increasing the
steam lines are thereby started up simultaneously with the turbine startup and lift limiter to open the stop valves, ac-
steam turbine within an optimum time. It is advantageous to knowledging the stopping of the turbine controller setpoint
open the HP stop valve in an early stage of the startup and control within the permitted speed window, and setting the
keep it open for a specified period of time in order to warmup speed setpoint for warmup speed.
the valve body. The warmup loop is described in greater detail
in Step 9 of the STARTUP program. To ensure a proper process sequence, the subloop control
for steam purity is enabled automatically.
Class: Restricted

In the case of combined-cycle plants, it is possible to op-

erate the gas turbine independently of the steam turbine in Steam generator output must be reduced to the startup con-
bypass mode. The steam turbine can also be put into opera- dition (SG-MIN) to reduce the cold reheat pressure and to
tion from the cold state when the gas turbine is running. The avoid high HP exhaust steam temperatures.
gas turbine must reduce its power output for this purpose in

Siemens AG MA &BDC020 2-3-M-415-M0010 / 1-7

Gas and Power MA13283 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Startup Program

Generally a hot steam turbine should be operated at warmup preselected" remains active despite opening of the generator
speed only for a short time. If it appears not possible to start breaker. SGC “Turbine” can therefore be restarted to auto-
the turbine from this condition, it should be shutdown. matically resynchronize the turbine generator unit.

Restarting following load rejection to house load:

Notice! In the case of combined-cycle plants, the steam turbine is
This interception is not permitted following a trip shut down temporarily (trip).
initiated by the fire protection, bearing tempera-
ture protection or bearing housing vibration pro- The step program should always be in STARTUP mode dur-
tection systems. In these cases the shaft must ing speed/load operation.
coast down completely. If the turbine master control program is restarted after a tur-
Neither must the shaft be intercepted following bine trip or following response of the acceleration monitoring
a trip due to load rejection to house load. The circuit while the shaft is still coasting down, the turbine is au-
substantial load reduction of the gas turbine tomatically decelerated to and held at warmup speed. The
causes the steam temperatures to fall by over preconditions described in Section "Turbine Deceleration on-
200 K (360 °R). The steam turbine must not be ly to Warmup Speed following Turbine Trip" apply in this case.
operated under these conditions.
"Automatic Startup Control" ("STARTUP" Step
Preconditions for starting the STARTUP Program)
program of SGC “Turbine” The SGC “Turbine” is started by the unit coordination
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The following conditions must be fulfilled before the steam control before starting up the gas turbine and the Heat Re-
turbine generator unit can be started up: covery Steam Generator (HRSG).

• The steam turbine must have been shut down as speci- The enable signal required for the "STARTUP" step pro-
fied. gram is only issued if the turbine was shut down as specified.
• Manually operated valves have been set to defined posi- The master control program activates/deactivates SGCs
Copyright © Siemens AG 2016 - All Rights Reserved

tions according to systen diagram and SLCs or performs switching operations on controllers.
• It must be ensured that the condition of the turbine oil is The open and closed-loop controls accessed by SGC "Tur-
in accordance with the technical data. Activation of the oil bine" are shown in the schematic diagram below.
maintenance system must be performed at the latest be-
Schematic for SGC “Turbine”:
fore startup of the turbine generator.
design patent are reserved.

• Automatic turbine testing (ATT) must be performed prior • SGC “Turbine Oil Supply”
to startup following an extended outage (see description • SLC “Turbine Drains”
of automatic turbine tester 2-4-MA3-62x). • SLC “Shutdown Dryer”
• Main condensate system in operation • Turbine controller
• Feedwater system in operation • Turbine startup and lift limiter
• Deaeration system in operation • Turbine stress evaluator (TSE)
• Turbine protection
The SGC should be started at the same time as the steam
generator. Manual action to continue execution of the
STARTUP step program
Restarting the STARTUP program of SGC
Hold steps are programmed at a number of points and
“Turbine” during operation
manual action is required to continue program execution.
The operator can switch the SGC “Turbine” to MANUAL Subloop controls are implemented to permit controlled runup
mode at any time. The turbine master control program is au- in such cases.
tomatically switched to MANUAL mode in order to interrupt
By activating the subloop controls Enable for Conductivity
the startup procedure.The turbine master control program is
and Enable for Warmup Speed, the operator permits the sup-
designed such that restart during operation is possible at all
ply of steam to the turbine for warmup if an adequate steam
times provided the enable conditions are fulfilled.
quality has been reached. This procedure is necessary, as
Restarting following load rejection to zero load: not all the purity criteria can be permanently measured. The
limit values for steam quality can be found in document
Class: Restricted

The turbine of a multi-shaft plant is decelerated to zero load

1.1.3-42100.
following opening of the generator breaker during operation.
The controller automatically switches over to speed control. By activating SLC “Enable for Rated Speed”, the operator
The signal "Load control preselected" or "Admission control permits the steam turbine generator unit to accelerate from

Siemens AG MA &BDC020 2-3-M-415-M0010 / 2-7

Gas and Power MA13283 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Startup Program

warmup speed to rated speed. The precondition is that all The warmup loop is executed on a cold start. In the event
warmup criteria are fulfilled at this time. The operator deter- of inadequate steam purity, the HP stop valve is closed in
mines the time of load connection in this way. Step 18 as a function of their temperature and main steam
pressure. It is closed without delay if they have been open for
This also avoids extended operation at rated speed with-
a period of 60 minutes or if the steam turbine accelerates into
out load connection, which can result in turbine temperature
the first critical speed band as a result of design-related leaks
increases due to windage.
in the control valves.
Acknowledgement of conductivity is necessary either in
Step 11 (warm/hot start) or in Step 18 (cold start) depending Prepare the turbine generator for startup, warm up
on the plant condition. By activating SLC "Enable for Rated valve bodies:
Speed" in Step 23, the operator permits the steam turbine
generator unit to accelerate from warmup speed to rated
speed.

Step 1 Idle Step

Step 2 Interrogation for Isolation Valves Closed

A check is performed to establish that all isolation valves of the turbine are ready for operation and that their
(CLOSED) checkbacks are present. The subloop controls for the valve assemblies are set to "AUTO".
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Step 3 Activate Turbine Control System

The following limit and trimming controls are activated within the turbine controller:
• HP blading limit pressure controller,
• HP exhaust steam temperature controller
• HP pressure ratio controller
Copyright © Siemens AG 2016 - All Rights Reserved

The influence of the turbine stress evaluator (TSE) is switched on.

The setpoint adjusters for main steam, reheat steam, LP (induction) steam and HP blading pressure are switched
on.
Step 4 Change Turbine Controller to Limit Pressure Mode
The turbine controller is changed over to "Limit pressure mode". This means that only the bypass controllers
design patent are reserved.

regulate the main steam and reheat pressure during bypass operation and during steam turbine startup. The limit
pressure controller only becomes active during load operation when the pressure falls below the minimum limit.
Step 5 Activate SLC “Turbine Drains”
Condensate can accumulate throughout the entire steam turbine system during an extended shutdown phase.
This is removed at the beginning of the startup process by opening the drains.
Step 6 Open Warmup Drains
As soon as the steam turbine is shut down, the drain valves upstream of the HP and IP control valves are opened
when the temperature falls below the defined limit. This step serves to ensure that the drains for warmup of the
valve bodies are open.
Step 7 Idle Step

Step 8 Start Quick Oil Pump Test

The oil pumps are tested by an automatic test routine.
Step 9 Interrogate System Conditions before Opening the Stop Valves
In this step key auxiliary systems are interrogated to ensure that they are ready for operation.
Step 9 and Step 18 are the start and end points of a loop which is passed through when steam purity is inadequate.
If steam purity is inadequate, the HP stop valve is opened in Step 15 to warm up the valve body. However, it closes
again in Step 18 after a limited period of time. It remains closed until the enable for steam purity is issued on the
Class: Restricted

HMI.
The SLC “Generator Shutdown Dryer” is activated.
Step 10 Reset Turbine Trip
The TAB is raised in this step in order to reset the turbine trip system.

Siemens AG MA &BDC020 2-3-M-415-M0010 / 3-7

Gas and Power MA13283 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Startup Program

Step 11 Enable for Steam Purity (Warm/Hot Start)

In the case of warm or hot starts, an enable signal for steam purity must be issued prior to opening of the HP stop
valve. During cold starts it is allowable for the HP stop valve to be opened for a limited period even in the event of
adequate steam purity, to allow warmup of the HP control valve.
Step 12 Open Drains upstream of Stop Valve (Cold Start)
In the case of a cold start, the drains upstream of the stop valve is opened to perform warmup of the steam lines.
This serves to fulfill the criteria for absence of moisture/superheat.
Step 13 Warmup of Main Steam Line Complete
The main steam/hot reheat/low pressure (induction) steam lines are warmed up by the water/steam cycle. An
adequate degree of heat soak must exist for all components upstream of the turbine. For this, it is ensured that a
minimum degree of superheat of 10 K (18 °R) is in force at all temperature measuring points in the main steam
lines upstream of the stop valve or that the drains are kept open for a long enough period.
Variable temperature criterion X2 must be fulfilled before the stop valves are opened.
Step 14 Close drains upstream of HP Control Valve (Hot Start)
The drains upstream of the HP control valve is closed before the HP stop valve is opened during warm or hot start
conditions.
Step 15 Open HP Stop Valve
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The HP stop valve is opened when the turbine startup and lift limiter (TAB) is started up. This serves for warmup
of the HP control valve. The TAB is ramped up to 40%. The IP stop valve is kept closed at first so that steam cannot
accelerate the rotor.
Step 16 Interrogation for HP Evacuation Valve Closed
Interrogation is then performed to determine whether the HP evacuation valve is closed.
Copyright © Siemens AG 2016 - All Rights Reserved

When warmup of the HP control valve is complete, the HP stop valve is closed again if steam purity is in-adequate.
This is implemented by a bypass to Steps 16 and 17.
Step 17 Interrogation for sufficient Main Steam Mass Flow
Acceleration of the turbine to warmup speed requires a minimum main steam flow of 10% of rated flow. The steam
parameters defined for cold start or hot start as appropriate must be in force.
design patent are reserved.

Before the HP control valve is opened, it must be ensured that any isolation valves fitted in the cold reheat line are
open. This prevents unacceptably high levels of pressure from building up in the cold reheat line after the HP control
valve has been opened.
When warmup of the HP control valve is complete, the HP stop valve is closed again if steam purity is in-adequate.
This is implemented by a bypass to Steps 16 and 17.
Class: Restricted

Siemens AG MA &BDC020 2-3-M-415-M0010 / 4-7

Gas and Power MA13283 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Startup Program

Step 18 Enable for Steam Purity (Cold Start), Interrogate System Conditions prior to Opening Control Valves
For turbines sections that are operated single side (that means with single valve combinations or dual valve com-
bination that are operated single side, if approved ):

Caution!
Risk of equipment damage due to casing distortion!
If the HP stop valve remains open longer than 60 minutes while the control valve is closed, inadmis-
sible distortion of the casing is possible due to non-uniform heat soak.
Protection measures:
In the event of forced closure of the HP stop valve by the automatic control as a result of violation of
the 60 minute criterion during warming up of the HP valve casing, the SGC “Turbine” is switched to
manual. This serves to rule out excessive unilateral heating of the turbine casing. The start-up process
must be interrupted until all required start-up criteria are fulfilled and the turbine can be accelerated
to nominal speed (Signal 10MAY10EU051.ZV02 fulfilled).
If this appears not possible, subsequent opening of the HP stop valve for continuation of the warmup
process is only allowed after a period of 90 min has elapsed. This serves to allow time for thermal
equilibrium to be established. The startup process may be continued by restarting the SGC “Turbine”,
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

if the mentioned conditions are fulfilled.

If the steam purity level is not adequate, the sequence waits in Step 18 with the emergency stop valves closed
until such time as this condition is fulfilled. When this criterion is fulfilled and an enable signal for steam purity
issued (manually), the sequence is reset to Step 9 and executed again.
If the enable signal for steam purity has already been issued, the program then jumps to the next step in which
Copyright © Siemens AG 2016 - All Rights Reserved

also the IP stop valve is opened. Before this occurs, interrogtation is performed again for systems of importance.
Before steam is admitted to the turbine casing, the temperature difference between the component is checked.
Distortion of the outer casing must be within set limits.
It can be assumed that no moisture is present in the reheat lines when a minimum superheat of 10 K (18 °R) is
present at all temperature measuring points in the reheat lines upstream of the stop valves or when the drains
have been open for a long enough period.
design patent are reserved.

The main steam and hot reheat temperatures must be within permitted limits.
The condenser pressure must be below the limit for warning issue for part-load operation.
The degree of heat soak for the turbine and the steam conditions (main steam and reheat) are checked against
the following criteria:
• Temperature criteria X4, X5, X6 must be fulfilled
• TSE margins exceed the minimum value of 30 K (54 °R).
Step 19 Close Drain upstream of IP Control Valve (Hot Start)
The drain upstream of the IP control valve is closed before the IP stop valve is opened during warm or hot start
conditions.
Step 20 Open IP Stop Valve
The IP and LP stop valves are also opened in this step.
The TAB is ramped up to 70%. This makes limited opening of the control valves possible and allows runup of the
steam turbine to nominal speed, and synchronization of the generator.

Accelerate and Maintain at Warmup Speed

Step 21 Open Control Valves —> Accelerate to Warmup Speed

When enable signal for steam purity has been issued and the valve bodies are adequately warmed, the control
valves are then opened and the turbine accelerated to warmup speed.
Class: Restricted

The position setpoint for the control valves is limited by the speed controller. The admission controller, the turbine
startup and lift limiter (TAB) and the main steam pressure controller will not normally impose any limit on valve
opening.

Siemens AG MA &BDC020 2-3-M-415-M0010 / 5-7

Gas and Power MA13283 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Startup Program

All the turbine sections, but primarily the HP turbine, are warmed up at warmup speed. The turbine stress evaluator
monitors the warmup process. The optimal main steam and reheat temperature is formed based on a represen-
tative, mean component temperature and output to the unit coordination level for temperature control.
The SGC “Turbine” is configured to allow the turbine to be decelerated only to warmup speed following a trip during
the startup process. For this, the "STARTUP" step program must be restarted manually by the operating person-
nel.To allow this, the setpoint control is enabled in this step when turbine speed has fallen to within the permissible
speed window for warmup speed, and the speed setpoint is set.
Step 22 Deactivate SLC “Enable Steam Purity”
The Sub Loop Control “Enable Steam Purity” is deactivated.
Step 23 Increase Degree of Heat Soak for HP Turbine at Warmup Speed, Enable for Rated Speed
Acceleration of the steam turbine to rated speed requires a minimum main steam flow of 15% of rated mass flow.
The condenser pressure must be below the limit for warning issue for steady-state operation.
The degree of heat soak for the turbine and the steam conditions (main steam and reheat) are checked against
the following criteria:
• Temperature criterion X7 is fulfilled.
• TSE margins exceed the minimum value of 30 K (54 °R).

When the above criteria are fulfilled, the turbine can then be accelerated to rated speed. For this, the associated
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enable signal is issued manually by the operating personnel.

Accelerate to Rated Speed, Load Connection and

Loading, Transfer Control to Unit Control Level

Step 24 After Enable for Rated Speed —> Accelerate to Rated Speed
Copyright © Siemens AG 2016 - All Rights Reserved

After enabling of rated speed, the speed setpoint is then increased to accelerate the turbine to a speed slightly
above synchronizing speed.
Step 25 Close drain upstream of HP & IP turbine
The warmup drains upstream of the turbine valves are closed.
Step 26 Deactivate SLC “Enable for Rated Speed”
design patent are reserved.

The SLC “Enable Rated Speed” which was activated manually at the latest in Step 23, is now deactivated.
Step 27 Activate automatic voltage regulator (AVR)
The voltage regulator is activated in this step.
Step 28 Activate Excitation System
Before synchronization of the turbine-generator is performed, the excitation system is activated.
Step 29 Increase Degree of Heat Soak for IP Turbine at Rated Speed
To ensure an adequate degree of heat soak for the HP and IP turbines (primarily for the IP shaft in this step), the
turbine-generator is maintained at rated speed until the following criteria are fulfilled:
• Temperature criterion X8 fulfilled
• TSE margins exceed the minimum value of 30 K (54 °R).
Step 30 Preselection of Generator Breaker/Grid Tie Breaker
The grid tie breaker is selected before the turbine is synchronized. In plants that are synchronized via the generator
breaker, this is selected.
Step 31 Load Connection
The paralleling unit for synchronization of the generator is activated.
The sequence waits in this until the turbine generator unit has commenced load operation.
Step 32 Deactivate effect of TAB in Turbine Controller
Class: Restricted

After the generator has been connected to the grid, the limiting effect of the turbine startup and lift limiter is canceled
and its limit setting set to 100%. The control valves are opened by means of the admission/load controller and the
bypass valves are closed by the bypass controller. The limit pressure controller can intervene where appropriate
whenever main steam pressure falls below the limit value.

Siemens AG MA &BDC020 2-3-M-415-M0010 / 6-7

Gas and Power MA13283 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Startup Program

Step 33 Turbine Generator Startup Process completed

The steam turbine startup process is complete when the machine supplies a positive fraction of the unit power and
the HP bypass station is closed.
Step 34 Switch Turbine Controller to Inlet Pressure Mode
Turbine controller changeover from limit pressure control to inlet pressure control can now be performed. If the
bypass stations were not closed, two pressure controllers (bypass pressure controller and initial pressure control-
ler) would attempt to control pressure upstream of the steam turbine. This is not possible.
Step 35 End of "STARTUP" Step Program
The unit coordination control now takes over controller setpoint formation and thereby control of the steam turbine.

Notes for operation References

In the event of acceleration monitoring circuit response or
load rejection, automatic changeover to MANUAL is imple- 1.1.3-42100 Steam purity
mented for SGC ”Turbine”. This also takes place if the emer- 2-1-MA3-310 Turbine Stress Evaluation
gency shutoff valves are opened for an extended period of 2-1-MA3-347 Temperature Criteria
time during its warmup phase.This interrupts the startup proc- 2-4-MA3-62x Test of Operability of Turbine Valves using
ess and allows the operating personnel to perform any further ATT Turbine Valves
measures required.
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
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Copyright © Siemens AG 2016 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &BDC020 2-3-M-415-M0010 / 7-7

Gas and Power MA13283 0816 EN
 Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or
design patent are reserved.
Class: Restricted Copyright © Siemens AG 2018 - All Rights Reserved

ϑmCV:
ϑSatSt:

Power and Gas

Siemens AG
Operating Documentation

Temperature Criterion X2
Criterion: ϑ SatSt < ϑ mCV + X2

10LBA20FP004

10MAA12FT022A
Inquiry: before opening of emergency stop valves

TEMP MS CV 50%
HP PRES ACT VAL

MA &MDA020
Temperature Criterion X2
Steam Turbine Generator Unit

used to calculate main steam saturated steam temperature

1118 EN
2-3-M-422-MA13283 / 1-1
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Class: Restricted Copyright © Siemens AG 2018 - All Rights Reserved

ϑMS:

ϑSatST:

Power and Gas

Siemens AG
Operating Documentation

Criterion: ϑ MS > ϑ SatSt + X4

Temperature Criterion X4

10LBA20FP004
10LBA21CT001A
Inquiry: before opening of control valves

MA &MDA020
HP PRES ACT VAL
T STM AHD HP ESV 1
Temperature Criterion X4
Steam Turbine Generator Unit

used to calculate main steam saturated steam temperature

1118 EN
2-3-M-424-MA13283 / 1-1
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ϑMS:

ϑmHP:

Power and Gas

Siemens AG
Min of
Operating Documentation

Criterion: ϑ MS> ϑ mHP+ X5

Temperature Criterion X5

12LBA10CT002
11LBA10CT002
Inquiry: before opening of control valves

10LBA21CT001A
1010MAY01EP154

MA &MDA020
T STM AHD HP ESV 1
HP STM U/STR HP BYPASS 2
HP STM U/STR HP BYPASS 1

mean temperature HP shaft (simulated)

Temperature Criterion X5
Steam Turbine Generator Unit

1118 EN
2-3-M-425-MA13283 / 1-1
 Steam Turbine Generator Unit
Operating Documentation Temperature Criterion X7

Temperature Criterion X7A

Criterion: ϑ MS< ϑ mHPS + X7A

Inquiry: before runup to rated speed

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Copyright © Siemens AG 2018 - All Rights Reserved

design patent are reserved.

ϑMS: Max of 11LBA10CT002 HP STM U/STR HP BYPASS 1

12LBA10CT002 HP STM U/STR HP BYPASS 2

10LBA21CT001A T STM AHD HP ESV 1
ϑmHPS: 1010MAY01EP154 mean temperature HP shaft (simulated)

ϑaxHPS: 10MAY01EP154 axis temperature HP shaft (simulated)

For axis temperatures below 100 °C the permissible steam temperature ϑ MSis the minimum value between ϑ MSas func-
tion of the mean rotor temperature (right diagram) and ϑ MSas function of the axis temperature (left diagram).
Class: Restricted

Siemens AG MA &MDA020 2-3-M-427-MA13283 / 1-2

Power and Gas 1118 EN
 Steam Turbine Generator Unit
Operating Documentation Temperature Criterion X7

Temperature Criterion X7C

Criterion: ϑ RS< ϑ mIPS + X7C

Inquiry: before runup to rated speed

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Copyright © Siemens AG 2018 - All Rights Reserved

design patent are reserved.

ϑRS: Max of 11LBB40CT002 HRH STM U/STR IP BYPASS 1

12LBB40CT002 HRH STM U/STR IP BYPASS 2

10LBB51CT001A T STM AHD IP ESV 1
10LBB52CT001A T STM AHD IP ESV 2
ϑmIPS: 1010MAY01EP155 mean temperature IP shaft (simulated)

ϑaxIPS: 10MAY01EP155 axis temperature IP shaft (simulated)

Class: Restricted

For axis temperatures below 100 °C the permissible steam temperature ϑ RSis the minimum value between ϑ RSas func-
tion of the mean rotor temperature (right diagram) and ϑ RSas function of the axis temperature (left diagram).

Siemens AG MA &MDA020 2-3-M-427-MA13283 / 2-2

Power and Gas 1118 EN
 Steam Turbine Generator Unit
Operating Documentation Temperature Criterion X8

Temperature Criterion X8A

Criterion: ϑ MS < ϑ mHPS + X8A

Inquiry: before synchronisation

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Copyright © Siemens AG 2018 - All Rights Reserved

design patent are reserved.

ϑMS: Max of 11LBA10CT002 HP STM U/STR HP BYPASS 1

12LBA10CT002 HP STM U/STR HP BYPASS 2

10LBA21CT001A T STM AHD HP ESV 1
ϑmHPS: 10MAY01EP154 mean temperature HP shaft (simulated)

ϑaxHPS: 10MAY01EP154 axis temperature HP shaft (simulated)

For axis temperatures below 100 °C the permissible steam temperature ϑ MS is the minimum value between ϑ MS as
Class: Restricted

function of the mean rotor temperature (right diagram) and ϑ MS as function of the axis temperature (left diagram).

Siemens AG MA &MDA020 2-3-M-428-MA13283 / 1-2

Power and Gas 1118 EN
 Steam Turbine Generator Unit
Operating Documentation Temperature Criterion X8

Temperature Criterion X8C

Criterion: ϑ RS < ϑ mIPS + X8C

Inquiry: before synchronisation

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Copyright © Siemens AG 2018 - All Rights Reserved

design patent are reserved.

ϑRS: Max of 11LBB40CT002 HRH STM U/STR IP BYPASS 1

12LBB40CT002 HRH STM U/STR IP BYPASS 2

10LBB51CT001A T STM AHD IP ESV 1
10LBB52CT001A T STM AHD IP ESV 2
ϑmIPS: 10MAY01EP155 mean temperature IP shaft (simulated)

ϑaxIPS: 10MAY01EP155 axis temperature IP shaft (simulated)

Class: Restricted

For axis temperatures below 100 °C the permissible steam temperature ϑ RS is the minimum value between ϑ RS as
function of the mean rotor temperature (right diagram) and ϑ RS as function of the axis temperature (left diagram).

Siemens AG MA &MDA020 2-3-M-428-MA13283 / 2-2

Power and Gas 1118 EN
 Steam Turbine Generator Unit
Operating Documentation Start-Up Profiles

Use of the Start-up profiles • Given temperatures and standstill times in table 1 are
based on natural cooling down curves from operation with
The diagrams show steam pressure and steam temper-
full steam temperatures. (No cooling due to throttling in
ature profiles (upstream HP-stop valve, res. upstream IP stop
part load operation considered).
valve) as well as speed and load profiles for steam turbine
• Critical speed ranges will be passed through quickly.
start-ups. The initial time in the diagrams is the first opening
• Possible to reach full mass flow with steam temperatures
of HP/IP control valves. The given start-up profiles are based
30 K reduced to nominal parameter.
on several assumptions:
• Maximum permissible temperature for turbine cold start
• Use of Turbine Stress Controller with three different start- ≤ 400°C. Mass flow for start-up according STIM 12.001.
up modes (Table 1). • Synchronous start-up of HP- and IP-turbine presumed
• Sliding pressure mode between 60% and 100% load ac- (Siemens standard). Permitted HP exhaust steam tem-
cording to thermodynamic specification. The start-up perature ≤ 510 °C.
curves are only valid for these boundary conditions. • Start-up times tolerance is ± 15%.
• It is assumed that steam temperatures do not change
Start-up types and initial temperature are categorized as
during load operation and load changes are operated in
shown in the Table 1.
sliding pressure mode. Then, latter are not restrained.
• Cold reheat pressure at start-up is < 20 bar, to be con- Operation in the FAST-mode results in higher fatigue per
sidered when designing the bypass stations. start-up and faster start-up times. To achieve the required
• Warm up of steam turbine at typical heat soak speed (de- load regime, an adequate selection of the start-up modes has
finitive heat soak speed can be different). to be performed. Table 1 shows the correlation between
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• The HRSG provides the given steam conditions at all Standstill time, Operation-Mode and fatigue.
times during the start-up.
• Temperature, pressure and load characteristics are re-
stricted by the designed allowable thermal stress limits of
the steam turbine.
Copyright © Siemens AG 2018 - All Rights Reserved

Table: Start-up categories

Start-up initial preceeding standstill recommended Start- EOHs per Start 2)
category Temperature time (HP) up mode 1)
HP- IP-
Rotor Rotor
design patent are reserved.

(°C) (°C)
ambient start 50°C 50 50 major outage FAST 75
cold start 150°C 150 150 145 FAST 75
warm start 48h 285 285 48 NORMAL 20
hot start 8h 405 405 8 NORMAL / (SLOW) 10 / (7.5)
1) The recommended start-up modes are an initial suggestion based on a typical plant performance.
If load regime or requirements change during lifetime of the turbine, start up modes can be changed accordingly.
By choosing different start-up modes the EOH consumption and start-up time can be actively influenced.
2) Typical values for listed startup modes. Actual values are calculated by the steam turbine controller during startup and
may vary from the given values.
Class: Restricted

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Operating Documentation

Ambient start, initial temp. 50 °C

MA &MDA010
Steam Turbine Generator Unit
Start-Up Profiles, Operating Mode SLOW

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Cold start, initial temp. 150 °C

MA &MDA010
Steam Turbine Generator Unit
Start-Up Profiles, Operating Mode SLOW

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Operating Documentation

Warm start after 48 hrs shut-down

MA &MDA010
Steam Turbine Generator Unit
Start-Up Profiles, Operating Mode SLOW

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Hot start after 8 hrs shut-down

MA &MDA010
Steam Turbine Generator Unit
Start-Up Profiles, Operating Mode SLOW

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Ambient start, initial temp. 50 °C

MA &MDA010
Steam Turbine Generator Unit
Start-Up Profiles, Operating Mode NORMAL

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Cold start, initial temp. 150 °C

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Start-Up Profiles, Operating Mode NORMAL

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Warm start after 48 hrs shut-down

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Start-Up Profiles, Operating Mode NORMAL

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Hot start after 8 hrs shut-down

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Steam Turbine Generator Unit
Start-Up Profiles, Operating Mode NORMAL

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Ambient start, initial temp. 50 °C

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Steam Turbine Generator Unit
Start-Up Profiles, Operating Mode FAST

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Cold start, initial temp. 150 °C

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Start-Up Profiles, Operating Mode FAST

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Hot start after 8 hrs shut-down

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Start-Up Profiles, Operating Mode FAST

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2-3-M-433-MA13283 / 4-4
 Steam Turbine Generator Unit
Operating Documentation Shutdown program for auxiliary systems
Brief Description

Introduction • Manually from the control room

The automatic shutdown control of the subgroup control

for the steam turbine auxiliary systems 10MAY20EC001 Notice!
serves to shut down the turbine auxiliary systems when SGC
The control fluid system for the turbine and by-
Steam Turbine reaches the last step of the SHUTDOWN pro-
pass valves is not deactivated by this automatic
gram.
control. This gives you the opportunity to keep
the control valves open, e.g. in order to connect
Automatic shutdown control a shutdown dryer. If this is not required, you
The shutdown program can be activated: must deactivate the control fluid system man-
ually.
• From the unit coordination level

Step 51 Interrogation for operation and steam production stopped

Automatic shutdown is not performed until all the emergency stop valves are closed and a turbine trip has been
initiated. The auxiliary systems cannot be shut down until the steam generator has stopped producing steam and
bypass steam is no longer being admitted to the condenser.
The bypass stations must be closed for at least 30 minutes.
Step 52 Idle step
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Step 53 Idle step

Step 54 Idle step

Step 55 Shut down condenser air removal

Copyright © Siemens AG 2013 - All Rights Reserved

This step waits until condenser air removal is switched off.

Step 56 Shut down gland sealing steam
After condenser air removal is deactivated, gland sealing steam is also terminated.
Step 57 Interrogation for gland sealing steam shut down
design patent are reserved.

An interrogation is performed to determine whether SGC Gland Sealing Steam is shut down.
Step 58 Shut down turbine oil supply
SGC Turbine Oil Supply is shut down.
Step 59 End of step program for shutdown of auxiliary systems
When this step is reached, the shutdown step program for the auxiliary systems has been executed in full.
Class: Restricted

Siemens AG MA &BDC020 2-3-M-460-M0027 / 1-1

Gas and Power MA13283 1113 EN
 KAR Electrical Power Production Trading FZE
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Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 003.002 MAA/MAB/MAC Steam Turbine

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519702112 HP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction
519702129 IP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction
519702136 LP Turbine - Establishing Operational Readiness - Operating A 2019-12-12
Instruction

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Steam Turbine
Operating Documentation HP Turbine - Establishing Operational Readiness
Operating Instruction

Step, Location Component, operational value Control action, condition ID Code Check
(01) + HP TURBINE DETERMINE/ESTABLISH MAA
OPERATIONAL READINESS
- Manually operated valves according to sys- set MAA
tem diagram
(02) + HP VALVE COMBINATION DETERMINE/ESTABLISH
OPERATIONAL READINESS
+ HP control valve position limiter setpoint = 105% 10MAA12AA151
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2017 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAA &BDC020 2-3-MA3-432-M0003 / 1-1

Gas and Power MA13283 0617 EN
 Steam Turbine
Operating Documentation IP Turbine - Establishing Operational Readiness
Operating Instruction

Step, Location Component, operational value Control action, condition ID Code Check
(01) + IP TURBINE DETERMINE/ESTABLISH MAB
OPERATIONAL READINESS
- Manually operated valves according to sys- set MAB
tem diagram
(02) + IP VALVE COMBINATION 1 AND 2 DETERMINE/ESTABLISH
OPERATIONAL READINESS
+ IP control valve 1 position limiter setpoint = 100%* 10MAB12AA151
+ IP control valve 2 position limiter setpoint = 100%* 10MAB22AA151

* If one of the two IP control valves exhibits a mechanical or With the valve out of operation, the following signals of the
hydraulic fault, it is allowable for a lower setpoint to be selec- respective valve are not available:
ted for the valve affected or to take it out of operation by set-
• SLC on
ting the setpoint to 0 %, activating the partial trip and deacti-
Subloop control of the respective valve on
vating the subloop control of this valve (where applicable ob-
• POSN LMT DYD = 105 %
serve load limits, refer to document 1.1.3-21000, Chapter
Position limitation DYD is 105 %
“Technical Data”).
This causes the startup program “SGC Steam Turbine” to be
If one of the two IP stop valves exhibits a mechanical or hy-
interrupted in the steps requiring these signal. If these are the
draulic fault, it is allowable to take the affected valve out of
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

only signals missing, startup can be continued by switching

operation by activating the partial trip and deactivating the
manually to the next step.
subloop control of this valve (where applicable observe load
limits, refer to document 1.1.3-21000, Chapter “Technical Da-
ta”).
Copyright © Siemens AG 2017 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAB &BDC020 2-3-MA3-433-M0004 / 1-1

Gas and Power MA13283 0617 EN
 Steam Turbine
Operating Documentation LP Turbine - Establishing Operational Readiness
Operating Instruction

Step, Location Component; operational value Control action, condition ID Code Check
(01) + LP TURBINE DETERMINE/ESTABLISH MAC
OPERATIONAL READINESS
- Manually operated valves according to sys- set MAC
tem diagram
+ Condensate injection solenoid valve closed 10MAC01AA001

(02) + LP INDUCTION STEAM BUTTERFLY DETERMINE/ESTABLISH

VALVE COMBINATION
OPERATIONAL READINESS
+ LP induction steam butterfly valve position setpoint = 100%* 10MAC46AA151
limiter

* If the LP induction steam butterfly control valve exhibits a • SLC on

mechanical or pmeumatic fault, it is allowable for a lower set- Subloop control of the respective valve on
point to be selected for the butterfly control valve or to take • POSN LMT DYD = 105 %
the valve out of operation by setting the setpoint to 0%, acti- Position limitation DYD is 105 %
vating the partial trip and deactivating the subloop control of • LP ESV OPENED
this valve. LP induction steam butterfly stop valve opened
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

If the LP induction steam butterfly stop valve exhibits a me- This causes the startup program “SGC Steam Turbine” to be
chanical or pneumatical fault, it is allowable to take the affec- interrupted in the steps requiring this signal. If this is the only
ted valve out of operation by activating the partial trip and de- signals missing, startup can be continued by switching man-
activating the subloop control of this valve. ually to the next step.
With the valve out of operation, the following signals of the
Copyright © Siemens AG 2017 - All Rights Reserved

respective valve are not available:

design patent are reserved.
Class: Restricted

Siemens AG MAC &BDC020 2-3-MA3-434-M0026 / 1-1

Gas and Power MA13283 0617 EN
 KAR Electrical Power Production Trading FZE
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Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 003.006 MAL Drain System

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519702143 Establishing Operational Readiness - Operating Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Drain System
Operating Documentation Establishing Operational Readiness
Operating Instruction

Step, Location Component; operational value Control action, condition ID Code Check
(01) + DRAINS DETERMINE/ESTABLISH
OPERATIONAL READINESS
- Manually operated valves according to system dia- set MAL
gram
+ Subloop control for drains AUTO mode 10MAL00EE001
(02) + DRAINS UPSTREAM OF HP STOP VALVE DETERMINE
OPENING CRITERIA AND DRAIN VALVE POSI-
TION
+ Opening criteria fulfilled
+ Drain valve upstream of HP stop valve open 10MAL09AA051
+ Opening criteria not fulfilled
+ Drain valve upstream of HP stop valve closed 10MAL09AA051
(03) + DRAIN UPSTREAM OF HP CONTROL VALVE DETERMINE
OPENING CRITERIA AND DRAIN VALVE POSI-
TION
+ Opening criteria fulfilled
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

+ Drain valve upstream of HP control valve open 10MAL11AA051

+ Opening criteria not fulfilled
+ Drain valve upstream of HP control valve closed 10MAL11AA051
(04) + DRAIN DOWNSTREAM OF HP CONTROL DETERMINE
VALVES
Copyright © Siemens AG 2017 - All Rights Reserved

OPENING CRITERIA AND DRAIN VALVE POSI-

TION
+ Opening criteria fulfilled
+ Drain valve downstream of HP control valves open 10MAL15AA051
+ Opening criteria not fulfilled
design patent are reserved.

+ Drain valve downstream of HP control valves closed 10MAL15AA051

(05) + DRAIN UPSTREAM OF COLD REHEAT NON RE- DETERMINE
TURN VALVE
OPENING CRITERIA AND DRAIN VALVE POSI-
TION
+ Opening criteria fulfilled
+ Drain valve upstream of cold reheat non return valve open 10MAL65AA051
+ Opening criteria not fulfilled
+ Drain valve upstream of cold reheat non return valve closed 10MAL65AA051
(06) + DRAINS UPSTREAM OF IP STOP VALVES DETERMINE
OPENING CRITERIA AND DRAIN VALVE POSI-
TION
+ Opening criteria fulfilled
+ Drain valve upstream of IP stop valve 1 open 10MAL23AA051
+ Drain valve upstream of IP stop valve 2 open 10MAL24AA051
+ Opening criteria not fulfilled
Class: Restricted

+ Drain valve upstream of IP stop valve 1 closed 10MAL23AA051

+ Drain valve upstream of IP stop valve 2 closed 10MAL24AA051

Step, Location Component; operational value Control action, condition ID Code Check

Siemens AG MAL &BDC020 2-3-MA4-430-M0054 / 1-2

Gas and Power MA13283 0617 EN
 Drain System
Operating Documentation Establishing Operational Readiness
Operating Instruction

Step, Location Component; operational value Control action, condition ID Code Check
(07) + DRAINS UPSTREAM OF IP CONTROL VALVES DETERMINE
OPENING CRITERIA AND DRAIN VALVE POSI-
TION
+ Opening criteria fulfilled
+ Drain valve upstream of IP control valve 1 open 10MAL26AA051
+ Drain valve upstream of IP control valve 2 open 10MAL27AA051
+ Opening criteria not fulfilled
+ Drain valve upstream of IP control valve 1 closed 10MAL26AA051
+ Drain valve upstream of IP control valve 2 closed 10MAL27AA051
(08) + DRAIN DOWNSTREAM OF IP CONTROL VALVES DETERMINE
OPENING CRITERIA AND DRAIN VALVE POSI-
TION
+ Opening criteria fulfilled
+ Drain valve downstream of IP control valves open 10MAL31AA051
+ Opening criteria not fulfilled
+ Drain valve downstream of IP control valves closed 10MAL31AA051
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

(09) + DRAIN OF SLEEVE DETERMINE

OPENING CRITERIA AND DRAIN VALVE POSI-
TION
+ Opening criteria fulfilled
+ Sleeve drain valve open 10MAL28AA051
Copyright © Siemens AG 2017 - All Rights Reserved

+ Opening criteria not fulfilled

+ Sleeve drain valve closed 10MAL28AA051
(10) + IP TURBINE CASING DRAIN DETERMINE
OPENING CRITERIA AND DRAIN VALVE POSI-
design patent are reserved.

TION
+ Opening criteria fulfilled
+ IP turbine casing drain valve open 10MAL35AA051
+ Opening criteria not fulfilled
+ IP turbine casing drain valve closed 10MAL35AA051
Step, Location Component; operational value Control action, condition ID Code Check
Class: Restricted

Siemens AG MAL &BDC020 2-3-MA4-430-M0054 / 2-2

Gas and Power MA13283 0617 EN
 KAR Electrical Power Production Trading FZE
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Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 003.007 MAM/MAW Gland-/ Seal Steam System

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519702181 Shaft Seal Steam System - Establishing Operational Readiness A 2019-12-12
- Operating Instruction

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Condensing Plant
Operating Documentation Shaft Seal Steam System — Establishing Operational Readiness
Operating Instruction

Step, Location Component; operational value Control action, condition ID Code Check
(01) + TURBINE-EXTERNAL SYSTEMS DETERMINE/ESTABLISH
OPERATIONAL READINESS
+ Auxiliary steam for shaft seals available LBG
+ Condensate pumps in operation LCA
+ Seal water for valve glands available LCW
+ Control air system in operation QFB
(02) + TURBINE-INTERNAL SYSTEMS DETERMINE/ESTABLISH
OPERATIONAL READINESS
+ Subloop control AUTO mode 10MAL00EE001
for drains
- Manually operated valves according to sys- set MAG
tem diagram
(03) + SHAFT SEAL STEAM SYSTEM DETERMINE/ESTABLISH MAW
OPERATIONAL READINESS
- Manually operated valves according to sys- set MAW
tem diagram
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

+ Seal steam condenser exhauster 1 selected 10MAW80AN001

or + Seal steam condenser exhauster 2 selected 10MAW80AN002
(04) - LOOP SEALS FILL
- Isolation valve open/closed 10MAW80AA501
Step, Location Component; operational value Control action, condition ID Code Check
Copyright © Siemens AG 2017 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAW &BDC020 2-3-MA5-433-M0006 / 1-1

Gas and Power MA13283 0617 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 003.009 MAV Oil System

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519702150 Startup and shutdown - Brief Description A 2019-12-12
519702167 Establishing Operational Readiness - Operating Instruction A 2019-12-12
519702174 Operation - Operating Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Oil System
Operating Documentation Startup and shutdown
Brief Description

Introduction overpressure in the bearing housings. The emergen-

cy oil pump should be switched on via the subloop
Startup and shutdown of the oil system are described be-
control (SLC), thus allowing simultaneous testing of
low.
the SLC. The oil vapor exhauster must be in operation
during venting of the system.
Time of start-up of oil system and shaft turning
gear - Filling and venting of the shaft lift oil system using the
lift oil pump
The shaft turning gear must be in operation before steam The lift oil system must be vented after draining of the
is admitted to the turbine shaft seals in order to prevent dis- oil tank, installation of a spare lift oil pump or other
tortion of the turbine shafts at standstill due to non-uniform activities in which the lift oil system is fully or partially
heatup. drained.
• Start-up of the oil vapor exhauster
Caution! • Starting up the lube oil system
Risk of equipment damage due to excessive One lube oil pump is switched on for start-up of the lube
oil viscosity! oil system.
The subloop controls for the auxiliary and emergency oil
At a lube oil temperature below 35 °C (95 °F) the
pumps must be in automatic operating mode (AUTO) as
lube oil viscosity is so high that it is not possible
long as the line of shafting is rotating.
to guarantee an adequate supply of lube oil to
the bearings. Bearing damage can be the result.
Notes on securing the lube oil supply before
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Protection Measure re-starting the turbine generator unit after a

Do not run up the turbine generator unit until the standstill
lube oil temperature has reached at least 35 °C Oil supply to the bearings in normal operation is generally
(95 °F). performed via a lube oil pump driven by an electric motor. On
failure of this duty oil pump the standby oil pump takes over
Copyright © Siemens AG 2018 - All Rights Reserved

The time for start-up of the oil system and shaft turning
the oil supply. Final safety is provided by the emergency oil
gear depends on the initial temperature of the oil in the oil tank
pump which supplies oil to the turbine generator unit bearings
and the anticipated rate of change in the oil temperature dur-
during coastdown when all other oil pumps have failed.
ing turning gear operation.
The following checks are essential following a turbine
Example: For an initial oil temperature of 15 °C (59 °F) in
generator unit standstill, particularly following work on the oil
design patent are reserved.

the oil tank and a rate of change in the oil temperature of ap-
system or on the oil pumps, in order to guarantee a secured
prox. 5 K/h (9 R/h) during turning gear operation, the shaft
supply of lube oil in the event of any faults during plant oper-
turning gear must be started up approx. 4 hrs before startup
ation:
of the turbine generator
• Check the subloop controls of all the oil pumps.
Startup of the oil system • A check must be made to determine whether the oil pump
in operation during the test actually does build up the re-
Startup of the oil system in accordance with the step pro-
quired pressure, in order to guarantee a sufficient supply
grams in the operating instructions is subdivided in the fol-
of oil.
lowing sections:
• Establishing operational readiness
• Filling and venting of the oil system after extended stand- Caution!
still Risk of bearing damage due to lack of oil!
- Filling and venting of the lube oil system using the If the emergency oil pump cannot start up in the
emergency oil pump event of a fault in the lube oil pumps, then the oil
Parts of the pressure-feed or lube oil system may run supply is insufficient and the bearings will be
dry due to continuous vents etc. during standstill of damaged.
the oil system, with the result that the lines are filled Protection Measure
with air.
After the lube oil pump is switched on, relatively high Shut the turbine down / leave the turbine at
standstill, if the lube oil pump or its DC voltage
Class: Restricted

air pressures are temporarily established in the bear-

ing housings, with the result that oil vapors may es- supply is faulted.
cape through the bearing housing seal rings.
It is recommended that the oil system be slowly filled Startup and shutdown of the shaft turning gear
and vented using the emergency oil pump after ex- • Startup of shaft turning gear
tended outages in order to prevent the buildup of

Siemens AG MAV &BDC020 2-3-MA1-408-M0015 / 1-2

Gas and Power 0118 EN
 Oil System
Operating Documentation Startup and shutdown
Brief Description

Prerequisite for startup of the shaft turning gear is the Shutdown of the oil system
supply of seal oil to the generator seal rings.
Shutdown of the shaft turning gear and shutdown of the
A lift oil pump is switched on for startup of the shaft turning
oil system is divided into the following steps:
gear.
The manual turning gear is available if necessary for man- • Shutdown of the shaft turning gear
ual turning of the shafting. The shaft turning gear disable is activated, causing the
• Operation of the shaft turning gear after shutting down the lifting oil supply to the hydraulic motor to be interrupted
turbine generator unit and the shafting to coast down with lifting oil.
Operation of the shaft turning gear during turbine cool- • Shutting down the oil system
down prevents distortion of the shafts at standstill, so that The subloop controls for the full load, emergency oil and
the turbine generator can be started up again at any time. lift oil pumps are switched over to MANUAL operating
• Shutdown of the shaft turning gear during runup of the mode. The operating full load and lift oil pumps are switch-
turbine-generator to rated speed ed off.
Once the turbine generator unit has reached the correct
speed, first the hydraulic motor disengages and then the
duty lift oil pump is switched off. The hydraulic motor is
supplied with lube oil and therefore continues to rotate at
a low speed.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2018 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAV &BDC020 2-3-MA1-408-M0015 / 2-2

Gas and Power 0118 EN
 Oil System
Operating Documentation Establishing Operational Readiness
Operating Instruction

Step, Location Component; operational value Control action, condition ID Code Check
(01) + TURBINE-EXTERNAL SYSTEMS OPERA- DETERMINE/ESTABLISH
TIONAL READINESS
+ Cooling water system for oil coolers in operation
+ Generator seal oil system in operation

(02) + OIL SYSTEM DETERMINE/ESTABLISH MAV

OPERATIONAL READINESS
- Manually operated valves according to sys- set MAV
tem diagram
- Main oil tank filled in accordance to manufactur- 10MAV10BB001
er's instructions
+ Oil Supply Emergency Operation activated no alarm annunciation 10MAV00EY021
+ Lifting oil pump 1 selected 10MAV31AP001
or + Lifting oil pump 2 selected 10MAV32AP001
+ Oil vapor extractor 1 selected 10MAV82AN001
or + Oil vapor extractor 2 selected 10MAV82AN002
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

+ Full-load oil pump 1 selected 10MAV21AP021

or + Full-load oil pump 2 selected 10MAV21AP022
+ Turning gear interlock deactivated 10MAV51AA012
+ Oil cooler valve position, oil and water side checked
+ Lifting oil filter 1 cleaned and vented 10MAV35AT001
Copyright © Siemens AG 2017 - All Rights Reserved

+ Lifting oil filter 2 cleaned and vented 10MAV35AT002

+ Lube oil filter 1 cleaned and vented 10MAV42AT001
+ Lube oil filter 2 cleaned and vented 10MAV42AT002
+ Subgroup control oil supply AUTO mode 10MAV10EC001
design patent are reserved.

Step, Location Component; operational value Control action, condition ID Code Check
Class: Restricted

Siemens AG MAV &BDC020 2-3-MA1-430-M0019 / 1-1

Gas and Power MA13283 0617 EN
 Oil System
Operating Documentation Operation
Operating Instruction

Introduction Lube oil cooler

The control actions described here are implemented dur- • Lube oil cooler 1 ................................. 10MAV41AC001
ing operation of the oil system depending on the current op- • Lube oil cooler 2 ................................. 10MAV41AC002
erating status of the turbine generator unit. One lube oil cooler is always in operation, the second lube
oil cooler is on standby Switchover to the standby lube oil
Duplex lift oil filter cooler must be performed when the duty lube oil cooler is
fouled or leaking.
• Lifting oil filter 1 .................................. 10MAV35AT001
The standby oil cooler must be filled and vented on the oil
• Lifting oil filter 2 .................................. 10MAV35AT002
side before switchover can be implemented.
The pressure drop across the duty lift oil filter is a measure
A full flow of water is supplied to the duty lube oil cooler
of filter fouling The double directional control valve is used
to obtain good heat transfer.
for switching between the lift oil filters Oil filters must be
The standby oil cooler receives either a full or only a re-
filled and vented before switchover can be implemented.
duced flow of water to prevent corrosion and deposits.
If a reduced flow of water has been stipulated for the
Duplex lube oil filter
standby oil cooler from system PGB, then the position of
• Lube oil filter 1 .................................... 10MAV42AT001 the valves and the switchover procedure of the PGB
• Lube oil filter 2 .....................................10MAV42AT002 closed cooling water system must be observed. (not part
One filter in the switchable duplex lube oil filter is in op- of scope of supply of steam turbine manufacturer).
eration at a time to protect the bearings against the in- Before switching the oil flow over to the standby lube oil
gress of foreign objects. The pressure drop across the cooler a check must first be made to ensure that this cool-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

duty lube oil filter is a measure of filter fouling er is receiving a full flow of cooling water.
Switchover valves are used to switch between the lube oil
filters Oil filters must be filled and vented before switch-
over can be implemented.
Copyright © Siemens AG 2014 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MAV &BDC020 2-3-MA1-470-M0001 / 1-1

Gas and Power MA13283 0814 EN
 KAR Electrical Power Production Trading FZE
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Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 003.010 MAX/QFB Control Media Systems

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519702198 Establishing Operational Readiness - Operating Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Control Media System
Operating Documentation Establishing Operational Readiness
Operating Instruction

Step, Location Component; operational value Control action, condition ID Code Check
Control air system*
(01) + TURBINE-EXTERNAL SYSTEMS DETERMINE/ESTABLISH
+ Central control air system available/in operation

Control fluid supply unit

(02) + TURBINE-INTERNAL SYSTEMS DETERMINE/ESTABLISH
OPERATIONAL READINESS
- Manually operated valves according to sys- set MAX
tem diagram
+ Control fluid supply unit for turbine valves ready for operation 10MAX01
+ Fire-resistant fluid regeneration system ready for operation
Step, Location Component; operational value Control action, condition ID Code Check

* not in Siemens AG scope of supply

Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2017 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MAX &BDC020 2-3-MA2-432-M0017 / 1-1

Gas and Power MA13283 0617 EN
 TAB-Sheet
KAR Electrical Power Production Trading FZE 004.00 MA Steam Turbine Plant
AL-RUMAILAH COMBINED CYCLE 730MW 1

TAB-Sheet
004.00 MAA/MAB/MAC Steam Turbine
2

TAB-Sheet

Technical Documentation 004.00 MAG Condenser

3

Operating M. Sys./Plant
Sec. TAB-Sheet
004.00 MAL Drain System
5

TAB-Sheet
004.00 MAM/MAW Gland-/ Seal Steam System
6

File- TAB-Sheet

name TO - Operating Manual MA 004.00 MAV Oil System

8
Steam Turbine Package -
UNIT 10
MA - Operating Manual
Steam Turbine - UNIT 10 TAB-Sheet

File ID TO.OPERATING MANUAL 004.00 MAX/QFB Control Media Systems

9
MA.01

TAB-Sheet

TAB- 004 Maintenance of the

Sheet System/Plant Section

TAB-Sheet

TAB-Sheet

Frei verwendbar
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 004 Maintenance of the System/Plant Section

Table of Contents (Tab-Sheet)

TAB-Sheet: 004.001 MA Steam Turbine Plant

UNID Title Rev. Date of Issue
519702204 Maintenance - Introduction A 2019-12-12
519702211 Types of Inspections and Inspection Intervals - Introduction A 2019-12-12
519702228 Maintenance Documents - Introduction A 2019-12-12
519702235 Maintenance of Safety Instrumented Systems (SIS) - A 2019-12-12
Introduction
519702242 Inspection Plan for Turbine Sections - Inspection Plan A 2019-12-12
519702259 Inspection Plan for Bearings and Couplings - Inspection Plan A 2019-12-12
519702266 Inspection Plan for Turbine Valves (excl. Actuator) - Inspection A 2019-12-12
Plan
520702712 Summary of SIL-relevant Safety Loops A 2020-03-03
519702273 Instructions for Filling Out an STPR A 2019-12-12
519702280 STPR Form A 2019-12-12
519702297 Testing and Measurement - Test and Measurement Plan A 2019-12-12
519702303 Documentation of Operating Parameter - General Test A 2019-12-12
Instruction
519702310 Acquisition and Archiving of Operating Data - Procedural A 2019-12-12
Instruction
519702327 Measuring Equipment Maintenance - General Test Procedure A 2019-12-12
519702334 Functional Test of Pressure Sensors - Test Instruction A 2019-12-12
519702341 Functional Test of Temperature Sensors - Test Instruction A 2019-12-12
519702358 Maintenance Schedule A 2019-12-12
519702365 Preservation and Shutdown Measures - Maintenance Schedule A 2019-12-12
519702372 Preservation with Dry Air - Maintenance Instruction A 2019-12-12
520702842 Preservation with Dry Air - Connection of Dehumidifiers A 2020-03-03
TAB-Sheet: 004.002 MAA/MAB/MAC Steam Turbine
UNID Title Rev. Date of Issue
519702389 Leaktightness of Turbine Valves - Test Instruction A 2019-12-12
519702396 Turbine Stress Monitoring - Test Instruction A 2019-12-12
519702402 Measurement of Internal Efficiency - Test Instruction A 2019-12-12
519702419 Functional Test of Disabling the Sensor Failure Detection A 2019-12-12
Function of the Overspeed Protection System - Test Instruction
TAB-Sheet: 004.003 MAG Condenser
UNID Title Rev. Date of Issue
519702426 Condenser - Maintenance Schedule A 2019-12-12
TAB-Sheet: 004.005 MAL Drain System
UNID Title Rev. Date of Issue
519702440 Drain System - Maintenance Plan A 2019-12-12
519702433 Testing and Measurement - Test and Measurement Plan A 2019-12-12
TAB-Sheet: 004.006 MAM/MAW Gland-/ Seal Steam System
UNID Title Rev. Date of Issue
519702549 Shaft Seal Steam System - Maintenance Schedule A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 2

File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

TAB-Sheet: 004.008 MAV Oil System

UNID Title Rev. Date of Issue
519702457 Testing and Measurement - Test and Measurement Plan A 2019-12-12
519702464 Oil Supply Emergency Operation - Test Instruction A 2019-12-12
519702471 Testing Oil Pumps - Test Instruction A 2019-12-12
519702488 Manual Testing of Lube Oil Pumps during Load Operation - A 2019-12-12
Test Instruction
519702495 Oil System - Maintenance Schedule A 2019-12-12
519702501 Turbine Oil - Maintenance Worksheet A 2019-12-12
519702518 Sample Label and Travel Card - Maintenance Instruction A 2019-12-12
519702525 Turbine Oil Care - Maintenance Instruction A 2019-12-12
519702532 Preservation - Maintenance Instruction A 2019-12-12
TAB-Sheet: 004.009 MAX/QFB Control Media Systems
UNID Title Rev. Date of Issue
519702556 Control Fluid System - Maintenance Schedule A 2019-12-12
519702563 Control Fluid Sampling - Maintenance Instruction A 2019-12-12

Frei verwendbar Date of Issue: 2021-05-04 Seite 2 von 2

 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 004.001 MA Steam Turbine Plant

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519702204 Maintenance - Introduction A 2019-12-12
519702211 Types of Inspections and Inspection Intervals - Introduction A 2019-12-12
519702228 Maintenance Documents - Introduction A 2019-12-12
519702235 Maintenance of Safety Instrumented Systems (SIS) - A 2019-12-12
Introduction
519702242 Inspection Plan for Turbine Sections - Inspection Plan A 2019-12-12
519702259 Inspection Plan for Bearings and Couplings - Inspection Plan A 2019-12-12
519702266 Inspection Plan for Turbine Valves (excl. Actuator) - Inspection A 2019-12-12
Plan
520702712 Summary of SIL-relevant Safety Loops A 2020-03-03
519702273 Instructions for Filling Out an STPR A 2019-12-12
519702280 STPR Form A 2019-12-12
519702297 Testing and Measurement - Test and Measurement Plan A 2019-12-12
519702303 Documentation of Operating Parameter - General Test A 2019-12-12
Instruction
519702310 Acquisition and Archiving of Operating Data - Procedural A 2019-12-12
Instruction
519702327 Measuring Equipment Maintenance - General Test Procedure A 2019-12-12
519702334 Functional Test of Pressure Sensors - Test Instruction A 2019-12-12
519702341 Functional Test of Temperature Sensors - Test Instruction A 2019-12-12
519702358 Maintenance Schedule A 2019-12-12
519702365 Preservation and Shutdown Measures - Maintenance Schedule A 2019-12-12
519702372 Preservation with Dry Air - Maintenance Instruction A 2019-12-12
520702842 Preservation with Dry Air - Connection of Dehumidifiers A 2020-03-03

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Steam Turbine Generator Unit
Operating Documentation Maintenance
Introduction

Introduction It is the duty of the plant operator to train, authorize and

assign personnel in line with the Siemens requirements re-
As a steam turbine manufacturer Siemens AG defines
garding qualification or to request assignment of specialized
measures for preventive and predetermined maintenance.
Siemens personnel.
Maintenance prevents degradation of safety, availability or
economy of the steam turbine plant. It minimizes the proba-
Maintenance of turbine systems
bility of failure.
Documents, data and safety information required for
The stipulated maintenance intervals and measures are
maintenance on the equipment of the turbine systems are
based on the Siemens experience and expertise. Specifica-
contained in the manufacturer's user guide and these must
tions are subject to a continual review and updating process
be complied with.
whereby research and development work on the part of Sie-
mens, as well as an exchange of information and experience This is contained in the Implementation Documentation
between operator and Siemens play a major role. (Equipment) (TP) for the Technical Customer Documentation
(structured according to KKS identification system area, man-
This section contains the higher-level maintenance spec-
ufacturer and scope of supply (e.g. MAV - Manufacturer - Oil
ifications from Siemens for the steam turbine and for the tur-
Module).
bine systems included in the scope of supply. The specific
information (e.g. instructions and intervals) are sorted ac- If the Siemens specifications for individual activities or in-
cording to the KKS identification system area. tervals in the maintenance of equipment differ from those of
the manufacturer of the equipment , then the Siemens main-
Safety tenance specifications shall apply.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

If Siemens does not make any stipulations regarding

maintenance then the maintenance specifications of the man-
Warning! ufacturer shall apply exlusively.
Risk of severe personal injury and equip-
ment damage! Maintenance of safety-instrumented systems
Copyright © Siemens AG 2017 - All Rights Reserved

Failure to perform maintenance work or inade- (SIS) with safety integrity level (SIL)
quate observation of maintenance instructions
In order to ensure functional safety, safety-instrumented sys-
can cause plant operational safety to be imper-
tems are subject to special maintenance requirements in line
missibly compromised which can result in death
with IEC 61508 “Functional Safety of Electrical/Electronic/
or injury to personnel or in severe equipment
Programmable Electronic Safety-Related Systems‟ / IEC
damage.
design patent are reserved.

61511 “Functional Safety - Safety Instrumented Systems for

Protective measures: the Process Industry Sector‟. The requirements pertaining to
Ensure that maintenance is performed in full the maintenance of safety-instrumented systems with safety-
compliance with the described maintenance in- integrity level (SIL) are described in document 2-4-M-606.
structions and according to schedule. Compliance with the activities, maintenance intervals and
measures described in this document is required.

Warning! Personnel / Target Groups

Risk of personal injury! Maintenance work must be carried out by specialized
Insufficient and inadequate knowledge when personnel or under the supervision of specialized personnel.
performing maintenance activities can lead to Personnel assigned to maintenance work must be familar
personal injury. with and understand the safety regulations and the work or-
Protection measures: ders.
Ensure that all persons assigned to mainte- • Operator specialist personnel
nance activities are familiar with and observe must be trained using the operating and maintenance
the basic safety information, warnings in test documentation from Siemens Specialized personnel
and maintenance instructions from Siemens, must be physically and mentally suitable and must be in
the safety information from the manufacturers of possession of the requisite expertise. Specialized per-
the equipment and the local accident prevention sonnel must perform maintenance work independently
Class: Restricted

regulations. and be capable of making independent decisions in the

event of malfunctions or detected deviations from speci-
This applies especially in the course of walkdowns or fied conditions.
work in the vicinity of rotating and moving machinery, of hot
machine parts and for work on pressurized systems.

Siemens AG MA &MDC090 2-4-M-601-M0003 / 1-4

Power and Gas MA13283 0317 EN
 Steam Turbine Generator Unit
Operating Documentation Maintenance
Introduction

Depending on local regulations, it may be necessary for • or an event

these persons to have obtained special training for these
Intervals and criteria are set forth in test and maintenance
activities from an officially recognized body and they may
instructions as well as in test and maintenance plans. In ad-
need to certify successful completion of this training. (e.g.
dition, event- and criterion-dependent maintenance activities
examiners for nondestructive testing procedures)
are signaled via annunciations on the human-machine inter-
• Siemens specialist personnel
face (HMI) or at local indicators.
are personnel in possession of specialist knowledge from
Siemens for the item in question or from a specialist com- These annunciations signal specific conditions which re-
pany and have special tools and equipment at their dis- quire initiation of maintenance activities as soon as they ap-
posal. pear. Examples are levels in tanks containing operating fluids
and pressure drops across filters. Events such as faults, fail-
Warranty Conditions ures or impermissible operating conditions can also make
maintenance activities necessary.
The warranty conditions stipulated in the contract shall
apply in all cases.
Recordings
Improperly-executed or insufficient maintenance shall re-
Records must be kept of all maintenance activities. Tests
sult in all claims under the warranty becoming void. Changes
in particular must be documented and evaluated at regular
to the plant are only allowable with explicit written approval
intervals as these contain information important to the plan-
from Siemens. The operator is obliged to acquire and archive
ning of maintenance work by the plant operator.
maintenance records and operating data (see section on "Re-
Depending on the type of measure, the record should contain
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

cords" below) as a prerequisite for acceptance of any war-

ranty claims on the part of the Siemens. the following information:
• Type of action performed
Maintenance Actions • Date
This section describes the following maintenance activi- • Person(s) performing the work
ties: • Results
Copyright © Siemens AG 2017 - All Rights Reserved

• Any remedial action initiated (e.g. repair, adjustment, cal-

• Routine maintenance (e.g. cleaning, checking fluid lev-
ibration of instruments)
els, lubrication, etc.)
• Tests, measurements, monitoring (=inspections) Periodic tests (proof tests) on safety-instrumented sys-
• Condition monitoring of operating variables tems (SIS) which have been assigned a safety integrity level
• Fault localization (e.g. leak localization) (SIL) must in all cases be recorded/documented. The follow-
design patent are reserved.

ing data must also be recorded:

The degree of detail in the maintenance documents is
governed by the complexity of the measure and the corre- • Unambiguous identification of the item tested (e.g. KKS
sponding target group. code, equipment number, safety-related function)
• Type of test/inspection equipment (e.g. normal or instru-
Complex measures are described in test and mainte-
ment with type and ID code)
nance instructions.
• F signatures
The described maintenance measures can be performed • Test procedure used
with the plant on-line or during short interruption of plant op-
eration. Archiving of Records
Records must be retained long enough to allow evaluations
Notice! and comparisons with previous results.

It is your responsibility to ensure compliance

Test Instruments
with the specified maintenance intervals and
measures. Test instruments used for maintenance activities must have
a valid calibration certificate.
The operator must also observe the rules and
regulations of third parties (licensing or regula-
tory authorities).
Actions in event of deviations between
required/actual conditions
Intervals
Class: Restricted

If actual conditions are found to deviate from required

Intervals for maintenance measures can be dependent conditions during maintenance activities, remedial actions as
on a: specified in the Catalog of Remedial Actions in the proce-
dures must be taken immediately. Where necessary, Sie-
• time interval mens must be consulted for clarification of deviations, rectifi-
• criterion cation of faults or repairs.

Siemens AG MA &MDC090 2-4-M-601-M0003 / 2-4

Power and Gas MA13283 0317 EN
 Steam Turbine Generator Unit
Operating Documentation Maintenance
Introduction

Action prior to re-start following maintenance Data on maintenance supplied via electronic
activities data transfer
Following maintenance work on components of the steam
turbine during equipment downtime, appropriate tests must
be performed to verify that the functional capability of the
Warning!
equipment has been restored. If necessary, the assignment Risk of personal injury!
of specialist Siemens personnel must be requested. Maintenance data transferred by electronic
means (data management) is considerably con-
If safety equipment (e.g. covers, protective sheets, key
densed and serves for information and planning
switches, lead seals, access restrictions) has to be disman-
purposes only. Missing information when per-
tled during maintenance work, the safety equipment must be
forming maintenance activities can lead to per-
re-assembled and checked immediately after completion of
sonal injury.
the maintenance work.
Protection measures:
Testing Protective Equipment Take measures to ensure that your specialist
Periodic function checks must be performed on control, personnel are familiar with the entire operating
protection, and safety equipment, and operating parameters and maintenance documentation provided by
must be measured to prevent operating parameters deviating Siemens and with the user guides provided by
from the specified condition and having an effect on the safety manufacturers, as these contain more compre-
and economy of operation of the steam turbine plant. hensive safety-related information.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

The testing equipment for important protection equipment Where required by the contract, maintenance specifica-
or valves is designed such that function checks can be per- tions are supplied in electronic form together with the Tech-
formed with the steam turbine plant in operation to allow com- nical Plant Data. These contain the most important informa-
pliance with the recommended test intervals. tion on maintaining the equipment from the Siemens operat-
In some cases it may be necessary to interrupt operation of ing and maintenance instructions and the user guides from
Copyright © Siemens AG 2017 - All Rights Reserved

the steam turbine plant or the component for a short time. the manufacturers of the equipment .

Protection equipment protects the turbine against imper- Operators can refer to this data to aid in planning and gener-
missible operating conditions. It normally initiates turbine trip ating operating instructions for their own maintenance proce-
when upper or lower limits for specific, safety-related operat- dures and adapt as necessary. Where contradictory or un-
ing parameters are violated. Transmitters, limit value moni- clear statements are contained in the "data on maintenance"
design patent are reserved.

tors, signal paths and the voltage supply of most multichannel in electronic form, then only that version shall apply which is
electronic protection equipment are continuously monitored contained in the operating and maintenance documentation
or subjected to cyclic testing. supplied together with the Documentation for Handover of the
steam turbine manufacturer.
If one of several channels is faulted, an alarm is annun-
ciated and the trip circuit is automatically re-configured, e.g.
Limits of Scope
from 2-out-of-3 to 1-out-of-2. This serves to maintain the func-
tional capability of the protection equipment. Maintenance measures which belong in the hands of Sie-
mens skilled personnel or those of a specialist company, are
Protective equipment must be tested at regular intervals.
not described here in detail, such as:
Testing is not required for multi-channel protection circuits al-
ready implemented with cyclic testing. • Inservice and periodic tests / maintenance actions ac-
cording to special codes and regulations:
Integral and automated tests on protection and control
Tests and maintenance actions which have to be per-
equipment, as well as on monitoring equipment, can be found
formed e.g. on tanks/vessels, overpressure protection
in the function and system descriptions of the operating man-
equipment (safety valves), lifting equipment, etc., in ac-
uals for the “Systems / Plant Sections” (TO2.MA), Section
cordance with the respective codes and standards.
"Description of Systems / Plant Sections".
• Maintenance on I&C equipment (not in safety-instrumen-
Special rules apply to protection circuits with SIL classi- ted systems)
fication (see Document 2-4-M-606). Maintenance on electronic equipment (i.e. open- and
closed-loop controls) is not described. This information
Class: Restricted

must be taken from the equipment-specific descriptions

in the user guides provided by the manufacturer of the I&C
components.
• Overhauls:
Work performed during overhaul outages and which re-
quire specialized personnel from Siemens.

Siemens AG MA &MDC090 2-4-M-601-M0003 / 3-4

Power and Gas MA13283 0317 EN
 Steam Turbine Generator Unit
Operating Documentation Maintenance
Introduction

• Repairs: Inspections comprise actions such as: measurements,

Repairs are described only to the extent that they can be monitoring actions or tests. Inspections check whether an
performed by the plant operator. Siemens or the manu- item corresponds to its specified state. Inspections can be
facturer must be contacted for repairs which exceed this performed by the plant operator in the course of his main-
scope. tenance actions. Inspections performed in the course of
overhauls must be performed by Siemens specialized
To equipment (components) designated as „mainte-
personnel.
nance free“ applies:
• Overhaul:
• The required routine maintenance on such equipment Overhauls comprise maintenance actions such as in-
(components) remains unaffected. The activities involved spections, checks for wear and damage, changeout of
(e.g. cleaning, visual checks) belong to the basic reper- worn-out parts during scheduled plant outages. Steam
toire/duties of the operator’s specialist personnel. turbine inspections and overhauls are performed at the
prescribed intervals of time and must be performed by
Terminology Siemens specialized personnel.
• Equipment: The intervals for the requisite inspection and overhaul ac-
Equipment describes all the technical equipment in its tivities are given in Document 2-4-M-602.
entirety which is required to fulfill a technical function. • Siemens:
Equipment covers e.g. actuators/drives, motors, trans- Siemens AG is the manufacturer of the plant section
ducers, etc. (definition according to specification VGB-R "steam turbine" ("Siemens" in the following) and is the
171 "Provision of Technical Documentation (Technical supplier of the turbine systems (including equipment ) ac-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Plant Data, Documents) for Power Plants". The equip- cording to the scope of supply.
ment affected here from part of the turbine systems ac- • System:
cording to the scope of supply. Number of objects, which stand in relation to one another,
• Manufacturer: with the aim of fulfilling a common function. (Translation
The supplier of the turbine systems and manufacturer of of definition according to VGB-R 171)
the equipment is designated "manufacturer" in the follow- • Plant section:
Copyright © Siemens AG 2017 - All Rights Reserved

ing. Part of a process plant that can, at least occasionally, be

• Maintenance: operated independently. ( according to VGB-R 171) (e.g.
Maintenance is the combination of all technical, adminis- steam turbine)
trative and managerial actions during the life cycle of an
item intended to retain it in, or restore it to, a state in which Cross-References
design patent are reserved.

it can perform the required function (as per DIN EN

13306). 2-4-M-602 Introduction "Types of overhauls and over-
This section is understood to cover maintenance per- haul intervals"
formed between overhauls. This does not include over- 2-4-M-606 Introduction "Maintenance of safety-instru-
hauls. mented systems"
• Inspection:
Class: Restricted

Siemens AG MA &MDC090 2-4-M-601-M0003 / 4-4

Power and Gas MA13283 0317 EN
 Steam Turbine Generator Unit
Operating Documentation Types of Inspections and Inspection Intervals
Introduction

General The instrumentation and control (I&C) systems and the

electrical equipment are left out. They are governed by other
The Siemens recommendations regarding inspections
factors.
given in the following are based on VGB-R 115 M, "Recom-
mendations for the Inspection and Overhaul of Steam Tur-
Inspection intervals
bines".
Inspections of an entire turbine generator or of individual
Thermal efficiency and availability are the main factors
parts should be planned and performed by Siemens together
determining whether a steam turbine operates economically.
with the plant operator because of the latter's operating ex-
Downtime and reductions in efficiency mean significant los-
perience. Plans are based on Siemens recommendations re-
ses and thus higher power generating costs. For this reason,
garding maximum allowable operating times. A specific point
stringent requirements are imposed in respect of availability.
in time suitable for the individual plant in question can be se-
Service life and troublefree operation are greatly influenced
lected within the fixed time limits.
by whether design conditions can actually be maintained in
practice.
Inspections and overhauls of steam turbine generators Caution
carried out at the correct points in time have therefore proven Risk of equipment damage!
to be an essential prerequisite for optimum and safe opera- Inspection work which is not performed in the
tion. Any comprehensive assessment of the current condition proper manner can result in damage to equip-
of steam turbines and their auxiliaries requires not only the ment.
usual operational monitoring and measurements but also in-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

spections carried out after dismantling. Certain occurrences Protection measures:

such as incipient cracking of highly-stressed component parts Please call on the services of specialist person-
can usually only be detected by means of tests conducted nel from Siemens or specialist personnel au-
during major inspections, i.e. after plant systems and equip- thorized by Siemens for inspection, overhaul
ment have been disassembled. and repair work.
Copyright © Siemens AG 2017 - All Rights Reserved

The chief purpose of inspections is:

• To determine the condition of the plant, Notice!
• To correct deficiencies, Siemens offers service programs for steam tur-
• To identify incipient damage and either correct it or eval- bines. These programs may contain inspection
uate its effects and closely monitor its further progress, intervals and measures that deviate from spec-
design patent are reserved.

• To gather information for use in estimating how much ifications given here in order to optimize the
service life is left, availability and reliability of the turbine unit. De-
• To improve efficiency by eliminating erosion, service-in- tails are contained in the individual Siemens
duced surface roughening and contamination. service contracts. These are not reflected in the
Normal, scheduled inspections and overhauls are per- Operating and Maintenance Manual which re-
formed in order to account for changes occurring in the course mains unchanged. The specifications in the Sie-
of turbine operation and to restore operating setpoints. An- mens service contracts are applicable in such
other reason why the turbines are opened up is because, over cases.
the years in which they have been in operation, the preload
of their bolts has diminished, making the turbines increasingly
difficult to disassemble.
Notice!
If compliance with the specified intervals is not
Unscheduled overhauls are usually carried out because possible, please contact Siemens! Siemens
discrepancies or deviations have been discovered, such as: may then be able to recommend suitable addi-
• Loss of power output, tional measures.
• Contamination,
• Damage to component internals, The inspections and overhauls can be performed in sec-
• Internal leakages, tions. For each module that has been separately inspected
• Excessive vibration (failure of a mechanical component, and overhauled, the time up to the next inspection is counted
rotor bowing or loose parts), individually .
Class: Restricted

• Occurrence of damage or off normal operating condi- The main reasons for conducting an inspection within the
tions, or specified maximum intervals are:
• Modifications to the overall plant.
• Ability to dismantle hot steam components
• Relaxation of bolts in bolted connections on hot steam
components

Siemens AG MA &MDC090 2-4-M-602-M0013 / 1-4

Power and Gas MA13283 0817 EN
 Steam Turbine Generator Unit
Operating Documentation Types of Inspections and Inspection Intervals
Introduction

• Examination of internals for wear, corrosion, erosion, for- Minor inspection

eign particles, standstill effects and contamination, etc. A minor inspection should be performed during a sched-
Planning of the next major inspection is mainly governed uled plant outage or during outages caused by other plant
by the findings made during preceding inspections, overall components.
plant performance and events that have occurred during the No turbine casings or valves are opened.
current operating period.
The controls are adjusted.
Table 1 shows the sequence of the recommended in-
spections. Depending on findings made during shutdown of the tur-
bine, control components may be inspected and checked.
Table 1: Inspection intervals The inspection of selected components can provide in-
Equivalent operating Type of inspection formation on the condition of individual components and
hours (EOH) thereby indicate the probable scope and time for the medium
inspection or major overhaul.
25,000 Minor inspection
50,000 Medium inspection Medium Inspection

75,000 Minor inspection A medium inspection is performed during a scheduled

plant outage.
100.000 1) Major inspection
The measures taken during this comprehensive inspec-
125,000 Minor inspection tion also include, to a limited extent, modification and main-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

150,000 Medium inspection tenance work.

175,000 Minor inspection The controls are adjusted.

Depending on findings made during shutdown of the tur-
200,000 2) Major inspection/ LTE
bine, control components may be inspected and checked.
Copyright © Siemens AG 2017 - All Rights Reserved

The following applies even if the stated EOH and ESH° have This inspection can provide more detailed information on
not yet been reached: the condition of individual components and thereby also indi-
- The time between initial startup and the first inspection cate the probable scope and time for the next inspection.
outage and the time between any two inspection outages
Major overhaul / Module inspection
must not exceed 6 years maximum.
During a major overhaul all turbine sections are opened
design patent are reserved.

- The time between initial startup and the first major in-
up.
spection and overhaul and the time between the major
inspections and overhauls must not exceed 12 years This allows intensive checks and fact-finding to be per-
maximum. formed on all components and also enables individual parts
1)
or components to be replaced based on findings.
The number of ESH should not exeed 30,000 ESH. The
maximum number of ESH is limited to 40,000 ESH. Plant operating records and Siemens expertise can be
2)
used in conjunction with material investigations to provide an
The maximum number of ESH is limited to 60,000 ESH.
indication of the remaining service life of individual parts of
ESH = Equivalent Start-up Hours the turbine.
LTE = Lifetime Extension A module inspection differs from a major overhaul in that
only individual turbine cylinders are opened and at different
Once the threshold of 100,000 equivalent operating hours
times.
has been exceeded, issues concerning the residual service
life become more important. From this point on, these factors However, the recommended inspection intervals for the
must be taken into account when stipulating the time of an individual turbine modules should also not be exceeded in the
inspection. Detailed pre-inspection meetings with Siemens case of module inspections. The first module inspection is
are necessary for this. Recommendations can then be issued generally performed prior to a scheduled major overhaul.
separately for these machines.
Inspection of the last module should then coincide with
this date.
Types of inspections
Class: Restricted

Module inspections can also be performed in the event of

Depending on the scope of the inspection and mainte-
damage or faults.
nance work a distinction is made between:

Siemens AG MA &MDC090 2-4-M-602-M0013 / 2-4

Power and Gas MA13283 0817 EN
 Steam Turbine Generator Unit
Operating Documentation Types of Inspections and Inspection Intervals
Introduction

Lifetime Extension (LTE) Table 2 Operation values of the steam turbine

The outage after 200,000 EOH comprises the last major Opera- Unit Decription
inspection within the design lifetime of the steam turbine unit. tion val-
If it is intended to operate the unit beyond its original design ue
lifetime an extended overhaul scope then becomes necessa-
Starts [-] A start is counted as a start, as soon as
ry. An investigation of the service life of the steam turbine
the turbine speed exceeds 2/3 of the
components can be used to determine the scope of the ex-
nominal speed.
tended overhaul measures.
OH [h] The OH counter counts hours at a
Planning for such lifetime extension measures should
speed above 2/3 of the nominal speed.
commence in the course of the 175,000 EOH overhaul to al-
low the appropriate measures to be prepared in good time. ESH [h] The equivalent start-up hours are cal-
culated accounting for loads from tem-
Scope of inspection work perature changes.
The Inspection Plans contain a rough list of the scope of EOH [h] The equivalent operating hours are de-
inspection work. This inspection plans are for the operators fined as the sum of OH and ESH
information only. EOH = OH + ESH

Equivalent start-up hours (ESH)

Notice!
The so-called Equivalent Start-up Hours (ESH) are cal-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Siemens must be contacted for the scheduled

culated from temperature differences in thick-walled turbine
inspections. Siemens will then provide an up-to-
components arising during turbine start-ups, shutdowns and
date inspection plan accounting for the state of
load operation with distinct steam temperature changes. The
the art and experience gained. Details shall be
ESH therefore account for stressing of the turbine through
agreed with Siemens at the inspection meeting.
temperature changes.
Copyright © Siemens AG 2017 - All Rights Reserved

Planning and performance of inspections During the calculation of the ESH consideration is given
to the margins separating the temperature differences from
If the time of the inspection has been stipulated, then the
their maximum allowable limits (TSE-Limits), as displayed by
following shall be done for the specified scope of inspection
the turbine stress evaluator's functions. When the tempera-
work.
ture differences follow the TSE-limits, the resulting ESH value
• Performance shall be planned, can be expected to be roughly as shown in Table 3. If the
design patent are reserved.

• The necessary spare parts shall be ascertained and then temperature differences do not use up the TSE-limits, the
ordered and procured in good time, corresponding ESH value is lower, but at least 4.5 h. In case
• Other necessary conditions shall be determined and ful- they overstep the TSE-limits, the corresponding ESH value is
filled (e.g. turbines in a condition suitable for examination, higher
possibly need for sandblasting etc.), and
The ESH counter also takes into account the significant
• The results of the inspection shall be documented when
temperature changes during load operation that may occur
the inspection has been completed and any necessary
during load changes. Such a temperature cycle consists of a
conclusions shall be drawn.
temperature reduction and an additional temperature arising.
The plant operator must ensure that all the required func- When operating within margins given by the TSE-limits for
tion tests have been performed before shutting down the load operation, each temperature cycle can be roughly coun-
plant, in order to document the plant condition and determine ted as shown in Table 3.
whether any further overhaul work is necessary.
The turbine is equipped with three start-up modes and
one mode for load operation. The selection of the start-up
Equivalent operating hours mode influences the start-up time on the one hand, and the
amount of ESH used up for the particular start on the other
Calculation of equivalent operating hours EOH
hand. Hence it influences the due date of the steam turbine
The due date for a turbine inspection is determined from inspection
the number of the equivalent operating hours and the number
of starts (and possibly other criteria, see inspection plan). Ta- (see also document 2-1-MA3-310).
Class: Restricted

ble 2 lists all relevant operation values.

Siemens AG MA &MDC090 2-4-M-602-M0013 / 3-4

Power and Gas MA13283 0817 EN
 Steam Turbine Generator Unit
Operating Documentation Types of Inspections and Inspection Intervals
Introduction

Table 3 Average ESH value under abidance by the TSE- When temperature differences >15 K (27 °R) arise during
limits the operation cycle, additional ESH for these temperature cy-
Operating mode ESH value cles are calculated.

FAST up to 75 ESH per start 1) HMI Monitor

NORMAL up to 27 ESH per start 1) Sum values of actual starts, actual operating hours (OH),
equivalent start-up hours (ESH) and equivalent operating
SLOW up to 7,5 ESH per start
hours (EOH) are displayed on the control system monitor
LOAD OPERATION up to 3 ESH per temperature cy- (HMI).
cle
It must be noted that the equivalent start-up hours ESH
1)
and the equivalent operating hours EOH of the current oper-
The ESH value during a hot start is usually 10 ESH at the
ation cycle - comprising start-up, operation and shutdown -
most, because the TSE-limits can not get used up due to
are not added together until after shutdown.
physical reason.

Calculation of ESH Cross References

The ESH value is calculated for a particular operation cy-
2-1-MA3-310 Functional description “Turbine Stress Eval-
cle that is from start-up until shutdown. For this, the positive
uation”
and the negative temperature differences in thick-walled com-
ponents are analysed. Given the temperature differences, the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

component geometry and the material properties, the thermal

stresses and finally the ESH value are calculated
The ESH value for a particular operation cycle has an
approximated exponential dependency upon the absolute
values of positive (heating) and negative (cooling) tempera-
Copyright © Siemens AG 2017 - All Rights Reserved

ture differences.
design patent are reserved.
Class: Restricted

Siemens AG MA &MDC090 2-4-M-602-M0013 / 4-4

Power and Gas MA13283 0817 EN
 Steam Turbine Generator Unit
Operating Documentation Maintenance Documents
Introduction

Introduction Overhaul Plans

The Operating Documentation contains maintenance The overhaul plans (inspection plans) contain the inter-
documentation, whose type, content, and scope are descri- vals recommended by the turbine manufacturer for the test,
bed in the following. inspection and maintenance measures on the steam turbine
which should be performed during scheduled steam turbine
Maintenance Documents generator outages. (please also refer to Document 2-4-
M-602) The following information can be found in these over-
The chapter "Inspection and Maintenance Documents" in the
haul plans:
Operating Documentation contains the following types of
documents in which maintenance is described: • Component
• Intervals for the actions
• Introduction
• Overhaul Plans
• Test and Maintenance Plan for Functional Safety
Maintenance Worksheets
• Test Plans These worksheets provide a summary list of required
• Maintenance plans maintenance work for a system or for a special item of equip-
• Test Procedures ment. They contain the following information:
• Maintenance Instructions
• Reason for maintenance activity
• General Instructions
• Procedure, performance
• Printed record forms
• Notes
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Maintenance instructions from component manufacturers

can be found in the manufacturer documentation in the chap- Maintenance Instructions
ter "Mechanical systems and components".
The maintenance instructions provide information on the
performance of maintenance actions where processes and
Test and maintenance plans operations cannot be described in tabular form.
The test and maintenance plans are arranged according
Copyright © Siemens AG 2013 - All Rights Reserved

The maintenance instructions contain information on:

to system groups and contain a list of all important function
tests and maintenance actions which must be performed reg- • Component
ularly or as a function of certain criteria. The following infor- • Intervals and criteria for the actions
mation can be found in these test and maintenance plans at • Prerequisites, Specific Precautions
minimum: • Handling instructions
design patent are reserved.

• Component
Test and Inspection Procedures
• Type of action
• Intervals and criteria for the actions Complex tests are described in Test Procedures.
• Operating condition of the steam turbine during the action These can involve function checks, to determine the ac-
The operation mode is described by using the following ab- tual condition or periodic tests (proof tests) on safety-instru-
breviations for tubine speed n: mented systems.
The Test Procedures contain information on:
nrated rated speed
• Function of the item for testing, objective of test
nturn turning gear speed • Test recommendation, test Interval
• Prerequisites, Specific Precautions
nvariable turbine speed is not limited
• Principle of the test method
• Test specifications, acceptance criteria
Test and Maintenance Plan for Functional • Performance of test (steps to be taken)
Safety • Recording and evaluation
• Actions in event of deviations between required/actual
This document exists alongside the test and maintenance
conditions
plans and the overhaul plans (please refer to Document 2-4-
• References to further documents or sources
M-606 for further information). The following information can
be found in this plan:
Supplementary Information
Class: Restricted

• Component
Further information on the systems, as well as the pro-
• Type of SIS component (sensor, logic, actuator)
tection and control equipment, can be found in the function
• Allocation to a safety-instrumented system (SIS)
and system descriptions in the Section "System Documents".
• Type of action
• Intervals for the actions

Siemens AG MA &MAC010 2-4-M-605-M0003 / 1-2

Energy Sector 0613 EN
 Steam Turbine Generator Unit
Operating Documentation Maintenance Documents
Introduction

Further information on components from the turbine man- IEC 61511 Functional Safety - Safety-Instrumented
ufacturer can be found in the Section "Description of Compo- Systems for the Process Industry Sector
nents". 2-4-M-602 "Types of Inspections and Inspection Inter-
Further information on components from other manufac- vals", Chapter “Inspection and Maintenance
turers can be found in the Section "Mechanical Systems and Documentation”
Components". 2-4-M-606 "Maintenance of safety-instrumented sys-
tems", Chapter "Inspection and Maintenance
Important specifications, limits and settings are contained
Documentation"
in the Section "Technical Data" or in the manufacturer docu-
mentation under section "Mechanical Systems and Compo-
nents".

References

IEC 61508 Functional Safety of Electrical / Electronic /

Programmable Electronic Safety Related
Systems
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2013 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MAC010 2-4-M-605-M0003 / 2-2

Energy Sector 0613 EN
 Steam Turbine Generator Unit
Operating Documentation Maintenance of Safety Instrumented Systems (SIS)
Introduction

Introduction Periodic Tests (Proof Tests)

Safety instrumented systems (SIS) refer to protection Proof tests are tests which are intended to reveal masked/
systems of the steam turbine plant which are assigned a hidden faults in a safety instrumented system.
Safety Integrity Level (SIL) in accordance with IEC 61508,
"Functional safety of electrical/electronic/programmable elec-
tronic safety-related systems" and IEC 61511, "Functional Warning!
safety - Safety instrumented systems for the process industry Risk of personal injury as a result of faults in
sector". safety instrumented systems (SIS).
Special requirements are placed on the maintenance of If an item does not pass a periodic proof test,
these systems to maintain their functional safety (dependa- there may be a fault in the SIS. If there is a fault
bility). in the SIS, the safety integrity level (SIL) is no
longer assured.
Measures for Maintaining Functional Safety Protection Measure
(Dependability)
Repeat the test immediately to rule out a fault in
The document "Measures for Functional Safety" (see the test sequence.
Document 2-4-M-655) contains a list of all the SIL protection
If this is also unsuccessful: Take appropriate
circuits, as well as their sensors, logic and actuators.
action (repair/replacement) immediately and af-
All the required periodic tests (proof tests) for the protec- ter remedial action perform a repeat proof test
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

tion circuits, as well as their sensors, logic and actuators, are which must be successful.
listed in the test and measurement plans in the following tabs
(sorted according to KKS identifier). The usual inspections Action in the event of Repairs or Replacements
and maintenance measures must also be performed during in Safety Instrumented Systems
the steam turbine overhaul. The maintenance measures pre-
In the event of replacement or repair, the plant operator
scribed by the component manufacturers in the operator man-
must ensure that the required SIL is maintained.
Copyright © Siemens AG 2016 - All Rights Reserved

ual must also be performed (provided these have not been

replaced by Siemens specifications). In order to maintain the safety integrity level it may be
necessary to replace components in the SIS with a suitable
replacement part certified by Siemens or to activate a pre-
Warning! installed standby part.
Risk of personal injury as a result of faults in
design patent are reserved.

The scope of the measure must be analyzed and a cor-

safety instrumented systems (SIS). responding validation of the function of the SIS performed as
Poor maintenance can result in degradation of per IEC 61508/61511 before re-commissioning.
SIS system function.
Reasons for a replacement can be:
Protection measure
• Expiry of a stipulated time interval
It is absolutely essential to adhere to all the pre- • Expiry of an SIS component service life
scribed maintenance intervals and measures for • A defect/fault found during inspection or maintenance
equipment in protection circuits with a SIL rating • A defect/fault reported during operation
(including their control and operating media).
Measures following repair / replacement:
• Reparametrization must be performed for repaired / re-
Warning! placed components in SIS.
Risk of personal injury as a result of faults in • A complete test must be performed on the SIS (valida-
safety instrumented systems (SIS). tion).
Improper performance of testing and mainte- Additional measure for components in SIS which are subject
nance measures on safety instrumented sys- to integral cyclic testing (e.g. overspeed protection system):
tems (SIS) can result in degradation of SIS sys-
• If a standby component is re-activated, it must be ensured
tem function.
that the cyclic (system) test is started immediately after
Protection Measure replacement / activation.
Class: Restricted

Allow only specialized personnel in possession

of the requisite qualifications and authorizations
for the type of measure to perform inspection
and maintenance work on safety instrumented
systems.

Siemens AG MA &MDC090 2-4-M-606-M0003 / 1-2

Power and Gas 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Maintenance of Safety Instrumented Systems (SIS)
Introduction

The following applies for I&C components:

Notice! For plants which are commissioned with several years
Modifications to SIS are only allowed following delay (i.e. after delivery of the I&C components) a correction
prior agreement with Siemens! Any modifica- factor must be applied to the service life. Aging (under the
tions performed without approval from Siemens proper storage conditions) typically comprises 10% of the
will render the SIL null and void. storage time for I&C components with no current applied. It is
recommended that Siemens be consulted in such cases.
Replacement of End-of-Life Components
All components must be replaced at the end of the service Cross References
life specified by the manufacturer.
2-4-M-655 "Measures for Functional Safety" Test And
Component service life begins on the day of I&C com-
Maintenance Plan
missioning, which is recorded in the cabinet commissioning
record.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2016 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MDC090 2-4-M-606-M0003 / 2-2

Power and Gas 0816 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Turbine Sections
Inspection Plan

Tagging Scope of Inspection Equivalent Operation Hours (EOH)

Range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*
General

All components have to be put in a testable condition prior to ex- X X X X

amination
Execution of all tests required before shutdown acc. to Operation X X X X
and Maintenance Manual
MAA HI Turbine Section
MAB
HP/ IP Outer Casing
Visual inspection of thermal insulation condition X X X —
Cleaning and visual inspection of components — — — X
General maintenance work and inspections — X — X
Videoscope inspection through boroscope openings X X X —
Inspection of outer casing supports and alignment keys X X X X
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Run out check of rotor relative to outer casing X X X X

Radial and axial clearance check (bump check) of rotor to casing X X X X
Removal of thermal insulation from casing — — — X
Disassembly of steam valves (incl. cutting of steam pipes if nec- — — — X
cessary)
Copyright © Siemens AG 2014 - All Rights Reserved

Unbolting of the casing — — — X

Surface crack test of selected areas on the casing outside surface — — — X
Surface crack test of selected areas on the casing inner surface — — — X
Surface crack test and hardness test of weld connection of exhaust — — — X
end
design patent are reserved.

Surface crack test and hardness test of weld connection of extrac- — — — X

tion connections
Microstructure investigation of the inside surface at piston area — — — X
Inspection of U-type and L-type seal rings at valve connection and — — — X
balance cover
Inspection of the seal faces for wear and deformation — — — X
Inspection of L-type seal rings at extraction and overload connec- — — — X
tions
Inspection of extension bolts for permanent elongation — — — X
Hardness test of the joint flange bolts — — — X
Surface crack test or mechanized ultrasonic inspection of selected — — — X
bolts
Surface crack test of the inner casing centering bolts — — — X
Inspection of shaft seal casings and / or spring-backed seal seg- — — — X
ments
HP / IP Inner Casing / Inner Parts
Videoscope inspection through boroscope openings X X X —
Cleaning and visual check of components — — — X
Class: Restricted

General maintenance work and inspections — — — X

Alignment check with dummy shaft — — — X

Siemens AG MA &MDC090 2-4-M-620-M0017 / 1-4

Gas and Power MA13283 0914 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Turbine Sections
Inspection Plan

Tagging Scope of Inspection Equivalent Operation Hours (EOH)

Range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*
Ovality and joint gap measurement — — — X
Inspection of inner casing supports and alignment keys — — — X
Disassembly of the casing — — — X
Surface crack test of selected areas on the casing outside surface — — — X
Surface crack test of the inner surface of steam admission area — — — X
Microstructure investigation of the inner surface of steam admis- — — — X
sion area
Surface crack test and hardness test of the piston equilibrium pipe — — — X
Microstructure investigation of the piston equilibrium pipe — — — X
Inspection of stationary blades and seal strips — — — X
Inspection of diagonal stage (inlet ring) incl. fixing and sealing el- — — — X
ements
Surface crack test of the diagonal inlet stage (inlet ring of first sta- — — — X
tionary blade row)
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Check of prestress of stationary blades (e.g. by acoustic check and — — — X

lever test)
Inspection of all L-ring seal grooves — — — X
Inspection of seal faces for wear and damage — — — X
Inspection of extension bolts for permanent elongation — — — X
Copyright © Siemens AG 2014 - All Rights Reserved

Hardness test of joint flange bolts — — — X

Surface crack test or mechanized ultrasonic inspection of joint — — — X
flange bolts
Destructive test of one selected joint flange bolt to determine me- — — — X
chanical properties
design patent are reserved.

Inspection of spring-backed seal segments — — — X

Inspection of abradable coatings in the shaft sealing — — — X
HP/ IP Rotor and Couplings
General maintenance work and inspections — — — X
Inspection of moving blades and seal strips — — — X
Surface crack test at the steam inlet area and at radii and transition — — — X
areas
Microstructure investigation and hardness test at the steam inlet — — — X
area of 2%CrMoV-steel-rotors
Check of prestress of moving blades (e.g. by acoustic check and — — — X
lever test)
Inspection of piston diameter and comparison to original dimension — — — X
Surface crack test and ultrasonic inspection of rotor joint weld(s) — — — X
Surface crack test of rotor build-up weld(s) — — — X
MAC L Turbine Section

LP Outer Casing
Cleaning and visual inspection of components — — — X
Class: Restricted

General maintenance work and inspections — X — X

Videoscope inspection through boroscope openings X X X —

Siemens AG MA &MDC090 2-4-M-620-M0017 / 2-4

Gas and Power MA13283 0914 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Turbine Sections
Inspection Plan

Tagging Scope of Inspection Equivalent Operation Hours (EOH)

Range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*
Unbolting of the casing — — — X
Inspection of rupture discs X X X X
Inspection of the seal faces for wear and damage — — — X
Inspection of expansion bellows — — — X
Inspection of shaft seal casings and / or spring-backed seal seg- — — — X
ments
LP Inner Casing / Inner Parts
Videoscope inspection through boroscope openings X X X —
Runout check of rotor to inner casing — X — X
Radial clearance check (bump check) of rotor to inner casing — — — X
Cleaning and visual check of components — — — X
General maintenance work and inspections — — — X
Ovality and joint gap measurement — — — X
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Inspection of inner casing supports and alignment keys X X X X

Disassembly of the casing — — — X
Inspection of stationary blades and seal strips — — — X
Check of prestress of stationary blades (e.g. by acoustic check and — — — X
lever test)
Copyright © Siemens AG 2014 - All Rights Reserved

Inspection of the welds at the blade foils at the stationary blade — — — X

rings
Inspection of coatings for corrosion erosion — — — X
Inspection of seal faces for wear and damage — — — X
Inspection of extension bolts for permanent elongation — — — X
design patent are reserved.

Inspection of expansion bellows (stationary blade heating) — — — X

Visual inspection of thermal heat shield X X X X
Surface crack test or mechanized ultrasonic inspection of joint — — — X
flange bolts in the inlet area
Crossover Pipe
Videoscope inspection through boroscope openings X X X —
Visual inspection of thermal isolation condition X X X —
Surface crack test of weld connections — — — X
Inspection of expansion bellows — X — X
Disassembly of cross over pipe — — — X
LP Rotor and Couplings
Visual inspection of the last moving blade rows X X X X
General maintenance work and inspections — — — X
Inspection of moving blades and seal strips — — — X
Surface crack test at the steam inlet area and at radii and transition — — — X
areas
Check of prestress of moving blades (e.g. by acoustic check and — — — X
lever test)
Class: Restricted

Inspection of blades for erosion and corrosion — — — X

Siemens AG MA &MDC090 2-4-M-620-M0017 / 3-4

Gas and Power MA13283 0914 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Turbine Sections
Inspection Plan

Tagging Scope of Inspection Equivalent Operation Hours (EOH)

Range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*
Surface crack test of the moving blade rows and blade grooves — — — X
with fir-tree blade root design
Surface crack test of the ligament grooves at the openings at — — — X
grooves with fir-tree blade roots
Ultrasonic phased array inspection of last stage moving blade roots — X** — X**
La-0
Surface crack test and ultrasonic inspection of rotor joint weld(s) — — — X

X necessary — not necessary

X** The next phased array inspection should be performed at the latest after 1000 start-up since the last phased array
inspection or after 1000 start-up since initial commissioning.
RSO Regional Siemens Organisation

*Minor Inspection, Medium Inspection, Major / Module Overhaul

Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

(max. 6 years after the previous inspection)

Copyright © Siemens AG 2014 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MA &MDC090 2-4-M-620-M0017 / 4-4

Gas and Power MA13283 0914 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Bearings and Couplings
Inspection Plan

KKS Scope of Inspection Equivalent Operation Hours (EOH)

range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*

General

All components have to be put in a testable condition prior to ex- X X X X

amination
Record of operational bearing data before and after inspection X X X X
Execution of all tests required before shutdown acc. to Operation X X X X
and Maintenance Manual

MAD Bearings

Bearing Pedestals
Cleaning and visual inspection of components — X — X
General maintenance work and inspections — X — X
Inspection of outer casing supports and alignment keys X X X X
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Foundation displacement inspection (warm, prior to inspection X X X X

work)
Oil leakage check X X X X
Inspection of prestress of anchor bolts X X X X
Unbolting of the casing X X X X
Copyright © Siemens AG 2014 - All Rights Reserved

Visual Inspection of bearing pedestals and bearing seal rings X X X X

Inspection of lifting oil system and exchange of lifting oil hoses X X X X
Visual inspection of wire routing X X X X
Ultrasonic inspection of foundation anchor bolts in assembled con- X — X —
design patent are reserved.

dition
Inspection of measuring sensors and calibration — X — X
Bearings - Inner parts
Cleaning and visual check of components — X — X
General maintenance work and inspections — X — X
Exchange of hydraulic oil hoses for lifting oil X X X X
Inspection of bearing temperature monitoring system X X X X
Visual inspection of wire routing — X — X
Inspection of bearing guides for wear — X — X
Inspection of bearing clearances — X — X
Ultrasonic inspection of the bearing shell regarding bonding of — X — X
babbitt
Surface crack test of the bearing shell — X — X
Dismantling of bearings and inspection of spherical seats — X — X
Inspection of bearing babbit for wear — X — X
Class: Restricted

Siemens AG MA &MDC090 2-4-M-621-M0006 / 1-2

Power and Gas MA13283 0914 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Bearings and Couplings
Inspection Plan

KKS Scope of Inspection Equivalent Operation Hours (EOH)

range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*
MAA
MAB
Rotor and Couplings
MAC
MAK
Disassembly of the couplings — X — X
Cleaning and visual inspection of components — X — X
Radial and axial rotor runout check — X — X
General maintenance work and inspections — X — X

MAK Turning Device

Inspection of turning device X X X X

Exchange of hydraulic oil hoses at automatic turning gear X X X X
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

X necessary — not necessary

* Minor Inspection, Medium Inspection, Major / Module Overhaul
(max. 6 years after the previous inspection)
Copyright © Siemens AG 2014 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MA &MDC090 2-4-M-621-M0006 / 2-2

Power and Gas MA13283 0914 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Turbine Valves (excl. Actuator)
Inspection Plan

Tagging Scope of Inspection Equivalent Operation Hours (EOH)

Range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*

General

All components have to be put in a testable condition prior to ex- X X X X

amination (e.g. sand-blasting)
Execution of all tests required before shutdown acc. to Operation X X X X
and Maintenance Manual

Valves

MAA Valve - Outer Casing

MAB
Visual inspection of thermal insulation condition X — X —
Cleaning and visual inspection of components — X — X
General maintenance work and inspections — X — X
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Removal of thermal insulation from casing — — — X

Cutting of pipes (weld connections) — — — X
Oil leakage check X X X X
Inspection of spindle packings X X X X
Copyright © Siemens AG 2014 - All Rights Reserved

Unbolting of the casing — X — X

Surface crack and hardness test of weld connection to main steam — — — X
pipe
Surface crack test of all welds, radii and nozzles on the casing — — — X
outside surface
design patent are reserved.

Surface crack test of the inner surface in selected areas — X — X

Surface crack test of valve cover — X — X
Surface crack test of all screw plugs (especially at the dry air con- — X — X
nection)
Surface crack and ultrasonic test of valve seats — X — X
Inspection of contact area of valve seat (bluing imprint) — X — X
Microstructure investigation of the welding at inlet and drain con- — — — X
nections
Microstructure investigation of the casing at selected areas — — — X
Surface crack test of the buttress thread of the threaded ring — — — X
Inspection of the seal faces for wear and deformation — X — X
Inspection of U-type and L-type seal rings at valve connection and — — — X
balance cover
Inspection of extension bolts for permanent elongation — X — X
Hardness test of the joint flange bolts — X — X
Surface crack test or mechanized ultrasonic inspection of joint — — — X
flange bolts
Destructive test of one selected joint flange bolt to determine me- — — — X
Class: Restricted

chanical properties
MAA Valve - Inner Parts
MAB
Cleaning and visual check of components — X — X

Siemens AG MA &MDC090 2-4-M-622-M0004 / 1-2

Energy Sector MA13283 0914 EN
 Steam Turbine Generator Unit
Operating Documentation Inspection Plan for Turbine Valves (excl. Actuator)
Inspection Plan

Tagging Scope of Inspection Equivalent Operation Hours (EOH)

Range Types of Inspections*
25,000 50,000 75,000 100,000
Minor* Medium* Minor* Major*
General maintenance work and inspections — X — X
Inspection of piston rings — X — X
Surface crack test of threaded rings — X — X
Inspection of clearances in plug and stem guides — X — X
Inspection of U-type seal rings — X — X
Surface crack test of valve plugs — X — X
Surface crack test of plug and stem guide bushings — X — X
Radial and axial run out check on stems and plugs — X — X
Surface crack and ultrasonic test of all layer welds — X — X
Surface crack test of valve stems — X — X
Check of valve stems for further usability — — — X

X necessary — not necessary

Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

*Minor Inspection, Medium Inspection, Major / Module Overhaul

(max. 6 years after the previous inspection)
Copyright © Siemens AG 2014 - All Rights Reserved
design patent are reserved.
Class: Restricted

Siemens AG MA &MDC090 2-4-M-622-M0004 / 2-2

Energy Sector MA13283 0914 EN
Betriebsdokumentation / Operating Documentation Dampfturbine / Steam Turbine
Übersicht der SIL-relevanten Schutzkreise / Summary of SIL-relevant Safety Loops
Prüf- und Wartungsdokumentation / Test and Maintenance Plan

Type of

Temperature Protection MAX

Pressure protection for spin

(for intervals see inspection

Temperature protection for
SIS-Comp.

Temperature Protection

Prooftest acc. to IEC

Pressure Protection

HP Exhaust Steam
KKS Komponente Component Maßnahme Task

Actuator (Final
spin injection

61508/61511
LP Exhaust
Condenser
Overspeed
Protection

injection

Element)
Sensor

Logic

plan
Complete Systems
Sensors
Druckmessumformer
10MAC11CP001
(Druck Überströmleitung vor ND- Pressure Transmitter
X X Funktionsprüfung Functional test X
Turbine) S.PRES CRSVR PIPE
10MAC11CP002
10MAC11CP003
10MAG10CP002
Druckmessumformer Pressure Transmitter
X X Funktionsprüfung Functional test X
10MAG10CP003 (Kondensatordruck) CONDR P
10MAG10CP004
10MAA50CT021A Temperaturmessverstärker
Temperature Transmitter
X 10MAA50CT022A (Temperatur Abdampf oben X Funktionsprüfung Functional test X
HP EXH TEMP
10MAA50CT023A Hochdruckturbine)
10MAC10CT071A
Temperaturmessverstärker Temperature Transmitter
X 10MAC10CT072A X Funktionsprüfung Functional test X
(Temperatur ND-Abdampf ) LP 1 EXHAUST TEMP
10MAC10CT073A
10MYA01CS011
Geberaustausch (am Ende der
10MYA01CS012 Drehzahlgeber Speed Sensors Replace sensors (end of lifetime -
X X X Lebenszeit - siehe
10MYA01CS013 (Drehzahl Dampfturbine) (ST SPD) see manufacturers data)
Herstellerangaben).
10MYA01CS014
(Reserve)
MAC04CP011 Druckmessumformer
Pressure Transmitter
X MAC04CP012 (Druck hinter Dampfumformventil Funktionsprüfung Functional test X
(P DNSTR STM CNDG V INJ)
MAC04CP013 Dralleindüsung)
MAC04CT011A Temperaturmessverstärker
Temperature Transmitter
X MAC04CT012A (Temperatur hinter Dampfumformventil Funktionsprüfung Functional test X
(T DNSTR STM CNDG V INJ)
MAC04CT013A Dralleindüsung)
Logic (logic with I/O-Interface)
Steuerung austauschen (Ende der
Replace Control (end of Lifetime -
X X 10CJJ11 Steuerung Braun: E16A342 Control Braun: E16A342 X Lebenszeit - siehe
see manufacturers data)
Herstellerangaben)
Relais austauschen (Ende der
Relais, fest verdrahtete Auslöselogik für Replace Relay (end of Lifetime - see
X 10CJJ11 Relay, hardwired overspeed trip logic X Lebenszeit - siehe
Überdrehzahlschutz manufacturers data)
Herstellerangaben)
Module austauschen (Ende der
AP1: SIM input ET200M AP1: SIM input ET200M Replace Modules (end of lifetime -
X X X X X 10CJJ11 X Lebenszeit - siehe
(fehlersichere Komponenten) (Failsafe Components) see manufacturers data)
Herstellerangaben)
Funktionsprüfung
Functional test of Startup Override
Anfahrüberbrückung des
AP1: SIM output ET200M AP1: SIM output ET200M of Sensor Fault Signal on Turbine
X 10CJJ11 X Sensorfehlersignals bei X
(nicht fehlersichere Komponenten) (Non Failsafe Components) Standstill / Overspeed Protection
Turbinenstillstand /
System
Überdrehzahlschutzsystem
Module austauschen (Ende der
AP1: CPU AS4xx-H AP1: CPU AS4xx-H Replace Modules (end of lifetime -
X X X X X 10CJJ11 X Lebenszeit - siehe
(fehlersichere Komponenten) (Failsafe Components) see manufacturers data)
Herstellerangaben)
Module austauschen (Ende der
10CJJ11 AP1: SIM output ET200M AP1: SIM output ET200M Replace Modules (end of lifetime -
X X X X X X Lebenszeit - siehe
10CJJ22 (fehlersichere Komponenten) (Failsafe Components) see manufacturers data)
Herstellerangaben)
10MYA01EZ011_F
Keine Prüfhandlung erforderlich.
Es ist eine automatische Test is not required. An automatic
Funktionsprüfung des function test of overspeed protection
X Überdrehzahlschutzsystem Overspeed Protection System X Überdrehzahlschutzsystems system (integrated function of the
10MAY01EZ001_F
(Integrierte Funktion des protection system) and permanent
Schutzsystems) und eine ständige sensor monitoring is implemented.
Geberüberwachung vorhanden.

Actuators

10LBC40AA051 - Gängigkeitsüberwachung der

freischwingenden KZÜ-

A-002337-002802 A
Restricted Siemens AG
Power Gas MA &MDC080 2-4-M-655-MA13383 / 1-2
0919EN
Betriebsdokumentation / Operating Documentation Dampfturbine / Steam Turbine
Übersicht der SIL-relevanten Schutzkreise / Summary of SIL-relevant Safety Loops
Prüf- und Wartungsdokumentation / Test and Maintenance Plan

Type of

Temperature Protection MAX

Pressure protection for spin

(for intervals see inspection

Temperature protection for
SIS-Comp.

Temperature Protection

Prooftest acc. to IEC

Pressure Protection

HP Exhaust Steam
KKS Komponente Component Maßnahme Task

Actuator (Final
spin injection

61508/61511
LP Exhaust
Condenser
Overspeed
Protection

injection

Element)
Sensor

Logic

plan
freischwingenden KZÜ-
- Test of Operability for free-
Rückschlagklappe.
swinging CRH non-return valve.
- Beim Starten der Turbine werden
- The closed isolation valves are
die geschlossenen
KZÜ-Rückschlagklappe Check Valve CRH tested on startup of the turbine
X X X X X X X Absperrarmaturen überprüft (Schritt X
(Step 2 in the SGC Turbine). This
10LBC40AA052 2 in der UGS Turbine). Dieser Test
test counts as a test of operability.
wird als Gängigkeitsprüfung
- Inspection by Steam Turbine
gewertet.
manufacturer
- Revision durch den Dampfturbinen-
Hersteller.

10MAA11AA013

X X X X X X 10MAA11AA014 SS-Auslösemagnetventile Trip Solenoid Valves X Funktionsprüfung mit der TPA Functional test with ATT X

10MAA12AA013

- Funktionsprüfung mit der TPA - Functional test with ATT

10MAA11AA051 HD-Schnellschlussventile HP Stop Valves
- Dichtheitsprüfung - Leaktightness test
X X X X X X HD-Stellventile HP Control Valves X X
- Revision durch den - Inspection by Steam Turbine
10MAA12AA151 Dampfturbinenhersteller manufacturer

10MAB11AA013

10MAB11AA014

X X X X X X 10MAB12AA013 SS-Auslösemagnetventile Trip Solenoid Valves X Funktionsprüfung mit der TPA Functional test with ATT X

10MAB21AA013
10MAB21AA014
10MAB22AA013

10MAB11AA051
- Funktionsprüfung mit der TPA - Functional test with ATT
MD-Schnellschlussventile IP Stop Valves
- Dichtheitsprüfung - Leaktightness test
X X X X X X 10MAB12AA151 MD- Stellventile IP Control Valves X X
- Revision durch den - Inspection by Steam Turbine
Dampfturbinenhersteller manufacturer
10MAB21AA051
10MAB22AA151

10MAC45AA013

X X X X X 10MAC45AA014 SS-Auslösemagnetventile Trip Solenoid Valves X Funktionsprüfung mit der TPA Functional test with ATT X

10MAC46AA013

A-002337-002802 A
Restricted Siemens AG
Power Gas MA &MDC080 2-4-M-655-MA13383 / 2-2
0919EN
 Steam turbine Steam Turbine Generator Unit
Operating Documentation Instructions for Filling Out an STPR

Dear Customer - The form documents any operational disturbances and

non-availabilities such as failed starts, trips or overhauls.
For the generation of more comprehensive statistical da-
ta, we would ask you, as an operator of one of our turbine - Table A: Key for Column f (urgency of shutdown)
generator units, to supply us with documentation. We have - Table B: Key for Column g (reason for shutdown)
prepared the enclosed STPR form for this purpose - Table C: Key for Column h (component causing shutdown
(0.8.0-60311 "Steam Turbine Performance Report"). - KKS Identifier)
Siemens PG will use these data to generate availability
statistics for your turbine generator unit, which can be made Filling out the form
available to you upon request. These statistics comply with
the ANSI/IEEE 762 standard. - The following data should be entered in the header:

Steam Turbine Performance Reports (STPR) provide im- - Power plant Plant name, e.g. pilot plant
portant baseline information for assessing the operational sit- - Siemens TSO No.: Turb.-No: e.g. 12345 or A-000429
uation at a plant as well as the situation regarding damage. (=order number)
Regular reports on steam turbine operation make it possible - Unit no.: Unit number of the turbine in the power plant,
to perform a well-substantiated analysis of your plant. Such e.g. 10
analyses can be used to derive process optimizations and/or
for suggested improvements. - Month / Year: Month and year in which the data were
collected, e.g. 03/14 for March 2014
Characteristic data will be calculated for components (tur-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

bine, generator, turbine unit with or without condenser) and

for different time periods. Note!
The characteristic data and values will be calculated for All time data must be given in hours and mi-
each unit and / or mean values or other selected parameters nutes.
calculated for any combination of different plants.
Copyright © Siemens AG 2015 - All Rights Reserved

The email address or fax number which can be used for

Our efforts to perform a statistical evaluation for all turbine submitting this form are given beneath the form header. The
generator units supplied by us are being actively supported name and department, including tel., fax and email address
by plant operators. We are delighted with this support and of the person preparing the report form must be entered to
would like to thank you for your cooperation. the right of this.
To the right of that, the total values as shown on the steam
design patent are reserved.

Note! turbine counter must be then be entered:

To allow us to provide you with suggested op- - Total operating hours: Hours since initial startup
timizations it is extremely important that you fill
out and return the STPR forms to us on a reg- - Total number of starts: Starts since initial startup
ular basis (preferably monthly). Our email and - Total EOH: Equivalent operating hours since initial start-
postal addresses are stipulated on the form up
(0.8.0-60311).
Beneath that the following data are entered which refer
Should your plant comprise several units, to time interval under consideration:
please fill out a separate form for each unit so
that we can also provide unit-specific evalua- - Operating hours: The number of hours the turbine was in
tion data. operation in that time interval
- Number of fast starts: Number of fast starts in that time
Filling out an STPR form interval
STPR form 0.8.0-60311 is supplied in two formats: - Number of normal starts Number of normal starts in that
time interval
- PDF file for printout (on CD-ROM) and in paper form (in
- Number of slow starts: Number of slow starts in that time
printed manual)
interval
Class: Restricted

- MS-Excel file (on CD-ROM) for direct entry of data (each

- Number of failed starts: Number of failed starts in that
page of printed version corresponds to one spreadsheet
time interval
tab in MS-Excel).
- EOH: Equivalent operating hours in that time interval
The STPR comprises one record sheet and three explan-
- MWh generated: Generated output in MWh
atory tables (Tables A - C):

Siemens AG MA &AAC030 0.8.0-60301-00001 / 1-2

Energy Sector 0815E
 Steam turbine Steam Turbine Generator Unit
Operating Documentation Instructions for Filling Out an STPR

- EOH since last overhaul: The number of equivalent op- Column f, Urgency of Shutdown
erating hours the plant was in operation in that time in-
terval - Urgency of shutdown in line with the key in Table A in
Document 0.8.0-60311. This field is not required when
Column a, Event number (numbered starting up up new plants.
consecutively per year)
Column g, Reason (Cause) for Shutdown
- Enter event number. These event entries are given con-
secutive numbering through the year, i.e. the first entry in - Reason (cause) for shutdown in line with the key in Table
each calendar year is given the Event Number 1. B in Document 0.8.0-60311. This field is not required
when starting up up new plants.
Column b, Speed (Hz/rpm)
Column h, KKS identifier for the power plant
- The turbine speed indicated in the control room at the component that caused shutdown of the plant
time the start is aborted, in [Hz] or [rpm].
- Enter complete KKS Identifier (or the plant identification
Column c, Output (MW) system used for your plant, e.g. AKZ, WBS, CNS) in Col-
umn h. This number is on the plate on/near the compo-
- Turbine output shown in the control room at the time of nent or can be taken from Column 4 of the alarm record.
the trip, in [MW]. If no KKS number is known, the data shall be entered in
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

accordance with the key given in Table C of Document

Columns d and e, Data on shutdown (begin 0.8.0-60311.
and end)
Columns d and e are each subdivided into 3 subcolumns
Column i, explanatory remarks for causes of
for separately entering the day, month and time. faults and downtime
Copyright © Siemens AG 2015 - All Rights Reserved

- Enter the start of the downtime in Column d. - Enter explanatory remarks on causes of fault and shut-
down. This entry should have an explanatory character.
- Enter the end of the downtime in Column e, this applies Please do not use abbreviations as they are often hard to
particularly where the machine is on standby directly af- decipher and therefore render the entire entry in Column
ter a standstill. i worthless.
If the steam turbine is part of a combined-cycle plant
design patent are reserved.

Note! please stipulate whether the gas turbine is available.

If the gas turbine is not available, please state the reason.
In the event of subsequent standby it is es-
sential that the end of the repair be stipulated
explicitly, otherwise the repair time will be en-
tered as being too long when evaluating the
STPR. This would of course result in degraded
availability figures and misrepresent the qual-
ity of overall plant performance.
Class: Restricted

Siemens AG MA &AAC030 0.8.0-60301-00001 / 2-2

Energy Sector 0815E
 Steam Turbine / Dampfturbine Steam Turbine Generator Unit / Dampfturbosatz
Operating Documentation / Betriebstechnische Dokumentation STPR-Form / STPR-Formular

Power station: Turb.-No.: Geno-No.:

Anlage: Turb.-Nr.: Geno.-Nr.:

Date of clock reading: Total operating hours: Total equiv. operating hours *:
Total number of starts:
Ablesedatum: Gesamte Betriebsstunden: Gesamte Äquiv. Betriebsstunden*:
Gesamte Anzahl der Starts:
[dd.mm.yy] [hh:mm] [hh:mm]

Siemens AG
Energy Sector Name: * if available on Control System
E F PR PI 13 Name: * falls am Monitoring-System verfügbar
Mellinghofer Strasse 55 Department:
Abteilung:
D-45466 Mülheim a.d. Ruhr
Phone:
Tel / Fax:
FAX-No. +49 208 456 4599 E-Mail:
e-mail: [email protected]

from: to: Operating hours:

Time period Starts: Generated power [MWh]:
vom: bis: Betriebsstunden:
Zeitabschnitt Starts: Erzeugung [MWh]:
[dd.mm.yy] [dd.mm.yy] [hh:mm]

Date of shutdown / Datum des Stillstands

(Table A*) / (Tab. A*)

(Table B*) / (Tab. B*)

(Table C) / (Tab. C)

Begin / Beginn End / Ende

KKS-identifier
Month / Monat

Month / Monat

Work on turbine, condenser, generator and auxiliary

Explanation for shutdown (Root Cause):

Dringlichkeit
equipment:
Time / Zeit

Time / Zeit

KKS-Ident.

Erklärung für den Stillstand (Grundursache):

Day / Tag

Day / Tag
(hh:mm)

(hh:mm)

Urgency
Arbeiten an der Turbine, Kondensator, Generator und Zubehör
No. / Nr.

Reason
Grund
1 2 3 4 5 6 7 8

Class: RESTRICTED The reproduction, transmission or use of this document or its content is not permitted without express written authority. Offenders will be
Siemens AG liable for damages. All rights, including rights creaded by patent grant or registration of a utility model or design, are reserved. 0.8.0-60311-00001/1 -3
Energy Sector &MWT019 0108E
Steam Turbine Steam Turbine Generator Unit
Operating Documentation STPR-Form

Table A
Key to Column 6
Urgency of Shutdown
A Immediate automatic trip (load rejection, unsuccessful start)

Forced outage period

B Immediate manual trip required (load rejection, unsuccessful start)
C Immediate shutdown or immediate removal from service required
D Restarting or return to service not possible (due to damage discovered during outage
E Can be postponed for up to 6 hours
F Can be postponed until the next weekend

outage period
G Can be postponed until after next weekend

Scheduled
H Planned annual outage (long-term outage planning)

Z Not urgent (measures which can be implemented at any time)

Table B
Key to Column 7
Reason for shutdown
A Damage
B Fault (without damage)

C Incorrect Operation (without damage)

D Lubrication

E Maintenance (excluding D)

F Inspection by authorized agency

G Inspection, also maintenance inspection (excluding F)

H Precaution (excluding E through B)

J Refueling (reactor only)

K change / modification

L Test, measurement

M Non-inherent failure / Loss of reactivity

N External influence

P Readiness

Y Other

Z does not apply

Siemens AG 0.8.0-60311-00001/2 -3
Energy Sector &MWT019 0108E
Steam Turbine Steam Turbine Generator Unit
Operating Documentation STPR-Form

Table C
Key to Column 4
Components Causing Outage (KKS Identifiers)
A Auxiliary Systems MA Steam turbine plant
ABA 420kV system MAA HP turbine
AR Safety system MAB IP turbine
AT Auxiliary System MAC LP turbine
B Power transmission and auxiliary power supply MAD Bearings
BAA Generator leads MAG Condensing system
BAT Generator transformers including cooling system MAH Motive water system
BB MV distribution boards and transformers, normal system MAJ Air removal system
BBE Medium-voltage distribution board MAK Transmission gear between prime mover and driven machine,
incl. turning gear
BBT MV auxiliary power transformers MAL Drain and vent systems
BF LV main distribution boards and transformers, normal system MAM Leak-off steam system

BT Battery systems MAV Lubricant supply system

BUB DC distribution board MAW Sealing, heating, and cooling steam system
C Instrumentation and control equipment MAX Non-electric control and protection equipment, incl. fluid supply
system
CH Protection MAY Electrical control and protection equipment
CHA Cabinets for generator and transformer protection MB Gas turbine plant
CJF Boiler control system MBA Turbine, compressor rotor with common casing
CJN Instrumentation and control cabinets for steam turbine set MBD Bearings
CJP Instrumentation and control cabinets for gas turbine set MBH Cooling and seal gas system
CXX Local control station MBJ Start-up unit
CY Communications equipment MBK Transmission gear between prime mover and driven machine,
incl. turning gear, barring gear
EK Supply of gaseous fuels MBL Intake air, cold gas system
EKB Moisture separation system MBM Combustion Chamber
EKC Heating system MBN Fuel supply system (liquid)
EKD Main reducing station, expansion turbine MBP Fuel supply system (gaseous)
EKG Piping system MBQ Ignition fuel supply system
EKH Main pressure boosting system MBR Exhaust gas system
G Water supply and disposal MBU Additive system
GAD Storage system MBV Lubricant supply system
GAF Pump system MBX Non-electric control and protection equipment, incl. fluid supply
system
GC Treatment of process water (demineralization), demineralization MBY Electrical control and protection equipment
plant
GHC Distribution after treatment (demineralization) MK Generator plant
GKB Storage, forwarding, distribution MKA Generator, complete, incl. rotor and integral cooling equipment

GM Collection and drainage system for plant service water MKC Generator exciter set, complete
H Conventional heat generation MKD Bearings
HA Pressure system MKF Liquid cooling (excluding cooling oil)
HAA LP part-flow feed heating system MKG Gas cooling
HAC Economizer system MKV Lubricant supply system
HAD Evaporator system MKW Sealing oil system
HAH HP superheater system MKY Control and protection equipment
HN Flue gas exhaust MYB Terminal boxes on the turbine-generator
HNE Smoke stack system P Cooling water systems
HU Flue gas reheating system PAB Circulating (main cooling) water piping and culvert system
L Steam, water, gas cycles PAC Circulating (main cooling) water pump system
LA Feedwater system PAD Recirculating cooling system, outfall cooling system
LAB Feedwater piping system PAH Condenser cleaning system, incl. all appurtenances
LAC Feedwater pump system PAS Make-up water pump system
LAE HP desuperheating spray system PDB Filtering, mechanical cleaning system
LAF IP desuperheating spray system Q Auxiliary systems
LB Steam System QE General compressed air and carrier air supply
LBA Main steam piping system QK Chilled water systems for conventional area
LBB Hot reheat piping system QU Sampling systems for conventional area
LBC Cold reheat piping system SG Stationary fire protection systems
LBF HP reducing station SGK Halon fire-fighting systems
LCA Main condensate piping system SH Water facilities
LCB Main condensate pump system SHA Intake system
LCL Steam generator drains system

Siemens AG 0.8.0-60311-00001/3 -3
Energy Sector &MWT019 0108E
 Steam Turbine Plant
Operating Documentation Testing and Measurement
Test and Measurement Plan

Tested object, measured val- Operating condi- Test Interval Remarks Test Instruction
ue tion
• Type of test or measure- Turbine Genera- n n n n
ment speed n tor syn- days weeks months years
chro-
nous
Steam Turbine Plant
MA
• Documentation of operating nrated Yes → → → → permanent 2-4-MA-607
data for long-term trend 2-4-MA-608
tracking 2-4-MA3-645
1.1.3-42100
• Evaluation of acquired data 2 and before and 2-3-M-406
(e.g. plausibility check of after mainte- 2-4-MA-608
measured values) nance work and 2-4-MA3-645
during inspec- 1.1.3-42100
tions on the
steam turbine
Line of shafting
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

MA
• Monitoring of coastdown nrated No → → → → on shutdowns of In case of signifi-
from rated speed to the cor- the turbine gen- cant observations,
rect turning gear speed erator unit please contact the
turbine manufac-
Copyright © Siemens AG 2013 - All Rights Reserved

turer!
Instruments
MA
• Calibration, if necessary ad- Stand- No → → → → at the time of 2-4-MA-670
justment still steam turbine in-
spections
design patent are reserved.

• Function Test Stand- No → → → → after any mainte-

still nance work and
after inspections
on the steam tur-
bine
Pressure sensors in SIL pro-
tection circuits*
MA
• Function Test Stand- No 4 Proof test ac- 2-4-MA-680
still cording to 2-4-
nturn M-655
Temperature sensors in SIL
protection circuits*
MA
• Function Test Stand- No 4 Proof test ac- 2-4-MA-681
still cording to 2-4-
nturn M-655
LP Rotor
Class: Restricted

10MAC10HA001
Tested object, measured value Operating condition Test Interval Remarks Test Instruction

Siemens AG MA &MDC080 2-4-MA-606-M0008 / 1-2

Power and Gas MA13283 0713 EN
 Steam Turbine Plant
Operating Documentation Testing and Measurement
Test and Measurement Plan

Tested object, measured val- Operating condi- Test Interval Remarks Test Instruction
ue tion
• Type of test or measure- Turbine Genera- n n n n
ment speed n tor syn- days weeks months years
chro-
nous
• Ultrasonic phased array in- Stand- No → → → → at the latest ev- Please consult the
spection of last stage LP still ery 1000 steam turbine manufac-
moving blade roots turbine starts; turer regarding im-
This measure is plementation!
supplementary
to the turbine in-
spection plan.
The interval
reached first
shall apply.
• Inspection of last stage LP Stand- No → → → → An annunciation Please consult the
moving blades still is being dis- turbine manufac-
played showing turer regarding im-
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

that the accumu- plementation!

lated operating
time of the LP
turbine last mov-
ing blade row at
increased con-
Copyright © Siemens AG 2013 - All Rights Reserved

denser pres-
sures has
reached the first
warning limit
(e.g.
10MAG10EP801
design patent are reserved.

XH01)
Annunciations
MA
• Function Test Stand- No → → → → on short shut- 2-4-M-601
still downs and dur-
nturn ing steam tur-
bine inspections
• Plausibility check nvariable → → → → permanent 2-4-M-601
Tested object, measured value Operating condition Test Interval Remarks Test Instruction

*Protection circuit with SIL (Safety Integrity Level)

Class: Restricted

Siemens AG MA &MDC080 2-4-MA-606-M0008 / 2-2

Power and Gas MA13283 0713 EN
 Steam Turbine Plant
Operating Documentation Documentation of Operating Parameter
General Test Instruction

Introduction The readings entered in the logs must then be compared

with the values recorded during commissioning or after the
The documentation of the operating parameters is a part
previous inspection(s) and overhaul(s).
of the monitoring program which serves to establish the actual
statuses of system groups, individual systems, and the asso- If this comparison reveals discrepancies, the following
ciated components with a view to identifying inadmissible actions must be taken, depending on the nature of the dis-
service conditions and planning maintenance activities. crepancy:
• correct operating statuses and service conditions
Documentation of the operating parameters • perform maintenance work
(long-term monitoring during steady-state • perform repair work
operation) • schedule long-term maintenance work
Use of recording instruments to trace and log the numer- If the discrepancies cannot be corrected by changing the
ical values and trends of important operating parameters has operating status or service conditions or by performing main-
eliminated the need to record operating parameter statuses tenance work, a detailed analysis must be performed in con-
manually at frequent intervals. sultation with the equipment supplier:
A further advantage of this method of documentation is • to establish the relationship between the parameter dis-
that the recorded data are available at all times for service crepancies and other events, observations, and test re-
history reviews. sults
The disadvantage is that slow changes in the operating • to determine the possible reason for the discrepancy
• to assess the risk involved in continuing operation
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

parameters may escape the control room personnel's atten-

tion. • as an aid to performance or planning of repair work

For this reason, all operating parameters must be recor- Documentation of operating parameters and
ded and reviewed at regular intervals and under comparable
switching operations during non-steady-state
operating conditions during steady-state operation.
operation
Copyright © Siemens AG 2002 - All Rights Reserved

The review consists of a comparison of the actual with the

As an aid to assessing the causes and importance of dis-
reference values of the operating parameters with a view to
crepancies in operating parameters during steady-state op-
• recognizing inadmissible operating conditions and eration, it is in some cases useful to extend the analysis to
changing the operating mode accordingly. include operating parameters documented during non-
• obtaining information required for steady-state operation. In such cases it is expedient to com-
design patent are reserved.

- unscheduled maintenance and repair work pile and log all plant service documentation on startup and
shutdown sequences containing information on
- long-term planning of maintenance work (e.g., of in-
spections and overhauls as the basis for preventive • operating parameters
maintenance) • switching operations
• the histories of any faults occurring
• checking the effectiveness of actions taken during in-
spections and overhauls. These documents should be reviewed for each non-
• verifying the reliability of the instrumentation. steady-state condition to determine whether
The intervals at which the operating parameters should • limits have been attained or exceeded
be documented are given in the procedures for the system and
groups or individual system concerned. • any faults indicative of component malfunction have oc-
curred.
The operating parameters must always be read from the
same instrumentation and under comparable operating con- The documentation available from previous startup se-
ditions (power output, steam conditions, etc.). During reading, quences should be reviewed and compared to determine
the parameters which must be constant during steady-state whether startup has been performed in accordance with the
operation must not change, i.e., the plant must be operated specified operating procedures and the principles of econom-
at the same output level for some time to stabilize the oper- ic operation.
ating parameters before reading.
Documentation of faults
Some particularly important parameters (e.g., vibration)
Class: Restricted

may have to be checked by means of portable instrumenta- All faults must be carefully analyzed on the basis of the
tion. documented operating parameters, switching operations,
and fault history to enable suitable action to be taken to avoid
Preprinted parameter log forms must be available as an
further interruptions or restrictions to plant operation.
aid to the recording of the operating parameter readings.

Siemens AG MA &BDC020 2-4-MA-607-M0001 / 1-1

Gas and Power 0602 EN
 Steam Turbine Plant
Operating Documentation Acquisition and Archiving of Operating Data
Procedural Instruction

Introduction Normally, binary signals resulting from annunciations and

switching operations are continuously stored with high
It is in the interest of both the plant operator and the sup-
time resolution by the electronic data acquisition system.
plier that the causes of faults, severe damage and unfavora-
Alarm and switching logs are thus generated which form
ble inspection findings be determined, and actions taken to
an important source of information for operations man-
prevent a recurrence of such incidents.
agement.
In order to determine the cause of such faults, it is es- For trouble-shooting purposes, the alarm and switching
sential that information be available, in the form of operating logs printed immediately before, during and after the fault
documentation, on the operating history of the turbine gener- should be retained and archived.
ator unit both in the past and immediately before and during
the fault or damage. Handwritten documents
This instruction contains recommendations on the ac- Logs containing handwritten data are required in cases in
quisition and archiving of operating data. which data are not archived in an electronic data acquisition
system.
Scope of measurements and instrumentation
It is recommended that logs showing the requisite meas-
The scope of measurements and also, therefore, the in- uring points be provided for recording operating data. The
strumentation of the turbine generator unit are dictated by the completed logs should be archived.
agreements between plant operators and suppliers on the
basis of, for example, VGB guidelines and additional recom- Documents for long-term monitoring of the
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

mendations made by the supplier regarding measured varia- turbine generator unit
bles for specific items of hardware.
Certain operating data should be recorded at long inter-
The data are of importance for operations management. vals in order to document the long-term behavior of the tur-
The scope of data recommended in Table 1 should therefore bine generator unit, as well as any data relevant in terms of
be available to permit post-event analysis. life expectancy considerations.
Copyright © Siemens AG 2013 - All Rights Reserved

The associated logs may be of use in clarifying faults or

Scope of operating documentation
damage if the cause can be traced back to or is indicative of
Operating documentation comprises the following docu- a gradually developing adverse change.
ments:
• Operating data logs or curves based on the data archived Documents on availability statistics
in the electronic data acquisition system
design patent are reserved.

For the purpose of providing information on the operating

• Alarm and switching logs printed by the electronic data behavior and the status of the plant, it is recommended that
acquisition system; such logs document the histories of availability statistics be compiled which show, among other
faults or damage and should be archived. things, the causes and duration of periods of non-availability.
• Logs with handwritten entries are required in cases in
If the statistics show a frequent recurrence of an event
which certain data are not recorded or archived.
which leads to plant non-availability, in-depth investigations
• Logs used to document the long-term behavior of the tur-
should be performed.
bine generator unit
• Documents showing the availability statistics
Processing of operating documents
Documents from the electronic data • Fault report
acquisition system The control room personnel should prepare reports on
faults or damage, showing all relevant data on the evolu-
• Processing of analog measured values
tion of the event leading to the fault or damage, as well as
If an electronic data acquisition system is available, it
the countermeasures implemented. Copies of the print-
should be used to archive all the data specified in Table
outs from operating data tables and curves generated by
1. It should be possible to retrieve data in the form of logs
the electronic data acquisition system, and the fault and
or time curves at any time over the course of the intended
damage logs should be appended to the fault or damage
archiving period. The memory should be sized to allow
reports.
long-term data archiving.
• Evaluation of the fault report and the operating documen-
It is also possible in principle for long-term monitoring of
tation
Class: Restricted

the turbine generator unit to be performed using the elec-

Faults and damage usually occur when several adverse
tronic data acquisition system. In this case, handwritten
influences are present simultaneously. Because of the
logs of operating parameters measured at long intervals
multiplicity of conceivable faults and their possible influ-
are no longer required.
• Processing of binary signals

Siemens AG MA &BDC020 2-4-MA-608-M0001 / 1-3

Gas and Power MA13283 0713 EN
 Steam Turbine Plant
Operating Documentation Acquisition and Archiving of Operating Data
Procedural Instruction

encing factors, it is not possible in this procedural instruc- Measuring Point Retention period
tion to present a reliable and complete picture of all the
Condenser inspection cycle
correlations involved.
It is the duty of the operator's or supplier's own experts to Steam temperatures
define the correlation between the event and the adverse Upstream of HP stop valves service life
influencing factors, and to evaluate them and decide on Downstream of HP turbine inspection cycle
countermeasures to be implemented. Upstream of IP stop valves service life
Downstream of IP turbine inspection cycle
Retention period for documentation
Upstream of LP induction service life
The documents described above must be archieved for
steam valve
consultation for a long time after the operating data have been
logged in order, among other things, to clarify any correlations Downstream of LP turbine inspection cycle
between component status and operating conditions. Seal steam header inspection cycle

• Documents containing operating data which are relevant Casing temperatures

in terms of life expectancy considerations must be ar- MS SV/CV 100/50% service life
chived until the turbine generator unit is taken out of serv- Turbine casing 100/90/50% service life
ice.
Turbine casing top/bottom inspection cycle
• It is recommended that all other documents be archived
half
until the next inspection and overhaul has been comple-
Turbine casing front/rear inspection cycle
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

ted.
Bearing temperatures
Importance of documents for the clarification Turbine journal/thrust bear- inspection cycle
of guarantee claims ings
Without the data contained in the documents described Generator/exciter journal inspection cycle
above, the supplier of the turbine generator unit is not always bearings
Copyright © Siemens AG 2013 - All Rights Reserved

able to check the legal validity of guarantee claims in the Vibrations

event of damage or a complaint regarding component de-
Turbine/generator bearing inspection cycle
fects, and may therefore reserve the right to reject any claims
casing
for which the requisite documents are not available.
Turbine shaft abs. or rel. inspection cycle
design patent are reserved.

Operating data Generator/exciter shaft rel. inspection cycle

The following table lists the required operating data for Expansion/Shaft position
acquisition and archiving in accordance with the operating in- Absolute expansion bearing inspection cycle
struction, in order to permit evaluation of turbine performance. casing
The requirements will have to be adapted on the basis of the Relative expansion shaft inspection cycle
actual measuring point list of the plant concerned. casing
Shaft position thrust bearing inspection cycle
Table 1 Operating data
Circulating water tempera-
Measuring Point Retention period tures/Condensate temper-
Power/Speed atures
Active power service life Upstream/Downstream of inspection cycle
Reactive power service life condenser
Turbine generator speed inspection cycle Condensate downstream of inspection cycle
condenser
Steam pressures
Operating performance
Upstream of HP stop valves service life
Turbine coast down curve service life
Upstream of HP blading service life
Operating media
Downstream of HP blading inspection cycle
MA, MAV, MAX
Class: Restricted

Upstream of IP stop valve(s) service life

Steam purity (conductivity service life
Upstream of IP blading service life downstream cation exchang-
Upstream of LP induction service life er)
steam stop valve(s)
Measuring Point Retention period
Measuring Point Retention period

Siemens AG MA &BDC020 2-4-MA-608-M0001 / 2-3

Gas and Power MA13283 0713 EN
 Steam Turbine Plant
Operating Documentation Acquisition and Archiving of Operating Data
Procedural Instruction

Measuring Point Retention period Measuring Point Retention period

Oil purity service life Lifting oil pressures inspection cycle
Control fluid purity service life Temperatures
Pressures MAV, MAX
MAV, MAX Control fluid temperatures inspection cycle
Control fluid pressures inspection cycle Lubricating oil temperatures inspection cycle
Lubricating oil pressures inspection cycle Measuring Point Retention period
Measuring Point Retention period
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2013 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &BDC020 2-4-MA-608-M0001 / 3-3

Gas and Power MA13283 0713 EN
 Steam Turbine Plant
Operating Documentation Measuring Equipment Maintenance
General Test Procedure

Introduction
Measuring instruments and equipment are important
parts of the systems for open- and closed-loop control, mon-
itoring and protection of the steam turbine plant. They are
used to measure physical variables and process these vari-
ables to provide a normalized current or voltage signal for in-
put in the control and protection system.

Preventive Maintenance and Calibration of

Measuring Equipment
In the course of maintenance work, the measuring equip-
ment belonging to the steam turbine plant must be regularly
maintained, calibrated and where necessary adjusted ac-
cording to manufacturer specifications.
It is recommended that all the measuring equipment
whose measuring points are contained in the Measuring Point
List (scope of supply of steam turbine manufacturer) are sub-
jected to a visual check during the daily plant walkdowns to
detect any contamination, damage or faults.
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Calibration is recommended at the latest at the time of

steam turbine overhaul.

Replacement of Measuring Equipment

Copyright © Siemens AG 2016 - All Rights Reserved

Warning!
Risk of personal injury!
Incorrect parameterization of measuring instru-
ments can result in severe malfunctions and ul-
design patent are reserved.

timately in failure of protection and control

equipment.
Protection measures:
Always ensure that the parameter settings (e.g.
damping setting) are transferred whenever a
measuring instrument is replaced.
Class: Restricted

Siemens AG MA &MDC080 2-4-MA-670-M0001 / 1-1

Power and Gas 0816 EN
 Steam Turbine
Operating Documentation Functional Test of Pressure Sensors
Test Instruction

Table 1: Test interval

Tested object, measured varia- Operating Test Interval Remark
ble condition*
• Test or Measurement

operating hours
synchronous

dependent **
equivalent
Generator
Turbine

Months
Weeks

Years

Event
Days
Pressure sensors
• Functional Test 1) 2) n 4
* 1) Standstill, 2) Turning gear operation, 3) Warmup speed, 4) Rated speed, ** see Remark
5) Load operation, y yes, n: No

Introduction Prerequisites, specific precautions

Analog sensor signals are used in conjunction with safe-
ty-instrumented systems (SIS) for
Warning!
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• limit value formation Risk of personal injury!

• setpoint formation depending on process variables
Risk of personal injury as the safety-instrumen-
• and for enabling protection circuits
ted system (SIS) is deactivated for the duration
A malfunction in the analog signals including the signal of the test.
paths can lead to malfunctions in the associated safety-in-
Protection measures:
strumented systems.
Copyright © Siemens AG 2019 - All Rights Reserved

The plant must therefore be rendered safe be-

The aim of this test is to verify the required functional ca-
fore the start of testing.
pability of the pressure sensors used in the safety-instrumen-
ted systems (SIS) and covers the sensor itself, the signal • Steam turbine at standstill or operating on the turning
transmission path and the indicators on the HMI display. gear
• No pressure upstream of turbine admission and bypass
design patent are reserved.

Table 2 Test relevant pressure sensors of SIL protection valves

circuits
• Calibrated pressure standard with suitable accuracy is
Pressure Sensor Protection Circuit available for the pressure sensors to be calibrated
• Reference measurement 10MAG10CP012 for condens-
LP Spin Injection Pressure Protec-
er pressure is calibrated
tion
10MAC04CP011A
LP Spin Injection Pressure Protec-
Principle of the Test Method
10MAC04CP012A
tion In this test, the pressure signal characteristic is checked
10MAC04CP013A
by comparison with a pressure standard. The stipulated ref-
Condenser Low Vacuum Trip erence values are compared with the values displayed on the
10MAC11CP001 HMI display in the control room. Simulations applied in the
10MAC11CP002 Condenser Low Vacuum Trip I&C (current value simulation, wire break) are used to check
10MAC11CP003 alarm initiations on the alarm sequence display.
Special for condenser pressure measurement:
10MAG10CP002
10MAG10CP003 Condenser Low Vacuum Trip • The installed reference measurement 10MAG10CP012
10MAG10CP004 has to be used as reference measurement for testing
condenser pressure sensors ( 10MAG10CP002,
10MAG10CP003, 10MAG10CP004).
Test Recommendation
Class: Restricted

Alternative test procedure using a screw press:

The test must be performed in line with the Test and
Maintenance Plan (document 2-4-M-655) and with the infor- For this procedure the pressure sensors have to be de-
mation in Table 1. mounted. Check of signal characteristic has to be done by
sensor output signal (the test procedure must be documented
in writing).

Siemens AG MA &MDC080 2-4-MA-680-MA13283 / 1-4

Power and Gas MA13283 1019 EN
 Steam Turbine
Operating Documentation Functional Test of Pressure Sensors
Test Instruction

Test Specifications / Acceptance Criteria Performance

The test has been successfully completed if: Table 3 contains the individual steps followed in testing.
• no damage to sensors is present,
• deviation between the pressure standard and the indica-
ted value for the individual value is < 0.5% of the meas-
urement range.
• all annunications are displayed as expected

Recording / Evaluation
The results of the test shall be recorded together with the
date of the test. Table 3 of these instruction is to be used as
a checklist for this purpose and a test record as displayed as
an example in Table 4 has to be filled out.

Table 3 Steps and Actions

Step Test Step Feedback Identifier / OK
Loca- ⇒ Interrogation Condition Designation
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

tion
(01) + Interrogate prerequisites
+ ⇒ No pressure upstream of turbine admission and bypass q
valves
+ ⇒ Steam turbine operating on the 10MYA01CS901
q
Copyright © Siemens AG 2019 - All Rights Reserved

turning gear or at
standstill
(02) - Visual inspection of sensors for signs of damage. q
- ⇒ All sensors OK q
(03) - Select sensor to be tested q
design patent are reserved.

- ⇒ Sensor Accessible q
(04) - Connect the pressure calibrator locally at the corresponding q
instrument isolating valve.
- ⇒ Pressure calibrator connected q
(05) - Simulate wire break by disconnecting sensor q
+ ⇒ Alarm Initiated ....XM20 q
(06) - Check the sensor output characteristic using the pressure cal- q
ibrator:
- ⇒ Characteristic points recorded 0% (start of measur- ....XQ01 q
ing range)
20%
40%
60%
80%
100% (end of meas-
uring range)
(07) - Reconnect sensors and secure. Check for correct polarity! q
- ⇒ Sensor connected q
Class: Restricted

- ⇒ Sensor secured q
Once all sensors have been tested, continue with step (08),
otherwise repeat Steps (03) to (07) for the next sensor
(NN) + in control room (NN) - locally

Siemens AG MA &MDC080 2-4-MA-680-MA13283 / 2-4

Power and Gas MA13283 1019 EN
 Steam Turbine
Operating Documentation Functional Test of Pressure Sensors
Test Instruction

Step Test Step Feedback Identifier / OK

Loca- ⇒ Interrogation Condition Designation
tion
(08) Evaluation of test results (test record) q
⇒ All tests successfully completed q
The above test steps have been performed.

Dept. ............................... Prepared: ……….......……… Date: …...….....….....… Countersigned:……………..

(NN) + in control room (NN) - locally
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2019 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MDC080 2-4-MA-680-MA13283 / 3-4

Power and Gas MA13283 1019 EN
 Steam Turbine
Operating Documentation Functional Test of Pressure Sensors
Test Instruction

Table 4 Test Record Example

Wire break
Sensor Alarm
Sensor Tagging Designation Typ alarm
checked
checked
Sensor 1 q q
Sensor 2 q q
Sensor 3 q q
Type of Test Device
(Reference value transducer):
Ident-No

Measured Measured Measured

Characteris- Reference Deviation Deviation Deviation
Value Value Value
tic Setting Value Sensor 1 Sensor 2 Sensor 3
Sensor 1 Sensor 2 Sensor 3
Unit Unit Unit Unit Unit Unit Unit
...... ...... ...... ...... % % %
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

0%
20%
40%
60%
Copyright © Siemens AG 2019 - All Rights Reserved

80%
100%
Sensor locked: q q q
Calculations Deviation [%] = (Reference Value - Measured Value) / Measurement Range
Measurement Range = Reference Value [100%] - Reference Value [0%]
design patent are reserved.

Remarks:

Action on Deviation from Required Conditions Cross-References

Determine the cause of the fault and remedy before re-
starting the steam turbine. 2-4-M-606 Introduction "Maintenance of safety-instru-
mented systems (SIS)"
Observe the information regarding proof tests and meas-
2-4-M-655 Test and Maintenance Plan "Measures for
ures during repair/replacement to the safety-instrumented
Functional Safety"
systems in line with Document 2-4-M-606.
If the deviation is greater than 0.5% of the measuring
range during this comparison, the sensor shall be re-calibra-
ted and the analog input module shall be checked.
Class: Restricted

Siemens AG MA &MDC080 2-4-MA-680-MA13283 / 4-4

Power and Gas MA13283 1019 EN
 Steam Turbine
Operating Documentation Functional Test of Temperature Sensors
Test Instruction

Table 1: Test interval

Tested object, measured varia- Operating Test Interval Remark
ble condition*
• Test or Measurement

operating hours
synchronous

dependent **
equivalent
Generator
Turbine

Months
Weeks

Years

Event
Days
Temperature sensors
• Function Test 1) 2) n 4
* 1) Standstill, 2) Turning gear operation, 3) Warmup speed, 4) Rated speed, ** see Remark
5) Load operation, y yes, n: no

Introduction Prerequisites, Specific Precautions

Analog sensor signals are used in conjunction with safe-
ty-instrumented systems (SIS) for
Warning!
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• limit value formation Risk of personal injury!

• setpoint formation depending on process variables
Risk of personal injury as the safety-instrumen-
• and for enabling protection circuits
ted system (SIS) is deactivated for the duration
A malfunction in the analog signals including the signal of the test.
paths can lead to malfunctions in the associated safety-in-
Protection measures:
strumented systems.
Copyright © Siemens AG 2019 - All Rights Reserved

Render the plant safe before the start of testing.

The purpose of this test is to verify the full functional ca-
pability of the temperature measuring points in the safety-in- The following prerequisites must be fulfilled:
strumented systems (SIS), including the temperature sensor
(thermocouple and temperature transducer), signal transmis- • Steam turbine at standstill or operating on the turning
sion path and display on the HMI display. gear
design patent are reserved.

• No pressure upstream of turbine admission and bypass

Table 2 Test relevant temperature sensors of SIL protec- valves
tion circuits • A thermoelectric standard with appropriate accuracy
must be available for the test.
Temperature Sen- Protection Circuit
sor
Principle of the Test Method
10MAA50CT021A In this test, the temperature measuring signal character-
HP Exhaust Steam Temperature
10MAA50CT022A istic is checked by means of comparison with a thermoelectric
Protection MAX
10MAA50CT023A standard.
10MAC04CT011A The functional capability of the thermocouple is verified
LP Spin Injection Temperature
10MAC04CT012A by comparing the indicated value on the HMI display with the
Protection
10MAC04CT013A temperature on the thermocouple.
10MAC10CT071A The open-circuit test based on I&C simulation, checks
LP Exhaust Temperature Protec-
10MAC10CT072A alarm initiation.
tion 1
10MAC10CT073A
Test Specifications / Acceptance Criteria
Test Recommendation The test has been successfully completed if:
The test must be performed in line with the Test and • no damage to temperature sensors is present
Class: Restricted

Maintenance Plan (document 2-4-M-655) and with the infor- • the deviation between the indicated value of the thermo-
mation in Table 1. The KKS identifiers for the temperature electric standard and the indicated value on the HMI dis-
sensors to be tested are given in Table 2. play is <0.5% of the measuring range for the individual
values

Siemens AG MA &MDC080 2-4-MA-681-M0001 / 1-4

Gas and Power MA13283 1019 EN
 Steam Turbine
Operating Documentation Functional Test of Temperature Sensors
Test Instruction

• the indicated value on the HMI display matches the tem- Performance
perature or temperature changes on the thermocouple
Table 3 contains the individual steps followed in testing.
• all annunications are displayed as expected
The signals shall be monitored on the corresponding dy-
namized function diagrams in operating mode.

Recording / Evaluation
The results of the test shall be recorded together with the
date of the test. Table 3 of these instruction is to be used as
a checklist for this purpose and a test record as displayed as
an example in Table 4 has to be filled out.

Table 3 Steps and Actions

Step Test Step Feedback / Identifier / OK
Loca- ⇒ Interrogation Condition Designation
tion
(01) + Interrogate prerequisites
+ ⇒ q
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

No pressure upstream of turbine admission and bypass

valves
+ ⇒ Steam turbine operating on the 10MYA01CS901
turning gear or at q
standstill
(02) - Visual inspection of temperature sensors for signs of damage q
Copyright © Siemens AG 2019 - All Rights Reserved

- ⇒ All temperature sensors OK q

(03) - Select temperature sensor to be tested q
- ⇒ Temperature sensor Accessible q
(04) +/- Check thermocouple: q
design patent are reserved.

Select the temperature measuring point signal to be tested in

the function diagram on the HMI display. The display should
match the temperature on the thermocouple measuring point.
+ ⇒ Function diagram on HMI display Displayed q
- ⇒ Temperature at measurement point is ...... q
+ ⇒ Indicated value (HMI display) is ...... ...XQ01 q
(05) - Check open circuit: q
Generate an open circuit by disconnecting the thermocouple
+ ⇒ Alarm Initiated ....XM20 q
(06) - Re-connect the thermocouple q
Check for correct polarity!
+ ⇒ Alarm Not initiated ....XM20 q
(07) - Connect the thermoelectric standard locally to the input of the q
temperature transducer.
- ⇒ Thermoelectric standard Connected q
(08) - Check the temperature transducer and I&C input: q
Use the thermoelectric standard to set the thermoelectric vol-
tages and check the values shown on the HMI display:
Class: Restricted

- ⇒ Characteristic points recorded 0% (start of measur- ....XQ01 q

ing range)
20%
(NN) + in the control room ........ (NN) - locally

Siemens AG MA &MDC080 2-4-MA-681-M0001 / 2-4

Gas and Power MA13283 1019 EN
 Steam Turbine
Operating Documentation Functional Test of Temperature Sensors
Test Instruction

Step Test Step Feedback / Identifier / OK

Loca- ⇒ Interrogation Condition Designation
tion
40%
60%
80%
100% (end of meas-
uring range)
(09) - Remove the thermoelectric standard and secure the thermo- q
couple against unauthorized access (using lead seals, sealing
varnish or stickers depending on the thermocouple design).
- ⇒ Thermoelectric standard Removed q
- ⇒ Thermocouple Secured q
(10) - Check thermocouple: q
Select the temperature measuring point signal to be tested in
the function diagram on the HMI display. The display should
match the temperature on the thermocouple measuring point.
+ ⇒ Function diagram on HMI display Displayed q
- ⇒ Ambient temperature is ...... q
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

+ ⇒ Display on thermocouple ...... ....XQ01 q

Once all sensors have been tested, continue with step (11),
otherwise repeat Steps (03) to (10) for the next temperature
sensor
(11) Evaluation of measurement results (Test Record) q
Copyright © Siemens AG 2019 - All Rights Reserved

⇒ All tests successfully completed q

The above test steps have been performed.

Dept. ............................... Prepared: ……….......……… Date: …...….....….....… Countersigned:……………..

design patent are reserved.

(NN) + in the control room ........ (NN) - locally

Class: Restricted

Siemens AG MA &MDC080 2-4-MA-681-M0001 / 3-4

Gas and Power MA13283 1019 EN
 Steam Turbine
Operating Documentation Functional Test of Temperature Sensors
Test Instruction

Table 4 Test Record Example

Wire break
Sensor Alarm
Sensor Tagging Designation Typ alarm
checked
checked
Sensor 1 q q
Sensor 2 q q
Sensor 3 q q
Type of Test Device
(Reference value transducer):
Ident-No

Measured Measured Measured

Characteris- Referece Val- Deviation Deviation Deviation
Value Value Value
tic Setting ue Sensor 1 Sensor 2 Sensor 3
Sensor 1 Sensor 2 Sensor 3
Unit Unit Unit Unit Unit Unit Unit
...... ...... ...... ...... % % %
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

0%
20%
40%
60%
Copyright © Siemens AG 2019 - All Rights Reserved

80%
100%
Sensor locked: q q q
Calculations Deviation [%] = (Referece Value - Measured Value) / Measurement Range
Measurement Range = Referece Value [100%] - Referece Value [0%]
design patent are reserved.

Remarks:

Action on Deviation from Required Conditions Cross-References

Determine the cause of the fault and remedy before re-
starting the steam turbine. 2-4-M-606 Introduction "Maintenance of safety-instru-
mented systems (SIS)"
Observe the information regarding proof tests and meas-
2-4-M-655 Test and Maintenance Plan "Measures for
ures during repair/replacement to the safety-instrumented
Functional Safety"
systems in line with Document 2-4-M-606.
If the deviation is greater than 0.5% of the measuring
range during any of these comparisons, the temperature
transducer or the analog input module shall be checked.
Class: Restricted

Siemens AG MA &MDC080 2-4-MA-681-M0001 / 4-4

Gas and Power MA13283 1019 EN
 Steam Turbine Plant
Operating Documentation Maintenance Schedule

Object Operating con- Interval Remarks Maintenance In-

dition structions
• Type of maintenance work Tur- Gener- n- n- n- n-
bine ator days weeks months years
speed synchr
n onized
Steam Turbine Plant
MA
• Visual inspection during nvariable 1
plant walkdowns to check
for leaks and steam-tight-
ness at all accessible areas
of the turbine casing joints,
turbine shaft glands, piping,
turbine valves and other fit-
tings (e.g. drains).
• Acoustic checks on walk- nvariable 1
downs for noises and vibra-
tion
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

• Operability check of valves nvariable 1 insofar as there as well as ac-

are no specifica- cording to manu-
tions from the facturer specifi-
manufacturer and cations
if the valve has not
been operated
Copyright © Siemens AG 2013 - All Rights Reserved

over the inspection

interval
• Check and re-tightening of nvariable 3 or on leakages according to
stem seals in valves manufacturer
specifications
design patent are reserved.

• Lubrication of valve stems at nvariable 3 insofar as there according to

provided lubricating points are no manufac- manufacturer
turer specifica- specifications
tions
• Sampling and analysis of nvariable 3 applies for Fe and 1.1.3-42100
steam Cu (Chapter "Tech-
(Na and SiO2 can nical Data")
be measured on-
line)
The inspection in-
terval shall be cor-
respondingly
shortened if there
are any deviations
from specified val-
ues.
Type of maintenance work Operating condi- Interval Remarks Maintenance In-
tion structions
Class: Restricted

Siemens AG MA &MDC090 2-4-MA-706-M0001 / 1-1

Power and Gas MA13283 0113 EN
 Steam Turbine Plant
Operating Documentation Preservation and Shutdown Measures
Maintenance Schedule

Object Operating condition Interval Remarks Maintenance

Instructions
• Type of maintenance work Turbine Genera- n- n- n- n-
speed n tor days weeks month years
synchro s
nized
Steam space of steam turbine
plant
MA
• Preservation with dry air Standstill No → → → → In the case of 2-4-MA-780
Turning plant outages 2-4-MA-781
gear oper- longer than three
ation days, dry air pre-
servation must
be performed af-
ter termination of
air removal (e.g.
for inspection
outages).
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Line of shafting of steam tur-

bine plant
MA
• shaft journals of turbine Standstill No 1 when steam tur- Turn line week-
shaft shall be preserved with bine has cooled ly 1.5 rounds by
turbine oil below 100 °C using manual
Copyright © Siemens AG 2013 - All Rights Reserved

• shaft bowing shall be avoi- (212 °F) turning gear.

ded Lifting oil sys-
tem shall be in
operation!
Type of maintenance work Operating condition Interval Remarks Maintenance
design patent are reserved.

Instructions
Class: Restricted

Siemens AG MA &MDC090 2-4-MA-708-M0001 / 1-1

Power and Gas MA13283 0413 EN
 Steam Turbine Plant
Operating Documentation Preservation with Dry Air
Maintenance Instruction

Introduction at atmospheric pressure has ingressed into the steam turbine

plant and there is a risk of condensation forming on cold tur-
bine parts when temperature drops below the dew point).
Caution!
If the air removal and seal steam supply systems are to
Risk of equipment damage due to corrosion!
remain in operation continuously until the turbine is restarted,
Corrosion of parts of power plant components no dry air preservation measures are necessary.
can limit their functional capability and shorten
When dry air preservation is performed, the various con-
their service life.
ditions prevailing in the steam turbine plant must be consid-
• Parts in sliding contact can seize as a result ered. Particular attention must be directed to the prevailing
of the increase in volume of corrosion prod- humidity in the low-pressure cylinders and the condenser
ucts. plant.
• Surfaces are subjected to corrosion-in-
duced wear.
• Material removal can result in reduced sec- Notice!
tion thickness and stress risers, which re- In the event of extended plant shutdowns (> the
duces the load-bearing capability of compo- time frame of an inspection) it must be checked
nents. whether additional measures are necessary.
• Leaktightness of valves can be affected by Contact the turbine manufacturer for further de-
material loss and corrosion products. tails!
• Corrosion products can ultimately ingress
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

the steam, condensate and feedwater cycle

causing selective corrosion and solid parti- Notice!
cle erosion in other areas. In the event of frequent plant outages of up to
Protection measures: three days (e.g. 1x/month) it must be checked
whether additional measures are necessary.
Protect the steam and water spaces in power
Copyright © Siemens AG 2015 - All Rights Reserved

Contact the turbine manufacturer for further de-

plant components and systems from corrosion tails in such cases as well!
during prolonged shutdown periods (e.g. in-
spection outages).
Notice!
This document deals with the mechanisms of corrosion
By completely draining casings, equipment and
design patent are reserved.

as well as its causes and effects.

piping leading to the steam turbine and by prop-
The principle of steam turbine preservation with dry air is er valve maintenance, the accumulation of water
described. and the ingress of leakage water or steam can
be avoided.
Recommendation for Preservation
Document 2-4-MA-781 contains a description for con-
Where plant outages last more than three days (e.g. for
necting the dehumidifiers to the steam turbine.
overhauls) preservation with dry air must be performed im-
mediately after evacuation has been completed. This ensures
Corrosion Mechanism
that only dry air is admitted to the turbine.
During prolonged shutdown periods, all power plant com-
To ensure adequate protection against corrosion the air
ponents and systems cool down to room temperature. If the
used for preservation in the turbines and their connected
temperature falls below the dewpoint, these components and
thermal equipment should be maintained at a relative air hu-
systems can be exposed to corrosion attack due to formation
midity of <50%. (See VGB Guideline S 036 “Preservation of
of condensation.
steam turbine units‟) Otherwise there is a risk of condensate
forming on turbine components due to dropping below the If the turbine components are colder than the humid air
dew point. The objective of preservation with dry air is to re- (i.e. the penetrating atmospheric air), heat is transferred from
duce the moisture content in the exiting dry air to < 30%. the air to the components. When the temperature drops below
the dewpoint, the water contained in the air in the form of va-
The shaft train can be operating on the turning gear or be
por condenses on the cold component surfaces to form water
at standstill for this.
Class: Restricted

droplets.
With occasional plant outages (2-3 per year) of up to three
In the case of steel parts, the corrosion process is initiated
days, dry air preservation is not necessary, even if the air re-
by the formation of differential aeration cells in the presence
moval and seal steam supply systems are not active. Dry air
of water and oxygen. The corrosion mechanism is shown in
preservation must be performed as of the fourth day (i.e. air
Figure 1.

Siemens AG MA &MDC090 2-4-MA-780-M0001 / 1-4

Power and Gas 0415 EN
 Steam Turbine Plant
Operating Documentation Preservation with Dry Air
Maintenance Instruction

in the components and the air within these. The air undergoes
a change in volume in addition to the change in temperature.
For this reason, there is a constant exchange of air via the
shaft seals and other openings.
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Figure 1 Corrosion mechanism of a differential aer- Figure 3 Temperature fluctuations in the turbine
ation cell building and in a steam turbine over a 3-day period
Copyright © Siemens AG 2015 - All Rights Reserved

1 Rust ring 6 Air ϑ: Temperature

2 Alkaline deposits 7 Direction of movement of t: Time in days
cations
ϑr : Room temperature
3 Zone with easy oxygen 8 Direction of movement of
ϑi : Temperature of entrapped air in turbine cas-
access to metal anions
ing
design patent are reserved.

4 Area of anodic attack 9 Flow of electrons

ϑw : Casing wall temperature
5 Iron
In Figure 4 the temperature differences Δϑ, which are re-
In the area of anodic attack the metal experiences local
quired for the dewpoint (φ = 100%) to be reached, are plotted
material loss resulting in severe pitting corrosion.
as a function of air temperature ϑ and relative humidity φ.
Rust (Fe2O3 nH2O) is formed as a corrosion product.
It is evident that, at high relative humidity levels, even a
Compared to the parent material, the rust undergoes a con- minor change in temperature is sufficient for the dewpoint to
siderable increase in volume and flakes from the surface. The be reached.
continual surface exfoliation causes the corrosion process to
be repeated again and again.
The corrosion products settle on other components, cre-
ating new local corrosion sites.
Corrosion can be aggravated by corrosive gases and va-
pors. Such gases and vapors are not normally present in
power plant atmospheres in concentrations sufficient to
cause corrosion, unless the plant is located in the vicinity of
a chemical plant.

The effects of humidity on corrosion

Class: Restricted

Condensed water is formed as a result of periodic fluctu-

ations in the ambient temperature in power plant areas which
are open to the atmosphere.
As shown in Figure 3, the inevitable temperature fluctu-
ations in the turbine building also cause temperature changes

Siemens AG MA &MDC090 2-4-MA-780-M0001 / 2-4

Power and Gas 0415 EN
 Steam Turbine Plant
Operating Documentation Preservation with Dry Air
Maintenance Instruction

Figure 5 Mass increase of iron as a function of hu-

Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

midity after 55 days acc. to Vernon

Figure 4 Temperature difference Δϑ, as a function
mz: Surface related mass increase
of relative humidity φ and temperature ϑ
in mg/cm 2
φ: Relative humidity in % φ: Relative humidity in %
Copyright © Siemens AG 2015 - All Rights Reserved

ϑ: Air temperature in °C
Preservation with dry air
Δϑ: Temperature difference in K
The dry-air preservation process entails replacing with
Example 1 Example 2 dry air the high humidity air entrapped in areas prone to cor-
(E1) (E2) rosion, using a dehumidifier as shown in the schematic in
Figure 6.
design patent are reserved.

Relative humidity φ 80% 60%

Air is drawn from the atmosphere via a filter and dehu-
Air temperature ϑ 20 °C 20 °C
midified in a rotating drying wheel. The dry air is forwarded to
Temperature difference 3.5 K 8K the areas to be preserved through hoses.
Δϑ In the adsorption sector, the drying wheel becomes sa-
turated with moisture from the air. Rotation of the wheel
It can be seen from Figure 5 that, above a relative hu-
moves the section concerned to the regeneration sector,
midity of 60%, the corrosion rate of steel rises markedly as a
where it is dried using hot air.
function of humidity.
A drop in the relative humidity occurs a few hours after
On the other hand, it is possible to prevent corrosion to a
the start of the preservation process.
considerable extent as long as the relative humidity is below
φ < 50%. This has led to the development of a dry-air pre- Dehumidifiers have a much lower power consumption
servation process which has replaced the hot-air preservation than hot-air equipment and can therefore remain in constant
method employed previously. operation throughout plant shutdown.
Class: Restricted

Siemens AG MA &MDC090 2-4-MA-780-M0001 / 3-4

Power and Gas 0415 EN
 Steam Turbine Plant
Operating Documentation Preservation with Dry Air
Maintenance Instruction

3 Filters 6 Air from regeneration

The humidity in the areas to be preserved must be moni-

tored. An increase in humidity may be caused by a clogged
filter in the dehumidifier. The filter must be be cleaned regu-
larly. It is not advisable to operate the dehumidifier without a
filter due to the risk of blocking the fine tubular ducts in the
drying wheel.
In addition, the dehumidifier manufacturer's operating in-
structions are to be consulted for operation and maintenance
Figure 6 Operating principle of a dehumidifier of the dehumidifiers.

1 Heater 4 Drying wheel References

2 Blower 5 Dry air / Process air
2-4-MA-781 "Connection of Dehumidifiers"
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2015 - All Rights Reserved

design patent are reserved.
Class: Restricted

Siemens AG MA &MDC090 2-4-MA-780-M0001 / 4-4

Power and Gas 0415 EN
 Steam Turbine Plant
Operating Documentation Preservation with Dry Air: Connection of Dehumidifiers
General Maintenance Instructions

Introduction
In order to prevent corrosion in the turbine during stand-
Warning!
still, under certain conditions (see Document 2-4-MA-780) it Risk of personal injury due to suspended
can be advisable to preserve the steam spaces in the steam loads!
turbine and condenser using dry air. Falling loads from lifting equipment can cause
Connections for dehumidifiers are provided for this pur- personal injury.
pose on the steam turbine. Protection measures:
Humid air exits via opened flanges at the turbine valves, Do not walk or stand under suspended loads.
the condenser or the shaft glands.
In addition, the dehumidifier manufacturer's (MPS) doc- Warning!
umentation must be consulted for operation and maintenance
Risk of burns on hot surfaces!
of the dehumidifiers.
Steam turbine components may remain hot
Prerequisites, Specific Precautions even after coastdown and cause burns.
Protection measures:

Warning! Before starting work, check the temperature of

the casing and pipe walls. The temperatures
Risk of personal injury due to missiles!
must not exceed 60 °C (140 °F).
Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

There is a risk of injury caused by flying frag-

Use suitable protective equipment when dis-
ments when pressure-retaining areas of the
mantling insulation and blind flanges.
steam turbine are opened.
Protection measures:
Ensure that the steam spaces have been dep-
Caution!
Copyright © Siemens AG 2015 - All Rights Reserved

ressurized before opening flanges or manholes Risk of damage to equipment!

in order to connect the dehumidifiers! Foreign matter ingressing the steam turbine and
condenser can cause damage.

Warning! Protection measures:

Risk of personal injury: If blind flanges, manway covers or the like are
design patent are reserved.

opened to perform work, cover these openings

There is a risk of falling when performing work
immediately using fine wire mesh.
in areas of the steam turbine which cannot be
accessed via safe, secured walkways. Improper Do not remove this wire mesh until immediately
transport of items when dismantling and re-as- before connecting the piping or hoses for pre-
sembling parts and equipment can result in per- servation measures.
sonnel injury.
In order to maintain the required assembly clearance and
Protection measures: the quality of the surface condition of turbine and piping com-
Equipment designed for use as climbing aids ponents during a standstill, the dry air intake temperature
(e.g. ladders) and which is in proper working or- must not drop below 20 °C (68 °F). This must be especially
der must be used whenever work is performed observed during the winter months.
on the crossover piping. This may require erect- Condenser vacuum must be broken for the drying proc-
ing scaffolds or work platforms. ess.
Only use suitable or specified lifting equip-
ment.The lifting equipment must be in good con-
dition and have a sufficient load carrying capaci-
ty.
Only use the prescribed load attachment points
for removing and transferring blind flanges and
Class: Restricted

special equipment.

Siemens AG MA &MDC090 2-4-MA-781-M0042 / 1-3

Power and Gas MA13283 0415 EN
 Steam Turbine Plant
Operating Documentation Preservation with Dry Air: Connection of Dehumidifiers
General Maintenance Instructions

Connection of Dehumidifiers
Caution!
Risk of damage to equipment! 1
If the condenser air removal system ( MAJ) is
switched on during the dry air preservation proc-
ess, vacuum forces can damage the connecting
hoses between the dehumidifier and the turbine
valves. In addition, small parts can be drawn
from the dehumidifier into the turbine. This can 2
cause damage to the turbine plant that can re-
sult in extensions of inspection outages.
Protection measures:
Ensure that the evacuation pumps remain
switched off when dry air preservation is per-
formed. 3

To ensure the shortest possible drying time, the turbine,

condenser, and all piping and vessels connected to the con-
denser must be completely drained.
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

To open up the flow path through the turbine cylinders,

the turbine control valves must be wide open to permit ad-
mission of the dry air and the turbine stop valves must be
Fig. 1 Typical Arrangement for Dry Air Connection
closed. For dry air discharge, all turbine control valves from
on HP or IP Valve Assemblies
which dry air emerges must be opened to a maximum of 10%.
Copyright © Siemens AG 2015 - All Rights Reserved

All controlled drains upstream of control valves must be 1 Dry air connection 3 Stop valve
closed. The does not apply to the outer casing drains. 2 Control valve
The drain upstream of the CRH check valves is also an HP turbine ( MAA)
exception to this.
• Dry air inlet: Flange (dry air connection) on HP control
The flange (dry air connection) on the IP control valves is valves.
design patent are reserved.

opened to allow the warm air to escape. The special device for connecting the dehumidifier is at-
The LP induction steam valves remain closed. tached in place of the blind flange/plug (hand-tightened).
• Dry air outlet: Shaft glands of HP turbine
Specifications / Criteria IP turbine ( MAB)
Monitor the relative humidity of the exiting air with suitable • Dry air inlet: Flange in the crossover line.
measuring equipment during the drying process. Here, the special device is attached in place of the blind
flange using the existing bolts (hand-tightened).
A portion of the dry air flows in the opposite direction to
the normal flow direction from the exhaust end of the IP
turbine to the steam inlet. The other portion flows in the
normal direction from the steam inlet of the LP turbine into
the condenser.
• Dry air outlet: Opened flange (dry air connection) on IP
control valves (max. 10% open).
LP turbine ( MAC)
• Dry air inlet: Flange in the crossover line.
Here, the special device is attached in place of the blind
flange using the existing bolts (hand-tightened).
Class: Restricted

• Dry air outlet: The dry air is routed to the condenser.

Condenser ( MAG)
• Dry air outlet: The condenser is provided with a suitable
opening (width of gap about 3 mm) for discharging drying
air to the atmosphere.

Siemens AG MA &MDC090 2-4-MA-781-M0042 / 2-3

Power and Gas MA13283 0415 EN
 Steam Turbine Plant
Operating Documentation Preservation with Dry Air: Connection of Dehumidifiers
General Maintenance Instructions

The position of the turbine control valves for discharging

the dry air is limited to 10% by position limiting.
SGC "Open Control Valves" controls the complex control
sequences as well as coordinating and monitoring execution
of the requisite program steps.
Document 2-1-MA3-344 contains a function description.

1 Termination of Preservation with Dry Air

Warning!
Scalding hazard due to hot steam!
Fig. 2 Typical Arrangement for Crossover Line Leaking equipment can result in the escape of
hot steam and lead to scalding of personnel.
1 Flange / Dry air connection Protection measures:
Any seals removed during dismantling should
Performance of Preservation with Dry Air be replaced with new seals. Ensure timely pro-
A schematic illustrating the recommended arrangement vision of the requisite spares.
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

for the dehumidifiers can be seen in the drawing of the drying Observe the specified tightening torques for
equipment (A-002337-01265000). bolts.

Tightening torques for bolts can be taken from the draw-

Warning! ings (see Section "References").
Crushing hazard due to moving machine
Copyright © Siemens AG 2015 - All Rights Reserved

parts! References
In the vicinity of the valve stem and actuator
there is a crushing hazard posed by moving ma- MPS "Dehumidifier" user manual
chine parts 2-1-MA3-344 Function description "Sub-
Protection measures: group Control Open Control
design patent are reserved.

Valves"
Ensure that no persons remain in the vicinity of
2-4-MA-780 Maintenance Instruction "Pre-
the valve stem and actuator.
servation with Dry Air"
Dry air preservation for the turbine unit must be performed A-002337-180100 Complete Valve
using the subgroup control (SGC) for opening the control A-002337-280100 Complete Valve
valves ( 10MAY01EC010). A-002337-18140000/999 Dry Air Connection Ass
Protective interlocks are required in the steam turbine A-002337-28140000/999 Dry Air Connection Ass
protection system to allow the flow path to be released for the A-002337-01265000 Drying Equipment
dry air in the turbine.
Class: Restricted

Siemens AG MA &MDC090 2-4-MA-781-M0042 / 3-3

Power and Gas MA13283 0415 EN
 KAR Electrical Power Production Trading FZE
AL-RUMAILAH COMBINED CYCLE 730MW GAS POWER PLANT PROJECT

Unit
File Ident: TO.OPERATING MANUAL MA.01
File: MA - Operating Manual Steam Turbine - UNIT 10

Tab-Sheet: 004.002 MAA/MAB/MAC Steam Turbine

Table of Contents (Tab-Sheet)

UNID Title Rev. Date of Issue

519702389 Leaktightness of Turbine Valves - Test Instruction A 2019-12-12
519702396 Turbine Stress Monitoring - Test Instruction A 2019-12-12
519702402 Measurement of Internal Efficiency - Test Instruction A 2019-12-12
519702419 Functional Test of Disabling the Sensor Failure Detection A 2019-12-12
Function of the Overspeed Protection System - Test Instruction

Frei verwendbar Date of Issue: 2021-05-04 Page 1 of 1

 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

Table 1: Test intervals

Tested object, measured varia- Operating Test interval Remark
ble condition*
• Test or Measurement

operating hours
synchronous

dependent **
Equivalent
Generator
Turbine

Months
Weeks

Years

Event
Days
Turbine control valves (CVs)
• Test of leaktightness 2) n 1 x) After inspection and maintenance work
on turbine valves and their actuators,
and before shutting down the steam
generator, in order to detect any poten-
tially-required maintenance.
Turbine stop valves (ESVs)
• Test of leaktightness 2) n 1 x) After inspection and maintenance work
on turbine valves and their actuators,
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
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and before shutting down the steam

generator, in order to detect any poten-
tially-required maintenance.
* 1) Standstill, 2) Turning gear operation, 3) ** see Remark
Warmup speed, 4) Rated speed, 5) Load oper-
Copyright © Siemens AG 2019 - All Rights Reserved

ation, y: yes, n: no

Introduction This test instruction applies to the turbine stop and control
valves given in Table 2.
If leaking seats in the turbine stop (ESVs) and control
valves (CVs) are admitting additional steam into the turbine Abbreviations used:
at otherwise constant boundary conditions, this can have an
design patent are reserved.

influence on turbine operation. HP High pressure

Warmup speed may not be able to be maintained during HMI Human Machine Interface
startup, despite the fact that all turbine control valves are ST Steam Turbine
closed or the motoring power of the generator is less than the
trip level of the reverse power protection during turbine shut- IP Intermediate pressure
down. (please also refer to Document 2-3-M-465) LP Low pressure
It seldom occurs that leaking turbine stop and control Trip Trip
valves result in impermissible turbine speeds, but this faulted ESV Turbine stop valve
condition must nevertheless be accounted for.
CV Turbine control valve
Testing the leaktightness of the turbine stop and control
valves at the specified test intervals serves to detect any TAB German abbr. for Turbine Startup and Lift Lim-
changes in the condition of the turbine stop and control valves iter
to allow timely implementation of measures to restore valve
ATT Automatic Turbine Tester
leaktightness.
IndS Induction steam
Testing at between the lower fixed pressure setpoint and
the rated pressure of the steam generator is sufficient to de-
termine any acceleration of the turbine.
Class: Restricted

Siemens AG MA &MDC080 2-4-MA3-627-M0053 / 1-16

Gas and Power MA13283 0619 EN
 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

Table 2 Components covered by test including KKS

Turbine valves

Part name KKS Pilot valves/ Trip Subloop control

Servo valves solenoid valves
HP stop valve 10MAA11AA051 10MAA11AA011 10MAA11AA013 10MAA10EE001
10MAA11AA014
HP control valve 10MAA12AA151 10MAA12AA012 10MAA12AA013 10MAA10EE001
10MAA12AA014
IP stop valve 1 10MAB11AA051 10MAB11AA011 10MAB11AA013 10MAB10EE001
10MAB11AA014
IP control valve 1 10MAB12AA151 10MAB12AA012 10MAB12AA013 10MAB10EE001
10MAB12AA014
IP stop valve 2 10MAB21AA051 10MAB21AA011 10MAB21AA013 10MAB20EE001
10MAB21AA014
IP control valve 2 10MAB22AA151 10MAB22AA012 10MAB22AA013 10MAB20EE001
10MAB22AA014
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

LP (induction steam) 10MAC45AA051 10MAC45AA011 10MAC45AA013 10MAC40EE001

stop valve 10MAC45AA014
LP (induction steam) 10MAC46AA151 10MAC46AA151T 10MAC46AA013 10MAC40EE001
control valve 10MAC46AA014
Copyright © Siemens AG 2019 - All Rights Reserved

Test Recommendation n.L Lower limit of the lowest critical speed band or warmup
The test must be performed at the intervals set forth in speed (if this is below the lower limit of the lowest critical
Table 1. speed band)
n.T Target setpoint for speed
Prerequisites, Specific Precautions
design patent are reserved.

n.Z Allowable speed limit

Plant condition:
All criteria have been fulfilled which allow runup from
turning gear speed to warmup speed. (Exception: Conduc- Caution!
tivity Action Level 3 is permissible). Risk of equipment damage due to inadmis-
sible vibrations!
• The steam turbine is in turning gear operation.
• No steam turbine trip is active Speeds within the critical speed range (see
• Condenser pressure < 20 kPaa/ 0.2 bara(2.9 psia) Document 1.1.3-25050) can result in inadmissi-
• All turbine stop and control valves are closed. ble vibrations in blades and shaft.
• Speed setpoint is < actual value for speed Protection measures:
• The X5 criterion must be fulfilled over the entire course of
Monitor the speed at all times.
the test.
• The X6 criterion must be fulfilled over the entire course of Operate the steam turbine trip pushbutton
the test. ( 10MAY01GS001) immediately if the admis-
• The HP steam dump (evacuation) valve is closed sible speed limit nZ is exceeded and abort the
• Calculation of the target setpoint for speed and the al- test.
lowable speed limit described in Document 1.1.3-25050 If there is a large distance between the HMI and
as follows: the steam turbine trip pushbutton
n.T s.-1 = n.L s.-1 + 1 s.-1 ( 10MAY01GS001), make sure a second person
is stationed to perform the manual trip.
Class: Restricted

or
n.T rpm = n.L rpm + 60 rpm
Principle of the Test Method
n.Z = n.L x 0.85
Testing the stop valves:

Siemens AG MA &MDC080 2-4-MA3-627-M0053 / 2-16

Gas and Power MA13283 0619 EN
 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

• The change in steam turbine speed is monitored and All turbine stop valves are initially tested together. If there are
documented with the turbine stop valves closed and the any signs of leakage the stop valves are tested individually to
turbine stop valves partially open, starting from the speed determine which valve has the greatest influence. After this,
during turning gear operation. the turbine control valves are initially tested together following
individual testing of the turbine control valves; if necessary.
Testing the control Valves
The test principle in each case is shown in Figures 1 and 2.
• The change in steam turbine speed is monitored and
documented with the turbine control valves closed and
the turbine stop valves open, starting from the speed dur-
ing turning gear operation.
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Copyright © Siemens AG 2019 - All Rights Reserved

design patent are reserved.

Figure 1: Test principle for stop valves

Class: Restricted

Siemens AG MA &MDC080 2-4-MA3-627-M0053 / 3-16

Gas and Power MA13283 0619 EN
 Transmittal, reproduction, dissemination and/or editing of this document as well
as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or
design patent are reserved.
Class: Restricted Copyright © Siemens AG 2019 - All Rights Reserved
Steam Turbine

Gas and Power

Siemens AG
Operating Documentation

MA &MDC080
Test Instruction
Steam Turbine

Figure 2: Test principle for control valves

Leaktightness of Turbine Valves

MA13283
2-4-MA3-627-M0053 / 4-16
0619 EN
 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

Test Specifications / Acceptance Criteria Performance of leak test

Testing and recording can be successfully completed The following screens must be called up on the HMI for
when the turbine speed remains steady at a value below the the tests:
critical speed range. This means that the allowable speed limit
• Controller screen (speed setpoint, startup equipment, po-
nZ is not reached and acceleration remains below 2.4 min -2 sition limiter)
(e.g. over a test period of 5 min in this range, no speed change • ATT screen (individual controls)
greater than 0.2 s-1 (12 rpm) is detected).
An operator must be stationed at the steam turbine trip
• Due to the design, no speed increase is to be expected pushbutton 10MAY01GS001.
for stop valves.
Table 3 contains the individual steps to be followed for
• Due to the design of the control valves, a slight increase
combined testing of all stop valves.
in speed is possible.
Table 4 contains the individual steps to be followed for
individual testing of all stop valves.
Caution!
Table 5 contains the individual steps to be followed for
Risk of equipment damage due to inadmis-
combined testing of all control valves.
sible vibrations!
Table 6 contains the individual steps to be followed for
Speeds within the critical speed range (see
individual testing of all control valves.
Document 1.1.3-25050) can result in inadmissi-
ble vibrations in blades and shaft.
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

Protection measures:
Monitor the speed at all times.
Operate the steam turbine trip pushbutton
( 10MAY01GS001) immediately if the admis-
sible speed limit nZ is exceeded and abort the
Copyright © Siemens AG 2019 - All Rights Reserved

test.
If there is a large distance between the HMI and
the steam turbine trip pushbutton
( 10MAY01GS001), make sure a second person
is stationed to perform the manual trip.
design patent are reserved.

Notice!
In the event of leaking stop valves, the cause for
the leak must first be determined and rectified
before testing the control valves.

Recording / Evaluation
The results of the test must be recorded together with the
date of the test. Tables 3 to 5 of this Procedure must be used
as a checklist for this purpose and a record must be kept
based on the example in Table 6.Speed should be recorded
in a trend curve via the HMI and entered in the test record.
The pressure and temperature of the steam generator at
the time of the test should be entered in the test record as
reference for later evaluations of historical data.
The trend for the values given below must be recorded
for the entire test cycle and appended to the test record:
Class: Restricted

• Speed
• Valve position
• HP steam pressure and temperature
• Hot reheat steam pressure and temperature
• Condenser pressure

Siemens AG MA &MDC080 2-4-MA3-627-M0053 / 5-16

Gas and Power MA13283 0619 EN
 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

Notice!
Observe the stipulated test sequence.

Table 3 Steps for combined testing of all stop valves

Step Action Checkback / Identifier / O
K
⇒ Interrogation Condition Part name
(01) Interrogate prerequisites
⇒ Criteria for runup from turning gear speed to warmup speed Fulfilled q
(Exception: Conductivity Action Level 3 is permissible)
⇒ The steam turbine is in turning gear operation. 10MYA01CS901 q
⇒ No steam turbine trip q
⇒ Condenser pressure < 20 kPaa/ 0.2 q
bara (2.9 psia)
⇒ All turbine stop and control valves are closed. Closed ...AA051 q
...AA151 q
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

⇒ Speed setpoint < actual value for speed 10MYA01CS901 q

⇒ TAB 0% 10MYA01DG020 q
⇒ Criterion X5 Fulfilled q
⇒ Criterion X6 Fulfilled q
Copyright © Siemens AG 2019 - All Rights Reserved

⇒ HP steam dump (evacuation) valve Closed 10LBC41AA051 q

⇒ Subloop controls for all combined stop and control valves On …EE001 q
(02) Set position limiters for all turbine control valves to the low- q
est possible setting (e.g. 0% or -5%)
⇒ Position limiter Minimum = ...% 10MAAxxDG010 q
design patent are reserved.

(03) Set turbine startup and lift limiter to 37% q

⇒ TAB set 37% 10MYA01DG020 q
⇒ Trip solenoid valves in all stop and control valve actuators On ....AA013 q
....AA014 q
⇒ Pilot valve for pressure stabilization On ...AA011 q
(04) Switch off subloop controls for all combined stop and control q
valves
⇒ All subloop controls Off …EE001 q
(05) Initiate individual trip via trip solenoid valves (switch off trip …AA013 q
solenoid valves ...AA013 and ...AA014 in the stop valve ac- …AA014 q
tuators)
⇒ All ESVs Closed ...AA051 q
(06) Set turbine startup and lift limiter to 71% q
⇒ TAB set 71% 10MYA01DG020 q
⇒ All ESVs Closed ...AA051 q
(07) Issue the "Enabling signal for leak testing of LP induction q
steam valves" on the controller HMI (10MYA01DU060) for the
Class: Restricted

leak test of the LP (induction steam) stop valves.

⇒ LP (induction steam) control valve Closed 10MAC46AA151 q
⇒ LP (induction steam) stop valve Closed 10MAC45AA051 q
* complete KKS identifier, see Table 2

Siemens AG MA &MDC080 2-4-MA3-627-M0053 / 6-16

Gas and Power MA13283 0619 EN
 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

Step Action Checkback / Identifier / O

K
⇒ Interrogation Condition Part name
(08) Switch off subloop control for drain valves, close drain valves q
between stop valve and control valve
⇒ SLC Drains Off 10MAL00EE001 q
⇒ Drain valves between ESV and CV Closed 10MAL11AA051 q
10MAL26AA051
10MAL27AA051
Notice!
If automatic drains traps are used for draining, it must
be assumed that these are sufficiently leak tight even
during operation and that their operating condition is
not relevant for this test.
(09) Run position limiter up to 5% q
⇒ Position limiter 5% 10MAAxxDG010 q
⇒ All ESVs remain Closed ...AA051 q
⇒ CV Closed ...AA151 q
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

(10) Acknowledge setpoint control (10MYA01DU012) and set the q

speed setpoint to the calculated target setpoint for speed
nT.
⇒ Target setpoint for speed set nT= ...... 10MYA01DS010 q
⇒ CV up to 5% open ...AA151 q
Copyright © Siemens AG 2019 - All Rights Reserved

Caution!
Risk of equipment damage due to inadmissible
vibrations!
Speeds within the critical speed range (see Docu-
design patent are reserved.

ment 1.1.3-25050) can result in inadmissible vibra-

tions in blades and shaft.
Protection measures:
Monitor the speed at all times.
Operate the steam turbine trip pushbutton
( 10MAY01GS001) immediately if the admissible
speed limit nZ is exceeded and abort the test.
If there is a large distance between the HMI and the
steam turbine trip pushbutton ( 10MAY01GS001),
make sure a second person is stationed to perform
the manual trip.
(11) Monitor actual value for speed and initiate steam turbine trip 10MAY01GS001 q
where required
⇒ Critical speed range reached: Testing was aborted by man- ESV not suffi- q
ually tripping the steam turbine ciently leak-tight
⇒ Possible in addition: Warning that steam turbine acceleration Active 10MYA01CS901 XT01
is too low
⇒ All ESVs and CVs Closed ...AA051 q
Class: Restricted

...AA151 q
* complete KKS identifier, see Table 2

Siemens AG MA &MDC080 2-4-MA3-627-M0053 / 7-16

Gas and Power MA13283 0619 EN
 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

Step Action Checkback / Identifier / O

K
⇒ Interrogation Condition Part name
⇒ Continue with Step (13) and move on to individual testing of q
stop valves
or
⇒ Speed remains steady in the allowable range (e.g. no speed ESV sufficiently q
change >0.2 s-1(12 rpm) for 5 min) leak-tight
⇒ Warning that the control deviation for the speed control is too Is continuously 10MYA01DS010 XT02 q
high active
⇒ Warning that the setpoint controls for load/admission and Is continuously 10MYA01DG010 XT05 q
speed have stopped active
⇒ Continue with Step (12)
(12) Initiate manual steam turbine trip 10MAY01GS001 q
⇒ All ESVs and CVs Closed ...AA051 q
...AA151 q
⇒ TAB 0% 10MYA01DG020 q
q
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as utilization of its contents and communication thereof to others without express
authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

(13) Set position limiters to the highest possible setting (e.g. 103%
or 105%)
⇒ Position limiter Maximum = ...% 10MAAxxDG010 q
(14) Switch on subloop controls for all stop valves and control q
valves, as well as subloop control for drain valves
⇒ ...EE001 q
Copyright © Siemens AG 2019 - All Rights Reserved

Subloop controls for all ESVs and CVs On

q
⇒ SLC Drains On 10MAL00EE001 q
(15) If the combined leak test on all stop valves is not completed q
successfully, move on to individual testing of stop valves in
accordance with Table 4. Otherwise perform combined test-
design patent are reserved.

ing of control valves in accordance with Table 5.

The above test steps have been carried out.

Department: ............................... Prepared by: ……….....……… Date: …...…...........….....… Countersigned:……………..

* complete KKS identifier, see Table 2
Class: Restricted

Siemens AG MA &MDC080 2-4-MA3-627-M0053 / 8-16

Gas and Power MA13283 0619 EN
 Steam Turbine
Operating Documentation Leaktightness of Turbine Valves
Steam Turbine Test Instruction

Notice!
The test procedure for individual valve testing is
illustrated based on an example for the HP tur-
bine.

Table 4 Steps for individual testing of all stop valves

Step Action Checkback / Identifier / OK
⇒ Interrogation Condition Part name
(01) Interrogate prerequisites
⇒ Criteria for runup from turning gear speed to warmup speed Fulfilled q
(Exception: Conductivity Action Level 3 is permissible)
⇒ The steam turbine is in turning gear operation. 10MYA01CS901 q
⇒ No steam turbine trip q
⇒ Condenser pressure < 20 kPaa/ 0.2 q
bara (2.9 psia)
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authorization are prohibited. Offenders will be held liable for payment of
damages. All rights created by patent grant or registration of a utility model or

⇒ All turbine stop and control valves are closed. Closed ...AA051 q
...AA151 q
⇒ Speed setpoint < actual value for speed 10MYA01CS901 q
⇒ TAB 0% 10MYA01DG020 q
⇒ Criterion X5 Fulfilled q
Copyright © Siemens AG 2019 - All Rights Reserved

⇒ Criterion X6 Fulfilled q
⇒ HP steam dump (evacuation) valve Closed 10LBC41AA051 q
⇒ Subloop controls for all combined stop and control valves On …EE001 q
(02) Stipulate first ESV for individual testing q
⇒
design patent are reserved.

ESV stipulated 10MAAxxAA051 q

(03) N.A.
(04) Set position limiters for all turbine control valves to the lowest q
possible setting (e.g. 0% or -5%)
⇒ Position limiter Minimum = ...% 10MAAxxDG010 q
(05) Set turbine startup and lift limiter to 37% q
⇒ TAB set 37% 10MYA01DG020 q
⇒ Trip solenoid valves in all stop and control valve actuators On 10MAAxxAA013 q
10MAAxxAA014 q
⇒ Pilot valve for pressure stabilization On 10MAAxxAA011 q
(06) Switch off subloop controls for all combined stop and control q
valves
⇒ All subloop controls Off ...EE001 q
(07) Initiate individual trip via trip solenoid valves (switch off trip 10MAAxxAA013 q
solenoid valves ...AA013 and ...AA014 in the stop valve ac- 10MAAxxAA014 q